Chamberlain ART200K User Manual

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CARTON CONTENTS ART200K

Drive motors 2x Release key 2x Box for control 1x Cover for box 1x Hinges for box 4x Control 1x Transformer 1x Baseplate For Transformer 1x Remote control 1-2x* Radio receiver 1 Radio module 1x Hardwarebag For Box 1x Pillar fittings 2x Gate fittings 2x Door arm 2x Hardwarebag 1x Instructions 1x Flashing light 1x Key switch 1x Photocells 1x

* depending on model resp. available as optional accessory

INSTALLATION CHECKLIST - PREPARATIONS

Check the carton contents and read the instructions carefully. Make sure your gate equipment operates perfectly. The gate must run evenly and smoothly and must not stick at any point. Remember that the ground level may be several centimeters higher in winter. The gate must be stable and as free of backlash in order to prevent any unwanted movement. The easier the gate movement the less power is needed by the motor.

Write down any materials you still need and obtain them before starting to install. Heavy-duty plugs, bolts, gate stops, cables, distribution boxes, tools, etc.

PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS

This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or damage to property. Please read these warnings carefully.

This gate drive mechanism is designed and tested to offer appropriately safe service provided it is installed and operated in strict accordance with the following safety rules.

Incorrect installation and/or failure to comply with the following instructions may result in serious personal injury or property damage.

Installation and wiring must be in compliance with your local building and electrical installation codes. Power cables must only be connected to a properly earthed supply.

Any entrapment possibility by the moving wing between wing & walls must be secured with safety edges or IR-sensors.

Disconnect electric power to the system before making repairs or removing covers.

A disconnecting device must be provided in the permanently-wired installation to guarantee all-pole disconnection by means of a switch (at least 3mm contact gap) or by a separate fuse.

When using tools and small parts to install or carry out repair work on a gate exercise caution and do not wear rings, watches or loose clothing.

Make sure that people who install, maintain or operate the gate drive and/or the control board are qualified and follow these instructions. Keep these instructions in a safe place so that you can refer to them quickly when you need to.

Please remove any locks fitted to the gate in order to prevent damage to the gate.

Frequently examine the installation for imbalance and signs of wear or damage to cables, hardware and mountings. Do not use if repair or adjustment is necessary. Gates which stick or jam must be repaired immediately. Employ a qualified technician to repair the

gate, never attempt to repair it yourself.

Keep additional accessories away from children. Do not allow children to play with pushbuttons or remote controls. A gate can cause serious injuries as it closes.

After the installation a final test of the full function of the system and the full function of the safety devices must be done.

The full protection against potential squeeze or entrapment must work direct when the drive arms are installed.

This drive cannot be used with a gate incorporating a wicket door unless the drive cannot be operated with the wicket door open.

IMPORTANT FITTING AND OPERATING INSTRUCTIONS

WARNING / ATTENTION

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BEFORE YOU BEGIN: The ART is suitable for use with wide pillars, up to about 30cm in width.Width of doorwing must comply with chart.

The maximum recommended opening angle of the gate is 105 degrees. Ensure that ample space is available next to the drive for the arms and assembly. Gates exposed to a high wind load must be fixed with an electric lock for additional protection. Gate stops must be installed

There are many important factors when deciding on the correct motor. Assuming a well functioning gate, the initial force is the most difficult moment. When the gate is moving it generally requires a considerably smaller amount of force.

Gate Size: Gate size is an important factor. Wind can slow down gate or distort it, leading to higher amount of required force. Gate weight: Specification of gate weight represents only a rough parameter, which can vary according to actual demand. Operation is

important. Influence of temperature: Low outdoor temperatures can impede or even prevent starting torque (ground deformation etc.). High outdoor temperatures can lead to premature initiation of temperature protection (approx. 135°) Attention: Motors are not designed to run continuously (continuous operation). The motor warms up and can reach a temperature at which it shuts down until operating temperature is reached again. Outside temperature and gate represent important parameters for actual operating duration.

AVAILABLE INSTALLATION ACCESSORIES

1. 041ASWG-0482-50 50m roll of installation cable, 6-pole for outdoor use, Laying possible without cable duct with the identical wire colours as motor

2. LA400-JB40E Kit for cable extension of one installation unit. Consists of 12m of cable 6-pole with identical colours, distribution box IP65, cable screw joints and fastening material

3. E-lock 203285 (12Volts)

4. Transformer for E-lock 207399

5. Floor locking 203339 (in combination with E-lock)

6. Stops for wings 203315 (standard) and 203322 (high)

7. Safety edge 600046 2.5m set of safety edge (profile & rail) 600053 20m of rubber profile (small) 600077 20m of mounting rail 600077-1 2m of mounting rail 600060 Assembly pack is required for each safety edge

8. IR Sensor stand 600008 single, height 530mm

9. Emergency Stop switch 600084 plastic enclosure, IP65

10. Keyswitch 100034 2-Function, flush-mount 100041 2-Function, surface-mount

11. External Antenna ANT4X-1LM

12. Remote Controls 94330E 1-channel 94333E 3-channel 94334E 4-channel, mini 94335E 3-channel, mini

13. Wireless keypad 9747E

14. Base plate slim ART-6

TECHNICAL DATA:

Motor voltage 24V Nominal power 10W Max. power 40W Current nom. 0,5A Current max. 1,3A Torque max. 200Nm Opening time 90° ~16 sec. Cycles/h ~ 20 Consecutive cycles max. 8 Operating temperature -20°C - +55°C Degree of protection IP44

Weight 8kg

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GATE TYPES

The location of the motor installation depends on the type of gate. If the gate stop is on the floor the motor should also be installed as low as possible in order for the gate not to be distorted. Only use frame elements for fastening.With steel gates the fittings should be fastened to the main frame. If you are not sure about the stability of the frame in question then reinforce it. With wooden gates the frame has to be drilled through completelywhere the fittings are to be fastened. Attaching a plate from the outside is recommended in order to prevent fastening from becoming loose. Thin wooden gates must be reinforced additionally as they do not withstand the strain otherwise.

GATE CONFIGURATION

The ART is suitable for use with wide pillars, up to about 30cm in width. The amount of room around the pier affects the opening angle and the position of the arms.

2 A

C D

E F

GATE STOPS

A SWING GATE NEEDS A FIXED GATE STOP IN BOTH THE OPEN AND CLOSE POSITIONS. Gate stops save wear and tear on the motor, gate and

fittings. Operating a gate without fixed limit stops results in poor performance. It is often dangerous, leads to premature wear and voids your warranty!

Max gate width/weight

Max gate height

2,5m per wing / 150Kg 2,0m per wing / 200Kg 1,5m per wing / 250Kg 1,5m

Specifications calculated without windload

A=38,5cm

8,5cm

30cm

B=60-70cm

ca.

7-8 cm = 90° max. 10 cm

105°

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BASE PLATE

Select and mark the mounting height on the pier. Finding the right mounting position. Mount the drive on the pier and attach it to the gate. The drive exerts a great amount of force on the pier. A steel pier will provide the most stability. Welding the supplied hinge plate directly on to the pier will generally provide enough room for mount. In the case of thick brick or concrete pillars, the hinge plate should be welded onto a support plate, that is mounted in such a way that the plugs cannot work loose. Adhesive shear connectors are better than steel or plastic wedge anchors for this purpose. A threaded rod is then mounted into the masonry with a stress free adhesive seal. A watertight distribution unit should be mounted on the pier next to the hinge plate. The feed cable for the wing gate opener is led into this unit from underneath.

GATE FITTING

With steel gate the fastenings should either be welded on or drilled through completely. If drilling then attach large washers or a plate to the back of the frame.With wooden gates the gate frame has to be drilled through completely where the fittings are to be fastened. Attach reinforcement plate on the outside and inside of the gate in order to prevent wood from giving and the connection to become loose. Thin wooden gates without metal frame must be reinforced additionally, as they do not withstand the strain otherwise. Before installing the gate fitting, check if you measured the right position for it. Adjust if needed. Attach gate fitting with a c-clamp or mark its designated position. To compare, open the gate to designated OPEN position. Now finally mont gate fitting.

Mount operator and run cable the right way

Once the base plate has been mounted, the drive can then be fitted. The drives can be used left or right without requiring conversion. For the purposes of fitting the drive, the lock screws need to be reinserted and tightened up.

Several openings for the cable have been pre-punched in the base and need only be broken through, as required. The drive must be standing on a solid surface for the purposes of breaking the holes through to prevent the PVC base plate from breaking. A small, flat screwdriver should be used for breaking the holes through. For this purpose, tap on the screwdriver handle with the palm of the hand from the inside. Repeat this as necessary at several points on the pre-marked circle. The pre-punched area can then be easily removed and the strain relief supplied as standard fitted in its place.

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RELEASE/ MANUAL GATE OPERATION

The release lock for the casing is located under the rubber waterproof cover. Use the socket spanner supplied in the hardware bag to lift the cover up. The release key located beneath the hood should be inserted into the side openings and turned approx. 180 degrees until it cannot turn any further. The drive has now been released. To reengage it, the key should be turned back to its original position.

Tak e car e when u nla tc hin g the d rive f or ma nual o per atio n. The door leaf can move in an uncontrolled way, especially if it is defective and not properly balanced.

Before initial operation check if operator does not come in contact with the gate in the fully OPEN position.

SWITCHES, CAMS AND RIGHT ADJUSTMENT

There is a small switch operated by a cam under the operator’s cover. The cam rotates simultaneously to the operator and pushes the switch temporarily. The cam can be adjusted (rotated). (Tight) Deinstallation is not required. Use pliers or a big screwdriver to adjust (see picture).

RIGHT ADJUSTMENT

Gate closed: switch free Gate at approx. 45°: switch fully pushed (cam operates

switch)

Gate open: switch free

TYPICAL CONFIGURATION OF A UNIT:

1. Motor

2. Control board

3. Photocell (active for closing), max. height 200 mm First photocell.

4. photocell (active for opening and closing), max. height 200 mm Second photocell (optional).

5. Flashing light (optional)

Important visual information on the movement of the gate.

6. Key-operated switch or wireless keypad (optional)

Is mounted on the outside. The gate is opened by key or by entering a number.

7. Contact strip (optional)

Safeguards the gate on being touched. Contact strips can be mounted on the gate or on the pillars. If required, contact strips must be mounted at a height of up to 2.5m.

The control board complies with the latest EU

guidelines. One of these guidelines specifies that the closing forces at the gate edge must not exceed 400 N (40 kg) for the last 500 mm before the door is CLOSED. Above 500 mm, the maximum force at the gate edge must not exceed 1400 N (140 kg). If this cannot be ensured, a contact strip must be mounted on the gate at a height up to 2.5 m or on the pillar on the opposite side (EN12453).

Note: The listed accessories on page 2 are especially suited for the professional installation of a gate system.

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