Product Guide
Release 01_28.05.07
PIGMA
Page. 2 of 54
INDICE
1 VALUE PROPOSITIONS........................................................................................................................... 4
2 EASY TO SELL.......................................................................................................................................... 5
2.1 MULTILEVEL INTERFACE ................................................................................................................. 6
2.1.1 Interface description ................................................................................................................ 6
2.1.2 Display description .................................................................................................................. 7
2.2 DHW COMFORT ................................................................................................................................. 8
2.2.1 DHW performances & certification .......................................................................................... 8
2.2.2 New DHW modulation ............................................................................................................. 8
2.2.3 DHW Plate heat exchanger reheating (COMFORT function) ................................................. 8
2.3 SOLAR PREDISPOSITION ................................................................................................................. 9
2.4 HEATING COMFORT........................................................................................................................ 10
2.4.1 Heating performances & certification .................................................................................... 10
2.4.2 System approach................................................................................................................... 10
2.4.3 Depending on the different installation configuration ............................................................ 10
2.4.4 Heating distribution................................................................................................................ 11
3 EASY TO INSTALL.................................................................................................................................. 12
3.1 OVERALL DIMENSION..................................................................................................................... 13
3.2 HYDRAULICS CONNECTIONS ........................................................................................................ 14
3.2.1 The solar kit ........................................................................................................................... 15
3.2.2 Hydraulic connections cover.................................................................................................. 15
3.3 FLUE CONNECTIONS ...................................................................................................................... 16
3.3.1 Open chamber system .......................................................................................................... 16
3.3.2 Coaxial system 60/100 .......................................................................................................... 16
3.3.3 Coaxial system 80/125 .......................................................................................................... 18
3.3.4 Twin Pipes system................................................................................................................. 19
3.4 OLD C&M BOILER RANGE REPLACEMENT .................................................................................. 21
3.4.1 Replacement Celtic boiler by PIGMA .................................................................................... 21
3.4.2 Replacement Centora boiler by PIGMA ............................................................................... 22
3.5 COMPETITORS REPLACEMENT .................................................................................................... 24
3.5.1 Replacement SOUNIER DOUVAL boiler by PIGMA............................................................. 24
3.5.2 Replacement ELM GVM boiler by PIGMA ............................................................................ 25
3.6 ELECTRICAL CONNECTIONS ......................................................................................................... 26
3.6.1 Installer zone ......................................................................................................................... 26
3.7 THERMOREGULATION DEVICE CONNECTIONS ......................................................................... 27
3.7.1 Wired ..................................................................................................................................... 27
3.7.2 Wireless ................................................................................................................................. 27
3.8 INSTALLATION SETTING & FUNCTIONS ....................................................................................... 28
3.8.1 Automatic air purge function.................................................................................................. 28
Flue cleaner function ........................................................................................................................... 28
3.9 SYSTEM PREDISPOSITION ............................................................................................................ 29
3.9.1 Clip IN in 2 relés .................................................................................................................... 30
3.9.2 Clip IN solar ........................................................................................................................... 31
4 EASY TO MAINTAIN............................................................................................................................... 33
4.1 MSA: MODULAR SYSTEM APPROACH & BOILER OVERVIEW.................................................... 34
4.1.1 Open chamber overview........................................................................................................ 35
4.1.2 Sealed chamber overview ..................................................................................................... 36
4.1.3 Hydraulic diagram.................................................................................................................. 37
4.1.4 Hydraulic circuit ..................................................................................................................... 38
4.1.5 Hydraulic assembly ............................................................................................................... 39
4.1.6 By pass .................................................................................................................................. 39
4.1.7 New proportional flow meter.................................................................................................. 40
4.1.8 Hydraulic group maintenance................................................................................................ 41
4.1.9 Combustion group CF ........................................................................................................... 42
4.1.10 Combustion group FF............................................................................................................ 43
4.1.11 Combustion group maintenance............................................................................................ 44
Page. 3 of 54
5 BOILER CODES...................................................................................................................................... 45
6 ACCESSORY CODES............................................................................................................................. 46
6.1 INSTALLATION ACCESSORIES ...................................................................................................... 46
6.2 TERMOREGOLATION INTERFACES .............................................................................................. 47
6.3 TERMOREGOLATION ACCESSORIES ........................................................................................... 48
6.4 HYDRAULIC ACCESSORIES ...........................................................................................................50
6.4.1 Built-in.................................................................................................................................... 50
6.4.2 Barrette integrated................................................................................................................. 50
7 TECHNICAL DATA..................................................................................................................................53
7.1 OPEN-CHAMBER ............................................................................................................................. 53
7.2 SEALED-CHAMBER ......................................................................................................................... 54
Page. 4 of 54
1 VALUE PROPOSITIONS
The new PIGMA by Chaffoteaux is the result of a careful analysis of the installers and
service technicians needs in order to make their job easier.
EASY TO SELL
The result is the PIGMA boiler, the solution that every customer will choose in terms
of easiness of use, compact dimensions and its ability to well satisfy every comfort
needs.
All this in the more efficient way thanks to “new intelligence” able to make easy to
achieve the maximum energy saving and the minimum of the environment impact.
The PIGMA boiler is also predisposed to optimize the use of a storage tank & solar
panel
EASY TO INSTALL
Always innovative to assuring the maximum installation easiness, PIGMA boiler by
Chaffoteaux not only offers a wide range of simple pre-installation accessories,
replacement accessories or substitution but once again make breakthrough the
installer support.
PIGMA boiler is in fact designed to be perfectly integrated in the Central Heating
and Domestic Hot Water
Moreover, PIGMA boiler is ready to work with the new renewable energies making
extremely easy the installation integrated with solar panels for the DHW production,
also for the installer less experienced in this new activity.
EASY TO MAINTAIN
The boiler’s real value is in the security of the service for witch the appliance has
been purchased.
For this reason PIGMA has been designed to avoid whichever problem for the end
user.
If case of not good operation, PIGMA, thanks to its second generation of selfdiagnosis function, is able to identify and monitor in real time the boiler status,
check the causes and communicate all informations on the display.
Indeed, each operation will result easy and quick thanks to the display that visualize
all parameters to manage the boiler and, in case of component replacement due to
a fault, this won’t be a problem thanks to frontal access to all components.
Page. 5 of 54
2 EASY TO SELL
The PIGMA boiler and its features make the offer attractive for the installer for any requirement
Design & easy interaction
A new design, the materials quality and the attention to aesthetic details allow installing PIGMA in every
place, also the most sophisticated.
The control interface has been carefully designed in order to guarantee an easy of use thanks to the digital
display and to the different levels to manage different functions.
From the simple CH and DHW temperature management through two big knobs, to the other functions
through the programming buttons.
Page. 6 of 54
2.1 MULTILEVEL INTERFACE
Different level of accessibility:
A first level with two simple knobs to set the
standard temperature of heating or domestic hot
water
Different level of accessibility:
A second level for the main user functions and to
the complete set of parameters by Menu
2.1.1 Interface description
LEGEND
1. Display 8. “Comfort” function button
2. Flame indicator (yellow light) 9. DHW temperature control knob
3. Power ON indicator (green light) 10. Manometer
4. ON-OFF button 11. “+” program button
5. CH temperature control knob 12. “-” program button
6. “Esc” button 13. “Reset” button
7. “Menu/Ok” button 14. “Lock out” indicator (red light)
Page. 7 of 54
2.1.2 Display description
DISPLAY BOILER OPERATING STATE
First number : menu
Second number : sub menu
Third number : parameter
Stand by
The two numbers on the right indicate the temperature on the primary flow sensor
Heating mode, burner ON or Plate heat exchanger reheating
The two numbers on the right indicate the temperature on the primary flow sensor
Heating mode, burner OFF
The two numbers on the right indicate the temperature on the primary flow sensor
DHW request, burner ON
The two numbers on the right indicate the DHW temperature setting
DHW mode, burner OFF
The two numbers on the right indicate the DHW temperature setting
Stand by mode (only Anti Frost mode is active)
Anti-frost mode is operating
Solar mode
Air purge function
Page. 8 of 54
2.2 DHW COMFORT
2.2.1 DHW performances & certification
The hot water production represents the most important value for any boiler and the PIGMA has achieved
successfully the best level according to EN13203 in terms of:
• SPECIFIC RATE
• TEMPERATURE STABILITY
• NO WAITING TIME
• MINIMUM NOMINAL WATER FLOW RATE
2.2.2 New DHW modulation
The new DHW modulation of PIGMA guaranties a good control of the
DHW thanks to the two primary sensor and the new flow sensor with
turbine able to adapt the boiler output according to real need (flow
rate/T stability).
2.2.3 DHW Plate heat exchanger reheating (COMFORT function)
This function permit to maintain the temperature of the plate heat exchanger for a DHW waiting time
reduced.
One push on the comfort button and the reheating is activated.
display during reheating
Page. 9 of 54
D
2.3 SOLAR PREDISPOSITION
Combi boiler +
natural circulation solar
or
centralized solar installation
Combi boiler +
serie solution
with
forced circulation
Page. 10 of 54
2.4 HEATING COMFORT
2.4.1 Heating performances & certification
In line with the most severe European standard in term of energetic efficiency, PIGMA is certified ***
according to the European standard 92/42/EEC, one certificate which offer also a guaranty of saving.
This result thanks to the quality of the components and the intelligence of the boiler capable to optimize the
performances of the combustion & hydraulic group.
2.4.2 System approach
The boiler value is measured by the capability to give the right answer to the specific request independent of
the change of the external (climatic) or internal condition.
thermoregulation
Hydraulic
distribution
2.4.3 Depending on the different installation configuration
Comfort
level
Saving
level
• Basic
with room thermostat (on/off)
++
.
• Ambient
with modulating room sensor integrated
in the remote control
++++
..
• Complete thermoregulation
with modulating room sensor and external
sensor
+++++
….
Climatic conditions
Ambient conditions
Zone 2
Zone 3
Zone 1
Boiler
p
erformances
Efficiency
& Saving
Page. 11 of 54
2.4.4 Heating distribution
A large range of accessories for a large range of heating configurations.
The installer can give easily to the client the best solution for each need
* Only in combination with Remote Control CHAFFOTEAUX
Monozone
For big
installation
Double zone*
Triple zone*
Mono
temperature
Multi
temperature
Page. 12 of 54
3 EASY TO INSTALL
Each elements of this boiler as been designed to give to the installer the maximum easiness and fastness in
the installation activity: hydraulic, exhaust gas flue & electrical connection.
The PIGMA, even if lighter compared with the old Chaffoteaux range, keeps exactly the same hydraulic
connections for an immediate replacement of the old previous models respecting the existing installation.
Chaffoteaux represents a reference for the market and continues to represent the best solution for the new
installation and replacement of all boilers with the biggest distance between the hydraulic connections and
the wall, 230 mm.
For the flue gas exhaust, every configuration is possible and in case of twin pipe system configuration the
installer has the possibility to connect the air inlet piping on the left- or right-hand side; furthermore the
reduction in the fixing width between the flue gas exhaust and the hydraulic connections (only 830 mm)
mean that the boiler can be installed easily and quickly, even if in case of replacement with rear pipes
installation.
Also for the electrical connections, has been created an installer zone, in the Frontal Panel rear side, for an
easy access to the PCB box where all the connections with the external devices can be easily done.
A wide range of temperature control accessories can be installed, wired (with wires) and wireless (without
wires), in particular the last one permits a complete installation quickly and in a non-invasive way.
Also in terms of function PIGMA has been designed to help the installers in their activity, the Automatic Air
purge” for example facilitates the elimination of any air bubbles present in the heating circuit, optimizing the
activity, reducing the time for the completion of the installation and the noise for the end user.
Another important value of this boiler is its capability to work perfectly integrated with the most complex
domestic system for heating and DHW production.
In the first case, a complete of Multizones Modules:
- up to tree zones monotemperatures
- multizones temperatures up to tree zones (HT+2 LT zones)
Allows a total personalization in the installation
For the DHW production, the boiler is set up for use in a system which uses solar panels in series and in
parallel.
Where forced circulation is used, it can control the system directly with the boiler interface with a small clip in
out to put in the electrical box, already predisposed, and without a specific external device not linked to the
boiler.
Page. 13 of 54
3.1 OVERALL DIMENSION
A
Central heating flow
B
Domestic hot water flow
C
Gas inlet
D
Domestic cold water inlet
E
Central heating return
As accessory
Page. 14 of 54
3.2 HYDRAULICS CONNECTIONS
All the configurations were imagined before creating a complete range of accessories for the new installation
and the replacement.
FR MARKET
REPLACEMENT KIT
Celtic
ELM
FIRST INSTALLATION
SAUNIER
DUVAL
TELESCOPIC FLAPS
allows to install easily different type of
boiler with or without rear pipes
chassis.
THE PREFITTING KIT DETAILS
Page. 15 of 54
3.2.1 The solar kit
A new mixing valve designed to be integrated in the prefitting kit.
This device allows to reduced the hot temperature coming from a
solar source to ensure the maximum comfort for the client and
the complete protection for the boiler.
3.2.2 Hydraulic connections cover
To finalize the installation with a best aesthetic, it is possible to install the hydraulic connections cover.
Cold water
(FR/BE market)
Cold water
(no FR/BE
market)
Mixed water
(Toward the
boiler
)
Hot water
(solar or other
source)
Kit solar mixing valve motor
with solar clip in
As accessory
Page. 16 of 54
3.3 FLUE CONNECTIONS
3.3.1 Open chamber system
The open-chamber version enables 125
mm and 130 mm flue gas exhaust piping
to be used without adaptors.
3.3.2 Coaxial system 60/100
1. Condensate collection pipe
2. Pressure inspection point positive
signal
3. Pressure inspection point caps
4. Pressure inspection point negative
signal
Page. 17 of 54
60/100
TYPE OF
EXHAUST
MODELS
LENGHTS WITH
DIAPHRAGM (m)
LENGHTS WITH
NO DIAPHRAGM
(m))
MAXIMUM
LENGTH
(m)
25
Ø 43
from 0,5 to 1
From 1 to 4 4
C12
30
Ø 43
from 0,5 to1
From 1 to 4 4
25
Ø 43
from 0,5 to 1
From 1 to 4 4
C32
30
Ø 43
from 0,5 to1
From 1 to 4 4
25
Ø 43
from 0,5 to 1
From1 to 4 4
C42
30
Ø 43
from 0,5 to1
From 1 to 4 4
25
Ø 43
from 0,5 to1
From 1 to 4 4
B32
30
Ø 43
from 0,5 to1
From 1 to 4 4
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