Centurion CS32 RDO Installation Manual

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INSTALLATION MANUAL
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FAILURETO COMPLYWITH THE FOLLOWING SAFETY RECOMMENDATIONS MAY RESULT IN SERIOUS PERSONALINJURY, DEATH AND/OR PROPERTY DAMAGE
READ AND FOLLOW ALL SAFETYAND INSTALLATION INSTRUCTIONS CAREFULLY. The installation of your new Automatic Garage Door Opener (herein after referred to as “RDO”) must be carried out by a technically qualified or licensed person. Attempting to install your new RDO without suitable technical qualification may result in severe personal injury, death and/or property damage.
before
must
properly earthed
must
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1. 2
3 Only install the RDO on a properly balanced and aligned, well functioning Garage Door. An
improperly balanced or malfunctioning Garage Door could cause serious injury. Have a qualified person check and if required, make repairs to your Garage Door installing the RDO. As a general rule,your Garage Door is deemed to be well balanced and aligned ifit
a. requires an equivalentamount of applied force to manually openor close and, b. requiresno more than150N of applied force to either manuallyopen or closeand, c. does not rise orfall more than100mm when stopped at any position betweenfully open or
fully closed positionsand,
d. doesnot rub onor make contact with any supporting orsurrounding structures.
4. Repairs to Garage Doors must only be carried out by technically qualified persons. Attempting to repair the Garage Door without suitable technical qualification may result in severe personal injury, death and/or propertydamage.
5. Remove or renderinoperative all existing locks and ropes priorto installation ofthe RDO.
6 The counter balance springs on sectional type doors be properly lubricated between all of
the coils with heavy automotive bearing grease. Failure to adequately lubricate the springs may result in oneor more of the following symptoms; a The springs willbecome rusty over time resulting in extraoperating friction between
the coils whichmay cause the RDO to malfunction.
b. Seasonal temperature changes may causethe Garage Door springs to expand and/or
contract. The resultant increase and/or decrease in operating friction may cause the RDO to malfunction. Properly lubricating the springs will help to minimize the effect of seasonal temperature changes inoperating friction of your Garage Door.
7. If possible, install the RDO at least 2 meters or more above the ground. Adjust the Manual Release Cord sothat it hangs approximately 1.8 meters fromthe ground.
8 Do not connectthe RDO to the power source untilthis manual instructs you to do so. 9 The RDO must be connected to a general purpose 220V outlet which has
been installed bya qualified electrical contractor.
10. Locate the wallcontrol panel/push button; a. within site of the Garage Door and, b. at a minimum height of 1.5 meters above the ground so that it remains out of the reach of
small children and,
c. away from all moving parts of the door.
11. Install the EntrapmentWarning Label in a prominent position next to the wallcontrol button.
12 The Manual ReleaseInstruction Tag must remain attachedto the Manual Release Cord. 13 After installing and correctly adjusting the RDO, the Garage Door stop and reverse
direction when it comes into contact with a 35mm high solid object placed on the floor under the Garage Door.
14 The correct function of the Safety Obstruction Reversing System should be checked on a
monthly basis. Make sure that the Garage Door reverses when it makes contact with an obstruction.
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IMPORTANT SAFETY RECOMMENDATIONS
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15 Never use the RDO unless the Garage Door is in full view and free from objects such as cars,
children and/or adults.
16 Never allow childrento operate the RDO.
17. Never operate the RDO when children/persons are under or near the path of the door. Children
be supervised atall times when near the Garage Doorand when theRDO is in use.
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must
18. Never attempt to disengage the RDO to manual operation when there are children/persons or and other objectsincluding motor vehicles under or near thepath of the Garage Door.
19. Never attempt toopen or close the Garage Door bypulling on theManual Release Cord.
20. Never attempt to make any repairs or remove covers from the RDO without first disconnecting the power supplycord from main power supply.
21. For additional safety we strongly recommend the fitment of Safety Beams. Although the RDO incorporates a pressure sensitive safety obstruction system, the addition of Safety Beams will greatly enhance the operating safety of the Automatic Garage Door and provide additional peace of mind. In some countries it is mandatory by law to fit Safety Beams. It is the sole responsibility of theowner/installer to fit Safety Beams in thosecountries which so require.
22 Removal of the RDO's protective covers must only be performed by a technically qualified
person. Attempting to remove the protective covers or repair the RDO without suitable technical qualification may resultin severe personal injury,death and/or property damage.
23. Always ensure thatthe Garage Door is fully open beforedriving into orout of the Garage.
24. Always ensure theGarage Door is fully closed before leavingthe driveway.
25. Adjustments to the Safety Obstruction Force settings must only be carried out by a technically qualified person. Attempting to adjust the Safety Reverse Force setting without suitable technical qualification mayresult in severe personal injury, death and/or propertydamage.
26. Keep hands and loose clothing clear of the Garage Door andProduct at all times.
27. In order for the Safety Obstruction Force System to function it must first encounter an object/person on to which some force be exerted. Asa result the object/person/door may suffer
28
MUST
DAMAGE OR INJURY. The Safety Obstruction Force System is designed to work on STATIONARY objects only. If the Garage Door encounters a moving object during an Open or Close Cycle, serious personal injury, death and/or property damage may occur.
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IMPORTANT SAFETY RECOMMENDATIONS
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All CENTURION products are manufactured with extreme care, thoroughly inspected and tested. The products are only guaranteed against faulty materials and workmanship for a period of 12 months from the invoice date of the product or14 months from the manufacturing date (as shown onthe serial number label ofthe operator), whichever expires first.
The guarantee will cover the repair or replacement at our discretion of such faulty materials or parts free of chargeprovided that the equipment is returned toour workshop.
No claims whatsoever will be recognised under the terms of this guarantee which pertain to damage, injury, cost or expense, suffered by persons and / or to property, which either directly or indirectly arise our ofany one of the following occurrences:-
a. Failure to install the product in accordance withthe installation instructions. b. Failure to abide by the safety instructions provided inthis manual.
This guarantee willnot apply to any equipment which:
c. Has not been installed in accordance with the installation instructions provided. d. Has been subject to misuse orwhich has been used for any purpose other than designed for by
the manufacturers.
e. Has damage caused as aresult of handling during transit, atmospheric conditions,insect
infestation, power surgesor other forces outside our control.
f. Has been repaired by any workshop and / or personNOT previously authorisedby CENTURION
SYSTEMS.
g. Has been repaired with components notpreviously tested, passed or authorised by
CENTURION SYSTEMS.
PRODUCT GUARANTEE AND EXCLUSIONS
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OPERATING CONTROLS
Fig 1 Fig 1A
Fig 2 Fig 2A
Fig 3 Fig 3A
4
OPERATING CONTROLS
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5
1. INFRARED SAFETY BEAM ENABLEDIP SWITCH. (
2. AUTO CLOSE ENABLE DIP SWITCH.
3. AUTO CLOSE DELAYDIP SWITCHES
4. SAME AS ABOVE
5 CODE BUTTON
NOVA VOYAGER
6 CLOSE DIRECTION SAFETY OBSTRUCTION FORCE ADJUSTMENT SCREW
7. OPEN DIRECTION SAFETY OBSTRUCTION FORCE ADJUSTMENT SCREW
8. CODE LAMP
9. OUTPUT TERMINALS
10. RADIO RECEIVER NOVA VOYAGER
11 AUTO COURTESY LIGHT
12. JUMPER PLUG (J8)
15 OPEN LIMIT CAM
14. CLOSE LIMIT CAM
16 OPEN LIMIT MICRO SWITCH
16. CLOSE LIMIT MICRO SWITCH
17. ENGAGE/DISENGAGE LEVER
18. EXTERNAL PUSH BUTTON
19. POSITIVE BATTERY CABLE
20 PLUG PACK BATTERY CHARGER
refer Sec.18 )
(refer Sec.21)
are used to adjust the time to autoclose. (refer Sec.21)
used for storing or erasing transmitter security code (refer Sec.15) (Does not apply if kit
supplied with receiver)
is used to adjust the
Safety Obstruction Force value in the Open Direction (refer Sec.11 & 13)
is used to adjust the Safety
Obstruction Force value inthe Close Direction (referSec.12 & 14)
signals stages of transmitter code learning process (refer Sec.15)
for connection of infrared safety beams or remote mounted push button. (refer
Sec.17, 18 & 22)
processes the signal from the hand held transmitter. (Does not apply if kit supplied with
receiver)
is activated automatically each time the opener commences an open or close
cycle and remains on for approx 3 minutes.
switches power supply for use with either one of Safety Beams or external Receiver.
(refer Sec.18)
is used to adjust the door fully open position. (refer Sec.7 &10)
is used to adjust the door fully closed position. (refer Sec.8 & 10)
is used to stop door when it reaches the fully open position.
is used to stop the door once it reaches the fully closedposition.
engages/disengages opener from the door. (refer Sec.4)
alternatively opens, closes or stops the door when activated.
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OPERATING CONTROLS
Open force setting
Confirmation LED
Learn
Close force setting
Operate Button
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6
A.B.Forward
Side Room Requirement
Your RDO is comprised of 2 major individual components being, Drive Unit (top figure alongside) and Control Box (bottom figure alongside). This section of the manual deals with the basic fitting requirements which should be met you attempt to install your opener. Study them carefully to ensure that your door andsurroundings are suitable for such an installation.
The recommended minimum and maximum door mounting bracket position as measured from the edge of the garage door curtain is depicted in Fig.5. The ideal distance should be between 85~125mm as indicated.
before
Important Note: The procedures outlined in this manual require a certain degree of technical and mechanical skill. It is not recommended that your RDO be installed by a home handyman. The RDO should always be installed, serviced and adjusted by a technically qualified person.
Important Notes:
The fixing distance may vary from garage door to garage door depending on the distance
thatthe garage door drum wheel has been set inside the garage door curtain.
If the door drum wheel has been set too deep inside the garage door curtain it is recommended
to fit an additional drum wheel closer to the edge of the curtain facilitating easier installation of the RDO unit.
The installer should verify the correct distance by actually checking the measurement prior to
mounting or moving any garage door brackets.
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Fig 5
REQUIREMENTS PRIOR TO INSTALLATION
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Fig 6
7
C.
D.
E.
F.
G.
Check For Correct Function Of The Door
Weight Bar
Left Or Right Hand Installation
Converting For Right Hand Installation
Control Box Location
Before beginning the installation of the RDO check that the garage door is functioning correctly. The garage door must be well balanced and operate smoothly and freely. When opened to between 900~1200mm from the floor andreleased the garage door should remain inone fixed position and not r i se or fall more than 100mm.It should not bind or stick inthe side tracks. The ideal operational effort required to open or close the garagedoor should not exceed a force of15kg. (Refer Item 3, Page 1)
The main purpose of the weight bar is to eliminate the possibility of the garage door curtain “ballooning” when starting from the fully open position. With the weight bar fitted the garage door should have a natural tendency to lightly freefall from the mid open position.
The RDO has been factory set to be installed on the right hand end of your garage door (when viewed from inside the garage looking out). If the left handside is thepreferred side forinstallation then carryout the procedure outlined in SectionF below - otherwise skip section Fand go directly to Section G.
Locate the red and black motor wires. (Fig.6) The standard connection (Black to Black and Red to Red) must be reversed. Unplug the wires at the connectors and reverse them so that they are connected Red to Black and Black toRed.
Mount the Control Box on a smooth flat surface. The area must be completely free of exposure to water, either direct (rain, garden hose, sprinklers etc) or indirect (seepage either through or down the internal face of the wall). The Control Box contains sensitive electronics which will sustain damage as a result of
water intrusion. Water damaged electronics are not covered under the terms of the opener
warranty.
Important Note: The RDO must not be installed on a poorly adjusted, worn or damaged door.
any
Important Note: The control box is not water proof!
REQUIREMENTS PRIOR TO INSTALLATION
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8
H
I.
1.
. Battery Charger
Battery Cable Connection
Mounting The Control Box
The plug-in battery charger is provided to keep the batteries charged to an optimum voltage. A red coloured LED, located on the charger casing will illuminate to indicate that the charger has been connected to an active powersupply.
In order to conserve battery power prior to installation, the RDO is supplied with the positive (red) battery cable disconnected from the battery terminal. Connect this cable prior to commencing the installation as follows:­Remove the Control Box lid and connect the red cable to the positive (+) battery terminal as depicted in Figure below Item 19. Once connected the lid can be refitted.
1.1 Establish a location at approximately chest height on the same wall face as that of the Door Mounting
Bracket to which Drive Unit will be secured. Make sure that the cable running from the Control Box is long enough to reach up to the Drive Unit for the location that has been selected.
1.2 Use the Mounting Template provided on last page of this manual, mark the location of the 3 Control
Box mounting screws.
1.3 Drill a 6mm hole at each of the 3 marked locations to an approx depth of 75mm
1.4 Insert a green wall plug (provided) into each of the 3 holes
1.5 Insert a self tapping screw (provided) into each of the green plugs and leave the heads exposed from
the wall approx 6mm.
1.6 Locate the 3 recessed mounting slots on the center back of the Control Box base plate and hook
the Control Box onto the screws Note: The mounting screws may need to be adjusted for depth if the Control Box will not hook on to the screws or if the Control Box does hook on but is loose.
1.7 At this stage, DO NOT plug the Charger into a power socket.
Important Note: Do not mount the charger any further away from the control box than the connection cable allows. Please ensure that a 220V mains point is provided at the control box for the charger.
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REQUIREMENTS PRIOR TO INSTALLATION
INSTALLATION INSTRUCTIONS
19
Page 10
Fig 7 Fig 8
9
2. Fitting Of Drive Unit To The Door (Right Hand Installation Depicted)
2.1 Check that the door U-bolt is securely tightened on the opposite end of the door to which the Drive Unit willbe fitted (Fig.7)
2.2 Open the door fully and ensure that the bottom stoppers of the Garage Door are engaged with the stoppers onthe door guide tracks.
2.3 Place a suitable prop under the door as close to the edge (to which the drive unit is being fitted) as possible. Theprop should be adjusted so that itsits firmly underthe door.(Fig.8)
2.4 Important Note: The door curtain can become damaged quite easily once the full weight of
the door is imparted on the prop. The prop must be strong enough to sustain the full weight of the door but at the same time have enough padding that it will not damage the door curtain. The suitability of the prop should be determined by a technically qualified person. No claims for door damaged will be recognized under the terms of the RDO's guarantee when using anunsuitable prop.
2.5 Remove the U-bolt fromthe end of the garage door towhich the Drive Unitwill be fitted.
2.6 Having ensured that the prop is stable and firmly in position, remove the garage door mounting bracket from the wall.
2.7 If not already disengaged then disengage theRDO Drive Unit by pullingonce on therelease lever (Fig.11)
- the forked drive gearshould now rotate freely.
2.8 Orientate the Drive Unitas per Fig.9.
2.9 Slide the centre of the Drive Unit over the garage door axle. Push the Drive Unit fully into the garage door and ensure that one ofthe garage door drum wheel spokes slides the forks of the DriveUnit.
2.10 Refit the garage door mountingbracket to the wall. TheU-Bolt slots inthe door bracket must alignwith the U-bolt mounting slots in theDrive Unit. (Fig.10)
2.12 Fullyinsert the specially supplied U-bolt through theDrive Unit and garage door mounting bracketslots.
2.13 Affix and firmly tightenthe U-Bolt with the 2 securing nutsprovided.
2.14 Check the manual operation of the door by fully raising and lowering the door. The door should run smoothly and should not catchon any part of the Drive Unitassembly.
in between
2.11 Important Note: In some cases the door mounting bracket may need to be re-positioned in order that the U-Bolt holes align.
INSTALLATION INSTRUCTIONS
Page 11
Release Chor d
Fig 11 Fig 12
Release Cord
Fig 10
Fig 9
10
3.
4.
5.
6.
Adjusting Release Cord
Engaging And Disengaging The Drive Unit
Fitting of Weight Bar
Fixing Of Curtain To Drum Wheel
3.1 Unfurl the Red Disengage Cord and cut it to an appropriate length so that its end hangs approximately 1800mm above the garage floor.
4.1 To disengage theDrive Unit from the garage door pulldown on the Red Release Cord. (Fig.11)
4.2 To engage theDrive Unit to the garage door pulldown once more on the Red ReleaseCord.
5.1 Fit the weight barto the top edge of the garagedoor bottom rail as depicted in Fig.12
6.1 The garage door curtain must be secured to the drum wheel with suitable fasteners such as self drilling
4.3 Important Note: Always disengage the Drive Unit with the garage door in the fully closed position.
4.4 Important Note: If attempting to disengage the Drive Unit from any position other than with the garage door fully closed ensure that there are no persons and/or property near or directly under the path of the garage door.
INSTALLATION INSTRUCTIONS
Page 12
Fig 14 Fig 15
Fig 13
11
6.2 With the garage door in the fully closed position, mark the curtain at points “A” and “B” as depicted in Fig.13
6.3 Once marked, open the door slightly so as to have access to the marked positions. Secure the curtain to the drum wheel ensuring thatthe fixing points are at least 90degrees apart.
7.1 With theDrive Unit in disengaged mode move thedoor up by hand to the fullyopen position.
7.2 Remove the limit coverto expose the Limit Adjust Cams. (Fig.14)
7.3 Slightly loosen the 3 cam locking screws (to the extent that you can rotate the cam by hand with a firm push).
7.4 Rotate the Open Limit (Lower) Cam (Item 13 Fig.15) by hand, in the direction of the Open Limit (Lower) Switch, until you hear the Switch “click”. Once the Open Limit Switch “clicks” continue to rotate the cam a further 10 degrees or sotowards the switch.
7.5 To check the Open Limit Switch adjustment - move the door down by hand and then slowly back up again. The limit switch should “click” approx 100mm BEFORE the door stops make contact with the rail stops.
7.6 If not, then adjustthe Open Limit Cam accordingly.
8.1 With theDrive Unit in disengaged mode move thedoor down by hand to the fullyclosed position.
8.2 Move the door downby hand to the desired fully closedposition.
7.8.Door Travel Adjustment – Open Direction
Door Travel Adjustment – Close Direction
INSTALLATION INSTRUCTIONS
SETTINGS AND ADJUSTMENTS
Page 13
SETTINGS AND ADJUSTMENTS
12
8.3 Rotate the Close Limit (Upper) Cam (Item 14, Fig 15) by hand, in the direction of the Close Limit (Upper) Switch, until youhear the Switch “click”. Oncethe Open Limit Switch “clicks” continue to rotatethe Cam a further 10 degrees or sotowards the switch.
8.4 To check the Close Limit Switch adjustment, raise the door by hand and then slowly lower again. The Close Limit Switch should “click” approx 100mm BEFORE the door touches the ground. If not then adjust the Close Limit Cam accordingly.
9.1 Connect the RDO BatteryCharger to a properly earthed power supply.
9.2 Switch the power onat the power supply – the LEDon the charger shouldglow red.
10.1 Open the garage door to a midway position and then pull once on the red disengage cord to engage the RDO to the garage door.
10.2 Test the garage door open and close positions by pressing the red “operate” push button located on the front face of the ControlBox.
10.3 Check that the garage door opens and closes to the required positions. If not then re-adjust the Open and/or Close Limit Cams accordingly.
10.4 Turn the appropriate cam TOWARDS the Limit Switch to DECREASE garage door travel and AWAY from the appropriate Limit Switch toINCREASE garage door travel.
10.5 Once finally adjusted, firmlytighten the 3 Limit Cam Locking Screwsand refit the Limit Cover Plate.
11.1 Locate the Close force setting (DN) thumb screw and turn it to the maximum setting in a clockwise direction. (Lower of 2 screws– refer figure below)
11.2 With the garage door in the fully OPEN position - press the red button located on the face of the Control Box. As the garage door commences to CLOSE, slowly begin to turn the Close force setting (DN) thumb screw in an anti-clockwise direction until the garage door stops and reverses towards the Open direction. Now turn the adjustment back10 degrees in a CLOCKWISEdirection.
11.4 Test the adjustment by pressing the red “operate” button again. This time the garage door should reach the fully closed position withoutreversing.
9.
10.
11.
Connecting to Power Supply
Door Travel - Final Adjustment
Safety Obstruction Force Adjustment – Close Direction
9.3 Important Note: Do not mount the charger any further away from the control box than the connection cable allows.
11.3 Important Note: The garage door must stop and reverse before it reaches the ground.
Open force setting
Confirmation LED
Learn
Close force setting
Operate Button
Page 14
12.
13.
14
Safety Obstruction Force Adjustment – Open Direction
Safety Obstruction Force Testing – Close Direction
Safety Obstruction Force Testing – Open Direction
12.1 Locate the Open force setting (UP) thumb screw and turn it to the maximum setting in a clockwise direction. (Upper of 2 screws– refer figure below)
12.2 With the garage door in the fully CLOSED position - pressthe red buttonlocated on theface of the Control Box. As the garage door commences to OPEN, slowly begin to turn the Open force setting (UP) thumb screw in an anti-clockwise direction until the garage door stops. Now turn the adjustment back 10 degrees in a CLOCKWISE direction.
13.1 With the garage door in the fullyopen position, placea length oftimber measuring 100mm x 50mm on the
floor directly under the middleof the garage door.(Fig.16)
13.2 With the garage door in the fully open position - close the door by pressing the red “operate” button
located on the front of the Control Box. The garage door should strike the timber and then automatically start to re-open.
13.3 If the garage door does not re-open or requires excessive force to re-open, then the Close force setting
(DN) thumb will need tobe re-adjusted.
13.4 Turn the Close direction Close force setting (DN) thumb screw 5 to 10 degrees in an anti-clockwise
direction and then repeat steps 13.2 and 13.3 until such time as the garage door will reverse when it hits the timber.
12.3 Important Note:The door must stopand reverse before it reaches the fullyOpen position.
12.4 Test the adjustmentby pressing the red“operate” button again. Thistime the door shouldreach the
fully OPEN position without stopping.
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14.1 With the garagedoor in the fullyclosed position – pressthe red “operate” buttonlocated on the front
face of the Control Box to open thedoor.
Fig 16
13
SETTINGS AND ADJUSTMENTS
Open force setting
Confirmation LED
Learn
Close force setting
Operate Button
Page 15
14.2 As the garage door is opening push down firmly onthe bottom rail of the door (middle ofthe door from the inside)
15.1 Remove the hand heldtransmitter from the packing box.
15.2 Remove the light coverfrom the Control Box by gently pullingat the top edge.
15.3 Locate the “Learn” buttonwithin the recessed panel at the topright corner of the Control Box
15.4 Momentarily press the “Learn”button - red coding indicator lamp willglow solid.
15.5 Momentarily press the handtransmitter button - red coding indicator lampwill extinguish.
15.6 Momentarily press the hand transmitter button once again - red coding indicator lamp will begin to flash – once flashing stops, the codingsequence has been completed.
15.7 Test for correct programming by pressing and holding the hand transmitter button until the door starts to move.
15.8 To code another transmitter follow steps15.3 to15.7
15.9 Replace the Control Boxlamp cover once coding has been completedand the RDO is now ready foruse.
17.1 Where provided, a hardwired Wall Switch canbe connected to theRDO.
17.2 Using 2 core cable (0.5 mm2), strip back both ends of the cable and connect 2 strands of one end to terminals 9A & 9B locatedon the logic board. (Refer to figurebelow)
15.
16.
17.
Transmitters Code Learning
Transmitter Code Erasing
Wall Switch – Installation
Note: If the RDO kit has been supplied with a separate NOVA VOYAGER receiver module, please follow the instructions provided with this receiver for learning the transmitters, otherwise proceed as follows:
If the RDO kit has been supplied with a separate NOVA VOYAGER receiver module, please follow the instructions provided with this receiver for erasing transmitters, otherwise proceed as follows:
Note:
16.1 Switch theRDO off at thepower supply.
16.2 Press andhold down the “CodeSet” Button.
16.3 While continuingto hold down the“Code Set” button switchthe power on atthe power supply.
16.4 After afew seconds the “RedColoured LED” will beginto flash.
16.5 Once the “Red Coloured LED” stops flashing, release the “Code Set” button and all of the previously stored codes will have been deleted.
SETTINGS AND ADJUSTMENTS
14
Open force setting
Confirmation LED
Learn
Close force setting
Operate Button
1 2 3 4
5
6
7
8
9
11
12
9
9
10
A
B
C
Page 16
15
17.3 Connect the 2 strands on the opposite end of the cable to the terminals located on the back of the Wall Switch.
18.1 Locate the Safety Beam Mounting Brackets provided.
18.2 Mark the inside door framing so thatthe bottom edge of the Mounting Bracketssit 125mm off the floor.
18.3 Use the 2 mounting screws provided tofasten each Mounting Bracket to the wall.Do not over tighten the fixing screws as theMounting Brackets will need to undergo adjustmentat a later time.
18.4 Use the 2 screws and nuts providedto fasten the Safety Beams to theMounting Brackets so that the Indicator Lamp on each SafetyBeam is facing upwards.
18.5 Using the twinflex cable provided, strip backand connect the 2 strands of oneend of the cable to each of the 2 terminals located onthe outer cover of each Safety Beam.
18.6 Securely fix the cable up and alongthe wall and run one length ofeach cable over to the Control Box.
18.7 Strip back and connect one strand ofeach cable to the terminals marked 9B& 9C (refer to figure below)
18.8 A green pilot light on the “emitter”will illuminate to indicate that the SafetyBeams have been connected correctly
18.9 Enable Dip Switch No.1 by selecting itto the “on” position
18.11
17.4 Important Note: The Wall Switch must be mounted within sight of the door and a reasonable distance away from moving parts. It should be mounted at least 1500mm above the ground and the Entrapment Warning Label provided must beattached adjacent to and withinclear sight of it.
18.10 Important Note: For the Safety Beamsto function correctly the jumper plug J8 located on the
control board (Item 12) of the RDO must be positioned so that the middle and right hand pins are
connected. Important Note: The RDO will only support the fitment of genuine RDO Brand 2 wire Safety Beams. (order ref: 1302BEAM01)
18. Safety Beams – Installation (Order ref: 1302BEAM01)
SETTINGS AND ADJUSTMENTS
1 2 3 4
5
6
7
8
9
11
12
9
9
10
A
B
C
1 2 3 4
5
6
7
8
9
11
12
9
9
10
A
B
C
Page 17
19.
20.
21.
Safety Beams - Alignment
Safety Beam – Function Testing
Auto Close Mode
22. Output Terminals
19.1 Align the 2Safety Beams (by turningthe mounting bracket) sothat their lenses are aimed directly at each other. A red indicator lamp on the “receiver” will glow solid once correct alignment has beenachieved.
19.2 Test the Safety Beamalignment several times, eachtime ensuring that whenthe Safety Beams are obstructed the red indicator lamp is extinguished, and when unobstructed the indicatorlamp glows solid.
19.3 Firmly tighten theSafety Beam mounting bracketfixing screws.
19.4 Installation of SafetyBeams is now complete.
20.1
20.2
21.1
21.2
21.3
Initiate a closing cycle onthe RDO and as the Garage Dooris closing pass your hand through theline of the Safety Beams. If the Safety Beams are functioning correctly the RDO should stop and then immediately reverse direction. If the Garage Door commencesa close cycle but stops and reversesbefore the Safety Beams are blocked, check that the SafetyBeams are aligned correctly as outlined inpoints 18.1 ~ 18.3.
In Auto Close Mode the RDO will automatically close a pre set time after it reaches the fully open position. To enableAuto Close Mode move dip switch No.2to the “ON” position. The Auto Close pre set time is determined by the position of dip switches Nos. 3 & 4 and is set out in the following table:
22.1 The RDOprovides a 24VDC external power supply tosupport the connection ofexternal accessories.
22.2 The values of the output terminals is set out in the following table: 9A ~ Com, 9B ~ Neg, 9C ~ +24VDC (Fig.xxx).
22.3 Important Note:For connection of any external accessoryother than Safety Beams the jumper plugJ8
(Item12) located on the controlboard of the RDO must be positionedso that the middle and left hand pins are connected.
21.4 Important Note: Auto Close Modewill only work if Safety Beams have been enabled and correctly
aligned
16
SETTINGS AND ADJUSTMENTS
Time/Dip
switch 15 sec 30 sec
3
4
OFF OFF
ON ON
1 2 3 4
5
6
7
8
9
11
12
9
9
10
A
B
C
1 2 3 4
5
6
7
8
9
11
12
9
9
10
A
B
C
Page 18
TROUBLE-SHOOTING GUIDE
SYMPTOM POSSIBLE CAUSES REMEDY
Door will not operate
Mains power not turned on Door is obstructed
Turn on mains power Remove obstruction
Door is locked or motor jammed
Mechanical door lock has been engaged
Unlock door Inspect door and remove jam
Door will not reverse on hitting an object
Safety Obstruction Force setting is too high and may require adjustment.
Refer to Installation
instructions, - Items 8~10
Door moves downwards and reverses itself upwards
Safety Obstruction Force setting is too light and may require adjustment. Adverse weather conditions (wind or cold) causing door to stiffen and become tight. Possible obstruction under door
Refer to Installation
Instructions – Items 8 ~ 10
Door operates from drive unit but not from hand transmitter
Transmitter is damaged or broken Transmitter Code has not been programmed into the receiver Receiver antenna wire not straight Battery flat.
Try to operate the door with an
alternative transmitter
Refer to installation instruction
Item 5.
Locate and stretch aerial wire
to be as straight as possible
Replace battery(12V)
Door does not close fully
Limit micro switch incorrectly adjusted
Re-adjust limit switch - Refer
Installation Instruction Item 3
Lights malfunction Globeblown Replacewith24VDC/3Wglobe
Door Stops on Upward cycle before reaching the fully open position
Door may be obstructed. Door springs may have lost tension Safety Obstruction Force may need adjustment
Disengage Opener and check
door for free movement
Call serviceman to affect
repairs
Refer Section 8~10 of
Installation manual.
Auto close not working
P.E. Beam faulty or wiring broken P. E . B e a m o b s t r u c t e d Autoclosetimenotset
Repair P.E. or broken wire Remove obstruction from the
path of beam.
Refer to installation inst. -
Items 13 & 14.
TECHNICAL SPECIFICATIONS
CONFIGURATION: Separate Control Box & Drive Unit INPUT VOLTAGE: 220V AC +/-10% 50Hz CHARGER 27.5V, 200mA peak current. CONTROLER VOLTAGE: 24V DC OPENER LIFTING FORCE: 300N OPENER OPENING/CLOSING LIMITS TRAVEL: 4.5 Turns of Door Drum Wheel RECEIVER TYPE: NOVA code rolling RECEIVER CODE STORAGE CAPACITY: 22 Transmitter Codes TRANSMITTER FREQUENCY: 433 MHz TRANSMITTER BATTERY VOLTAGE: 12 Volt GLOBE: 15W 24 V DC Edison screw Type SAFETY REVERSING SYSTEM: Pot Adjustable Current Sensing
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TROUBLE SHOOTING
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18
CONTROL BOX MOUNTING TEMPLATE
80
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Sharecall 0860-CENTURION
(Sharecall number applicable when dialed from within South Africa only)
(Omit (0) when dialing from outside South Africa)
or visit www.centsys.co.za
for details of your nearest agent
For technical support, contact:
South African Branches and Regional Distributors:
Other Countries:
Product Code:1302.D.01.0002
Johannesburg Central/West Rand.........................................011-699-2400
Durban.............................................................. 031-701-9583
Nelspruit ........................................................... 013-752-8074/5
Pretoria..............................................................012-349-1745
Cape Town ...........................................................021-552-9425
Johannesburg East-Rand ...............................................011-397-6401
Bloemfontein .........................................................051-430-0870
Port Elizabeth .......................................................041-581-6994/5
East London ..........................................................043-743-4923
Kimberly .............................................................053-832-3231
Vereeniging ..........................................................016-422-5667
Please refer to our website: www.centsys.co.za
Centurion Systems (Pty) Ltd Head Office:
Tel: +27 (0)11-699-2400, Fax: +27 (0)11-704-3412 or (0)11-462-6669
148 Epsom Avenue, North Riding
P.O. Box 506, Cramerview, 2060
South Africa
Latest Revision: 19.03.2009
Document Ref.: 1302.D.01.0002
© 2009 Centurion Systems (Pty) Ltd.
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