Centurion CP72SR5 User Manual

D3, D5, A5

SLIDING GATE

AUTOMATION

Product Code: CP72SR5

INSTALLATION

MANUAL

Latest Revision: 02.02.2005

Document Ref.: 1010.D.01.00136_8

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31

32

33

34

IMPORTANT

Oil Specifications:
GRADE: 75W90
Qty: 75ml

L

I

O

LLEVE

35

36

37

38

WARNING! (D5/A5 ONLY)

Fill with oil prior to running
gearbox.

For transport purposes this
unit has been supplied with
oil in a separate sealed
container.

1. Lift off the cover to the
operator.

2. Remove the control card
and battery so that you
can gain access to the
filler plug.

3. Unscrew the cap and
pour in the oil provided

NB. D3 is pre-filled with
fluid grease.

MAJOR COMPONENTS (TYPICAL D5 SHOWN)

0

3

- COVER

31

- CONTROLLER (CP80 FOR D3/D5; CP81 FOR A5)

32

- MOTOR (12V DC FOR D3/D5; 220V AC FOR A5)

33

- BATTERY (12V DC, 7A/H-D3/D5 ONLY) (OR PSU1/2, IF FITTED)

34

- CHARGER TRANSFORMER/POWER SUPPLY (CP84E for D3/D5

or CP83E for A5) (NOT FITTED WHEN PSU1/2 IS USED).

- GEARBOX CASING

35

- INTERNAL LIMIT SWITCH (DOSS)

36

- MANUAL RELEASE THUMBWHEEL

73

- LOCKABLE ACCESS DOOR

38

1

TABLE 1

D3

D5

D5 Light Industrial

A5

*LIMITED BY CAPACITY OF PSU

START (kgF)

25 12 300

60 20 500

16*

22 22 500

RUN (kgF)

16*

2

GATE MASS (kg)

500

ANTI-LIFT BRACKETS

- Guide rollers must ensure that the gate is held vertically.

- Fit suitable anti-lift brackets . The gap should be <5mm to ensure

39

42

40

the gate cannot be lifted off the motor pinion.

- For improved safety fit additional support post to prevent gate from
falling over if guide rollers fail.

39

41

3

*

100

81

67

56
48
41

36

Duty Cycle ( % )

D5

8

6

12

10

22

18

14

16

20

Pull ( kgf )

28

30

24

26

120

100

80

60

40

Duty Cycle ( % )

20

A5

5

15

20

30

25

Time (hrs)

120

100

80

60

40

Duty Cycle ( % )

20

0

0

A5 with FAN

5

15

20

30

25

Time (hrs)

DUTY CYCLE CURVES

- FOR THE WARRANTY TO BE VALID, ENSURE THAT THE DUTY CYCLE
IS NOT EXCEEDED FOR THE PARTICULAR MOTOR BEING USED.

* - DUTY CYCLE IS SUBJECT TO BATTERY AND CHARGER SIZE.

4

6

7

5

2

11

3

4

10

9

8

RECOMMENDED INSTALLATION AND

CABLE THICKNESS REQUIREMENTS

2

- LOCAL ISOLATOR

- MAINS SUPPLY (min 0.5mm² ‡, 2 CORE + EARTH)

3

- INTERCOM AND STATUS SIGNALING TO HOUSE

4

(0.2mm², *n1 + 6 CORE)

- INTERCOM TO GATE STATION (0.2mm², #n2 CORES)

5

6

- PILLAR LIGHTS (0.5mm², 2 CORE + EARTH)

†

- RADIO RECEIVER (0.2mm², 3 CORE)

7

- PEDESTRIAN KEYSWITCH (0.2mm², 2 CORE)

8

- INFRA RED BEAM (0.2mm², 3 CORE)

9

- FREE EXIT LOOP (1.5mm², multi stranded cable)

10

11

- FREE EXIT CONTACT (0.2mm², 2 CORE)

† For cable types to be used (e.g. SWA, Cabtyre, Intercom cable etc.) consult your

municipal authority for details.
* n1 = NUMBER OF CORES REQUIRED BY INTERCOM
# n2 = NUMBER OF CORES REQUIRED BY INTERCOM
‡ sufficient for motor only, increase to suit total load if pillar lights are fitted

5

MECHANICAL MOUNTING DETAILS
Option 1 - Bolt down onto concrete plinth

- Ensure motor does not protrude into drive-way install baseplate
with centre line 250mm off pillar centre.

- Position baseplate (43) with centre of single support stud (45) 105mm
from edge of gate (46). (This dimension assumes centre line of rack (47)
is 20mm from edge of gate).

- Using the baseplate as a template mark and drill the 4 mounting holes
into the concrete for the four M10 x 95 expansion studs.

- Use two M12 plated nuts per expansion stud as spacers below the
foundation plate.

- Secure the baseplate to the expansion studs using one M10 washer and
nut per expansion stud.

4545

105mm

4343 4747 4646

20mm

C

L

6

M10 Nut

M10 Washer

2 m5

Use two M12 plated
nuts as spacers.

M10 x 95 expansion stud

0m

C

L

Existing concrete plinth

7

4343

4343 4747 4646

4545

4444

25

0

m

m

C

400mm

L

m

0 m

04

300mm

MECHANICAL MOUNTING DETAILS
Option 2 - Set into concrete plinth

4444

105mm

20mm

C

L

- Ensure motor does not protrude into drive-way install baseplate
with centre line 250mm off pillar centre.

- Fasten concrete anchors (44) to the baseplate (43) using the M10x45
bolts provided. Ensure that the bolts are well tightened.

- Position baseplate (43) with centre of single support stud (45) 105mm
from edge of gate (46). (This dimension assumes centre line of rack (47)
is 20mm from edge of gate).

8

43

350 mm

46

30 mm

47

PROVISION FOR CABLES

- Ensure cables are fitted through base plate before concreting

46 43

in place.

- Remove knock-outs from gearbox to allow for cable entry.

47

- Route cables in front of battery (D3/D5 motors) as shown above.

- Seal cable entry holes with silicone sealer.

9