Centurion CP70R5, R5 User Manual

Company Profile...................................................................3

Introduction.......................................................................4

Safety Instructions..................................................................4

Principles of Operation..............................................................5

Features & Functions ...............................................................6

Introduction....................................................................6

Modes of Operation .............................................................6

Standard Mode of Operation...................................................6

Radio Transmitter.........................................................6

Intercom Pushbutton......................................................7

Reversing Mode.............................................................7

Condominium Mode..........................................................7

PIRAC Mode................................................................7

Pedestrian Keyswitch (Optional) ...................................................8

Anti-crushing Device.............................................................8

Multiple Collision ............................................................9

Automatic Closing ..............................................................9

Auto-close Override.........................................................10

Protection Beam...............................................................10

Gate Status Indication ......................................................... 11

Battery Low Protection..........................................................11

Security (Courtesy) Light Timer ...................................................12

Pre-flashing................................................................12

Holiday Lock-out...............................................................12

Lightning Protection............................................................13

Alternative Power Supply........................................................13

Solar Panel................................................................13

Manual Release...................................................................13

Basic Maintenance ................................................................16

Specifications ....................................................................18

Troubleshooting Guide.............................................................19

Product Guarantee................................................................23

Table of ContentsTable of Contents

Page 2

CENTURION SYSTEMS has been manufacturing automatic gate systems
since 1987, and is committed to providing reliable, cost effective solutions in
the field of access automation.

CENTURION strives to give service and backup second to none. Our
engineers are available to give sales support, installation training, and
answers to technical or installation problems.

The equipment is installed worldwide and is available through a network of
distributors.

CENTURION is an ISO 9001 registered company, continually looking at
updating its products in line with world trends to ensure that its products will
provide customer satisfaction.

Further information is available on our website www.centsys.co.za

Company ProfileCompany Profile

Centurion Systems (Pty) Ltd. reserves
the right to make changes to the
products described in this manual
without notice and without obligation
of Centurion Systems (Pty) Ltd. to
notify any persons of any such
revisions or changes. Additionally,
Centurion Systems (Pty) Ltd. makes
no representations or warranties with
respect to this manual.

Page 3

4. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be
pinched.

5. Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate.

6. Keep the automated gate system properly maintained, and ensure that all working areas are free of
debris and other effects that could affect the gate operation and safety.

7. On a monthly basis, check the obstruction detection system and safety devices for correct operation.

8. All repair, and service work to this product must be done by a suitably qualified person.

9. This product was designed and built strictly for the use indicated in this documentation. Any other
use, not expressly indicated here, could compromise the good condition/operation of the product
an/or be a source of danger.

10. Centurion Systems does not accept any liability caused by improper use of the product, or for use
other than that for which the automated system was intended.

The CENTURION R3 and R5 rotary swing gate operators are both powered by a 12V DC motor using a
maintenance free, lead acid battery as the primary power source. The battery is charged via a 220V mains
supply or a solar panel. The major benefit of this philosophy is uninterrupted operation of the gates even
in the event of a mains power failure. For light industrial applications the R3 and R5 operators are both
available with a power-pack which can deliver the full current draw of the 12V DC motor. If battery back-up
is required, a battery is fitted in a separate enclosure. The capacity of the battery is determined according
to the number of operations required in the event of a power failure.

An independent motor drive unit operates each leaf of the gate. Both single and double leaf systems are
available. The MASTER operator and the SLAVE operator where applicable consist of a high torque
geared DC motor driving through a main reduction unit onto an output shaft. The output shaft is linked to
the gate via an articulated arm secured by a padlock. The drive units are self-locking preventing the gates
from being forced open.

The electronic controller, charger and maintenance free battery (7A/H) are housed inside the MASTER
motor of the system only. The electronic controller, which co-ordinates the operations of the drive units, is
further protected by a plastic enclosure inside the MASTER operator. For added reliability the controller is
fitted with advanced lightning protection based on circuitry, designed and tested in conjunction with the
CSIR.

The drive unit uses an innovative internal position control system with origin, to track the movement of the
gate and accurately set the "open" and "close" positions.

Each operator are fitted with an internal manual override release.

Principles of OperationPrinciples of Operation

Page 5

Gate Status Indication (optional feature)

The controller can provide visual indication inside the house of the position of the gate and the condition of the
battery and power supply. A LED is typically mounted on the intercom inside the house. The different signals of
the LED are described below:

LED STATUS INDICATION

Slow regular flash Gate is opening

Fast regular flash Gate is closing

Off Gate is closed

On Gate is open

1 Flash/2 seconds Courtesy light latched on

2 Flashes/2 seconds Mains failure

3 Flashes/2 seconds Battery low

4 Flashes/2 seconds Collision shutdown

Battery Low Protection

The controller has circuitry that monitors the state of the battery. During a power failure energy is drawn from the battery, but
not replaced. To protect the battery from being quickly damaged, the protection circuitry prevents the motors from being run
off the battery when the battery voltage drops below 10.6 volts.

Indication that the battery low protection has been triggered is provided by the small gate status LED mounted on the
intercom inside the house, which will flash three times every two seconds . The gate system is shut off for at least one minute.
After this time the gate system can be reactivated but will shut off immediately again if a battery low condition persists.

CONTACT YOUR LOCAL GATE AUTOMATION SPECIALIST OR CENTURION SYSTEMS IF YOU DISCOVER
THAT THE BATT LOW SIGNAL GIVEN BY THE LED INSIDE THE HOUSE CONTINUES TO RE-OCCUR.

Page 11

SS1 SS2 SS3 COM

COM

SOL 12V TRG IRB FRX LED PED LCK SET

MASTER SENSOR

SET

RS232

PSU
STD

(LED’s)

(LED)

(LED)

(LED’s)

L1 L2

TEST

CHARGE

STATUS

LIGHTSLAVE-BATT+

SLAVE FUSE 16A S/B

AUX FUSE 3A F/B

LIGHT
FUSE

3A F/B

MASTER FUSE 16A S/B

MASTER

CP75

Status LED

Status LED location on the CP75 Controller Card

LED STATUS INDICATION

system will shut down and it will not be possible to operate the gate. When the keyswitch is ON, the gate
system will operate normally.

This is an added security feature should the property be unattended for an extended length of time.

Lightning Protection

The CP75 controller has on-board lightning protection. The protection circuitry is based on a design
developed in conjunction with the CSIR. It is however important to realise that the controller's protection
only functions correctly if an adequate lightning earth is fitted during installation. Lightning damage is not
covered under the normal guarantee of the equipment.

ALTERNATIVE POWER SUPPLY

Solar Panel (Optional)

With the battery driven system, the battery may be charged using a solar panel in place of the conven­tional charging circuit. A 20 Watt panel will provide on average 10-12 daily operations of an average gate
without causing the battery to discharge over a period of time. (The allowable number of operations will
be reduced if 12V DC security lights are fitted). It is necessary to have at least a 35A/h deep cycle, low
maintenance battery fitted, in order to provide sufficient back-up capacity during days of poor weather

All gate operators have a means of manually operating the gate in the event of a total malfunction of the
equipment.

If one is locked outside the property, the padlocks connected to the clevis pin through the gate bracket
can be unlocked. This will allow the clevis pin to be removed and the linkage arm to swing away from the
gate. This will allow the gate to be opened sufficiently to allow a person to enter.

Once inside the property, to release either operator complete the following procedure:

Connecting Arm

Gate Bracket

Bush

Clevis Pin

Swing the connecting arm to the side and open the
gate.

Page 13

Manual Release

NB: DO NOT OPEN THE COVERS WHEN EXPOSED TO DIRECT RAIN. ALWAYS SHIELD THE
UNIT WITH AN UMBRELLA.

Unlock the padlock securing the connecting arm.
Remove the clevis pin.

To release the manual override, proceed as follows:

Page 14

Setup Tool

(DO NOT USE)

Allen Key

Swing open the manual release dust cover. Insert the allen key provided into the manual release

mechanism and rotate it clockwise to release the
gearbox (approximately 12 turns)

Unlock and remove the operator cover. Lift the controller housing fitted to a MASTER motor.

This is not necessary when releasing a SLAVE motor.

1. 2.

3. 4.

Page 15

Allen Key

Rotate the dust cover back into position.

Unscrew the allen key (counter-clockwise) until the
top of the screw is flush with the top of the shaft.

Lower the controller housing into position (not
necessary for a SLAVE motor)

Replace the operator cover and lock it in position.

To re-engage the drive (disengage manual override):

5. 6.

8.7.

The CENTURION system is designed to be maintenance free. However, there are some basic checks that
should be carried out regularly (every six months) which will increase the long term reliability of the
system, and prevent false triggering of the protection systems leading to erratic operation of the gate.

IMPORTANT: ISOLATE MAINS SUPPLY TO SYSTEM BEFORE CLEANING OR WORKING ON THE
EQUIPMENT. (NB: The battery driven operators will continue to operate due to the internal battery)

1. Remove all shrubs and vegetation which may
interfere with the motors or linkages.

2. Keep the inside of the motors and control
housings clear of insects and dirt.

3. Grease the gate hinges to ensure that the gate
swings freely.

4. Check that the padlocks can be opened. Apply
oil or grease to the padlocks, particularly during
the rainy seasons.

Basic MaintenanceBasic Maintenance

Page 16

Maximum gate length & mass:

*Subject to system power supply. Standard battery driven system with 7A/H battery is limited to 20 operations per
day.

# For pedestal mount installations where the gate exceeds 3m, and wall mount installations where the gate
exceeds 2,5m, it is recommended that an electric lock be fitted.

† This applies only to STANDARD pedestal mount installations installed according to the RECOMMENDED positions.

Gate Length:

For a 1.8m high gate, 25% coverage:

For a 1.8m high gate, 100% coverage:

110km/h

55km/h

82km/h

41km/h

66km/h

33km/h

55km/h

27km/h

47km/h

23km/h

Max. Allowable Leaf Mass:

Max. wind speeds for which the operator

†

will open the gate :

1,5m

1000kg

2,0m

550kg

2,5m#

350kg

3,0m#

250kg

3,5m#

180kg

SPECIFICATION

R3

CP84ER5V01Voltage (with power supply unit)CP84ER5V01

220V AC ±10% 50Hz

CP84ER5V01AC Current draw (with power supply unit)CP84ER5V01

120mA

DC Current draw (Max)

15A

Maximum solenoid lock current draw

2A

Output shaft rotational speed

3.5 rpm

Maximum output torque

140Nm

Maximum number of operations per day (Average)

100*

Maximum number of continuous operations

20

Typical time to open/close a gate
(For standard pedestal in recommended position)

10 seconds

No. of operations on a 7A/H battery (should the mains power fail)

±20

Limit switches

Sealed optical counter

with origin switch

Collision sensitivity

Electronic adjustable

Temperature range

o

-20 to +50 C

Housing protection

IP55

Control card (single or double motor)

CP75

Corrosion protection (baseplate and arms)

Zinc electro galvanising

SpecificationsSpecifications

Page 18

This is a basic checklist for your gate automation system. Should you experience a fault with the system,

see if the symptom corresponds to any given in the list below. For each symptom listed, the probable
cause and action to be taken is given. In the event of the symptom not being listed, consult your installer
for assistance.

PRIOR TO WORKING INSIDE THE CONTROL CARD ENCLOSURE, ENSURE
THAT THE MAINS SUPPLY TO THE SYSTEM HAS BEEN ISOLATED.

NB: As this product is used outside of the control of the manufacturer, CENTURION SYSTEMS
(PTY) LTD, it cannot be held responsible for consequential damage as a result of the end user
attempting to maintain the unit without the assistance of a qualified installer.

Troubleshooting GuideTroubleshooting Guide

ACTIONCAUSESYMPTOM

!

Gate does not open or close
fully or gate moves a short
distance and stops.

!

!

There is an object obstruct­ing the movement of the gate.

Anti-crushing device setting
is too sensitive

!

Position control system is
malfunctioning.

!

Battery voltage is low and the
battery protection is being
activated.

!

!

!

INDICATION: STATUS LED
will be flashing 4 times per 2
seconds.

Clear any obstructions from
the gate.

Unhook the gate from the
mechanical linkage and
check that the motor operates
correctly. Consult your
installer should there still be a
problem.

!

Check that the sensor
mounted adjacent the
geared DC motor is clipped
into position. Check both
MASTER and SLAVE motors
where applicable.

!

!

!

!

!

INDICATION: STATUS LED
will be flashing 3 times per 2
seconds.

Check that the battery is
charging.

Check that the mains supply
is connected and switched
on.

Touch the side of the charger
unit, it should be hot if the
battery is charging.

Check battery connections
are tight and that there is no

Page 19

CAUTION

ACTIONCAUSESYMPTOM

!

Gate does not operate but
the relays on the controller
"click" momentarily.

!

Gate does not operate and
there is no reaction from the
motor relays either. Only the
radio receiver relay "clicks"
when the system is activated.

† The life span of the 7A/H maintenance free battery supplied with the system is typically up to

three years.

!

Motor fuse blown on the
control card.

!

Battery voltage is low.

!

Gate lock not releasing
(applies to typically single
gate installations where a
solenoid or magnetic lock
has been fitted).

!

An input is latching up the
controller.

corrosion.

When was the battery last
changed? †

!

!

!

!

!

!

!

Replace blown fuses R3­8Amp slow blow. Size
5x20mm

Make sure that the motor fuse
holders are making good
contact.

See action earlier in this
troubleshooting guide for

battery voltage is low and the
battery low protection is
being activated.

Solenoid lock: check that the
lock is trying to release. it will
make a distinctive "click"
sound when energised. Then
check that the lock is not
being mechanically held due
to misalignment, dirt etc.

Magnetic lock: Pull on the
lock when activating the gate
to release and feel whenever
the lock is releasing. Try
disconnecting the lock
(remove the wire from
terminal 13)

Consult your installer if the
problem persists.

!

Check that both the GREEN
IRB (infra red beam) and LCK
(holiday lockout) LED's on
the CP75 controller are ON.

!

Check that the other RED

Page 20

ACTIONCAUSESYMPTOM

input LED's are OFF. They
must only light up when the
corresponding input is
activated.

!

Try operating the system
using the TEST pushbutton
on the control card.

!

Consult your installer if the
problem persists

!

!

!

!

!

Check that the GREEN LED
adjacent the IRB input is ON

When the IRB input is ON

Then the infra red beam is
clear.

Check that beam is correctly
aligned. It should be possible
to hear the relay "click" as the
beam is broken and cleared.

Ensure that nobody is
mistakenly pressing and
holding down the gate
release pushbutton on either
the remote or intercom for
too long when activating the
unit. Refer to section Auto-
close override.

!

!

!

Check the GREEN IRB LED
on the controller. It must
remain ON if the beam is
clear.

Consult your installer if the
problem persists.

Unhook the gate from the
mechanical linkage and
check that the operator then
drives fully closed. Consult
your installer if the problem
persists.

!

Check that the origin sensor
which is mounted on the
black plastic housing which
covers the manual override,
is properly clipped in.

!

Gate does not auto-close.

!

Gate starts closing but stops
and re-opens.

!

Operator drives too far and
does not stop in the correct
open and closed positions.

!

Infra red beam (if fitted) is
faulty.

!

Intermittent operation of infra
red beam if fitted.

!

Origin system not functioning
correctly.

!

Anti-crushing device is set
too sensitively.

!

Check that the auto-close
override facility is not being
operated.

Page 21

ACTIONCAUSESYMPTOM

!

Check that the RED LED's
adjacent each trigger input
on the controller (TRG, FRX,
PED) are OFF and only
switch ON when that input is
activated.

!

Consult your installer.

!

Check that the fault only
occurs with one of the
transmitters. Replace the
battery.

!

Receiver must be mounted in
an elevated position, housed
in a weatherproof, non
ferrous enclosure.

!

Make sure that the aerial is
straight.

!

Consult your installer.

!

Check for corrosion of the
wire terminations behind the
key-switch. Consult your
installer should the problem
persist.

!

Replace fuse - 220V 3A fast
blow. Size 5x20mm.

CAUTION - 220V, make
sure supply to system is
isolated

Check that the lamp load
does not exceed 500W.
Check the bulb and replace if
necessary. Make sure that
the bulb is making good
electrical contact in its
holder.
Consult your installer should
the problem persist.

!

!

!

!

Gate opens on its own.

!

Radio transmitter has poor
range.

!

Master gate opens to pedes­trian and closes.

!

Courtesy light does not oper­ate.

!

Permanent input on one of
the trigger lines to the
controller.

!

Transmitter battery flat.

!

Key-switch used for
activating pedestrian facility
is faulty - where applicable.

!

Light fuse blown.

!

Faulty trigger line cables.

!

Radio receiver cannot
receive transmitter signal
properly.

Consult your installer if the
problem persists.
Make sure that nobody has
accidently used the origin
adjustment tool to release
the manual override. Consult
your installer should this be
suspected.

!

!

Origin position has been
shifted.

Page 22

Page 23

All CENTURION products are manufactured with extreme care, thoroughly inspected and tested. They
are guaranteed for a period of 12 months, provided that proof of purchase documentation is submitted
with any claim.

The guarantee only covers repair, components and labour, provided that the equipment is returned to
our workshop.

This warrantee will not apply to any equipment which:

(A) Has been subject to misuse or which has been used for any purpose other than designed for by

the manufacturers.

(B) Has been repaired by any workshop and/or person not previously authorised by CENTURION

SYSTEMS.

(C) Has been repaired with components not previously tested, passed or authorised by

CENTURION SYSTEMS.

Product GuaranteeProduct Guarantee

CENTURION

THE AUTOMATIC CHOICE

CENTURION SYSTEMS (PTY) LTD HEAD OFFICE:

TEL: [phone], FAX: [phone] or 462-6669

148 EPSOM AVENUE, NORTH RIDING

P.O. BOX 506, CRAMERVIEW, 2060

SOUTH AFRICA

WEB: http://www.centsys.co.za General information e-mail: [e-mail]

FOR TECHNICAL SUPPORT CONTACT:

ECHO-LINE, NAMIBIA.............................................................Tel: [phone]

MOLECULAR CONSULTANTS, NIGERIA...............................................Tel: [phone]

SECURITY DISTRIBUTORS, ZIMBABWE................................................Tel: [phone]

SEKANYOLYA TIMBER WORKS, UGANDA...............................................Tel: [phone]

AUTOMATISME BATIMENT, FRANCE.................................................Tel: [phone]

CROWN AXXESS LTD U.K. UNITED KINGDOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: [phone]

NESTOR, BELGIUM ...............................................................Tel: [phone]

BILLY GATES, CANADA ..........................................................Tel: [phone]

ABA GATES, WESTERN AUSTRALIA.................................................Tel: [phone]

DOMINATOR SYSTEMS, NEW ZEALAND ..............................................Tel: [phone]

ICBT, VICTORIA..................................................................Tel: [phone]

ROTECH, QUEENSLAND..........................................................Tel: [phone]

SA GATES, SOUTHERN AUSTRALIA.................................................Tel: [phone]

SECURITE DU PACIFIQUE, NEW CALEDONIA..............................................Tel: 283-760

SECULOGIX LTD, MAURITIUS..........................................................Tel: [phone]

SECURITE AUTOMATISMES REUNION, REUNION ..........................................Tel: 280-368

VAST VIDEO, MALAYSIA...........................................................Tel: [phone]

BLT ASSOCIATES, THAILAND .......................................................Tel: [phone]

PORT ELIZABETH. . . . . . . . . . . [phone]/5

EAST LONDON . . . . . . . . . . . . . . [phone]

BLOEMFONTEIN . . . . . . . . . . . . . [phone]

KIMBERLEY . . . . . . . . . . . . . . . . . [phone]

VEREENIGING . . . . . . . . . . . . . . . [phone]

SOUTH AFRICA

AFRICA

EUROPE

NORTH AMERICA

AUSTRALASIA

INDIAN OCEAN

ASIA & PACIFIC

EAST RAND. . . . . . . . . . . . . . . [phone]

DURBAN .................[phone]

NELSPRUIT . . . . . . . . . . . . . . . [phone]/5

PRETORIA . . . . . . . . . . . . . . . . [phone]/8893

CAPE TOWN . . . . . . . . . . . . . . [phone]