Centurion Auto-Mate, Maxi-Mate Installation Manual

Latest Revision: 08.03.04

Document Ref.: 1068.D.01.0052_4

SWING GATE OPERATORS

INSTALLATION

MANUAL

A

uo Mae

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t

Ma i

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x

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at

11

INTRODUCTION

BASIC KIT

RECOMMENDED TOOLS

SITE PREPARATION

- TABLE 1 - CRITICAL DIMENSIONS

- TABLE 2 - CABLE REQUIREMENTS

MOUNTING CONTROL BOX

STANDARD PEDESTAL POSITIONING

- TABLE 3 - STANDARD PEDESTAL POSITIONING

OUTWARD SWING PEDESTAL POSITIONING

WALL MOUNT PEDESTAL

ELECTRICAL CONNECTIONS

COMMISSIONING

COLLISION SENSING ADJUSTMENT

SIMPLIFIED PEDESTAL MOUNTING POSITION

Page 2

Page 2

Page 3

Page 3

Page 3

Page 4

Page 5

Page 6

Page 6 - 13

Page 8

Page 14

Page 14 - 17

Page 18 - 26

Page 27 - 31

Page 32

TT

T

able of Contents

SS

S

wing Gate Installation Manual

22

B

B

asic Kit

I

ntroduction

A CENTURION GATE AUTOMATION system is a quality product designed to give many years of
trouble free service.

This MANUAL has been compiled to assist you, the customer, with a trouble free installation.

The swing gate kit comprises of components shown in the identification list below.

PLEASE READ THE INSTRUCTIONS CAREFULLY

PLUG IN

TRANSFORMER

ELECTRONICS

ENCLOSURES

FASTENERS PEDESTALS

BATTERIES

M10 x 20

SET SCREW

M8 x 40 SET SCREW

WALL MOUNT PEDESTAL

SHORT PEDESTAL STANDARD PEDESTAL

M12 CAP SCREW

M8 NYLOC

NUTS

M8 FLAT WASHER

PADLOCK

35AH

BATTERY

++

--

6.5AH

BATTERY

CP77 CONTROLLER

CP87 SINGLE CONTROLLER

MAXI-MATE
GEARBOX

AUTO-MATE
GEARBOX

UT

O

-

M

A

T

A

E

X

E

A

A

M

I-

T

M

CONNECTING ARMSGEARBOXES

LONG CONNECTING ARM

SHORT CONNECTING ARM

CP6 BATTERY

ENCLOSURE

GATE BRACKET

ADAPTOR PIECE

BALL JOINT

DRIVE ARMS with ADAPTOR PIECE

500mm DRIVE ARM

400mm DRIVE ARM

250mm DRIVE ARM

CP7

I

R

C

Recommended Tools

Critical Dimensions

33

MASONRY BITS - 6mm

20mm FOR WALL MOUNT PEDESTAL

STEEL BITS 8,5mm/4,0mm/5,0mm

SPANNERS

22mm
19mm
17mm

2 x 13mm

10mm

SCREW DRIVERS

3,5mm FLAT

No 1 PHILLIPS

CRIMPING TOOL

AND PIN LUGS

PLIERS/SIDE

CUTTER

HAMMER

G-CLAMP

ELECTRIC

DRILLING
MACHINE

TAPE MEASURE

No 8 ALLEN KEY

HACKSAW

SOLDERING IRON

WELDING MACHINE

LEVEL

PICKSPADE

PLUMB BOB

CRITICAL DIMENSIONS

STANDARD DRIVE ARM

LENGTHS AVAILABLE

(See page 11, Fig. 2)

ABSOLUTE MINIMUM FOR "A" IS: - 220mm FOR AUTO-MATE

- 260mm FOR MAXI-MATE

250mm 400mm 500mm

FOR:

Standard

Maxi-Mate

or single

Auto-Mate

kits

FOR:

Standard

double

Auto-Mate

kits

FOR:

Limited

space or

outward
opening

applications

AA

400

315 150 430 365 530 515

240 635 560 790 760

AA AABB BB BB

RECOMMENDED

(See page 10)

MIN. NORMAL

OPERATION

(See page 11, Fig. 1)

B

"B" MUST BE

LESS THAN

VALUE

SHOWN IN

TABLE

DRIVE

ARM

HINGE

CENTRE

LINE

A

- DIMENSIONS

- MUNICIPAL BYLAWS

- WATER, SEWERAGE,
ELECTRICAL CABLES

CHECK:

}

"A" MUST BE GREATER

THAN VALUE

SHOWN IN TABLE

C

Cable Requirements

44

A MASTER MOTOR (MOTOR) and G.P. IN CONDUIT OR NORSK

INTERCOM/CABTYRE/
G.P. IN CONDUIT

INTERCOM/CABTYRE/
G.P. IN CONDUIT

INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM/CABTYRE/
G.P. IN CONDUIT

INTERCOM/CABTYRE/
G.P. IN CONDUIT

INTERCOM IN CONDUIT

CABTYRE OR G.P. IN CONDUIT

CABTYRE OR G.P. IN CONDUIT

INTERCOM IN CONDUIT

NORSK IN CONDUIT OR S.W.A.

NORSK IN CONDUIT OR S.W.A.

3 CORE CABTYRE IN CONDUIT

G.P. IN CONDUIT OR NORSK

3 2,5

2,5 X

X

X

X

X

X

X

X

0,2

0,2

0,5

0,2

0,5

1,5

0,5

1,5

0,2

0,2

0,2

0,2

3

3

3

2 + E

2 + E

n

n

1 + 6

2

2 + E

2

2

2

3

3

MASTER MOTOR (LIMIT SWITCH)

SLAVE MOTOR (MOTOR) and

SLAVE MOTOR (LIMIT SWITCH)

EITHER: 220V AC SUPPLY CABLE

OR: 15V AC TRANSFORMER SECONDARY

INTERCOM IN HOUSE & STATUS
SIGNALLING

INTERCOM-CONTROL BOX TO
GOOSENECK

PILLAR LIGHTS

REMOTE RECEIVER

PEDESTRIAN KEYSWITCH

INFRA RED BEAM

SOLENOID STRIKE (not shown)

SOLAR PANEL (not shown)

G.P. = GENERAL PURPOSE HOUSE WIRING OR PANEL FLEX

S.W.A. = STEEL WIRE ARMOURED

n1 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES

n2 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES

= FOR OPTIMUM LIGHTNING PROTECTION USE SCREENED CABLE EARTHED AT BOTH ENDS

= CABLE TYPE IS MINIMUM RECOMMENDATION

TABLE 2 - CABLE REQUIREMENTS

B

C

D

E

F

G

H

I

J

K

NO

NO OF OPTIONAL CABLE TYPE

SIZE

mm

CORES

DESCRIPTION

2

INTERCOM
TO HOUSE

220V
MAINS

F

G

A

B

D

E

I

C

**

H

INTERCOM

GOOSENECK

THESE TABLES CAN BE USED AS A QUICK

ALTERNATIVE TO THE SETUP PROCEDURES

SHOWN ON PAGES 6 - 10

A

B

140mm

SEE NOTE 4

C

HINGE POINT

GATE BRACKET

GATE CLOSED

GATE OPEN

40mm

(See notes)

PILLAR

PEDESTAL

DRIVE ARM

OUTLINE OF

GEARBOX

COVER

GATE OPEN

ANGLE

1. All dimensions shown in millimetres.

2. All dimensions referenced to hinge point.

3. Gate thickness assumed to be 40mm.

4. Distance depends on pillar size. Check

carefully before installation.

NOTES:

O

GATE OPEN ANGLE = 110

ARM LENGTH

250mm ARM

400mm ARM

500mm ARM

A

360

540

670

B

265

525

700

C

305

488

610

O

GATE OPEN ANGLE = 90

ARM LENGTH

250mm ARM

400mm ARM

500mm ARM

A

235

340

410

B

385

700

915

C

354

566

707

S

Simplified Pedestal Mounting Position

55

S

Standard Pedestal Positioning (Gate Inward Opening)

66

(See Page 14 for Wall Mount Pedestals)

M

Mounting Control Box

XX

S2

XX

XX

S1

Standard Pedestal Positioning cont'd .....

77

xx

zz

S1S1

xx

S2S2

STEP 3

- MEASURE DISTANCE, Z, BETWEEN
S1 & S2 IN mm.

- USING Z, LOOK UP GATE OPENING
ANGLE AND DIMENSION C FOR SIZE
OF DRIVE ARM SUPPLIED (See Table
Overleaf).

STEP 2

- SWING GATE TO DESIRED OPEN
POSITION (70 - 120 DEGREES).

- MAKE SECOND MARK "S2" ON THE
GROUND.

e.g. SAY Z IS MEASURED AS 1482mm
CLOSEST Z VALUE IN TABLE = 1486mm
DIMENSION "C" FOR A 400mm DRIVE
ARM IS THEREFORE 538mm.

Z

(IN mm)

(mm) (Degrees) (mm) (mm) (mm)

250mm LONG 400mm LONG 500mm LONG

DIMENSION C FOR DRIVE ARMS:-

GATE OPENING

ANGLE

1147
1161
1176
1190
1204
1218
1231
1245
1259
1272
1286
1299
1312
1325
1338
1351
1364
1377
1389
1402
1414
1426
1439
1451
1463
1475
1486
1498
1509
1521
1532
1543
1554
1565
1576
1587
1597
1608
1618
1628
1638
1648
1658
1668
1677
1687
1696
1705
1714
1723
1732

436
431
425
420
415
411
406
402
397
393
389
385
381
377
374
370
367
363
360
357
354
351
348
345
342
339
336
334
331
329
326
324
322
319
317
315
313
311
309
307
305
303
302
300
298
296
295
293
292
290
289

697
689
681
672
665
657
650
643
636
629
622
616
610
604
598
592
587
581
576
571
566
561
556
551
547
543
538
534
530
526
522
518
515
511
508
504
501
498
494
491
488
485
482
480
477
474
472
469
467
464
462

872
861
851
841
831
821
812
803
795
786
778
770
762
755
747
740
733
726
720
713
707
701
695
689
684
678
673
668
663
658
653
648
643
639
635
630
626
622
618
614
610
607
603
600
596
593
590
586
583
580
577

70.0

71.0

72.0

73.0

74.0

75.0

76.0

77.0

78.0

79.0

80.0

81.0

82.0

83.0

84.0

85.0

86.0

87.0

88.0

89.0

90.0

91.0

92.0

93.0

94.0

95.0

96.0

97.0

98.0

99.0

100.0

101.0

102.0

103.0

104.0

105.0

106.0

107.0

108.0

109.0

110.0

111.0

112.0

113.0

114.0

115.0

116.0

117.0

118.0

119.0

120.0

88

T

T

able 3 - Pedestal Positioning

- SELECT VALUE OF Z IN TABLE CLOSEST TO THAT MEASURED

(Gate Inward Opening)

250mm - Limited space or outward opening applications
400mm - Standard double Auto-Mate kits
500mm - Standard Maxi-Mate or single Auto-Mate kits

DRIVE ARM LENGTH

APPLICATION

XX

S4

CC

GATE BRACKET

GATE SHOWN

CLOSED

CC

HINGE

CENTRELINE

Standard Pedestal Positioning cont'd.....

99

XX

XX

SETUP LINE

S4

S5

STEP 4

- MARK "S4" ON GROUND (GATE CLOSED).

- WELD OR BOLT BRACKET TO GATE.

- POSITION GATE BRACKET AT DIMENSION "C"

STEP 5

- MAKE MARK "S5" ON GROUND.

- SWING GATE TO OPEN POSITION, SAME
POSITION AS STEP 2.

- DRAW SETUP LINE THROUGH "S4" & "S5"
AND EXTEND AWAY FROM DRIVEWAY.

Positioning Gate Bracket

Marking Setup Line

60mm

WALL

PLAN VIEW

PILLAR

"S5"

SETUP LINE

"S4"

RECOMMENDED POSITION

DRIVE ARM END JUST

TOUCHES GATE

(See Step 7)

Standard Pedestal Positioning cont'd.....

Locate position of pedestal

1010

GATE SHOWN

OPEN

60mm

GATE BRACKET

SETUP

LINE

DRIVE ARM

S5

- PEDESTALS CAN BE MOUNTED "ANYWHERE"
ALONG A LINE 60mm AWAY FROM SETUP
LINE TOWARDS THE PILLAR.

STEP 6

RECOMMENDED LOCATION OF PEDESTAL

- LIE DRIVE ARM OVER SETUP LINE SUCH
THAT END OF DRIVE ARM LIES DIRECTLY
OVER MARK "S5".

- PEDESTAL POSITION LIES 60mm CLOSER
TO THE WALL FROM CENTRE LINE OF
DRIVE ARM MOUNTING HOLE.

STEP 7

PEDESTAL

ISOMETRIC VIEW

"S4"

Figure 1

Figure 2

+/- 180mm

"S5"

NOTE: GEARBOX JUST CLEARS

THE GATE IN THE FULLY OPEN

POSITION

PILLAR

W

A
L
L

Standard Pedestal Positioning cont'd.....

PILLAR

"S4"

"S5"

SEE SITE PREPARATION

DRAWING (PAGE 3)

1111

CONSULT CENTURION FOR

CORRECT POSITION OF

PEDESTAL

PLAN VIEW OF GEARBOX & PEDESTAL

POSITIONING

NOTE:

THIS SHOWS AN ALTERNATIVE
POSITION OF THE PEDESTAL IF
SPACE IS LIMITED.

NOTE:

ALTERNATIVE POSITION WHEN
THERE IS ABSOLUTE MINIMUM
SPACE BETWEEN WALL AND
GATE IN OPEN POSITION.

LIMITED SPACE

PLAN VIEW OF GEARBOX & PEDESTAL
POSITIONING (CONSULT CENTURION)

ABSOLUTE LIMIT

(NOT RECOMMENDED)

W

A
L
L

GATE SHOWN

CLOSED

1212

STEPS 9 & 10

- WHEN CONCRETE IS DRY, BOLT GEARBOX
ONTO PEDESTAL WITH 4 BOLTS M10 x 20,
AND WASHERS.

- LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT

(USING M12 x 25 CAP SCREW) .

- CUT CONNECTING ARM TO FIT INSIDE
ADAPTOR PIECE, DEEPER THAN THE
FIXING HOLE.

CONNECTING

ARM

DRIVE ARM

FIXING HOLE

M12 x 25 CAP SCREW

M10 x 20

BOLTS

MOUNT GEARBOX ONTO

PEDESTAL AND BOLT

INTO PLACE

108 - 120mm

CONCRETE

BEND OUT

TABS

CONDUIT FOR MOTOR & LIMIT SWITCH CABLES

500mm

MIN

300mm

MIN

Standard Pedestal Positioning cont'd.....

- DIG HOLE FOR PEDESTAL.

- INSTALL CONDUIT TO PEDESTAL FROM
CONTROL BOX.

- CONCRETE PEDESTAL IN PLACE AS SHOWN.

- ENSURE PEDESTAL IS VERTICAL.

STEP 8

GATE BRACKET

CONTROL

BOX

CUT HERE

Install pedestal and determine
correct height.

Mount gearbox and connecting hardware

LEVEL

CONTROL

BOX

NUT

FIXING

HOLE

M8 x 40 SET SCREW

ADAPTOR

PIECE

CONNECTING

ARM

SETUP

LINE

SETUP

LINE

ROTATE CONNECTING ARMS

AND ADAPTOR PIECES TO GET

GATE END POINTS TO ALIGN

MOTOR

ALIGN GATE
END POINTS

180

o

180

o

THE CORRECT ARC

FOR LHS DRIVE ARM

THE CORRECT ARC

FOR RHS DRIVE ARM

CONNECTING

ARM

ADAPTOR PIECE

BALL JOINT

LOCK NUT

DRIVE ARM

MOTOR

1313

STEP 12

- ALIGN GATE END POINTS.

- LOCK ADAPTOR PIECE TO BALL JOINT
WITH LOCK NUTS.

STEP 11

- DRILL FIXING HOLE HORIZONTALLY
THROUGH CONNECTING ARM (8,5mm).

- FIT BOLT AND NUT.

Mount gearbox and connecting hardware cont'd....

O

Outward Swing, Pedestal Positioning

GATE OPENS

OUTWARDS

Positioning Gate Bracket

W

Wall Mount Pedestals

(Gate Inward Opening)

GATE BRACKET

HINGE

CENTRE LINE

743mm

84mm

743mm

O

NOTE: DIMENSIONS CRITICAL

- GATE OPENS OUTWARDS BUT MOTOR
REMAINS INSIDE PROPERTY.

- 250mm DRIVE ARM MUST BE USED.

- LONG CONNECTING ARM REQUIRED.

DRIVE ARM

SHOWN IN GATE

CLOSED POSITION

1414

STEP 4

- AFFIX GATE BRACKET TO GATE USING
DIMENSION "C" FROM HINGE CENTRE LINE.

- MARK S4 ON GROUND USING A PLUMB BOB.

STEPS 1 - 3

TO DETERMINE GATE OPENING ANGLE AND
DIMENSION "C" FOR POSITIONING THE GATE
BRACKET, REFER TO PAGE 6-7, STEPS 1-3

XX

S5

XX

SETUP LINE

GATE SHOWN

OPEN

PLUMB BOB

S4

Wall Mount Pedestal cont'd .....

1515

GATE SHOWN

OPEN

HORIZONTAL

LINE "L1"

100mm

STEP 6

- MARK HORIZONTAL LINE SHOWN ON
PILLAR 100mm BELOW TOP OF GATE
BRACKET.

STEP 5

- MARK POINT "S5" ON THE GROUND USING
A PLUMB BOB.

Marking Set-up Line

Determine Height of Pedestal

CONTROL

BOX

STEP 8

- INSTALL CABLE.

- BOLT WALL BRACKET TO WALL
USING AT LEAST M12 RAWL BOLTS.

GATE SHOWN

CLOSED

1616

GATE SHOWN

CLOSED

- MOVE WALL BRACKET LEFT OR RIGHT ALONG
LINE L1 UNTIL PLUM-BOB IS 60mm BACK FROM
SETUP LINE.

STEP 7

90

L1L1

o

USE M12

RAWLBOLTS

97mm

74.5mm

60mm

PLUMB-BOB

59mm

L1

T

N

SE

U

P

LI E

S4

S5

XX

XX

Wall Mount Pedestal cont'd .....

PILLAR

O

90

60mm

GATE OPEN

GATE CLOSED

E

TUP LI

N

S E

PLAN VIEW

Locate Pedestal

Mount Pedestal

Wall Mount Pedestal cont'd .....

1717

GATE SHOWN

CLOSED

FIXING HOLE

FOR STEPS 11 - 12 REFER TO "STANDARD PEDESTAL POSITIONING" ON PAGE 13.

CUT HERE

STEP 10

- BOLT GEARBOX IN PLACE.

- LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT.

- CUT CONNECTING ARM TO FIT INSIDE
ADAPTOR PIECE, DEEPER THAN FIXING HOLE.

CONTROL

BOX

STEP 9

- BOLT PEDESTAL ADAPTOR
ON TO WALL BRACKET

BOLT

PEDESTAL

ADAPTOR

WALL BRACKET

FLAT WASHER

SPRING WASHER

NUT

Mount Gearbox and Connecting Hardware

1818

E

Electrical Connections

N.B.

Two controllers are available. Select the correct controller drawing from those shown below:

CP77 CONTROLLER -

DOUBLE/SINGLE SWING CONTROLLER WITH MULTIPLE FEATURES

PEDESTRIAN INPUT

NORMAL TRIGGER

PILLAR LIGHT OVER-RIDE

REMOTE STATUS LED

INFRA-RED BEAM

MASTER LIMIT SW OPEN

MASTER LIMIT SW CLOSED

SLAVE LIMIT SW OPEN

SLAVE LIMIT SW CLOSED

+ 12V DC, 3A AUX SUPPLY

SOLENOID STRIKE

15V AC SUPPLY

15V AC SUPPLY

AUTO CLOSE CONTROL

FREE EXIT LOOP

HOLIDAY LOCKOUT

SLAVE MOTOR

BATTERY

MASTER MOTOR

SIGNAL COMMONS (NEG)

PILLAR LIGHT CONTACT

(Potential Free)

1

2

3

4

5

6

7

8

9

10

11 121314

15

16

+

-

}}

}}

}}

}}

}}

A

7 953

1

4

6 8

1210

14

16

11 13 15

2

C

C

D

E

F

G

I

B

H

CP77 CONTROL CARD

CP87 CONTROLLER -

PEDESTRIAN

COMMON (NEG)

LIMIT SWITCH (OPEN)

LIMIT SWITCH (CLOSE)

+ 12V 1A AUX SUPPLY

15V AC INPUT

15V AC INPUT

COMMON (NEG)

TRIGGER

MOTOR

BATTERY

1

2

3

4

5

6

7

8

9

}

}

7 953

4

6 8

CP87 CONTROL CARD

SINGLE MOTOR CONTROLLER WITH BASIC FEATURES

+

--

A B

C

D

1

2

Electrical Connections cont'd.....

RADIO CONNECTIONS - (REFER TO CENTURION FOR CODING DETAILS)

MOTOR AND LIMIT SWITCH CONNECTIONS

1919

TO

E

AU MAT

TO

E

AU MAT

MOTOR 2

(SLAVE)

MOTOR 1

(MASTER)

(ORANGE)

(PURPLE)

(BLACK)

(GREEN)

(BLACK)

EARTH WIRE

Motor 1

Motor 1

(ORANGE)

(PURPLE)

(BLACK)

(GREEN)

(BLACK)

EARTH WIRE

Motor 2

0,2mm
CABLE

2

Motor 2

9

10

4 5 6

C D

D

C C E11 12H

I

EARTH

2,5mm
CABLE

CP77

CP87

EARTH N/A N/A N/A N/A N/A N/A

EARTH

FOR EARTHING DETAILS REFER TO PAGE 26.

2

CONTROLLER

MODEL

MOTOR FUSE RATING

AUTO-MATE MAXI-MATE

8A Slow Blow 16A Slow Blow

0,2mm²
CABLE

121

CONTROLLER

MODEL

RECEIVER

FOR DETAILS OF SETTING CODE

SWITCHES REFER TO

RADIO MANUFACTURER

CODE SWITCHES

CP77

CP87

13

7

C

2

3

3

+12V

COM

TRG

COM

COM

+12V

OPTIONAL EXTERNAL LINK

IF NOT INTERNALLY FITTED

+12V

NC

COM

POWER

SUPPLY

COM

NC

LEARN

NO CODING

SWITCHES

ERASE

NO

-+

12-24V

AC/DC

NO

+12V

1

COM

2

3

4 5

CODE SWITCHES

TYPICAL

TRANSMITTER

(REMOTE)

TX

TYPICAL RADIO RECEIVER

CENTURION

SMART

RX

EXAMPLE 2

EXAMPLE 1

TRG

TRG

+12V

}}

}}

}}

Electrical Connections cont'd.....

2020

NOTE:

- Many different intercom types are available.

- Only signals necessary to interface intercom to Centurion's controller are shown.

- Consult intercom manufacturer for full wiring diagrams.

0,5mm

CABLE

INTERCOM

2

CONTROLLER

MODEL

CP77

CP87

C

2

3

3

NEG

TRG

INTERCOM CONNECTIONS

NOTE: SOLENOID LOCK, OR MAGNET, IS USED
TYPICALLY ON SINGLE SWING GATES

OPTION 1

SOLENOID

LOCK

MAGNETIC

LOCK

OR

OPTION 2

0,5mm

CABLE

2

CONTROLLER

MODEL

CP77

MAGNET SUPPLY

(Could be +12V from gate motor battery

depending on type of magnetic lock used)

14 13

N/AN/A

CP87

SOLENOID LOCK/MAGNETIC LOCK

SOL

+12V

SOL

12V RELAY

COIL

COM

N.C.

SOL

+12V

+12V

N

S

}}

Electrical Connections cont'd.....

CONTROL BOX

0,2mm²
CABLE

0,2mm²
CABLE

SIGNAL COMMON

CONTROLLER

MODEL

CONTROLLER

MODEL

INFRA-RED BEAM

CP77

CP77

13

1 C

1

2

N/A N/A N/A

C 8

CP87

CP87

+12V

NEG

N/O

INFRA-RED BEAMS

PEDESTRIAN KEYSWITCH

2121

SPRING RETURN SWITCH

NEG

PED

BEAM

N/O

+12V

LINK

NOTE - TYPICAL SAFETY BEAM IS SHOWN.
REFER TO MANUFACTURER FOR DETAILS

NOTE - THE INFRA-RED BEAM INPUT ONTO THE
STANDARD CP77 IS NORMALLY OPEN

12V DC

POWER

SUPPLY

POWER

SUPPLY

N/C

N/O

NEG

TRANSMITTER RECEIVER

common

Electrical Connections Cont'd.....

PROCON LD100 INDUCTIVE LOOP DETECTOR IS SHOWN BELOW.
MODIFY WIRING IF OTHER MAKES OF DETECTORS ARE USED.

0,2mm
CABLE

0,2mm
CABLE

2

2

CONTROLLER

MODEL

2 POSITION SWITCH

CONTROLLER

MODEL

CP77

CP77

13

4 C

N/AN/A

N/A N/A N/A

2 C

CP87

CP87

HOLIDAY LOCKOUT

OR

OR

FREE EXIT LOOP -

2222

CONTROL BOX

UNDERGROUND

LOOP

PUSHBUTTON

KEYPAD

1

4

7 8 9

5 6

2 3

+12V

NEG

COM

N.O.

NEG

LOCK

LATCH TYPE

RADIO

RECEIVER

RELAY MUST HAVE

LATCHING CONTACT

3

TWISTED WIRES
FROM LOOP

+

-

12V AC/DC

SUPPLY

11 PIN PLUG

IN RELAY BASE

OUT

NEG

**

5

2

1

6

8

7

LD101 - 12V DC

DETECTOR

UNIT

LOCK

NEG

+12V

**

ELECTRONICS

**

LOCK

NEG

+12V

ELECTRONICS

NEG

COM

N.O.

Electrical Connections cont'd.....

AUTO CLOSE

TOGGLE

TO MOTOR

CONTROLLER

SIGNAL COMMON

TOGGLE SWITCH IS

SHOWN FITTED TO

AN INTERCOM

TELEPHONE

0,2mm
CABLE

2

CONTROLLER

MODEL

CP77

N/A N/A

5

C

CP87

REMOTE AUTOCLOSE SWITCH

2323

A/C

NEG

SIGNAL COMMON

0,2mm²
CABLE

CONTROLLER

MODEL

CP77

CP87

7

N/A

C

N/A

NEG

LED

FITTED TO HANDSET BASE SEPARATELY

STATUS LED

ANODE +

CATHODE -

GATE STATUS LED INDICATION

BATTERY LOW 3 FLASHES / 2 sec

GATE CLOSED OFF

GATE OPENING SLOW EVEN FLASH

MAINS LOSS 2 FLASHES / 2 sec

COLLISION

DETECTION

4 FLASHES / 2 sec

GATE OPEN ON

GATE CLOSING FAST EVEN FLASH

Electrical Connections cont'd.....

TO MOTOR

CONTROLLER

SIGNAL COMMON

TOGGLE SWITCH IS

SHOWN FITTED TO

AN INTERCOM

TELEPHONE

0,2mm
CABLE

0,5mm NORSK

CABLE OR (S.W.A.)

2

2

E N L

CONTROLLER

MODEL

CONTROLLER

MODEL

CP77

CP77

220V AC SUPPLY

(OR OTHER VOLTAGE TO

SUIT TYPE OF GLOBES USED)

AUTOCLOSE

TOGGLE

C

A

6

B

N/A

N/A

N/A

N/A

CP87

CP87

PILLAR LIGHT(S)

REMOTE PILLAR LIGHT CONTROL

2424

LIGHT

LIVE

LIGHT

}

NEG

Electrical Connections cont'd.....

BATTERY CHARGER TRANSFORMER SUPPLY

PSU 1/2 POWER SUPPLY

2525

PLUG IN TRANSFORMER IN HOUSE

ENCLOSURE MOUNTED CHARGER TRANSFORMER MOUNTED AT GATE

OPTION 1

AC

AC

CONTROL BOX

CONTROL BOX

OPTION 2

1,5mm ²

CABLE

BROWN

BROWN

CONTROLLER

MODEL

CP77

CP87

15

8

16

9

CONTROLLER

MODEL

NOTE: CP77 CONTROLLER CARD MUST BE MODIFIED FOR PSU SUPPLY, REFERENCE CP77PSU

CP77PSU

CP87

15 F

N/A N/A

16

G

N/A N/A

AC

AC

AC

AC

220V AC

PLUG IN OR

ENCLOSURE

MOUNTED

L

N

E

L

N

E

220V AC
SUPPLY

PLUG IN

CONNECTOR

CP53

CP13E

L
N

2

V

2

A

C

0

S

P

Y

A

IN SU L

M

P

BT

E

R

A

T Y

A

)

( P

T

I

NO

O

L

PSU 2

W

P Y

T

P

1

/ O

E

R

S

U

L U

N

P I

R
D

E

R
ED

B
L C
A

K

BL
A

C
K

E

BATT -
BATT +

Electrical Connections cont'd.....

2626

SOLAR PANEL

RECOMMENDED EARTHING FOR LIGHTNING PROTECTION

SLAVE MOTOR 2

MASTER
MOTOR 1

1,5M

EARTH

ROD

SEE SABS 1063 FOR ROD

ELECTRODE DETAILS

TO ESCOM
or MAINS
SUPPLY.

- EARTH SYSTEM AT THE GATE USING
A COPPER EARTH SPIKE.

- ENSURE THAT SYSTEM IS CONNECTED
TO ESCOM OR MAIN EARTH.

- CABLING FROM EARTH ROD TO PSU
MUST BE AS HEAVY AS POSSIBLE (± 4mm)

CP77

CONNECT GREEN/YELLOW

EARTH WIRE TO EARTH

STUD ON TRANSFORMER

L

N

E

- USE ONE OF THE STUDS THAT SECURE
THE TRANSFORMER IN POSITION

GREEN /YELLOW
WIRE OF CONTROL CARD

SCREEN OF

INTERCOM CABLE

(EARTH SCREEN AT

HOUSE AS WELL)

EARTH ROD

TO ESCOM EARTH

SOLAR PANEL

TO SECOND

SOLAR PANEL

(IF FITTED)

NOTE 2

NOTE 2

TO MOTOR

LOAD e.g. FLUORESCENT

LIGHT 12V DC

e.g. PDI 120505L-3.5DC

2

1

X (NOTE1)

BLACK

SENSE CABLE 0.2mm²

SENSE CABLE 0.2mm²

POWER CABLE 2.5mm²

POWER CABLE 2.5mm² MINIMUM

RED

BATTERY

DEEP CYCLE

SOLAR REGULATOR

(WITH LOAD SHED)

TYPE WITH LOAD SHED

--

+

0,5mm²

CABLE MIN

ANGLE, X °

LOCATION

30°

JOHANNESBURG

40°

PE & EAST LONDON

CAPE TOWN45°

NOTE:

1. TO PREVENT THE STATUS LED ON THE CP77 CONTROLLER FROM INDICATING "MAINS
FAILURE", IT IS NECESSARY TO CONNECT TERMINAL 13 TO TERMINAL 15.

2. CONNECT MOTOR DIRECTLY TO BATTERY (UNLESS LOAD SHED FUSE IS SUITABLY
RATED)

C

Commissioning

2727

CP77

1

1

1

2 3 4

0

0

0

0
0

1

1

1

1

1 16

1

0

0

0

1
1

0

0

1

0

1

0

0

1

0

1

1

0

0

0

1

0

1

0

0
0

0

0

0

1

0

2

SWITCH NO

3 4 DESCRIPTION OF OPERATION (MODE)

GREEN POWER ON LED

(ON WITH MAINS POWER PRESENT)

GATE STATUS

LED (RED)

SINGLE MOTOR SYSTEM WITHOUT AUTOCLOSE

SINGLE MOTOR SYSTEM WITH AUTOCLOSE

DOUBLE MOTOR SYSTEM WITHOUT AUTOCLOSE
DOUBLE MOTOR SYSTEM WITH AUTOCLOSE

CONDOMINIUM MODE (SINGLE MOTOR)

PIRAC MODE (SINGLE MOTOR)
CONDOMINIUM MODE (DOUBLE MOTOR)

PIRAC MODE (DOUBLE MOTOR)
LINEAR MOTOR(S) WITHOUT AUTOCLOSE
LINEAR MOTOR(S) WITH AUTOCLOSE

5 SECS

OPEN

45 SECS

CLOSE

LED

GATE STATUS

CP77 AND CP87

GATE CLOSEDLED OFF

LED ON
FAST FLASH
SLOW FLASH
2 FLASH/2 SECS
3 FLASH/2 SECS

NOTE: MAINS FAILURE DOES NOT
APPLY TO CP87 CONTROL CARD.

MAINS FAILURE
BATTERY LOW

OPENING

CLOSING

GATE OPEN

AUTOCLOSE TIMER

COLLISION SENSITIVITY

CONTROL CARD SETUP

NOTE: LIMIT SWITCH LEDS ONLY ON VERSION 1.1 CARDS AND ABOVE

(SEE NOTE)

xx

x

xx

xx xx xx

CP77 V1.X

CP87

AUTOCLOSE

SELECT

GATE STATUS

LED (RED)

XX

1 9

COLLISION SENSITIVITY

MINMAX

AUTOCLOSE

"OFF"

AUTOCLOSE

"ON"

x

GREEN POWER ON LED

(ON WITH MAINS

POWER PRESENT)

- IDENTIFY STATUS LED WHICH WILL GIVE INFORMATION ON GATE STATUS (e.g. WHETHER GATE SHOULD BE OPEN OR CLOSED).

- SELECT DIP SWITCH SETTINGS TO GIVE REQUIRED MODE OF OPERATION (CP77 ONLY).

- SELECT "AUTOCLOSE" IF REQUIRED (e.g. USING SW1 ON CP77, JUMPER ON CP87).

- SET AUTOCLOSE TIMER POTENTIOMETERS TO MINIMUM INITIALLY AND ADJUST TIME TO SUIT AFTER COMMISSIONING.

- SET COLLISION SENSITIVITY POTENTIOMETERS TO MID POSITION (SEE PAGE 32 FOR CORRECT FINAL ADJUSTMENT).

COMMISSIONING INSTRUCTIONS

Commissioning cont'd .....

2828

x

APPLYING MAINS POWER

CONNECTING BATTERY

OPTION 1 220V AC SUPPLY TO GATE

- APPLY 220V AC POWER

- CHECK POWER ON INDICATION

OPTION 2

LOW VOLTAGE SUPPLY TO GATE

- PLUG IN TRANSFORMER AND SWITCH ON CIRCUIT

- CHECK POWER ON INDICATION

15V AC
TO CONTROLLER

15V AC
TO CONTROLLER

xx

CP77/CP87

CONTROLLER

GREEN = POWER SUPPLY

CONNECTED

AND SWITCHED ON

xx

CP77/CP87

CONTROLLER

GREEN = POWER SUPPLY

CONNECTED

AND SWITCHED ON

L

N

E

L

N

E

220V AC
SUPPLY

PLUG IN

CONNECTOR

CP13E

POWER SUPPLY

4mm

CABLE

2

CONTROLLER

MODEL

CP77

CP87

F

A

G

B

+

-

-

BATTERY

12V

NOTE: IF A LARGE BATTERY IS USED, THE CABLES
CONNECTING THE BATTERY TO THE CP80 CARD

SHOULD BE BETWEEN 6 & 10 mm² FOR CABLE
LENGTHS LESS THAN 5 METRES.

+

CP4 BATTERY

CP77

- APPLY 220V AC POWER

- CHECK POWER ON INDICATOR

- LOOSEN OR REMOVE DRIVE ARMS

- CONNECT BATTERY

Commissioning cont'd .....

2929

ARROW SHOWS

CORRECT DIRECTION(S)

TO CLOSE GATE(S)

(VIEWED FROM INSIDE

THE PROPERTY)

L.H.S. GATE MOTOR R.H.S. GATE MOTOR

}

PE

N

O

OPE

N

CLOSED

S

CLO ED

COMMON

COMMON

SWOP MOTOR POLARITY TO
CHANGE MOTOR DIRECTION

MOTOR

MOTOR

EARTH
WIRE

EARTH
WIRE

TRIGGER CONTROL CARD

MAKE SURE MOTOR DIRECTION(S) CORRESPOND(S) WITH STATUS LED.
(COMPARE FIG 1 AND FIG 2 BELOW).

SWOP MOTOR WIRES TO GIVE CORRECT MOTOR ROTATION (IF NECESSARY). (SEE FIG 3a BELOW).

TEST THAT MOTOR STOPS WHEN IT HITS THE LIMIT SWITCH.

SWOP LIMIT SWITCH WIRES IF MOTOR DOES NOT STOP ON LIMIT SWITCH (SEE FIG 3b BELOW).

SWOP TO STOP MOTOR(S) ON LIMIT(S) (IF NECESSARY)

--

--

--

--

--

}

}

SET MOTOR AND LIMIT SWITCH POLARITY

FIG 1

FIG 2

FIG 3a

CONNECTOR BLOCK

IN MOTOR

FIG 3b

xx xx

CP77

CONTROLLER

CP87

CONTROLLER

FAST FLASH
SLOW FLASH
LED ON
LED OFF

CLOSING
OPENING
GATE OPEN
GATE CLOSED

STATUS STATUS

Commissioning cont'd .....

SETUP LINE

TIGHTEN

USING

ALLEN KEY

3030

--

--

--

FIXED PIN

ADJUSTABLE
L/S STRIKER

MOTOR
SHOWN

CLOSING

GATE "CLOSED"

MICROSWITCH

SHOWN ACTIVATED

GATE "OPEN"

MICROSWITCH

NOTE: LHS MOTOR SHOWN

LIMIT SWITCH ADJUSTMENT

DISCONNECT COMMON, IF NECESSARY

TO SET UP (SEE DESCRIPTION ABOVE)

ARRANGE FOR FIXED PIN TO STOP MOTOR IN THE GATE "CLOSED" POSITION (SEE FIG 1 BELOW).

IF ADJUSTABLE L/S STRIKER ARM CAUSES GATE TO STOP, THEN DISCONNECT L/S COMMON
(SEE FIG 2 BELOW) AND ALLOW MOTOR TO DRIVE PAST LIMIT SWITCH SPRING.

WHEN L/S STRIKER ARM IS CLEAR, RECONNECT WIRE.

L/

S OPE

N

L/S

CLOS

E

D

/

S

M

O

N

L

CO

M

}

}

}

TO MICRO-

SWITCHES

TO

MOTORTOEARTH

--

--

--

WITH LIMIT SWITCHES SET FOR THE CORRECT "GATE CLOSED" POSITION, REFIT DRIVE ARM AND
CONNECTING ARM ENSURING THAT THEY ARE IN A COMPLETELY STRAIGHT LINE.

TIGHTEN DRIVE ARM SECURELY USING ALLEN KEY.

DRIVE ARM, BALL JOINT AND CONNECTING ARM MUST LIE DIRECTLY OVER, AND IN LINE WITH, THE
SETUP LINE.

FIG 1

FIG 2

Commissioning cont'd .....

--

OPEN GATE AND ADJUST THE "ADJUSTABLE" LIMIT SWITCH STRIKER ARM SUCH THAT DRIVE ARM
DESCRIBES 180 DEGREE ARC.

NOTE: L.H.S. MOTOR SHOWN

3131

DRIVE ARM POSITION

WITH GATE CLOSED

DRIVE ARM POSITION FOR

GATE FULLY OPEN

180° ARC

O

DIRECTION OF ROTATION

FOR L.H.S. TO OPEN

ADJUST ADJUSTABLE LIMIT

SWITCH STRIKER PLATE

USING 10 SPANNER.

CP77

CONTROLLER

CP87

CONTROLLER

MINMIN

MAXMAX

SETS SENSITIVITY

FOR BOTH OPENING

AND CLOSING

C

Collision Sensing Adjustment

3232

GATE CLOSING

GATE OPENING

MOTOR STOPS AND

REVERSES ON HITTING

AN OBSTRUCTION

MOTOR STOPS

(DOES NOT REVERSE)

ON HITTING AN OBSTRUCTION

OPENING CLOSING

SETS SENSITIVITY FOR MASTER
AND SLAVE GATE WHILE:-

--

--

ADJUST SETTING(S) ON CONTROL CARD (SEE FIGURE 2) SUCH THAT GATE(S) WILL OPEN AND CLOSE RELIABILY,
BUT NOT CAUSE DAMAGE TO PERSONS OR OBJECTS IN THE PATH OF THE GATE.

NOTE DIFFERENCE DURING CLOSING (FIG 1) AND OPENING (FIG 3) DIRECTIONS.

FIG 1

FIG 2

FIG 3

CENTURION

THE AUTOMATIC CHOICE

CENTURION SYSTEMS (PTY) LTD HEAD OFFICE:

TEL: [phone], FAX: [phone] or 462-6669

148 EPSOM AVENUE, NORTH RIDING

P.O. BOX 506, CRAMERVIEW, 2060

SOUTH AFRICA

WEB: http://www.centsys.co.za General information e-mail: [e-mail]

FOR TECHNICAL SUPPORT CONTACT:

ECHO-LINE, NAMIBIA.............................................................Tel: [phone]

MOLECULAR CONSULTANTS, NIGERIA...............................................Tel: [phone]

SECURITY DISTRIBUTORS, ZIMBABWE................................................Tel: [phone]

SEKANYOLYA TIMBER WORKS, UGANDA...............................................Tel: [phone]

AUTOMATISME BATIMENT, FRANCE.................................................Tel: [phone]

CROWN AXXESS LTD U.K. UNITED KINGDOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: [phone]

NESTOR, BELGIUM ...............................................................Tel: [phone]

BILLY GATES, CANADA ..........................................................Tel: [phone]

ABA GATES, WESTERN AUSTRALIA.................................................Tel: [phone]

DOMINATOR SYSTEMS, NEW ZEALAND ..............................................Tel: [phone]

ICBT, VICTORIA..................................................................Tel: [phone]

ROTECH, QUEENSLAND..........................................................Tel: [phone]

SA GATES, SOUTHERN AUSTRALIA.................................................Tel: [phone]

SECURITE DU PACIFIQUE, NEW CALEDONIA..............................................Tel: 283-760

SECULOGIX LTD, MAURITIUS..........................................................Tel: [phone]

SECURITE AUTOMATISMES REUNION, REUNION ..........................................Tel: 280-368

VAST VIDEO, MALAYSIA...........................................................Tel: [phone]

BLT ASSOCIATES, THAILAND .......................................................Tel: [phone]

EAST RAND. . . . . . . . . . . . . . . [phone]

DURBAN .................[phone]

NELSPRUIT . . . . . . . . . . . . . . . [phone]/5

PRETORIA . . . . . . . . . . . . . . . . [phone]/1

CAPE TOWN . . . . . . . . . . . . . . [phone]

PORT ELIZABETH. . . . . . . . . . . [phone]/5

EAST LONDON . . . . . . . . . . . . . . [phone]

BLOEMFONTEIN . . . . . . . . . . . . . [phone]

KIMBERLEY . . . . . . . . . . . . . . . . . [phone]

VEREENIGING . . . . . . . . . . . . . . . [phone]

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