Centurion 4986, 4987 User Manual
• Safety
• Assembly
• Operation
• Maintenance
• Troubleshooting
• Electrical Data
• Parts
• Warranty
FOR YOUR NEAREST
AUTHORIZED SERVICE
CENTER 1-800-333-1322
Owner’s
Manual
COMMERCIAL • INDUSTRIAL • RESIDENTIAL
MODELS:
04986 (12,500 Watt)
04987 (15,000 Watt)
Part No. 0E8082 Rev. D 11.03, 9.04, 10.04, 9.05
www.centuriongenerators.com
Printed in USA
Table of Contents
Commercial-Industrial-Residential Portable Generator System
Safety Rules ..............................................1-3
Section 1 – General Information ................4
1.1 Unpacking ....................................................................4
1.1.1 Accessory Box..................................................4
1.2 Assembly ......................................................................4
1.2.1 Assembling the Wheel Kit ................................4
1.2.2 Assembling the Handle ....................................5
1.2.3 Battery Connection ..........................................5
Section 2 – Operation ..................................6
2.1 Know The Generator ....................................................6
2.2 Cord Sets and Connector Plugs....................................7
2.2.1 120V AC, 20 A, Duplex Receptacle ..................7
2.2.2 120V AC, 20 A, GFCI Receptacle ......................7
2.2.3 120V AC, 30 A Receptacle ............................7-8
2.2.4 120/240V AC, 30 A, Receptacle........................8
2.2.5 12 VDC, 10 Amp Receptacle ............................8
2.2.6 120/240V AC, 50 A, Receptacle........................8
2.3 How To Use The Generator ..........................................9
2.3.1 Grounding The Generator ................................9
2.3.2 Connecting Electric Loads ................................9
2.4 Don’t Overload The Generator ......................................9
2.5 Wattage Reference Chart ............................................10
2.6 Before Starting The Generator ....................................10
2.6.1 Adding Engine Oil ..........................................10
2.6.2 Adding Gasoline ............................................11
2.7 To Start The Engine ....................................................11
2.8 Stopping The Engine ..................................................12
2.9 Automatic Idle Control ................................................12
2.10 Cold Weather Operation/De-Icer ................................12
2.11 Low Oil Pressure Shutdown........................................12
2.11.1 Initial Start-up ................................................12
2.11.2 Sensing Low Oil Pressure ..............................12
2.11.3 Restarting ......................................................12
2.12 Charging a Battery ......................................................13
Section 3 – Maintenance............................14
3.1 Maintenance Schedule ................................................14
3.2 Product Specifications ................................................14
3.2.1 Generator Specifications ................................14
3.2.2 Engine Specifications ....................................14
3.3 General Recommendations ........................................15
3.3.1 General Maintenance ......................................15
3.3.2 To Clean The Generator..................................15
3.3.3 Engine Maintenance ......................................15
3.3.4 Checking Oil Level ..........................................15
3.3.5 Changing The Oil & Oil Filter ..........................15
3.3.6 Replacing The Spark Plug ........................15-16
3.4 Service Air Cleaner......................................................16
3.5 Clean Spark Arrestor Screen ......................................16
3.6 Adjusting Valve Clearance ..........................................17
3.7 General ......................................................................18
3.8 Long Term Storage ....................................................18
3.9 Other Storage Tips......................................................18
Section 4 – Troubleshooting ....................19
4.1 Troubleshooting Guide................................................19
Section 5 – Notes ..................................20-21
Section 6 – Electrical Data ..................22-23
Section 7 – Exploded Views and
Parts Lists..........................24-33
Section 8 – Warranty ............................34-36
INTRODUCTION
Thank you for purchasing this model of the GUARDIAN®product
line by Generac Power Systems, Inc. This model is a compact,
high performance, air-cooled, engine driven generator designed
to supply electrical power to operate electrical loads where no
utility power is available.
READ THIS MANUAL THOROUGHLY
If you do not understand any portion of this manual, contact your
nearest GENERAC/GUARDIAN®Authorized Dealer for starting,
operating and servicing procedures.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert you to special instruction about a particular operation
that may be hazardous if performed incorrectly or carelessly.
Observe them carefully. Their definitions are as follows:
After this heading, you can read instructions that, if
not strictly complied with, will result in personal injury
or property damage.
After this heading, you can read instructions that, if
not strictly complied with, may result in personal
injury or property damage.
After this heading, you can read instructions that, if
not strictly complied with, could result in damage to
equipment and/or property.
NOTE: After this heading, you can read explanatory statements
that require special emphasis. These safety warnings cannot
eliminate the hazards that they indicate. Common sense and
strict compliance with the special instructions while performing
the service are essential to preventing accidents.
Four commonly used safety symbols accompany the DANGER,
WARNINGand CAUTION blocks. The type of information each
indicates follows:
This symbol points out important safety
information that, if not followed, could endanger
personal safety and/or property of you and others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock
hazard.
The operator is responsible for proper and safe use of
the equipment. We strongly recommend that the
operator read this Owner’s Manual and thoroughly
understand all instructions before using this
equipment. We also strongly recommend instructing
other users to properly start and operate the unit. This
prepares them if they need to operate the equipment
in an emergency.
CAUTION! Always disconnect spark plug wire and place the
wire where it cannot contact the spark plug to prevent accidental
starting when setting up, transporting, adjusting or making
repairs to your generator.
• The generator produces dangerously high voltage that can
cause extremely hazardous electrical shock. Avoid contact with
bare wires, terminals, etc. Never permit any unqualified person
to operate or service the generator.
• Never handle any kind of electrical cord or device while
standing in water, while barefoot or while hands or feet are
wet. Dangerous electrical shock will result.
• The National Electric Code requires the frame and external
electrically conductive parts of the generator be properly
connected to an approved earth ground. Local electrical codes
may also require proper grounding of the generator. Consult
with a local electrician for grounding requirements in your
area.
• Use a ground fault circuit interrupter in any damp or highly
conductive area (such as metal decking or steel work).
• Do not use worn, bare, frayed or otherwise damaged electrical
cord sets with the generator.
• Operate generator only on level surfaces and where it will not
be exposed to excessive moisture, dirt, dust or corrosive
vapors.
• Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do not permit smoking, open flames, sparks or
heat in the vicinity while handling gasoline. Avoid spilling
gasoline on a hot engine. Comply with all laws regulating
storage and handling of gasoline.
• Never add fuel while unit is running.
• Do not overfill the fuel tank. Always allow room for fuel
expansion. If tank is over filled, fuel can overflow onto a hot
engine and cause FIRE or an EXPLOSION.
• Never store generator with fuel in tank where gasoline vapors
might reach an open flame, spark or pilot light (as on a
furnace, water heater or clothes dryer). FIRE or
EXPLOSION may result.
• Generator exhaust gases contain DEADLY carbon monoxide
gas.This dangerous gas, if breathed in sufficient
concentrations, can cause unconsciousness or even death.
Operate this equipment only in the open air where adequate
ventilation is available.
• Allow at least 2 feet of clearance on all sides of generator or
you could damage the unit. Never operate the unit inside any
room or enclosure where the free flow of cooling air into and
out of the unit might be obstructed. Review “Cold Weather
Operation” on page 12.
1
-------------
DANGER
-------------
-------------
WARNING
-------------
-------------
CAUTION
-------------
GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR CENTURION
“12,500 WATT AND 15,000 WATT PORTABLE GENERATORS”
For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its Centurion
generator will be free from defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace
any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be defective. Any
equipment that the purchaser/owner claims to be defective must be returned to and examined by the nearest Generac Authorized Warranty Service
Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty
applies only to Centurion portable generators and is not transferable.
WARRANTY SCHEDULE
Consumer applications are warranted for 2 (two) years. Commercial applications are warranted for 1 (one) year. Rental applications are warranted for
90 (ninety) days.
CONSUMER APPLICATION
YEARS ONE and TWO - 100% (one hundred percent) coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):
• Engine - All Components
• Alternator - All Components
NOTE:
For the purpose of this warranty "consumer use" means personal residential household use by original purchaser. This does not apply to units
used for Prime Power in place of utility where utility power service normally exists. Once a generator has experienced commercial or rental use, it shall
thereafter be considered a non-consumer use generator for the purpose of this warranty.
All warranty expense allowances are subject to the conditions defined in Generac's Warranty Policies, Procedures and Flat Rate Manual.
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
• Generac Centurion portable generators that utilize non-Generac replacement parts.
• Costs of normal maintenance and adjustments.
• Failures caused by any contaminated fuels, oils or lack of proper oil levels.
• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper use. As with all mechanical devices, the
Generac engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted
the life of a part(s) or engine.
• Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning,
earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.
• Damage related to rodent or insect infestation.
• Products that are modified or altered in a manner not authorized by Generac in writing.
• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).
• Failure due to misapplication.
• Telephone, cellular phone, facsimile, internet access or other communication expenses.
• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.
• Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.
• Rental equipment used while warranty repairs are being performed.
• Overnight freight costs for replacement part(s).
• Overtime labor.
• Starting batteries, fuses, light bulbs and engine fluids.
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES
AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty
lasts, so the above limitation may not apply to you.
GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE
FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC'S NEGLIGENCE. Some states
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
This warranty gives you specific legal rights. You also have other rights from state to state.
GENERAC
®
POWER SYSTEMS, INC.
P.O. BOX 297 • WHITEWATER, WI 53190
Section 8 – Warranty
Commercial-Industrial-Residential Portable Generator System
36
2
• Never start or stop the unit with electrical loads connected to
receptacles AND with connected devices turned ON. Start the
engine and let it stabilize before connecting electrical loads.
Disconnect all electrical loads before shutting down the
generator.
• Do not insert objects through unit's cooling slots.
• Never operate generator: in rain; in any enclosed
compartment; if connected electrical devices overheat; if
electrical output is lost; if engine or generator sparks; if flames
or smoke are observed while unit is running; if unit vibrates
excessively.
Note: Your generator is equipped with a spark arrestor
muffler. The spark arrestor must be maintained in
effective working order by the owner/ operator. In the
State of California, a spark arrestor is required by law
(Section 4442 of the California Public Resources
Code). Other states may have similar laws. Federal
laws apply on federal lands.
Study these SAFETY RULES carefully before installing,
operating or servicing this equipment. Become familiar with this
Owner’s Manual and with the unit. The generator can operate
safely, efficiently and reliably only if it is properly installed,
operated and maintained. Many accidents are caused by failing to
follow simple and fundamental rules or precautions.
GENERAC
®
cannot possibly anticipate every possible
circumstance that might involve a hazard. The warnings in this
manual, and on tags and decals affixed to the unit are, therefore,
not all-inclusive. If you use a procedure, work method or
operating technique GENERAC
®
does not specifically recommend,
you must satisfy yourself that it is safe for you and others. You
also must make sure the procedure, work method or operating
technique that you choose does not render the generator unsafe.
Despite the safe design of this generator, operating
this equipment imprudently, neglecting its
maintenance or being careless can cause possible
injury or death. Permit only responsible and capable
persons to operate or maintain this equipment.
Potentially lethal voltages are generated by these
machines. Ensure all steps are taken to render
the machine safe before attempting to work on
the generator.
Parts of the generator are rotating and/or hot during
operation. Exercise care near running generators.
GENERAL HAZARDS
• For safety reasons, GENERAC®recommends that the
installation, initial start-up and maintenance of this equipment
is carried out by a GENERAC®Authorized Dealer.
• The engine exhaust fumes contain carbon monoxide, which
can be DEADLY. This dangerous gas, if breathed in sufficient
concentrations, can cause unconsciousness or even death.
This exhaust system must be installed properly, in strict
compliance with applicable codes and standards. Following
installation, you must do nothing that might render the system
unsafe or in noncompliance with such codes and standards.
• Keep hands, feet, clothing, etc., away from drive belts, fans,
and other moving or hot parts. Never remove any drive belt or
fan guard while the unit is operating.
• Adequate, unobstructed flow of cooling and ventilating air is
critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the
generator. The generator MUST be operated outdoors.
• When working on this equipment, remain alert at all times.
Never work on the equipment when you are physically or
mentally fatigued.
• Inspect the generator regularly, and contact your nearest
GENERAC
®
Authorized Dealer for parts needing repair or
replacement.
• Before performing any maintenance on the generator,
disconnect its battery cables to prevent accidental start up.
Disconnect the cable from the battery post indicated by a
NEGATIVE, NEG or (–) first. Reconnect that cable last.
• Never use the generator or any of its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases,
fuel leakage, oil leakage, etc.
IMPORTANT SAFETY INSTRUCTIONS
Commercial-Industrial-Residential Portable Generator System
SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near
the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment.
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects or other reproductive harm.
WARNING:
This product contains or emits chemicals
known to the state of California to cause
cancer, birth defects or other reproductive harm.
WARNING:
-------------
DANGER
-------------
35
EMISSION CONTROL SYSTEM WARRANTY
Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines:
(a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty period shall begin on the date the new engine or
equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment and to each
subsequent purchaser/owner that each of its engines is...
(1) Designed, built and equipped so as to conform with all applicable regulations adopted by the CARB pursuant to its authority, and
(2) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissions-related part
to fail to be identical in all material respects to the part as described in the engine manufacturer's application for certification.
The ECS Warranty pertains only to emissions-related parts on your engine, as follows:
(1) Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner's Manual shall be warranted
for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection
(4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
(2) Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the Owner's Manual shall be warranted for the ECS
Warranty Period. A statement in such written instructions to the effect of "repair or replace as necessary" shall not reduce the ECS Warranty Period.
Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
(3) Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the
period of time prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired
or replaced by Generac according to Subsection (4) below. Any such emissions-related part repaired or replaced under the ECS warranty shall be
warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac
Authorized Warranty Service Facility.
(5) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held responsible for diagnostic
costs if the repair is deemed warrantable.
(6) Generac shall be liable for damages to other original engine components or approved modifications caused by a failure under warranty of any
emission-related part covered by the ECS Warranty.
(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand
for such emission-related parts.
(8) Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS warranty maintenance or repairs
and will be provided without charge to the purchaser/owner. Such use shall not reduce Generac RCS Warranty obligations.
(9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts nay not be used to modify or repair a Generac engine. Such use voids this ECS
Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any
warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or "grey market" part.
EMISSION RELATED PARTS INCLUDE THE FOLLOWING:
* Generac engine types covered by this warranty statement include the following:
1) Prepackaged Standby Generator
2) Auxiliary Power Unit (APU) Generator
3) Standby Generator
Section 8 – Warranty
Commercial-Industrial-Residential Portable Generator System
1) Fuel Metering System:
1.2) LPG/Natural Gas carburetion assembly and its internal components.
a) Fuel controller (if so equipped)
b) Mixer and its gaskets (if so equipped)
c) Carburetor and its gaskets (if so equipped)
d) Primary gas regulator (if so equipped)
e) LP liquid vaporizer (if so equipped)
2) Air Induction System including:
a) Intake pipe/manifold
b) Air cleaner
3) Ignition System including:
a) Spark plug
b) Ignition module
4) Catalytic Muffler Assembly (if so equipped) including:
a) Muffler gasket
b) Exhaust manifold
5) Crankcase Breather Assembly including:
a) Breather connection tube
Part 2
3
ELECTRICAL HAZARDS
• All generators covered by this manual produce dangerous
electrical voltages and can cause fatal electrical shock. Utility
power delivers extremely high and dangerous voltages as
does the generator when it is in operation. Avoid contact with
bare wires, terminals, connections, etc., while the unit is
running. Ensure all appropriate covers, guards and barriers
are in place before operating the generator. If you must work
around an operating unit, stand on an insulated, dry surface
to reduce shock hazard.
• Do not handle any kind of electrical device while standing in
water, while barefoot, or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
• The National Electrical Code (NEC) requires the frame and
external electrically conductive parts of the generator to be
connected to an approved earth ground. Local electrical codes
also may require proper grounding of the generator electrical
system.
• In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a rope or board, to free the
victim from the live conductor. If the victim is unconscious,
apply first aid and get immediate medical help.
• Never wear jewelry when working on this equipment. Jewelry
can conduct electricity resulting in electric shock, or may get
caught in moving components causing injury.
FIRE HAZARDS
• For fire safety, the generator must be operated and maintained
properly. Operation always must comply with applicable
codes, standards, laws and regulations. Adhere strictly to local,
state and national electrical and building codes. Comply with
regulations the Occupational Safety and Health Administration
(OSHA) has established. Also, ensure that the generator is
operated in accordance with the manufacturer’s instructions
and recommendations. Do not alter the construction of
generator or change controls which might create an unsafe
operating condition.
• Keep a fire extinguisher near the generator at all times.
Extinguishers rated “ABC” by the National Fire Protection
Association are appropriate for use on the standby electric
system. Keep the extinguisher properly charged and be familiar
with its use. If you have any question pertaining to fire
extinguishers, consult your local fire department.
EXPLOSION HAZARDS
• Do not smoke around the generator. Wipe up any fuel or oil
spills immediately. Ensure that no combustible materials are
left on or near the generator, as FIRE or EXPLOSION may
result. Keep the area surrounding the generator clean and
free from debris.
• Gasoline is extremely EXPLOSIVE.
STANDARDS INDEX
In the absence of pertinent standards, codes, regulations and
laws, the published information listed below may be used as a
guideline for operation of this equipment.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL
ELECTRIC CODE.
2. Article X, NATIONAL BUILDING CODE, available from the
American Insurance Association, 85 John Street, New York,
N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food
and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF FARM
STANDBY ELECTRICAL SYSTEMS, available from the
American Society of Agricultural Engineers, 2950 Niles Road,
St. Joseph, MI 49085.
5. NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS
CODE.
IMPORTANT SAFETY INSTRUCTIONS
Commercial-Industrial-Residential Portable Generator System
34
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control
System warranty on your new engine. In California, new off-road Large Spark-Ignition (LSI) engines must be designed, built and equipped
to meet the state's stringent anti-smog standards. Generac will warrant the emission control. system on your engine one for the periods
of time listed below provided there has been no abuse, neglect, unapproved modification or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor, ignition system and exhaust system. Generac will repair your
engine at no cost to you for diagnosis, replacement parts arid labor, should a warrantable condition occur.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
Emissions control systems on 2001 and later model year LSI engines are warranted for two years as hereinafter noted- If, during such
warranty period, any emission-related component or system on your engine is found to be defective in materials or workmanship, repairs
or replacement will be performed by a Generac Authorized Warranty Service Facility.
PURCHASER'S/OWNER'S WARRANTY RESPONSIBILITIES:
As the engine owner, you are responsible for the completion of all required maintenance as listed in your factory supplied Owner's Manual.
For warranty purposes, Generac recommends that you retain all receipts covering maintenance on your engine. However, Generac cannot
deny warranty solely due to the lack of receipts or for your failure to ensure the completion of all scheduled maintenance.
As the engine purchaser/owner, you should, however, be aware that Generac may deny any and/or all warranty coverage or responsibility
if your engine, or a part/component thereof, has failed due to abuse, neglect , improper maintenance or unapproved modifications, or the
use of counterfeit and/or "grey market" parts not made, supplied or approved by Generac.
You are responsible for contacting a. Generac Authorized Warranty Facility as soon as a problem occurs. The
warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Facility. To locate the
Generac Authorized Warranty Service Facility nearest you, call our toll free number:
1-800-333-1322
IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty (ECS
Warranty), which is provided to you by Generac pursuant to California law. See also the "Generac Limited Warranties for Generac Power
Systems, Inc.," which is enclosed herewith on a separate sheet, also provided to you by Generac. The ECS Warranty applies only to the
emission control system of your new engine. If there is any conflict in terms between the ECS Warranty and the Generac Warranty, the
ECS warranty shall apply except in circumstances where the Generac Warranty may provide a longer warranty period. Both the ECS
Warranty and the Generac Warranty describe important rights and obligations with respect to your new engine.
Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty service, evidence
must be presented showing the date of the sale to the original purchaser/owner.
If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at one of the following
addresses:
ATTENTION WARRANTY DEPARTMENT
GENERAC POWER SYSTEMS, INC.
P.O. BOX 297 • WHITEWATER, WI 53190
Section 8 – Warranty
Commercial-Industrial-Residential Portable Generator System
Part 1
1.1 UNPACKING
• Set the palleted carton on a rigid flat surface.
• Remove staples along bottom of carton that fasten carton to
pallet. Open carton from top.
• Remove all packaging material.
• Remove separate accessory box.
• Lift carton off the generator.
• Remove generator from shipping pallet by removing bolts
through the shipping brackets.
Figure 1 - Bracket Removal
1.1.1 ACCESSORY BOX
Check all contents. If any parts are missing or damaged locate an
authorized dealer at 1-800-333-1322.
Contents include:
• Owner’s Manual
• Bolt-on tubular handle
• Wheel Axle
• 2 – Pneumatic Wheels
• 2 – Axle Bracket Assemblies
• 2 – Washers
• 2 – Wheel Spacers
• 2 – Cotter Pins
• Bolt-on Foot
• 6 – Carriage Bolts, Washers, Nuts
• Battery Charge Cable
• Spark Plug Wrench
• 2 Spark Plugs.
• Air Filter
• Pre-cleaner
1.2 ASSEMBLY
The generator requires some assembly prior to using it.
1.2.1 ASSEMBLING THE WHEEL KIT
The wheel kit is designed to greatly improve the portability of the
generator. A socket wrench with a 9/16” socket, a 1/2” socket, a
1/2” wrench and a pair of pliers are the tools that will be needed
for assembly of the wheel kit.
Note:The wheel kit is not intended for over-the-road use.
• Refer to Figure 2 shown on opposite page and install the wheel
kit as follows:
• Place the generator on a hard flat surface.
• Stand at the engine end of the unit and gently tilt the generator
forward, high enough to place wooden blocks beneath the
cradle. This will allow space to install the wheel assemblies.
• Attach an axle bracket assembly with attached sleeve to either
side of the frame. Ensure the sleeve faces outward.
• Slide the axle through the sleeves on the axle brackets.
• Slide one wheel with flat washer to the outside and a spacer to
the inside onto each end of the axle. Make sure the air inflation
valve on the wheel is facing outward.
• Insert retaining pins and using pliers, bend out the ends to
prevent the pins from falling out of the axle. Remove the
wooden blocks.
1.2.2 ASSEMBLING THE HANDLE
• Attach the handle by aligning one side of the handle on the
cradle, then spread the handle around the cradle and let it
spring into place. Secure the handle to the frame using the
5/16’ hex head bolts provided. Check each fastener to ensure
that it is secure.
• Using the handle, lift the unit high enough to place wooden
blocks under the unit. Attach the front support foot to the
underside of the cradle using the 3/8” carriage bolts provided.
• Remove the shipping brackets from the cradle, if you have not
already done so.
4
Section 1 – General Information
Commercial-Industrial-Residential Portable Generator System
Shipping
Bracket
(x4)
33
ITEM PART NO. QTY.DESCRIPTION
1 057058 4 SCREW HHC M6-1.0 X 55
2 0D5315 4 RUBBER TANK MOUNT
3 0D4570 1 CAP, FUEL WITH GAUGE & VENT
4 0D22850SRV 1 KIT, FUELTANK
5 045771 4 NUT HEX M8-1.25
6 022129 10 WASHER LOCK M8-5/16
7 022145 14 WASHER FLAT 5/16
8 0D4565 1 BRACKET BATTERY
9 0D3545 2 BOLT,BATTERY J-BOLT
10 022287 2 SCREW HHC 1/4-20 X 3/4 G5
11 022473 2 WASHER FLAT 1/4
12 022097 2 WASHER LOCK M6-1/4
13 022127 2 NUT HEX 1/4-20
14 0388040AK0 1 BATTERY CABLE, RED
15 0D4575 1 BATTERY U1
16 0D5202 1 NUT WING 5/16-18 BRASS
17 0D5199 4 WASHER FLAT 5/16 BRASS
18 029809 1 NUT HEX 5/16-18 BRASS
19 0C3168 1 5/16 SPECIAL L/WASH
20 0D5198 1 SCREW HHC 5/16-18 X 1.5 BRASS
21 0E0317 1 BRACKET FRONT FOOT (15 kW)
0D2498 1 BRACKET FRONT FOOT (12.5 kW)
22 027007 2 VIB MOUNT
23 0D5303 4 WASHER FLAT .25ID X 1"OD
24 042909 2 SCREW HHC M8-1.25 X 30
25 090388 4 SCREW HHTT M6-1.0 X 12
26 064101 6 NUT LOCK FL 3/8-16
27 039214 6 BOLT CARR 3/8-16 X 1
28 0D9165 1 AXLE, 3/4"DIA X 30" (15 kW)
0D2496 1 AXLE, 3/4"DIA X 27.25" (12.5 kW)
ITEM PART NO. QTY.DESCRIPTION
29 045900 2 WASHER FLAT 3/4" (15 kW)
045900 4 WASHER FLAT 3/4" (12.5 kW)
30 0D7668 2 12.3" PNEUM WHEEL 3/4" AXLE
(15 kW)
0D2495 2 10" PNEUM WHEEL 3/4" AXLE
(12.5 kW)
31 0D4999 2 PIN COTTER 1/8 X 1-1/4
32 0D4044 2 BRACKET, WHEEL SPACER
33 0D3700 4 NUT FLANGE M6-1.0 NYLOK
34 0D2497 1 HANDLE
35 022532 4 SCREW HHC 5/16-18 X 2-1/2 G5
36 027028 6 NUT LOCK HEX 5/16-18 NYLON
INSERT
37 0D2271 1 FRAME
38 052762 4 SCREW HHC M5-0.8 X 45 G8.8
39 051713 8 WASHER FLAT M5
40 049226 4 WASHER LOCK M5
41 051716 4 NUT HEX M5-0.8
42 050190 2 WASHER FLAT 1"
43 078299 1 BUSHING TANK DEXTOR
44 080270 1 VALVE, PLASTIC TANK
45 0D5142 1 AIR DEFLECTOR
46 096021 2 GROMMET .75 X .06 X .50
47 048031C 2 CLAMP HOSE BAND ¼
48 030340 18" HOSE ¼ ID
49 075763 1 BOOT BATTERY CABLE
50 075763A 1 BOOT STARTER CABLE
51 0E0318 2 SPACER, AXLE (15 kW)
52 030795 2 SCREW HHC 5/16"-18 X 1"
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
Frame, Handle & Wheel Kit – Drawing No. 0E0695A
Loading...