For technical questions or replacement parts, please call 1-800-444-3353.
REV 07f, 10b
Page 2
SPECIFICATIONS
Machine TypeHeavy duty, industrial sewing machine; high speed, single needle-lock stitch
DriveV-belt driven (size 41 replacement belt)
ActionFoot pedal operation, along with a knee and manual lifting arm for presser foot.
Feed TypeLink style needle feed
Sewing DirectionsForward and reverse feed
Machine Dimensions 20-3/4” L x 10” H
Accessories
Table Stand KitTable Stand Kit (Model 03929) not included
Stitching Speed5,500 SPM (Strokes per minute)
Motor TypeClutch motor; 3,450 RPM, 5.8/2.9 amps, 110/220 V~, 60 Hz; single phase
Sewing Thicknessup to 5/16”
Overall weight61.6 lb.
Note: Performance of this tool may vary depending on variations in local line voltage.
Extension cord usage may also affect tool performance.
Warning: Make certain that the voltage switch on the motor is set correctly for your use.
See page 6. This machine is set up for 110V usage. Rewiring of the plug and an
approriate outlet is required for 220V usage.
This Machine requires oil to be added before use - see page 6 for details.
- 2 Screwdrivers- 3 Bobbins- Small lubricating bottle with tip- Spare needles (size 90/14)
- Power Switch
Save This Manual
Read all instructions before using this
tool!
You will need the manual for the
safety warnings and precautions, assembly
instructions, operating and maintenance
procedures, parts list and diagram. Keep your
invoice with this manual. Write the invoice
number on the inside of the front cover. Keep
the manual and invoice in a safe and dry
place for future reference.
Keep work area clean1. . Cluttered areas
invite injuries.
Observe work area conditions2. . Do
not use machines or power tools in
damp or wet locations. Don’t expose to
rain. Keep work area well lighted. Do
not use electrically powered tools in the
presence of ammable gases or liquids.
SAFETY WARNINGS AND
PRECAUTIONS
WARNING: When using tool, basic
safety precautions should always
be followed to reduce the risk of
personal injury and damage to
Keep children away3. . Children must
never be allowed in the work area. Do
not let them handle machines, tools, or
extension cords.
Store idle equipment4. . When not in use,
tools must be stored in a dry location to
Avoid unintentional starting11. . Be sure
the switch is in the Off position when not
in use and before plugging in.
Stay alert12. . Watch what you are doing,
use common sense. Do not operate
when you are tired.
Check for damaged parts13. . Before
using any product, any part that appears
damaged should be carefully checked
to determine that it will operate properly
and perform its intended function. Check
for alignment and binding of moving
parts; any broken parts or mounting
xtures; and any other condition that may
affect proper operation. Any part that is
damaged should be properly repaired
or replaced by a qualied technician. Do
not use if any switch does not turn On
and Off properly.
Guard against electric shock14. . Prevent
body contact with grounded surfaces
such as pipes, radiators, ranges, and
refrigerator enclosures.
Replacement parts and accessories15. .
When servicing, use only identical
replacement parts. Use of any other
parts will void the warranty. Only use
accessories intended for use with this
tool. Approved accessories are available
from Harbor Freight Tools.
Do not operate tool if under the 16.
inuence of alcohol or drugs. Read
warning labels if taking prescription
medicine to determine if your judgment
or reexes are impaired while taking
drugs. If there is any doubt, do not
operate the tool.
Use proper size and type extension 17.
cord. If an extension cord is required,
Never leave the machine running and 3.
unattended.
During operation, never place your head, 4.
hair, or hands in the proximity of the
hand wheel, V-belt, bobbin winder, or
motor.
Do not operate the machine with any 5.
safety guards removed.
This machine shall only be operated by 6.
appropriately trained operators.
People with pacemakers should 19.
consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause
pacemaker interference or pacemaker
failure.
WARNING: The brass components of 20.
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive
harm). (California Health & Safety code §
25249.5, et seq.)
The warnings, cautions, and 21.
instructions discussed in this
instruction manual cannot cover all
possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
Sewing Safety Precautions
For your personal protection, we 7.
recommend you wear ANSI approved
safety glasses when using the machine.
If oil or grease comes in contact with 8.
your eyes or skin, immediately wash the
affected areas and consult a physician.
Tampering, modifying or altering any 9.
device (aside from the cord and plug by
a licensed electrician) on the machine is
prohibited and will void manufacturer’s
warranty.
Repair, adjustment, and specic 10.
maintenance shall only be performed by
a qualied service technician. Alteration
or replacement of the 3 prong grounded
electrical plug provided with the machine
must only be performed by a licensed
electrician. This machine must be
properly grounded.
This sewing machine is only to be used 11.
for the purpose intended.
ELECTRIC SHOCK
AND DEATH FROM INCORRECT
GROUNDING WIRE
CONNECTION:
Check with a qualied electrician
if you are in doubt as to whether
the outlet is properly grounded.
Do not modify the power cord
plug provided with the tool.
Never remove the grounding
prong from the plug. Do not use
the tool if the power cord or plug
is damaged. If damaged, have it
repaired by a service facility
before use. If the plug will not t
the outlet, have a proper outlet
installed by a qualied
electrician.
Grounded Tools: Tools with Three
Prong Plugs
The grounding prong in the plug is 2.
connected through the green wire inside
the cord to the grounding system in the
tool. The green wire in the cord must
be the only wire connected to the tool’s
grounding system and must never be
attached to an electrically “live” terminal.
(See 3-Prong Plug and Outlet.)
The tool must be plugged into an 3.
appropriate outlet, properly installed and
grounded in accordance with all codes
and ordinances. The plug and outlet
should look like those in the preceding
illustration. (See 3-Prong Plug and
Outlet.)
Extension Cords
Grounded1. tools require a three wire
extension cord. Double Insulated
tools can use either a two or three wire
extension cord.
As the distance from the supply outlet 2.
increases, you must use a heavier gauge
extension cord. Using extension cords
with inadequately sized wire causes a
serious drop in voltage, resulting in loss
of power and possible tool damage.
(See Table A.)
3-Prong Plug and Outlet
Tools marked with “Grounding Required” 1.
have a three wire cord and three prong
grounding plug. The plug must be
connected to a properly grounded outlet.
If the tool should electrically malfunction
or break down, grounding provides a
low resistance path to carry electricity
away from the user, reducing the risk of
electric shock. (See 3-Prong Plug and
Outlet.)
REV 10b
The smaller the gauge number of the 3.
wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry
a higher current than a 16 gauge cord.
(See Table A.)
When using more than one extension 4.
cord to make up the total length, make
sure each cord contains at least the
minimum wire size required. (See Table
A.)
If you are using one extension cord for 5.
more than one tool, add the nameplate
amperes and use the sum to determine
If you are using an extension cord 6.
outdoors, make sure it is marked with the
sufx “W-A” (“W” in Canada) to indicate it
is acceptable for outdoor use.
Make sure the extension cord is properly 7.
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualied
electrician before using it.
Protect the extension cords from sharp 8.
objects, excessive heat, and damp or
wet areas.
RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS* (120/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 2.01818181816
2.1 – 3.41818181614
3.5 – 5.01818161412
5.1 – 7.01816141212
7.1 – 12.018141210-
12.1 – 16.0141210--
16.1 – 20.01210---
TABLE A
EXTENSION CORD
LENGTH
25’50’75’100’ 150’
* Based on limiting the line volt-
age drop to ve volts at 150% of
the rated amperes.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute
(RPM)
UNPACKING
When unpacking, check to make sure
that the parts shown in the photo on the
following page are included. Note that the
machine table shown is not included, and
must be ordered separately. If any parts are
missing or broken, please call Harbor Freight
Tools at the number on the cover of this
manual as soon as possible.
The assembly instructions describe mounting
the Single-Needle Sewing Machine (Model
03914) to the Table Stand (Model 03929), not
included. In order to complete this procedure,
you must rst purchase and assemble the
Table Stand Kit (Model 03929).
Installing the Oil Pan and Sewing Machine
to the Tabletop of Industrial Sewing
Machine Table (SKU 3929 - sold separately)
Oil Pan (1g) hole
in Tabletop (30)
Hinge Indentations in Tabletop
Back of
Sewing
Machine
Oil Pan (1g)
Hinge (1h)
Figure 3
2. Seat the Oil Pan (1g) on the Rubber
Pads and Cushions in the Tabletop
opening.
Insert the Hinge Cushions (2h) into the 3.
tabletop, securing them with two Tacks
(25g) in each Hinge Cushion.
Insert the Hinges (1h) into the holes in 4.
the back of the Sewing Machine.
Rubber Pads (23g)
Corner Rests
Rubber Cushions (24g)
(Operator Side of Table)
Rubber Pads (23g)
Rubber Cushions (24g)
Figure 2
1. Working in the rectangular hole of the
Tabletop where the Oil Pan (1g) will sit:
Place the Rubber Cushions (24g) on
the operator-side corner rests, and the
Rubber Pads (23g) on the hinge-side
corner rests. Secure with two Tacks
(25g) in each Pad or Cushion.
Note: The Rubber Pads (23g) are optional.
They may be omitted, or used under the
Rubber Cushions (24g) to adjust the tilt
REV 07f, 10b
Machine Rest
Pin (19h)
Figure 4
5. Insert the Machine Rest Pin (19h) in the
hole provided in the table stand.
7. Tilt the machine back to expose the Oil
Pan (1g). Insert the Knee Press Lifter
Rod (2g). Place the Oil Pan Magnet
(22g) in the lowest portion of the Oil Pan.
Fill the Oil Pan with the Oil (20h) to the 8.
“High” mark “A”. Add more oil when
the level is to the “Low” mark “B”. After
lubrication, and during operation, oil
splashing can be seen through the Oil
Sight Window (1f).
Tilt the machine head back to the table 9.
top.
Mounting the Motor
Note: The Motor is heavy. You will need a
helper to hold the motor in place while
tightening the Nuts (67j) on the Carriage
Bolts (70j) in step 5 on the following
page.
Motor Rotation Switch
Always keep to right
Receptacle for
110/220 V Switch
Always keep to left (110V)
(Unless power plug is rewired for
220v by a qualied electrician.)
6 volt work light
(not included)
Figure 6
1. The motor can be set for 110V or 220v.
Make certain that the voltage switch
on the motor is set correctly for your
use. This machine is set up for 110V
usage. Set the 110/220V Switch to
110V (Switch to the left) unless you
have your outlet changed to 220V by
a qualied electrician. Rewiring of
the plug and an approriate outlet is
required for 220V usage.
The rotation of the motor can also be 2.
set to clockwise or counterclockwise
rotation. This setting should always be
set to the right, which makes the sewing
machine pulley rotate counterclockwise.
Do not use this setting to reverse the
direction of the machine. Use the
Reverse Control Lever (22e) to reverse
the stitch feed direction when sewing.
3. Slide the Sewing Machine Hand Wheel
(7b) onto the Main Shaft (32b) of the
Sewing Machine. Align one of the Set
Screw holes (on the side of the Pulley)
with the at section of the Main Shaft.
Tighten the Set Screws (8b) enough
to hold the Pulley in place, but not fully
tightened.
Back of Sewing Machine
Slot with Pulley Belt
Carriage Bolts (70j)
ush with Tabletop
Figure 9
5. Mount the Motor to the underside of the
tabletop using the Carriage Bolts (70j),
Flat Washers (69j), Spring Washers
(68j), and Nuts (67j). Finger tighten only.
Aligning the Pulleys
Belt (71j)
Set Screw (7j)
Motor
Back of Tabletop
Figure 8
4. Using a rubber mallet (sold separately)
tap the three Carriage Bolts (70j) into the
top of the Tabletop so that they are ush
with the tabletop.
REV 04c; 07g, 10b
Pulley (8j)
Figure 10
1. Place the Belt (71j) around the Sewing
Machine Hand Wheel (7b), through the
slot in the table top, and around the
motor Pulley (8j). Make sure the motor
pulley is in line with the Sewing Machine
Hand Wheel. If you cannot get the
Pulleys to line up by sliding them slightly
in either direction, you may need to turn
the Motor Pulley around. To do this,
loosen the Set Screw (7j) on the motor
Pulley, slide the Pulley off of the motor
and turn it around. Move the belt by hand
to verify that it is aligned and tracking
correctly.
Caution: Do not tighten the Belt so much
that the left side of the Sewing Machine
begins to lift up from the Oil Pan.
Once you have the Pulleys aligned, 2.
remove the Belt from the Sewing
Machine Hand Wheel (7b), and tighten
its Set Screws (8b). Replace the Pulley
and tighten the Motor Set Screw (7j).
Attach the Pulley Safety Cover (1j) over 3.
the motor Pulley (8j), using the Bolt (2j),
Spring Washer (3j), Flat Washer (4j), and
Lock Nut (5j).
Adjusting the Belt Tension
Upper Nut (45j)
Motor Housing
Flange
Lower Nut (45j)
Belt Adjustment
Bolt (48j)
Once the Belt is the proper tension, 2.
tighten both Nuts against the Motor
Housing Flange to hold the motor in
place.
Install the Pulley Safety Cover (1j) over 3.
the motor Pulley (8j), using the Bolts (2j),
Flat Washers (4j), Spring Washers (3j),
and Nuts (5j).
Thread Stand hole
Pulley Belt Slot
Legs
Drawer
Possible ON/OFF Control Box locations
ON/OFF Control Box
shown mounted on
right from underside of
tabletop.
Back of Tabletop
Machine Rest Pin (19h) hole
Pre-drilled Engine
mounting holes
Sewing Machine
Opening
Front of Tabletop
Legs
Motor
Belt (71j)
Figure 12
4. Mount the ON/OFF Control Box (63j)
under the Tabletop, in one of the
Figure 11
1. To tighten the Belt (71j) tension, turn the
lower Nut (45j) on the Belt Adjustment
Bolt (48j) counterclockwise, moving the
nut down towards the end of the bolt
enough so that the motor hangs as low
as its weight allows. Turn the upper Nut
(45j) counterclockwise until it tightens
against the Motor Housing Flange. The
proper tension is reached when the Belt
can only be pushed in 1/2 inch. Test the
Belt tension. If it needs to be tighter,
move the lower Nut and push the motor
down. Tighten in place with the upper
Nut.
locations shown above, using the Wood
Screws (72j) and Flat Washers (73j).
5. Connect the Treadle Joint Assembly
(from the Tabletop
3929 - sold
separately) to the
end of the motor
Clutch Arm (19j),
using the nut and
bolt on the end of
the Joint Assembly.
Adjust the length
To adjust
length:
loosen nut
here,
slide
bars
as
needed,
then
tighten
nut.
Treadle Joint
Assembly
and Treadle
Pedal
(Tabletop
#3929 - sold
separately)
Page 11
Mounting the Thread Stand
Thread Hanger
(28i)
Column Pipe
Connector (33i)
Spool
Pins
(40i)
Upper Spool
Rest Rod
(30i)
Lower Spool
Rest Rod
(36i)
Figure 13
Note: The Thread Stand is designed to be
mounted on the Table Stand Kit (Model
03929-sold separately). Unless
indicated otherwise, all parts referred to
in this set of instructions are listed in the
I - Bobbin Winder & Thread Stand Unit
Parts List and Diagram. During
assembly, it will be helpful to refer to that
list and diagram.
Back of Tabletop
Machine Rest Pin (19h) hole
Pre-drilled Engine
mounting holes
Thread Stand hole
If needed, bend the Spool Support (46i) 7.
so it slides easily over the Lower Spool
Rest Rod (36i), then slide it over the
Lower Spool Rest Rod, about halfway
down. Insert a Bolt (31i) and Nut (47i)
through the Support.
Note: The Support has tabs that hold onto
the corners of the Nut to make tightening
easier. When assembling, place the Nut
on the side with these tabs.
Tighten the Screw.8.
Insert the threaded end of the Spool Pin 9.
(40i) through one of the holes in the top
of the arm of the Spool Support (46i).
Place a Washer (32i) and Nut (35i) over
the end of the Pin and tighten. Place the
Spool Rest (41i), Spool Mat (42i), and
the Spool Vibration Stopper (39i) over
the end of the Spool Pin. Repeat this
step for both of the Spool Pins (40i).
Place the Column Pipe Connector (33i) 10.
over the top of the Lower Spool Rest
Rod (36i) until the Rod is about halfway
through the Connector. Place a Bolt
(34i) and Nut (35i) through the bottom
hole in the Connector and nger-tighten.
Sewing Machine
Opening
Pulley Belt Slot
Front of Tabletop
Possible ON/OFF Control Box location
Legs
Figure 14
6. Place the Washer (37i) onto the Lower
Spool Rest Rod (36i) and insert the Rod
into the Thread Stand Hole in the far
right back corner of the tabletop (see
above). Place another Washer (37i) over
the end of the Rod, and thread on and
tighten a Nut (38i).
REV 04c, 05d, 10b
Place the Upper Spool Rest Rod 11.
(30i) into the top of the Column Pipe
Connector (33i). Place a Bolt (34i) and
Nut (35i) through the top hole in the
Connector. Tighten all of the Screws and
Nuts in the Connector.
Remove the Column Cap (29i) from 12.
the top of the Upper Spool Rest Rod
(30i). If needed, bend open the Thread
Hanger (28i) so it slides easily over the
Upper Spool Rest Rod. Slide the Thread
Hanger about halfway over the top of
the Upper Spool Rest Rod. Insert a Bolt
(31i) and Nut (47i) through the Hanger
as explained in the note in step 7, above.
Tighten the Screw and place the Column
Washers (27i). Leave the Screws just
loose enough to allow the Base to slide.
Mounting the Bobbin Winder
The Bobbin Winder is used to wind
thread onto the Bobbin (17h). It is
mounted so that it contacts the Belt (71j)
when needed for bobbin winding.
Note: Unless indicated otherwise, all parts
referred to in this set of instructions are
listed in the I - Bobbin Winder & Thread Stand Unit Parts List and Diagram.
During assembly, it will be helpful to refer
to that list and diagram.
Set the Bobbin Winder to the ‘ON’ 13.
Position - See Bobbin Winder Operation on the following page.
Less than 1/8” gap
between Belt (71j) and Wheel (3i)
Belt (71j)
Wheel (3i)
Figure 16
16. Put the Bobbin Winder in the ‘OFF’
position - See Bobbin Winder Operation on the following page. Slide
the Bobbin Winder Assembly close to
the belt until it just barely doesn’t touch
it (1/8” gap or less) - as shown above.
Tighten the Wood Screws (26i) securely.
Mark
Pilot
Holes
Here.
Figure 15
14. Make sure the Bobbin Winder is in the
‘ON’ position. Position the Base (1i)
so that the Wheel (3i) lines up with, and
just touches, the belt. Mark pilot hole
locations on the table through the center
of each of the two channels in the Base,
as indicated above.
Set the Base (1i) aside and drill pilot 15.
holes for each of the two marked
locations. Reposition the base and
secure using two Wood Screws (26i) and
Installing the Belt Covers
Install the Front Belt Cover (4h) over 1.
the Sewing Machine Hand Wheel (7b),
using the Belt Cover Support (11h), the
Belt Cover Bolts (10h, 12h), and the Belt
Cover Cap (5h).
To install the Rear Belt Cover (7h), align 2.
the cover on the Tabletop over the back
side of the opening where the Belt (71j)
enters the tabletop. Mark where to drill
holes. Remove the Rear Belt Cover and
drill pilot holes. Secure the Rear Belt
Cover in place using Wood Screws (9h).
OPERATION
Caution: To properly break-in your new
sewing machine, and avoid possible
damage to the machine, sew at
right. Insert the Needle and push it up
until it will go no farther.
WARNING: Shut the machine off
completely before working around the
needle or other moving parts.
BASIC SETTINGS
You will need to make the following
adjustments on a regular basis when using
the machine.
Attaching the Needle
The needles supplied with the Sewing
Machine are size 90/14 (DBX1). The
shank is size 16 x 257. For leatherwork
use a 16 x 95 needle. This machine can
accommodate a needle up to size 22.
Note: Industrial sewing machine needles
have a round shank (the top part of the
needle that slides up into the machine).
Do not use needles, such as most home
sewing needles, which have a at area
on the shank of the needle.
Unplug the Power Cord.1.
Select the proper needle size for the 2.
thread count and material being sewn.
Turn the Hand Wheel (7b) 3.
counterclockwise until the Needle Bar
reaches the highest point of its stroke.
While holding in place, securely tighten 5.
the Bolt.
Bobbin Winder Operation
The Bobbin Winder is used to wind
thread onto the Bobbin. The Bobbin
Winder has two positions, ‘ON’ and
‘OFF’:
OFF Position
Pull tab on
Connecting Rod (6i)
to disengage
Winder
Figure 18
Pull the tab on the Connecting Rod (6i)
to disengage the Winder from the Belt.
The Bobbin Winder will not contact the
belt.
ON Position
Press here to
push Winder
toward Belt
Position
OFF
Loosen Bolt (25c)
Shank
Figure 17
Side ViewFront View
4. Loosen the Bolt (25c) and hold Needle
(23c) with its indented part facing to the
REV 07a, 10b
Face indented
section to right
when inserting
needle
ON
Figure 19
Position
This position is with the Connecting Rod
(6i) pressed, as shown above. The Shaft
on the Bobbin Winder will spin, winding
thread onto the Bobbin.
1. Route the Thread from the Spool, up
through the Thread Guide Hole (43i),
through the hole in the Thread Tension
Bracket (18i), then over and under
between the Tension Discs (21i).
Wrap the thread end around the Bobbin 2.
(17h), overlapping it several times to
secure the thread on the bobbin.
3. Place the Bobbin onto the Bobbin
Winder Shaft (5i)
with the thread
coming from
Connecting
Rod (6i)
Bobbin
Winder
underneath (See
Figure 20). If
needed, use the
large Screw
Driver (14h) or a
pair of pliers
Figure 21
(sold separately)
to open or close the end of the Shaft so
the Bobbin is snug enough to turn with
the Shaft, yet can still be pulled off easily.
Thread
from
Spool
(not
shown)
Shaft
(5i)
A
Bobbin Case (21c)
Figure 22
B
C
Bobbin
(22c)
1. After lling the Bobbin (22c) with thread,
hold it so that the thread exits to the left,
and push it into the Bobbin Case (21c).
Following Figure 22, feed the thread 2.
through slit “A” and pull the thread in
direction “C”. By doing so, the thread will
pass under the tension spring and exit at
notch “B”.
Verify that the Bobbin rotates in the 3.
direction of the arrow when thread “C” is
pulled.
Pull out at least 4” of thread.4.
On the top of the machine, rotate the 5.
Hand Wheel counterclockwise until the
needle is in its topmost position.
Underside of Machine
Bobbin (22c)
Thread
Bobbin Case (21c)
Hinged
Latch
on Bobbin
Case
Rotating
Hook (20c)
Figure 23
Turn on power to the Sewing Machine, 4.
press the Treadle Pedal, then the
Connecting Rod (6i) to engage the
Bobbin Winder and wind thread onto
the Bobbin. When nished, release the
Connecting Rod, the Treadle Pedal and
turn off power to the Sewing Machine.
Cut the thread and remove the Bobbin.
6. Holding the Bobbin Case by the hinged
latch, insert the Bobbin Case into the
Rotating Hook (20c) from the underside
of the machine.
Release the hinged latch as the Bobbin 7.
Case slides into place.
REV 07a, 10b
Page 15
Threading the Top Thread
Set the spool of thread (sold separately) onto the top thread Spool
Pin (40i), (the left Spool Pin), and thread it through the eyelet directly
above on the Thread Hanger (28i). Guide the thread through the machine,
following the steps and photos below.
Note: There are two Spool Pins (40i). The left Pin is commonly used to
hold the spool of thread for the top thread (the thread that passes
through the top section of the machine), while the right Pin is used to
hold the spool of thread that is used for winding the bobbin.
Thread Hanger
(28i)
Spool
Pins
(40i)
Figure 24
Thread Tension Discs (27a)
Thread Take-up Cover (17a)
Thread Take-up
Eyelet (1b)
Faceplate
Thread
Guide (34a)
4
5
Thread Release
Finger ( 31d)
Take-up Spring
(9a)
Wire Needle
Bar Thread
Guide (26c)
Needle Bar
Thread Guide
(24c)
Needle (23c)
wire guide
Presser
Foot (9d)
Figure 25
Pass the thread between the two Thread 1.
1
Tension Discs (27a) on the top of the
machine.
Pass the thread up through the right 2.
2
3-Hole Thread
Eyelet (31a)
3
3 (detail)
Thread Guide
(35a)
eyelet then down through the left eyelet
on the 3-Hole Thread Eyelet (31a).
Pass the thread between the two Thread 3.
Tension Discs (7a) pulling to the right
until the thread catches in the Take-up
Spring (9a). Then pass under the Thread
Release Finger (31d) and behind the
Thread Guide (35a).
Thread Tension
Discs (7a)
Pass behind the Thread Take-up Cover 4.
(17a), through the Thread Take-up Eyelet
(1b) from right to left, and down through
5 (detail)
the Faceplate Thread Guide (34a).
Pass the thread into the Wire Needle Bar 5.
Thread Guide (26c), through the hole
in the Needle Bar Thread Guide (24c),
through the Needle (23c) from left to
right, under the wire guide and between
the opening in the Presser Foot (9d).
To pull the bobbin thread up to the top 6.
of the machine, hold the top thread
behind the Presser foot and turn the
Hand Wheel (7b) counterclockwsie until
the Needle catches the bobbin thread,
1. Using a small athead screwdriver (sold
separately), turn the Tension Adjustment
Screw on the Bobbin Case (21c)
clockwise to increase bobbin tension.
Turn the Tension Adjustment Screw 2.
counterclockwise to decrease bobbin
tension.
Turn Tension Adjustment Knob 2.
counterclockwise to decrease thread
tension.
The Presser Foot (9d) can be raised
and lowered using the Presser Foot
Lever (18d) or the Knee Lifter (21g).
The Knee Lifter raises the Presser Foot
momentarily (to a height of up to 1/2”),
as long as it is pushed, while the Presser
Foot stays in the raised or lowered
position when using the Presser Foot
Lever.
The Sewing Machine is set at the factory
for using with jean weight materials. The
following adjustments are needed only when
using the machine for unusual types of fabric
or when changing machine components.
These procedures should be performed only
by a qualied sewing machine technician.
Adjusting the Feed Timing
1. To raise the Presser Foot, turn the
Presser Foot Lever up. The Presser Foot
will go up about 1/4” and stop.
To lower the Presser Foot, turn the 2.
Presser Foot Lever down.
Setting the Presser Foot Pressure
Increase
Tension
Figure 30
1. Loosen the Presser Spring Regulator
Nut (19d) by turning it counterclockwise.
Decrease
Tension
Presser
Spring
Regulator Nut
(19d)
Presser
Regulator
(20d)
Rotating Hook (20c)
Set
Screws
Figure 31
1. Loosen Set Screws on the side of the
Rotating Hook (20c) and re-position the
Rotating Hook as follows:
To advance the feed timing in order to a.
prevent uneven material feed, rotate the
Rotating Hook up (clockwise).
To delay the feed timing in order to b.
increase stitch tightness, rotate the
Rotating Hook down (counterclockwise).
Retighten the Set Screws.2.
Adjusting Feed Dog Height
Turn the Presser Regulator (20d) 2.
clockwise to increase Presser Foot
pressure and counterclockwise to
decrease Presser Foot pressure.
After adjustment, tighten the Presser 3.
Spring Regulator Nut.
REV 10b
The Feed Dog is factory adjusted so that
it juts out from the Throat Plate surface .031”
(0.8 mm) to .035” (0.9 mm). If the Feed Dog
juts out too much, puckering may result when
sewing lightweight materials. To adjust the
height of the Feed Dog:
with the bottom end of the Needle Bar
Lower Bushing (27c), then tighten Bolt
(28c).
When using a DAX1 needle, align to
marker line “B” on the Needle Bar (31c)
with the bottom end of the Needle Bar
Lower Bushing (27c), then tighten the
Bolt (28c).
Figure 32
1. Loosen the Bolt (2e) of the Feed Lifting
Shaft Crank (1e).
Move the Feed Bar Body Subassembly 2.
(4e) up or down to make the adjustment.
Tighten the Bolt (2e), being careful not to 3.
overtighten.
Adjusting Needle-to-hook Timing
Needle
Rubber Plug (46a)
&
Bolt (28c)
Needle
Bar Lower
Bushing
(27c)
Needle Bar
(31c)
Bar
(31c)
Hook
Blade
Point
When using a DBX1 needle, loosen 4.
Rotating Hook (20c) Set Screws, turn
the Hand Wheel, and align the marker
line “B” on the Needle Bar (31c) with
the bottom end of the Needle Bar Lower
Bushing (27c).
When using a DAX1 needle, align the
marker line “D” on the Needle Bar (31c)
with the bottom end of the Needle Bar
Lower Bushing (27c).
After making the adjustments in steps 3 5.
and 4, align the Hook Blade Point on the
Rotating Hook (20c) with the center of
the Needle.
Provide a clearance of .001” to .004”
(0.04 to 0.1 mm) between the Needle
and the Hook Blade Point. This
clearance is less than 1/64” (almost
touching). Securely tighten the Set
Screws on the Rotating Hook. If the
clearance is too small, the tip of the
Hook Blade Point will be abraded. If it is
too large, it will lead to skipped stitches.
Rotating
Figure 33
Hook (20c)
1. Turn the Hand Wheel (7b) to bring the
Needle Bar down to the lowest point of
its stroke.
Remove and set aside the Rubber Plug 2.
(46a). Loosen the Bolt (28c).
The normal setting is when the marker c.
on the Thread Guide is aligned with the
center of the Bolt.
Rubber Plug
(37a)
&
Presser Bar
Set Screw
(32d)
Figure 34
1. Remove and set aside the Rubber Plug
(37a), and loosen the Presser Bar Set
Screw (32d).
Manually adjust the Presser Bar height, 2.
and the angle of the Presser Foot.
After adjusting, securely tighten the Set 3.
Screw and replace the Rubber Plug.
Adjusting the Thread Take-up Stroke
Thread Take-up
Spring (9a)
Thread Guide (35a)
Thread Guide Bolt (36a)
Tighten the Thread Guide Bolt after 2.
adjusting the Thread Guide.
Adjusting the Height of the Knee
Lifter
The standard height of the Presser Foot
lifted using the Knee Lifter is 0.39 inch (10
mm).
Stud (7g)
Knee Press
Lifter Crank
(15g)
Nut (8g)
Figure 36
1. To adjust the Presser Foot lift up to
0.5 inch (13 mm), adjust the Nut (8g)
placement on the Stud (7g), on the Knee
Press Lifter Crank (15g).
Normal
Setting
Figure 35
1. To adjust the thread take-up stroke,
loosen the Thread Guide Bolt (36a) and
slide the Thread Guide (35a) to the right
or left as described following:
When sewing heavy weight materials, a.
move the Thread Guide (35a) to the left
to increase the length of thread pulled
out by the Thread Take-up Spring (9a).
When sewing lightweight materials, b.
move the Thread Guide (35a) to the
REV 10b
right to decrease the length of thread
Needle Bar
Thread Guide
(24c)
Presser Foot
(9d)
Figure 37
2. When the Presser Foot lift is adjusted
over 0.39 inch (10 mm), be sure that the
Needle Bar Thread Guide (24c) does not
hit the Presser Foot (9d). This can be
manually checked by turning the Hand
Wheel (7b).
This machine is a fast running machine.
It can be adjusted to a slower running
machine by changing the pulley on
the motor to a smaller diameter pulley.
Consult a qualied sewing machine
repair shop to replace the pulley with a
1-3/4” or 1-1/2” pulley to slow the speed
of the machine.
MAINTENANCE
Advanced Machine adjustments should 1.
only be performed by a qualied
technician.
Check the oil level weekly when the 2.
machine is used daily. Add sewing
machine oil as required to the high level
marking.
Clean the machine with a clean, damp 3.
cloth. Do not use solvents or thinners.
After each use, check for lint build up 4.
and blow clean with pressurized air.
Remove and discard any stray thread or
fabric pieces.
Check the Belt (71j) tension after rst 5.
use and then weekly, and adjust as
described in Adjusting the Belt Tension
under the assembly instructions.
When not in use, cover the machine and 6.
store in a clean and dry location.
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase. This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS THERETO.