Cee 300X User Manual

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Cee
®
300X
Precision Spin Coater
Operator/User Manual
New users: Read this manual in its entirety before operating the equipment.
© 2017 Cost Effective Equipment LLC
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1. Machines Covered
This manual covers the CeeTM Model 300X series machines. It is to be used to install, operate, and troubleshoot this model Spin Coater.
2. Table of Contents
1. Machines Covered .............................................................................................. 2
2. Table of Contents ............................................................................................... 2
3. Introduction to the Model 300X ......................................................................... 4
3.1 Dimensions ....................................................................................................... 4
3.2 Programmability ................................................................................................ 4
3.3 Precision ........................................................................................................... 4
3.4 Reliability........................................................................................................... 4
3.5 Bowl Design ...................................................................................................... 5
3.6 Utilities ................................ ................................ ................................ .............. 5
4. Equipment Description ...................................................................................... 6
4.1 System Specifications ....................................................................................... 6
4.2 Model and Revisions ......................................................................................... 7
4.3 Safety Hazards/Precautions.............................................................................. 7
4.3.1 Overview of Equipment-Specific Hazards .................................................. 7
4.3.2 Electrical .................................................................................................... 7
4.3.3 Mechanical ................................................................................................. 7
4.3.4 Chemical .................................................................................................... 8
4.3.5 Lockout/Tagout Procedures and Information ............................................. 8
4.3.6 Intended Use of Machine ........................................................................... 8
4.4 Installation ......................................................................................................... 9
4.4.1 Facilities Requirements .............................................................................. 9
4.4.2 Environment ............................................................................................... 9
4.4.3 Unpacking/Inspection................................................................................. 9
4.4.4 System Installation and Setup ................................................................... 9
5 Software .................................................................................................................... 10
5.1 Run Screen ..................................................................................................... 10
5.1.1 Startup with Passwords Enabled ............................................................. 10
5.1 Run Screen ..................................................................................................... 11
5.2 Spin process Page .......................................................................................... 12
5.2.1 Field definitions: ....................................................................................... 12
5.4 Centering a Substrate ..................................................................................... 15
5.5 Starting the Process ........................................................................................ 16
5.6 Aborting a Process .......................................................................................... 16
5.7 Process Complete ........................................................................................... 17
5.8 Running Multiple Iterations.............................................................................. 17
5.9 Edit Screen ..................................................................................................... 18
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5.10 Writing a Spin Recipe ..................................................................................... 20
5.10.1 Entering data ........................................................................................... 20
5.10.2 Recipe Management ................................................................................ 22
5.10.3 Recipe Backup ......................................................................................... 22
5.10.4 Desktop Recipe Editing............................................................................ 23
5.11 DiagScreen ..................................................................................................... 24
5.11.1 Spin Diagnostics Screen .......................................................................... 25
5.11.2 Configuration Screen ............................................................................... 27
5.11.3 Spin Configuration Screen ....................................................................... 28
5.11.4 Naming Dispenses on the Spin Config Screen ........................................ 29
5.11.5 Selecting Empty Sensors on the Spin Config Screen .............................. 30
5.11.6 Password Configuration Screen .............................................................. 30
5.11.6 Password Configuration Screen .............................................................. 31
6 Navigation Bar ...................................................................................................... 32
6.1 Run ................................................................................................................. 32
6.2 Edit .................................................................................................................. 32
6.3 Diag ................................................................................................................ 32
6.4 Config ............................................................................................................. 32
6.5 Help ................................................................................................................ 32
6.6 Back ................................................................................................................ 32
7 LIVE Update feature .............................................................................................. 33
7.1 Limitations of LIVE Update Mode .................................................................... 35
8. Service & Maintenance .................................................................................... 36
8.1 Maintenance – Vacuum Liquid Trap ............................................................... 37
8.2 Spin Chuck Replacement................................................................................ 37
8.3 Troubleshooting Chart .................................................................................... 38
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3. Introduction to the Model 300X
3.1 Dimensions
27.75” (70.5 cm) W x 34.75” (88.3 cm) L × 20.25” (51.5 cm) H
Machine weight: 115 lb (52.2 kg)
Shipping weight: 250 lb (113.4 kg)
3.2 Programmability
PC-controlled
PC-based touch screen interface and display
Full-color alphanumeric-capable graphical user interface (GUI)
250,000 process recipe programs on board
A virtually unlimited number of user-defined recipe program steps
0.1-second resolution for step times (9,999.9 seconds max step time)
Spin speed: 0 to 6,000 rpm (3,000 rpm option/no charge)
Spin speed acceleration:
o 0 to 30,000 rpm/s unloaded o 0 to 23,000 rpm/s 200-mm substrate o 0 to 3,000 rpm/s 6” × 6” × 0.250” photomask recessed chuck
Connectivity: USB/ethernet port for communications for uploading/downloading process parameters with offline firmware standard (offline recipe number and steps unlimited)
System capable of controlling third-party host software of high-end IDI / Cybor / Mykrolis positive displacement pumps
Simultaneous dual automated dispense capability
Bi-directional speed control/oscillating chuck
Iteration software (recipe looping)
Dispense or component outputs: 50
Security: Password protection option available at no charge
In process/dynamic speed/acceleration control
3.3 Precision
Spin speed repeatability: < 0.2 rpm
Spin speed resolution: < 0.2 rpm
Substrate sizes: < 1 cm to 450 mm round; 14” x 14” square
3.4 Reliability
Indirect drive system protects the spin motor from contact with process chemicals and solvents
Vacuum and lid interlock standard
Industry-leading reliability and uptime
1-year full warranty on parts and labor
Free remote technical support (phone, email, fax) for the life of the product
Application process assistance for life of the product
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3.5 Bowl Design
Stainless steel bowl (for all stainless steel construction)
Optional polyethylene splash ring
Closed and optional open lid designs for process flexibility
Drain and exhaust ports located in the bottom of bowl
Optional nitrogen purge for an inert spin environment
3.6 Utilities
Voltage ranges: 208-240 VAC, 50/60 Hz
Power requirements: 655 watts
Drain port: 3⁄4” OD
Exhaust port: 1” OD
Vacuum: 25” Hg
Exhaust: 50 cfm at 0.2” water
Nitrogen or CDA (for automated dispenses): 70 psi
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4. Equipment Description
The Cee® 300X precision spin coater delivers track-quality performance, with revolutionary interface capabilities and the utmost in chemical compatibility, in an efficient, space-saving design.
Fully programmable and user-friendly, the Cee® 300X precision spin coater features the accuracy and repeatability needed to eliminate processing variability from critical experiments. With its convenient compact footprint, wide array of chemical compatibility, and durability, this easy-to-use benchtop system will provide years of high-performance operation, making the Cee® 300X purchase a smart and cost-effective decision.
4.1 System Specifications
Maximum Spin Speed
(3000)(4000)(6000)
RPM/s
Maximum Ramp
30000
RPM/s
Speed Accuracy
<0.2 RPM
RPM/s
Maximum Substrate that will
fit in the bowl
450
mm Recipe Storage
Virtually Unlimited
Recipes
Power
220
Volts AC- Single Phase
Weight
115
Pounds
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4.2 Model and Revisions
The model and serial number information for the Cee
TM
300X are located on the rear
panel near the power inlet. Software version information can be found on the Main screen. See Software for screen shots and a detailed explanation of the system software.
4.3 Safety Hazards/Precautions
Read this manual in its entirety before operating the machine.
4.3.1 Overview of Equipment-Specific Hazards
The unit is very heavy and proper precautions should be taken when handling the machine to minimize risk of injury. Labels are placed on the machine to identify areas where caution is needed during operation.
4.3.2 Electrical
General Hazard
Pinch Point Warning
Notes
High voltage is present in the machine. Disconnect the power before
servicing.
Stored electrical energy is present in the machine. Before servicing allow
sufficient time for discharge. The servo amp has a charge light; do not service the machine until this light has gone out.
4.3.3 Mechanical
This machine uses compressed gasses, which can provide motive force for components and can expand violently upon decompression. Disconnect N2 or CDA before removing any panels.
The machine is capable of very high-speed rotation. Ensure all lids and panels are in place before rotating these devices.
Ensure that all panels are on and in their correct locations before powering up or operating.
When opening the lid be aware of the pinch point at the hinge cover. Open the lid
only by using the handle on the lid.
The unit is very heavy and proper precautions should be taken when handling or moving the machine to minimize risk of injury.
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4.3.4 Chemical
Ensure chemical compatibility of all chemicals and materials being used inside the machine. This includes all wetted parts of the storage, supply, dispense, and waste systems.
Ensure chemical compatibility of all chemicals with each other. All dispensed materials are held in one common waste storage tank. Check for reactions between chemicals before use.
Flammable Chemicals. No open flames/sparks.
Relieve pressure before opening canisters, tanks, cartridges, or syringes to refill.
Relieve pressure and shut off chemical valves before servicing supply lines, dispense valves or other components.
Relieve pressure and shut off chemical valves before removing spin lid or changing BSR tubes, EBR tubes, or any other dispense nozzle or spray tip.
Flush tubing and valves with an appropriate solvent and drain system before servicing.
When draining waste tank, use appropriate containers and connection methods.
Ensure proper ventilation/exhaust is used at all times.
Always wear the proper Personal Protective Equipment for the job. This includes safety glasses, gloves and other equipment as needed to protect from mechanical and chemical hazards.
4.3.5 Lockout/Tagout Procedures and Information
Before servicing, turn off the machine and remove the power inlet cord by disconnecting the plug where it enters the machine.
4.3.6 Intended Use of Machine
The CeeTM Model 300X is intended for use as a Semiconductor/Optical application spin coating machine. It is primarily intended for substrates up to the maximum size. The Model 300X is not intended for use in food or medical applications or for use in hazardous locations. The CeeTM Model 300X is intended for use only by properly trained personnel wearing the proper personal protective equipment. Anyone not trained in the proper use of the Model 300X and have not fully read this manual should not operate the equipment. The CeeTM Model 300X is intended for use in a cleanroom environment to provide the proper processing conditions for the substrates. If it is used outside of a cleanroom environment, the substrate cleanliness may be compromised. The CeeTM Model 300X is not intended for use in a hazardous or explosive environment.
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4.4 Installation
4.4.1 Facilities Requirements
The Cee
TM
300X requires the following utilities for operation.
Single Phase 208-240V AC at 15 Amps
Vacuum Supply at 20 in Hg
Nitrogen Supply at 45psi to 55psi (Auto Dispense and Bake Proximity)
Exhaust Port 1 Inch OD
Drain Port 3⁄4 Inch OD
4.4.2 Environment
The Cee
TM
300X should be operated in a clean, low humidity environment.
4.4.3 Unpacking/Inspection
Thoroughly check machine for shipping damage. If physical damage is seen, DO NOT APPLY POWER! Contact Cee
TM
immediately.
The following items should be included with the shipment.
(1) Cee
TM
300X
(1) Power Cord with female power connector (1) Anodized Aluminum Stylus (1) User & Installation Manual
Optionally included items:
Spin Chucks with Screws Dispense Controllers Dispense Valves Dispense Nozzles Dispense Hubs
4.4.4 System Installation and Setup
(1) Lift the unit out of the packing crate by grasping the bottom only. Do
not lift the by any of the top covers or protrusions. Do not roll or turn
the unit on its side or ends. (2) Remove plastic wrap and packing foam. (3) Place CeeTM Model 300X on a table of proper height and strength so
that the controls and spin chuck are at the proper ergonomic height. (4) Level the machine using the feet so that the spin chuck is level front-to-
back and side-to-side. (5) Thoroughly clean the spin bowl and spin chuck. (6) Connect vacuum, N2, drain, and exhaust lines. (7) Plug in the machine. (8) Once plugged in, only the cooling fan should be powered, not the
display or bake plate. (9) Switch ON the ON/OFF Power Switch. (10) Display should momentarily show boot screen and then show main
screen. Please be patient for booting process to complete.
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5 Software
5.1 Run Screen
5.1.1 Startup with Passwords Enabled
The Run Screen is the first screen that you will see when you start the software. If the 300X unit has passwords enabled, the beginning screen will be blank with login and logout buttons. To login, press the Login button in the upper right of the touch-screen and this will bring up the keyboard to enter your password. By default, the passwords for a 300X are:
Super User Level: CEE User Level: 200X Maintenance: DIAG
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5.1 Run Screen
Once logged in, or if passwords are not enabled, this is how the Run Screen looks.
From here you can get the Spin Processing Screen by pressing the large buttons in the left-center of the screen. It is also possible to navigate to other windows by using the navigation Bar.
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5.2 Spin process Page
This is the page where Spin processes are run and monitored on the 300X Model software.
The controls and indicators from the Spin Process page are listed here, for instructions on how to run a spin process go to the next page.
5.2.1 Field definitions:
1. Recipe Name: The name of the currently loaded recipe.
2. Live Update: This button allows the user to update the process currently running. The button is only active during an active process. More info on Live Update is available on the ToDo LIVE Update section. (Live update is not available on all models.)
3. Load: This button brings up the TODO Recipe Select Screen to select for processing.
4. Edit Recipe: This button will navigate to the Spin Process Editor if a recipe is loaded. If a recipe is not loaded, it will go to the TODO Recipe Select Screen.
5. Lid Closed; A lamp showing the state of the Lid Closed sensor.
6. Substrate Present Indicator: A lamp showing the state of the Spin Chuck Vacuum sensor.
7. Step Indicator: Shows the current step of the process.
8. Time Indicator: Shows the time remaining on the current step.
9. Speed indicator: Shows the current speed of the spindle
10. Exhaust Indicator: Shows the current setting of the programmable exhaust. (Programmable Exhaust not available on all models)
11. Dispense indicators: Illuminated button shows which dispenses are currently activated.
12. Iteration Setting: This setting allows the currently selected process to run consecutively the entered number of time without stopping. (Iteration processing not available on all models)
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