Cecilware MT-2UL-BL Operation Manual

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MT-2UL-BL,MT-3UL-BL
NS10A
OPERATOR’S MANUAL
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MT UL BL
TABLE OF CONTENTS
1 TECHNICAL CHARACTERISTICS ................................................................................. 5
3 INSTALLATION ............................................................................................................... 5
4 TO OPERATE SAFELY .................................................................................................. 5
5 OPERATING PROCEDURES ......................................................................................... 6
5. 1 DESCRIPTION OF CONTROLS ............................................................................ 6
5. 2 OPERATION HELPFUL HINTS ............................................................................. 7
5. 3 CLEANING AND SANITIZING PROCEDURES ..................................................... 7
5. 3. 1 DISASSEMBLY ........................................................................................... 7
5. 3. 2 CLEANING .................................................................................................. 9
5. 3. 3 SANITIZING ................................................................................................ 9
5. 3. 4 ASSEMBLY ................................................................................................. 9
5. 4 IN-PLACE SANITIZATION ................................................................................... 10
6 ROUTINE MAINTENANCE ........................................................................................... 10
6. 1 MAINTENANCE
7 DEFROST TIMER (OPTIONAL) ................................................................................... 11
(TO BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY) ..... 10
This dispenser is manufactured under one or more of the following U.S.patents and/or other pending patents:
U.S.A. 4,900,158 U.S.A. 4,696,417 U.S.A. 5,713,214
U.S.A. 5,906,105
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MT UL BL
1 TECHNICAL CHARACTERISTICS
MT 2 UL BL
Transparent removable bowls n 2 3 Capacity of each bowl, approx. Gal 2.5 2.5 Dimensions:
width Inches 14.25 21
depth Inches 18.5 18.5
height Inches 27.75 27.75 Net weight, approx. kg 81.5 108 Gross weight, approx. kg 95 125 Adjustable thermostats n 2 3 Hermetic compressor Air-cooled condenser Safety pressure switch Noise level lower than 70 dB (A)
IMPORTANT
Read electrical ratings written on the data plate of the individual units; the data plate is adhered on the dispensing side panel of the unit, just be hind the drip tray (the right side drip tray in multiple bowl models). The serial number of the unit (preceded by the symbol #) is adhered inside the left switch box. Data plate specifications will always supersede the information in this manual.
damage is found, call the deliverin g carrier imme diately to file a claim.
3 - Install the unit on a counter top that will support the
combined weight of dispenser and product bearing in
mind what is stated in the preceding point 1
MT 3 UL BL
IMPORTANT warning.
4 - A minimum of 15 cm (6”) of free air space all around the
unit should be allowed to guarantee adequate ventilation.
5 - Ensure that the legs are screwed tightly into the base of
the machine. Replace the standard legs originally installed with the 100 mm (4”) legs whenever they are provided with the unit.
6 - Before plugging the unit in, check if the voltage is the same
as that indicated on the data plate. Plug the unit into a grounded, protected single phase electrical supply according to the applicable electrical codes and the specifications of your machine. When the unit has no plug, install a proper grounded plug, in compliance with electrical codes in force in your area, suitable to at least 10 Amp 250 Volt (220-230 Vo lts 50-60 Hz areas) and 20 Amp 250 Volt (100-115 Volts 50-60 Hz areas) applications. Should you prefer to connect the unit directly to the mains, connect the supply cord to a 2-pole wall breaker, whose contact opening is at least 0.125”. Do not
use extension cords.
ATTENTION
Failure to provide proper electrical ground accordi ng to applicable electrical codes could result in serious shock hazard.
7 - The unit doesn’t come presanitized from the factory.
Before serving products, the dispenser must be disassembled, cleaned and sanitized. a ccording to this handbook instructions (chapter
5.3 CLEANING AND SANITIZING PROCEDURES).
The electric diagram of the dispenser is located in the inner part of the dispensing side panel.
Specifications are subject to change without notice.
2 INTRODUCTION
Please read all sections of this manual thoroughly to familiarize yourself with all aspects of the unit. Like all mechanical products, this machine will require cleaning and maintenance. Besides, dispenser working can be compromised by operator’s mistakes during disassembly an d cleaning. It is strongly recommended that personnel responsible for the equipment’s daily operations, disassembly, cleaning, sanitizing and assembly, go through thes e procedures in order to be properly trained and to make sure that no misunderstandings exist.
3 INSTALLATION
1 - Remove the corrugate container and packing materials
and keep them for possible future use.
IMPORTANT
When handling the machine never grasp it by the bowls or by the evaporator cylinders. The manufacturer refuses all responsibilities for possible damages which may occur through incorrect handling.
2 - Inspect the uncrated unit for any possible damage. If
4 TO OPERATE SAFELY
1 - Do not operate the dispenser without reading this
operator’s manual.
2 - Do not operate the dispenser unless it is properly
grounded. 3 - Do not use extension cords to connect the dispenser. 4 - Do not operate the dispenser unless all panels are
restrained with screws. 5 - Do not obstruct air intake and discharge openings: 15 cm
(6”) minimum air space all around the dispenser. 6 - Do not put objects or fingers in panels louvers and faucet
outlet. 7 - Do not remove bowls, augers and panels for cleaning or
routine maintenance unless the dispenser is disconnected
from its power source.
5 OPERATING PROCEDURES
ATTENTION
In case of damages, the power cord must be replaced by qualified personnel only in order to prevent any shock hazard.
1 - Clean and sanitize the unit according to the instructions in
this manual. See chapter 5.3 CLEANING AND
SANITIZING PROCEDURES. 2 - Fill the bowls with product to the maximum level mark. Do
not overfill.
The exact quantity of product (expressed as liters and
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MT UL BL
gallons) is shown by marks on the bowl.
3 - In case of products to be diluted with water, pour water into
bowl first, then add correct quantity of product. In case of natural squashes, it is advisable to strain them, in order to prevent pulps from obstructing the faucet outlet.
4 - To obtain the best performance and result, use bases
designed to be run in Granita freezers. Such bases have a sugar content of 34 degrees Baumé corresponding to 64 degrees Brix. For soft drinks the bases are to be diluted with more water, on a 1 plus 5/5.5 basis. In any case follow the syrup manufacturer’s instructions for both Granita and soft drink recipes. If natural juices (e.g. lemon, orange) as well as sugarless products (e.g. coffee) are used, dissolve 5.3 - 7 oz of sugar
per 0.25 gallons.
IMPORTANT
However Granita mix may be done, its Brix (sugar percent content) must be at least 13.
IMPORTANT
Operate the dispenser with food products only.
5 - Install the covers and check that they are correctly placed
over the bowls. The dispenser must always run with the covers installed to prevent a possible contamination of the product.
6 - Set the control switches as shown in chapter
5.1 DESCRIPTION OF CONTROLS.
7 - Always leave the dispenser on, as the refrigeration stops
automatically when Granita reaches the proper thickness. The mixers will continue to turn.
5. 1 DESCRIPTION OF CONTROLS
follows:
figure 2
Power switch (A)
0 position : power is turned OFF to all functions. I position : power is turned ON to all functions
and the other switches are enabled. The fan motor runs.
Light switch (E)
0 position : all top cover lights are OFF. I position : all top cover lights are ON, provided
that power switch (A) is set to I.
Mixer/refrigeration switch (B)
I position : mixer and refrigeration ON.
SOFT DRINK mode. 0 position : OFF. II position : mixer and refrigeration ON.
GRANITA mode.
The dispenser is equipped with a p ower switch and a light switch. In addition each bowl is individually operated by a mixer/refrigeration switch. In fact it is possible to dispense both soft drinks and Granita. When a bowl is in Soft Drink mode the beverage temperature is controlled by the corresponding thermostat. When a bowl is in Granita mode the mix viscos ity is co ntrolle d by the corresponding adjustment screw located in the rear wall of each container (for temperature and viscosity setting make reference to chapter 5.2 OPERATION HELPFUL HINTS). All the switches are located on the faucet side of the dispenser in switch panels protected by switch covers (see figure 1).
figure 1
With reference to figure 3 dispenser controls functions are as
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Thermostat (D)
Turn clockwise : to decrease temperature Turn counterclockwise : to increase temperature
To operate the unit: 1 - Set the power switch to I position. 2 - Set the mixer/refrigeration switches as follows:
- to the I position to get soft drink.
- to the II position to get Granita.
3 - Set the light switch to I position.
5. 2 OPERATION HELPFUL HINTS
1 - Granita viscosity adjustment: proper Granita viscosity is
factory preset. To change the viscosity, if needed, use a standard screwdriver to turn the adjustment screw located in the rear wall of each container as follows (see figure 3):
- towards right (clockwise) to obtain a thicker product (the indicator F will go down in opening G).
- towards left (counterclockwise) to obtain a thinner product (the indicator F will go up in opening G).
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MT UL BL
11 -Restrictor cap: when the unit is used in Soft Drink mode it
is advisable to install the restrictor cap on the faucet outlet in order to reduce the drink outflow (see figure 4).
figure 3
2 - Beverage temperature adjustment: proper beverage
temperature is factory preset. To reset, turn the knob located in each switch box as follows:
- towards right (clockwise) to decrease temperature.
- towards left (counterclockwise) to increase temperature.
Note: beverage temperature is controlled by the thermostat only when the mixer/refrigeration switch(es) are in I position, Soft Drink mode.
3 - When the mixer / refrigeration switch(es) are set in I
position, Soft Drink mode, it is possible to manually switch off the refrigeration by turning completely towards left (counterclockwise) the thermostat knob until it clicks.
4 - The length of time for freeze down of Granita is governed
by many variables, such as ambient temperature, mix initial temperature, sugar content (Brix level) and viscosity setting.
5 - To shorten Granita recovery time and increase
productivity, it is advisable to pre-chill the product to be used in the dispenser.
6 - To shorten Granita recovery time and increase
productivity, the bowl should be refilled after the product level drops lower than half of the evaporator cylinder and at the start of each day.
7 - For good product conservation the dispenser must run
overnight, at least in Soft Drink mode. If this is not possible and product is left in the bowls overnight, the mixer/refrigeration switches must be set to the I position at least one hour before the unit is switched off. This eliminates any block of iced product forming overnight, which could result in damage to mixers or to their motor when the unit is switched back on. In any case, before the unit is restarted, make sure that no blocks of ice have been formed; if so, they are to be removed before the unit is switched on. Overnight operation in drink mode also eliminates possible ice accumulation from condensation all around the bowls.
8 - Mixers must not be turned off when frozen product is in the
bowl: if not agitated, the product may freeze to a solid block of ice. If the mixers are turned back on in this situation, damage to the mixers and their motor may result. Therefore, mixers may be restarted only after product is melted.
9 - The dispenser is equipped with a magnetic coupling by
which the gear motor (located outside the bowl) drives the mixers (inside the bowl). The magnetic drive operates as an “intelligent clutch” abl e to automatically disconnect the mixers in case they are seized by ice or other causes. This inconvenience can be soon noticed since an intermittent dull noise warns that mixers are still. In this case it is necessary to unplug immediately the dispenser, empty the bowl and eliminate the cause of seizing.
10 -The dispenser must be able to emit heat.
In case it seems excessive, check that no heating source is close to the unit and air flow through the slotted panels is not obstructed by wall or boxes. Allow at least 15 cm (6”) of free clearance all around the dispenser.
figure 4
5. 3 CLEANING AND SANITIZING PROCEDURES
1 - Cleaning and sanitizing of the dispenser are
recommended to guarantee the conservation of the best product taste and the highest unit efficiency. This section is a procedural guideline only and is subject to the requirements of the local Health Authorities.
2 - Prior to the disassembly and cleaning, the machine must
be emptied of product. To do this proceed as follows:
- set the power switch to I position
- set mixer/refrigeration switch(es) to I position (Soft Drink mode)
- place a pail under each faucet and drain all product from bowls
- set all control switches to the 0 position.
5. 3. 1 DISASSEMBLY
ATTENTION
Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnecte d from its power source.
1 - Remove cover from the bowl. 2 - Remove the bowl by lifting its faucet side up and off the
fastening hooks (see figure 5) and slide it out (see figure
6).
figure 5
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MT UL BL
figure 6
3 - Slide the outer spiral out (see figure 7) and then the inside
auger (see figure 8).
4 - Remove the bowl gasket from its seat (see figure 9).
figure 9
5 - Dismantle the faucet assembly (see figure 10).
figure 7
figure 8
figure 10
6 - Slide the drip tray out and empty it.
5. 3. 2 CLEANING
ATTENTION
Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnecte d from its power source.
IMPORTANT
Do not attempt to wash any machine components in a dishwasher.
1 - Prepare at least two gallons of a mild cleaning solution of
warm (45-60 °C / 120-140 °F) potable water and dishwashing detergent. Do not use abrasive detergent. Important: if present, follow label directions, as too strong a solution can cause parts damage, while too mild a
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MT UL BL
solution will not provide adequate cleaning.
IMPORTANT
In order to prevent any damages to the dispenser use only a detergent suitable with plastic parts.
2 - Using a brush, suitable for the purpose, thoroughly clean
all disassembled parts in the cleaning solution.
ATTENTION
When cleaning the machine, do not allow excessive amounts of water around the electrically operated components of the unit. Electrical shock or da mage to the machine may result.
3 - Do not immerse the lighted top covers in liquid. Wash them
apart with the cleaning solution. Carefully clean their undersides.
4 - In the same manner clean the evaporator cylinder(s) using
a soft bristle brush.
5 - Rinse all cleaned parts with cool clean water.
5. 3. 3 SANITIZING
Sanitizing should be performed immediately prior to starting the machine. Do not allow the unit to sit for extended periods of time after sanitization. 1 - Wash hands with a suitable antibacterial soap. 2 - Prepare at least two gallons of a warm (45-60 °C / 120-
140 °F) sanitizing solution (100 PPM available chlorine concentration or 1 spoon of sodium hypoclorite diluted with half a gallon of water) according to your local Health
Codes and manufacturer’s specifications. 3 - Place the parts in the sanitizing solution for five minutes. 4 - Do not immerse the lighted top covers in liquid. Carefully
wash their undersides with the sanitizing solution. 5 - Place the sanitized parts on a clean dry surface to air dry. 6 - Wipe clean all exterior surfaces of the unit. Do not use
abrasive cleaner.
wall (see figure 12).
figure 12
5 - Insert the auger into the evaporator taking care to
accompany it to the end so as to prevent it from hitting against the rear wall (see figure 13).
figure 13
5. 3. 4 ASSEMBLY
1 - Slide the drip tray into place. 2 - Lubricate faucet piston, inside auger and outer spiral (see
points A, B and C of figure 11) only with the grease
supplied by the manufacturer or other food grade
approved lubricant.
figure 11
3 - Assemble the faucet by reversing the disassembly steps
(see figure 10) 4 - Fit bowl gasket around its seat.
Note: the largest brim of gasket must face against the rear
6 - Install the outer spiral. Slide it over the evaporator until its
front notch engages with the exposed end of the auge r shaft (see figure 14).
figure 14
7 - Push the bowl towards the rear wall of the unit until it fits
snugly around the gasket and its front fastening hooks are
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MT UL BL
properly engaged (see figure 15).
figure 15
8 - Use fresh product to chase any remaining sanitizer from
the bottom of the bowl(s). Drain this solution. Do not rinse
out the machine.
5. 4 IN-PLACE SANITIZATION
the two plastic coated screws (see figure 16).
figure 16
3 - Replacement of lighted top cover bulb: remove the fixing
screw placed in the upper part of the top cover, remove the lower part and replace the bulb (using a 24-28V 21W max bulb). Reassemble the top cover and replace the fixing screw.(see figure 17)
The In-Place Sanitization prior to starting the machine may b e performed, if needed, only as further precaution, in addition to the Disassembled Parts Sanitization described before, but never in lieu of it.
1 - Prepare two gallons of a warm (45-60°C / 120-140 °F)
sanitizing solution (100 PPM available chlorine
concentration or 1 spoon of sodium hypoclorite diluted with
half a gallon of water) according to your local Health
Codes and manufacturer’s specifications. 2 - Pour the solution into the bowl(s). 3 - Using a brush suitable for the purpose, wipe the solution
on all surfaces protruding above the solution-level and on
the underside of the top cover(s). 4 - Install the top cover(s) and operate the unit. Allow the
solution to agitate for about two minutes. Drain the solution
out of the bowl(s). 5 - Use fresh product to chase any remaining sanitizer from
the bottom of the bowl(s). Drain this solution. Do not rinse
out the machine.
6 ROUTINE MAINTENANCE
1 - Daily: inspect the machine for signs of product leaks past
seals and gaskets. If proper assembly does not stop leaks
around seals or gaskets, check for improper lubrication,
worn or damaged parts. Replace parts as needed. 2 - Monthly on MT 1P, MT 2 and MT 3 models: remove the
dust from the condenser filter. A blocked filter will reduce
figure 17
ATTENTION
Condenser fins are very sharp. Use extreme caution when cleaning.
6. 1 MAINTENANCE (TO BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY)
1 - Annually: remove the panels and clean the inside of the
machine including the base, side panels, condenser, etc.
2 - Never remove the insulating jacket from around the
suction tubing of the evaporator (the copper tubing located on the right side of gear motor). In case the insulating jacket is missing replace the entire parts wi th original spare parts from the supplier.
3 - In order to prevent any damages to the dispenser, all
plastics parts must be lubricated only with grease supplied by the manufacturer or with another lubricating product
suitable for polycarbonate.
ATTENTION
Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnected from its power source by unplugging it or switching off the 2­pole wall breaker.
performance and could cause compressor failure. Remove the only left panel (from faucet side) unscrewing
10
IMPORTANT
The electric diagram of the dispenser is located in the inner part of the dispensing side panel.
7 DEFROST TIMER (OPTIONAL)
The Defrost Timer, located on the right side of the unit,
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automatically switches the dispenser from Granita mode to Soft Drink mode and the opposite. This means that during defrost periods frozen Granita will melt to thermostat setting temperature and once defrost period has expired, the product automatically freezes down again to Granita setting viscosity.
MT UL BL
figure 18
To operate the defrost timer proceed as follows (see figure 18).
1 - Set the time of the day by rotating the dial clockwise (arrow
A). Never rotate the timer counterclockwise as this would damage the internal mechanism. Align the current time of day with the arrow B on the timer face. This is a 24 hour timer showing both A.M. and P.M.
2 - Program the defrost timer by pushing out on the tabs C
that correspond to the hours desired to defrost. Each tab represents 15 minutes. A minimum of four to eight hours are required to defrost frozen beverage (depending on ambient conditions).
Note: when all the tabs are pushed in the defrost function is OFF (the machine operates as if it were not equipped with Defrost Timer).
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SPARE PARTS LIST
2422_49 V 1.4 07N17
MT UL BLACK
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1
00263
2
00638
3
00420
4
00101
5
00640
6
00447
7
00498
8
00536
9
00653
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 PPP Black drip tray cover 51 26 PPP Black drip tray 52 27 >>> Relay 53 28 >>> Overload protector 5 4
00126 00127 00110 00111 00499 00500
PPP
00504 00123
00124 00265 00179 00297
PPP
00133
Transparent cover 29 Bowl 30 Faucet piston 30 Faucet piston OR 31 Black faucet handle 33 Faucet handle spring 34 Black faucet handle pin 35 Thrust washer rubber cap 36 Bowl gasket 37 Rear wall front bushing 38 Auger bushing 39 Black auger 40 Outer spiral 41 Black switch box 42 Black power switch box 43 Dispensing side panel 44 Black switch box cover 45 3-position switch 45
2-position switch 46 Terminal block with cable clamp 47 Clip 47 Terminal block protection 48 Fan motor 49 Fan blade 50
>>>
00158 00092
>>>
00087 00720 00088 00121 00227 00229 00228 00230 00226 00183 00448
PPP
00513 00514
00515 00572 00647 00188 00094 00084 00100 00131 00529 00533
Starting-run capacitor 55 Rubber leg 56 4” leg 57 Solenoid valve coil 58 Density adjustment screw 59 Shaped nut 60 Spring 61 Microswitch 62 Rear wall rear bushing 63 Magnetic drive washer 64 Magnetic drive 66 Flange bushing 67 Flange OR 3231 68 Gear motor flange 69 Delay electronic device (PWB) 70 Black back panel 73 MT 1P-2-3 black side panel 76 MT 1P-2-3 black side panel for defrost
timer Black lighted top cover (upper) 78
"Strawberry" graphic for top cover 79 "All Fruit" graphic for top cover 79 Picture screen 80 Lighted top cover (lower) 81 Top cover light contact 28V bulb Bulb socket + bracket PPP See next table Light wire >>> Please order what printed on piece Flexible contact
77
00177 00132 00182
PPP
00231 00449 00520 00269 00134 00255 00704 00046 00153 00589 00517 00119 00519 00532
00463 00648 00574 00575 00537
Fixing ring Thermostat Thermostat knob Transformer Insulation foam PWB housing Lighted top cover (assy.) Timer switch Restrictor cap Central shaft OR Gear motor Rear bushing Black rear cover Black rear cover fixing screw Warning light Black panel fixing screw Stainless steel fixing screw for panel Timer cover
Solenoid valve plastic cap "All Fruit" graphic for rear cover "Strawberry" graphic for rear cover Rear cover picture screen Thrust washer
PPP MT 2 UL MT 3 UL
16 23 25 26 43 44 58
00502 00503 00108 00108 00588 00588 00587 00587 00113 00081 00511 00512 00193 00194
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GEAR MOTOR SPARE PARTS LIST
1
00097
2
00156
3
00296
4
00168
5
00253
6
00190
7
00256
8
00254
9
00255
Bracket with bush 10 Stator 11 Stator protection gasket 12 Washer 13 Rotor spacer 14 Gear box with bushing 15 Seal retainer 17 Ball bearing ý 28 mm rubber cap 18 Central shaft OR 19
00247 00257 00184 00165 00258 00224 00164 00167 00636
Ball bearing ý 28 mm 20
1.5 mm spacer 22 Third gear 23 Fourth gear 24
3.3 mm spacer 25 Bushing rubber cap 26 First gear Second gear Gasket
00721 00180 00187 00169 00170 00262
Gear box cover Rotor Pinion Bushing Washer Bracket screw
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NOTES:
MT UL BL
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CECILWARE CORPORATION
43-05 20th Avenue
Long Island City, N.Y. 11105
Tel. (800) 935 2211 Fax (718) 932 7860
customer.service@cecilware.com
www.cecilware.com
2422_49 R1.7 07N17
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