Cecilware HDB2031, HDB2042 Operator's Manual

Gas Griddle / Cheesemelter
Operator Manual
HDB2031 & HDB2042
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
Thank you for purchasing this quality Griddle / Cheesemelter. For your safety and the safety of others, read all warnings and the operator’s manual before installing or using the product. Properly instruct all operators. Keep training records. For future reference, record serial number here:
Table of Contents
©2016 Grindmaster-Cecilware
Printed in USA
0516 Form # CW-333-01
Part # 390-00080
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
Model: HDB2042
2 Cecilware
®
Gas Griddle / Cheesemelter
Safety Information
Important Safety Information
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
You must post instructions in a prominent location to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.
If you smell gas, close the shut-off valve, open windows, ventilate, and evacuate the area immediately. Do not touch electrical switches or plugs. Extinguish any open flames. Immediately call your gas supplier.
Unit should only be used in a flat, level position.
Failure to install, adjust, or maintain this equipment properly can result in injury or death.
Improper installation, adjustment, alteration, service, or maintence can cause property damage, injury, or death. This installation must conform with local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition), Natural Gas Installation Code, CAN/CGA - B149.1, or the Propane Installation Code, CAN/CGA ­B149.2 as applicable. Have this equipment installed and adjusted by a qualified technician in accordance with federal, state, and local codes.
Do not place anything over the flue opening.
Do not place combustibles or non-combustible material in the vicinity of the unit as this could cause fires or obstruct air flow to the burner(s).
The unit must be disconnected from the gas supply during pressure testing of pipelines in excess of 1/2 psig and isolated, by turning of the manual gas shut-off valve, during any testing equal to or less than 1/2 psig.
FAILURE TO COMPLY TO THE ABOVE RISKS PERSONAL INJURY, SHOCK HAZARD, FIRE, OR DAMAGE TO EQUIPMENT.
CAUTION
• Read and understand the operating instructions in this manual thoroughly. Only allow properly trained persons to operate this machine.
• Stay alert at all times during operation.
• Operate with care. Surfaces and area inside broiler will get very hot and may cause serious burns.
• This unit must be installed under a ventilation hood.
NOTICE
• Keep operating area clean.
• For use only in non-combustible locations.
For your safety and the safety of others, read all warnings and the operator’s manual before installing or using the product.
DANGER: This term warns the user of imminent hazard that will result in serious injury or death. WARNING: This term refers to a potential hazard or unsafe practice, which could result in serious injury or
death.
CAUTION: This term refers to a potential hazard or unsafe practice, which could result in minor or moderate
injury.
NOTICE: This term refers to information that needs special attention or must be fully understood.
Gas Griddle / Cheesemelter Cecilware
®
3
Carefully lift unit out of shipping container, and inspect immediately for shipping damage. Your Gas Griddle / Cheesemelter was shipped in a carton designed to give it maximum protection. It was thoroughly inspected before leaving the factory. File any claims for shipping damage or irregularities directly with the carrier.
Installation
Component Assembly
Legs are shipped with unit in a plastic bag. To install the legs, tilt back and screw in the two front legs. Mount the rear legs by tilting unit forward. Level unit after final installation. Height may be adjusted by turning the feet up or down as desired.
Place baffle plates on frame and position over locating studs as illustrated in exploded view.
Griddle plate will be properly located when adjusting screws fall into the recesses provided in the plate. Turn adjusting screws (8) so that the left hand side of the griddle plate is slightly higher than the right hand side which will enable the excess grease to drain off toward the grease can. A minimum space of a least 5/8" between the griddle plate and the frame should be maintained to insure proper operation of the broiler­griddle. Place grease can in groove provided for directly under grease trough in griddle plate.
Place food rack in side rails according to the height desired.
Clearances
Distance required between combustible and non­combustible material: 6” rear and 8” sides.
Air Supply and Ventilation
Adequate ventilation and air supply must be provided in order for the griddle / cheesemelter to operate properly and efficiently. The area in front and above the griddle / cheesemelter must be clear to avoid any obstruction of flow of combustion and ventilation air. Do not connect the griddle / cheesemelter flue directly to a building exhaust system or place the flue directly into the plenum of an exhaust hood as it will adversely affect the gas combustion of the unit.
Gas Connection
Before connecting griddle / cheesemelter to gas line, check the rating label to verify that the gas type called for on label coincides with the type available on site. The unit comes equipped with a 3/4” NPT Gas pressure regulator - set for either 4” W.C. (for natural gas) or 10”
W.C. (for L.P.) which must be installed directly to the 3/4” NPT gas manifold pipe protruding from the rear of the base. When installing the regulator ensure that the direction of the gas flow matches the direction of the arrow on the regulator body (the arrow must point towards the griddle / cheesemelter pipe). An accessible manual shut-off valve must be installed in gas supply line ahead of the unit. The size of the supply pipe must be sized to accommodate all of the gas-fired equipment that may be connected to the gas supply. Check with your local gas company as to the proper size. Only pipe sealant resistant to the action of L.P. gas should be used on pipe joint. Before attempting to light the griddle / cheesemelter, check all joints for leaks using a soap and water solution.
Initial Lighting Instructions
NOTE: These instructions are for initial lighting only. For normal operation of unit, following lighting instructions on front panel.
Before turning on main gas supply, burner valves should be in the "OFF" (horizontal) position. Turn on gas supply and light the two standing pilots (9) visible from inside the broiling section as shown in the drawing on page (6). Length of pilot flame should be approximately ½” long for proper ignition of burner.
Two holes in front frame are provided through which the pilot flames may be adjusted by turning the screw (10) in the pilot valve as indicated in drawing on page (6). Burner valves may now be turned to the "ON" position and burners should ignite. Proper flame adjustment of burners is obtained by opening or closing of primary air shutters just below where yellow tipping of flames disappear. When proper burner flame is obtained, unit is ready for operation.
SHUT DOWN - FOR COMPLETE SHUTDOWN, TURN MAIN GAS VALVE TO "OFF".
Lighting Instructions
1. Make sure burner valves are turned to "OFF" or horizontal position.
2. Turn on main gas supply valve to unit.
3. Light pilots which are located directly behind front panel in broiler section.
4. Turn burner valves counterclockwise to "ON" position to ignite burners.
5. To turn unit off, turn burner valves clockwise to "OFF" position.
6 RELIGHTING · Shut off all gas and wait 5
minutes before relighting pilot.
7. To completely shut down unit, turn burner valves to "OFF" position and close main gas valve.
Unpacking
WARNING: Do not store combustible materials
on top or under any griddle / cheesemelter.
WARNING: Do not use an open flame to test for
leaks.
NOTICE Unit must only be installed and operated
with legs provided by manufacturer.
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