Cecilware GIANT 2 UL Installation Manual

GIANT 2 UL
NS07A
ENGLISH
OPERATOR’S MANUAL
GIANT UL
1 TECHNICAL CHARACTERISTICS
GIANT 2
Transparent removable bowls n 2 Capacity of each bowl, approx. Gal 4 Dimensions:
width Inches 18
depth Inches 20.5
height Inches 35.5 Net weight, approx. Lbs 136 Gross weight, approx. Lbs 147 Adjustable thermostats n 2 Hermetic compressor Air-cooled condenser Overload protector Safety pressure switch Noise level lower than 70 dB (A)
IMPORTANT
Read electrical ratings written on the data plate of the individual units; the data plate is adhered on the dispensing side panel of the unit, just behind the drip tray (the right side drip tray in multiple bowl models). The serial number of the unit (preceded by the symbol #) is adhered inside the left switch box. Data plate specifications will always supersede the information in this manual.
Specifications are subject to change without notice.
3 - Install the unit on a counter top that will support the
combined weight of dispenser and product bearing in
mind what is stated in the preceding point 1 IMPORTANT warning.
4 - A minimum of 15 cm (6”) of free air space all around the
unit should be allowed to guarantee adequate ventilation.
5 - Ensure that the legs are screwed tightly into the base of
the machine. Replace the standard legs originally installed with the 100 mm (4”) legs whenever they are provided with the unit.
6 - Before plugging the unit in, check if the voltage is the same
as that indicated on the data plate. Plug the unit into a grounded, protected single phase electrical supply according to the applicable electrical codes and the specifications of your machine. When the unit has no plug, install a proper grounded plug, in compliance with electrical codes in force in your area, suitable to at least 10 Amp 250 Volt (220-230 Volts 50-60 Hz areas) and 20 Amp 250 Volt (100-115 Volts 50-60 Hz areas) applications. Should you prefer to connect the unit directly to the mains, connect the supply cord to a 2-pole wall breaker, whose contact opening is at least 0.125”. Do not
use extension cords.
ATTENTION
Failure to provide proper electrical ground ac cording to applicable electrical codes could result in serious shock hazard.
7 - The unit doesn’t come presanitized from the factory.
Before serving products, the dispenser must be disassembled, cleaned and sanitized according to thi s handbook instructions (chapter
5.3 CLEANING AND SANITAZING PROCEDURES).
2 INTRODUCTION
Please read all sections of this manual thoroughly to familiarize yourself with all aspects of the unit. Like all mechanical products, this machine will require cleaning and maintenance. Besides, dispenser working can be compromised by operator’s mistakes during disassembly an d cleaning. It is strongly recommended that personnel responsible for the equipment’s daily operations, disassembly, cleaning, sanitizing and assembly, go through thes e procedures in order to be properly trained and to make sure that no misunderstandings exist.
3 INSTALLATION
1 - Remove the corrugate container and packing materials
and keep them for possible future use.
IMPORTANT
When handling the machine never grasp it by the bowls or by the evaporator cylinders. The manufacturer refuses all responsibilities for possible damages which may occur through incorrect handling.
2 - Inspect the uncrated unit for any possible damage. If
damage is found, call the delivering carrier immediately to file a claim.
IMPORTANT
Install the dispenser so that the plug is easily accessible.
4 TO OPERATE SAFELY
1 - Do not operate the dispenser without reading this
operator’s manual.
2 - Do not operate the dispenser unless it is properly
grounded. 3 - Do not use extension cords to connect the dispenser. 4 - Do not operate the dispenser unless all panels are
restrained with screws. 5 - Do not obstruct air intake and discharge openings: 15 cm
(6”) minimum air space all around the dispenser. 6 - Do not put objects or fingers in panels louvers and faucet
outlet. 7 - Do not remove bowls, augers and panels for cleaning or
routine maintenance unless the dispenser is disconnected
from its power source.
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GIANT UL
5 OPERATING PROCEDURES
ATTENTION
In case of damages, the power cord must be replaced by qualified personnel only in order to prevent any shock hazard.
1 - Clean and sanitize the unit according to the instructions in
this manual. See chapter 5.3 CLEANING AND SANITIZING PROCEDURES.
2 - Fill the bowls with product to the maximum level mark. Do
not overfill. The exact quantity of product (expressed as liters and gallons) is shown by marks on the bowl.
3 - In case of products to be diluted with water, potable water,
pour water into bowl first, then add correct quantity of product. In case of natural squashes, it is advisable to strain them, in order to prevent pulps from obstructing the faucet outlet.
4 - To obtain the best performance and result, use bases
designed to be run in Granita freezers. Such bases have a sugar content of 34 degrees Baumé corresponding to 64 degrees Brix. For soft drinks the bases are to be diluted with more water, on a 1 plus 5/5.5 basis. In any case follow the syrup manufacturer’s instructions for both Granita and soft drink recipes. If natural juices (e.g. lemon, orange) as well as sugarless products (e.g. coffee) are used, dissolve 5.3 - 7 oz. per
0.25 gallons.
and lift it.
(see figure 1)
figure 1
9 - It is possible to lock the cover by rotating the two keys
located on its lower part. (see figure 2)
figure 2
10 -To release a locked top cover it is necessary to insert a
sharpened object in the hole located in the middle of the
fixing button, push it and lift the cover. (see figure 3)
ENGLISH
IMPORTANT
However Granita mix may be done, its Brix (sugar percent content) must be at least 13.
IMPORTANT
Operate the dispenser with food products only.
5 - Install the covers and check that they are correctly placed
over the bowls. There must be a correct electrical connection between the bowl and the cover.
6 - Set the control switches as shown in chapter
5.1 DESCRIPTION OF CONTROLS.
7 - Always leave the dispenser on, as the refrigeration stops
automatically when Granita reaches the proper thickness. The mixers will continue to turn.
8 - To remove the cover push any of the two fixing buttons
figure 3
5. 1 DESCRIPTION OF CONTROLS
The dispenser is equipped with a power switch and a light switch. In addition each bowl is individually operated by a mixer/refrigeration switch. In fact it is possible to dispense both soft drinks and Granita. When a bowl is in Soft Drink mode the beverage temperature is controlled by the corresponding thermostat. When a bowl is in Granita mode the mix viscosity is controlled by the corresponding adjustment screw located in the rear wall of each container (for temperature and viscosity setting make reference to chapter 5.2 OPERATION HELPFUL HINTS). All the switches are located on the faucet side of the dispenser
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GIANT UL
in switch panels protected by switch covers (see figure 4).
figure 4
In addition all the models except MT 1 are equipped with an automatic safety pressure switch to prevent damages to the compressor. The lighting of the warning light at the left of the switch covers means insufficient ventilation of the unit. In this case check that all around the dispenser there is sufficient space for ventilation, at least 15 cm (6”) on each side and that condenser filter is free from dust or other obstructions. In case the warning light is still ON even after these operations have been carried out, Service call is required. With reference to figure 5 dispenser controls functions are as follows:
figure 5
Power switch (A)
0 position : power is turned OFF to all functions. I position : power is turned ON to all functions and the
other switches are enabled. The fan motor runs.
Light switch (E)
0 position : all top cover lights are OFF. I position : all top cover lights are ON, provided that
power switch (A) is set to I.
Mixer/refrigeration switch (B)
I position : mixer and refrigeration ON.
SOFT DRINK mode. 0 position : OFF. II position : mixer and refrigeration ON.
GRANITA mode.
Thermostat (D)
Turn clockwise : to decrease temperature Turn counterclockwise : to increase temperature
To operate the unit: 1 - Set the power switch to I position. 2 - Set the mixer/refrigeration switches as follows:
- to the I position to get soft drink.
- to the II position to get Granita.
3 - Set the light switch to I position.
5. 2 OPERATION HELPFUL HINTS
1 - Granita viscosity adjustment: proper Granita viscosity is
factory preset. To change the viscosity, if needed, use a standard screwdriver to turn the adjustment screw located in the rear wall of each container as follows (see figure 6):
- towards right (clockwise) to obtain a thicker product (the indicator F will go down in opening G).
- towards left (counterclockwise) to obtain a thinner pro­duct (the indicator F will go up in opening G).
figure 6
2 - Beverage temperature adjustment: proper beverage
temperature is factory p reset. To reset, turn the k nob located in each switch box as follows:
- towards right (clockwise) to decrease temperature.
- towards left (counterclockwise) to increase temperature.
Note: beverage temperature is controlled by the thermostat only when the mixer/refrigeration switch(es) are in I position, Soft Drink mode.
3 - The length of time for freeze down of Granita is governed
by many variables, such as ambient temperature, mix initial temperature, sugar content (Brix level) a nd viscosity setting.
4 - To shorten Granita recovery time and increase
productivity, it is advisable to pre-chill the product to be used in the dispenser.
5 - To shorten Granita recovery time and increase
productivity, the bowl should be refilled after the product level drops lower than half of the evaporator cylinder and at the start of each day.
6 - For good product conservation the dispenser must run
overnight, at least in Soft Drink mode. If this is not possible and product is left in the bowls overnight, the mixer/refrigeration switches must be set to the I position at least one hour before the unit is switched off. This eliminates any block of iced product forming overnight, which could result in damage to mixers or to their motor when the unit is switched back on. In any case, before the unit is restarted, make sure that no blocks of ice have been formed; if so, they are to be removed before the unit is switched on. Overnight operation in drink mode also eliminates possible ice accumulation from condensation all around the bowls.
7 - Mixers must not be turned off when frozen product is in the
bowl: if not agitated, the product may freeze to a solid block of ice. If the mixers are turned back on in this situation, damage to the mixers and their motor may result. Therefore, mixers may be restarted only after product is melted.
8 - The dispenser is equipped with a magnetic coupling by
which the gear motor (located outside the bowl) drives the mixers (inside the bowl). The magnetic drive operates as an “intelligent clutch” able to automatically disconnect the mixers in case they are seized by ice or other causes. This inconvenience can be soon noticed since an intermittent dull noise warns that mixers are still. In this case it is necessary to unplug immediately the dispenser, empty the bowl and eliminate the cause of
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