Page 1
GIANT 2 UL
NS07A
ENGLISH
OPERATOR’S MANUAL
Page 2
GIANT UL
1 TECHNICAL CHARACTERISTICS
GIANT 2
Transparent removable bowls n 2
Capacity of each bowl, approx. Gal 4
Dimensions:
width Inches 18
depth Inches 20.5
height Inches 35.5
Net weight, approx. Lbs 136
Gross weight, approx. Lbs 147
Adjustable thermostats n 2
Hermetic compressor
Air-cooled condenser
Overload protector
Safety pressure switch
Noise level lower than 70 dB (A)
IMPORTANT
Read electrical ratings written on the data plate of the
individual units; the data plate is adhered on the
dispensing side panel of the unit, just behind the drip
tray (the right side drip tray in multiple bowl models).
The serial number of the unit (preceded by the symbol #)
is adhered inside the left switch box. Data plate
specifications will always supersede the information in
this manual.
The electric diagram of the dispenser is located in the
inner part of the dispensing side panel.
Specifications are subject to change without notice.
3 - Install the unit on a counter top that will support the
combined weight of dispenser and product bearing in
mind what is stated in the preceding point 1
IMPORTANT warning.
4 - A minimum of 15 cm (6”) of free air space all around the
unit should be allowed to guarantee adequate ventilation.
5 - Ensure that the legs are screwed tightly into the base of
the machine.
Replace the standard legs originally installed with the 100
mm (4”) legs whenever they are provided with the unit.
6 - Before plugging the unit in, check if the voltage is the same
as that indicated on the data plate. Plug the unit into a
grounded, protected single phase electrical supply
according to the applicable electrical codes and the
specifications of your machine. When the unit has no plug,
install a proper grounded plug, in compliance with
electrical codes in force in your area, suitable to at least
10 Amp 250 Volt (220-230 Volts 50-60 Hz areas) and
20 Amp 250 Volt (100-115 Volts 50-60 Hz areas)
applications. Should you prefer to connect the unit directly
to the mains, connect the supply cord to a 2-pole wall
breaker, whose contact opening is at least 0.125”. Do not
use extension cords.
ATTENTION
Failure to provide proper electrical ground ac cording to
applicable electrical codes could result in serious
shock hazard.
7 - The unit doesn’t come presanitized from the factory.
Before serving products, the dispenser must be
disassembled, cleaned and sanitized according to thi s
handbook instructions (chapter
5.3 CLEANING AND SANITAZING PROCEDURES).
2 INTRODUCTION
Please read all sections of this manual thoroughly to familiarize
yourself with all aspects of the unit.
Like all mechanical products, this machine will require cleaning
and maintenance. Besides, dispenser working can be
compromised by operator’s mistakes during disassembly an d
cleaning. It is strongly recommended that personnel
responsible for the equipment’s daily operations, disassembly,
cleaning, sanitizing and assembly, go through thes e
procedures in order to be properly trained and to make sure
that no misunderstandings exist.
3 INSTALLATION
1 - Remove the corrugate container and packing materials
and keep them for possible future use.
IMPORTANT
When handling the machine never grasp it by the bowls
or by the evaporator cylinders. The manufacturer
refuses all responsibilities for possible damages which
may occur through incorrect handling.
2 - Inspect the uncrated unit for any possible damage. If
damage is found, call the delivering carrier immediately to
file a claim.
IMPORTANT
Install the dispenser so that the plug is easily
accessible.
4 TO OPERATE SAFELY
1 - Do not operate the dispenser without reading this
operator’s manual.
2 - Do not operate the dispenser unless it is properly
grounded.
3 - Do not use extension cords to connect the dispenser.
4 - Do not operate the dispenser unless all panels are
restrained with screws.
5 - Do not obstruct air intake and discharge openings: 15 cm
(6”) minimum air space all around the dispenser.
6 - Do not put objects or fingers in panels louvers and faucet
outlet.
7 - Do not remove bowls, augers and panels for cleaning or
routine maintenance unless the dispenser is disconnected
from its power source.
2
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GIANT UL
5 OPERATING PROCEDURES
ATTENTION
In case of damages, the power cord must be replaced
by qualified personnel only in order to prevent any
shock hazard.
1 - Clean and sanitize the unit according to the instructions in
this manual. See chapter 5.3 CLEANING AND
SANITIZING PROCEDURES.
2 - Fill the bowls with product to the maximum level mark. Do
not overfill.
The exact quantity of product (expressed as liters and
gallons) is shown by marks on the bowl.
3 - In case of products to be diluted with water, potable water,
pour water into bowl first, then add correct quantity of
product. In case of natural squashes, it is advisable to
strain them, in order to prevent pulps from obstructing the
faucet outlet.
4 - To obtain the best performance and result, use bases
designed to be run in Granita freezers. Such bases have a
sugar content of 34 degrees Baumé corresponding to 64
degrees Brix.
For soft drinks the bases are to be diluted with more water,
on a 1 plus 5/5.5 basis.
In any case follow the syrup manufacturer’s instructions for
both Granita and soft drink recipes.
If natural juices (e.g. lemon, orange) as well as sugarless
products (e.g. coffee) are used, dissolve 5.3 - 7 oz. per
0.25 gallons.
and lift it.
(see figure 1)
figure 1
9 - It is possible to lock the cover by rotating the two keys
located on its lower part. (see figure 2)
figure 2
10 -To release a locked top cover it is necessary to insert a
sharpened object in the hole located in the middle of the
fixing button, push it and lift the cover. (see figure 3)
ENGLISH
IMPORTANT
However Granita mix may be done, its Brix (sugar
percent content) must be at least 13.
IMPORTANT
Operate the dispenser with food products only.
5 - Install the covers and check that they are correctly placed
over the bowls. There must be a correct electrical
connection between the bowl and the cover.
6 - Set the control switches as shown in chapter
5.1 DESCRIPTION OF CONTROLS.
7 - Always leave the dispenser on, as the refrigeration stops
automatically when Granita reaches the proper thickness.
The mixers will continue to turn.
8 - To remove the cover push any of the two fixing buttons
figure 3
5. 1 DESCRIPTION OF CONTROLS
The dispenser is equipped with a power switch and a light
switch. In addition each bowl is individually operated by a
mixer/refrigeration switch. In fact it is possible to dispense both
soft drinks and Granita.
When a bowl is in Soft Drink mode the beverage temperature
is controlled by the corresponding thermostat.
When a bowl is in Granita mode the mix viscosity is controlled
by the corresponding adjustment screw located in the rear wall
of each container (for temperature and viscosity setting make
reference to chapter 5.2 OPERATION HELPFUL HINTS).
All the switches are located on the faucet side of the dispenser
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GIANT UL
in switch panels protected by switch covers (see figure 4).
figure 4
In addition all the models except MT 1 are equipped with an
automatic safety pressure switch to prevent damages to the
compressor. The lighting of the warning light at the left of the
switch covers means insufficient ventilation of the unit. In this
case check that all around the dispenser there is sufficient
space for ventilation, at least 15 cm (6”) on each side and that
condenser filter is free from dust or other obstructions.
In case the warning light is still ON even after these operations
have been carried out, Service call is required.
With reference to figure 5 dispenser controls functions are as
follows:
figure 5
Power switch (A)
0 position : power is turned OFF to all functions.
I position : power is turned ON to all functions and the
other switches are enabled. The fan motor
runs.
Light switch (E)
0 position : all top cover lights are OFF.
I position : all top cover lights are ON, provided that
power switch (A) is set to I.
Mixer/refrigeration switch (B)
I position : mixer and refrigeration ON.
SOFT DRINK mode.
0 position : OFF.
II position : mixer and refrigeration ON.
GRANITA mode.
Thermostat (D)
Turn clockwise : to decrease temperature
Turn counterclockwise : to increase temperature
To operate the unit:
1 - Set the power switch to I position.
2 - Set the mixer/refrigeration switches as follows:
- to the I position to get soft drink.
- to the II position to get Granita.
3 - Set the light switch to I position.
5. 2 OPERATION HELPFUL HINTS
1 - Granita viscosity adjustment: proper Granita viscosity is
factory preset. To change the viscosity, if needed, use a
standard screwdriver to turn the adjustment screw located
in the rear wall of each container as follows (see figure 6):
- towards right (clockwise) to obtain a thicker product (the
indicator F will go down in opening G).
- towards left (counterclockwise) to obtain a thinner product (the indicator F will go up in opening G).
figure 6
2 - Beverage temperature adjustment: proper beverage
temperature is factory p reset. To reset, turn the k nob
located in each switch box as follows:
- towards right (clockwise) to decrease temperature.
- towards left (counterclockwise) to increase temperature.
Note: beverage temperature is controlled by the
thermostat only when the mixer/refrigeration
switch(es) are in I position, Soft Drink mode.
3 - The length of time for freeze down of Granita is governed
by many variables, such as ambient temperature, mix
initial temperature, sugar content (Brix level) a nd viscosity
setting.
4 - To shorten Granita recovery time and increase
productivity, it is advisable to pre-chill the product to be
used in the dispenser.
5 - To shorten Granita recovery time and increase
productivity, the bowl should be refilled after the product
level drops lower than half of the evaporator cylinder and
at the start of each day.
6 - For good product conservation the dispenser must run
overnight, at least in Soft Drink mode.
If this is not possible and product is left in the bowls
overnight, the mixer/refrigeration switches must be set to
the I position at least one hour before the unit is switched
off. This eliminates any block of iced product forming
overnight, which could result in damage to mixers or to
their motor when the unit is switched back on. In any case,
before the unit is restarted, make sure that no blocks of ice
have been formed; if so, they are to be removed before the
unit is switched on. Overnight operation in drink mode also
eliminates possible ice accumulation from condensation all
around the bowls.
7 - Mixers must not be turned off when frozen product is in the
bowl: if not agitated, the product may freeze to a solid
block of ice. If the mixers are turned back on in this
situation, damage to the mixers and their motor may result.
Therefore, mixers may be restarted only after product is
melted.
8 - The dispenser is equipped with a magnetic coupling by
which the gear motor (located outside the bowl) drives the
mixers (inside the bowl).
The magnetic drive operates as an “intelligent clutch” able
to automatically disconnect the mixers in case they are
seized by ice or other causes.
This inconvenience can be soon noticed since an
intermittent dull noise warns that mixers are still.
In this case it is necessary to unplug immediately the
dispenser, empty the bowl and eliminate the cause of
4
Page 5
seizing.
9 - The dispenser must be able to emit heat.
In case it seems excessive, check that no heating source
is close to the unit and air flow through the slotted panels is
not obstructed by wall or boxes. Allow at least 15 cm (6”) of
free clearance all around the dispenser.
In any case if the product in the bowls is frozen and the
pressure switch warning light is OFF the unit is running
properly.
10 -Restrictor cap: when the unit is used in Soft Drink mode it
is advisable to install the restrictor cap on the faucet outlet
in order to reduce the drink outflow (see figure 7).
figure 7
5. 3 CLEANING AND SANITIZING
PROCEDURES
1 - Cleaning and sanitizing of the dispenser are
recommended to guarantee the conservation of the best
product taste and the highest unit efficiency. This section
is a procedural guideline only and is subject to the
requirements of the local Health Authorities.
2 - Prior to the disassembly and clean ing, the machine must
be emptied of product. To do this proceed as follows:
- set the power switch to I position
- set mixer/refrigeration switch(es) to I position (Soft Drink
mode)
- place a pail under each faucet and drain all product from
bowls
- set all control switches to the 0 position
GIANT UL
figure 9
3 - Slide the outer spiral out (see figure 10) and then the
inside auger (see figure 11).
ENGLISH
figure 10
figure 11
4 - Remove the bowl gasket from its seat (see figure 12).
5. 3. 1 DISASSEMBLY
ATTENTION
Before any disassembly and/or cleaning procedure
make sure that the dispenser is disconnected from its
power source by unplugging it or switching off the 2pole wall breaker.
1 - Remove cover from the bowl.
2 - Remove the bowl by lifting its faucet side up and off the
fastening hooks (see figure 8) and slide it out (see figure
9).
figure 12
5 - Remove the faucet assembly sliding the pin and pulling up
the handle. (see figure 13).
figure 8
figure 13
5
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GIANT UL
6 - Slide the drip tray out and empty it.
5. 3. 2 CLEANING
ATTENTION
Before any disassembly and/or cleaning procedure
make sure that the dispenser is disconnected from its
power source.
IMPORTANT
Do not attempt to wash any machine components in a
dishwasher.
1 - Prepare at least two gallons of a mild cleaning solution of
warm (45-60 °C 120-140 °F) potable water and
dishwashing detergent. Do not use abrasive detergent.
Important: if present, follow label directions, as too strong
a solution can cause parts damage, while too mild a
solution will not provide adequate cleaning.
IMPORTANT
points A, B and C of figu re 14) only with the grea se
supplied by the manufacturer or other food grade
approved lubricant.
figure 14
3 - Assemble the faucet by reversing the disassembly steps
(see figure 13)
4 - Fit bowl gasket around its seat.
Note: the largest brim of gasket must face against the rear
wall (see figure 15).
In order to prevent any damages to the dispenser use
only a detergent suitable with plastic parts.
2 - Using a b rush, suitable for the purpose, thoroughly clean
all disassembled parts in the cleaning solution.
ATTENTION
When cleaning the machine, do not allow excessive
amounts of water around the electrically operated
components of the unit. Electrical shock or da mage to
the machine may result.
3 - Do not immerse the lighted top covers in liquid. Wash them
apart with the cleaning solution. Carefully clean their
undersides.
4 - In the same manner clean the evaporator cylinder(s) using
a soft bristle brush.
5 - Rinse all cleaned parts with cool clean water.
5. 3. 3 SANITIZING
Sanitizing should be performed immediately prior to
starting the machine. Do not allow the unit to sit for
extended periods of time after sanitization.
1 - Wash hands with a suitable antibacterial soap.
2 - Prepare at least two gallons of a warm (45-60 °C 120-
140 °F) sanitizing solution (100 PPM available chlorine
concentration or 1 spoon of sodium hypoclorite diluted with
0.5 gal of water) according to your local Health Code s an d
manufacturer’s specifications.
3 - Place the parts in the sanitizing solution for five minutes.
4 - Do not immerse the lighted top covers in liquid. Carefully
wash their undersides with the sanitizing solution.
5 - Place the sanitized parts on a clean dry surface to air dry.
6 - Wipe clean all exterior surfaces of the unit. Do not use
abrasive cleaner.
figure 15
5 - Insert the auger into the evaporator taking care to
accompany it to the end so as to prevent it from hitting
against the rear wall (see figure 16).
figure 16
6 - Install the outer spiral. Slide it over the evaporator until its
front notch engages with the exposed end of the auge r
shaft (see figure 17).
5. 3. 4 ASSEMBLY
1 - Slide the drip tray into place.
2 - Lubricate faucet piston, inside auger and outer spiral (see
6
figure 17
7 - Push the bowl towards the rear wall of the unit until it fits
snugly around the gasket and its front fastening hooks are
Page 7
GIANT UL
properly engaged (see figure 18).
figure 18
8 - Use fresh product to chase any remaining sanitizer from
the bottom of the bowl(s). Drain this solution. Do not rinse
out the machine.
5. 4 IN-PLACE SANITIZATION
The In-Place Sanitization prior to starting the machine may
be performed, if needed, only as further precaution, in
addition to the Disassembled Parts Sanitization described
before, but never in lieu of it.
1 - Prepare two gallons of a warm (45-60°C, 120-140 °F)
sanitizing solution (100 PPM available chlorine
concentration or 1 spoon of sodium hypoclorite diluted with
2 liters of water) according to your local Health Codes and
manufacturer’s specifications.
2 - Pour the solution into the bowl(s).
3 - Using a brush suitable for the purpose, wipe th e solution
on all surfaces protruding above the solution-level and on
the underside of the top cover(s).
4 - Install the top cover(s) and operate the unit. Allow the
solution to agitate for about two minutes. Drain the solution
out of the bowl(s).
5 - Use fresh product to chase any remaining sanitizer from
the bottom of the bowl(s). Drain this solution. Do not rinse
out the machine.
the two plastic coated screws (see figure 19).
figure 19
ENGLISH
ATTENTION
Condenser fins are very sharp. Use extreme caution
when cleaning.
3 - Replacement of lighted top cover bulbs: remove the fixing
screw located in the upper part of the cover, lift the socket
and replace the bulbs. Reassembly the support and the
fixing screw. (see figure 20)
figure 20
6. 1 MAINTENANCE (TO BE CARRIED OUT
BY QUALIFIED SERVICE PERSONNEL
ONLY)
6 ROUTINE MAINTENANCE
1 - Daily: inspect the machine for signs of product leaks past
seals and gaskets. If proper assembly does not stop leaks
around seals or gaskets, check for improper lubrication,
worn or damaged parts. Replace parts as needed.
2 - Monthly: remove the dust from the condenser filter. A
ATTENTION
Before any disassembly and/or cleaning procedure
make sure that the dispenser is disconnected from its
power source by unplugging it or switching off the 2pole wall breaker.
blocked filter will reduce performance and could cause
compressor failure.
Remove the only left panel (from faucet side) unscrewing
1 - Annually: remove the panels and clean the inside of the
machine including the base, side panels, condenser, etc.
2 - When installed, the anti-splash filters inside the slotted
panels must not be removed.
3 - Never remove the insulating jacket from around the
suction tubing of the evaporator (the copper tubing located
on the right side of gear motor). In case the insulating
jacket is missing replace the entire parts wi th original
spare parts from the supplier.
4 - In order to prevent any damages to the dispenser, all
plastics parts must be lubricated only with grease supplied
by the manufacturer or with another lubricating product
suitable for polycarbonate.
IMPORTANT
The electric diagram of the dispenser is located in the
inner part of the dispensing side panel.
7
Page 8
SPARE PARTS LIST
2436_49 V 1.1 07N12
GIANT 2 UL
Page 9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 >>> Relay 78
00418
00419
00447
00420
00101
00103
00536
00109
00454
00126
00127
00528
00435
00129
00130
00434
00562
00123
00124
00265
00179
00297
00446
00451
00438
00437
28 >>> Overload protector 79 >>> Bulb
29 >>> Starting capacitor 80
30
30
31
32
33
34
35
36
37
38
39
40
41
42
00158
00092
00538
00532
00087
00720
00088
00121
00227
00229
00228
00230
00226
00183
Bowl 43
Faucet handle 44
Faucet handle spring 45
Faucet piston 46
Faucet piston OR 47
Faucet handle pin 48
Thrust washer rubber cap 51 >>> Solenoid valve coil
Thrust washer 52
Bowl gasket 53
Rear wall front bushing 54
Auger bushing 55
Auger 56
Outer spiral 57
Switch box 58
Power switch box 59
Dispensing side panel 60
Switch panel cover 62
3-position switch 63
Switch 64
Terminal block with cable clamp 66
Clip 67
Terminal block protection 68
Fan motor 69
Fan blade 72
Drip tray cover 73
Drip tray 77
00448
00440
00439
00443
00444
00441
00463
00421
00595
00177
00132
00182
00194
00231
00449
00269
00134
00255
00445
00153
00442
00569
00453
00570
00525
00432
Rubber leg 81
4” rubber leg 82
Side panel 83
Stainless steel fixing screw for panel 84
Density adjustment screw 85
Shaped nut 86
Spring 87
Microswitch 88
Rear wall rear bushing 89
Magnetic drive washer 90
00131
00430
00429
00428
00427
00425
00424
00423
00422
00426
00433
Delay electronic device (PWB)
Back panel
Side panel with timer
Rear cover picture
Rear cover picture screen
Insulation foam
Solenoid valve plastic cap
Light wire
Flexible contact
Fixing ring
Thermostat
Thermostat knob
Transformer
Insulation foam
PWB housing
Timer switch
Restrictor cap
Central shaft OR
Gear motor
Rear bushing
Rear cover
Rear cover fixing screw
Condenser filter
Side panel fixing grey knob
Timer cover
Bulb socket support
Bulb socket
Top cover upper part
Picture
Plate for cover fixing device
Cover unlock push button
Cover fixing device
Push button lock
Fixing pin gasket
Top cover lower part
Top cover light contact
Lighted top cover (ass.y)
Magnetic drive
Flange bushing
Flange OR 3231
Gear motor flange
>>>
Please order what printed on piece
Page 10
GEAR MOTOR
1
00598
2
00599
3
00296
4
00168
5
00253
6
00600
7
00256
8
00254
9
00255
10
00247
11
00257
12
00184
13
00601
14
00258
15
00224
17
00164
18
00167
19
00602
20
00603
21
00261
22
00180
23
00187
24
00169
25
00170
26
00262
Bracket with bush
Stator
Stator protection gasket
Washer
Rotor spacer
Gear box with bushing
Seal retainer
Ball bearing ∅ 28 mm rubber cap
Central shaft OR
Ball bearing ∅ 28 mm
1.5 mm spacer
Third gear
Fourth gear
3.3 mm spacer
Bushing rubber cap
First gear
Second gear
Gasket
Gear box cover
Microswitch spring
Rotor
Pinion
Bushing
Washer
Bracket screw
Page 11
NOTES
GIANT UL
11
Page 12
CECILWARE CORPORATION
43-05 20th Avenue
Long Island City, N.Y. 11105
Tel. (800) 935 2211
Fax (718) 932 7860
Email : service@cecilware.com
www.cecilware.com
2436_49 R1.3 07N12
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