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GB8M-10-LD-U
User Manual
29 pgs1.25 Mb0
Operation Manual
29 pgs1.31 Mb0
Operator's Manual
24 pgs2.49 Mb0

Cecilware GB8M-10-LD-U, GB6M-10-LD-U, GB5-LD-U, GB4M-5.5-LD-U User Manual

GB4M-5.5-LD-U
GB6M-10-LD-U
GB5-LD-U
GB8M-10-LD-U
Operation Manual
NL48A July 2005
CONTENTS
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification plate is located behind front door), voltage and purchase date of your Cecilware Cappuccino Dispenser in the spaces below. Please have the information available when calling Cecilware for assistance.
Model #: Serial #: Voltage: Date of Purchase:
Business 8:30 a.m. to 5:00 p.m. Hours: Eastern Standard Time
Telephone: 800-935-2211; 718-932-1414 Fax: 718-932-7860
Additional information can be found by visiting our web site at www.cecilware.com
INTRODUCTION
The Cecilware 5, 6, & 8 head instant Cappuccino Dispenser is designed to meet the exact needs of the Convenience Store atmosphere.
Cecilware has led the way in the highly profitable and growing market of Cappuccino with its GB series of Automatic Cappuccino Dispensers. Having set the standard for reliability, Cecilware also leads the way in variety with over 50 different models to choose from.
With the introduction of Cecilware GB4M-5.5-10-LD-U, GB5-LD-U, GB6M-10-LD-U & GB8M-10-LD­U designed exclusively to fit the increasing demand for Cappuccino sales, the hot beverage area has become to be known as “Destination Cappuccino.”
This manual provides the installation, safety and operating instructions for the “Destination
Cappuccino” Dispensers. We recommend all installation, operating and safety instructions appearing in
this manual be read prior to installation or operation of your Cecilware Cappuccino Dispenser. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means that there is the possibility of serious injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Cecilware products are made with extensive research and field-testing. Every unit is thoroughly inspected and tested prior to shipment.
IMPORTANT!
Read the following important safety instructions to avoid personal injury or
IMPORTANT SAFETY INSTRUCTIONS
death, and to avoid damage to the equipment or property.
WARNINGS
The GB8M-10-LD-U (only) is equipped with two (2) power switches and two (2) 120 volt grounded
power cords. To avoid any injury, turn both power switches OFF. Or, unplug both power cords and allow unit to cool completely before performing any maintenance or cleaning.
The GB4M-5.5-LD-U, GB5LD-U, and GB6M-10-LD-U, are equipped with one (1) power switch and
one (1) 120 volt grounded power cord.
Plug units into properly grounded electrical outlets of the correct voltage, size, and plug configuration. The GB8M-10-LD-U (only) requires two (2) separate dedicated outlets. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlets.
These units have no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Cecilware Service Agents and Genuine Cecilware Parts when service is required.
Genuine Cecilware Replacement Parts are specified to operate safely in the environment in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Cecilware equipment. It is essential to use Cecilware Replacement Parts when repairing Cecilware equipment. Failure to use Cecilware Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
CAUTIONS
Place the unit at the proper counter height in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and its contents.
To avoid any injury or damage to the unit do not move or relocate the unit for cleaning.
Abrasive cleaners could scratch the finish of your unit. Use only mild, non abrasive cleaners.
MODEL DESCRIPTION
GB8M-10-LD-U (shown) GB6M-10-LD-U (typical)
These High Volume Cappuccino Dispensers will hold double the amount of your most popular flavor along with up to seven other flavors as well.
With these Dispensers you will not waste valuable time refilling product Hoppers or lose profits during peak sales periods. With the hot water dispense button, you can increase sales by offering the ability to add packet items to your menu as well.
Only Cecilware brings you this type of versatility. With its top hinged and bottom hinged door design, its 27 inch footprint (left to right) allows maximum utilization of counter space.
SPECIFICATIONS
ELECTRICAL RATING CHART
Model * Voltage Watts Amps Circuit
Breaker
GB4M-5.5-LD-U 1 x 120 V 1 x 1800 W 1 x 15 A 1 x 15 A 130 lbs
Shipping
Weight
GB5-LD-U 1 x 120 V 1 x 1800 W 1 x 15 A 1 x 15 A 130 lbs GB6M-10-LD-U 1 x 120 V 1 x 1800 W 1 x 15 A 1 x 15 A 160 lbs GB8M-10-LD-U 2 x 120 V 2 x 1800 W 2 x 15 A 2 x 15 A 180 lbs
*HOT WATER IS OPTIONAL, ADD “W” TO MODEL NUMBER
PLUG CONFIGURATIONS
The GB8 MODEL is supplied from the factory with two (2) 120 volt electrical cords and plugs installed. Plugs are supplied according to the application as shown in figure # 1.
(2) DEDICATED OUTLETS 120 V 15 A
FOR GB8 MODELS ONLY
WARNING
Plug unit into two (2) properly grounded electrical outlets of the correct voltage, size and
NEMA 5-15R
NEMA 5-15P
NEMA 5-15R
NEMA 5-15P
plug configuration. If the plugs and receptacles do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlets.
PLUG CONFIGURATION
Figure # 1
UNPACKING INSTRUCTIONS
Carefully unpack the Cappuccino Dispenser Unit and inspect immediately for shipping damage. Your Cappuccino Dispenser Unit was shipped in a carton designed to give it maximum protection in normal handling. It was thoroughly inspected before leaving the factory. In case of damage, contact the shipper.
DESCRIPTION AND LOCATION OF COMPONENTS
Note: Refer to Illustrations for description and location of COMPONENTS and CONTROLS.
1. HOPPERS. To remove the hoppers simply swing the top compartment door open and lift out. To
reposition the canisters in the compartment, slide the canister base back until the ¼" pin at the bottom of the base falls into the positioning hole of the compartment base.
2. RINSE SWITCHES. See diagrams inside this manual for the location of rinse switches for each individual model. In the RINSE position they disengage the hopper motors and allow only water to be
dispensed. They are used for flushing out the Whipper Chambers and to adjust the water dispense valves for proper flow rates.
3. HEATER SWITCHES.
See diagrams inside this manual for the location of heater switches for each individual model.
Their primary function is to shut off the heating elements during the initial priming, start up
operation of the machine, or whenever the tank is being drained for service.
4. POWER SWITCHES.
See diagrams inside this manual for the location of power switches for each individual model. They control all power to the unit including the heater elements.
Note: The Power and Heater Switches are independent of each other. Both switches must
be OFF in order for the unit to be completely shut down. Note: The Power Switches and Heater Switches must be ON in order for the elements to operate.
INSTALLATION INSTRUCTIONS
WATER INLET CONNECTION:
This equipment is to be installed to comply with the applicable Federal, State, or Local plumbing codes having jurisdiction. In addition:
WATER CONNECTION: GB8M-10-LD-U: There are two (2) Water Connections. (2) ¼ inch Flare Water Inlet Fittings are
located on the left and right side in the back of unit. GB4M-5.5-LD-U, GB5-LD-U, & GB6M-10-LD-U: There is one (1) Water Connection, (1) ¼ inch Flare Water Inlet Fitting located on the back of unit.
An approved back flow prevention device, such as a Double Check Valve should be installed between the unit and the water supply.
HIGHLY RECOMMENDED: A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine.
Note: In areas with extremely hard water, a water softener must be installed in order to prevent malfunctioning of the equipment and in order not to void the warranty.
START-UP PROCEDURE
Caution: Make sure that the Heater Switches, are in the OFF position.
1. Connect the ¼ inch copper waterlines to the ¼ inch flare water inlet fittings of the valves.
2. Plug the power cords into dedicated receptacles.
3. Activate the Power Switch (Toggle Up). The door display panel, the red power indicator lights and the green dispense buttons will light up and the tanks will start filling. Allow approximately 4-5 minutes for the tanks to fill.
4. Activate the Heater Switch. Allow approximately 10-30 minutes for the water to reach the proper dispensing temperature of 190° F. The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the water tanks.
5. Place a cup under the dispense nozzle, press and hold the dispense switch for 6 seconds. The unit will dispense water at the rate of 1 oz. per second. Repeat it several times to check for consistent output. Repeat same for the other dispense switches. This procedure checks that the dispense valves are not “air-locked.”
6. While the water tanks are heating up, the heater light comes on. Remove the hoppers, load them with product and reposition them back in place. When the heater light turns off, the water tanks have reached their proper temperature and are ready to dispense the first cup of Cappuccino.
TO DIPENSE A CUP OF CAPPUCCINO:
Place a cup under the selected drink dispense nozzle. Push and hold dispense button until cup is 2/3 full, then release button.
TROUBLESHOOTING GUIDE
stop flowing into
WARNING: To reduce the risk of electrical shock, DISCONNECT POWER CORDS before repairing
or replacing any internal components of the unit. Before any attempt to replace a component be sure to check all electrical connections for proper connection.
PROBLEM
1
Light display
not lit.
2 No water when Rinse Switch is
ON.
3
No product
when Dispense
Button is
pressed
4 Water does not
shut off.
Water keeps
dispensing.
5
No water is
going into tank
at all.
6
Water will not
water tank.
7
Water is not heating up in water tank.
PROBABLE CAUSE REMEDY
A
Dispensing unit unplugged. Reconnect dispensing unit.
B
No power from Terminal Block. Check the Terminal Block for loose wire.
C
Defective Bulb. Replace Bulb.
D
Defective Ballast. Replace Ballast.
E
Loose Bulb in socket. Make sure bulb is seated properly in socket.
A
Water supply OFF. Turn water ON.
B
Clogged inlet screen (Water Inlet Valve). Disconnect water line and clean inlet screen.
C
Inoperative Water Inlet Valve. Check connection, if needed replace Valve.
D
Loose electrical connection. Check all electrical connections.
A
No product in Canister. Add product.
B
Auger not working. Engage Hopper/Nut to Motor Gear.
C
Damaged, loose, or missing Agitator Gear. Replace Agitator Gear.
D
Inoperative Auger Motor or Relay. Check connections of Motor, Relay and/or Switch, if
needed replace components.
E
Canister outlet clogged. Clean Hopper.
F
Faulty Coupling. Replace damaged Coupling components.
A
Leaking Water Inlet Valve. Clean/check Water Inlet Valve fittings. Replace Water
Inlet Valve if needed.
B
Inoperative Dispense Switch. Check Switch connections. Replace Dispense Switch if
needed.
C
Inoperative Rinse Switch. Check Rinse Switch connections.
Replace Rinse Switch if inoperative.
D
Clogged/stuck Water Dispense Valve. Clean or unclog Water Dispense Valve.
Replace Dispense Valve if inoperative.
A
Water Inlet Valve malfunction. Check Solenoid. Replace if necessary.
B
Dual Probe malfunction. Check Probe. Replace if necessary.
C
Dual Probe Liquid Level Controller malfunction. Check Controller. Replace if necessary.
A
Dual Probe malfunction. Check Probe. Replace if necessary.
B
Solenoid (Water Inlet Valve) malfunction. Check Solenoid. Replace if necessary.
C
Dual Probe Liquid Level Controller malfunction. Check Controller. Replace if necessary.
A
Heater Switch is OFF. Turn Heater Switch ON.
B
Thermostat is OFF. Turn Thermostat ON.
C
Loose connection on Thermostat. Make sure all wires and terminals on Thermostat are
tight.
D
Hi-Limit Temperature Switch is defective Replace the Hi-limit switch.
E
Heater is burned out or defective. Replace the Heater.
Model L690A (Rev. B) Dual Probe Liquid Level Controller
Overview - The L690A is a Dual Probe Liquid Level Controller designed to maintain a specific level
of water in the tank. This device utilizes two level probes for increased reliability. Independent maximum fill timers are incorporated in the controller for overflow protection.
Operation - When a fill problem occurs, the Dual Probe Liquid Level Controller turns OFF power to the fill valves and remains OFF until the power input is reset (i.e. turn power switch off then back on).
Low Level Probe - When the Low Level Probe detects the absence of water for two seconds, the Controller immediately opens the Fill Valve. When the Low Level Probe detects the presence of water the Controller immediately closes the Fill Valve.
High Level Probe - When the High Level Probe detects the absence of water the Controller immediately turns ON and the Low Level Probe is allowed to control the Fill Valve. When the High Level Probe detects the presence of water for 1.5 seconds the Controller turns OFF power, which closes the Fill Valve.
Maximum Fill Timers – On the first fill, the unit will only allow 15 minutes of continuous filling if neither of the Level Probes has detected the presence of water since power has been applied (i.e. first fill). Once the presence of water has been detected the unit will only allow 10 minutes of continuous filling to prevent flooding. If the duration of continuous filling exceeds the allotted time then a Fatal Error is generated, which closes the inlet valve.
Status LED – Located on the Controller, this indicator is turned ON for one second after power is applied to indicate a functioning unit. The indicator will blink when the High Level Probe detects water to signify a warning. During a Fatal Error the indicator will be ON continuously.
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