Cecilware GB1P, GB2P, GB3P, GB4P Operation Manual

CAPPUCCINO, COFFEE, and SOUP DISPENSERS
GB POUROVER models:
•GB1P
•GB2P
•GB3P
•GB4P
OPERATION MANUAL
Specifications...................................................…. 2
• Installation and Operating Instructions.............. 4
Adjustments..........................................…............. 6
• Care and Maintenance.........................….............. 8
• Components Illustration.....…............................. 11
• Wiring Diagrams..........................…..................... 21
Cecilware sells value... Worldwide
45-05 20th Avenue, Long Island City, NY 11105 • 718-932-1414 FAX 718-932-7860
NH79A 11/99
Electrical Specifications
Plumbing: ¼” water line required.
Model No. Volts Phase Hz Watts
GB1P, GB2P, GB3P
GB1P, GB2P, GB3P, GB4P
120V, 1.8 KW, 15A, Nema 5-15R standard on ail models; 3.0 KW, 120/240V units available
** 120/240V, 3 pole, 4 wire grounding type Twist-Plug Receptacle. For 240V units. Use L6-20R, 2 pole, 3 Wire Twist-Plug Receptacle. For Wiring, refer to Wiring Diagrams. See Electrical Data Label attached to the back of the unit for proper voltages, breaker sizes and electrical outlet requirements for each model
number listed.
120V
120/240V
240
1
1 1
60
50/60 50/60
1.8KW
3.0KW
3.0KW
Number of
Heaters
1
1 1
Amps
15
15 15
Receptacle
Nema No.
5-15R
L14-20R**
L6-20R
Circuit
15A
20A 20A
Mechanical Specifications
Model# No. of
Hoppers
GB1P-LD 1 4 Ib. 8.5 22 31.5 1.5 15 (7X13)91 70 GB2P-LD 2 4 Ib. 8.5 22 31.5 1.5 15 (7X13)91 75 GB3P-LD 3 4 Ib. 11 22 31.5 2 22 (9.5X13) 123.5 90 GB4P-LD 4 4 Ib. 14.125 22 31.5 4.5 45 (12.375X13) 123.5 100
Height: Add an additional 4" when installing with 4" legs. Add an additional 14" min for water bottle and additional height space to invert bottle over the top. *Burst Capacities - Max. number of drinks dispensable with available hot water - based on 6 oz. cups. ** Add 2" for line cord and valve fitting clearance.
Hopper
Capacity
(lb.)
Width
(in.)
Dept.
(in.)
Height
(in.)
Tank (gal.)
Burst
Capacity
Lit Display Area
(W x H) sq. in
Ship
Weight
(Ib.)
2
START UP INSTRUCTIONS FOR GB POUROVER
CAPPUCCINO DISPENSER
(see illustration 9-3 for clarification)
I. INSTALLATION INSTRUCTIONS
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction.
In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The GB beverage dispenser is equipped with a '/4" Flare Water Inlet Fitting which is located on the left side in the back of the base (when looking at the machine from the front).
HIGHLY RECOMMENDED: A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/ Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine.
Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.
After the machine has been unpacked and placed on a counter, pull out the stainless steel drip tray. It should contain the following: A Set of 4 Adjustable Leveling Legs & Water Inlet Fitting.
Connect the ¼” dia. copper waterline to the ¼” flare water inlet fitting of the valve.
Caution: Do not plug into power outlet yet.
Make sure the Heater Switch is OFF (Toggle Down) (see below door).
II. PRIMING- MANUAL/BOTTLE POUROVER - Water Selection Switch -Toggle Up (See Back Panel)
1. Do NOT plug into power outlet yet.
2. Make sure Heater Switch is in the OFF position.
3. Fill reservoir tank (top) with 2 gallons of water, wait about 3 minutes for water to fill Heating Tank below. Refill Top Reservoir Tank with another 2 gallons of water.
The unit will NOT dispense unless the Top Reservoir Tank is at least 1/2 full. So keep Reservoir Tank full.
Note: The unit has a Float-low water cutout switch (item 2, 111. h-1) inside the Reservoir Tank, which stops the machine from
dispensing when the Reservoir Tank is empty.
4. Plug into power outlet.
5. Turn Heater Switch ON.
6. Allow 10 to 15 minutes for water to reach dispense temperature of 185°F. Heater Indicator Light (red) goes ON when heater is on (see
lower front panel).
7. Fill hopper with product.
8. Place cup under dispenser.
9. Push and hold Dispense Button (green) until water flows from mixing chamber.
10. Machine is primed and ready to go.
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III. PRIMING - AUTOFILL - Water Selection Switch - Toggle Down (See Back Panel)
1. Plug into power outlet.
2. Turn Heater Switch ON.
3. Allow 10 to 15 minutes for water to reach dispense temperature of 185°F. Heater Indicator Light (red) goes ON when heater is on (see lower front panel).
4. Fill hopper with product.
5. Place cup under dispenser.
6. Push and hold Dispense Button (green) until water flow s from mixing chamber
7. Machine is primed and ready to go.
IV. POUROVER-PORTABLE BOTTLE OPERATION (Water Selection Switch - toggle UP) UNIT CAN BE OPERATED WITH A
3 GALLONS CAPACITY FRESH WATER BOTTLE. TO OPERATE WITH PORTABLE BOTTLE, proceed AS FOLLOWS:
1. Remove Reservoir Tank Cover.
2. Make sure that Reservoir Tank is only 1/2 full or empty, to prevent water spillage. To remove excess water push dispense
button.
3. Fill bottle with water.
4. Invert bottle into reservoir tank in one motion to minimize spillage.
5. Remove and refill bottle when "REFILL" light is ON.
NOTE: REFILL LIGHT, ON THE FRONT DOOR PANEL, WILL GO ON, WHICH INDICATES THAT THE WATER TANK MUST BE REFILLED. WHEN REFILL LIGHT GOES ON, THE UNIT WILL NOT DISPENSE UNTIL TANK IS FILLED WITH WATER. REFILLING WITH HOT TAP WATER WILL SHORTEN HEAT UP TIME.
V. NORMAL OPERATION (POUROVER AND AUTOREFILL)
1. Place a 6 oz. or larger cup under the left dispense nozzle, then press and hold the left dispense switch for 6 seconds. The machine
will dispense water at the rate of 1 oz. per second. Repeat it several times to check for consistent output.
2. While the tank is heating up, remove the hopper, load with product and reposition it back in the machine. When Ready Light goes
ON. the tank has reached its brew temperature and the machine is ready to begin dispensing the first cup of Cappuccino.
VI. WATER FLOW ADJUSTMENTS
THE UNIT IS FACTORY ADJUSTED TO DISPENSE WATER AT THE RATE OF 4 oz/sec. TO INCREASE OR DECREASE FLOW, PROCEED AS FOLLOWS:
1. Remove Left side panel and locate Dispense Valve mounted on tank, with Flow Adjuster facing up, underneath cold water reservoir.
2. Locate Flow Adjustment Screw (white) on Dispense Valve. Use Allan Key to reach Flow Adjuster.
3. Rotate Adjustment Screw Counterclockwise to INCREASE flow rate.
4. Rotate Clockwise to DECREASE flow rate.
When making adjustments, do not adjust by more than 1/4 turn at a time, without checking output flow or drink strength (ratio of water to powder).
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DRINK STRENGTH ADJUSTMENT - Adjusting the AUGER SPEED or the WATER FLOW RATE ON DISPENSE VALVE.
1.
3.
4.
6.
7.
8.
9.
I. UNITS WITH FIXED SPEED AUGER MOTORS-AC [CD150] • Fixed Auger Speed [95 RPM] and dispenses powder at a constant fixed rate.
Drink Strength adjustments can be made by adjusting the water flow rate on the Water Dispense Valves. [See ILL. C]
1. Remove Hoppers to access the Dispense Valve, located behind the hoppers.
2. Locate Flow Adjustment Screw on Dispense Valve. (See illustration C)
3. Rotate adjustment screw Counterclockwise to INCREASE Flow Rate, Clockwise to DECREASE Flow Rate. (Note: the water flow rate should not exceed 1 to 1.3 oz./sec.) Do not turn Adjustment Key more than 1/4 turn at a time without checking drink strength (ratio of water to powder).
II. UNITS WITH VARIABLE SPEED AUGER MOTORS-DO [CD151] • Variable Auger Speed [10 to 130 RPM]
Drink or Product Strength adjustments can be made by adjusting the Auger Motor RPM [knob on inside door panel], which controls the amount of product being dispensed [gram throw]. The gram throw is factory preset at 7. Because the consistency of each product varies, the customer can set the desired gram throw for each hopper.
The water flow rate on the Dispense Valves should remain fixed. Note: the water flow rate should not exceed 1-1.3 oz./sec to avoid spillage from dispense chamber. [See ILL. C]
DRINK SIZE ADJUSTMENT
a. MANUAL MACHINES: Hold down the Dispense Button until desired amount is dispensed.
b. AUTOMATIC MACHINES WITH TIMER L493A ON INSIDE DOOR PANEL NOT PROGRAMMABLE] & SPEED CONTROL BOARD L556A To increase the volume, turn the dial to the next increment. [0-1 is equivalent to 2 sec.]
c. AUTOMATIC MACHINES WITH PROGRAMMABLE "TEACH ME”-TIMERS [L576A OR L582A]: These units do not have a cup size adjustment knob inside the door, since the timer is programmable from the dispense button.
PROGRAMMING INSTRUCTIONS FOR "TEACH ME" TIMERS; DISPENSE BUTTONS
PROGRAMMING FOR AUTOMATIC DISPENSE PROGRAMMING FOR MANUAL DISPENSE
1. Press and Hold STOP [red] Button with one hand.
2. Press and Hold DISPENSE [green] Button with other land. 2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.
3. Release STOP [red] Button only.
4. Release DISPENSE [green] Button.
5. Press and Release DISPENSE [green] Button to start time. 5. PRESS AND RELEASE STOP [red] BOTTON.
Product begins dispensing. When it reaches the desired level in the cup, Press and Release DISPENSE [green] Button to stop time. Product stops dispensing.
DISPENSE Button can be jogged to top off cup. Press and Release STOP [red] button, to lock in total dispense time.
Repeat steps 1 to 8 for each Dispense Button.
PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.
RELEASE STOP [red] BUTTON. RELEASE DISPENSE [green] BUTTON.
The Total Time The Water Is Running Is Accumulated And Saved Into Memory. For Normal Operation, Press and Release Dispense Button. The Timers Have Been Factory Preset for 6 oz. Cups for Coffee; For 8 oz. Cups for Soup and Cappuccino. To Change To Larger Or Smaller Cup Sizes [Volumes] Repeat Steps 1 To 8 Above.
TO CHECK VOLUME AND GRAM THROW DISPENSED (RATIO):
1. Remove the product guide from the hopper and position a receptacle under the hopper nozzle to catch the gram throw of product. Also place a measuring cup under extension tube to catch the water dispensed.
2. Push the dispense button and check the amount of product dispensed, amount of water dispensed, and time [use stop watch] to dispense that water.
3. The amount of water dispensed in the measuring cup divided by the amount of time to dispense that water is the Water Flow Rate from Dispense Valve.
FOR CAPPUCCINO: The machine is factory adjusted to dispense 4-4.5 gr./sec. per OZ. Cup. [32 grams Product per 8 oz. cup]
The recommended throw is 28-32 grams per 8 oz. cup for Cappuccino, with 80% fill.
FOR COFFEE: The machine is factory adjusted to dispense 0.3 gr./sec per OZ. Cup. [1.5 grams of coffee product per 5 oz. of liquid (in a 6 oz. cup).
The recommended throw is 1.5 to 1.8 grams per 6 oz. cup of Coffee, with 80% fill.
FOR SOUP: The machine is factory preset to specified customer requirements, because the gram throw for each soup flavor and type varies
considerably with the consistency of each product. Adjustments can be made by the customer, as shown above.
For customer specified/special settings see inserts I, II, III, etc.
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