Caterpillar 950G Shematic

Page 1
RENR4328
©
2002 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR4328
October 2002
IT62G Integrated Toolcarrier Electrical System
950G: 3JW2154-UP 5FW2000-UP 8JW407-UP 5MW1078-UP
962G: 4PW504-UP 6EW800-UP 6HW415-UP 7BW624-UP
IT62G: AKP513-UP
Machines Equipped with Pilot Hydraulics and Conventional Steering
Wire Description
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Circuits
Accessory Circuits (Continued)
101 RD Bat (+) (Not Application Specific) A592 BU Blend Door Motor (A)
102 RD Hd Lmp A593 OR Blend Door Motor (B)
105 RD Key Start Sw A594 WH Blend Door Position Feedback (+)
108 BU Seat Air Compressor A595 GN Blend Door Position Feedback (Signal)
109 RD Alt Output (+) Term. A596 YL Blend Door Position Feedback (-)
112 PU Main Power Relay Output C529 GY Lift Press Sensor (WAS B413)
113 OR Opr Mon Panel VMIS B+ Switched C530 BU Lift Position Sensor (WAS B412)
114 GN Warning Horn (Forward)
118 GY Wiper Motor 603 PK Rotary Beacon
120 YL Volt Converter 604 OR Stop Lamp
122 RD Tail Dome Lamps 605 YL Turn Lamp - Left
123 WH Axle Oil Cooler 606 GY Turn Lamp - Right
124 GN A/C 608 GN Flood Lamp - Rear
126 PK Xmsn Ctrl 610 OR Head Lamp Basic
127 OR Front Flood Relay 611 PU Head Lamp Hi
128 PK Impl. Detent Override 612 G Y Backup Lamp
129 BU Cigar Lighter 614 PU Park/Tail/Dash/Lamp
130 GN Stop Lamp Switch 615 YL Cab Flood Lamp/Rops
133 OR Work Lamps 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
134 YL Rear Flood Relay 619 GN Head Lamp Lo
135 BU Radio 633 BU Attach Lighting Ckt
136 GN Sec Steering 646 OR Light SW To Front Flood Relay
138 G N Auto Lube Pump To Payload Mon 647 GN Light SW To Rear Flood Relay
144 GN Beacon 661 GN Tachometer Lamp - Smart EMS
146 GY Float Switch 662 YL Speedometer Lamp - Smart EMS
158 BR HVAC Selector Switch 663 GY Gauge Lamps - Smart EMS
168 GN Quick Coupler 691 GY Warning Lights To Bkr
175 RD Hood Relay 692 YL Flasher Bkr To Flasher
177 O R Main Brkr
188 WH Keypad Supply 700 PK
Ground Circuits
709 OR Sensor Power Supply
200 BK Main Chassis 720 PU XMSN Brake SW
201 BK Operator Monitor Return 727 GN Sec Steering Motor Relay
202 BK XMSN Ctrl 728 BU Sec Steering Cont SW
250 BK Payload Mon - Customer Gnd 751 GN XMSN Shift Sol No. 1 Or 3
251 BK Payload Mon - System Gnd 752 YL XMSN Shift Sol No. 2
270 BK CMS Ident Code 0 754 BU XMSN Shift Sol No. 3 Or 1
271 BK CMS Ident Code 1 755 O R XMSN Shift Sol No. 4 Or 5
272 BK CMS Ident Code 2 761 GY Lift Kick out Sol SW
273 BK CMS Ident Code 3 762 YL Bucket Positioner Sol SW
274 BK CMS Ident Code 4 779 WH Quick Coupler SW
275 BK CMS Ident Code 5 795 YL Dual Hp Sol
290 BK CMS Service E701 PK Auto Ride Cntl SW
291 BK CMS Clear E702 O R Auto Ride Cntl SW
299 BK WTL Impl Ctrl Gnd E707 GN VMIS Display +V
A219 BK ETAC Ctrl Gnd E708 PK VMIS Display Clock
A273 BK MAC-14 Trans Ctrl B- E735 PU Smart Ems Tack/Serv Mtr/Odometer Select
F781 BR Downshift SW (N.O.)
301 BU Starter No. 1 Sol F784 YL Downshift SW (N.C.)
304 WH Starter Relay No. 1 Output F793 OR Air Inlet Heater Relay
306 GN Starter Relay Coil To Neut Start SW Or G728 YL S W To SW (Generic)
307 OR Key Start SW To Neutral Start SW Or G746 WH LH Pedal Pos Sensor
308 YL Main Power Relay Coil G750 BU XMSN Cont Fwd SW To Gnd
310 PU Start Aid SW To Start Aid Sol G755 GY XMSN Cont Rev SW To Gnd
311 WH Start Aid Sol To Temp SW G760 WH XMSN Cont Speed 2 SW To Gnd
321 BR Backup Alarm Lamp Travel Alarm G761 YL XMSN Cont Speed 3 SW To Gnd
322 GY Warning Horn (Forward) G762 BR XMSN Cont Speed 4 SW To Gnd
326 PU Key Start SW "C" Term. G763 PU XMSN Cont Neut SW To Gnd
334 BU Start Aid Sol #2 G764 PK XMSN Cont Pk Brk Lever SW To Gnd
3
73 GN Start Aid Switch To Timer G766 GN Impl Cont SW To Gnd N.O.
397 OR Hood Raise Motor G767 WH Impl Cont SW To Gnd N.C.
398 BU Hood Raise Motor G768 GN XMSN Cont Speed 1 SW To Gnd
A300 GN Hood Raise Relay Coil G787 GN FWD SW IP
A301 WH Hood Raise Relay Coil G788 YL REV SW IP
818 BR Serial Data (Transmit)
403 GN Alternator (R) Term. 819 GY Serial Data (Receive)
405 GY Opr Mon Oil Press. (Low Setting) 900 PU XMSN Shift Sol No. 5 or 4
410 WH Opr Mon Action Alarm 901 WH XMSN Shift Sol No. 6
411 PK Opr Mon Master 910 YL XMSN Neutralizer Override Indicator
416 OR Sec Steering SW 944 OR Data Link + (CAT)
417 GY Primary Steering SW 945 BR Data Link - (CAT)
419 YL Opr Mon Parking Brake 961 BR Selector SW
432 PK Opr Mon Brake Press. (Oil) 964 BU Fork Position Select
441 OR Eng Coolant Temp Gauge 973 BR CST Auto shift- Auto/Manual SW 2
442 GY Hyd System Temp Gauge 975 WH CST Auto shift- Sol Return
443 YL Power Train Temp Gauge 976 OR Ride Cont Solenoid 1
447 PK Fuel Level Gauge 977 YL CST Auto shift- Auto/Manual SW 1
450 YL Tach Sender (+) 987 W H 4th Function Solenoid
453 PK Sec Steering Action Lamp E900 WH ECPC Trans Output SPD +
484 YL Primary Steering Lamp E901 GN ECPC Trans Output SPD -
496 WH Opr Mon Panel Hyd Oil Level E902 PU ECPC Trans Intermediate SPD +
499 GY
Opr Mon Implement Oil Filter E903 YL ECPC Trans Intermediate SPD -
C413 YL
VMIS Display Data E904 BR ECPC Trans Intermediate SPD Q+
C414 BU
VMIS Display Load E905 BU ECPC Trans Intermediate SPD Q-
E416 PU
PMS Lift Cyl Press Sensor E906 OR ECPC Trans Output SPD Q+
G454 PK
Axle Oil Cooler Temp. SW. E907 GY ECPC Trans Output SPD Q-
G485 BU
Opr Mon Front Brake Temperature E908 BR ECPC Trans Input SPD +
G486 GN
Opr Mon Rear Brake Temperature E909 WH ECPC Trans Input SPD -
Accessory Circuits
E919 YL AUX Lower Proportional Sol
500 BR Wiper - Front (Park) E920 BR AUX Lift Proportional Sol
501 GN Wiper - Front (Low) E921 PK Imp Cont. Mod
502 OR Wiper - Front (HI) E922 GN Dump Proportional Solenoid
503 BR Wiper - Rear (Park) E923 PK ETAC Front Left Wheel Proportional Solenoid
504 YL Wiper - Rear (Low) E924 YL ETAC Front Right Wheel Proportional Solenoid
505 BU Wiper - Rear (HI) E925 OR ETAC Rear Left Wheel Proportional Solenoid
506 PU Washer - Front E926 BU ETAC Rear Right Wheel Proportional Solenoid
507 W H Washer - Rear E927 G N ETAC Test Mode SW (N/C)
508 PU Radio Speaker - Left E928 WH ETAC Test Mode SW (N/O)
509 WH Radio Speaker - Left (Common) E930 BU ETAC Front Axle Pilot Solenoid
511 BR Radio Speaker - Right E932 PK ETAC Front Left Wheel Speed Sensor
512 GN Radio Speaker - Right (Common) E933 YL ETAC Front Right Wheel Speed Sensor
513 OR A/C Compressor/Refrigerant Pressure SW E936 W H ETAC Solenoid Return
515 GY Blower Motor (HI) E955 O R WLPMS PHII Keypad Data
516
GN Blower Motor (Medium) G939 PK MAC14 Switch Return
517 BU Blower Motor (Low) G940 PU Lift Prop
518 OR Hazard Flasher To SW G941 GY Lower Prop
521 YL A/C SW To Refrigerant SW G954 GN Dual Low Idle Sol
522 W H A/C Clutch To Thermostat SW K933 GN Stick 2 Bypass Sol
537 GN Turn Signal SW To Flasher K977 PK ECPC Trans Oil Temp Sensor
538 BR Hazard Indicator N939 GN Ride Control Solenoid 2
539 BU Turn Signal Indicator Basic/Right P910 BR Secondary Steering Test Sw Input
540 WH Turn Signal Indicator Left P916 OR Neutral SW IP
A513 PK DC/DC Converter Memory Output P931 GN Grapple Function SW
A523 PU Temp Potentiometer Pos 1 P976 BR Quick Coupler SW
A524 BR Temp Potentiometer Pos 2 X972 GN Variable Shift Control 2
A525 GN Temp Potentiometer Pos 3 X973 BU Variable Shift Control 3
A526 PK Electronic Water Valve Actuator X974 BR Variable Shift Control 4
A527 BU Electronic Water Valve Actuator X975 PU Variable Shift Control 5
A541 PU Flasher To Indicator Lights
Monitoring Circuits
Lighting Circuits
Basic Machine Circuits
Control Circuits
Component Identifiers (CID¹)
Module Identifier (MID²)
Caterpillar Monitoring System
(MID No. 030)
CID
Component
0084
Ground Speed Sensor
0096
Fuel Level Sensor 0100 Engine Oil Pressure Sensor 0110 Engine Coolant Temperature Sensor 0177 Torque Converter Oil Temperature Sensor 0248 Data Link 0263 +8 Volts Sensor Supply 0271 Action Alarm 0324 Action Lamp 0523 Engine Speed Sensor 0600 Hydraulic Oil Temperature Sensor 0601 Brake Air Pressure Sensor 0819 Display Data Link 0821 9 Volt Display Power Supply 0830 Brake Oil Temperature Sensor
Payload Control System
(MID No. 074)
CID
Component
0168 Electrical System Voltage 0254 Payload Electronic Control Module 0350 Lift Linkage Position Sensor 0364 Head End Lift Cylinder Pressure Sensor 0769 Rod End Lift Cylinder Pressure Sensor 0817 Internal Backup Battery 0820 Keypad Data Link
Electronic Transmission Control System
(MID No. 081)
CID
Component
0041 +8 Volts Sensor Supply 0070 Parking Brake Switch 0149 Ride Control Solenoid #2 0168 Electrical Systems Voltage 0177 Transmission Oil Temperature Sensor 0190 Engine Speed Sensor 0270 Cat Monitor Systems Harness Code 0363 Ride Control Solenoid 0367 Ride Control Switch 0368 Transmission AUTO/MAN Switch 0444 Start Relay 0562 Unable to Communicate With Cat Monitor System 0582 Transmission Output Speed Sensor 1 0617 Air Heater Relay 0621 Downshift Switch 0622 Up Shift Switch 0623 Direction Switch 0631 Transmission Clutch Solenoid #1 0632 Transmission Clutch Solenoid #2 0633 Transmission Clutch Solenoid #3 0634 Transmission Clutch Solenoid #4 0635 Transmission Clutch Solenoid #5 0636 Transmission Clutch Solenoid #6 0668 Transmission Shift Lever 0672 Torque Convert Output Speed Sensor 0673 Torque Output Speed Sensor 0674 Transmission Intermediate Speed Sensor 1 0675 Transmission Intermediate Speed Sensor 2 0688 Variable Horsepower Solenoid 0793 Primary Steering Pressure Switch 0794 Secondary Steering Pressure Switch 0795 Secondary Steering Intermediate Relay
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.
Failure Mode Identifiers (FMI)¹
FMI No.
Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Related Electrical Service Manuals
Form Number
Alternator: 107-7977
SENR4757
Caterpillar Monitoring System:
SENR1394
Electric Starting Motor: 106-8558
Consist: 106-8557
SENR3559
Consist: 106-8559
SENR3581
Payload Control System:
SENR6614
Power Train ECM:
SENR1380
Title
Service Mode Number
Normal Mode 0
Harness Code 1
Numeric Readout 2
Service Mode 3
Digital Tattletale 4
US/Metric Units Mode 5
Implement Control Calibration 6
Monitoring System Service Modes
Machine Code
950G 28
962G 29
Machine Codes
AAA
1
2
325-PK-14
200-BK-14
T
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
This indicates that the component has a wire connected to it that is connected to ground.
105-9344
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Pin
Socket
Fuse
Component Part Number
Pin or Socket Number
Receptacle
Plug
Wire Gauge
Wire, Cable, or Harness Assembly Identification
Wire Color
Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.
Single Wire Connector
Circuit Number Identification
Ground Connection
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Harness And Wire Symbols
Electrical Schematic Symbols And Definitions
1
1
2
2
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Off Machine Switch Specification
Part No.
Function
Actuate
Deactuate
Contact Position
3E-5464 Thermostat
-1.1 ± 0.8 °C (30 ±1.4 °F)
2.2 ± 0.8 °C 36 ± 1.4 °F
Normally Closed
3E-6449 Start Aid Coolant Temperature
38 ± 3° C
(100 ± 5° F)
27° C Min.
(80.6° F)
Normally Closed
3E-6450
Primary Steering Oil Pressure Secondary Steering Oil Pressure
1200 kPa MAX
(175 psi MAX)
700 ± 100 kPa
(100 ± 15 psi)
A-C, Normally Closed
A-B, Normally Open
3E-6452 Park Brake Oil Pressure
8270 kPa MAX
(1200 psi MAX)
6890 ± 345 kPa
(1000 ± 50psi)
A-C, Normally Closed
A-B, Normally Open
3E-6455 Engine Oil Switch
90 ± 21 kPa
(13 ± 3.0 psi.)
70 ± 21 kPa 10 ± 30 psi.)
A -B Normally Open
A-C Normally Closed
3E-7693 Service Brake Oil Pressure
10700 kPa MAX
(1500 psi MAX)
8960 ± 345 kPa
(1300 ± 50 psi)
A-B, Normally Open
A-C, Normally Closed
7X-8549 Hyd Filter Bypass
124.1 ± 13.8 kPa (18 ± 2 psi.)
94.8 ± 8.6 kPa
(13.75 ± 1.25 psi.)
Normally Open
114-5333 Refrigerant Pressure (AC)
275 to 1750 kPa¹
(40 to 255 psi)
--
--
Normally Open²
123-2993 Hydraulic Oil Level
21.0 ± 3.0° C (69.8 ± 5.4° F)
13.0° C
(55.4° F)
Normally Closed
155-8998 Axle Oil Cooler Temperature
65.0° C ± 3.0 (149.0° F)
58° C
(136.4° F) Min.
Normally Closed
155-8999
Rear Axle Temperature Front Axle Temperature
125.0° C ± 3.0 (257.0° F)
117° C Min.
(242.6° F) Min.
Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.
Resistor, Sender and Solenoid Specifications
Part No.
Component Description
Resistance (Ohms)¹
3E-6332 Solenoid: Valve - Start Aid 6.0
3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
4W-9972 Sender:
Torque Converter
Hydraulic Temp
54 °C (130 °F) 638 ± 78
110 °C (230 °F)77 ± 5
9G-1950 Resistor: A/C, Heater Blower Motor
Overall 2.0 ± .1
Tap 1.0 ± .05
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
109-1739 Solenoid: Float, Lift, Tilt, Aux (4) 85.3 ±5.0
129-7707 Solenoid: Dual HP 31.1 ± 2.4
152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
152-8346 Solenoid: 4th Function (2) 32.0 ±1.6
155-4652 Solenoid: Shutdown Solenoid
Latch 1.55 ± 0.155
Unlatch 10.3 ± 1.03
157-8857 Sender: Fuel Level
Full 1.75 ± 1.75
Empty 95 ± 3
159-0932 Solenoid: Prop Solenoid Valves (6) 7.79 ± 1
¹ At room temperature unless otherwise noted.
IT62 33
Implement Detent Override Switch
Operator Mode Number
Service Meter 1
Tachometer 2
Engine Oil Pressure 3
Odometer - Machine Travel Distance 4
Scrolling (Diagnostic) 5
Monitoring System Operator Modes
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C
D
1
2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
35
33
34
36
38
7
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C
D
1
2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
35
33
34
36
38
7
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
59
57
58
58
57
59
Machine Harness Connector and Component Locations
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Actuator - Blend Door H-11
56
Sensor - Tran Intermediate Speed B-13
26
Actuator - Hood As. A-14
1
Sensor - Tran Output Speed 1 C-13
26
Actuator - Water Valve H-11
56
Sensor - Tran Output Speed 2 B-13
26
Alarm - Action E-10
C
Sensor - Trans Oil Temp B-13
26
Alarm - Backup C-15
2
Solenoid - A/C Clutch B-15
27
Alternator D-15
3
Solenoid - Axle Oil Cooler Clutch Assy. C-14
28
Batteries F-15
4
Solenoid - Shutdown C-15
29
Block As D-15
10
Solenoid - Start Aid F-14
30
Breaker - Alt A-15
5
Solenoid Valve - Dual HP B-15
27
Breaker - Hood A-14
5
Solenoid Valve - Ride Control D-1
31
Breaker - Main A-15
5
Solenoid Valve - Ride Control G-1
31
Breaker - Running Lamp A-14
5
Solenoids - Clutch Modulating Valve C-13
26
Breakers - 15A D-11
C
Solenoids - Pilot Valve Gp F-9
46
Control - Cat Monitoring System E-5
A
Stud - Terminal D-11
C
Control - Power Train ECM I-10
57
Suppressor - Arc B-2
32
Control - Transmission Shift Lever G-5
A
Suppressor - Arc A/C B-15
27
Control - Water Valve/Blend Door G-11
A
Suppressors - Arc E-6
A
Control - WLPCS ECM C-4
59
Suppressors - Arc Quick Coupler F-10
A
Converter - Voltage H-5
B
Suppressors - Arc Quick Coupler H-1
A
Dimmer - Control E-11
C
Switch - 4th Function Imp G-13
A
Flasher F-10
C
Switch - A/C Refrigerant B-15
27
Fuses A-14
5
Switch - Auto Ride Control B-5
D
Fuses - 10A D-11
C
Switch - Auto/Manual B-6
D
Fuses - 15A D-11
C
Switch - Axle Oil Cooler C-14
33
Gauge - Quad E-4
A
Switch - Beacon B-9
D
Ground - Cab A-8
D
Switch - Blower
B-9
D
Ground - Cab F-9
57
Switch - Brake Oil Pressure H-2
34
Ground - Cab F-10
57
Switch - Bucket Positioner F-1
35
Ground - Cab H-10
57
Switch - Bucket Positioner I-1
35
Ground - Cab H-8
57
Switch - Bucket/Fork Select G-7
B
Ground - Left Frame Boss E-14
6
Switch - Bucket/Fork/ Select H-13
A
Ground - Right Rear Frame A-15
7
Switch - Dimmer B-3
58
Ground - Steer Column E-5
A
Switch - Disconnect B-15
36
Ground - Strap Frame to Cab G-12
8
Switch - Down Shift F-8
46
Ground - To Engine D-15
9
Switch - Engine Oil C-15
37
Ground - To Engine Block D-14
10
Switch - Fork Positioner F-1
38
Ground - To Engine Cyl Head D-14
11
Switch - Forward Horn G-4
A
Heater - Air Inlet D-14
11
Switch - Front Axle G-1
39
Horn - Forward I-1
12
Switch - Front Axle Temp F-1
39
Horn - Forward H-1
12
Switch - Front Wiper B-4
D
Horn - Forward I-3
12
Switch - Grapple Function G-13
A
Horns - Forward E-1
12
Switch - Grapple Function G-13
27
Horns - Forward I-2
12
Switch - Hazard Lamp H-14
A
Keypad - WLPCS B-4
59
Switch - Hazard lamp G-9
B
Lamp - LH Dome H-6
A
Switch - Hood Actuator A-14
40
Motor - Actuator A-14 1
1
Switch - Hyd Filter Bypass A-3
16
Motor - Blower G-11
56
Switch - Hyd Oil Level A-2
19
Motor - Front Wiper D-5
A
Switch - Impl Detent Override F-9
46
Motor - Priming Pump B-14
13
Switch - Key Start D-5
A
Motor - Rear Wiper F-10
C
Switch - kick out On/Off H-13
B
Motor - Sec Steer B-2
19
Switch - Kick out On/Off G-8
B
Motor - Starter D-14
15
Switch - Lift Position F-1
41
Motors - Washers
A-3
16
Switch - Lift Position I-1
41
Receptacle - Aux Start B-15
40
Switch - Park Brake Oil Pressure H-2
42
Relay - AIH Magnetic Switch B-14
17
Switch - Primary Steer B-2
14
Relay - Backup Lamp I-15 25Switch - Quick Coupler H-9
A
Relay - Front Flood E-10
C
Switch - Rear Axle Temp C-14
33
Relay - Hood Raise Lower B-13
5
Switch - Rear Wiper C-9
D
Relay - Imp Interlock D-10
5
Switch - RH Dome C-6
A
Relay - Main B-15
5
Switch - Run/Work/Panel/Tail C-8
D
Relay - Rear Flood E-11
C
Switch - Sec Steer Test H-8
B
Relay - Sec Steer B-2
14
Switch - Secondary Steer B-2
14
Relay - Sec Steering Intermediate F-11
C
Switch - Secondary Steering Test I-13
A
Relay - Start Magnetic Switch B-14
5
Switch - Selector AC/Heat B-9
D
Resistor - Blower G-11
56
Switch - Service Brake Pedal As. B-3
58
Sender - Fuel Level H-2
18
Switch - Start Aid G-5
A
Sender - Hyd Temp A-3
19
Switch - Start Aid Coolant D-15
22
Sender - Torque Converter Oil Temp B-14
20
Switch - Tach/Speedo/Serv Meter G-5
A
Sensor - Coolant Temp D-15
22
Switch - Temp Selector B-9
D
Sensor - Engine Speed B-14
21
Switch - Thermostat G-11
56
Sensor - Lift Cyl Head End D-1
23
Switch - Tran Neutralizer Override B-5
D
Sensor - Lift Cyl Head End Press G-1
23
Switch - Turn Signal F-6
A
Sensor - Lift Linkage Rotary Position F-1
24
Switch - Variable Shift Control B-6
A
Sensor - Lift Linkage Rotary Position I-1
24
Tach/Speedometer E-4
A
Sensor - Torque Conv Output Speed B-13
26
Terminal Block A-14
5
Machine locations are repeated for components located close together.
A Located in the cab.
B Located in the left hand console.
C Located in the right hand console.
D Located on or near relay panel.
Connector Location
Connector Number
Schematic
Location
Machine
Location
CONN 1 B-15 27
CONN 2 C-15 54
CONN 3 C-15 55
CONN 4 C-15 10
CONN 5 G-15, H-15, H-9 51
CONN 6 D-14 10
CONN 7 Monitor Harness Code Plug C-14 C
CONN 8 C-14 45
CONN 9 A-13 45
CONN 10 f-12 45
CONN 11 D-12 45
CONN 12 Fuse Panel D-12 C
CONN 13 HVAC Unit C-13 56
CONN 14 C-11 C
CONN 15 Service Tool Conn G-10 C
CONN 16 F-10 B
CONN 17 H-9 A
CONN 18 XMSN Shift G-8,H-13 A
CONN 19 F-6 46
CONN 20 Left Brake Pedal B-4 45
CONN 21 A-3 47
CONN 22 B-3 52
CONN 23 C-3 51
CONN 24 D-3 A
CONN 25 F-3 A
CONN 26 I-3, I-5, I-8, I-9 50
CONN 27 F-2 47
CONN 28 E-2 48
CONN 29 D-2 48
CONN 30 C-2 49
CONN 31 D-1 49
CONN 32 E-1 50
CONN 33 E-1 49
CONN 34 F-1 49
CONN 35 G-1 49
CONN 36 G-1 50
CONN 37 I-1 C
CONN 38 Customer Data Conn C-4 C
CONN 39 I-2,4,8,9 50
CONN 40 I-2,4,8,9 50 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
Page 2
GROUND CIRCUIT.
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
START AID CIRCUIT.
GAUGE CIRCUIT.
PANEL LAMP CIRCUIT.
CAT MONITORING SYSTEM CIRCUIT.
WLPCS ECM CIRCUIT.
TURN SIGNAL / WIPER / WASHER CIRCUIT.
WIRE GROUP COLOR DESCRIPTIONS
507-WH
200-BK
FRONT WASHER 7T-8890
REAR WASHER 7T-8890
506-PU
MOTOR
MOTOR
610-OR-14
611-PU-14
619-GN-14
RD-0
BK-0
N
N
Y
V
Y
Y
YY
200-BK-14
DD B C A
A
C
B
200-BK-16
499-GY-18
L4
L4
L4
L4
L3
DD
727-GN-18
484-YL-18
453-PK-18
417-GY-18
416-OR-18
SS
SS
DD
DD
DD
SS
727-GN-18
BK-0
202-BK-18
V
HYD FILTER BYPASS SW 7X-8549
202-BK-18
416-OR-18
453-PK-18
727-GN-18
6 5 4 3 2
1
202-BK-18
417-GY-18
484-YL-18
RD-0
SECONDARY STEERING PRESS SW 3E-6450
PRIMARY STEERING PRESS SW 3E-6450
BK
BKRDRD
BU
BU
A B C
C B A
ARC SUPPRESSOR 106-8704
SECONDARY STEERING RELAY 139-2599
SECONDARY STEERING MOTOR/PUMP 154-2563
RD-0
RD-0MOTOR
SS
727-GN-18
2
1
Y
Y
N
496-WH-18
442-GY-18
201-BK-18
499-GY-18
200-BK
506-PU
507-WH
9
101112
12345
678
SS
SS
ATCH
200-BK-16
2
611-PU-14 610-OR-14
619-GN-14
YY
C
C
VV
126-PK-18 202-BK-18
G746-WH-18 SIGNAL
RETURN
L1
+V
L1L1
HYD OIL LEVEL SW 123-2993
HYD TEMP SENDER 4W-9972
BK-18
1 2
VV
PEDAL POS SNSR 147-1680
A B
OR-18
C
496-WH-18
201-BK-18
XX
BK-18
442-GY-18
°T
604-OR
130-RD
OPERATOR STATION
C
130-GN-18 604-OR-18
L1
SS
Y
BK-18
STOP LAMP SW 3E-5520 (COSA & JAPAN) 105-6117 (US)
WH-18
SERVICE PEDAL AS. 178-3186 NOTE B
DIMMER SW 2H-1855
L111
L90
L90L90
L90
L86
L88
L88
L88
L86
L86
L86
L86
L84
L84
L63
L66
L66
L67
L66
L65
L64
L63
L65
L66
L64
L67
L66
L65
L64
L63
L63
L63
L61
L61 L61
L61
L37
L37
L37
L37
RD-0
BK-0
RD-0
BK-0
L31
L31
L24
L28
L28
L28
L27
L27
L27
L27
L26
168-GN
P976-BR-18
X972-GN-18 X973-BU-18 X974-BR-18
X972-GN-18 X973-BU-18 X974-BR-18
L26
L26
L25
L25
L25
L25
L24
L24
L24
L11
L11L11
L11
L8
L8
L8
L10
L10
537-GN-14
A541-PU-18
633-BU-18
518-OR-14
537-GN-14
538-BR
202-BK-18
202-BK-18
Z
202-BK-18
202-BK-18
614-PU
201-BK-18
251-BK-18
515-GY-14 516-GN-14
517-BU-14
521-YL-14
521-YL-14
C530-BU-18
C529-GY-18
610-OR-14
610-OR-14
610-OR-14
503-BR
505-BU
504-YL
614-PU
614-PU
614-PU 614-PU
G767-WH-18 G766-GN-18
977-YL-18
973-BR-18
973-BR-18 977-YL-18
945-BR-18
944-OR-18
944-OR-18
945-BR-18
507-WH
506-PU
617-BR
617-BR
506-PU 507-WH
118-GY
118-GY
118-GY
604-OR
130-RD
E702-OR-18
E702-OR-18
619-GN-14
611-PU-14
442-GY-18
441-OR-18
605-YL-14 606-GY-14
310-PU
308-YL
326-RD
322-GY
405-GY-18
403-GN-18
432-PK-18
447-PK-18
443-YL-18
496-WH-18
K933-GN-18
105-RD
102-RD-14
501-GN
168-GN
102-RD-14
E701-PK-18
500-BR
501-GN
502-OR
500-BR 502-OR 501-GN
E701-PK-18
102-RD-14
646-OR-18
646-OR-18
124-GN-14
615-YL-14
138-GN-18
138-GN-18
144-GN
108-BU-14
129-BU
6 234
25
23
13281132143720 818
22
5 4 7
16
3033401029
27
1936382117
35
3
24
9
12615
12
31
615-YL-14
661-GN 662-YL 663-GY
538-BR
113-OR-18 410-WH-18
615-YL-14
410-WH-18
113-OR-18
518-OR-14
537-GN-14
663-GY
662-YL
661-GN
615-YL-14
120-YL
120-YL
133-OR-18
144-GN
504-YL
505-BU 503-BR
762-YL-18 964-BU
964-BU
762-YL-18
L4
L4
L4
L4
L4
C529-GY-18
C530-BU-18
E701-PK-18
202-BK-18
502-OR
A523-PU-18
A524-BR-18
633-BU-18
L33
500-BR
A525-GN-18
L37
L37
A525-GN-18
124-GN-14
517-BU-14 516-GN-14
E702-OR-18
G766-GN-18
G767-WH-18
E701-PK-18
973-BR-18 977-YL-18
C
515-GY-14
A524-BR-18 A523-PU-18
502-OR
700-PK
307-OR-18
146-GY
251-BK-18
126-PK
G766-GN-18 G767-WH-18 E702-OR-18
128-PK
975-WH
105-RD
727-GN-18 728-BU-18
727-GN-18
728-BU-18
975-WH
202-BK-18
202-BK-18
202-BK-18
251-BK-18
945-BR-18
L61
24
537-GN-14
6 19
518-OR-14
944-OR-18
L26
T
202-BK-18
C529-GY-18
614-PU
614-PU
P910-BR-18
102-RD-14
128-PK 168-GN P976-BR-18 779-WH-18
A541-PU-18
126-PK
E416-PU-18
X972-GN-18 X973-BU-18 X974-BR-18
202-BK-18
E416-PU-18
122-RD
L63
202-BK-18
709-OR-18
202-BK-18
K977-PK-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
E908-BR-18
E909-WH-18
122-RD
975-WH
754-BU-18 752-YL-18 751-GN-18 755-OR-18 900-PU-18 901-WH-18
17 11
C
15 12 5 4 18 20 21 22 9
14 8
16 10 13 7 23 3
2
615-YL-14
122-RD
118-GY
118-GY
975-WH-18
E416-PU-18
39
727-GN-18
499-GY-18
728-BU-18
728-BU-18
975-WH-18
500-BR
H730-WH-18
133-OR-18
C530-BU-18
H730-WH-18
H730-WH-18
OPERATOR STATION
779-WH-18
XMSN
975-WH-18
538-BR
124-GN-14
144-GN
647-GN-18
608-GN-14
202-BK-18
506-PU
G486-GN-18
G485-BU-18
126-PK
126-PK
128-PK
646-OR-18
138-GN-18
138-GN-18
P910-BR-18
124-GN-14
120-YL
126-PK-18
118-GY
126-PK-18
123-WH
608-GN-14
608-GN-14
608-GN-14
647-GN-18
133-OR-18
538-BR
608-GN-14
647-GN-18
122-RD
501-GN
136-GN-18
944-OR-18 945-BR-18
200-BK
727-GN-18
L107
L106
L102
L94
L90
L90
L90
L88
L88
L88
L88
L66
L86
L84
L84
L84 L84
L84
L85
L85
L70
L69
L67
L67
L64
L64L64
L67
L65
L65
L63
L64
L65
L67
L86
L67
L66
L65
L64
L63
L61
L58
L58
L58
L57
L57
L57
P976-BR-18
168-GN
L24
G939-PK-18
L8
N939-GN-18
A541-PU-18
499-GY-18
201-BK-18
G
C
Z
Z
Z
Z
Z
Z
Z
ZZZZ
Z
Z
Z
Z
Z
ZZ
Z
Z
108-BU-14
124-GN-14
615-YL-14
410-WH-18
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
CAB GROUND
200-BK-14 200-BK 200-BK-14
200-BK
138-GN-18
202-BK-18202-BK-18
202-BK-18
251-BK-18
N939-GN
614-PU
614-PU-14
614-PU-14
120-YL
521-YL-14
976-OR
G764-PK-18
507-WH
506-PU
617-BR
306-GN
419-YL-18
G
C
146-GY
112-PU-4
C529-GY-18
321-BR-18
C530-BU-18
450-YL-18
604-OR
130-RD
K933-GN-18
496-WH-18
443-YL-18 447-PK-18
432-PK-18 403-GN-18 405-GY-18 322-GY
326-RD
308-YL 310-PU
606-GY-14
605-YL-14
102-RD-14 105-RD
138-GN-18
441-OR-18 442-GY-18
611-PU-14 619-GN-14
113-OR-18
522-WH-14
112-PU-4
432-PK-18
419-YL-18
417-GY-18
C530-BU-18
964-BU
762-YL-18
964-BU-18
118-GY
C529-GY-18
405-GY-18
403-GN-18
X
X
G
G
G
G
G
G
G
G
692-YL TURN SIGNALS
321-BR-18
310-PU
308-YL
G
306-GN
251-BK-18
201-BK-18
201-BK-18
146-GY
138-GN-18
122-RD
105-RD
976-OR
975-WH
K933-GN-18
E922-GN-18
E921-PK-18
447-PK-18 417-GY-18
V
V
326-RD 975-WH
633-BU-18
976-OR 322-GY 619-GN-14 611-PU-14 138-GN-18 146-GY 251-BK-18 762-YL
C529-GY-18
C530-BU-18
H713-PK-18 H714-OR-18 H716-WH H717-BR-18 E919-YL-18 E920-BR-18 E921-PK-18 E922-GN-18
308-YL
310-PU
102-RD-14
306-GN
130-RD
987-WH P931-GN
105-RD
112-PU-4
611-PU-14
761-GY
762-YL
608-GN 321-BR-18
617-BR-14
614-PU-14
604-OR
606-GY-14
416-OR-18 484-YL-18 417-GY-18
P931-GN
605-YL-14
987-WH
419-YL-18 432-PK-18 G764-PK-18
442-GY-18
496-WH-18
691-GY
P931-GN
987-WH
987-WH P931-GN
122-RD
614-PU-14
GG
G
GGG
G
N939-GN 761-GY
450-YL-18
405-GY-18
443-YL-18
K933-GN-18
441-OR-18
403-GN-18
522-WH-14
521-YL-14
518-OR-14
G764-PK-18
C
A541-PU-18
H717-BR-18
H716-WH
H714-OR-18
H713-PK-18
484-YL-18
453-PK-18
496-WH-18
200-BK
200-BK
410-WH-18 201-BK-18
615-YL-14
608-GN-14
200-BK
614-PU 662-YL
617-BR-14
608-GN
604-OR
G
G
506-PU 507-WH
334-BU-18
606-GY-14
40
39
35
326-RD
521-YL-14
322-GY
484-YL-18
447-PK-18
443-YL-18
442-GY-18
619-GN-14 441-OR-18
130-RD
126-PK
136-GN-18
128-PK
31
24
23
21
22
13
15
16
11
10
9
8
727-GN-18
7
1
661-GN 663-GY
727-GN-18
728-BU-18
975-WH-18
G
128-PK
ZZ
Z
128-PK PILOT CTRL
Z
Z
Z
SEC STER INTERMEDIATE RELAY 3E-5239
136-GN-18
975-WH-18
727-GN-18 728-BU-18
727-GN-18
728-BU-18
27 2 30 5 6 3 8 10 11 12 13 14 7 20
126-PK
XMSN CNTRLS
15
126-PK
9
37
22 23
136-GN-18
21
24 25
19
18
29 31
38
32 33
17
16
34 36
SEC STER
ZZ
605-YL-14
6
5
2
1
17
29
28 26
32
4
G940-PU-18
945-BR-18
944-OR-18
J
H
G
F
E
D
C
B
105-RD
1
G941-GY-18
GROUND
614-PU-14
+V (HAZARDS)
+V (TURN SIG)
201-BK-18
BUCKET IND
TURN IND
30B
G940-PU-18
49
49A
31
C2
C
2
1
Z
P976-BR-18
944-OR-18 945-BR-18
201-BK-18
ACTION ALARM 3E-6328
410-WH-18
BK
RD
200-BK
105-RD
136-GN-18
ECAP SERVICE TOOL CONN
G
975-WH-18
200-BK
646-OR-18
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
614-PU
761-GY-18
299-BK-18
33
20
19
453-PK-18 499-GY-18 727-GN-18
4
G941-GY-18
Z
ARC SUPPRESSOR 106-8704
124-GN-14
108-BU-14
WARNING LAMPS
113-OR-18
129-BU 123-WH
200-BK-18
39
E416-PU-18
G939-PK-18
416-OR-18
522-WH-14
122-RD
38
P976-BR-18
416-OR-18
299-BK
FRONT
ENGINE
REAR
450-YL-18
RELAY PANEL
334-BU-18
E416-PU-18
E416-PU-18
202-BK-18
133-OR-18
964-BU-18
WORK LAMPS
134-YL-14
127-OR-14
200-BK
647-GN-18
608-GN-14
168-GN
646-OR-18
647-GN-18
30
144-GN
692-YL
779-WH-18
779-WH-18
2
1
TERMINAL STUD 9G-8451
299-BK-18
299-BK
515-GY-14
516-GN-14
517-BU-14
124-GN-14
608-GN-14
FRONT FLOOD RELAY 3E-5239
E920-BR-18
762-YL-18
608-GN-14
647-GN-18
10A
15A
499-GY-18
REAR FLOOD RELAY 3E-5239
Z
Z
202-BK-18
FUSE PANEL
FUSE PANEL
25
14
34
35
FUSE HOLDER (QTY 14) 4K-5122
10A FUSE (QTY 12) 3K-8782
FLASHER 120-4537
3
795-YL-18
18
27
28
26
IMP INTERLCK RELAY 3E-5239
G
Z
453-PK-18
Z
727-GN-18
102-RD-14
118-GY
779-WH-18
36
G
G
G
146-GY-18
12
X
G939-PK-18
123-WH
129-BU
127-OR-14
134-YL-14
113-OR-18
PAYLOAD
MONITOR
CIGAR LIGHTER
FRONT FLOODS
REAR FLOODS
VOLT CONVERTER
112-PU-14
112-PU-14
15A CIRCUIT BREAKERS 6T-3643
123-WH
G485-BU-18
G486-GN-18
700-PK
37
HVAC
123-WH
G486-GN-18
507-WH
SEAT AIR COMPRESSOR
108-BU-14
124-GN-14
X
15A
10A
10A
15A
15A
506-PU
795-YL
795-YL
202-BK-18
E919-YL-18
G485-BU-18
761-GY-18
608-GN-14
7
6
299-BK-18
5
AXLE OIL COOLER
WIPER MOTORS
537-GN-14
633-BU-18
BEACON
200-BK
617-BR
614-PU-14
617-BR-14 606-GY-14 605-YL-14
QUICK COUPLER
691-GY
120-YL
GN
T°
MOTOR
L
H
OR
BR
GY
BK
REAR WIPER 137-8709
GND
B+
P
118-GY 503-BR 505-BU
504-YL
200-BK
C
4 1 2 6 3 5
10A
138-GN-18
118-GY
663-GY
661-GN
662-YL
614-PU
+ BATTERY
GROUND
LIGHTS ON
GAUGE LAMPS
TACH LAMP
200-BK 113-OR-18
SPEEDO LAMP
6
5
4
2
1 3
CONTROL GP - DIMMER 103-5526
200-BK
144-GN
200-BK
112-PU
112-PU
G
112-PU
112-PU
112-PU
961-BR
112-PU
112-PU
Z
Z
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
10A
10A
334-BU-18
975-WH
123-WH
G486-GN-18
G485-BU-18
761-GY-18
4
3
146-GY
2
307-OR-18 1
A
202-BK-18
168-GN
10A
10A
10A
10A
10A
C
138-GN-18
10A
120-YL
V
C
964-BU
105-RD
N939-GN-18
795-YL-18
133-OR-18
15A FUSE (QTY 2) 8M-8948
Z
DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
AUTO/MAN SW(AUTO 4)
L102
L103
L103
L103
L103
L102
L102
L94
L94
L94
L94
L94
L85
L84L84
L85
L84
L85 L85
L84
L84
L84
L80
L80
L80
L79
L79L79
L79
L74
L74
L73
L73
L73L73
L73
L72
L72
L72
L70
L70
L70
L70
L70
L69
L69
L69
L69
L69
L69
L64
L64
L64
L64
X972-GN-18
H730-WH-18
X972-GN-18 X973-BU-18 X974-BR-18
L15
7X-6315 STRAP
(N/C)
WWW
WWW
WWW
YYY
H
E900-WH-18
202-BK-18
251-BK-18
251-BK-18
614-PU
944-OR-18
945-BR-18
307-OR-18
614-PU 614-PU-14
614-PU
614-PU
945-BR-18 944-OR-18
251-BK-18
614-PU 614-PU
G767-WH-18 G766-GN-18
973-BR-18 977-YL-18
945-BR-18
944-OR-18
G764-PK-18
WWW
976-OR
G750-BU
301413
233332
H
H
H
H
H
H
H
910-YL-18
124-GN-14 A525-GN-18
H
H
910-YL-18
720-PU-18
307-OR-18
A524-BR-18 A523-PU-18 517-BU-14
G746-WH-18
126-PK
977-YL-18
973-BR-18
40
416-OR-18
484-YL-18
19
G766-GN-18
C
G767-WH-18
201-BK-18
751-GN-18
975-WH
202-BK-18
G768-GN
G760-WH
G761-YL
NEUTRAL SW
728-BU-18
417-GY-18
728-BU-18
C
P910-BR-18
P910-BR-18
200-BK
L85
975-WH
944-OR-18
945-BR-18
200-BK-14200-BK-14
200-BK-14
450-YL-18
334-BU-18
419-YL-18
G764-PK-18
CONN J2
CONN J1
CAB GROUND
52035
37
REVERSE SW
27
FORWARD SW
3RD GEAR
21
39
7
11
29
2ND GEAR
1ST GEAR
4TH GEAR
G755-GY
22
3
4
126 6
1516 9
34
8
18
24
10
2
38
252840
31
12
N939-GN-18
E909-WH-18
31
516-GN-14 515-GY-14 200-BK-14 522-WH-14
23 INPUT SPEED -
2
32
33
21
5
34
35
36
30
24
26
13
4
38
14
272829
25
18
1
8
9
16
20
37
6
39
7
12
22
10
11
3
36
17
F784-YL-18 F781-BR-18
F784-YL-18
G939-PK-18
17
15
G763-PU
G762-BR
321-BR-18
F781-BR-18
453-PK-18
251-BK-18
CAB GND
334-BU-18
E907-GY-18
E906-OR-18
K977-PK-18
709-OR-18
321-BR-18
795-YL-18
G746-WH-18
H730-WH-18
VAR SHIFT CNTRL ECONX974-BR-18
728-BU-18
N939-GN-18
A273-BK
MOUNTING BOLT
A273-BK
A273-BK
522-WH-14
200-BK-14
515-GY-14
516-GN-14
12
11
10
9
8
7
6
5
4
3
12
11
10
2
9
8
7
6
5
1
2
4
3
2
1
RIGHT REAR CAB FLOOD LAMP 9X-4381
A523-PU-18
A524-BR-18
A525-GN-18
STRAP AS. 8X-5804
517-BU-14
453-PK-18
LEFT REAR CAB FLOOD LAMP 9X-4381
450-YL-18
E908-BR-18
A523-PU-18
AUTO/MAN SW(MANUAL)
976-OR
945-BR-18
944-OR-18
PARK BRAKE SW (N/O)
PARK BRAKE SW (N/C)
+ BATTERY
+ BATTERY
START RELAY
- BATTERY
KEY SW TO B+
RIDE CONTROL SOL 1
RIDE CONTROL SW 1
RIDE CONTROL SW 2
CAT DATA LINK -
CAT DATA LINK +
SEC STER INTER RELAY
SOLENOID RETURN
CLUTCH 2 SOL (FWD)
CLUTCH 1 SOL (REV)
TRANS OUT SPD (-)
CLUTCH 6 SOL (1ST)
CLUTCH 5 SOL (2ND)
CLUTCH 4 SOL (3RD)
CLUTCH 3 SOL (4TH)
SOLENOID RETURN
VAR SHIFT CNTRL PWR
AUTO/MAN SW(AUTO1-4)
X973-BU-18
NEUTRALIZER SW
UNUSED
VAR SHIFT CNTRL MOD
DUAL HP SOL (960G)
RIDE CONTROL SOL 2
MTR+
MTR-
SEC STER TEST SW
- BATTERY
SEC STER PR SW
UNUSED
752-YL-18
LH PEDAL POS SNSR
AIR INLET HTR RELAY 19
BACKUP ALARM
PRIM STER PR SW N/C
SW & SENSOR RETURN
OR-18
WH-18
ENGINE SPEED
INPUT SPEED +
UNUSED
OUTPUT SPD TRAIL -
UNUSED
UNUSED
UNUSED
G939-PK-18
OUTPUT SPD TRAIL +
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
TRANS OIL TEMP
ENGINE SPEED RETURN
SEC STER PR SW N/O
PRIM STER PR SW N/O
126-PK
UNUSED
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
NEUT INDICATOR
975-WH
YL-18
UNUSED
E901-GN-18
754-BU-18
901-WH-18
900-PU-18
202-BK-18
755-OR-18
40
UNUSED
UNUSED
UNUSED
BU-18
PK-18
BU-18
PK-18
1 2 3
4
1
5
A524-BR-18
6
A525-GN-18
OPERATOR STATION
YYY
1
2
C
517-BU-14
516-GN-14
522-WH-14
124-GN-14
515-GY-14
200-BK-14
BLEND DOOR POS (-)
BLEND DOOR POS (SIG)
BLEND DOOR POS (+)
BLEND DOOR MTR (B)
BLEND DOOR MTR (A)
A593-OR-18
A592-BU-18
A594-WH-18 A595-GN-18 A596-YL-18
A596-YL-18
A595-GN-18
A594-WH-18
A592-BU-18
A593-OR-18
WATER VALVE MTR (B)
WATER VALVE MTR (A)
A526-PK-18
POTENTIOMETER HI
A527-BU-18
V. USER
200-BK-14
A527-BU-18
A526-PK-18
BLEND DOOR ACTUATOR 126-5611
WATER VALVE ACTUATOR 126-5610
124-GN-14
A523-PU-18
A524-BR-18
A525-GN-18
BLOWER UNIT
WATER VALVE/BLEND DOOR CONTROL ASSEMBLY 126-6010
515-GY-14
200-BK-14
POTENTIOMETER (COM)
306-GN
POWERTRAIN CONTROL SEE ELECTRONICS GP XXX-XXXX FOR S/W AND H/W INFO
EEE
GROUND
+24V
THERMOSTAT 3E-5464
MOTOR
EEE
RESISTOR 9G-1950
202-BK-18
C
WH/RD-14
BLOWER 3E-6392
BK-14
200-BK-14
608-GN-14
608-GN-14
200-BK-14
608-GN-14
608-GN-14
FRAME GROUND
C
L85
HOOD BREAKER 9H-1958
20A
A301-WH-18
A300-GN-18
308-YL
114-RD 102-RD-14
306-GN
200-BK-14
975-WH
105-RD
304-WH-8 112-PU-4 109-RD-4
397-OR-14
398-BU-14
200-BK-14
RELAY PANEL
101-RD-4
BK BK 1
2
308-YL 200-BK-14
1 2
BK-18 BK-18 975-WH
306-GN
START RELAY 125-1302
RUNNING LAMP BREAKER 3T-2662
15A
10A
10A
10A
10A
80A MAIN BREAKER 9S-4693
ALT BREAKER 9S-4693
80A
L115
L115
L114
L114
L113
L113
L113
L114
L113
L112 L112
L112
L110
L111
L111
175-RD-14
175-RD-14
6
5
4
3
WH-18
BK-18
RD-18
R
R
R
V
V
V
V
V
R
R
R
R
R
VR
177-RD-4 177-RD-8
177-RD-8304-WH-8
304-WH-8
112-PU-4
101-RD-4
101-RD-4
109-RD-4
112-PU-4
304-WH-8
F793-OR-4
F793-OR-4 F793-OR-4
304-WH-8
112-PU-4 109-RD-4 101-RD-4
101-RD-14
101-RD-14
101-RD
101-RD
101-RD
101-RD
101-RD-14
101-RD-14
101-RD
101-RD
101-RD
101-RD
2
175-RD-14
614-PU-14
F793-OR-4
334-BU-18
334-BU-18
308-YL
200-BK-14
975-WH
306-GN
122-RD
105-RD
114-RD
122-RD 130-RD
102-RD-14
130-RD
3
11
10
9
2
10A FUSE 3K-8782
1
12
4
8
5
6
7
LL
102-RD-14
130-RD
114-RD FORWARD HORNS
KEY105-RD
130-RD STOPLAMP/HOOD SW
TAIL/DOME LAMPS122-RD
RD-0
E900-WH-18 E901-GN-18 E906-OR-18 E907-GY-18
HOOD RAISE/LOWER RELAY 149-2612
V
HOOD DOWN SW
+ BATTERY
HOOD DOWN POWER
GROUND
HOOD UP SW
HOOD UP POWER
WH-18
RD-14
BU-14
BK-14
GN-18
OR-14
A/C REFRIGERANT SW 114-5333 NOTE A
GN
GN
1
1
2
3
BK-18
BK-18
COSA LICENSE PLATE LAMP 125-4439
175-RD-14
TERMINAL BLOCK 121-1023
AIH RELAY 3E-0075
L111
L111
V
C
A
B
200-BK-14
LL
LL
614-PU-14
V
RD
RD
LL
V
V
V
V
E
975-WH
795-YL
2
1
1
200-BK-14
V 1 2
200-BK
614-PU-14
2
RD
BK-0
1
2
A
A
YY
KK
E
E
E
E
E
E
E
975-WH
RD
E909-WH-18
751-GN-18
RDRDRD
BK-0
RD-0
STRAP 7V-9275
321-BR-18
MMM
334-BU-18
975-WH
C
B
WH-18
BK-18WH-18
BK-18
A
ENGINE OIL SW 3E-6455
405-GY-18
201-BK-18
BU-18
WH-18
FUSE HOLDER 4K-5122
RD-18
BK-18
1
2
A C B
604-OR
200-BK-14
200-BK-14
200-BK-14
614-PU-14
STOP/TAIL/PARK LAMP 135-0426
RD-18 WH-18 BK-18
HOOD ACTUATOR SW 146-0240
S T G
606-GY-14
614-PU-14
604-OR
398-BU-14
397-OR-14
HOOD ACTUATOR AS. 161-4002 (US) 124-4236 (JAPAN) MOTOR AS. 161-4007 (US) 117-1557 (JAPAN)
A301-WH-18 A300-GN-18
31
2
MOTOR
RD
2
BK
200-BK-14
606-GY-14
608-GN
RELAY PANEL
E908-BR-18
V
AD
AD
AC
AC
AB
AB
AB
V
201-BK-18 G486-GN-18
200-BK
G454-PK 123-WH
G454-PK G454-PK
123-WH
G454-PK 200-BK
BACKUP ALARM 123-6449
2 1
2
1
2
1
2
1
2
1
2
1
BK-18
NC
T
BK-18
WH-18
RD
E906-OR-18
975-WH-18
1ST SOL 6
2ND SOL 5
3RD SOL 4
4TH SOL 3
2
1
DUAL HP SOLENOID 129-7707 (962G/IT62G)
2
975-WH-18
PROP SOLENOID VALVES (6) 159-0932
1 2
T
T
T
T
T
T
T
T
TT
G939-PK-18
513-OR-14
522-WH-14
521-YL-14
1
2
1 2
COSA LICENSE PLATE LAMP 125-4439
2
MAIN RELAY 167-0138
RD-00
RIGHT REAR FRAME GND
405-GY-18
°
201-BK-18
GN-14 GN-14
513-OR-14
513-OR-14
521-YL-14 522-WH-14
RD-18 BK-18
V
326-RD
450-YL-18
RIGHT TURN LAMP 162-2073
INPUT SPEED SENSOR 3E-8848
OUTPUT SPEED SENSOR (TRAILING) 3E-8848
SHUTDOWN SOLENOID 155-4652
301-BU-10 200-BK-10
V
326-RD
RIGHT SIDE ENGINE
A/C CLUTCH COIL AS. 106-5122
795-YL
JJ
ARC SUPPRESSOR 106-8704
BK-18
START
GND
STOP
RIGHT SIDE ENGINE
TORQUE CONVERTER OIL TEMP SENDER 4W-9972
RD
1
1
752-YL-18 754-BU-18 755-OR-18 900-PU-18 901-WH-18
1
2
C B A
GROUND
+8V
SIGNAL
OR-18
BK-18
YL-18
E901-GN-18
E907-GY-18
BK
RD
RD
1
REV SOL 1
FWD SOL 2
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
ECPC TRANSMISSION
ECPC TRANSMISSION
975-WH-18
E900-WH-18
OUTPUT SPEED SENSOR
183-5011
(LEADING)
TRANS OIL TEMP SENSOR 100-3055
K977-PK-18
709-OR-18
202-BK-18
BK 1
1
2
121
2
321-BR-18
975-WH
RD
RD-18
BK-18
522-WH-14
521-YL-14
FLOOD LAMP 9X-1439
608-GN
975-WH
BK-18
BK-18
201-BK-18
G486-GN-18
REAR AXLE TEMP.SW 155-8999
2
ENGINE SPEED SENSOR 6V-2455
LL
1
°T
BK BK
JJJ
KK
QQ
QQ
PP
PP
RR
UU
GNGN 2
TT
1
TT
UU
RR
EE
EE
NN
AXLE OIL COOLER TEMP. SW 155-8998
NN
MM
MM
U
U
U
U
U
U
U
U
522-WH-14
2
AXLE OIL CLUTCH ASSY. 152-5409
443-YL-18
A
JJJ
JJJ
A
BK-00
BK-00
DISCONNECT SWITCH 7N-0718
RD-00 BK-00
G954-PK
MMM
200-BK
°T
BK-18 RD-18
PRIMING PUMP GP 151-6342
U
U
RELAY PANEL
AUX START RECEPTACLE
MOTOR
U
U
R
BK-18
200-BK-14
975-WH
A301-WH-18 A300-GN-18
975-WH
397-OR-14
398-BU-14
BK-OO
LEFT FRAME GROUND BOSS
200-BK-14
617-BR-14
605-YL-14
200-BK-14
606-GY-14 614-PU-14
604-OR
BK-OO
RELAY PANEL
L115
L114
L113
L114
L113
L112
L112
L110L110
L109
L109
L108
L108
L107
L107
L108
L107
L106
L102
200-BK-14
P976-BR-18
334-BU-18
122-RD
608-GN
200-BK-14
200-BK-14
V
V
V
V
2GA
447-PK-18
201-BK-18
432-PK-18
G764-PK-18
419-YL-18
202-BK-18
200-BK
614-PU-14
507-WH
RD-00
RD-0
200-BK-14
506-PU
201-BK-18
416-OR-18
442-GY-18
496-WH-18
201-BK-18
417-GY-18
FLOOD LAMP 9X-1439
321-BR-18
975-WH
A300-GN-18
608-GN
A301-WH-18
397-OR-14 398-BU-14
975-WH
604-OR
614-PU-14
606-GY-14 200-BK-14
975-WH
975-WH
V
200-BK-14
E
310-PU
101-RD-4
E
976-OR
975-WH
E416-PU-18
H717-BR-18
E919-YL-18
H714-OR-18
H713-PK-18
H716-WH
E921-PK-18
E920-BR-18
E922-GN-18
138-GN-18
251-BK-18
C529-GY-18
619-GN-14
611-PU-14
398-BU-14
606-GY-14
200-BK-14
605-YL-14
397-OR-14
A301-WH-18
114-RD
200-BK-14
E
ZZ
ZZ
299-BK
200-BK-14
146-GYBB762-YL
C530-BU-18
A300-GN-18
200-BK-14
BB
200-BK-14
987-WH
398-BU-14
397-OR-14
310-PU
P931-GN
109-RD-4
112-PU-4
304-WH-8
322-GY
105-RD
130-RD
975-WH
306-GN
102-RD-14
130-RD
114-RD
308-YL
A300-GN-18
A301-WH-18
795-YL
201-BK-18
521-YL-14 522-WH-14
443-YL-18
405-GY-18
450-YL-18
G939-PK-18
326-RD
761-GY
403-GN-18 441-OR-18
614-PU-14
K933-GN-18
975-WH
200-BK
N939-GN
200-BK
727-GN-18
499-GY-18
453-PK-18
484-YL-18
311-WH
101-RD-4
304-WH-8 109-RD-4
617-BR-14
614-PU-14
964-BU-18
1
326-RD
G939-PK-18
201-BK-18
K933-GN-18
975-WH
2
3
4
450-YL-18
5
405-GY-18
443-YL-18
K933-GN-18
441-OR-18
403-GN-18
522-WH-14
521-YL-14
109-RD-4
304-WH-8
311-WH
201-BK-18
200-BK-14
2
6
7
V
8
G941-GY-18
311-WH
START AID SOLENOID 3E-6332
310-PU
BK-18
BK-18
9
10 11
200-BK
12
G940-PU-18
13
14
15
16
17
130-RD
18
19
20
21
22
23
975-WH
200-BK
24
1
2
C
B
A
E
GROUND
+8V
SIGNAL
OR-18 BK-18 WH-18
K933-GN-18
201-BK-18 441-OR-18
V
25
E
101-RD-4
795-YL
101-RD-4
443-YL-18
975-WH 795-YL
326-RD
450-YL-18
201-BK-18 405-GY-18 521-YL-14
1
522-WH-14
G939-PK-18
109-RD-4
B
C
RD-00
A
200-BK-14
311-WH
441-OR-18
LEFT SIDE ENGINE
403-GN-18
TO ENGINE CYL HEAD
BK-00
BLOCK AS. 8C-6358
RD-00
779-WH-18
ALTERNATOR 107-7977
441-OR-18
200-BK-14 311-WH
301-BU-10
403-GN-18
2
RD-00
12V BATTERY 115-2422 GP31 9X-9721 4D
304-WH-8
B-
RD-00
D+
B+
1
GG
GG
RD-18 BK-18
311-WH
200-BK-14
BK
BK
START AID COOLANT SW 3E-6449
°T
LEFT TURN LAMP 162-2073
130-RD
LEFT SIDE ENGINE
BK-00
F793-OR-4
JJJ
RD-00
RD-00
FF
321-BR-18
201-BK-18
FF
CC
R
403-GN-18
130-RD
TO ENGINE BLOCK
G485-BU-18
200-BK
200-BK
123-WH
G486-GN-18
109-RD-4
AIR INLET HEATER 107-9652
109-RD-4
201-BK-18
K933-GN-18
COOLANT TEMP SENSOR 131-0427
TO ENGINE BLOCK
301-BU-10
201-BK-18
201-BK-18
F793-OR-4
F793-OR-4
200-BK-10
311-WH
E
201-BK-18
XX
L115
HH
HH
604-OR
E
E
RD-00
BK-4
605-YL-14
617-BR-14
604-OR
G BK-18
WH-18T
S RD-18
STOP/TAIL/PARK LAMP 135-0426
200-BK-14
JJ AAAA BB
MOTOR
200-BK-14
617-BR-14
200-BK-14
12V BATTERY 115-2422 GP31 9X-9721 4D
BAT
NEG POS
MTR
SG
CC
BK-00
E
NEG POS
200-BK 123-WH
201-BK-18
G486-GN-18
200-BK-14
200-BK-14
605-YL-14
608-GN
STARTER 106-8558
608-GN
V
F793-OR-4
5
3
4
1
6
2
6
3
2
5
1
1 2
2
1
1
B
2
A
C
2
C A B
1
1
2
4
NOTE: TO BACKUP ALARM
S
T
G
G
B
A
A
RD-18
RD/YL-18 GN/RD-18
YL
G
V
V
604-OR
T
614-PU
U
GN-18 BK-18
BK-18
BK-18
200-BK-14
617-BR-14
V
V
V
LICENSE PLATE LAMP 5A-3808
LEFT STOP/TAIL/ PARK/TURN LAMP 4Y-3460 BACKUP LAMP 126-9288
612-GY
606-GY-14
LIGHTING GP-JAPANESE ROADING
(LOC H-9)
V
V
BACKUP LAMP RELAY 4Y-6135
975-WH
612-GY
321-BR-18
975-WH
130-RD
605-YL-14
612-GY
RIGHT STOP/TAIL/ PARK/TURN LAMP 4Y-3264 BACKUP LAMP 126-9288
V
614-PU-14
200-BK-14
BK-18
BK-18
604-OR
BK-18
GN-18
U
T
201-BK-18
201-BK-18
201-BK-18
C
LIGHTING GP - ROADING COSA
G
GN/RD-18
200-BK-18
MONITOR HARNESS CODE PLUGS
612-GY
612-GY
NNN
NNN
NNN
NNN
2
NNN
NNN
NNN
NNN
NNN
NNN
NNN
NNN
201-BK-18
962G
275-BK-18
201-BK-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
6 5 4 3 2 1 7 8
C
201-BK-18
201-BK-18
8
C
8
7
1
2
3
4
5
RD/YL-18
6
274-BK-18
LL
LL
614-PU-14
273-BK-18 272-BK-18 271-BK-18 270-BK-18 201-BK-18
275-BK-18
950G
1
201-BK-18
606-YL-18
AJ
AJ
AJ
RIGHT TURN LAMP 116-9624
LEFT TURN LAMP 116-9624
AK
AK
AK
605-YL-18
1
2200-BK-18
RD-18
A
A
BUCKET/FORK SELECT SW 135-9968
200-BK 614-PU
D
C
L24
L23
L23
L23
614-PU
964-BU
C
614-PU
961-BR
762-YL-18
964-BU
299-BK-18
VVV
200-BK 614-PU
UUU
KICKOUT ON/OFF SW 118-0636
964-BU
132
B
A
614-PU
200-BK
964-BU
VVV
VVV
762-YL
102-RD-14
961-BR
C
C
C
C
C
537-GN-14
614-PU
200-BK 614-PU
102-RD-14
614-PU
128-PK
614-PU
P931-GN
614-PU
200-BK
128-PK
128-PK
200-BK
C
C
C
614-PU
128-PK
614-PU
200-BK
P931-GN
987-WH
128-PK
200-BK
614-PU
762-YL
C
C
4TH FUNCTION IMPL SW 116-4509
GRAPPLE FUNCTION SW 167-6915
C
720-PU-18
3
2
A
B
3
2
SECONDARY STER TEST SW 143-3001
G728-YL
128-PK
200-BK
200-BK
614-PU
202-BK-18
7
136-GN-18
136-GN-18
P910-BR-18
2
5
3
1
201-BK-18
6
2
A
B
IMPL DETENT OVERRIDE SW
7X-1886
614-PU
A
B
231
518-OR-14
201-BK-18
538-BR
537-GN-14
3
4
L61
200-BK
727-GN-18
727-GN-18
202-BK-18
202-BK-18
C
C
C
C
B
A
6
4
3
1
202-BK-18
5
HAZARD LAMP SW 112-6167
614-PU
200-BK
G728-YL
A
B
102-RD-14
LH REAR HEADLINER
LH REAR HEADLINER
FOR IT62G ONLY
VVV
201-BK-18
5
FOR IT62G ONLY
6
274-BK-18 273-BK-18 272-BK-18
THE QUICK COUPLER SWITCH IS ONLY OFFERED ON
NON-IT MACHINES 271-BK-18 270-BK-18 201-BK-18
KICKOUT ON/OFF
BUCKET/FORK SELECT
GRAPPLE FUNCTION
4TH FUNCTION IMPLEMENT
NOTE: THE WIRING SHOWN HERE REPRESENTS THE MODIFICATIONS MADE TO THE CAB HARNESS AS. FOR THE IT62G. IN ADDITION THE FOLLOWING SWITCHES ARE OFFERED ON IT MACHINES:
SEE G-9 FOR CONTINUATION OF CIRCUIT
SEE G-9 FOR CONTINUATION OF CIRCUITS
B G
275-BK-18
720-PU-18
IT62G
L23
SEE F-8 FOR CONTINUATION OF CIRCUIT
AAA
AAA
AAA
700-PK
201-BK-18
SEE E-7 FOR CONTINUATION OF CIRCUITS
G
T
S
762-YL-18
UUU
2
201-BK-18
V
V
V
V
321-BR-18
619-GN-14
14
40
35
2 6
24
38
37
29
28
27
26
25
23
22
21
20
19
18
17
16
15
13
12
11
10
9
8
7
33
4
3
32
1
5
39
31
30
976-OR
975-WH
E416-PU-18
138-GN-18
251-BK-18
C529-GY-18
975-WH 976-OR
964-BU-18
4
3
2
964-BU-18
B
146-GY-18
FORK POSITIONER SW 176-5459
GROUND SOLENOID
+ BATTERY
OR-18 BK-18 BU-18
1
299-BK-18
114-RD
200-BK-14
322-GY
606-GY-14
605-YL-14
619-GN-14
GROUND +24V
SIGNAL
RD-18
BK-18
WH-18
251-BK-18
C530-BU-18
138-GN-18
36
299-BK-18
L47 L45
L44
L43
L40
L39
L39
202-BK-18
975-WH-18
M
M
L15
L16
L17
L17
L16
L15
L13
L13
L13
E416-PU-18
VVV
VVV
VVV
BUCKET POSITIONER SW 176-5459
BU-18
BK-18
OR-18
+ BATTERY
SOLENOID
GROUND
299-BK-18
146-GY-18
762-YL
762-YL-18
146-GY-18
BB
LIFT POSITION SENSOR 121-0284
619-GN-14
604-OR
130-RD
202-BK-18
200-BK
614-PU
B
C
201-BK-18
A
B
944-OR-18
IT62G STD
IT62G STD
307-OR-18
G485-BU-18
201-BK-18
2 1
201-BK-18
G485-BU-18
M
QQ
BK
BK
T°
FRONT AXLE TEMP SW 155-8999
1
2
F
M
1
F
M
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
2 1
22
1
2
23
945-BR-18
24
118-GY E702-OR-18
310-PU
308-YL
326-RD
322-GY
619-GN-14
611-PU-14
605-YL-14 606-GY-14
K933-GN-18
496-WH-18
443-YL-18 447-PK-18
432-PK-18 403-GN-18 405-GY-18
441-OR-18 442-GY-18
126-PK-18
G750-BU
G768-GN G760-WH G761-YL
G755-GY G763-PU
105-RD
E701-PK-18
502-OR
501-GN
500-BR
G762-BR
410-WH-18 113-OR-18 615-YL-14 663-GY 661-GN 662-YL A541-PU-18 537-GN-14
C
A
F
F
A
B
F
F
F
F
F
F
F
C
L4
L3
L3
N939-GN
605-YL-14 606-GY-14
662-YL
661-GN
606-GY-14
605-YL-14
663-GY
537-GN-14
502-OR
501-GN
500-BR
291-BK-18
290-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
118-GY
633-BU-18
E701-PK-18
K933-GN-18
945-BR-18
944-OR-18
910-YL-18
615-YL-14
614-PU
E702-OR-18
538-BR
496-WH-18
447-PK-18
443-YL-18
442-GY-18
441-OR-18
432-PK-18
410-WH-18
405-GY-18
403-GN-18
326-RD
308-YL
307-OR-18
D
D
975-WH-18
496-WH-18
403-GN-18
113-OR-18
442-GY-18 443-YL-18 441-OR-18 447-PK-18
432-PK-18 405-GY-18
K933-GN-18
615-YL-14
944-OR-18 410-WH-18
945-BR-18
274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18
290-BK-18
291-BK-18
275-BK-18
E702-OR-18 E701-PK-18
200-BK
201-BK-18
105-RD
500-BR 502-OR
118-GY
501-GN
326-RD 307-OR-18
310-PU
308-YL
663-GY
614-PU
A541-PU-18
662-YL
661-GN
537-GN-14
322-GY
G750-BU
G768-GN G760-WH
G755-GY G763-PU
611-PU-14
RIDE CONT SOL 3E-8574
975-WH
976-OR
GN-18 GN-18
2
633-BU-18
499-GY-18
FORWARD HORN 7T-0970
114-RD
322-GY
1
V
A B
GROUND
LIFT CYL HEAD END PRESS SENSOR 124-4672
+24V
SIGNAL
OR-18 BK-18 WH-18C
310-PU
322-GY
G763-PU
202-BK-18
611-PU-14
G755-GY
G760-WH
202-BK-18
G768-GN
G750-BU
(MACHINES WITH PCS)
FRONT AXLE TEMP SW 155-8999
201-BK-18
200-BK
113-OR-18
105-RD
23
22
21
20
24
18
17
16
15
11
10
9
8
7
6
5
4
2
1
19
12
13
14
A541-PU-18
499-GY-18
499-GY-18
°T
IT62G FRONT FRAME
538-BR
633-BU-18
F
202-BK-18 126-PK-18
606-GY-14
200-BK-14 605-YL-14
114-RD
299-BK-18
146-GY
762-YL
C530-BU-18
138-GN-18 251-BK-18
C529-GY-18
IT62G FRONT FRAME
G486-GN-18
G485-BU-18
G485-BU-18
G486-GN-18
G486-GN-18
G485-BU-18
126-PK-18
14
BK
C529-GY-18
N939-GN
251-BK-18
138-GN-18
G761-YL
40 35
322-GY 114-RD
200-BK-14
G762-BR
G746-WH-18 910-YL-18
L1
32 33
126-PK
24
L1
L1
38
126-PK-18
37
29
28
27
26
25
39
23
22
21
20
19
E735-PU-18
E735-PU-18
18
17
P931-GN
E922-GN-18
E921-PK-18
E920-BR-18
E919-YL-18
G761-YL
H717-BR-18
16
15
E735-PU-18
964-BU-18
2
1
2
13
12
11
1
G762-BR
H716-WH
34
761-GY
H714-OR-18
322-GY
H713-PK-18
10
9
BK
761-GY
299-BK-18
146-GY-18
F
BK-18
RD-18
RD-18 BK-18
F
F
FLOOD LAMP 9X-1439
FLOOD LAMP 9X-1439
322-GY
FORWARD HORN 7T-0970
E922-GN-18
8
7
E921-PK-18
6
4
3
2
1
E920-BR-18
E919-YL-18
H717-BR-18
H716-WH
H714-OR-18
H713-PK-18
G485-BU-18
987-WH
987-WH
200-BK
201-BK-18
P931-GN 200-BK
2 1 1
2
VALVE GP 170-9061
F
987-WH
976-OR
975-WH
C529-GY-18
G485-BU-18
251-BK-18
201-BK-18
200-BK
138-GN-18
QQ
M
200-BK
987-WH
M
4TH FUNCTION SOL 1 152-8346
200-BK
987-WH
5
36
31
VVV
975-WH-18
G746-WH-18
C
B
GN-18 GN-18
2 1
270-BK-18 271-BK-18
1 2GN-18
GN-18
272-BK-18 273-BK-18
987-WH 200-BK
4TH FUNCTION SOL 2 152-8346
M
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
L
L
9
8
7
6
5
4
3
2
1
G485-BU-18
201-BK-18201-BK-18
G485-BU-18
274-BK-18
A
F
RIGHT TURN LAMP 3E-6466
275-BK-18
LIFT POSITION SWITCH 3E-7844
30
201-BK-18
G485-BU-18
34
OPERATOR STATION
OR-18 BK-18 BU-18
SIGNAL
610-OR-14
C
+ BATTERY GROUND
C
200-BK-14
LEFT TURN LAMP 3E-6466
290-BK-18
130-RD 604-OR 619-GN-14
291-BK-18
200-BK-14
538-BR
610-OR-14
611-PU-14
3
200-BK-14
615-YL-14 200-BK-14
CAB FLOOD LAMP 9X-4381
CAB FLOOD LAMP 9X-4381
200-BK-14
615-YL-14
3322
1
1
C
C
B
B
A
A
F
F
E
E
D
D
3322
1
1
H
H
G
G
II
66
5
5
4
4
66
5
5
4
4
9
9
8
8
7
7
9
9
8
8
7
7
C
B
A
STD FRONT FRAME
STD FRONT FRAME
976-OR
975-WH
E416-PU-18
138-GN-18 251-BK-18
C529-GY-18
N939-GN
975-WH-18 976-OR-18
2
19
34
5
27
1
33
3
36
9
7
8
30
10
11 12
13
15
16
31
20
35
40
18
22
26
39
24
6
28 17
29
37 38
23
32
21
4
25
14
GROUND +24V
SIGNAL
RD-18
BK-18
WH-18
251-BK-18
C530-BU-18
138-GN-18
200-BK-14
114-RD
322-GY
299-BK
BUCKET POSITIONER SW 176-5459
BU-18
BK-18
OR-18
+ BATTERY
SOLENOID
GROUND
299-BK-18
146-GY
762-YL
762-YL
146-GY
BB
LIFT POSITION SENSOR (MACHINES WITH PCS) 121-0284 (COSA & JAPAN) 161-8904 (US)
1
2
F
619-GN-14
619-GN-14
605-YL-14
606-GY-14
322-GY
200-BK-14
114-RD
A
B
GN-18
GN-18
F
F
F
F
F
F
F
C
FORWARD HORN 7T-0970
114-RD
322-GY
V
611-PU-14
F
606-GY-14
200-BK-14 605-YL-14
H717-BR-18
E919-YL-18
H714-OR-18
H713-PK-18
H716-WH
E921-PK-18
E920-BR-18
E922-GN-18
114-RD
299-BK-18
146-GY
762-YL
C530-BU-18
138-GN-18 251-BK-18
C529-GY-18
2
1
2
ANTENNA AS. (AM/FM RADIO) 9U-2331
1
L103
L103
L102
L102
GGG
GGG A B C
F
200-BK-18
GGG
GGG
779-WH-18 P976-BR-18
MUR440
MUR440
200-BK-18 779-WH-18
200-BK-18 779-WH-18 P976-BR-18 200-BK-18
200-BK-18 P976-BR-18
ARC SUPPRESSOR 106-8704
1 2
2 1
3 4
ARC SUPPRESSOR 106-8704
QUICK COUPLER SOL 3E-8575
2 1
P976-BR-18
L15
L15
L16 L17
L15
L16
L17
VVV
VVV
F
FV
1
606-GY-14 200-BK-14 200-BK-14 614-PU-14
617-BR-14
605-YL-14
611-PU-14
619-GN-1416 13 11 15 12 36 4 14
2
3 1
322-GY
2
F
BK-18
RD-18
RD-18 BK-18
F
6
F
5 4
114-RD
322-GY
1 8
619-GN-14
4
B
C
A
5
G941-GY-18
G941-GY-18 G940-PU-18
200-BK-14
6
2
1
3
2
1
F
F
F
F
F
F
J
J
J
J
J
J
JJ
JAPAN FRONT FRAME
619-GN-14 611-PU-14
200-BK-14
FLOOD LAMP 9X-1439
FLOOD LAMP 9X-1439
322-GY 114-RD
FORWARD HORN 7T-0970
603-PK
C
C
615-YL-14
761-GY N939-GN
N939-GN
761-GY
F
F
F
761-GY
LIFT POSITION SWITCH 3E-7844
611-PU-14
619-GN-14
606-GY-14
617-BR-14
605-YL-14
FORWARD HORN
FORWARD HORN
114-RD 322-GY
201-BK-18
2
1
322-GY
114-RD
XXX
964-BU-18
614-PU-14
617-BR-14
322-GY
C530-BU-18
762-YL
146-GY 299-BK
114-RD
605-YL-14
200-BK-14
606-GY-14
611-PU-14
619-GN-14
C529-GY-18
251-BK-18
138-GN-18
E922-GN-18
E920-BR-18 E921-PK-18
BK-18 OR-18
+ BATTERY
GROUND
H716-WH H713-PK-18
614-PU-14
200-BK-14
976-OR
H714-OR-18 E919-YL-18
H717-BR-18
E416-PU-18
975-WH 976-OR
P931-GN
987-WH
SIGNAL
417-GY-18
BU-18
496-WH-18
442-GY-18
416-OR-18
201-BK-18
506-PU
200-BK
987-WH
727-GN-18
RIGHT TURN
LAMP FLOOD LAMP 9X-1439
FLOOD LAMP 9X-1439
LEFT
TURN
LAMP
BL-18
617-BR-14
614-PU-14
976-OR-18 975-WH-18
RIGHT TURN LAMP 3E-6466
RD-18605-YL-14
200-BK-14
619-GN-14 200-BK-14
200-BK-14
BK-18
PK-18
FUEL LEVEL SENDER 157-8857
201-BK-18
432-PK-18
202-BK-18 419-YL-18
BRAKE OIL PRESS SW 3E-7693
HHH
HHH
608-GN-14
200-BK-14
200-BK-14
484-YL-18
453-PK-18
V
M
M
AG
G485-BU-18
H713-PK-18
L39
H716-WH
299-BK-18
200-BK-14
H717-BR-18
E921-PK-18
200-BK-14
200-BK-14
ANTENNA AS. (C.B. RADIO) 9U-2332
AG
E920-BR-18
C
E919-YL-18
499-GY-18
H714-OR-18
LEFT TURN LAMP 3E-6466
C
B
A
BEACON 128-6983
E922-GN-18
7T-0970
7T-0970
L1
3E-6466
3E-6466
3
G764-PK-18
4BKRD2
1
200-BK-14
603-PK-14
202-BK-18
S2
615-YL-14 200-BK-14
2
CAB FLOOD LAMP 9X-4381
200-BK-14
1
251-BK-18
138-GN-18
C WH-18
BK-18
VVV
VVV
OR-18
SIGNAL
+24V
A
5
4
11
1
2
12
RIDE CONT SOL 3E-8574
LIFT CYL HEAD END PRESS SENSOR 124-4672
E416-PU-18
3
8
B C
7
619-GN-14
975-WH
F
6
200-BK-14
°T
10
BK BK
9
201-BK-18
G485-BU-18
GROUND
200-BK-14
200-BK-14
G940-PU-18
B
A
507-WH
605-YL-14
QQ G485-BU-18 201-BK-18 1 2
FRONT AXLE TEMP. SW. 155-8999
447-PK-18 201-BK-18
146-GY
B
A
WWW
WWW
XXX
XXX
PARK BRAKE SW 3E-6452
BK RD BU
BU
RD
BK
2
1
964-BU-18
C
200-BK-14
OPERATOR STATION
L39
L39
V
779-WH-18 P976-BR-18
BOTH SHOWN WITH BRAKE OFF
S1
779-WH-18
RD-18 BL-18
WWW
608-GN-14
C
1
V
NOTE C
CAB FLOOD LAMP 9X-4381
200-BK-14
615-YL-14
21
12
11
11
01
10
21
12
11
11
01
10
21
12
11
11
01
10
9
9
8
8
7
7
51
15
41
14
31
13
C
C
B
B
A
A
F
F
E
E
D
D
51
15
41
14
31
13
G
II
H
H
GG
21
12
11
11
01
10
51
15
41
14
31
13
21
12
11
11
01
10
C
C
B
B
A
A
F
F
E
E
D
D
G
II
H
H
GG
WH-18
BK-18
L100
L100
L100
L99
L99
L99
202-BK-18
MID 6 5 4 3 2 1
RD-0
BK-0
L10
L10
L10
L8
P
P
P
P
L8
L8
L6 L6
L7
L7
L7
L6
L7
L6
202-BK-18
C
C
BK
ECON
POWER
L4
L4
C
C
C
C
C
C
C
C
C
P
C
P
614-PU 614-PU
TX A CHANNEL
LIFT POSITION SENSOR
E416-PU-18
138-GN-18
251-BK-18
12
11
10
9
C529-GY-18
C530-BU-18
945-BR-18
944-OR-18
1
2
3
4
5
6
7
8
3
1
2
A
B
B
C
A
D
E
138-GN-18
CUSTOMER DATA CONNECTION
614-PU
E416-PU-18
200-BK
122-RD
977-YL-18
973-BR-18
E701-PK-18 G767-WH-18
614-PU 200-BK
C
AUTO
X974-BR-18 X973-BU-18 X972-GN-18
G766-GN-18 E702-OR-18
GROUND
UNUSED
BK
5
C
12
17
23
OR-18
GROUND
UNUSED
945-BR-18
944-OR-18
CAT DATA LINK -
CAT DATA LINK +
LIFT PRESS-ROD END
251-BK-18
250-BK-18
E955-OR-18KEYPAD DATA
973-BR-18
200-BK
614-PU
202-BK-18
202-BK-18
RH DOME LAMP 3E-6389
01
11
10
G767-WHG766-GN
AUTO
OFF
ON
SW POS
INPUTS (1=SW CLSD, 0=SW OPEN)
ATT AUTO RIDE CTRL SW OPERATION
B
A
614-PU
200-BK
200-BK
200-BK
614-PU
BK-16
BK-16
LAMP 7N-5876
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BK-16
BK-16
2
3
4
1
UNUSED
(4)
BK
4
2 3 4 5 6 1
977-YL-18
614-PU
UNUSED
C529-GY-18
C530-BU-18
8
WLPCS ECM 112-1572
188-WH-18
+BATTERY 24V (IN)
UNUSED
1
2
21
18
7
20 13
15
19
16
9 3 4
22
10 11
24
6
14
LIFT PRESS-HEAD END
A CHAN RECEIVE
KEYPAD SUPPLY +24V
GROUND
UNUSED
819-GY-18
251-BK-18
138-GN-18
RH HEADLINER
200-BK
RH HEADLINER
818-BR-18
202-BK-18
(1-4) AUTO
B
A
3
1
2
(DOWN)
OPERATOR STATION
H730-WH-18
(CENTER)
(UP)
614-PU
200-BK
E702-OR-18
G766-GN-18
G767-WH-18
E701-PK-18
BK-18
WH-18
RD-18
B
C
VARIABLE SHIFT CONTROL SW 185-6335
A
200-BK
118-GY
126-PK-18
H730-WH-18
MAN
AUTO/MAN SW 185-6335 (SHOWN IN MANUAL POSITION)
WLPCS KEYPAD 129-0419
2
5
1
+V DISPLAY
506-PU
500-BR
501-GN
502-OR
BK
720-PU-18
614-PU
202-BK-18
200-BK-14
118-GY
GROUND
3 4
DATA
BACKLIGHT
118-GY
8
7
6
5
4
3
2
1
BR-18
BU-14
YL-14
WH-14
BK-18
RD-18
RD-14
118-GY
126-PK-18
WASH
PARK
LOW
HIGH
GROUND
B+
B+
6
E955-OR-18
251-BK-18
188-WH-18
TRANSMISSION NEUTRALIZER SW 188-4804
MOM
FRONT INTERMITTANT WIPER SW 110-7886
AUTO RIDE CONTROL SW 103-6333
51
15
41
14
31
13
L97
L97
L97
L53
L53
L53
L53
L52
L52
L52
L50
L50
L50
L49
5FRONT AXLE TEMP
5REAR AXLE TEMP
L49
L49
L49
L49 L48
L48
L48 L48
L47
L47
L47
L46
L46L46
L46
L45
L45
L44
L44
L44
L44
L43
L43
L43
L43
L40
L40
L40
L40
S
S
S
S
S
S
SD
3
G486-GN-18
G486-GN-18
1
2
5
4
6
G485-BU-18
200-BK
200-BK
201-BK-18
8
7
1
3
TURN SIGNAL SW 134-9569
537-GN-14
A541-PU-18
540-WH-18
539-BU-18
605-YL-14
606-GY-14
14
5
6
2
3
A541-PU-18 A541-PU-18
D
D
ARC SUPPRESSOR (2) 106-8704
538-BR 538-BR
538-BR
605-YL-14
606-GY-14
539-BU-18 540-WH-18540-WH-18
538-BR
G485-BU-18
539-BU-18
MUR440
2
1
633-BU-18
200-BK
605-YL-14
606-GY-14
D
D
D
D
D
D
308-YL
611-PU-14
E701-PK-18
E702-OR-18
275-BK-18
291-BK-18 290-BK-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
945-BR-18
410-WH-18
944-OR-18
200-BK
K933-GN-18
405-GY-18
432-PK-18
447-PK-18
441-OR-18
443-YL-18
442-GY-18
113-OR-18
403-GN-18 496-WH-18
910-YL-18
200-BK
200-BK
200-BK
STEER COLUMN GROUND
615-YL-14
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
501-GN 118-GY
502-OR
500-BR
E735-PU-18
E735-PU-18
373-GN-18
310-PU
308-YL
663-GY
200-BK
614-PU614-PU
537-GN-14 661-GN 662-YL 202-BK-18
605-YL-14
606-GY-14
662-YL
661-GN
537-GN-14
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18C414-BU-18 C413-YL-18 E708-PK-18 E707-GN-18
605-YL-14 606-GY-14
201-BK-18
200-BK
D
BUCKET TURN SIGNAL IND LAMP 7N-5876
D
INDICATOR LAMP POSITION COLUMN
D
D
D
D
606-GY-14
605-YL-14
200-BK
201-BK-18
496-WH-18
201-BK-18
200-BK
200-BK
L50
L50
200-BK
D
1
2
307-OR-18
326-RD
200-BK
308-YL
499-GY-18
D
D
D
200-BK
540-WH-18
605-YL-14 606-GY-14
200-BK
113-OR-18
E702-OR-18
AUTO RIDE CONTROL LAMP 7N-5876
E701-PK-18
D
D
E735-PU-18
NEUTRALIZER OVERRIDE LAMP 7N-5876
IMPL FILTER
UNUSED 7
21
MUR440
UNUSED
OPERATOR SW INPUT
538-BR
499-GY-18
UNUSED UNUSED
UNUSED
UNUSED
UNUSED UNUSED
611-PU-14 200-BK
HIGH BEAM IND LAMP 7N-5876
D
662-YL
661-GN
C413-YL-18 201-BK-18 E707-GN-18 E708-PK-18 C414-BU-18
C414-BU-18
E708-PK-18
E707-GN-18
201-BK-18
D
201-BK-18
D
C413-YL-18
105-RD
539-BU-18
TACH/SPEEDOMETER 100-5888 LAMP 7N-5876
QUAD GAUGE 100-5895 LAMP 7N-5876
GROUND +V DISPLAY CLOCK MODULE LOAD HARNESS CODE
DATA
200-BK
WH-18 4 2 1 3 5
540-WH-18
6
538-BR
611-PU-14
E701-PK-18
BU-18
YL-18
GN-18
OR-18
BK-18
6
5
3
1
2
4 WH-18
E702-OR-18
BK-18
OR-18
GN-18
YL-18
BU-18
4
1 2 3
944-OR-18
403-GN-18
411-PK-18
410-WH-18
201-BK-18
113-OR-18
945-BR-18
274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18
442-GY-18 443-YL-18 441-OR-18 447-PK-18
432-PK-18 405-GY-18
290-BK-18
291-BK-18
8 9
28
10
36
29
5
20 19
24
18
11
38
34
35
14
23
6 16 22 12 3
32
40
31
37
30
1
RIDE CONTROL LAMP 7N-5876
G486-GN-18
HARNESS CODE 4 HARNESS CODE 3 HARNESS CODE 2 HARNESS CODE 1 HARNESS CODE 0
HYD OIL LEVEL
25
MODULE CLOCK
CLUSTER +V
CAT DATA LINK +
CAT DATA LINK -
HYD TEMP SENSOR CNVT TEMP SENSOR
ACTION LAMP
FUEL LEVEL SENSOR
COOL TEMP SENSOR
BRK OIL PRESS ENG OIL PRESS
ACTION ALARM
GROUND
UNUSED
DATA
HARNESS CODE 5
ALTERNATOR
G485-BU-18
+ BATTERY
SERVICE
CLEAR
7N-5876
LAMP
HAZARD FLASHER
411-PK-18
113-OR-18
113-OR-18
MODULE LOAD
MODULE DATA
+8V SENSOR SUPPLY
200-BK
200-BK
538-BR
615-YL-14
200-BK
D
BR-16
200-BK
OR-16
633-BU-18
D
D
D
975-WH-18 499-GY-18
HARNESS CODE
633-BU-18
MODULE LOAD
CLOCK
+V DISPLAY
975-WH-18
113-OR-18
K933-GN-18
D
GROUND
5
3
6
2
1
4
113-OR-18
539-BU-18
113-OR-18
200-BK
C413-YL-18
200-BK
501-GN
500-BR
DD
D
D
502-OR
118-GY
P
B+
GND
FRONT WIPER 147-7973
BK GY BR OR
H
L
MOTOR
C414-BU-18
PU-16
539-BU-18
615-YL-14
200-BK
537-GN-14
E707-GN-18
L45
°
A541-PU-18
200-BK
201-BK-18
200-BK
540-WH-18
D
E708-PK-18
D
D
201-BK-18
T
GN
LEFT TURN IND LAMP 7N-5876
200-BK
ACTION LAMP 9W-2111
910-YL-18
FRONT DASH ASSEMBLY
FRONT DASH ASSEMBLY/STEERING WHEEL
D
275-BK-18
YL-16
33
13
26
4
2
39
27 17
15
E708-PK-18
E707-GN-18
C414-BU-18
C413-YL-18
K933-GN-18
291-BK-18 290-BK-18
D
405-GY-18
432-PK-18
447-PK-18
441-OR-18
443-YL-18
442-GY-18
270-BK-18
663-GY
D
271-BK-18
272-BK-18
273-BK-18
274-BK-18
945-BR-18
113-OR-18
410-WH-18
403-GN-18
944-OR-18
E735-PU-18
D
200-BK
6
496-WH-18
D
IMPLEMENT CONTROL CALIBRATION
275-BK-18
US/METRIC MODE (UNITS MODE)5
4 TATTLE TALE MODE
SERVICE MODE3
2
RIGHT TURN IND LAMP 7N-5876
NUMERIC READOUT
HARNESS CODE1
FLOOD LAMP IND LAMP 7N-5876
200-BK
0
CATERPILLAR MONITORING SYSTEM
NORMAL MODE
975-WH-18
KEY START SW 110-7887
FUNCTIONMODE
OPERATING MODES
ST
ON
OFF
B
S
C
R
CATERPILLAR MONITORING SYSTEM 200-4412
E735-PU-18
ATCHQUICK COUPLER00GGG
CAB TO FRAME GROUNDG-12018X-5804
ANTENNA (ENTERTAINMENT RADIO)H-300124-4884
AIH HEATER TO GND(AT ENG CYL HEAD)D-1400108-5747
ATCH
SEC STER MOTOR TO FRAME GND
A-2018R-1460
MOTOR TO SEC STER RELAYD-1400141-2812
ATCH
SEC STER RELAY TO SEC STER MTRB-200148-6677
START RELAY TO TERM BLOCKB-1400147-2087
AIH RELAY TO TERM BLOCKA-1401166-2834
MAIN RELAY TO TERM BLK (TO CAB FUSES
)B-1501147-2086
MAIN BREAKER TO START RELAYB-1400147-2090
MAIN BREAKER TO MAIN RELAYB-1500147-2089
ALT BREAKER TO AIH RELAYA-1400166-3423
ATL BKR TO TERM BLK(TO FUSES & BKRS)A-1400147-2083
DISCONNECT SW TO FRAME GNDB-1500131-1449
-BATTERY TO DISCONNECT SWF-1500131-1451
-B ALTERNATOR TO ENG BLOCK GNDD-1500148-8298
MOTOR TO ENGINE BLOCK GNDD-14018Y-9603
CRANKING MOTOR TO FRAME GNDE-14027Y-8298
TERM BLOCK TO ALTERNATOR BREAKERA-1400147-2085
+B TERM BLOCK TO MOTORD-1401109-3591
+BATTERY TO MOTOR (OR +B TERM BLOCK)F-1401131-1450
+BATTERY TO -BATTERYF-1501116-0080
YYY
HHH
ZZ
YY
XX
VV
UU
TT
RR
QQ
PP
NN
MM
KK
JJ
HH
GG
FF
EE
CC
BB
AA
MONITOR CODE PLUG - 950G
TERM STUD TO BREAKERS (CAB)
TERM BLK TO FUSE(CHASSIS RELAY)
TERMINAL STUD TO FUSES (CAB)
H-13
D-11
A-14
D-11
00
01
02
01
203-4266
116-2246
147-2080
116-2247
AAA
X
U
G
ATCHBEACON LAMPG-301119-8984
ATCHBCKT/FOR SEL SW (IT62G)
ATCHREAR TURN SIG (COSA)G-1500156-6224
ATCHREAR TURN SIG (COSA)G-1500156-1058
ATCHLIFT CYL PRESS SENSORG-100147-2764
DOWNSHIFT SWF-800159-6166
AK
AJ
AG
G-800
AF
FRONT AXLE TEMP (IT62G)E-1
137-2750
02166-6038Q
STD4TH FUNCTION SOL (IT62G)E-1
ATCH
+BATTERY TO MOTOR (OR +B TERM BLOCK)
ATCH
STDF-1401147-3687BB
STDBCKT/FORK SEL SW (950G/926G)G-801127-2994
ATCHBCKT POS/WARN LAMPS (COSA)I-400125-4439
ATCH
I-2/I-5
DATA LINK WIRES (944-OR & 945-BR) AN
D ENGINE SPEED SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED PAIRS, AT LEAST 1 TURN PER 25.4mm.
ATCH
ATCH
STD
FRONT LIGHTS (JAPAN)
FRONT LIGHTS (JAPAN)
SECONDARY STEERING SYSTEM B-202
I-3
154-2809
ATCHLICENSE PLATE LAMP (COSA)C-1504115-0817
ATCHDIMMER SWITCHB-301121-8039
STDDIMMER SWITCH JUMPERC-302121-8038
FUSE PANEL (CAB)D-1103154-4566
HYDRAULIC TANKA-301
D-1
01
146-9542
ATCH
REAR FRAME (US & COSA)D-12
STOP/TURN LAMPS (JAPAN)H-1501
11
BACKUP ALARM00158-4220
NNN
MMM
145-9302
REAR FRAME (JAPAN)D-1206149-4059
00
TRANSMISSION
138-0171
C-1201148-8805
TURN SIGNAL SWE-8
150-1411
01154-4563
A-13JRELAY PANEL (CHASSIS)02147-2079
02
FRONT AXLE TEMP (950G/962G)G-100156-1106
ATCHPAYLOAD MONITORA-400162-5597
STOP LAMP SWB-301146-1892
ATCHRIDE CNTRL VALVE (950G/962G) G-101147-2763
LICENSE PLATE LAMP (JAPAN)H-15
M
CIRCUIT GROUPING DESIGNATION
#L
00
4TH FUNCTION SOL (IT62G)E-101
HVACG-1003126-5612
G-204147-2759
04
04
149-7267
141-3882
ENGINED-1405147-1224
CAB FLOOD LAMPSG-300147-8345
XXX
VVV
UUU
J
WW
SS
LL
DD
DD
Z
Y
V
V
T
S
R
Q
P
N
M
H
F
F
F
E
WWW
C-15
XMSN CONTROL GROUND
162-5683
H-1
ATCH
STD
ATCH
STD
LH FRONT LIGHTS (COSA)01141-3886LLL
LH FRONT LIGHTS (COSA)02141-3884LLL
RH FRONT LIGHTS (COSA)01141-3885KKK
RH FRONT LIGHTS (COSA)02141-3883KKK
FRONT FRAME (IT62G)E-202162-2171F
FRONT FRAME (950G/962G - US) FRONT FRAME (950G/962G - COSA) FRONT FRAME (950G/962G - JAPAN)
160-6549
I-10037X-6315
NOTE A: NORMALLY OPEN BEFORE REFRIGE
RANT CHARGE
1 2 3
4
ATCH
ATCH
AXLE COOLER CLUTCH SOL
AXLE COOLER CLUTCH TEMP SW
C-14
C-14
01
01
156-1108
157-7317
CABLE AS.
REAR AXLE TEMP SWITCHESC-1400156-1107
AD
AC
KICKOUT ON/OFF JUMPERG-7
AB
STEERING (PILOT) (126-7722 CHG04)
EEE
STRAP AS.
NOTE B: CONTACT OPEN WHEN PEDALS ARE FULLY UP.
00159-4580K
NOTE C: ENERGIZE S1 TO ENGAUGE PINS ENERGIZE S2 TO DISENGAUGE PINS
ATCH WIRE, CABLE & COMPONENT
AND XMSN SHIFTER IN NEUTRAL
WIRE AS.
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUE
GREEN
BU
GN
RD WH OR YL PK BK
BLADE, SPADE, RING, OR SCREW TERMINAL
INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
ELECTRICAL CONNECTION TO MACHINE STRUCTURE
CONNECTOR
SYMBOL DESCRIPTION
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
YELLOW
ORANGE
WHITE
RED
BR
PU
GY
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
E-1 ATCHGRAPPLE SOLENOID00166-3534L
M
E-1
I-7
I-7
I-9
I-9
XXX-XXXX
THIS DIAGRAM IS FOR THE 950G/962G/IT62G WITH HMU
AUXILIARY JUMP-START RECEPTB-1501133-5091JJJ
ATCH
138-0172
TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, E904-BR & E905-BU, E908-BR & E909-WH) MUST BE TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm
150-1590LL
DASHD-300197-0736
D-1201199-6009
BUCKET POSITION SW (950G/962G)I-1
00155-4186
BUCKET/FORK POS SW (IT62G)F-102135-5552
ATCHA/C CLUTCHB-1503130-5890
D
C
B
B
CAB (IT62G)
LOC
A
CHGPART NO.IDENT
HARNESS AS.
CAB (950G/962G)(US AND COSA)C
199-6008 01 D-12
NOTE
L103
L102
L103
L102
L55
L55
L53
L51
L55
L17
L16
L15
L15
L16 L17
2
4
1
5
6
3
1
2
6
3
4
5
611-PU-14
617-BR-14
619-GN-14
611-PU-14
614-PU-14
J
J
J
J
J
J
GY-18 PU-18
200-BK-14
606-GY-14
J
605-YL-14
619-GN-14
J
J
J
J
J
RH TURN & CLEARANCE LAMP 4Y-3263
322-GY
FORWARD HORN 4Y-7882
PU-18
YL-18
200-BK-14
611-PU-14
619-GN-14
617-BR-14
605-YL-14
T
C
200-BK-14
617-BR-14
200-BK-14
611-PU-14
619-GN-14
200-BK-14
114-RD
605-YL-14
C
T
HI/LO BEAM HEAD LAMP 4Y-4580
HI/LO BEAM HEAD LAMP 4Y-4580
LH TURN & CLEARANCE LAMP 4Y-3580
J
JF
F
F
F
F
F
114-RD 322-GY
200-BK-14
JAPANESE ROADING LIGHTING
8
1
322-GY
114-RD
16 13 11 15 12 36 4 14
619-GN-14 611-PU-14 605-YL-14 617-BR-14 606-GY-14 200-BK-14 200-BK-14 614-PU-14
VF
SHIFTER 201-0212
NEUT SW IP
REV SW IP
FOURTH GEAR
UNUSED
SEC GEAR
FIRST GEAR
REVERSE
FWD
UNUSED
+ BATTERY
UNUSED
GROUND
G750-BU
202-BK
126-PK
G755-GY G768-GN G760-WH
G762-BR
8
7
6
5
4
3
2
1
C
C
C
C
C
C
G750-BU
G768-GN G760-WH G761-YL
G755-GY
G763-PU
G762-BR
W
D
201-BK-18
D
D D
D
D D
D
D
200-BK
120-YL 120-YL
614-PU
540-WH-18
126-PK-18
202-BK-18
UNUSED
UNUSED
G763-PU
GND
FWD SW IP
NEUTRAL
THIRD GEAR 10 11 12
9
200-BK
BK-18
G787-GN G788-YL P916-OR
202-BK
BK-18
WH-18
RD-18
B
C
A
B
A
614-PU 200-BK
322-GY
C413-YL-18 E707-GN-18 E708-PK-18 C414-BU-18 663-GY
614-PU
200-BK
308-YL
308-YL
310-PU
201-BK-18
FRONT DASH ASSEMBLY/STEERING WHEEL
FORWARD HORN SW 2T-3360
200-BK-14
200-BK-14
A541-PU-18
606-GY-14
605-YL-14
537-GN-14
539-BU-18
1 2 3 4
OPERATOR STATION
200-BK
LH DOME LAMP 3E-6389
E735-PU-18
200-BK-14
200-BK-14
200-BK-14
2
3
614-PU
200-BK
TACH/SPEEDO/SERV METER SELECT SW (MOMENTARY) 112-6171
E735-PU-18
201-BK-18
3
2
A
B
Start Aid SW (MOMENTARY) 3E-7176
308-YL
310-PU
3
4
6
5
8
7
1
2
122-RD
322-GY
1 2
3
4 5
6
135-BU 120-YL
A513-PK
511-BR
135-BU
A513-PK
120-YL
102-RD-14
200-BK-14
200-BK-14
508-PU 509-WH 512-GN 511-BR A513-PK
200-BK-14 120-YL 135-BU 102-RD-14
TO ENTERTAINMENT RADIO
C
512-GN
511-BR
509-WH
508-PU
512-GN
509-WH
508-PU
200-BK-14
VOLTAGE CONVERTER 119-1733
+24 V BATTERY IN +24 V SWITCHED IN
GROUND
+12 V MEMORY OUT +12 V SWITCHED OUT
GROUND
RIGHT SPEAKER 6T-7695
LEFT SPEAKER 6T-7695
G761-YL
L100
L100
L100
L101
L101 L101
L100
L99
L37
L37
L35
L35
L34
L33
L33 L33
L33
L31
L31
L31
L31
L35
L28
L27
L10
L8
L10
L8
122-RD122-RD
122-RD
L4
L4
C
C
C
C
CC
102-RD-14
8 7 6 5 4
3
202-BK-18
118-GY
BR
BU
YL
WH
118-GY
RD
C
CC
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
RD
8
C
7
6
5
4
3
2
118-GY
118-GY
E702-OR-18
G767-WH-18
G766-GN-18
E701-PK-18
973-BR-18
102-RD-14
200-BK-14
200-BK
144-GN
118-GY
614-PU
614-PU
200-BK
521-YL-14
118-GY
200-BK-14
118-GY
515-GY-14
516-GN-14
517-BU-14
2
5
521-YL-14
1
3 4
A525-GN-18
A524-BR-18
A523-PU-18
6
RD-14
BK-14
BR-14
BLOWER SW (LOW,MED,HI) 3E-7156
HVAC OPERATOR CONTROLS
TEMPERATURE SELECTOR POTENTIOMETER 127-4540
SELECTOR SW (A/C,OFF,HTR) 3E-7155
C
D
A
B
C
D
A
B
200-BK
200-BK
122-RD
200-BK-14
200-BK
614-PU
614-PU
614-PU
614-PU
977-YL-18
614-PU
614-PU
614-PU
CAB GROUND
200-BK-14
200-BK-14
200-BK-14
Đ -BR-14
158-BR-14
158-BR-14
C
617-BR
122-RD
102-RD-14
610-OR-14
L35
C
507-WH
504-YL 503-BR
PANEL LAMP 7N-5876
614-PU
200-BK
610-OR-14
RH HEADLINER
RH HEADLINER
617-BR
118-GY
200-BK
GN-14
200-BK
614-PU
200-BK
614-PU
200-BK
200-BK
614-PU
124-GN-14
200-BK
6
4
3
1
5
2
200-BK-14
OPERATOR STATION
A
1
REAR WIPER SW 112-6174
B
C
505-BU
603-PK
144-GN
BEACON SW 9X-9639
D
C
2
3
200-BK
200-BK
614-PU
2
646-OR-18
617-BR
122-RD
614-PU
610-OR-14
1
102-RD-14
OR-14
BU-14
BR-14
GY-14
PK-14
YL-14
PU-14
WORK2
WORK1
ROADING
PARK
OFF
RUNNING/WORK/PANEL/TAIL LAMP SW 108-3320 (SHOWN IN OFF POSITION)
5
4
124-GN-14
647-GN-18
118-GY
133-OR-18
647-GN-18
122-RD
3
2
1
646-OR-18
B3
B2
200-BK
B1
X972-GN-18 X973-BU-18 X974-BR-18
PANEL LAMP 7N-5876
B
WP
L
H
B
L99
L61
L61
L51
L51
L51
L50
L50
L50
L24
L24
L24
L24
L23
L23L23
L23
C
L11
L8
L8
102-RD-14
614-PU
3
1
539-BU-18
2
RD-18
RD-18
RD-18
RD-18
RD-18
661-GN
662-YL
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
201-BK-18
606-GY-14
605-YL-14
537-GN-14
201-BK-18
A541-PU-18
614-PU
540-WH-18
727-GN-18
136-GN-18
727-GN-18
136-GN-18
200-BK-14
987-WH P931-GN
200-BK-14
200-BK-14
RD-18
RD-18
RD-18
200-BK-14 200-BK
P931-GN
P931-GN
987-WH
C
C
C
CAB GROUND
961-BR
761-GY-18
F781-BR-18
C
202-BK-18
DOWNSHIFT SW 158-5626
43
21
299-BK-18
146-GY146-GY
IMPL DETENT OVERRIDE SW
7X-1886
146-GY
146-GY
299-BK-18
146-GY
961-BR
299-BK-18
299-BK-18
761-GY-18
146-GY
299-BK-18
PILOT VALVE GP 152-6480
720-PU-18
1
200-BK-14
5
C
108-BU-14
SUSPENSION GP 150-7718
4 2 3
200-BK
6
SEAT
SEAT
200-BK-14
7 2 1
200-BK-14
L24
SEE G-13 FOR IT62G MACHINE WIRING
146-GY
307-OR-18
700-PK
8
614-PU
128-PK
299-BK-18
F784-YL-18
200-BK
AUX SOL 109-1739
BR-18
YL-18
BK-18
614-PU
TILT SOL 109-1739
LIFT SOL 109-1739
FLOAT SOL 109-1739
200-BK-14
200-BK-14
C
C
200-BK
129-BU
CIGAR LIGHTER 9W-0335
200-BK-14
619-GN-14
605-YL-14
606-GY-14
200-BK-14
606-GY-14
6 3
4
BK-18
YL-18
WH-18
RD-18
BU-18
5
1 2
606-GY-14
200-BK-14 605-YL-14
MONITOR HARNESS CODE PLUG
L103
L102
L103
L102
L61
L51
L24
L24
L23
L23
L16
L15
L15
L16
L15
L17
L17
L17
L16
L15
L15
C
614-PU
961-BR
762-YL-18
964-BU
299-BK-18
200-BK 614-PU
UUU
4
1
2
6
3
5
102-RD-14
200-BK-14
200-BK-14
619-GN-14
2
1
2
1
F
F
F
F
F
BK-18
RD-18
RD-18 BK-18
F
FLOOD LAMP 9X-1439
FLOOD LAMP 9X-1439
RIGHT TURN LAMP 3E-6466
LEFT TURN LAMP 3E-6466
16 13 11 15 12 36 4 14
KKKF
FLLL
6 4
COSA LIGHTING GP
1 3
201-BK-18
606-GY-14
5 2
5 1 3 6 2 4
619-GN-14 611-PU-14 605-YL-14 617-BR-14 606-GY-14 200-BK-14 200-BK-14 614-PU-14
201-BK-18
201-BK-18
201-BK-18
201-BK-18
VF
F
605-YL-14
V
619-GN-14
606-GY-14 200-BK-14 200-BK-14 614-PU-14
617-BR-14
605-YL-14
CAB GROUND
611-PU-14
619-GN-14
4
2
6
3
1
5
2
5
3
611-PU-14
1
WW
4
LIGHTING GP-ROADING (COSA)
537-GN-14
1
614-PU
6
2 3
4
2
1
5
BU-18 RD-18 WH-18 YL-18 BK-18
4
3
C
200-BK-14
619-GN-14
606-GY-14
C
KKK
LH HI/LO/POSITION TURN LAMP 105-4849
102-RD-14
128-PK
LLL
C
C
C
8
7
1
C
720-PU-18
2
3
4
605-YL-14
5
6
6
SECONDARY STER TEST SW 143-3001
619-GN-14
200-BK
614-PU
200-BK
614-PU
200-BK-14
202-BK-18
136-GN-18
136-GN-18
P910-BR-18
617-BR
2
5
3
6
A
B
611-PU-14
1
2
3
201-BK-18 E735-PU-18 291-BK-18 290-BK-18
274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 201-BK-18
4
614-PU
779-WH-18
P976-BR-18
(LOC I-13)
518-OR-14
617-BR
538-BR
537-GN-14
TO BUCKET POSITION-TURN LAMPS HARN
L61
614-PU
614-PU
611-PU-14
619-GN-14
RH HI/LO/POSITION TURN LAMP 105-4850
617-BR
P976-BR-18
727-GN-18
611-PU-14
727-GN-18
LLL
200-BK
A
202-BK-18
202-BK-18
B
3
2
F
MOM
MOM
168-GN
200-BK
200-BK
614-PU
1
C
C
C
C
C
B
A
LOCK
OPERATOR STATION
6
4
3
1
202-BK-18
5
HAZARD LAMP SW 112-6167
614-PU 614-PU
200-BK 200-BK
168-GN
275-BK-18
QUICK COUPLER SW
189-0788
102-RD-14
LH REAR HEADLINER
614-PU
LH REAR HEADLINER
C
C
762-YL-18
SERVICE MODE PLUG
779-WH-18
964-BU
F KKK
16 13 11 15 12 36 4 14
2
910-YL-18
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 5
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 18
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 26
CONN 17
CONN 5
CONN 18
CONN 26
CONN 19
CONN 26
CONN 20
CONN 26
CONN 25
CONN 24
CONN 23
CONN 22
CONN 21
CONN 30
CONN 29
CONN 27
CONN 26
CONN 37
CONN 36
CONN 35
CONN 34
CONN 33
CONN 32
CONN 31
CONN 28
CONN 38
CONN 39
CONN 40
CONN 39
CONN 40
CONN 39
CONN 40
CONN 39
CONN 40
CONN 31
CONN 32
CONN 38
H730-WH-18
700-GN
307-OR-18
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