The Cat® C9 ACERT™ Tier II high torque engine
provides excellent power, fuel economy,
serviceability and durability. With 5% greater
fuel efficiency than its predecessor, and
meeting the Tier II emission standards, the Cat
C9 ACERT is a dependable performer.
Hydraulics
Closed Center hydraulic system with electronic
programmable controls that produces excellent
multi-function capability; dedicated saw pump.
Operator Comfort
The Cat 500 Series has a purpose built forestry
cab with heavy-duty guarding, meeting FOPS/
ROPS/OPS requirements. Designed with
operator friendly controls and ergonomics,
the cab gives excellent front, side and rear
visibility. Isolation mounted cab and engine
reduce sound levels and vibration for quiet and
comfortable operation.
Leveling System
The most reliable tilt mechanism in the
industry provides stability and productivity
even in the steepest applications on the
552 model.
Undercarriage
Cat track machines feature a rugged
undercarriage custom designed for reliable
operation in tough harvesting conditions, from
wet bottomlands to steep rocky slopes.
Contents
Powertrain 3
Hydraulic Packages 4
Operator Comfort 5
Leveling System 6
Undercarriage 7
Boom and Stick 8
Owning and Operating Costs 9
Serviceability 10
Customer Focus 11
Cat 541/551/552 Specifications 12
Standard and Optional Equipment 18
2
Versatility
Cat machines are available with factoryinstalled felling heads to meet your application
needs. Cat 500 series machines utilize high
pressure hydraulics and proven components.
All models are available with hot saw,
intermittent or harvesting linkage fronts.
Serviceability
The hydraulically actuated clam-shell service
doors provide full service access to daily
service points simplifying maintenance.
Regularly scheduled maintenance extends
machine service life and lowers overall
operating costs.
ForestPro Consulting
Cat’s ForestPro Consulting Services provide
application consulting, training, market
development and leading forestry system
solutions to meet dealer and customer needs.
Boom and Stick
Harvester and Feller Buncher Linkage
Arrangements are available for all models.
All boom and stick structures are stress
relieved for extended service life.
Owning and Operating Costs
Proven fuel efficiency combined with
easier access and extended service
intervals maximize uptime, reduce
operating costs and maximize productivity.
Customer Focus
Your Cat dealer offers a wide range of
services that can be set up to meet your
equipment needs. The dealer will help you
choose a plan that can cover everything
from machine and attachment selection,
service and maintenance, to replacement.
A robust, reliable undercarriage utilizes proven components,
customized for the most rugged forestry conditions. The unique
boom design provides industry leading lift capacity throughout
full reach range, a benefit in large timber.
Three models are available with just the right horsepower, track
size and hydraulic configurations to fit your application needs.
Page 3
Powertrain
Built for power, reliability, low maintenance,
excellent fuel economy and low emissions.
Powerful Performance
The Cat® C9 electronically controlled ACERT delivers power
while meeting all current Tier II emission standards. All
models contain a fuel/water separator, engine air intake heater
and a dual-stage combination air cleaner with pre-cleaner.
High Capacity Cooling System
The side-by-side radiator/oil cooler gives excellent cooling
capacity for high production bunching and harvesting.
On-demand Flexxaire™ fan activates only when required and
allows the cooling fan to purge debris from the radiator area,
keeping a cleaner cooling system. The IQAN control system
infinitely controls blade pitch angle to reduce horsepower
demand from the cooling package, and lower operating costs.
Engine Oil
Caterpillar engine oil is formulated to optimize engine life and
performance and is recommended for use in Cat diesel engines.
The engine oil change interval has been increased to 500 hours.
Service
The clamshell engine compartment provides easy access to
oil filters, oil dipstick, hydraulic fill pump and hoses reducing
maintenance time.
Low Exhaust Emissions
The Cat C9 ACERT engine is a low emission engine designed
to meet US EPA off-road Tier II emission regulations.
3
Page 4
Hydraulic Packages
Powerful hydraulic system combined with a powerful boom and
stick maximize productivity in any felling or harvesting job.
Electric Hydraulic Oil fill Pump
The hydraulic oil site gauge provides easy visibility to know
when hydraulic oil needs to be added. An easy accessible
service wand allows hydraulic oil to be pumped through the
hydraulic filtering system and into the tank. This reduces
maintenance down time and helps to maintain oil cleanliness
requirements.
Variable Displacement Pump
All Cat® 500 series FTS Track Feller Bunchers are equipped
with 200 cc variable displacement pump for travel, a 200 cc
boom and implement functions, and a dedicated 55 cc variable
displacement pump for felling attachments. Optional hydraulics
for dangle harvesting or processor heads and intermittent
saw heads are available for all models.
Caterpillar® Hydraulic Oil
Provides maximum protection against mechanical and corrosive
wear in all hydraulic systems. It’s high zinc content reduces
wear, and extends pump life. Provided certain requirements are
met (e.g. S-O-SSM analysis every 500 hours), the hydraulic oil
change interval is extended from 2,000 hours to 4,000 hours.
Biodegradable Hydraulic Oil
The optional biodegradable hydraulic oil (HEES) is formulated
to provide excellent high-pressure and high-temperature
characteristics and is fully compatible with the all hydraulic
components. HEES is fully decomposed by soil or water
microorganisms, providing a more environmentally-sound
alternative to mineral-based oils.
ToughGuard Hoses
Abrasion resistant hoses along the boom and stick provide
strength and flexibility. The ToughGuard cover consists of a
thin layer of UHMW polyethylene bonded to the rubber cover,
providing exceptional abrasion resistance. In many applications,
it eliminates the need for external guarding.
™
Page 5
Operator Comfort
The interior layout maximizes operator space, provides
exceptional comfort and reduces operator fatigue.
IQAN
IQAN display allows the operator
to continuously monitor the
operating systems of the machine.
This provides early warning for
potential problems, and allows the
operator to adjust control parameters maximizing performance
and productivity.
Control Convenience
Each control is placed within easy
reach of the operator. Joysticks
control the implement and
attachment functions, providing
Viewing
Cab design optimizes post structures and window placement
to provide excellent operator visibility to front, sides and rear.
Standard 1.25" thick “Margard” front window maximizes
operator protection. All purpose
built forestry cabs are designed
with heavy-duty guarding, meeting
FOPS/ROPS/OPS requirements.
Fresh Air
Large sliding side window with
screen to allow fresh air into cab.
easy operation.
Foot Pedals
Ergonomically located pedals with
side-by-side foot rests provide for
maximum operator comfort while
operating machine travel.
Skylight
A unique large polycarbonate
skylight provides excellent
upward visibility, and acts as an
alternate escape hatch.
Interior Operator Station
The operator station is
quiet with conveniently
placed controls, joysticks
and an ergonomically
designed seat reducing
operator fatigue.
Quiet Operation
Isolation mounted cab and engine reduces sound levels and
vibration for quiet and comfortable operation.
Large Storage Compartment
A large storage space behind the seat, provides
sufficient room for a lunch box, hard hats and work tools.
Electrical System
24-volt electrical system with
in-cab 24-12 volt converter,
dual in-cab 12 volt power points and one 24 volt power point.
Power is provided by two 12 volt maintenance free batteries and
95 amp alternator. An optional cold weather starting attachment
may be selected to provide two additional batteries, a HD starter,
and HD cables.
5
Page 6
Leveling System
Tilting mechanism provides stability and
comfort in steep slope conditions.
Tilt Mechanism
With the most robust tilt mechanism in the industry, the
FTS 552 tilter has a patented 3-cylinder tilt mechanism with
simultaneous tilting forward and side-to-side. Trunion cylinders
are mounted on 2" (51 mm) steel plates and transfer vertical
loads down to the interface of the track frames and carbody,
putting the load into the track and ground.
Cylinders
Three-cylinder tilt mechanism with simultaneously
20 degree forward tilt and 11 degree side-to-side tilt.
Ground Clearance
FTS machines have excellent ground clearance and
open carbody design. This provides increased mobility
by eliminating debris interference and other obstacles
encountered in rugged working conditions.
6
Page 7
Undercarriage
High quality custom engineered,
heavy duty forestry undercarriage.
Reliable
Precision welded, high-wide carbody has strong frames that
reduce flexing and increase reliability of rollers and track
links throughout the life of the machine. Nine bottom rollers
per side.
Travel Motor
Proven final drives and travel motors provide up to
104,000 lb (47174 kg) of tractive effort on the 552 giving
excellent traction and power to the ground.
Track Guards
All models contain bolt-on track guards.
Carbody
Leveling 552 model features a bolted track frame to
carbody design. This provides a standard gauge width,
or allows adjustment to a wide gauge width to improve
machine stability, and increase productivity on steep slope
applications.
7
Page 8
Boom and Stick
Designed for maximum reach and lift capacity.
With up to 21,800 lbs (9400 kg) of bare pin lift capacity at
21.5' (6.6 m) on the 552 track feller buncher (with the
standard linkage), the 500 series machines are dominant
over competitors in their size classes. With market leading
lift capacity, 28.8' (8.6 m) of reach, and tight stick tuck-in
capabilities, these machines deliver high performance felling in
all applications. The 552 track harvester delivers the same high
performance with 12,500 lbs (5700 kg) of bare pin lift capacity
and 37' (11.3 m) of maximum reach, while the 552 long felling
linkage delivers 16,900 lbs (7700 kg) of bare pin lift capacity at
32' (9.7 m).
Versatility
Caterpillar® disc saw attachments
are available to meet felling needs.
Attachments
From plantation thinning to select cut of large diameter
wood, Cat felling attachments provide reliable productive
felling solutions. These range in cut capacity from22" to
24". Designed to allow maximum visibility of thecutting
area, all saws utilize high pressure hydraulics for fast saw
recovery and quick arm speed. This provides a positive
impact on production and better tree control.
Tilt
All models are available with a standard 40 degree partial
lateral tilt, or an optional 220 degree full lateral tilt.
Page 9
Owning and Operating Costs
®
Cat
provide the best value for your operation.
ACERT Technology Fuel Economy.
Based on Caterpillar
engines with ACERT technology is 3 to 5 percent better
than current competing technologies. This fuel economy
is directly related to the complete combustion of fuel
due to the integration between the electronic control that
monitors conditions, the air management system that
controls air volume and the fuel injection system that
delivers just the right amount of fuel as needed.
500 Series Track Feller Bunchers and Track Harvesters
®
testing, the fuel economy of Cat®
Clam-Shell Service Doors
The hydraulically actuated clam-shell service doors provide
easy and quick access reducing machine maintenance time.
Less service time means less down time, more work time
and greater productivity.
9
Page 10
Serviceability
Extended Service intervals and easy
access reduce operating costs.
Extended Service Intervals
Caterpillar
extended to reduce machine service time, increase machine
availability and reduce operating costs. Hydraulic oil change
intervals can be extended from 2,000 hours to 4,000 hours.
Engine coolant change intervals are 12,000 hour with Cat
Extended Life Coolant/Anti-freeze. Regularly scheduled
maintenance extends machine service life and lowers overall
541 536 in (13614 mm) 140 in (3556 mm) 131 in (3327 mm) 142 in (3607 mm) 67,267 lb / 30512 kg
551 536 in (13614 mm) 144 in (3658mm) 131 in (3327 mm) 142 in (3607 mm) 69,175 lb / 31377 kg
552 276 in (7010 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 79,367 lb / 36000 kg
(boom tucked)
Length, Height and Width assume 28 in ( 711 mm) SG shoes
* Height to top of cab w/ standard skylight
+ Width 1 is minimum width
++ Width 2 is maximum width when undercarriage is set wide
All 541/551/552 TFB models are shipped in the maximum width configuration using Width 2++ dimension.
These illustrations and values are ESTIMATED for TRUCK SHIPMENT ONLY FROM THE FACTORY.
These are subject to change based on attachments, configurations, add-ons, etc.
541 371 in (9423 mm) 140 in (3556 mm) 131 in (3327 mm) 142 in (3607 mm) 66,560 lb (30191 kg)
541* 461 in (11709 mm) 140 in (3556 mm) 131 in (3327 mm) 142 in (3607 mm) 74,119 lb (33627 kg)
551 371 in (9423 mm) 144 in (3658 mm) 131 in (3327 mm) 142 in (3607 mm) 68,468 lb (31057 kg)
551* 461 in (11709 mm) 144 in (3658 mm) 131 in (3327 mm) 142 in (3607 mm) 76,027 lb (34493 kg)
552 371 in (9423 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 78,660 lb (35680 kg)
552 * 461 in (11709 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 86,219 lb (39116 kg)
552 276 in (7010 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 78,660 lb (35680 kg)
(boom tucked)
Length, Height and Width assume 28 in ( 711 mm) SG shoes
* w/ HF 221 Partial Tilt Felling Head, tilted back and lifted
(assumes an estimated additional head weight of 7559 lb (3436 kg)
** Height to top of cab w/ standard skylight
+ Width 1 is minimum width
++ Width 2 is maximum width when undercarriage is set wide
All 541/551/552 TFB models are shipped in the maximum width configuration using Width 2++ dimension.
These illustrations and values are ESTIMATED for TRUCK SHIPMENT ONLY FROM THE FACTORY.
These are subject to change based on attachments, configurations, add-ons, etc.
Tilter 552 Track Feller Buncher (Tilter) Standard Linkage
541/551 (Non-Tilter) 752 (Tilter) Standard Linkage
541 436 in (11074 mm) 140 in (3556 mm) 131 in (3327 mm) 142 in (3607 mm) 67,239 lb (30499 kg)
541* 526 in (13360 mm) 140 in (3556 mm) 131 in (3327 mm) 142 in (3607 mm) 74,798 lb (33935 kg)
551 436 in (11074 mm) 144 in (3658 mm) 131 in (3327 mm) 142 in (3607 mm) 69,147 lb (31365 kg)
551* 526 in (13360 mm) 144 in (3658 mm) 131 in (3327 mm) 142 in (3607 mm) 76,706 lb (34801 kg)
552 434 in (11024 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 79,339 lb (35988 kg)
552 * 524 in (13310 mm) 156 in (3962 mm) 131 in (3327 mm) 142 in (3607 mm) 86,898 lb (39424 kg)
Length, Height and Width assume 28 in ( 711 mm) SG shoes
* w/ HF 221 Partial Tilt Felling Head, tilted back and lifted (assumes an estimated additional
head weight of 7559 lb (3436 kg)
** Height to top of cab w/ standard skylight
+ Width 1 is minimum width
++ Width 2 is maximum width when undercarriage is set wide
All 541/551/552 TFB models are shipped in the maximum width configuration using Width 2++ dimension.
These illustrations and values are ESTIMATED for TRUCK SHIPMENT ONLY FROM THE FACTORY.
These are subject to change based on attachments, configurations, add-ons, etc.
541/551 (Non-Tilter) 552 (Tilter) Long Felling Linkage
15
Page 16
CAT® 541/551/552 Specifications
FTS Track Feller Bunchers & Track Harvesters – Range Diagrams
Lift Range Information - Standard Felling Linkage
541/551/552 - FTS
Non-tilter — 541/551
Tilter — 552
Lift Range Information - Long Felling Linkage
541/551/552 - FTS
Lift Over Front of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
3.2 m / 10.5 ft 21600 kg / 47700 lb 21800 kg / 48000 lb 22200 kg / 49000 lb
4.5 m / 15 ft 15200 kg / 33500 lb 15300 kg / 33700 lb 15500 kg / 34200 lb
6.6 m / 21.5 ft 9400 kg / 21800 lb 9400 kg / 21800 lb 9400 kg / 21800 lb
Lift Over Side of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
3.2 m / 10.5 ft 19400 kg / 42800 lb 21800 kg / 48000 lb 22200 kg / 49000 lb
4.5 m / 15 ft 10600 kg / 23400 lb 13200 kg / 29100 lb 14900 kg / 32900 lb
6.6 m / 21.5 ft 6100 kg / 13500 lb 7600 kg / 16700 lb 8600 kg / 19000 lb
Note: Lift Capacity shown without attachment.
Additional reach and attachment weight will reduce lift capacity.
Non-tilter — 541/551
Tilter — 552
Lift Over Front of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
3.0 m / 10 ft 20800 kg / 45900 lb 21000 kg / 46400 lb 21800 kg / 48000 lb
6.1 m / 20 ft 10400 kg / 22900 lb 10700 kg / 23500 lb 10900 kg / 23900 lb
8.2 m / 27 ft 6400 kg / 14200 lb 7400 kg / 16300 lb 7700 kg / 16900 lb
Lift Over Side of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
3.0 m / 10 ft 20800 kg / 45900 lb 21000 kg / 46400 lb 21800 kg / 48000 lb
6.1 m / 20 ft 6600 kg / 14600 lb 8200 kg / 18100 lb 9300 kg / 20600 lb
8.2 m / 27 ft 4100 kg / 9100 lb 5200 kg / 11400 lb 6000 kg / 13100 lb
Note: Lift Capacity shown without attachment.
Additional reach and attachment weight will reduce lift capacity.
16
Page 17
FTS Track Feller Bunchers & Track Harvesters – Range Diagrams
Lift Range Information - Harvesting Linkage
541/551/552 - FTS
Non-tilter — 541/551
Tilter — 552
Lift Over Front of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
4.5 m / 15 ft 9100 kg / 20200 lb 9100 kg / 20200 lb 9100 kg / 20200 lb
7.6 m / 25 ft 7100 kg / 15700 lb 8200 kg / 18100 lb 9400 kg / 20600 lb
10.7 m / 35 ft 4300 kg / 9500 lb 5000 kg / 11000 lb 5700 kg / 12500 lb
Lift Over Side of Tracks
MODEL 541 551 552
Reach Lift Capacity Lift Capacity Lift Capacity
4.5 m / 15 ft 9100 kg / 20200 lb 9100 kg / 20200 lb 9100 kg / 20200 lb
7.6 m / 25 ft 4500 kg / 9900 lb 5700 kg / 12500 lb 6500 kg / 14300 lb
10.7 m / 35 ft 2700 kg / 5900 lb 3400 kg / 7600 lb 4000 kg / 8800 lb
Note: Lift Capacity shown without attachment.
Additional reach and attachment weight will reduce lift capacity.
17
Page 18
CAT® 541/551/552 Standard Equipment
Standard equipment may vary. Consult your Caterpillar® dealer for details.
Materials and specifications are subject to change without notice. Featured machines may include
additional equipment. See your Caterpillar® dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and
the POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
CATFTS(01-09)
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