CASIO RT-500 Service Manual

RT-500

NOV. 2001
INDEX
Model-B: USA Model-C: EU Model-E: Other Countries
AM/FM CLOCK RADIO WITH CD PLAYER

CONTENTS

Specifications ................................................................................................................................... 1
CD Pickup Replacement .................................................................................................................. 2
Schematic Diagrams........................................................................................................................ 4
Tuner, AMP ................................................................................................................................ 4
CD.............................................................................................................................................. 5
Exploded View.................................................................................................................................. 6
Parts List .......................................................................................................................................... 7

SPECIFICATIONS

CD PLA YER
Type: Compact disc player with optical pickup Signal detection system: Non compact optical pickup Number of channels: 2 (stereo) Fequency response: 20 ~ 20 kHz,  3 dB Wow and flutter: Unmeasurable
RADIO
Frequency range: AM: 530 ~ 1710 kHz
FM: 88 ~ 108 MHz
Antenna: AM: Ferrite-bar antenna
FM: Wire antenna
POWER REQUIREMENTS:
AC 120V , 60Hz
Power supply for clock back up:
DC 9V (6F22 or 6LR61)
GENERAL
Power consumption: AC 11W Speakers: 76mm, 8 ohms x 2 Output terminal: Headphone: 3.5 mm Stereo Mini Jack Output power: 1.0W + 1.0W (10% THD) Dimensions: 262 (W) x 108 (H) x 222 (D) mm Weight: 1.6 kg (with battery) Accessory: User’s guide
Specifications are subject to change without notice.
1

CD PICKUP REPLACEMENT

PRECAUTIONS
To prevent damage caused by static electricity, the following procedures for grounding is required when opening or repairing the unit.
1. Grounding for the human body Be sure to put on a wrist-strap for grounding (with impedance lower than 106 ) whose other end is grounded. The strap works to drain away the static electricity build-up on the human body.
2. Grounding for the work table Be sure to lay on the table a conductive sheet (with impedance lower than 106 Ω) such as a sheet of copper which is grounded.
3. As static electricity build-up on clothes is not drainded away, be careful not to let your clothes touch the unit.
4. The short-pad on the pick-up PCB of a spare part is short-circuited for protection during shipment. To open the short circuit, remove the soldering quickly with a soldering iron whose insulation resistance is larger than 10M after connection to a suitable APC circuit.
CONNECTOR
Short-pad on pickup PCB [Note] After the wire connector is connected, desolder( short-pad).
Pickup
1. Wrist-strap for grounding
2. Conductive sheet
2

WIRING DIAGRAM

Red
Black
Black
Voltage Selector SW
Blue
Blue
Red
PS PCB
White
White
Red
Black
White
Brown
Blue
Power
Transformer
Black
Red
Red
Black
(Back up)
Black
DC 9V
Battery
AC Plug
CD Pickup
1
1
Speaker R ch Speaker L ch
+
Black
White
CD MOTOR PCB
1515
MAIN PCB
Black
+
Red
6
1
Red
Black
CD Door Micro SW
4
Yellow
Orange
Red
Black
Red
1
Brown
Red
Black
1
2
1
4
Red
Black
30
30
Brown Red Orange Yellow Green Blue
Flat Cable Gray
Black
Red
FM Lead Antenna
Red
Black
White
Black
5
1
1
Red
Black
1
LED PCB
Red
SUB PCB
LCD PCB
12
SW
PCB
CONTROL PCB
Red
Broun
5
Brown
Red
3
1
Orange
Yellow
Green

SCHEMA TIC DIAGRAMS

TUNER, AMP

C343
0.1
ANT
D7
1N4148
L CH
R CH
ALM1ON
ALM1ADJ
ALM1ADJ
ALM1ADJ
ALM1LED
ALM1LED
BACK UP
BATTERY
R137 22K
R135 22K
L102
C350 33P
D6 1N4148
C153 10/50V
C151 330P
C147 330P
C150 10/50V
9V
C337
L104
CF3
20P
C2
0.1
C344
0.1
R136
8.2K
R1388.2K
R330 10K
R331 10K
R325 10K
R329 10K
R303 470
R328 470
L103
C338
22P
DOOR
R347
2.2K
R478 10K
C340
PVC1
130P
2423222120191817161514
T3
C336 5P
C335
IC8 TA2111F
1
2
3
4
5
6
7
8
C348
C346
0.1
R323 10K
R674 100K
T2
R326 10K
R363
1.2K
C347
0.1
R327 10K
AM FM CD BUZZER
10/10V
CF2
435K
CF3 10.7M
ADJ
ON
OFF
ADJ
ON
OFF
C333
0.1/50V
C334 1000P
1/50V
9
101112
R362 560
R361 180
C332 0.1
1/50V
13
LR
C329
0.01
C1 47P
CF4
10.7M
ALM2-ON ALM2-ADJ
ALM1-ON
FI
FO
C324
C325
1/50V
C330
R603
3.9K
C322 100/ 10V
BUZZER
AM FM CD
R601 6.8K
R602 6.8K
0.01 C602
5600P
R604
3.9K
C325
0.02
ALM1-ADJ
R313 10K
C601
5600P
BUZZER
BUZZER
AM FM CD
AM FM CD
ADJ ON OFF
ADJ ON OFF
Q6 8050
ZD1
6.6V
Q7
AM FM CD BUZZER
R352
2.2K
R355 100K
R357 470
R360 10K
R358 100K
BUZZER
CD
TUNER
D19 1N4148
D18 1N4148
VR1 50K-A
2.2/50V
C319
Q5 8550
R359 10K
R315 47K
D14 1N4148
R676 10K
Q303 9014C
R356 22K
1/50V
R353
2.2K
Q301 9014C
Q302 9014C
R354
2.2K
C316
1/50V C366
0.01
R317 2.2K
C358 10/10V
R677 2.2K
+8V
R350 22K R351 22K
+5V
D20 1N4148
R312 22K
D17 1N4148
C312C315
1/50V
C314 1000P
C313 1000P
C311
1/50V
1N4148 1N4148
1N4148
Q304 B550
C321 47/10V
C320 47/10V
D16 1N4148
R335 560
C310 470/ 16V
6
54 321
C306 100/15V
IC3 TA8227
789 101112
1N4001
560
R354
C371
0.02
D11
D13
D10
R20 100K
D23 1N4148
R301
1.5K
R19 10K
AMFMCD
C354 470/10V
C308 47/16V
C359
D22 441Q
Q14 7805
Q3 A928
R333 3.3K
Q10 9014
10/10V
BUZZ
D1
C14 4700/ 25V
C302 470/10V
SP 8 ohm L CH
SP 8 ohm R CH
HEADPHONE
R309 390
C370
3.3/
ZD3 6.2V
50V
AC IN
C307
1000/16V
C304 0.15
C305
1000/16V
C360 10/10V
C7
0.02
R338 3.3K
R339 47K
C10 0.022
D2 1N4001
C9 0.022
D3 1N4001
D4 1N4001
D5 1N4001
C11 0.022
C303 0.15
C545
0.02
R579 10K
Q308 9014C
C8 0.022
C301 470/10V
R336 100
R610
R337 100
10K
Q15 BD136
D15 1N4148
Q305 9014C
R341
27K
R340 390
VOLTAGE SELECTOR SW
TRANSFORMER
CN51
R668 100K
C369 0.02
Notes:
1. All resistance values are in ohms (k=1000 ohms, M=1000 kohms).
2. All capacitance values are in µF (P=10-6 µF).
3. All resistors are 1/6 watt, unless otherwise specified.
4
CD
123456789
R305 150
R304 150
ALM1LED
101112131415161718192021222324252627282930
ALM2LED
R16 1K
Q105 9014C
C204 0.1
Q103 9014C
C202 0.1
R139 10K
R203 560
C203 0.1C201 0.1
Q104 9014C
R204 560
Q102 9014C
R202
10K
C152 10/10
Q101 9014C
C205 100/10V
R201 10K
R205 180
L
R
C149 22/10
C148 22/10
R60 10M
R308 100K
X1
C128 0.01
C129 100/10
X2 75KHz
C143 15P
C142 15P
13.9344MHz
C101 15P
TC1
C102 15P
C29 100/10V
C104 0.1
+8V
C105
0.01
2423222120191817161514
PG4
OT-4
C106 4700/ 10V
PG1
OT-1
123456789
SV
SG
VI4
OT+4
VI3
PV4
IC7 TA2092N
PV1
OT+1
VI1
VR1
VC1
VI2
C111 0.1
13
PV3
PG3
OT-3
OT+3
OT+2
PV2
OT-2
PG2
101112
C112 0.1
R342 22
C110 0.1
DM+
DM-
SLT+
GND
FM+
FM-
CN3
6
5
4
3
2
1
R670
82
D1
SLEEP
D2 PROGRAM
D6 REPEAT
D7 RANDOM
BACKUP
IN4148
+5V
D21
441Q
FO FI TUNER BUZZER CD
S7 DOOR SW
DOOR
R17
6.8K
S104 DOWN/REW MINUTE UP
R8 6.8K
S2 PROGRAM STORE
R8 6.8K
S3 CLOCK ADJ
D8
R671
82
R672
82
R673
82
D9
441Q
47/10
C3
ALM10N
ALM1ADJ
ALM2ON
ZD4 4.3V
C6 0.01
R322 22K
R148 2K
S103 UP/FF HOUR UP
R2 2K
S106 CD DISPLAY
R2 2K
S4 POWER ALARM OFF
ALM2ADJ
R314 22K
C362
47/10
S102 STOP
C105 CD FUNCTION
S5 SLEEP
C355 47/10
C1 47/16
R4 1K
R3 1K
R3 1K
R15
1.5K
C356 0.01
363
0.01
R321 4.7K R320 4.7K R319 4.7K
S101 PLAY/PAUSE
S1 REPEAT
S6 SNOOZE
R12 10K
R11 330
R9 330
R10 330
C368
47/10
C356
0.01
1
S1(OT5)
2
S2(OT6)
3
S3(OT7)
4
S4(OT8)
5
S5(OT9)
6
S6(OT10)
7
S7(OT11)
8
S8(OT12)
9
S9(OT13)
10
S10(OT14)
11
S11(OT15/CLCK)
12
S12(OT16/DATA)
13
S13(OT17/SFSY)
14
S14(OT18/LRCK)
15
P8-0(S15/BCK)
16
P8-1(S16/AOUT)
17
P8-2(S17/MBOV)
18
P8-3(S18/IPF)
19
MVDD1
20
MVSS1
21
P1-0(K0)
22
P1-1(K1)
23
P1-2(K2)
24
P1-3(K3)
25
P3-0(DCREF)
26
P3-1(ADIN1)
27
P3-2(ADIN2)
28
P3-3(ADIN3)
29
P4-0
30
P4-1
D12 IN4148
R310 22K
100999897969594939291908988878685848382
LO
INTR
/HOLD
/RST
NC/VPP
NC
DVSL
CIM1(OT1)
COM4(OT4)
COM3(OT3)
COM2(OT2)
MX1
MVSS2
MVDD2
MXO
IC6
TC9457F-100
P4-2
P4-3
TEST0
TEST1
TEST2
TEST3
TEST4
TEST5
/HSO(OT19)
SPCK(OT20)
SPDA(OT21)
COFS(OT22)
DOUT
SBSY
SBOK
31323334353637383940414243444546474849
C365 0.01
C364 47/10
Q2
9012
C357 33/16
R311 1K
Q9 9014C
C599 220/10
DVRF
DVDD
VDD1
VSS1
81
RO
DVSR
DVRR
2VREF
PVREF
P2VREF
PDO
TMAX
50
R124
10K
C126 47P
R14 22K
XVDD
XO
XVSS
VSS2
VDD2
SEL
DMO
FMO
TEBC
RFGC
VREF
TRO
FOO TEZI
TEI
SBAD
FEI
RFRP
RFZI
RFCT
AVDD
RFI
SLCO
AVSS
VCOF
LPFO
LPFN
R126 100K
R125
47K
C140
C4 0.01
80 79 78
XI
77 76 75 74 73
R134 3.3K
72
R133 3.3K
71
R132 3.3K
70
R131 3.3K
69 68
R130 3.3K
67 66
R129 3.3K 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
R140 10
R1 10K
0.01
C144 47/10
C361
0.01
R128 10K
C131 2700P
C130 0.01M
C139 0.047 C138 0.047
C137 0.047 C136 0.047 C135 470P
C134 470P
C133 0.033
C132 4700P
RFGO
RFO
C119
47/10
C120 47P
R107
1.2K
C157 6800P
R103
18K
C117
0.1
C118
0.1
R106 2.2K
R105 12K
R104 68K
R157 10K
IC5 TA2109F
13
SBAD
14
FEO
15
FEN
16
VRO
17
RFRP
18
RFIS
19
RFGO
20
RFGC
21
AGCI
22
RFO
23
GND
24
RFN
C113 47/10
C114 0.01
C2
0.01
2VRO
TEO TEN
TEB SEL
LDO
MDI
TNI TPI FPI FNI
VCC
C109 0.1
0.1
C108
C116 47/10
R101
12 11 10 9 8 7 6 5 4 3 2 1
C115 10/10
R24 56K
R21
47
10
Q7 B564
R22 2.2K
C127 0.015M
L101
10uH
R23 56K
C12 0.1
C125 47/10
151413121110987654321
CN9
FC-
TR-
FC+
TR+
LD
GND
PD
VR
D
VCC
F
A
E
B
C
Notes:
1. All resistance values are in ohms (k=1000 ohms, M=1000 kohms).
2. All capacitance values are in µF (P=10-6 µF).
3. All resistors are 1/6 watt, unless otherwise specified.
5

EXPLODED VIEW

1
2
a
8
3
a
4
5
9
6
15P
6P
10
11
7
12
6

PARTS LIST

RT-500
Notes: 1. Prices and specifications are subject to change
without pointer notice.
2. As for spare parts order and supply, refer to the “GUIDEBOOK for Spare parts Supply”, published separately.
3. The numbers in item column correspond to the same numbers in drawing.
7
PARTS PRICE LIST
RT-500
N
Item
Parts Code
Parts Name
Specification
Price
R
Remarks
BCE
Code
Q'TY
1 9482 1715 SHIELD PLATE(SW PCB) 5043-726-0-00 2 9482 1714 PCB ASSY / SW 5043-003-0-00 3 9482 1705 PCB ASSY / MAIN 5043-001-0-00 4 9482 1716 SHIELD PLATE(MAIN PCB) 5043-727-0-00 5 9482 1706 UNIT / CASE B 5043-092-0-01 5 9482 1707 UNIT / CASE B 5043-090-0-01 5 9482 1708 UNIT / CASE B 5043-091-0-01 6 9482 1710 FM WIRE ANTENNA 5043-550-0-00 7 9482 1709 COVER / BATTERY 5043-807-0-01 8 9482 1711 UNIT / CASE 5043-080-0-01 9 9482 1717 DIAL WINDOW 5043-831-0-02
9 9482 1718 DIAL WINDOW 5043-831-0-01 10 9482 1712 MECHA UNIT / CD 5043-045-0-00 11 9482 1713 SPEAKER NET 5043-820-0-01 12 9482 1719 AC CODE 5043-037-0-00 12 9482 1720 AC CODE 5043-036-0-00
1 1 1 AJ C 1 1 1 AS B 1 1 1 BU A 1 1 1 AJ C 1 0 0 BC C AC Cord included 0 1 0 BC C AC Cord included 0 0 1 BC C AC Cord included 1 1 1 AJ C 1 1 1 AJ C 1 1 1 BC C Speaker included 1 0 0 AJ C 0 1 1 AJ C 1 1 1 CK A 1 1 1 AS X 1 0 0 AJ C 0 1 1 AJ C
- 8 -
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