Casio Ma-100 Service Manual

MA-100
100 TONES KEYBOARD
WIND
10
SAMBA WHISTLE 11 WHISTLE 12 QUENA 13 FLUTE 14 FLUTE-VIB 15 OCARINA 16 BAGPIPE 17
HARMONICA 18
CHORUS 19
BRASS-STRINGS
VOLUME
MIN MAX
STRING
20
WARM STRINGS 21 STRINGS 22 VIOLIN 23 VIOLIN-VIB 24 CELLO 25
ELEC GUITAR 26
JAZZ GUITAR 27
MUTE GUITAR 28
METAL GUITAR 29 SLAP BASS
00 PIANO 01 ELEC PIANO 02 FUNKY CLAVI 03 HARPSICHORD 04 ELEC ORGAN 05 JAZZ ORGAN 06 PIPE ORGAN 07
CHURCH ORGAN
08
STREET ORGAN
09 ACCORDION
MODE
POWER OFF FINGERED
NORMAL CASIO
CHORD
CC#EbDEFF#GAbABbBCC#DEbEF£CHORD
30
ELEC BASS
31
WOOD BASS
32
SNARE BASS 33 MANDOLIN 34 BANJO 35
SITAR 36
UKULELE 37
HARP 38
TAISHOKOTO 39 SHAMISEN
BRASS
40
BRASS ENS
41
WARM BRASS 42 TRUMPET 43 TUBA 44 BRASS HIT 45
WIND ENS 46
ENGLISH HORN 47
OBOE 48
BASSOON 49 CLARINET
PERCUSSION
50 VIBRAPHONE 51 MARIMBA 52 CHURCH BELLS 53 BELLS 54 TOM 55 ROCK DRUM 56 SWING DRUM
TRIANGLE
57 58
SAMPLE PERCUSSION
59 MATSURI
STOP
SYNTH-SOUND
60 SYNTH-CELESTA 61 SYNTH-CLAVI
SYNTH-ACCORDION
62 63 SYNTH-PIANO 64 SYNTH-BRASS 65 SYNTH-REED 66 SYNTH-LEAD 67 SYNTH-GUITAR 68 SYNTH-STRINGS 69 SYNTH-BASS
TEMPO
TONE/RHYTHM SELECT TONE
GRASS HARMONICA
70 71 FANTASY
WAW VOICE
72 73 TWINKLE ECHO 74 METAL LEAD 75 PLUNK EXTEND 76 COSMIC DANCE 77 CATHEDRAL 78 POP LEAD 79 PEARL DROP
SOUND EFFECT
80 AIRPLANE 81 AMBULANCE 82 INSECT
EMERGENCY ALARM
83 84 LASER BEAM
COSMIC SOUND
85 86 TELEPHONE 87 CAR HORN
COMPUTER SOUND
88 89
MOTORCYCLE
POLY/TEXTURE43210
98765
RHYTHM DEMOFILL-IN START/
KEYBOARD SPLIT
90
BASS/VIBRAPHONE
91
BASS/PIANO
92
BASS/TRUMPET
93
BASS/SYNTH-LEAD
94
BASS/ELEC ORGAN
95
STRINGS/BRASS
96 CHORUS/BELLS
BRASS/SYNTH-REED
97 98
PIANO/FLUTE
99
STRINGS/OBOE
100 RHYTHMS ROCK
00 ROCK 1 01 ROCK 2 02 HARD ROCK 1 03 HARD ROCK 2 04 HARD ROCK 3 05 HEAVY METAL 1 06 HEAVY METAL 2
8 BEAT 1
07 08
8 BEAT 2
09
8 BEAT 3
OLDTIME ROCK
50 ROCK'N'ROLL 1 51 ROCK'N'ROLL 2 52 ROCK'N'ROLL 3 53 MERSEY BEAT 54 SLOW ROCK 1 55 SLOW ROCK 2 56 SLOW ROCK 3
DOO-WOP
57 58
RHYTHM & BLUES
59
BLUES
16 BEAT
10
16 BEAT 1
11
16 BEAT 2
12
16 BEAT 3
13
16 BEAT 4
14
16 BEAT 5
15
16 BEAT 6
16
16 BEAT 7
17
16 BEAT 8 18 LATIN 19 LATIN
SWING
60 SWING 1 61 SWING 2 62 SWING 3 63 SWING 4 64 BIG BAND 1 65 BIG BAND 2 66 BIG BAND 3
JAZZ WALTZ
67 68
TAP-DANCE BEAT 69
BOOGIE-WOOGIE
16 BEAT 1 16 BEAT 2
DISCO
20
70'S DISCO
21
EURO-BEAT 1
22
EURO-BEAT 2
23
EURO-BEAT 3
24
EURO-BEAT 4
25
HIP-HOP 1
26
HIP-HOP 2
27
HIP-HOP 3 28 TECNO-POP 29 TECNO-POP
LATIN
70 SAMBA 1 71 SAMBA 2
BOSSA NOVA 1
72 73
BOSSA NOVA 2 74 TANGO 75 BEGUINE 76 MAMBO 77 RUMBA
CHA-CHA-CHA
78 79
HABANERA
1 2
DISCO
30
FUNK 1
31
FUNK 2
32
FUNK 3
33
FUNK 4
34
FUNK 5
35
FUNK 6
36
FUNK 7
37
FUNK 8
38
FUNK 9
39
FUNK 10
VARIOUS
80 REGGAE 1 81 REGGAE 2 82 SALSA 1 83 SALSA 2 84 SALSA 3 85 FOLKLORE 1 86 FOLKLORE 2 87 COUNTRY
ENKA
88 89
POLKA
POPS
40 POPS
1
41 POPS
2
42 POPS
3
43 POPS
4
44 POPS
5 45 30' POPS 46 60' POPS 1 47 60' POPS 2 48 60' POPS 3 49 60' POPS 4
90 GALOP 1 91 GALOP 2 92 MARCH 1 93 MARCH 2 94 WALTZ 1 95 WALTZ 2 96 CLASSICAL
ELEC CLASSICAL
97 98
STREET ORGAN
99
KOTO
MA-100
ELECTRONIC KEYBOARD
CONTENTS
Specifications ..................................................................2
Block Diagram ................................................................. 3
Circuit Description ...........................................................3
Troubleshooting...............................................................5
Major Waveforms ............................................................8
Schematic Diagrams .......................................................9
PCB View ......................................................................11
Exploded View...............................................................12
Parts List ....................................................................... 13
SPECIFICATIONS
GENERAL
Number of keys: 49 Polyphonic: 8-note Preset tones: 100 Auto-rhythms: 100 Auto-accompaniment: CASIO Chord/Fingered Demonstration tune: Classical Medley Built-in speakers: 8 cm dia. 1.1 W Input Rating: 1 pc. Terminal: AC Adapter Jack (DC 7.5 V) Power source: 2-way AC or DC source
AC: AC adapter
DC: 5 AA size dry batteries Power consumption: 1.8 W Dimensions(HWD): 63 x 650 x 217 mm
(2-1/2 x 25-9/16 x 8-1/2 inches) Weight: 1.4 kg (3.1 lbs) excluding batteries
ELECTRICAL
Current drain with 9V DC:
No sound output 34 mA ± 20% Maximum volume 110 mA ± 20%
with keys C3, D3, E3 and F3 pressed in Church Organ tone, Volume; Maximum
Speaker Output Level at 4 load: 510 mV ± 20 %
with key E2 pressed in Church Organ tone Volume; Maximum
Minimum operating voltage: 5.5 V
Nomenclature of Keys
F#3 G#3 A#3 C#4 D#4 F#4 G#4 A#4 C#5 D#5 F#5 G#5 A#5
F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4
C2
C#2
D2
D#2
E2
F2
G2
B2 C3 D3 E3
A2
C#3A#2G#2F#2
D#3
C5 D5 E5 F5 G5 A5 B5
C6
— 2 —
Speaker
Amplifier
AN8053N
IC101
BLOCK DIAGRAM
CPU
Filter Q101
VDD
MSM6387-22
MSM6387-13
LSI101
KO0 ~ KO9
KO0 ~ KO8
KI0 ~ KI7
AVDD
Oscillator
Q102, X101
CIRCUIT DESCRIPTION
Key Matrix
KI0 KI1 KI2 KI3 KI4 KI5 KI6 KI7
KO0 0 1 C2 C#2 D2 D#2 E2 F2
KO1 2 3 F#2 G2 G#2 A2 A#2 B2
KO2 4 5 C3 C#3 D3 D#3 E3 F3
KO3 6 7 F#3 G3 G#3 A3 A#3 B3
Keyboard
Buttons
KO4 8 9 C4 C#4 D4 D#4 E4 F4
KO5 Tone Rhythm F#4 G4 G#4 A4 A#4 B4
KO6
KO7
Tempo
Up
Start/
Stop
Tempo
Down
C5 C#5 D5 D#5 E5 F5
Fill-In F#5 G5 G#5 A5 A#5 B5
KO8 Demo C6
KO9 Normal Fingered
— 3 —
CASIO
Chord
CPU (LSI101: MSM6387-13)
Containing a sound data ROM and a DAC (Digital to Analog Convertor), the CPU provides sound waveform in accodance with the pressed key and the selected tone. The following table shows the pin functions of LSI101.
Pin No. Terminal In/Out Function
1, 2 TEST1, TEST2
3 RESET In Power ON reset terminal. On: +5 V Off: 0 V 4 AVDD In +5 V source for the built-in DAC 5 OUT Out Sound waveform output 6 AGND In Ground (0 V) source for the built-in DAC 7 GND In Ground (0 V) source 8 COSI In 21.725 MHz clock pulse input 9 COSO
10 VDD In +5 V source
11 ~ 18 KI0 ~ KI7 In Input terminals from keys and switches
19, 20 KO11, KO10
21 ~ 30 KO9 ~ KO0 Out Key and switch scan signal outputs
Not used. Connected to ground.
Not used
Not used
Filter Block
Since the sound signal from the CPU is a stepped waveform, the filter block is added to smooth the waveform.
AVDD
Q101 2SC1740SQ
C106
To power amp
R105
R104
AG
Amplifier/Voltage Regulator (IC101: AN8053N)
The right figure shows the internal block of IC101.
R2106
C108
C107
AG
VCC NC CONT
16
15
POWER
R107
14 13
C109
AG
5V
VREG
5V REG
R108
From CPU
NCNC NC PRE GND
12 11
10
9
-
SP AMP
+
1
SPO NC SP GND PC-1 PC-2 SPI SPM VREF
4
32
6
5
— 4 —
7
VREF
8
TROUBLESHOOTING
No power
Power indicator does not light up.
Connect an AC adapter into the power jack.
Does the keyboard work?
No
Measure voltage at pin 16 of IC AN8053N.
Is the voltage +6.8 V?
No
Check contact of the power jack.
No Yes
Is it OK?
Yes
Yes
Check contact at battery springs.
Replace D101.
Check contact of power switch.
Clean the switch contacts.
Replace the jack.
Yes
Check D102.
If D102 is defect,
replace it.
— 5 —
Check soldering at pins of the
power jack.
Is it OK?
No
Solder the pins.
No sound
Measure voltage at pin 13 of IC AN8053N.
Yes No
Is the voltage +5 V ?
Measure voltage at pin 16 of IC AN8053N.
Is the voltage +6.8 V?
Measure voltage at pin 14 of IC AN8053N.
No
Follow flow chart
of No Power.
Turning power on, measure voltage
at pin 3 of LSI MSM6387-13.
Does the voltage raise
from 0 V to +5 V?
No
Clean contacts of the
power switch.
Replace IC AN8053N.
Yes
A
— 6 —
Is the voltage 0 V?
NoYes
Clean contacts of the
power switch.
A
Measure voltage at pins 22 ~ 30 of LSI
MSM6387-13.
Yes No
Touch pin 5 of LSI MSM6387-13 with test
rod (+) of multimeter in resistance range,
connecting test rod (-) to ground.
Is a noise made?
Yes Yes
No
Replace LSI
MSM6387-13.
Touch pin 6 of IC AN8053N with test rod (+)
of multimeter in resistance range,
connecting test rod (-) to ground.
Is the voltage +0.3 V?
Replace LSI
MSM6387-13.
Does the keyboard work?
No
Replace ceramic
oscillator X101.
Does the keyboard work?
Yes
Is the noise made?
No
Check filter circuit around
Using a multimeter, check conductivity of
speaker at terminals on the main PCB.
Is it OK?
No
Replace speaker.
Yes
Q101.
Yes
Replace IC
AN8053N.
— 7 —
No
Replace transistor Q102.
Does the keyboard work?
No
Check the circuit around
Q102 and X101.
Yes
End
MAJOR WAVEFORMS
1
1
CH1: 1V
Clock pulse COSI
1
1 Clock pulse COSI
MSM6387-13 pin 8
MSM6387-13 pin 8
50 ns
2
2
CH1
3
3
~
2 ms
CH1: 5 V–CH2: 5 V
2 Key scan signal KO0
Key scan signal KO0
2
MSM6387-13 pin 30
MSM6387-13 pin 30
3
3 Key scan signal KO1
Key scan signal KO1
MSM6387-13 pin 29
MSM6387-13 pin 29
2 ms
CH1
CH2
2 ms
4
4
5
5
CH1: 50 mV CH2: 50 mV
Sound signal output
4
4 Sound signal output
MSM6387-13 pin 5
MSM6387-13 pin 5
5
Filter output
5 Filter output
Emitter of Q201
Collector of Q101
~~
CH1
6
6
CH2
7
7
Tone : Flute (No.13) Key : A3 Volume : Maximum
CH1: 50 mV CH2: 0.5 V
Power amp input
6
6 Power amp input
LA4598 pin 6
AN8053N pin 6
7
Power amp output
7 Power amp output
LA5498 pin 3
AN8053N pin 1
~~
CH1
CH2
— 8 —
SCHEMATIC DIAGRAMS
— 9 —
5
4
1
2
3
7
6
— 10 —
Main PCB
PCB VIEW
1
3
2
4
5
6 7
— 11 —
EXPLODED VIEW
3
R-1
4
5
6
1
8
7
R-2
11
10
9
12
2
13
— 12 —
PARTS LIST
MA-100
Notes: This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded view. Contact our spare parts department if you need these parts for refurbish.
1. Prices and specifications are subject to change with­out prior notice.
2. As for spare parts order and supply, refer to the "GUIDEBOOK for Spare parts Supply", published seperately.
3. The numbers in item column correspond to the same numbers in drawing.
FOB Japan
N Item Code No. Parts Name Specification Q N.R.Yen R
Unit Price
IC101 2114 3269 IC, Power Amp. AN8053N 1 A
LSI101 2011 2961 LSI, CPU MSM6387-13 1 A
Q101, 102 2220 1387 Transistor 2SC1740SQ-TP-T 2 B
D101 2390 1323 Diode RB100A-T32-T 1 B D102 2390 0371 Diode DSK10B-BT-T 1 B D103 2310 7848 Zener diode RD4. 3ESB2-T1-T 1 A X101 2590 1897 Ceramic oscillator EFO-EN2175C4 1 B
J101 3501 3731 Power jack HEC2305-01-250 1 A N 1 6925 0500 PCB ass'y, MA1M M240352*1 1 B N 2 6925 0510 PCB ass'y, KY M240353*1 1 B
3 6921 5031 Slide knob M311859A-1 2 B
N 4 6925 0540 Button, Rubber M240278-1 1 B
5 6909 5890 Slide contact CSB-12D 2 B N 6 3831 1029 Speaker 300RB03 N N 8 6925 0560 Black key set, 13-key M140302-1 1 A N 9 6925 0570 White key set, 10-key M140303-1 1 A N 10 6925 0580 Black key set, 7-key M140304-1 N 11 6925 0590 Key contact rubber, 32-contact M240287-1 1 B N12
7 6925 0550 White key set, 19-key M140301-1
6925 0600 Key contact rubber, 17-contact M240288-1
13 6906 7511
Battery cover
M312197A*3 1 B
1 1
1
1
B A
A
B
Notes: N – New parts
R – Rank
— 13 —
MA0400761A
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