CASIO EX-S1, EX-M1 Service Manual

EX-S1/M1

INDEX
JUN. 2002
(without price)
EX-S1 EX-M1
R
Ver.1 Jul/ 2002

CONTENTS

SPECIFICATIONS ....................................................................................................................................... 1
TEST MODE ................................................................................................................................................ 4
PROGRAM VERSION UPGRADING .......................................................................................................... 5
1. How to confirm the program version ............................................................................................. 5
2. How to upgrade the program.......................................................................................................... 5
3. How to recover the program in case of the failure ....................................................................... 6
COLOR ADJUSTMENT .............................................................................................................................. 7
1. How to use USB ADJ Tool .............................................................................................................. 7
2. Lens Replacement ........................................................................................................................... 9
3. MAIN PCB Replacement................................................................................................................. 9
4. VCOM DC adjustment.................................................................................................................... 10
5. Operation and Current consumption ........................................................................................... 10
DISASSEMBLY ......................................................................................................................................... 11
EXPLODED VIEW ..................................................................................................................................... 15
PARTS LIST .............................................................................................................................................. 16
PRINTED CIRCUIT BOARDS ................................................................................................................... 17
SCHEMATIC DIAGRAMS ......................................................................................................................... 20

SPECIFICATIONS

Image Files Format Snapshots: JPEG (Exif Version 2.2); DCF (Design Rule for Camera File System)1.0 standard;
DPOF compliant Movies: AVI (Motion JPEG) Audio: WAV (EX-M1 only)
Recording Media 12MB built-in flash memory
SD Memory Card MultiMedia Card
Image Size Snapshots: 1600 x 1200pixels
1280 x 960pixels 640 x 480pixels
Movies: 320 x 240pixels
Approximate Memory Capacity and File sizes
• Snapshots File Size
(pixels)
1600 x 1200
(UXGA)
1280 x 960
(SXGA)
640 x 480
(VGA)
• Movies (320 x 240 pixels)
Data Size
Recording Time
* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities in
the table by the appropriate value.
Delete Single-file, all files (with protection) Effective Pixels 1.24 million Imaging Element 1.27-inch square pixel color CCD
Lens/Focal Distance F2.5/f = 5.6mm
Zoom 4X digital zoom Focusing Fixed focal point Approximate Focus Range (from lens surface) 1m to
Quality
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
One Movie: 30 seconds maximum
80 seconds maximum (built-in memory)
410 seconds maximum (SD 64MB memory card)*
Approximate Image
File Size
1050KB
710KB 370KB 680KB 460KB 250KB 190KB 140KB
90KB
150KB/second max.
Total Movie Time:
(Total pixels: 1.34 million)
(Equivalent to 37mm on a 35mm film camera.)
Built-in flash memory
12MB 10 shots 15 shots 30 shots 16 shots 24 shots 42 shots 57 shots 75 shots
120 shots
SD Memory Card*
64MB 53 shots 79 shots
154 shots
82 shots
126 shots 220 shots 294 shots 386 shots 618 shots
— 1 —
Exposure Control Metering: Multi-pattern by imaging element
Exposure: Program AE Exposure Compensation: –2EV to +2EV (in 1/3EV steps)
Shutter CCD shutter, mechanical shutter
1/4 to 1/8000 second
Aperture F2.5 fixed White Balance Automatic/fixed (4 modes) /Manual Self-timer 10 seconds Built-in Flash Flash Modes: Auto, Off, On, Red-eye reduction
Approximate Flash Range: 1 meter to 2 meters
Recording Functions Snapshot (with audio for EX-M1 only); self-timer; Night Scene; Movie (with audio for EX-M1
only); voice recording (EX-M1 only) * Audio is monaural
Audio Recording Time Audio Snapshot: Approximately 30 seconds maximum per image (EX-M1 only) Voice Recording: Approximately 50 minutes with built-in memory
After Recording: Approximately 30 seconds maximum per image
Monitor Screen 1.6-inch TFT color LCD
84,960 pixels (354 x 240)
Viewfinder Monitor screen and optical viewfinder Timekeeping Functions Built-in quartz digital clock
Date and Time: Recorded with image data Auto Calendar: To 2049
Input/Output Terminals Cradle connector
(EX-M1 connector is also used for connection of remote controller.)
Speaker (EX-M1 only) 20mm round, monaural Audio Player Function Data Compression/Decompression: MP3 (MPEG-1 Audio Layer-3) (EX-M1 Only) Sampling Frequencies: 32kHz, 44.1kHz, 48kHz
Bit Rates: 32 to 210 kbps, VBR-compatible Play Mode: Normal, all track repeat, 1-track repeat
Practical Maximum Headphone Output: 9mW + 9mW (16 Ω) Power Supply Power Requirements: Rechargeable lithium ion battery (NP-20) x 1 Approximate Battery Life:
Continuous Recording
Continuous Playback (Continuous Snapshot Recording)
Continuous Voice Recording*
Continuous Audio Playback*
The values noted above are approximate values until power fails, based on continuous recording with flash off, at normal temperature (25°C). The above does not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life. Voice recording times are based on continuous recording, while audio playback times are based on continuous output (through headphones). * Voice recording and audio playback times apply to the EX-M1 only.
Power Consumption DC 3.7V Approximately 3.0W
80 minutes (480 shots)
110 minutes
80 minutes
330 minutes
— 2 —
Dimensions EX-S1: 88(W) x 55(H) x 11.3(D) mm
(3.5˝(W) x 2.2˝(H) x 0.4˝(D)) (excluding projections)
EX-M1: 88(W) x 55(H) x 12.4(D) mm
(3.5˝(W) x 2.2˝(H) x 0.5˝(D)) (excluding projections)
Weight EX-S1: Approximately 85 g (3.0 oz)
(excluding battery and accessories) EX-M1: Approximately 87 g (3.1 oz) (excluding battery and accessories)
Bundled Accessories Rechargeable lithium ion battery (NP-20); USB Cradle; Special AC Adaptor; AC power cord;
Strap; Special USB cable; Dummy Card; Connector Cover; LCD Remote Controller (bundled with EX-M1 only); Stereo Headphones (bundled with EX-M1 only); CD-ROM; Basic Reference; Rechargeable Lithium Ion Battery User’s Guide
USB Cradle Input/Output Terminals Camera connector: USB port; AC adaptor terminal (DC IN 5.3V)
Power Consumption: DC 5.3V Approximately 3.4W Dimensions: 95(W) x 55.5(H) x 39.5(D) mm
(3.7˝(W) x 2.2˝(H) x 1.6˝(D)) (excluding projections)
Weight: Approximately 56 g (2.0 oz)
LCD Remote Controller Input/Output Terminals: Camera connector; headphones jack (ø3.5mm stereo mini jack) (Bundled with EX-M1 Only) Cord Length: Approximately 0.8m (31.5˝)
Dimensions: 74.5(W) x 16(H) x 11(D) mm
(2.9˝(W) x 0.6˝(H) x 0.4˝(D)) (excluding projections, excluding cradle)
Weight: Approximately 28 g (1.0 oz)
Power Supply
Use only the special NP-20 rechargeable lithium ion battery to power this camera. Use of any other type of battery is not supported.
This camera does not require a battery for the clock. The date and time settings of the camera are cleared whenever power supplied by both the battery and USB cradle is interrupted. Be sure to reconfigure these settings after power is interrupted.
LCD Panel
The LCD panel is a product of the latest LCD manufacturing technology that provides a pixel yield of 99.99%. This means that less than 0.01% of the total pixels are defective (they do not turn on or always remain turned on).
— 3 —

TEST MODE

Note: Do not perform the menu item unless explained here. (It may damage the internal data and
camera becomes unusable.)
Booting
To boot the test mode
While firmly pressing down both "MENU" and "SET" buttons, Turn the power on. Continue pressing "MENU" and "SET" until the MAIN MENU is displayed.
2 "POWER" button
1 "MENU" + "SET" buttons
While holding the camera in a horizontal position, press the set button twice towards your "RIGHT" and then press "MENU" .
EX-S1 (as of May 28, 2002) EX-M1 (as of May 28, 2002)
++ KX851 ++
PR : 02.05.26.00.56 LD : 1.06 MI : 41
PR : 02.05.26.00.56 LD : 1.06 MI : 41
++ KX852 ++
"Right" button, "Right" button, "MENU" button
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :BEEP TEST 6 :TASK-2 TEST 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY
SET button
MENU button
1 :KEY CHECK 2 :VOCM CHECK 3 :MEMORY CHECK 4 :COLOR CHECK 5 :UGAIN CHECK 6 :VGAIN CHECK 7 :MESSAGE CHECK 8 :LED CHECK 9 :SW&JACK CHECK
— 4 —

PROGRAM VERSION UPGRADING

Introduction Update the program using an SD card.
Note:
Make sure to use a fully charged battery. MAIN PCB becomes unusable if power down or an error occurs during program transmission.
1. How to confirm the program version
The program version can be confirmed in the test menu (refer to the previous page).
Turn the power on while pressing MENU button.
The following program version also can be found. Check the LCD display. (Example)
VER 1.00
(As of May 28. 2002)
2. How to update the firmware
1. Prepare the memory card which contains the software for upgrading firmware in the root directory. EX-S1: ex-s1.bin
EX-M1: ex-m1.bin
2. Insert the above memory card into the camera, and set a fully charged battery in the camera.
3. While pressing MENU, press power switch. Keep pressing MENU until PROGRAM UPDATE appears in the camera LCD. The following appears. The version for the firmware update software in the memory card appears at the bottom.
PROGRAM UPDATE
YES
NO NEW VERSION IS VER 1.00
4. Align the white cursor to “Yes” by the cross keys of  and , and press SET. NOW LOADING appears in the LCD and the update starts.
5. COMPLETE appears after the update finishes.
6. Remove the memory card after turning the power off once.T urn the power back on again while pressing MENU, and check the version.
VER 1.00
VER1.00 appears this time.
5
7. If the version is correct, turn the power off.
8. Finally, check the operation by recording, playing back and deleting an image.
3. How to recover the program in case of the failure
1. Prepare the following firmware restoration program and change its name to "mercury.bin".
EX-S1 : kx851r.hbn EX-M1 : kx852r.hbn
Insert the SD card into the computer using the PC card adaptor. * Prepare the PC card adaptor for the SD card.
The computer recognises the SD card as a "REMOVABLE DISK".
2. Copy "mercury.bin" to a root directory of an SD CARD.
3. Insert it into the camera.
4. Insert a fully charged battery into the camera.
5. Turn the power on while pressing shutter release button. The operation LED changes in the following order; orange blinks, green blinks and green lights.
6. When green lights, the firmware restoration is finished. Remove the battery.
7. Turn the power on again while pressing both MENU and SET buttons. The firmware is successfully restored if the corresponding program version appears next to "PR:" of the test menu.
8. Finally, start the camera normally to check the operation by recording, playing back and deleting an image.
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