CASIO 230ER Service Manual

TECHNICAL GUIDE
INDEX
ELECTRONIC CASH REGISTER
TROUBLE SHOOTING GUIDE
230ER
HARD KEY CODE TABLE (230ER)
The HARD KEY CODE TABLE which written in our service manual is for 190ER. 230ER table is as follows;
FEED 34 37 7 8 9 16 20 24 27
30 33 36 4 5 6 15 19 23 26
29 32 35 1 2 3 14 18 22 25
28 31 C 0 10 11 13 17 21
1. 230ER

Checking flowchart

Mode switch ON
ECR is working OK?
No
Power supply and PWD signal are OK? See A (Page 2)
Printer initialization is OK? See B (Page 3)
Display 0.00 is OK? See C (Page 4)
Key input is OK? See D (Page 6)
Transaction is OK? See E (Page7)
Receipt printing is OK? See F (Page8)
Drawer is open? See G (Page 8)
No
No
No
No
No
No
No
- 1 -
A. Power supply and PWD signal problem
Does the 27 V (AC) appear at secondary side of transformer?
Does the 25.6 V (DC) appear at the collector of transistor Q2?
Transistor Q2 and Q3 are OK? (These parts are making Vp voltage for printer)
Does the PWD signal become "L" level? (Collector of transistor Q10)
Is the regulator IC (IC1) working?
Input pin no.1 : DC 25.6 V Outout Pin no.2 : DC 5.6 V
No
Replace IC1 (LM2575T-5.0/LB03)
Regurator IC
This IC has a feedback function. When feedback terminal (pin no.4) detects voltage down, IC outputs more voltage (more than 5 V). In this circuit, feedback therminal gets less voltage level than output level because there are voltage drop through the diode D8( about 0.6V). Thus, output voltage become more than 5 volts. (about 5.6 V)
- 2 -
B. Printer problem
Motor problem (does not rotete)
No
Does the motor signal come out from CPU (pin no.43)? Repalce CPU
Does the transistor Q19 become ON? Replce Transistor Q19
Does the transistor Q9 become ON? Replace transistor Q9
Replace the motor unit
motor stop ON ON OFF OFF Motor rotate ON ON ON ON
"L" to "H"
No
No
Transistor status
Q20 Q21 Q19 Q9
Timing signal (TP)
No
Does the TP signal come out from printer unit? Replace printer unit
Replace CPU
- 3 -
C. Display problem
Degit missing
Does the voltage common signal come to display LED?
(COM0,1,2,3 : about 5 V)
No
Does the degit signal come out from CPU?
COM0 : Pin no.41 of CPU ( Checking point : Base of transistor Q14) COM1 : Pin no.40 of CPU ( Checking point : Base of transistor Q18) COM2 : Pin no.39 of CPU ( Checking point : Base of transistor Q17) COM3 : Pin no.38 of CPU ( Checking point : Base of transistor Q16)
Digital transistors (Q14,Q16,Q18,Q17) are OK?
Transistors (Q8,Q5,Q6,Q7) are OK?
Replace Display LED
Replace display LED
Segment missing
Does the segment signal come to display LED?
(SA0 ~ SG0, SA1 ~ SG1)
No
Does the segment signal come out from CPU?
( Pin no.21 ~ 31, Pin No.33 ~ 37 )
Does the segment signal come out from IC2 or IC3?
Replace display LED
COM0 COM1
COM2
COM3
SA1 ~ SG1 SA0 ~ SG0
SDP0
- 4 -
Display LED pin asignment
Display problem sample
8 8 8 8 8 8 8 8 SD0 signal missing 8 8 8 8 8 8 COM1 signal missing 8 8 8 8 8 8 8 Display LED broken
Notice of display LED
CE-2300 is using 2 type of display LED. Itsdifference is brightness. When you replace LED for repair, use same type. H type LED is a little bit brighter than G type.
- 5 -
D. Key input proble
Does the key common signal (KC0~ KC3) come out from CPU?
No
Replace CPU KC3 : Pin no.38
1
Does the key input signal (Ki0 ~ Ki9) come to CPU?
Replace CPU
KC0 : Pin no.41 KC1 : Pin no.40 KC2 : Pin no.39
Keyboard
KC0 ~KC3
CPU
Ki0 ~ Ki9
When a key is pressed , keyinput signal coming to CPU.
Key contact table
KC3 KC2 KC1 KC0
KI7 KI8 KI9 KI0 KI1 KI2 KI3 KI4 KI5 KI6
- 6 -
Mode key selection
CPU knows mode switch position according to difference of voltage lebel at pin no.1.
CPU
1
OFF
1.7
3.2
4.2 0.9
E. Transaction problem
Data can not saving
Check the address bus and data bus at RAM chip. In case you find NG signal , there is a damage either PCB (open/short circuit) or RAM chip.
Good signal waveform
5 V
GND
NG signal wave form
5 V
GND
5 V
GND
- 7 -
F. Receipt printing problem
Intermittent printing
Digit
Which is the problem, digit missing or nothing print? 1
Nothing
Does the HD COM signal come out from CPU?
Does the transistor Q22 become ON?
Does the transistor Q23 become ON?
Replace printer unit
1
What digit is missing? HD1 ~HD12
Does the HD signal come out from CPU?
Does the HD signal come out from IC7 or IC8?
Replace printer unit
G. Drawer problem (not open)
Does the drawer signal coume out from pin no.64 of CPU?
Does the transistor Q13 become ON?
Does the transistor Q12 become ON?
Replace lock ass'y of drawer.
5 V
GND
- 8 -
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