CAS LP-2G Service Manual

Label/Receipt Printing Scale

Electronic Price Computing

LP-2G

REV: 2.00 Jan. 2002

2001, CAS

®

(USA) CORPORATION EAST RUTHERFORD , NEW JERSEY 07073

, by CAS Corporation. All rights reserved. No part of this publication may be

eval system, or translated into any
language or computer language, in any form or by any means, electronic, mechanical,
magnetic, optical, chemical, manual or otherwise, without the prior expressed written permission

Attention:

ompany makes no representations or warranties, either expressed or implied, with respect

to the contents hereof and specifically disclaims any warranties of merchantability or fitness for

ld or licensed “as is”. Should
the programs prove defective following their purchase, the buyer (and not this company, its
distributors, or its dealers) assumes the entire cost of all necessary servicing, repair, and any

s resulting from any defect in the software. Further, this

company reserves the right to revise this publication and to make changes from time to time in

Copyright© 2001
reproduced, transmitted, transcribed, stored in a retri

of this company.

Disclaimer:

This c
any particular purpose. Any software describes in this manual is so

incidental or consequential damage
the contents hereof without obligation to notify any person of such revision or changes.

Brand and product names are trademarks and/or registered trademarks of their respective companies.

1 General

1 General................................................................................................................................................... 1

1.1 Introduction.................................................................................................................................1

1.2 Model and Specifications.........................................................................................................2

2 Unpacking and Assembly.................................................................................................................... 4

2.1 Unpacking...................................................................................................................................4

2.2 Assembly of Display Column.....................................................................................................5

3 Proper Operation................................................................................................................................... 6

3.1 Environmental Considerations & Safety..................................................................................6

3.2 Leveling and Location...............................................................................................................7

3.3 Power Outlet and Requirements.............................................................................................. 8

4 Nomenclature........................................................................................................................................ 9

4.1 Scale Overview...........................................................................................................................9

4.2 Display and Indicators.............................................................................................................10

4.3 Printer..........................................................................................................................................11

4.4 The Program Mode Numeric Key Pad...................................................................................12

5 Getting Started.....................................................................................................................................16

5.1 Installation of the Label Roll....................................................................................................16

5.2 Menu and Data Entry System.................................................................................................18

6 Calibration Mode................................................................................................................................. 20

6.1 Entering Calibration Mode...................................................................................................... 20

6.2 Entering Calibration Mode (NON-USA).................................................................................20

7 Calibration the Scale .......................................................................................................................... 21

7.1 Calibration Menu ...................................................................................................................... 21

8 System Options.................................................................................................................................... 25

8.1 Weight Options.........................................................................................................................25

8.1.1 Capacity & Units............................................................................................................25

8.1.2 Tare Options...................................................................................................................26

8.1.3 Zero Range.....................................................................................................................26

8.1.4 Captions & Headings....................................................................................................27

8.2 Non-Weight Options .................................................................................................................29

8.2.2 Auto Print Threshold.......................................................................................................29

8.3 Report Settings..........................................................................................................................29

8.4 Decimal Place Setting.............................................................................................................30

8.5 Keypad Options ........................................................................................................................30

8.6 Clear Memory ...........................................................................................................................31

8.7 Select country...........................................................................................................................32

9 Digital Filtering ...................................................................................................................................... 33

9.1 Digital Filter Settings..................................................................................................................33

10 Printer Hardware Settings.................................................................................................................. 34

10.1 Printer Hardware Settings Menu...........................................................................................34

10.2 Printer Sensors ..........................................................................................................................34

10.2.1 Gap/Peel Calibrate....................................................................................................34

10.2.2 Gap Sensor Fine Adjust...............................................................................................35

10.2.3 Peel Sensor Fine Adjust...............................................................................................35

10.3 Print Speed.............................................................................................................................. 36

10.4 Printer Odometer....................................................................................................................36

10.5 Label Type...............................................................................................................................36

ii

1 General

10.6 Feed Adjust.............................................................................................................................. 37

11 Network Options ................................................................................................................................ 38

12 Self Test Mode....................................................................................................................................39

12.1 Self Test Menu ..........................................................................................................................39

12.2 Display Test.............................................................................................................................. 39

12.3 Load Cell Test..........................................................................................................................39

12.4 Keyboard Test.........................................................................................................................40

12.5 Printer Test................................................................................................................................41

12.6 Peel Off Test.............................................................................................................................42

12.7 Flash Memory Size Test...........................................................................................................42

12.8 Flash Memory Test ...................................................................................................................42

12.9 Serial Port Test..........................................................................................................................43

12.10 Firmware Versions Test.........................................................................................................43

13 Audit Trail............................................................................................................................................44

13.1 Reading the Audit Trail Counters.........................................................................................44

14 Servicing & Parts Replacement....................................................................................................... 45

14.1 Platform Safety Overload Adjustment .................................................................................45

14.2 Removing the Upper Case...................................................................................................45

14.3 Main PCB Replacement ........................................................................................................47

14.4 Power Supply Replacement.................................................................................................47

14.5 Load Cell & AD Converter Replacement...........................................................................48

14.6 Printer Assembly Replacement ............................................................................................49

14. 6.1 Rewind Motor Assembly Replacement....................................................................49

14.6.1 Stepper Motor Assembly Replacement...................................................................50

14.6.2 Thermal Print Head Replacement.............................................................................50

14.6.3 Gap Sensor Assembly Replacement ........................................................................51

14.6.4 Peel Sensor Assembly Replacement........................................................................51

14.6.5 Label Roll Spool Replacement..................................................................................51

14.6.6 Width Adjuster Replacement....................................................................................52

14.7 Display Replacement ............................................................................................................52

14.8 Keyboard Replacement........................................................................................................52

14.9 Keyboard Servicing................................................................................................................53

15 Installing Options............................................................................................................................... 54

15.1 Installing the Network Memory Card ...................................................................................54

15.2 Installing the Memory Expansion Card................................................................................54

15.3 Installing the Paper Cutter.....................................................................................................54

15.4 Memory Chart for PLU Capacity..........................................................................................55

16 Troubleshooting.................................................................................................................................56

16.1 Troubleshooting Chart ...........................................................................................................56

16.2 Versioning & Changes...........................................................................................................58

17 Schematic Diagrams .........................................................................................................................59

17.1 System Block Diagram...........................................................................................................59

17.2 Connection Diagram.............................................................................................................60

17.3 Main PCB .................................................................................................................................61

17.4 Ethernet Memory Expansion PCB.........................................................................................62

17.5 Power Supply PCB ..................................................................................................................63

18 Exploded Views.................................................................................................................................64

18.1 Scale.........................................................................................................................................64

iii

1 General

18.2 Printer Assembly...................................................................................................................... 65

19 Parts List............................................................................................................................................... 71

19.1 ELECTRONIC ............................................................................................................................71

19.1.1 MEMORY OPTION BOARD PCB ASS'Y........................................................................71

19.1.2 ETHERNET MEMORY OPTION BOARD ASS'Y...............................................................71

19.1.3 PEEL OFF SENSOR PCB ASS'Y .......................................................................................71

19.1.4 ETHERNET OPTION BOARD ASS'Y................................................................................72

19.1.5 ANALOG MODULE ASS'Y .............................................................................................72

19.1.6 ANALOG PCB ASS'Y .....................................................................................................73

19.1.7 BODY ASS'Y...................................................................................................................73

19.1.8 MAIN PCB ASS'Y...........................................................................................................74

19.1.9 CAL PCB ASS'Y.............................................................................................................75

19.1.10 DISPLAY PCB ASS'Y .....................................................................................................75

19.1.11 GAP SENSOR PCB ASS'Y............................................................................................76

19.1.12 KEY PCB ASS'Y .............................................................................................................76

19.2 MECHANICAL..........................................................................................................................76

19.2.1 SET..................................................................................................................................76

19.2.2 MECHANISM .................................................................................................................78

19.2.3 C/T BOX ASS'Y.............................................................................................................. 79

Appendix A: Country Codes …………...……………........................................ .......... 81

Appendix B: Label Formats ..................................................................................... 83

Appendix C: Datasheet ..................................................................................... 85

iv

CAS (USA) Corporation (“CAS”) warrants to the first end user customer of the CAS product enclosed with this limited warranty statement,
defects in workmanship and materials for a period indicated on the space provided on the bottom of this form from the date of original

CAS Authorized Dealer, which ever comes first. CAS warrants that the

new components and parts which perform like new and meet the CAS

CAS also warrants that the consumable labels enclosed will perform to the

9002 for warranty repair instructions and return authorization, if required. CAS or a

heir option, repair or replace on an exchange basis the defective unit, without charge for parts or

labor. When warranty service involves the exchange of the product or of a part, the item replaced becomes CAS property. The exchanged

be new or previously repaired to the CAS standard of quality. Exchange or replacement products or parts assume the

es and Canada. This warranty does not cover labels or third party parts,

added boards or chips, or the

label or serial number be removed or tampered with or should the product fail to be properly maintained or fail to function properly as a result

improper installation, neglect, improper shipping, damage caused by disasters such as fire, flood, and lightning, improper

enter.

Packaging and shipping cost to and from the CAS repair facility will be CAS’s responsibility. If a claimed defect cannot be identified or

VE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER
EXPRESS OR IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SOME LAWS DO NOT ALLOW THE

S APPLY, THEN ALL EXPRESS AND IMPLIED
WARRANTIES ARE LIMITED TO THE WARRANTY PERIOD IDENTIFIED BELOW. UNLESS STATED HEREIN,
ANY STATEMENTS OR REPRESENTATIONS MADE BY ANY OTHER PERSON OR FIRM ARE VOID. EXCEPT

CAS (USA) CORPORATION NOR ITS AFFILIATES

SHALL BE LIABLE FOR ANY LOSS, INCONVENIENCE, LOSS OF ANY DATA OR PROGRAMMING, OR
DAMAGE, INCLUDING DIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, RESULTING

HETHER RESULTING FROM BREACH OF

Some jurisdictions do not allow limitations on how long an implied warranty lasts and some jurisdictions do not allow the

1 (ONE) YEAR

CAS (USA) CORPORATION

LIMITED WARRANTY

that the product if purchased and used in the United States or Canada, conforms to the manufacturer’s specifications and will be free from
purchase or three months after product is shipped from CAS to the

CAS product is manufactured from new components and parts or like­standard of quality. And only on CAS printing products,
manufacturer’s specific usage, which usage may expire before the expiration of the limited warranty for the CAS product.

Should your CAS product prove defective during the warranty period, please contact the CAS Dealer from which you purchased the CAS
product, or call the CAS Service Hot line at (201) 933 ­CAS Authorized Service Center will, at t

product or part may
remaining warranty period of the product covered by this limited warranty.

This warranty covers only normal consumer use in the United Stat
components or peripheral devices added to the CAS product after its shipment from CAS, e.g., the dealer ­accuracy of the product after it is shipped from CAS. CAS is not responsible for warranty service should the CAS label or logo or the rating

of misuse, abuse,
electrical current, software problems, interaction with non -CAS products, or service other than by CAS or a CAS Authorized Service C

reproduced in service, you will be held responsible for costs incurred.

THE WARRANTY AND REMEDY PROVIDED ABO

EXCLUSION OF IMPLIED WARRANTIES. IF THESE LAW

AS PROVIDED IN THIS WRITTEN WARRANTY, NEITHER

FROM THE USE OR INABILITY TO USE THE CAS PRODUCT, W
WARRANTY OR ANY OTHER LEGAL THEORY.

In Canada, warranties include both warranties and conditions.

ex clusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply to you.
This warranty gives you specific legal rights, and you may have other rights that may vary from jurisdiction to jurisdiction.

This warranty applies ONLY to the LP-Series label printing scales.

WARRANTY PERIOD:

To locate the CAS Authorized Dealer or CAS Authorized Service Center nearest you call:

CAS (USA) Corporation • 99 Murray Hill Parkway • East Rutherford, NJ 07073

(201) 933 -9002

or write to:

1 General

1 General

1.1 Introduction

Thank you for purchasing the CAS LP-2 price computing electronic printing scale. We have

designed this equipment with many advanced features, high quality construction, and user-friendly
menu driven programming. We are confid ent that you will find the CAS LP-2 scale will meet all of your
most demanding needs.

Sales data is easily acquired through many of the available reports which are quickly accessible

through the on- screen menus. Also available: 4 inch per second printing speed, 53 preset keys (106
using the SHIFT key), and several operation modes that enable you to control & limit access to the scale.

For larger operations, there is an in-store network that can have up to 32 scales. Another
powerful feature is RS-232 port, which can tie a scale to a personal computer (P.C.) for exporting or
importing program data. Because PLU and all other data files are kept locally in each scale’s RAM
memory, the scale’s speed is the same in a Network setting or as a stand-alone unit.

The LP-2 can be easily used with a wide variety of industry standard thermal labels. By simply
entering a label’s length and width dimensions, you can use practically any of them on the LP-2! You
can also use continuous strip labels or even thermal paper. You also can print logos, templates, Nutri­Facts panels, ingredient messages, advertisement lines, and more.

Remember, for proper installation and maintenance please refer to the LP-2 Service Manual. A
wide variety of supplies, accessories, and expansion options are available through CAS (USA)
Corporation for whatever your new and increasing demands may require. Before attempting any
repairs or servicing please look over this manual careful or contact CAS (USA) Corp.

The LP-2 also comes with a trial version the SP-2 software package. This software runs on any PC
using the Windows 95/98/2000 operating system. You can use the SP-2 program for as long as you
would like. You can design your own label formats on your computer screen and save them to your
hard drive. With this WYSIWYG interface, the labels you see on-screen appear exactly “as they will
print.” You can also manage all of the LP-2’s programs and options like pricing, PLU programming, etc.
You can upload data from an LP-2 or download data, perfect as an emergency backup system. All this

and many more features are packed into the SP-2 software package. The full version of the SP -2 system
will allow you to transmit and receive data from the scales. This makes the SP -2 software package an
indispensable commodity for your business as.

To find the Authorized CAS Dealer nearest you, please visit our web-site at www.cas-usa.com.

1

1 General

1.2 Model and Specifications

CHARACTERS PER PLU Ingredients: 2000 characters, PLU Name: 114 characters

PROGRAMMABLE DATA

MEASUREMENT TYPE LOAD CELL

MEMORY CAPACITY Over 800 PLUs Standard memory configuration.

MEMORY OPTION Over 4000 PLUs Expanded with optional memory card.

SPECIFICATIONS

OPERATING TEMP. -10° C~ 40° C (14° F~ 104° F)

PLU PROGRAMMABLE

PLATTER SIZE Length: 403 mm (15.87 in.), Width: 260 mm (10.24 in.)

POWER SOURCE 85~240VAC 50/60Hz ±5%

PRINTER TYPE DIRECT THERMAL PRINT

SALES PERIODS Dual totals for daily/monthly or user selectable reporting periods.

SALES REPORT MODES Read: X1/X2 Modes, Read & Reset: Z1/Z2 Modes

SALES REPORT TYPES § Daily PLU & Misc. PLU Report

SHIPPING WEIGHT 13 kg (29 lb)

WEIGHING CAPACITY 0~15 x 0.005 lb/ 0~30 x 0.01 lb, 0~30 x 0.01 lb / 30~60 x 0.02 lb

WEIGHING RANGE DUAL RANGE

WEIGHING UNITS Pound & Kilo push-button selectable.

MODEL LP-2, (version 1.03)

DISPLAYS WEIGHT: 5 digits (5 max)

GENERAL

INTERFACES RS-232 Serial Ports: COM1 (9 pin female), COM2 (25 pin female)

LABEL SIZES Width: 10mm~80 mm (0.40 in.~3.15 in.)

MAX TARE FULL CAPACITY

NETWORK

DATA

PRINT SPEED 100 mm/sec (4 in./sec)

UNIT PRICE: 6 digits (8 max)
TOTAL PRICE: 7 digits (9 max)

§ Scrolling Messages : 32 @ 80 Char

§ Sales Messages : 32 @ 40 Char

§ Store Name : 150 Char

§ Departments : 32 @ 20 Char

Length: 20mm~170 mm (0.94 in.~6.69 in.)
Length: 850 mm (33.46 in.) max length using linked formats.

§ 32 Scales MAX

§ 99 Clerks MAX

§ 100m (0.06 miles) max cable length

§ Department # : 1~32

§ PLU # : 1~999999

§ Commodity Name : 114 Char

§ Label Format # : 1~999

§ Sales Message # : 1~32

§ Unit : lb, kg

§

Group Code : 0~99

§ Tax Rates : 0~3

§ Country Code : 0~999

§ Sell By Date : 0~999 days

§ Cook By Date : 0~999 days

§ Daily Department Report

§ Daily Scale Report

§ Daily Group Report

§ Daily Hourly Report

§ Daily Detailed Report

(0~3x0.001kg/3~6x0.002kg, 0~6 x 0.002 kg / 0~15 x 0.005 kg,
0~15 x 0.005 kg / 15~30 x 0.01 kg)

§ Users/Clerks : 99 @ 20 Char

§ Label Formats : 999 @ 30 Char

§ Label Formats : Over 50 Built-In

§ Origin : 400 @ 25 Char

§ 4 Mbps Network Speed

§ Optional Network card required

§ Tare Weight : 0~Capacity

§ Price : 0.00~999.99

§ Sale Weight : 0~Capacity

§ Sale Price : 0.00~999.99

§ Net Weight : 0~9999

§ Count : 1~99

§

Sale Count : 0~99

§ UPC : 0~999999

§ Ingredients : 2000 Char

§ Barcode Type/Format

§ Nutritional Information

§ Monthly PLU & Misc. PLU Report

§ Monthly Department Report

§ Monthly Scale Report

§ Monthly Group Report

§ Monthly Hourly Report

§ Monthly Detailed Report

§ Clerk Report

2

1 General

Note: Specifications are subject to change without notice.

3

2 Unpacking and Assembly

2 Unpacking and Assembly

2.1 Unpacking

# Description QTY

1 Desiccant, silica bag 3

2 LP-2, Display assembly 1
3 LP-2, Display assembly screws 2

4 LP-2, Scale body 1
5 Owner’s Manual, LP-2 1
6 Packing box 1
7 Packing lid 1
8 Plastic bag, display column 2
9 Plastic bag, scale 1

10 Fuse 1
11 Platter 1
12 SP-2 software package 1
13 Thermal labels, 1 roll 1
14 Top form-fitted packing foam 1
15 Bottom form-fitted packing foam 1

16 Manual plastic bag 1
17 Fuse Plastic bag 1
18 PLU pad 1

4

2 Unpacking and Assembly

2.2 Assembly of Display Column

1) You must follow the instructions in this section in order to assemble the Display Assembly properly.
To begin the installation, make sure that the scale is unplugged from any electrical source. Your

scale body has a display column bracket in the rear that the display column slides into. (See
fig.)

2) Hold the display assembly in front of you such that the display assembly forms the figure “7”.
Next, with the scale’s keyboard facing you, insert the display column into the display bracket.
When the display column reaches the bottom of the display bracket, you will “feel” the
connectors “snap” together. (See fig.)

3) Underneath the display bracket you will find 2 screw holes for the display assembly screws. Insert
and fasten the 2 display assembly screws. Yo u are done! (See fig.)

5

3 Proper Operation

3 Proper Operation

3.1 Environmental Considerations & Safety

1) Please avoid the following hostile conditions:

§ Temperatures below or exceeding:

-10º C ~ 40º C (14º F ~ 104º F)

§ Excessive vibration § Unstable or flimsy surface

§ Wind or fans functioning in direct

contact with weighing platform.

§ Direct sunlight § Dust or dirt

§ High humidity § Poor ventilation

2) Environmental Protection: The scale should be installed in a dry and liquid free environment. When
the scale is installed in a high humidity or wet-type environment, be sure to avoid spilling or spraying
directly on any surface of the scale.

3) Personal Safety: It is extremely important to be aware of personal safety whenever maintaining or
operating this equipment. Wherever possible, we have tried to place warning labels and other
indicators at the actual location on the equipment where the danger is most likely to occur. However, it
is not always possible to fo resee all dangerous situations. Warnings and cautions that are necessary for
the safe operation of the scale are contained in this manual. Please, make sure to carefully read ALL
warnings and cautions before operating the scale.

4) Observe the follow ing safety precautions:

§ Shut the scale OFF and unplug the scale whenever you are changing the label
roll or whenever working in the printer bay.

§ The outlet that the scale is plugged into, should be properly grounded.

§ Whenever connecting or disconnecting ANY cables from the scale, be sure to

hold the cables by the end connector. Failure to do so may cause a short
circuit.

§ Maintain a static free work area.

§ Never use any other equipment on the same line: it should be a dedicated line.

§ The outlet used must have the proper voltage ratings.

§ Ungrounded electrical outlet

§ Shared electrical outlet

6

3 Proper Operation

3.2 Leveling and Location

1) Location: This scale must be placed on a flat and stable surface. Please keep the scale away from
the direct path of oscillating fans, ventilation systems, or strong drafts as these air disturbances can be
picked-up by the scale’s very sensitive weighing platform and may cause incorrect weight readings.

2) Leveling: If the scale is not properly leveled, please adjust the 4 adjustable legs at the bottom of
the scale. Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge
inside the indicated circle. Turning the adjustable legs counter -clockwise (viewed from top of scale) will
lower that part of the scale. Turning the adjustable legs clockwise (viewed from top of scale) will raise
that part of the scale. (See Fig.)

7

3 Proper Operation

3.3 Power Outlet and Requirements

1) The LP-2 is designed to be used almost anywhere in the world! Like the many appliances of today,
the LP-2 is designed with an automatically switching power supply. This allows operation when

connected to an AC source from 85V to 240V at 50/60Hz with 5% tolerance.
Remember: a switching power supply does not imply that bad, noisy, or improperly wired power

lines will be problem free. With that in mind, please make sure that the power lines used for the LP-2
are dedicated lines with no high-noise devices (such as compressors, motors, etc) running on it.
Also, make sure that the wiring to the electrical socket is correct. If yo u are uncertain as to the
state of your business’ electrical lines, please contact a certified electrician.

2) Once you are sure as to the safety of the electrical line, make sure to ONLY plug the scale into a 3­prong outlet. The third prong is a safety gr ound and an electrician should properly wire this if it is
not correct or if you are unsure. Failure to this CAN result in electrical shock from use of this or any
electronic scale.

3) Do not use any 3-prong to 2-prong adapters or break -off the third prong from the LP-2 power cord.
The third prong is necessary and must be properly connected.

4) If you have any problems or questions regarding this matter, make sure to contact the CAS USA
Service Department.

Note: Be sure to check the LP-2’s serial number plate on the back of the scale for power specifications.

8

4 Nomenclature

4 Nomenclature

4.1 Scale Overview

1) Pictured below are important scale components and parts that you should be familiar with.

# Description # Description # Description

1 Advertisement Insert, rear 8 Fuse Cap 15 Power Switch
2 Connector, COM1 9 Gauge, Leveling 16 Printer
3 Connector, COM2 10 Keyboard, Numeric 17 Serial Number Plate
4 Connectors, network 11 Keyboard, Speed Keys 18 Side Access Door, Com port
5 Display Column 12 Leveling Feet 19 Side Access Door, printer
6 Display Window, customer 13 Platform 20 Template Sheet, Numeric
7 Display Window, user 14 Platter 21 Template Sheet, PLU

22 Connector, Cash Drawer

9

4 Nomenclature

WEIGHT kg

UNIT $ / kg

TOTAL PRICE $

This is PLU Commodity Nam

0~30 lb x 0.01 lb / 30~60 lb x 0.02 lb, e=d=0.01 lb, 0.02 lb
CAPACITY:

ZERO

4.2 Display and Indicators

1) VF Display: The front and rear displays on the LP-2 are dot matrix vacuum fluorescent displays.

They will display all information pertinent to operating the scale.

LP-2 Display Window: Sales

1 2 3 4 5 6 7

17

16 8

STABLE

15

14 13 12 11 10 9

# Description Values

10 Unit price heading UNIT, money and weigh symbols
11 Unit price indicator 6 digits USA: 0.00~999.99
12 Weight indicator 5 digits
13 Weight heading WEIGHT and weigh symbol
14 Negative weight indicator - , (Blank)
15 Net-Weight indicator
16 Stable weight indicator

17 Zero weight indicator

A Gross Zero indication is reached when the Net -Weight indicator is OFF, the Zero-Weight indicator is ON,
the Stable indicator is ON, and the weight reads 0.00 or 0.000.

NOTE1: Only on networking scales.

2

NOTE

: Only on stand-alone scales.

<REG> Auto PrePack Shi ft Ride 12:12:00 PM

◀
○
◀

NET

0~15 kg x 0.005 kg / 15~30 kg x 0.01 kg, e=d=5g, 10g

1 Mode indicator REG, RPK, MGR, ADD, PLU, NET1, STR2,

LOC, SET, X1, X2, Z1, Z2
2 Print Mode indicator Auto
3 Auto Clearing status indicator PrePack, Save, (Blank)
4 Speed key Shift status indicator Shift, (Blank)
5 Override & Discount Status Ride, DISC, Disc, 1, 2, 3, (Blank)
6 Multi-function indicator

7 PLU Description line
8 Total price heading TOTAL PRICE and money symbol
9 Total price indicator 7 digits USA: 0.00~9999.99

Time, date, scale #, department #,

Alt, Temporary Changes, (Blank)

First non-blank line of PLU commodity

◀, (Blank)

○, (Blank)

◀, (Blank)

10

4 Nomenclature

4.3 Printer

1) Pictured below are important printer components and parts that you should be familiar with.

# Description # Description # Description

1 Label/Paper Roll 7 Platen 13 Sensor Assembly, Gap
2 Label Roll Spool 8 Pressure plate & width adjuster 14 Sensor Assembly, Peel-Off
3 Lock-Down Tab 9 Pressure shaft 15 Shaft, Pick-Up Motor
4 Paper Cutter 10 Release Lever, TPH 16 Side Access Door, printer
5 Peel-Off Bar 11 Roller, return 17 Thermal Print Head
6 Pick-Up Spool Assembly 12 Brush 18 Paper Guide Plate

To clean the Thermal Print Head, turn the scale OFF. Open the printer’s side-access door and

release the print head using the release lever. Using the Thermal Head Cleaner Pen, rub it gently from
left to right working your way from the front to the back of the print head. See diagrams below. Do this

until the thermal head is clean which should take no longer than 10 seconds. Allow the print head to
dry for 5 minutes and then lock it down, close the printer’s side-access door, and turn the scale ON.

11

4 Nomenclature

~

C

▼

BACK

P

PAGE

UP

BACK

▶

PAGE
DOWN

INSERT

OVER

8 9 4 5 6 1

00

.

3 0 C

LABEL

00

.

4.4 The Program Mode Numeric Key Pad

Key Description

0

9

COPY

▲

◀

SPACE

▶

O

L

S

PACE

DELETE

7

2

Numeric keys. Used to enter programming data.

Decimal key.

Clear key. Used to clear erroneous entries and error conditions. Also stops
multi-label printing that is in progress.

Copy key.

Up & Down arrow keys. Use to navigate through PGM mode.

Left & Right arrow keys. Use to navigate through PGM mode.

Backspace key. Used to backspace and delete text data.

COPY

◀

PASTE

▲

SAVE

▼

SHIFT

ESC

TEST

ALT

HELP

FEED

ENTER

12

4 Nomenclature

PAGE

PAGE

INSERT

OVER

LABEL

~

Key Description

Page Up & Page Down keys. Use these to navigate 1 screen at a time.

Alpha keys. Used to type text data.

Insert/overwrite key. Used to toggle between Insert and overwrite modes for
text typing.

Save key. At any point in programming, this key saves your current data.

Enter key. Used as an ENTER key.

Delete key. Used to delete text data.

Paste key.

A

UP

DOWN

Z

SAVE

ENTER

DELETE

PASTE

ALT

SHIFT

ESC

HELP

TEST

FEED

ALT key. This key is used for special key combination presses.

SHIFT key. This is the Caps Lock key. It controls whether you are typing in
uppercase .

Escape key. This key toggles between Main menu and <REG> mode. It also
is used to exit programs.

Help key.

Test key. Used to print test pattern, preview a scrolling message, and print a
PLU verification label.

Label Feed key. Use this key to feed labels or paper through printer.

Carriage Return key. This key is used to insert Carriage Returns into the Text 1,
2, & 3 fields of PLU Create/Edit.

13

4 Nomenclature

.

:

? / “

À

È

S

W E R T Y U I

F G H J K

X C V B N

,

|

{

}

_

+

@

#

^

%

$

Ì ì Ñ ñ Ò ò Ù ù Ü ü <

CHANGE

NEW

EDIT

DELETE

LIST

PROGRAM

PRINT

ASSIGN

~

Z

,

~

<

CHANGE

NEW

EDIT

DELETE

4.5 The Program Mode PLU Key Pad

Q

A

Z

\

(

à

PRICE

Key Description

[

)

è

PLU

A

SPACE

,

PRICE

PLU

PLU

PLU

>

D

]

&

PLU

Alpha keys. Used to type text data.

Space bar.

Special Symbol keys.

PLU Price Change key.

PLU Create key.

PLU Edit key.

PLU Delete key.

SPACE

!

PLU

*

PLUs

-

;

SPEED KEYS

M

=

‘

TEST

,

.

>

SCROLL

14

4 Nomenclature

LIST

PROGRAM

PRINT

ASSIGN

Key Description

PLUs

SPEED KEYS

TEST

SCROLL

PLU Listing key.

Speed Key programming key.

Print test key.

Scrolling message assignment key.

15

5 Getting Started

5 Getting Started

5.1 Installation of the Label Roll

To install the labe l roll at ANY time you must follow the directions in this section:

1) Press the ON/OFF key and make sure that the display is completely off. Open the printer’s side­access panel. As you can see, there is a detailed diagram affixed onto the inside of the side-access
panel. Use this diagram (or this manual) for future reference on how to properly install the label roll.
(See fig.)

2) Find and remove the Pick-Up Spool assembly and the label - roll Pin. Also, find the Print Head Release
Lever and push it in the direction indicated. The print head will be in the “UP” position. If there were

any labels previously installed please remove all the collected backing paper from the Pick-Up
Spool assembly. The Pick-Up Spool assembly automatically collapses when it is removed from the
Pick-Up shaft. This makes the removal of the backing paper very simple. Also remove the
cardboard paper roll core if there was a label roll previously installed. (See fig.)

16

5 Getting Started

MAKE SURE YOU HAVE DONE
THE ADJUSTMENTS AT POINTS

1, 2, AND 3 BEFORE YOU LOCK

3) Take the new roll of labels and find the ending. Peel-off and discard about one foot (12 inches) of
labels from the backing before installing the roll into the scale. Place the label in the scale as shown
and thread the backing through the appropriate places. (See fig.)

4) Please view the checkpoints on the diagram below as you read these directions to thread the labels.

• Feed the backing paper over the width-adjusting Pressure Shaft lifting the Pressure Plate in order to

place the backing between the two making sure that the width adjustment is as exact as possible
without bending the backing paper.

‚ Feed the backing paper inside the slot between the Gap sensor assembly making sure that the labels

travel under the Secondary width-adjuster.

ƒ Make sure that labels are pushed all the way to the left on the Peel -Off bar.
„ Feed the backing over the Rubber Roller and under the Print Head being careful not to touch the

underside of the Print Head.

… Continue to feed the backing paper over the Peel-off Bar.
† Continue to feed it under the Return Roller.
‡ Feed the backing under and around the Pick -Up Shaft.
ˆ Now attach the Pick Up Spool assembly onto the Pick-Up Shaft and turn it slowly counterclockwise in

order to tighten the backing paper.

5) Push the Print Head down in order to lock it back in place. You will feel and hear it lock in place.

Close the printer access panel and press the ON/OFF key. You have completed the label roll
installation. (See fig.)

THE PRINT HEAD.

17

5 Getting Started

NUMERIC

999):[123] LST #8020 Ingredient

5.2 Menu and Data Entry System

The CAL Main Menu screen looks
like this:

Pressing ESC from this
menu will take you out of CAL
mode and effect all of the
changes that you may have
made.

Menus & Sub-Menus: Any menu or sub-menu screen that you access can be exited by pressing the ESC
key. This will take you back to any previous menu or sub -menu except if you press ESC from the CAL
Main Menu. The picture above is an example of a menu. Any menu that you access by selecting
options 1 to 5 will be a sub-menu of CAL Main Menu. Any menu that you access from a sub-menu will
be a sub menu of that menu, etc. This way you can always backtrack to the CAL Main Menu by
pressing the ESC.

Entry Screens: An example of an
entry screen is shown here. If you
access an entry screen you can
exit it without making changes by
pressing the ESC key. This will
have the effect of returning to the
previous screen, menu, or sub­menu, whatever be the case. If
you are on an entry screen you
can save & exit that screen by
pressing the SAVE key at any point. Pressing the ENTER key while the cursor is on the last field (bottom)
of an entry screen will have the same effect as pressing the SAVE key.

Fields (on-screen): Entry screens have fields that contain data that you can modify. This data is always
contained in brackets: [123456] or [ABCDEDG ]. To select a field, simply use the ↑ or ↓ keys to

move the cursor to that field.

• A field’s name followed by a colon will usually appear on the left side of the bracketed data. In
the Sample Entry Screen above, the word “Unit :” appears to the left of the brackets
containing the value 1. To the right of the Unit field is the options that you may select: 0 is
kilograms & 1 is pounds. These are the only two acceptable values for this field. Any values
selected outside that range will automatically replaced with values within that range.

• The Label Format Field is slightly different. This field indicates its range in parenthesis listed after
the field’s name. In this case it is 1 to 999. Also, the data that appears to the right of the entry
field brackets changes dynamically as you type. For example, if the cursor is on the Label
Format field and you press the CLEAR key you will see that the format number will change to 1
and the name of label 1 will appear on the right side of the brackets. If you press the 1 key &
then the 2 key, then the name of label 12 will appear . If you now press the 3 key then the name

of label 123 will appear.

• The Unit Price field tells you that the values are in 2 decimal place format and that this is a $
value. The right side shows “ / lb” which means that this is a $ per pound field.

Cursor: The cursor is a flashing block character that will always appear on the first (top) field of an
entry screen. In all LP-2 manuals the cursor is shown as the underscore character _ instead of the block

character for legibility.

1. CALIBRATION 4. PRINTER SETTING

2. SYSTEM OPTIONS 5. NETWORK OPTIONS

3. DIGITAL FILTERING 6. SELF TEST

< CAL: SAMPLE ENTRY SCREEN >

Unit :[1] 0)kg 1)lb

Label Format (1 ­Unit Price :$[ 0.99] / lb

< CAL: MAIN MENU >

18

5 Getting Started

STEP1 STEP2 STEP3

Calibration(MENU) C1

C2

Calibration

System option

Span calibration

C11

span/zero fine adjust

C12

Gravity constant

C13

Weight option

C21

Non-weight option

C22

Keypad option

C23

Clear memory

C24

Capacity & unit

C211

Tare options

C212

Zero range

C213

Captions & HeadingsC214

Auto print threshold

C221

Report Settings

C222

Decimal Place Setting

C223

Non-volatile memory

C241

Static RAM

C242

EEPROM

C243

All memory

C344

Digital Filtering

C3

Printer hardware setting

C4

Network OptionsC5

Self test

C6

Printer sensor

C41

Print speed

C42

Printer odometer

C43

Label type

C44

Adjust feed length

C45

Display

C61

Loadcell

C62

Keyboard

C63

Printer

C64

Peel-off

C65

Memory size

C66

NV-memory

C67

Serial port

C68

C411
C412
C413

Gap/peel calibrate
Fine GAP adjust
Fine PEEL adjust

<Calibration mode Diagram>

19

6 Calibration Mode

4.PRINTER HARDWARE SETTINGS

6 Calibration Mode

6.1 Entering Calibration Mode

1. Make sure that the Main Power is OFF (switch on left side of scale.)

2. Press and hold down the ON/OFF key on the upper left corner of the keyboard.

3. While you are holding down the ON/OFF key, turn the Main power ON.

4. Once you here a “chirp” release the ON/OFF key.

5. After a few seconds the scale will be in CAL mode.

6. Enter a level 3 password when prompted

The CAL Main Menu
screen will appear as follows:

Pressing ESC from this
menu will take you out of CAL
mode and effect all of the
changes that you may have
made.

NOTE: Only CAS trained personnel should attempt to make changes in CAL mode. If you are not
trained to work on this equipment, please contact the CAS (USA) Service Department for assistance.

Non-qualified personnel attempting service the CAS LP-2, risk voiding the scale’s warrantee.

ALL OF THE SCREENS TO FOLLOW SHOW USA DEFAULT SETTINGS.

1.CALIBRATION

2.SYSTEM OPTIOINS 5.NETWORK OPTIONS

3.DIGITAL FILTERING 6.SELF TEST

< CAL: MAIN MENU >

6.2 Entering Calibration Mode (NON-USA)

Some units have a working calibration switch located on the top of the upper case, underneath
the platter. Although USA models may have CAL switches in this location, these switches do not have
any effect. If your scale has a working CAL switch, then you must seal the scale physically.

20

7 Calibration the Scale

ZERO CALIBRATION

SPAN CALIBRATION

4.PRINTER HARDWARE SETTINGS

7 Calibration the Scale

7.1 Calibration Menu

Once at the CAL Main
Menu screen, turn CAL switch on
and press the 1 key.

The Calibration Menu
screen will appear as follows:

Span Calibration: Requires the
use of weights. The display will

indicate the amount of weight
that you will need. LP-2 VER 1.03
USA models will need 60 lb to
calibrate. You will need the full capacity. If kilo weights are required the scale will display 30 kg.

Span Fine Adjust: Does not require weights but they are recommended for checking the Fine
Adjustment.

Gravity Constant: This is a value that causes automatic compensation for different altitudes. If the scale
is calibrated in NY and shipped to CA, you can simply enter the Gravity Constant for CA and the scale

will be calibrated for CA even though it was calibrated in NY.

1.CALIBRATION

2.SYSTEM OPTIOINS 5.NETWORK OPTIONS

3.DIGITAL FILTERING 6.SELF TEST

1. SPAN CALIBRATION (60 lb)

2. SPAN/ZERO FINE ADJUST

3. GRAVITY CONSTANT

< CAL: MAIN MENU >

< CAL: CALIBRATION MENU >

7.2 Span Calibration

Once at the CAL Main
Menu screen, press the 1 key. The
Calibration Menu screen will
appear. Press the 1 key from the
Calibration menu screen to select
Span Calibration. The first Span

Calibration screen will appear as
follows:

Once you press the ENTER
key, the scale checks the zero
weight and stability. If the scale is
unstable or there is excessive
weight on the platter the ZERO
Calibration will fail and will then
be repeated. If all is well the
se cond Span calibration screen
will appear as follows:

1. Remove all weight from the platter.

2. Press ENTER when ready.

0 3569

1. Place 60 lb on the platter.

2. Press ENTER when ready.

0 3569

21

7 Calibration the Scale

NUMERIC

Place 15 Kilograms on the

platter. Once the weight is stable,
press ENTER key. Then the scale

checks stability & the span weight.
If the SPAN calibration is
successful, the Calibration Passed
screen will be displayed
temporarily and then return to the
Calibration screen.

If there is a problem, you will get the “Calibration Failed!” message and will go back to the

Calibration Menu screen. If you get this message, please check the following:

• You are using 60 lb of certified weights.

• The scale has prompted you for 60 lb and not 30 kg or any other capacity.

• The weight/counts were stable throughout the calibration process (+ 5 count ∆).

• There is nothing obstructing the platter & the platter is mounted properly onto the platform.

• You are using the correct platter and/or correct dead load (IZR* is 10% of capacity.)

• Try process again 2 more times always following the onscreen directions.

v If problems persist, you may have a damaged: A/D Converter (90%).
v If problems persist, you may have a damaged: Load Cell (5%).
v Contact the CAS Service Department: Other (5%).

NOTE: Any changes made here will affect the NTEP Audit Trail counters (CAL counter only.)
*IZR: Initial Zero Range allows + 10%-of-Capacity from Calibrated Zero point.

Calibration Passed!

7.3 Span/Zero Fine Adjust

Once at the CAL Main
Menu screen, press the 2 key. The
display will read “Checking Load
Cell…” and then the Span Fine
Adjust screen will appear as
follows:

WEIGHT: The Weight display will be shown in calibrated units (lb if you calibrated in lb, kg if you

calibrated in kg.) The weight is in 1/60,000 resolution and updates a bit more slowly than in
REG mode. You can use this mode to verify different weigh points. Remember that the REG

mode weight display will round up to the nearest 1/3000 division.

SPAN: The Span value is the measurement in counts of the full load. Increasing the span will display

a lesser weight for a given mass; decreasing the span will display a greater weight for the
same mass. After you change the span value, while the cursor is on the Span field, you need

to press the ENTER key twice in order to refresh the weight display.

SPAN: [ 74062]
ZERO: [ 3566]

WEIGHT: 0.000 lb
TEST = Weighing Mode

SAVE = SAVE, ESC= UNDO CHANGES

< CAL: SPAN/ZERO FINE ADJUST >

22

7 Calibration the Scale

NUMERIC

ZERO: The Zero value is the current Zero value for the scale. It should be + 10% from the calibrated

zero; however, if you change and save this value, it becomes the calibrated zero value.
While the cursor is on the Zero field, you can change this value but, you must press the ENTER

key twice for it to take effect. Lowering the value will lower the weight; increasing the value
will increase the weight. While the cursor is on the Zero field, can also press the TEST key to
bring the weight to 0.000. This also has the effect of changing the Zero value.

If you wish to save your changes, press the SAVE key at any time or the ENTER key while the
cursor is on the last field of the screen. If you wish to undo your changes, press the ESC key at anytime.
Once you leave this screen, the display will return to the previous screen (Calibration Menu.)

NOTE: Any changes made here will affect the NTEP Audit Trail counters (CAL counter only.)

7.4 Gravity Constant

Once at the Main menu
screen, press the 3 key. The
Gravity Constants screen will
appear:

If the Calibration Place &
the Using Place values are the

same, it means that the scale was
calibrated at that constant’s corresponding location(s) and thus no compensation takes place. If these
are different, this implies that the scale was calibrated at some other location than the Using Place
value. In this case compensation takes place.

The purpose of this function is to allow you to calibrate the scale in one location, say New York,
and then ship it to another location, say Panama, where you change the Using Place value from 9.8024
to 9.7814. This will compensate for the difference in gravity at the 2 locations and so you need not
recalibrate the scale. Press ENTER or SAVE to save changes or ESC to quit without changing.

At Calibration Place : 9.7994
At Using Place : [9.8024]

Use the following table to determine the proper G-Constant for
your area.

Country City G-Constant Country City G- Constant

Argentina Buenos Aires 9.7979 Mexico Mexico City 9.7799

Australia Sydney 9.7979 Morocco Rabat 9.7964

Austria Vienna 9.8099 Netherlands Amsterdam 9.8129

Belgium Brussels 9.8114 New Zealand Wellington 9.8039

Belize Manamah 9.7904 Norway Oslo 9.8189
Bolivia La Paz 9.7844 Panama Panama City 9.7814

Brazil Brasilia 9.7889 Peru Lima 9.7829

Canada

Check Republic Prague 9.8114 Saudi Arabia Riyad 9.7904

Chile Santiago 9.7979 Scotland Stockholm 9.8189

China Hong Kong 9.8099 Singapore Singapore 9.7814

Colombia Bogota 9.7799 South Africa Johannesburg 9.7919

Costa Rica San Jose 9.7829 Spain Madrid 9.8024

Cypress Nicosia 9.7979 Switzerland Bern 9.8084

Montreal 9.8069 Philippines Manila 9.7844

Ottawa 9.8069 Poland Swider 9.8159

Toronto 9.8054 Portugal Lisbon 9.8009

Vancouver 9.8099 Rumania Bucharest 9.8054

< GRAVITY CONSTANTS >

23

7 Calibration the Scale

Denmark Copenhagen 9.8159 Taiwan Taipei 9.7904

Ecuador Quito 9.7724 Tunisia Tunis 9.7799

Finland Helsinki 9.8189 Turley Ankara 9.8024

Germany Dusseldorf 9.8129 Uruguay Montevideo 9.7964

Great Britain London 9.8144 Anchorage 9.8189

Greece Athens 9.8009 Atlanta 9.7964

Guatemala Guatemala City 9.7844 Boston 9.8039

Hungary Budapest 9.8069 Chicago 9.8024

Indonesia Djakarta 9.7814 Dallas 9.7949

Iraq Baghdad 9.7964 Detroit 9.8039
Japan Mishima 9.7979 Los Angeles 9.7979
Korea Seoul 9.7994 New York 9.8024

Kuwait Kuwait 9.7919 Philadelphia 9.8024

Lebanon Beirut 9.7964

Mauritius Port Louis 9.7859 Venezuela Caracas 9.7829

USA

San Francisco 9.7994

NOTE: The G-Constant is the acceleration of gravity in meters per second per second.
NOTE: Any changes made here will affect the NTEP Audit Trail counters (CAL counter only.)

24

9 Digital Filtering

NUMERIC

8 System Options

8.1 Weight Options

Once at the CAL Main
menu screen, turn CAL switch on
and press the 2 key. The System
Options Menu screen will appear
as follows. At the System Options
Menu screen, press the 1 key for
Weight Options.

The Weight Options Menu
screen will appear as follows:

1. WEIGHT OPTIONS

2. NON-WEIGHT OPTIONS

3. KEYPAD OPTIONS

4. CLEAR MEMORY

5. SELECT COUNTRY

1. CAPCITY & UNITS

2. TARE OPTIONS

3. ZERO RANGE

4. CAPTIONS & HEADINGS

< CAL: SYSTEM OPTIONS >

< CAL: WEIGHT OPTIONS >

8.1.1 Capacity & Units

Once at the Weight
Options Menu screen, press the 1

key for Capacity & Units. The
Capacity & Units screen will then
appear as follows:

Unit: This determines the unit that
you will use to calibrate the scale
and it is the default unit that the s-cale will turn ON to when it goes into Sales mode. If you change this

value without re-calibrating the scale, you will get a “Calibrated Mass Error” every time you power ON
the scale.

Capacity: This determines the capacity for the scale. The LP-2 VER 1.03-USA is available in 60 lb/ 30 kg
only; however, the scale is programmable for 30 lb, 60 lb, 15 kg, or 30 kg.
Weigh Range: This determines the range for the scale & thus determines the minimum displayed
divisions. See chart below.

Capacity Weight Range (Single) Weight Range (Dual)

6 kg 0.000 kg ~ 6.000 kg X 0.002 kg (2 g) 0.000 kg ~ 2.999 kg X 0.00 1 kg (1 g)

15 kg 0.000 kg ~ 15.000 kg X 0.005 kg (5 g) 0.000 kg ~ 5.998 kg X 0.002 kg (2 g)

30 kg 0.00 kg ~ 30.00 kg X 0.01 kg (10 g) 0.000 kg ~ 14.995 kg X 0.005 kg (5 g)

15 lb 0.00 lb ~ 15.00 lb X 0.005 lb 0.000 lb ~ 7.498 lb X 0.002 lb

30 lb 0.00 lb ~ 30.00 lb X 0.01 lb 0.000 lb ~ 14.995 lb X 0.005 lb

60 lb 0.00 lb ~ 60.00 lb X 0.02 lb 0.00 lb ~ 29.99 lb X 0.01 lb

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.)

Unit :[1] 0)kg 1)lb
Capacity :[1] 0)15 1)30 2)60
Weigh Range :[1] 0)Single 1)Dual

< CAL: CAPACITY & UNITS >

3.000 kg ~ 6.000 kg X 0.002 kg (2 g)

6.000 kg ~ 15.000 kg X 0.005 kg (5 g)

15.000 kg ~ 30.00 kg X 0.01 kg (10 g)

7.500 lb ~ 15.000 lb X 0.005 lb

15.000 lb ~ 30.00 lb X 0.01 lb

30.00 lb ~ 60.00 lb X 0.02 lb

25

9 Digital Filtering

NUMERIC

NUMERIC

NUMERIC

NUMERIC

8.1.2 Tare Options

Once at the Weight
Options Menu screen, press the 2

key for Tare Options. The Tare
Options screen will appear as
follows. This is what the screen
looks like when the cursor is on
the Tare field.

Tare :[0] 0. Full Tare
Tare Mode :[0] 1. Half Tare

2. Custom Tare

< CAL: TARE OPTIONS >

Tare: This determines the Tare’s maximum capacity.

• Full tare will allow you tare up to the max capacity of the scale.

• Half tare will allow you to tare up to lower value of the upper range (see chart on previous

page.)

• Custom tare allows you to specify the maximum tare value.

Tare Mode: This determines how
the Tare operates. The screen will

change as follows when the
cursor is on the Tare Mode field.

• One time tare allows you
to enter a tare once
(manual or platter tare)
and then you must clear
that tare before you can
enter a new one.

• Successive tare allows you to combine platter tares. For example, you can place 5 lb on the
scale and press TARE; put another 5 lb and press TARE; put another 5 lb and press TARE to get a
combined tare of 15 lb.

Maximum Tare: This field only
comes up when the Tare field is
set to 2 and you press ENTER or ↓
from the Tare Mode field. The
screen appears as follows. The
Maximum tare determines the
Tare’s maximum capacity.

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.)

Tare :[0] 0. One Time Tare
Tare Mode :[0] 1. Successive Tare

Tare :[2]
Tare Mode :[0]
Maximum Tare :[60.000] lb

< CAL: TARE OPTIONS >

< CAL: TARE OPTIONS >

8.1.3 Zero Range

Once at the Weight
Options Menu screen, press the 3
key for Zero Range. The Zero
Range screen will then appear.

Initial Zero Range: This is an
allowable range from Calibrated

Initial Zero Range(+, -) :[10]%
ReZero Range (+, -) :[5]%

< CAL: ZERO RANGE >

26

9 Digital Filtering

Zero that the scale will go to zero from at start up. The range is CZP + ((CAPACITY x IZR) / 100) x
CPD , where CZP = Calibrated Zero Point in counts, IZR is the Initial Zero Range value, & CPD is a

conversion factor called Counts Per Division.
ReZero Range: This is an allowable range from Initial Zero that the scale will go to zero from when you

press the ZERO key. The range is IZ + ((CAPACITY x RZR) / 100) x CPD, where IZ = Initial Zero Point in
counts, RZR is the ReZero Range value, & CPD is a conversion factor called Counts Per Division.

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.)

8.1.4 Captions & Headings

For changes to Captions or Headings please consult your Authorized CAS Dea ler. These changes are
only possible through Service Programming:

1.Label Captions

2.Display Headings

The Label Captions options allow you to specify some of the Captions that get printed. An example of
a Caption is “TOTAL PRICE $” which usually appears above the Total Price box on some formats. These
need to change dynamically when toggling between weighing units (lb/kg).

The Display Headings options allow you to specify some of the wording that appears on the
REG/MGR/RPK display. These include “TOTAL PRICE $” , “PRICE lb/$”, etc. These too need to change
dynamically when toggling between weighing units (lb/kg).

< SET: CAPTIONS & HEADINGS >

27

9 Digital Filtering

INS/CAPS

INS/CAPS

INS/CAPS

INS/CAPS

The Label Captions screens are very similar varying only in the defaulting data.

(1/2)< SET: LABEL CAPTIONS >

Total Price: [TOTAL PRICE $ ]
By -Count Price: [QTY / $ ]
By-Weight lb Price: [PRICE $/lb ]
By-Weight kg Price: [PRICE $/kg ]
Discount Price: [YOU SAVE $ ]

(2/2)< SET: LABEL CAPTIONS >

Regular Price: [REG PRICE $ ]
Tax Price: [TAX $ ]

Remember that you can press SAVE at any time in order to save the current screen contents and return
to the previous menu. The ESC key exits and returns to the previous menu.

The Display Headings screens are very similar; however, Display -Headings has one more screen than
does Display Headings Currency 2.

Currency 1 screen 1 of 2.

(1/2)< SET: DISPLAY HEADINGS >

Currency Symbol: [$ ]
Total Price Box: [TOTAL PRICE $]
By-Weight lb Unit Price: [UNIT $ / lb]
By-Weight kg Unit Price: [UNIT $ / kg]
By -Count Unit Price: [ PCS / $ ]

Currency 1 screen 2 of 2.

(2/2)< SET: DISPLAY HEADINGS >

Weight lb: [WEIGHT lb ]
Weight kg: [WEIGHT kg ]
Quantity Sold: [QTY ]
By -Count Net Weight: [Net Wt. ]

28

9 Digital Filtering

NUMERIC

NUMERIC

8.2 Non-Weight Options

Once at the CAL Main
menu screen, press the 2 key. The

System Options Menu screen will
appear as follows. At the System
Options Menu screen, press the 2
key for Non-Weight Options.

The Non-Weight Options
Menu screen will appear as
follows:

1. WEIGHT OPTIONS

2. NON-WEIGHT OPTIONS

3. KEYPAD OPTIONS

4. CLEAR MEMORY

5. SELECT COUNTRY

< CAL: SYSTEM OPTIONS >

< CAL: NON-WEIGHT OPTIONS >

1. AUTO PRINT THRESHOLD

2. REPORT SETTINGS

3. DECIMAL PLACE SETTING

8.2.2 Auto Print Threshold

Once at the Non-Weight
Options Menu screen, press the 3

key for Auto Print Threshold. The
Auto Print Threshold screen will
then appear as follows:

Min Weight: This determines how
much the weight must deviate in
order for PRE PACK to automatically print a label. This value is in divisions so on a 60 lb x 0.02lb Single
range LP-2, a value of 2 will cause an auto print if the weight deviates by ( 2 X 0.02 lb ) = 0.04 lb.
Remember, it must deviate by this much weight and then stabilize before it can print.

Minimum Weight for Auto Print: [ 2]div

< CAL: AUTO PRINT THRESHOLD >

8.3 Report Settings

Once at the Non-Weight
Options Menu screen, press the 4
key for Report Settings. The Report
Settings screen will then appear as
follows:

Print Null Sales? (Y/N) :[N]
Disable Takeup Motor? (Y/N) :[Y]

Auto Print Verify Labels? (Y/N) :[N]

Print Null Sales: This determines
whether all PLUs get reported (Y) or only active PLUs with sales get reported on (N). If you have 1000
PLUs programmed but only used 200 of them you might not want to get a report with 800 lines of zero
sales and then 200 lines of active sales.

< CAL: REPORT SETTINGS >

29

9 Digital Filtering

INS/CAPS

INS/CAPS
NUMERIC

Disable Takeup Motor: If Y then when you print sales reports the backing paper will not be taken up. If
N then when sales reports are printed the backing paper is collected. Remember, this feature is only

active for Label Type 0 & 1. Label Type 2 always has the take up motor inactive.

8.4 Decimal Place Setting.

You can determine
decimal place setting.

Price Decimal Place (0~4) :[2] 0.00
Decimal Symbol (0~1) :[1] 0.00
Total Price Max Digits (0~1) :[0] 6, 7

< CAL: DECIMAL PLACE SETTINGS >

8.5 Keypad Options

Once at the CAL Main
menu screen, press the 2 key. The
System Options Menu screen will
appear as follows. At the System
Options Menu screen, press the 3
key for Keypad Options & the
Keypad Options screen will
appear.

The Keypad Options
screen will appear as follows:

This screen has 2 pages, as

you can see from the 1/2 page
indicator at the top left of the
screen.
The second screen looks
like this:

lb/kg key: If you set this to Y then
the lb/kg key will work in sales
mode and allow you to switch
between lb & kg modes. If you
set this to N then you will not be
allowed to switch between lb &

kg modes.

Remember the scale will only
work in the calibrated unit when
this option is N. Also, PLUs programmed for a unit other than the calibrated unit will not be accessible
when this option is N. This means that if this option is set to N and the scale was calibrated in kg, then
only kg PLUs will work and the scale will only weigh in kg.

1. WEIGHT OPTIONS

2. NON-WEIGHT OPTIONS

3. KEYPAD OPTIONS

4. CLEAR MEMORY

5. SELECT COUNTRY

(1/2) < CAL: KEYPAD OPTIONS >

LB/KG Key Allowed ? (Y/N) :[Y]
1/2 & 1/4 Keys Allowed ? (Y/N) :[Y]
ADD Key Allowed ? (Y/N) :[Y]
TARE Key Allowed ? (Y/N) :[Y]
Numeric Tare Allowed ? (Y/N) :[Y]

(2/2) < CAL: KEYPAD OPTIONS >

Double Zero Key Allowed ? (Y/N) :[Y]
Misc PLU Keys Allowed ? (Y/N) :[Y]

PLU Unit Conversion Allowed ? (Y/N) :[Y]

< CAL: SYSTEM OPTIONS >

30

9 Digital Filtering

1/2, 1/4, & 100g keys: If this is set to Y then these keys will in sales mode (1/2 & 1/4 in lb mode.) If this
option is set to N, then these keys will not work in any mode. Remember, some states require that these

keys be disabled.
ADD key: The ADD key is used to combine multiple sales onto 1 label while still issuing individual labels.

If this is set to Y then the ADD key will be op erational. If this option is set to N, then the ADD key will not
be operational.

TARE key: The TARE key is used to enter tares manually (using 0 ~ 9 keys to enter tare weight) and platter
tare (placing empty container on the platter). If this is set to Y then the TARE key will be operational. If

this option is set to N, then the TARE key will not be operational & only PLU programmed tares will be
allowed.

Numeric Tare: If this is set to Y then the TARE key will allow manual tares. If this option is set to N, then
the TARE key will not allow manual tares (using 0 ~ 9 keys to enter tare weight.)

00 key: If this is set to Y then the 00 key will work the same as pressing the 0 key twice. If this option is set
to N, then the 00 key will not work at all (do nothing.)

Misc PLU keys: If this is set to Y then the 3 Misc PLU keys will work. If this option is set to N, then the 3 Misc
PLU keys will not work as Misc PLU keys; instead they will operate as Speed Keys 54, 55, & 56 (unshifted) &
110, 111, & 112 (shifted) respectively.

PLU Unit Conversion: If this is set to Y then PLUs programmed will be switched from pound to metric
weighing.

8.6 Clear Memory

Once at the CAL Main
menu screen, press the 2 key. The
System Options Menu screen will
appear as fol lows. At the System
Options Menu screen, press the 4
key for Clear Memory.

The Clear Memory Menu
screen will appear as follows:

Non-Volatile Memory: This is
where all of your PLU data, label
formats (100 ~ 999), and non -CAL
mode settings are stored. Erasing
this memory will loose all PLU,
Label formats 100 to 999, and

non-CAL mode options.

1. WEIGHT OPTIONS

2. NON-WEIGHT OPTIONS

3. KEYPAD OPTIONS

4. CLEAR MEMORY

5. SELECT COUNTRY

1. NON-VOLATILE MEMORY

2. STATIC RAM

3. EEPROM

4. ALL MEMORY

< CAL: SYSTEM OPTIONS >

< CAL: CLEAR MEMORY >

31

9 Digital Filtering

Are you sure? (Y/N)
NUMERIC

Static RAM: This is where all of your PLU sales data & the scale’s Runtime environment are stored.
Erasing this memory will loose all PLU sales data.
EEPROM: This is where all of your CAL mode settings & calibration data are stored. Erasing this memory
will require complete reprogramming of ALL CAL mode options and then SPAN calibration of the scale
(must be done in that order.) NOTE: This will have no eff ect on the Audit Trail Counters; there is no way

of resetting the Audit Trail Counters.
All Memory: As the title implies, this option will erase ALL 3 memories & thus you will be faced with the

above 3 ramifications.
Selecting any of the 4
options will bring you to the
following screen:

Once you press Y, there is
no turning back. Some memories
will take longer than others to
clear; however, the maximum
time to clear ALL the memories is
approximately 60 seconds. Some
of the clearing processes will report memory chip numbers or memory sizes during the process.

WARNING: If you clear the memory you will loose ALL data in that respective part of memory!

NOTE: You can also clear All Memory by the following procedure:

1. Make sure that the Main Power is O FF (switch on left side of scale.)

2. Press and hold down the C key on the upper left corner of the keyboard.

3. While you are holding down the C key, turn the Main power ON .

4. Once you here a “chirp” release the C key.

5. After a few seconds the scale will clear all memory & set up default USA settings.

8.7 Select country

You can select country, and then
EEPROM is initialized.

Select Number : [0]

0. Default 1. USA 2. RUSSIA

3. TURKEY 4. EUROPE

< SELECT COUNTRY >

32

9 Digital Filtering

NUMERIC

9 Digital Filtering

9.1 Digital Filter Settings

Once at the CAL Main
menu screen, turn CAL switch on
and press the 3 key. The Digital
Filtering screen will appear as
follows:

Motion Band: This value is used to
set the scales stability lamp. It

can be from 0 to 50 but should never be less than 3. When the scale weight is stable, the stable symbol
Î is on; when the scale is unstable the stable symbol is off. Higher value makes the weighing more
stable but slower.

• Stable to Unstable: If there are 2 consecutive load cell readings whose difference is greater than
the Motion Band, then the stable lamp is shut off.

• Unstable to Stable: If there are 4 consecutive load cell readings whose difference between any
pair is less than or equal to the Motion Band, then the stable lamp is turned on.

Filter Band: This value is used to filter out small vibrations from noisy environments. It can be from 0 to 50
but should not be less than 10. The filter will also affect stability: the more filtering the more stable the

scale appears. Higher values will filter out more noise but will slow the weight response time.

• Filter: If there are Filter Sample Times number of consecutive load cell readings whose difference
is greater than the Filter Band, then they are not filtered; if they are less than or equal to the Filter
Band, then they are averaged together.

Filter Sample Times: This value controls the number of readings that the Filter Band uses. It can be from
0 to 16 but should not be less than 8. Higher values will smooth out sharp weight changes due to noise.

Motion Band : [ 3] COUNTS
Filter Band : [10] COUNTS

Filter Sample Times : [ 8]

< CAL: DIGITAL FILTERING >

33

10 Printer Hardware Settings

10 Printer Hardware Settings

10.1 Printer Hardware Settings Menu

Once at the CAL Main
menu screen, press the 4 key. The
Printer Hardware Settings Menu
screen will appear as follows.

1. PRINTER SENSORS

2. PRINT SPEED

3. PRINTER ODOMETER

4. LABEL TYPE

5. ADJUST FEED LENGTH

< CAL: PRINTER HARDWARE SETTINGS >

10.2 Printer Sensors

At the Printer Hardware Settings
Menu screen, press the 1 key for
Printer Sensors. The Printer Sensors
Menu screen will then appear as
follows:

Gap/Peel Calibrate: This is an
automated process that
calibrates both sensors. Please
make sure that there are non -continuous labels in the printer, that the labels are installed properly, and
that the print head is locked down. Using continuous labels will not calibrate the Gap sensor.

Fine Gap Adjust: This is a manual process that allows you to change the Gap sensor threshold value
directly.

Fine Peel Adjust: This is a manual process that allows you to change the Peel sensor threshold value
directly. This process also lets you actively test your setting.

Gap Sensor: This is the sensor that is used to sense the spaces between the labels (gaps.) It is
responsible for top- to-bottom alignment of your print.

Peel Sensor: This is the sensor that is used to sense if there is a printed label waiting to be picked up by
the user. If there is a printed label waiting to be picked up, this sensor will prevent another label from
printing. It will display an error message on the top right of the screen: “PEEL”.

1. GAP/PEEL CALIBRATE

2. FINE GAP ADJUST

3. FINE PEEL ADJUST

< CAL: PRINTER SENSORS >

10.2.1 Gap/Peel Calibrate

At the Printer Hardware
Settings Menu screen, press the 1
key for Printer Sensors. The Printer
Sensors Menu screen will then
appear. At the Printer Sensors
Menu screen, press the 1 key for
Gap/Peel Calibrate. You will see
the following screen:
Once ready, press any key.

GAP= 100 PEEL= 151

< CAL: PRINTER SENSOR CALIBRATION >

Load Printer With Gapped Labels

Press any key when ready.

34

10 Printer Hardware Settings

ADJUST GAP SENSOR THRESHOLD

USE FEED KEY TO TEST

ADJU ST PEEL SENSOR THRESHOLD

The printer will then feed
out several labels and then print
the threshold values.

Once the threshold values
are printed they will also appear

on the top left corner of the
screen temporarily. Finally, the
screen will return to the Printer
Sensors menu.

The Printer will calibrate sensors

Press any key when ready.

The Printer will calibrate sensors

< CAL: PRINTER SENSOR CALIBRATION >

and print threshold values.

GAP= 100 PEEL= 151

< CAL: PRINTER SENSOR CALIBRATION >

and print threshold values.

GAP= 102 PEEL= 150

10.2.2 Gap Sensor Fine Adjust

At the Printer Sensors
Menu screen, press the 2 key for

Fine Gap Adjust. You will see the
following screen:

Pressing the 1 key will
decrease the value by 1; the 2 will
decrease it by 5. Pressing the 3
key will increase the value by 1;
the 4 will increase it by 5.

Press the FEED key to the test alignment or press the SAVE key to save the changes.

1. Decrease 3. Increase

2. Decrease 5 4. Increase 5

THRESHOLD= 200

10.2.3 Peel Sensor Fine Adjust

At the Printer Sensors
Menu screen, press the 3 key for
Fine Peel Adjust. You will see the
following screen:

Pressing the 1 key will
decrease the value by 1; the 2
will decrease it by 5. Pressing the
3 key will increase the value by 1;
the 4 will increase it by 5.

You can press the FEED key to test the status of the sensor: if there is a label waiting to be taken
then it will read BLOCKED; if you remove the label it will read UNBLOCKED. When finished, you can press

the SAVE key to save the changes.

1. Decrease 3. Increase

2. Decrease 5 4. Increase 5

THRESHOLD= 125

35

10 Printer Hardware Settings

NUMERIC

Press ALT for Auto Setup NUMERIC

10.3 Print Speed

At the Printer Hardware

Settings Menu screen, press the 2
key for Print Speed. The Print

Speed screen will then appear.
If you press ENTER or SAVE,

the scale will print a TPH (Thermal
Print Head) test label at the

indicated speed and return to the
previous screen.

Speed 1 is 4”/second (100 mm/sec); speed 5 is approximately 2”/second (50 mm/sec.)

Print Speed (1 -5) :[1]
1= Fastest, 5= Slowest

< CAL: PRINTER SPEED >

10.4 Printer Odometer

At the Printer Hardware

Settings Menu screen, press the 3
key for Printer Odometer. The

Printer Odometer screen will then
appear.

If you press FEED you will
see the odometer change.

This feature is useful to keep track of TPH (Thermal Print Head) life and printer wear & tear. If you
replace a TPH, you can write down the odometers value at the time of replacement so that if the new
TPH were to fail too soon, you would be able to tell how long that TPH was actually used for.

To exit, press the ESC key and the scale will return to the previous screen.

The printer has run for 20.532 Meters

Use FEED key to test

10.5 Label Type

At the Printer Hardware

Settings Menu screen, press the 4
key for Label Type. The Label
Type screen will then appear.

For Label Type = 0, you will

always see this screen.
Label Type 0: This is the standard

fixed sized label media with liner backing paper. The Length value is the length of the label itself from
top to bottom. To capture the Length value, press the ALT key twice. The scale will feed out several
labels and automatically detect the length and the gap size. Please make sure that you have standard
“gapped” (non-continuous) labels in the printer whenever you execute this procedure.

Label Type 1: This is for continuous strip labels with liner backing paper. In this mode, the Gap Sensor is
not used as there are no gaps on continuous media.

Type (0 -2):[0] 57mm X 99mm Labels
Width (25-80): [60] mm= 2.362 inches
Length 40 mm= 1.574 inches
Gap 3 mm= 0.118 inches

< SET: LABEL TYPE >

36

10 Printer Hardware Settings

NUMERIC

For Label Type = 1 or 2,
you will always see this screen.

Label Type 2: This is linerless­continuous strip label media or
receipt thermal paper. Both of
these do not have liner-backing
paper. Type 2 works the same as
Type 1 except that the pick- up
motor will not operate, as there
should be no liner to pick -up.

Width: Thi s value is the width of the label or paper and NOT the width of the liner backing paper. It must
be specified in millimeters. If this value is incorrect then some label formats may print properly but no
receipts or reports will print properly. The Width can be from 20 mm to 80 mm.

Feed: This value determines the amount of labels/paper to feed when you press the FEED key. The
Feed value can be 0 mm to 170 mm. The Feed field is only for type 1 or 2.

Rcpt Feed: This value is the amount of blank space to feed after each receipt, report, or label is printed.

This is done so that the paper cutter can tear the receipt or label properly. The Rcpt Feed can be from 0
mm to 170 mm. The Rcpt Feed field is only for type 1 or 2.

You can press SAVE or the ENTER key while the cursor is on the last field in order to save the current
screen contents and return to the previous menu, or press the ESC key to return to the previous menu.

Type (0-2):[1] 57mm Continuous Strip Label
Width (25-80): [60] mm= 2.362 inches

Feed (0-170): [ 40] mm= 1.574 inches
Rcpt Feed (0-170): [ 10] mm= 0.393 inches

< SET: LABEL TYPE >

10.6 Feed Adjust

At the Printer Hardware
Settings Menu screen, press the 5

key for Feed Adjust. The Feed
Adjust screen will then appear.

Feed Adjustment: This is a fine
adjustment that controls the print

position from top-to-bottom on a
label. The higher the number, the
higher the printing will appear.
The lower the number, the lower the printing will appear. The norm is 100. 1 Feed Adjustment is 1/8 of a
millimeter, therefore if you change the Feed Adjustment from 100 to 108, then everything will print 1 mm
higher on the label.

You can also use this feature to make sure that when you print a label, it will come out far
enough to be easily removed from the liner backing paper. For example, if the label feeds out too far
then the labels may fall-off after they print. If the label does not feed out far enough, then the labels
may need to be pulled-on after they print. Another reason to change this value is when you use labels
with pre-printed lines and boxes. In this case, you may need to change the Feed Adjust so that fields
are printed in the right places; however, if that does not remedy the problem, you may have to fine­tune the corresponding label format using the LP-2 Software Package. If you use the same label stock,
you will not need to change this value. Make sure to always use CAS Certified media. Using poor
quality media, whether it is thermal paper or labels, may damage your TPH.

Feed Adjustment :[100] (0 -200)

Use FEED key to test
Use SAVE or ENTER key to save

< SET: ADJUST FEED LENGTH >

37

11 Network Options

11 Network Options

Refer to Network manual

38

12 Self Test Mode

12 Self Test Mode

12.1 Self Test Menu

Once at the CAL Main
menu screen, press the 6 key. The
Self Test Menu screen will appear
as follows.

1.DISPLAY 6.MEMORY SIZE

2.LOADCELL 7.FLASH MEMORY TEST

3.KEYBOARD 8.SERIAL PORT

4.PRINTER 9.FIRMWARE VERSIONS

5.PEEL -OFF

< SELF TEST >

12.2 Display Test

At the Self Test Menu screen,
press the 1 key for Display Test. The
Display Test screen will show until
you press any key. It will keep
alternating the checker pattern so
that you may spot a possible
problem with a segment.

12.3 Load Cell Test

At the Self Test Menu
screen, press the 2 key for Load
Cell Test. The Load Cell Test
screen will be displayed.

Zero Adjusted: These are the raw
ADC (Analog to Digital
Converter) counts minus the
Current Zero. In the example to
the right, the Current Ze ro is 3569 counts.

Internal Counts: This is the raw count coming from the ADC. The Zero Adjusted and the Internal Counts
are the same except that the Zero Adjusted starts at 0 when you enter this screen. In the example
above, the Current Zero is 3569 & the Zero Adjusted is 3569 – 3569 = 0. If the Internal Counts went up to
4000, then the Zero Adjusted would be 4000 – 3569 = 431 (RAW – CURRENT ZERO = ZERO ADJUSTED).

The external weight is calculated using theses very simple values. First, the Calibrated Zero is
calculated by reading the raw counts while there is nothing on the platter. Lets say in this case that the
Calibrated Zero is 3562. The scale also stores the Span Value, which is obtained by reading the raw
counts while the full capacity is on the platter and then subtracting the Calibrated Zero. Lets say in this
case that the Span Value is 74062. This is what happens when you Span calibrate the scale. After you
are done in CAL mode, the scale saves all your changes in the EEPROM.

When we turn the scale ON, it reads the platter weight and sets the Current Zero. It makes sure
that the Current Zero is at most +5% of 60 lb from the Calibrated Zero. Let us assume that the Current
Zero is equal to the Calibrated Zero. Once the scale is ON, it simply takes the raw counts and puts it into
the following formula:

RAW RAW EXTERNAL
COUNTS INTERNAL COUNTS

12369 0 0

< LOAD CELL TEST >

39

12 Self Test Mode

( Raw Counts – Current Zero ) X ( Resolution ÷ Span Value ) ÷ 1000 = Weight

In our case if we place 60 lb on the platter, the raw counts should be 77624. Now we plug this

into the formula and we get: ( 77624 – 3562 ) X ( 60000 ÷ 74062 ) ÷ 1000 = 60.000 lb. Of course, we
need to round the number to the nearest 2/100th of a pound because the scale’s division at 60 lb is 0.02.
So in this case, 60.000 lb rounds to 60.00 lb.

Another example would be placing 15 pounds on the platter. In this case the raw counts should
be 22077. Using the formula we get: ( 22077 – 3562 ) X ( 60000 ÷ 74062 ) ÷ 1000 = 14.999 lb. Again,
we need to round this number but this time to the nearest 1/100th of a pound because the scale’s
division at 15 lb is 0.01. So in this case, 14.999 lb rounds to 15.00 lb.

NOTE: You may find the Span Fine Adjust screen a bit more useful for testing the load cell. This screen
shows the weight in 0.001 lb divisions; however, the display update rate is low so the weight display
appears sluggish. You simply need to wait a few more seconds to see the weight fully stabilized.

Where Resolution = to 60000 for 60 lb, 30000 for 30 kg or lb, 15000 for 15 kg

12.4 Keyboard Test

At the Self Test Menu

screen, press the 3 key for
Keyboard Test. The Keyboard Test
screen will be displayed.

Keyboard value: This value is in
hexadecimal and corresponds to

a key’s hardware scan code.
See the keyboard table (next
page.)

Converted Value: This value corresponds to a key’s ASCII value. It only applies to the QERTY keyboard
and the numeric keys. All ASCII values generated by other keys are ignored.

Key Name: For most keys this should be the same as the words or symbols that appear on the key.
You can use this test to see if there is a problem with the keyboard. If you press a key and it does

not generate a response on the screen, then you know that switch may be broken. Another possibility
is that two different keys may generate the same Keyboard value. In this case you may have a short in

the keyboard. Notice that even the 2 SPACE keys have different Keyboard values.
The table is arranged in the same order as the scale’s keyboard. Some keys are not shown with

their key names because these keys are not keys from the standard QWERTY keyboard. The shaded
keys are from the standard QWERTY keyboard.

Although some key functions can be disabled, this does not mean that the key is disabled;
therefore, all keys should illicit some response in this test mode.

Keyboard Value: 100
Converted (ASCII) Value: 51
Key Name: Q

< KEYBOARD TEST >

40

12 Self Test Mode

1 2

Keyboard Codes

100

51

Q

108

41

A

110

5A

Z

118

7C

\

120

40

(

128

C0

à
130
130

101

57
W

109

53

S

111

58

X

119

7B

[

121

23

)

129

C8

È
131
131

102

45

E

10A

44

D

112

43

C

11A

7D

]

122

5E

&

12A

CC

ì
132
132

103

52

R

10B

46

F

113

56

V

11B

20

123

25

!

12B

D1

Ñ
133
133

104

54

T

10C

47

G

114

42

B

11C

20

124

24

*

12C

D2

ò
134
134

105

59

Y

10D

48

H

115

4E

N

11D

5F

-

125

3A

;

12D

D9

ù
135
135

106

55

U

10E

4A

J

116

4D

M

11E

2B

=

126

22

‘

12E

D C

ü
136
136

107

49

I

10F

4B

K

117

2C

,

11F

2E

.

127

3F

/

12F

3C

>
137
137

30

4F

O

31

4C

L
13
13

7
37

7

4
34

4

1
31

1

A

2E

32
50

P

19
19

2 4
2 4

8

38

8
5

35

5
2

32

2
0

30

0

1F
1F

1A
1A

15
15

9

39

9
6

36

6
3

33

3
B
B

20
20

1B
1B

16
16

11
11

F
F

D
D

1D
1D

21
21

1C
1C

17
17

12
12

10
10

E
E

C
C

12.5 Printer Test

At the Self Test Menu screen, press the 4 key for Printer Test. The scale will then print a TPH test
label. This label has a checker pattern that can help you find problems with the TPH (Thermal Print
Head.) You should clean the TPH before you try this procedure. Follow the maintenance procedure for
cleaning the TPH. The following pages have samples of problems that can occur.
There are several things that this printout can reveal:

1. The rubber roller may be dirty or have something stuck to it. Also, the roller may be perforated.

2. This is a clear indication that the TPH has been damaged or burned out.

If you need to replace the TPH, please contact the CAS (USA) Service Department.

41

12 Self Test Mode

12.6 Peel Off Test

At the Self Test Menu
screen, press the 5 key for Peel -

Off Test. The scale will then
display the Printer Peel-Off Test
screen.

If you lay flat a piece of
paper on the left side of the Peel

Bar, you will see the UNBLOCKED status change to BLOCKED. Once you remove the paper, you will see
the status return to UNBLOCKED. If you do not experience that behavior, run the Gap/Peel calibration
and test again. If the problem persists, you may need to change the Peel Sensor Assembly.

< PRINTER PEEL-OFF TEST >

SENSOR CHECK : UNBLOCKED

12.7 Flash Memory Size Test

At the Self Test Menu
screen, press the 6 key for Flash
Memory Size. The scale will then
display the Flash Memory Size
screen. This reports the memory
size for the Flash RAM only.

Non-Volatile: This is the total size
of your Flash memory and is directly related to PLU capacity. The value is in kilobytes. Remember that
1024 kilobytes = 1 megabyte. For PLU capacity, see section 15.4.

Used: This reports the amount of memory that is in used.
Free: This value reports the amount of free memory available for PLUs or label formats.

Non-Volatile Memory = 4096 kbytes
Used Memory = 4 kbytes

Free Memory = 4092
ESC = Any Key

< PGM: FLASH MEMORY SIZE >

12.8 Flash Memory Test

At the Self Test Menu
screen, press the 7 key for Flash
Memory Test. The scale will then
display the Flash Memory Test
screen.

Options 1 through 3 are
self-correcting. If you use any of

these options they will report their respective statuses and then return to this screen. Also, these test are
done at initialization (power - ON) and thus are usually self-correcting.

Options 4 and 5 may need to be done temporarily depending on scale use. Option 4 tests to
see how fragmented the memory has become. Fragmentation is caused by repeatedly deleting and

creating entire PLUs ( not editing). What this will eventually do is to limit the total number of PLUs that you
may program. To correct this problem, select option 5 and this will put all of your free memory in one
contiguous section so that you may have access to you full PLU capacity. Under normal operation,

these things need not be done.

1.Check Flash Memory Links

2.Check Flash Memory Records

3.Check Flash Memory Index Table

4.Check Flash Memory Fragmentation

5.Defrag ment NV Memory

< SET: FLASH MEMORY TEST >

42

12 Self Test Mode

Press any key when done.

12.9 Serial Port Test

At the Self Test Menu
screen, press the 8 key for Serial

Port Test. The scale will then
display the Serial Port Test screen.

Before you continue from
this screen, you need to place a
loop-back plug on the 9-pin serial
port on the side of the scale. The loop -back plug needs to be a 9-pin male connector with pins 2 & 3
shorted. Once you have done this, press any key. If the serial port is working, you will see the message
“RS-232 Test Passed ” on the screen. After a few seconds, it will return to the Self Test Menu. If it fails, you
will see the “RS-232 Test Failed” on the screen. You may press ESC to exit or any key to try again.

If you are having problems with this test, please make sure that the loop -back plug is connected
properly and that it has pins 2 & 3 shorted. If the problem persists, you may have a damaged

connector or serial port driver.

Place loopback plug on 9 -pin RS-232C port

< SERIAL PORT TEST >

Press any key when ready.

12.10 Firmware Versions Test

At the Self Test Menu
screen, press the 9 key for
Firmware Ver sions Test. The scale
will then display the Firmware
Versions Test screen.

This test can help you
determine the versions of all of
the scale’s ROMs without having to take the scale apart. This feature can also be accessed from scale
mode by pressing ESC and then HELP. This can also help with customer support over the phone, as it is
not necessary to enter CAL mode to get this information. ROM #5 may not appear on all versions of LP-

2.

A list of ROM versions, checksums, brief descriptions, and BIN files will be available on our website.
The availability is TBA. As of October 1999, all ROM versions are 1.00.

ROM DESCRIPTION VERSION CHECKSUM
#1 SCALE SYSTEM ROM 1.00 USA AFA5

#2 SCREEN FONTS ROM 1.00 USA A686
#3 PRINTER FONTS ROM 1.01 USA 9C06

#4 PRINTER SYSTEM ROM 1.01 USA DEDD

< CAL: FIRMWARE VERSIONS >

43

13 Audit Trail

13 Audit Trail

13.1 Reading the Audit Trail Counters

1. Make sure that the Main Power is OFF (switch on left side of scale.)

2. Press and hold down the PRE PACK key.

3. While you are holding down the PRE PACK key, turn the Main Power ON.

4. Once you here a “chirp” release the PRE PACK key.

5. After a few seconds the scale will be in Audit Trail mode.

This is the Audit Trail Counter

screen.
Calibration Counter: This counter is

incremented every time you
attempt to Span or Zero calibrate

or adjust, or every time you change
the gravity constant. If you use the
SAVE key or ENTER key from any of
the fore mentioned screens, the scale will consider it an attempt to calibrate and the counter will be
incremented. All of the screens that can change this counter will be noted in this manual.

Option Counter: This counter is incremented every time you attempt to change or adjust any of the
various NTEP regulated options. If you use the SAVE key or ENTER key from any of the Weight Options
entry screens, the scale will consider it an attempt to change these options and the counter will be
incremented. All of the screens that can change this counter will be noted in this manual.

The Audit Trail eliminates the need of physically sealing the scale. It is up to the local inspector to
be informed of this and any scale’s sealing or Audit Trail procedures. If a physical seal is necessary, the
LP-2 can be sealed from the top of the scale (underneath the platter.) See the diagram on next page.

CALIBRATION COUNTER= 7

OPTION COUNTER= 14

< AUDIT TRAIL COUNTERS >

44

14 Servicing & Parts Replacement

14 Servicing & Parts Replacement

14.1 Platform Safety Overload Adjustment

1. Make sure that the Main Power switch is OFF & that the scale is unplugged.

2. Remove the platter from the platform.

3. Place 1/2 the scale capacity on the right -rear corner of the platform making sure
not to obstruct the Allen-bolt.

4. Adjust the Allen -bolt until it touches the screw underneath it on the upper case.

5. Repeat steps 3 & 4 for the other 3 corners of the platform.

14.2 Removing the Upper Case

1. Make sure that the Main Power switch is OFF & that the scale is unplugged.

2. Remove the platter from the platform & all labels & backing paper from the printer.

3. Remove the display stalk:

A. Unscrew the 2 screws from underneath the column base.
B. Lift & remove the display stalk from the column base.

45

14 Servicing & Parts Replacement

4. Remove the platform by removing the 4 Allen -bolts on top.

5. Remove the 4 screws on the corners of the uppercase.

6. Remove the key board:
A. Remove the 2 keyboard screws on top of the upper case.

B. Remove the keyboard grounding screw on the Main PCB.
C. Unplug the keyboard cable from J7 on the Main PCB.

7. Open printer side-door and remove 2 printer-

bay screws.

8. Remove the 3 screws in the keyboard access

area.

9. Then remove the upper case by sliding it

upwards.

46

14 Servicing & Parts Replacement

14.3 Main PCB Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug the main PCB connectors at:
A. J9, CAL Switch.
B. J10, Peel Sensor.
C. J11, Peel Emitter.
D. J13, Thermal print head.
E. J14, Stepper motor.
F. J15, Gap sensor assembly.
G. J16, Pick-up motor.
H. J17, Display (A).
I. J18, Display (B).
J. J19, Power supply (A).
K. J20, Power supply (B).
L. J21, Load cell data.
M. J22, Load cell power.

3. Remove main post and 5 screws from the main PCB.

4. Slide main PCB upwards so as to clear the

plastic column.

5. Insert new main PCB.

6. Make sure to remove and troubleshoot any

accessories from the old main PCB. These may
include the Memory Expansion PCB or the
Network Memory PCB.

7. After you are sure that these accessories are in

working order, attach them to the new main
PCB.

8. If the new main PCB has no EPROMs, make sure

to use the EPROMs from the old main PCB only
after you have determined that they are in
working order.

9. The main PCB EPROMs are listed bel ow in left-to-right order:

A. U5, Scale System EPROM, 4M bit.
B. U6, Scale Display EPROM, 4M bit.
C. U7, Printer Fonts EPROM, 4M bit .
D. U8, Printer System EPROM, 2M bit.

10. Once EPROMs and accessories are replaced, reassemble scale (reverse order.)

11. Do a Memory All Clear, (see section 8.6)

14.4 Power Supply Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug the Power Supply connectors at:
A. CN1, Input power source.
B. CN21, Output power (A).
C. CN22, Output power (B).

3. Then, remove the 4 screws holding down the

Power Supply chassis.

4. Install new Power Supply and reassemble in

reverse order.

47

14 Servicing & Parts Replacement

14.5 Load Cell & AD Converter Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug the AD Converter connectors at:
A. CON2, Load cell data.
B. CON3, Load cell power.

3. Remove the 5 screws around the perimeter of

the load cell assembly chassis.

4. Lift and remove the load cell assembly chassis &

replace with a new one reassembling in reverse
order.

5. However, if you wish to replace only the load cell or AD Converter PCB, then go on

to the following:

A. AD Converter replacement:

a. Disconnect the Load cell cable from CN1 on AD Converter PCB.
b. Remove the 2 screws on the AD Converter PCB.
c. Remove old AD Converter PCB and attach new one.
d. Reassemble in reverse order.

B. Load cell replacement:

a. Disconnect the Load cell cable from CN1 on AD Converter PCB.
b. Remove the Allen-bolt from the top of the Load cell Main bracket.

c. Remove the 2 Allen -bolts from the side of the Load cell Main bracket.
d. Remove the 2 Allen -bolts from underneath the load cell assembly

chassis.

e. Remove the load cell and replace with a new load cell of equal

capacity.

f. Reassemble in reverse order.
g. Make sure that the safety overload stop tab is positioned properly

(see diagrams below.)

48

14 Servicing & Parts Replacement

14.6 Printer Assembly Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug the main PCB connectors at:
A. J10, Peel Sensor.
B. J11, Peel Emitter.
C. J13, Therm al print head.
D. J14, Stepper motor.
E. J15, Gap sensor assembly.
F. J16, Pick-up motor.

3. Remove the 5 screws around the perimeter of

the Printer chassis.

4. Lift up and remove old chassis & replace with

new Printer chassis.

5. Reassemble in reverse order.

6. To replace individual printer parts, please follow

the corresponding directions in respective
subsections of 14.6.

14.6.1 Rewind Motor Assembly Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug connecto r J16 on main PCB.

3. Remove the Rewind Clamp.

4. While holding the Rewind Support, unscrew the screw inside the its center.

5. Remove the Rewind Support from the Rewind Joint.

6. On the Rewind Joint, remove the 2 Allen -screws & pull out the Rewind Joint.

7. Unsolder the Rewind Motor Sub- PCB from the Rewind motor & remove it.

8. Remove the 4 screws from the Rewind Motor Bracket and then remove the Rewind

Motor Assembly from the Printer Chassis.

9. Reassemble in reverse order.

49

14 Servicing & Parts Replacement

14.6.1 Stepper Motor Assembly Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug connector J14 on main PCB.

3. Slide the Timing Belt off of the Feed Gear.

4. Remove the 4 screws that hold the Stepper
Motor Bracket.

5. Remove the Stepper Motor and replace with
new Stepper Motor.

6. It is suggested at this time to also replace the
Timing Belt.

7. Reassemble in reverse order.

14.6.2 Thermal Print Head Replacement

1. Please make sure not to scrape the
undersurface of the Print Head at all times.

2. Make sure that the Main Power switch is OFF &
that the scale is unplugged.

3. Remove all labels & backing paper from the
printer & set the Print Head to its locked-down
position.

4. Remove the 2 front screws on the TPH Bracket
& remove the Paper Cutter (if present.)

5. Set the Print Head to its unlocked position and
gently slide the Print Head out of the scale
towards the front being careful not to
damage the ribbon cable attached to the
Print Head. If you have not removed the
Upper Case, you may need to angle the Print
Head so as to be able to pull it through the
Upper Case printer opening.

6. Unplug the ribbon cable from the Print Head.

7. Remove the 2 screws that hold the TPH Sub­Bracket to the Print Head.

8. Attach the 2 screws & the TPH Sub-Bracket to
the new Print Head.

9. Attach the ribbon cable to the Print Head

making sure that the polarity notch is facing up
(please follow diagram closely.)

10. Reassemble by following reverse order.

50

14 Servicing & Parts Replacement

14.6.3 Gap Sensor Assembly Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug connector J15 on main PCB.

3. Remove the 2 screws attached to the Gap
Sensor Assembly.

4. Remove the Gap Sensor Assembly from the
Printer Chassis and replace with new Gap
Sensor.

5. Reassemble in reverse order.

6. Once scale is completely reassembled, you

must recalibrate the Peel & Gap sensors.

14.6.4 Peel Sensor Assembly Replacement

1. Follow all of the directions in section 14.2 first.

2. Unplug the connectors at J10 & J11 on the main
PCB.

3. Cut & discard the 2 cable ties on the side
Bracket Support (see diagram.)

4. Remove the screw attached to the Peel Sensor
Assembly & also remove the screw on the IR LED
Assembly.

5. Remove the IR LED & Peel Sensor Assemblies &
replace with new ones.

6. Remember to attach new cable ties in the
same place as before.

7. Reassemble in reverse order.

14.6.5 Label Roll Spool Replacement

1. Make sure that the Main Power switch is OFF &
that the scale is unplugged.

2. Remove all labels & backing paper from the
printer.

3. Unscrew the center screw in the Label Roll
Spool.

4. Remove the Label Roll Spool & replace it with
a new one.

5. Reattach the center screw to the new Label
Roll Spool.

51

14 Servicing & Parts Replacement

14.6.6 Width Adjuster Replacement

1. Make sure that the Main Power switch is OFF
& that the scale is unplugged.

2. Remove all labels & backing paper from the
printer.

3. Unscrew the 2 screws on the Width Adjuster
& remove the Paper Guide Plate.

4. Remove the Paper Guide Adjuster by sliding
it out.

5. Remove the screw at the base of the Width
Adjuster chassis.

6. Remove the Width Adjuster chassis and
replace with new Width Adjuster chassis
assembly.

7. Reassemble in reverse order.

14.7 Display Replacement

1. Make sure that the Main Power switch is OFF &
that the scale is unplugged.

2. Remove the platter from the platform & all labels
& backing paper from the printer.

3. Remove the display stalk:

A. Unscrew the 2 screws from underneath

the column base.

B. Lift & remove the display stalk from the

column base.

4. Insert new display stalk and reassemble in reverse
order.

14.8 Keyboard Replacement

1. Make sure that the Main Power switch is OFF &
that the scale is unplugged.

2. Remove the platter from the platform & all labels
& backing paper from the printer.

3. Remove the keyboard:

A. Remove the 2 keyboard screws on top

of the upper case.

B. Remove the keyboard grounding screw

on the Main PCB.

C. Unplu g the keyboard cable from J7 on

the Main PCB.

4. Reattach a new keyboard, reassembling in
reverse order.

52

14 Servicing & Parts Replacement

14.9 Keyboard Servicing

1. Follow steps 1, 2, & 3 from 14.8 Keyboard Replacement.

2. Remove all 15 screws from the Keyboard PCB.

3. You can now replace any switch that is not working. Remember that each switch
has 4 pins soldered to the keyboard PCB.

4. You may also replace any of the Keyboard Under -lays being careful not to loose or
misalign any of the Key Knobs.

5. Once done, reassemble in reverse order. Be very careful not to over tighten the
keyboard PCB screws.

53

15 Installing Options

15 Installing Options

15.1 Installing the Network Memory Card

1. Make sure that the Main Power switch is OFF & that the scale is unplugged.

2.Remove the keyboard:

A. Remove the 2 keyboard screws on top of the upper case.

Lay the keyboard face down.

B.

3.Plug the Network Card into connectors J5 & J6 on the Main PCB. Make sure that all of the pins

are aligned properly and that the 2x9 connector is facing to the rear of the scale.

4.Attach the 2 grounding screws to the Network Card PCB. Do not over tighten.

5.Reassemble in reverse order.

15.2 Installing the Memory Expansion Card

1. Follow steps 1 & 2 from section 15.1 Installing
the Network Memory Card.

2. Plug the Memory Expansion Card into
connector J8 on the main PCB. This is the

large 3x16 gray connector on the main PCB.

3. Attach the grounding screw to the Memory
Expansion Card. Do not over tighten.

4. Reassemble in reverse order.

5. See memory chart on next page.

15.3 Installing the Paper Cutter

1. Please make sure not to scrape the
undersurface of the Print Head at all times.

2. Make sure that the Main Power switch is OFF &
that the scale is unplugged.

3. Set the Print Head to its locked-down position.

4. Remove the 2 front screws on the TPH Bracket.

5. Attach the paper Cutter with the 2 front screws.

54

15 Installing Options

15.4 Memory Chart for PLU Capacity

Standard memory for version 1.00: 4 Megabytes of Flash RAM & 384 Kilobytes of SRAM.
Each Block has 512 bytes so…1 KB has 2 Blocks so…1 MB has 1024 KB so…4 MB = 8192 Blocks.

The following is an out -of-the-box memory chart. To compute your memory usage & capacity

you need to fill out a memory chart template. Shaded part (row with N/A) is always the same.

Standard Memory Chart, Part B

Item Range Blocks

System Area

Clerks 0 ~ 99 1 X 1 1 8177

Scales (Assignment)

Departments

Scrolling Messages

Sales Messages

Label Formats (100 thru 999)

Memory Chart Template

Item Range Blocks

Clerks

Scales (Assignment) 1 ~ 32 2

Departments

Scrolling Messages

Sales Messages

Label Formats (100 thru 999)

PLUs

0 ~ 199 Characters of

Ingredients

200 ~ 699 Characters of

Ingredients

700 ~ 1199 Characters

of Ingredients

1200 ~ 1699Characters

of Ingredients

1700 ~ 2000 Characters

of Ingredients

PLUs

Used

(Each)

N/A N/A N/A 14 8178

1 ~ 32 2 X 1 2 8175
1 ~ 32 1 X 1 1 8174
1 ~ 32 1 X 1 1 8173
1 ~ 32 1 X 1 1 8172

1 ~ 900 1 ~ 10 X 0 0 8172

1 ~ 6000 1 ~ 5 X 0 0 8172

Used

(Each)

1 ~ 99 1

1 ~ 32 1
1 ~ 32 1
1 ~ 32 1

1 ~ 900 1 ~ 10

1 ~ 6000

(4 =

Average)

1

2

3

4

5

QTY Blocks Used

(Sub Total)

Total Free Memory Blocks: 8172

QTY Blocks Used

(Sub Total)

Starting Memory: 8178

X ___ ______
X ___ ______
X ___ ______
X ___ ______
X ___ ______

X ______

X

______ _________

X ______
X ______

X

______ _________

X ______

Total Free Memory Blocks: _________

_________

_________
_________

_________

Free

Blocks

Starting

8192

Free

Blocks

55

16 Troubleshooting

16 Troubleshooting

16.1 Troubleshooting Chart

Symptom Possible Causes Possible Solutions Reference

Scale will not
power ON.

1. No power to the Power
Supply.

§ Plug the Power Cord in to a working outlet.

§ Check/replace fuse.

§ Check/replace Power Cord.

§ Check/replace Main Power Switch.

§ Check/replace Power Supply Input Harness, CN1 PS.

2. No power to Main PCB. § Check/replace Wire Harness, CN21 PS.

§ Check/replace Wire Harness, CN22 PS.

§ Check/replace Power Supply.

§ Check/replace Display Harness, J17/J18 M-PCB.

§ Check/replace Display Stalk.

§ Check/replace ADC Wire Harness, CON3 AD-PCB.

§ Check/replace AD-PCB.

§ Check/replace Network PCB.

§ Check/replace Printer Assembly.

3. Power to Main PCB is OK. § Check/replace all EPROMs.

§ Check/replace Memory Expansion PCB.

§ Check/replace Main PCB.

§ Also check 2.No power to Main PCB.

Scale
powers ON

with an error.

1. “Printer Continuously Busy.” § Check/replace Printer System EPROM, U8 M-PCB.

§ Check/replace Main PCB.

§ Check/replace Printer Assembly.

2. “Calibrated mass error.” § Reprogram all Weight settings & Span calibrate the
scale.

3. “Load Cell not ready.” § Check for platter or platform obstruction.

§ Check/replace ADC Wire Harness, CON3 AD-PCB.

§ Check/replace ADC Wire Harness, CON2 AD-PCB.

§ Check/replace AD-PCB.

§ Check/replace Load Cell Assembly.

4. “Zero Range Error.”

For more than 45 seconds.

§ Check for platter or platform obstruction.

§ Remove all items from platter and cycle power.

§ Reprogram all Weight settings & Span calibrate the

scale.

§ Check/replace ADC Wire Harness, CON2 AD-PCB.

§ Check/replace AD-PCB.

§ Check/replace Load Cell Assembly.

§

Check/replace Main PCB.

5. Scale beeps and “looks”

like it is turned ON, but
there is no display light.

§ Check/replace Display Harness, J17/J18 M-PCB.

§ Check/replace Display Stalk.

§ Check/replace Wire Harness, CN21 PS.

§ Check/replace Power Supply.

§ Check/replace Main PCB.

Scale
powers ON

& goes to
Zero.

1. Scale weight is inaccurate. § Check for platter or platform obstruction.

§ Remove all items from platter and cycle power.

§ Reprogram all Weight settings & Span calibrate the

scale.

§ Check 3.”Load Cell Not Ready.”

3.3, 4.1,

14.4, 17.5,

18.1, 19.7

2.1, 2.2, 3.3,

4.1, 4.2,

14.7 14.3,

14.4 14.6

17.4, 17.5,

18.1, 19.3,

19.6, 19.7

8.12, 12.10,

13.2, 13.3,

17.3, 17.5,

19.1, 19.6

10.5, 12.10,

14.3, 17.3,

19.6

7.1 ~ 7.4,

6.1

2.1, 4.1, 6.1,

7.1 ~ 7.4,

12.3, 13.2,

13.5, 14.5,

19.5

2.1, 4.1, 6.1,

7.1 ~ 7.4,

12.3,

14.1 ~ 14.5

17.4, 19.5

2.1, 2.2, 4.1,

4.2, 11.2,

14.3, 14.4,

14.7, 17.3,

19.3, 19.6

2.1, 4.1, 6.1,

7.1 ~ 7.4,

12.3, 14.3,

14.5, 17.4,

19.5

56

16 Troubleshooting

2. Printer prints but labels are
blank.

Scale
powers ON

& goes to
Zero (cnt’d.)

Label Printed
OK except
for a black
or shaded
box.

3. Printer is missing an entire
column (dot) of print on all

labels.

4. Printed data is faded in
whole or in part.

1. A black or shaded box
appears in the place of a
specific printed field (Total
Price, Unit Price, etc.)

§ Make sure Print Head is in lock -down position.

§ Make sure that there is thermal labels or paper in the

printer and that the media is properly installed.

§ Check/replace Media (Labels or paper.)

§ Check/replace Wire Harness, J19 M -PCB.

§ Check/replace TPH Wire Harness, J13 M-PCB.

§ Check/replace Power Supply.

§ Check/replace Thermal Print Head.

§

Check/replace Printer Assembly.

§ Clean Thermal Print Head.

§ Check/replace Wire Harness, J19 M -PCB.

§ Check/replace Thermal Print Head.

§ Check/replace Media (Labels or paper.)

§ Check/replace Media (Labels or paper.)

§ Clean Thermal Print Head.

§ Lower the Printer Speed.

§ Adjust Print Head.

§ Check/replace Rubber Roller, Platent.

§ Check/replace Wire Harness, J19 M -PCB.

§ Check/replace Thermal Print Head.

§ A field on the label format is not completely within

the label margins. Check/Reprogram the label
format with the problem.

§ A field on the label does not have enough space to
print its data, i.e. trying to print a 6 digit Total Price to
a label format that has a 5 digit total price.
Check/Reprogram the label format with the
problem.

4.3, 5.1,

10.3, 12.5,

13.4, 14.6,

14.3, 17.5,

18.2, 19.8

4.3, 5.1,

10.3, 12.5,

14.6, 14.6.3,

18.2, 19.8

4.3, 5.1,

10.3, 12.5,

14.4, 14.6,

14.6.3, 17.5,

18.2, 19.8

57

16 Troubleshooting

16.2 Versioning & Changes

58

17 Schematic Diagrams

17 Schematic Diagrams

17.1 System Block Diagram

Display

A/D

Converter

PPI

Non

-volatile
Control

RS-232

Driver

Static

RAM

EPROM

Address

/Data bus

Control

Chip

Selector

EE

-PROM

Flash

Memory

CPU

(Scale)

Key

Scan

Decoder

Real

Time

Clock

CPU

(Printer)

Step
Motor
Driver

TPH

EPROM

Address

/Data bus

Control

Chip

Selector

Interrupt

Sensor

Static

RAM

Peel off

Sensor

DC

Motor

system block diagram

59

17 Schematic Diagrams

17.2 Connection Diagram

SERIAL

CONNECTOR

ETHERNET

CONNECTOR

CASH DRAWER

CONNECTOR

J1
J2

J3

J23

ANALOG

MODULE

J21 J22 J17 J18 J19 J20 J16

GRAPHIC

MODULE

SMPS DC MOTOR

MAIN BOARD

J7 J9 J5 J6 J8 J10 J11

J15

J14

J13

GAP SENSOR

STEP MOTOR

THERMAL

PRINTER

HEADER

KEY

BOARD

CAL SWITCH

ETHERNET

MODULE

connection diagram

60

PEEL-OFF

SENSOR

17 Schematic Diagrams

17.3 Main PCB

61

17 Schematic Diagrams

17.4 Ethernet Memory Expansion PCB

62

17 Schematic Diagrams

17.5 Power Supply PCB

63

18 Exploded Views

18 Exploded Views

18.1 Scale

64

18 Exploded Views

18.2 Printer Assembly

65

19 Parts List

19 Parts List

SPECIFICATION

SPECIFICATION

SPECIFICATION

19.1 ELECTRONIC

19.1.1 MEMORY OPTION BOARD PCB ASS'Y

NO PART- NO PART NAME

1 6180-PL2-0001-0 MEMORY EXTENSION PCB(L 6180-PL2-0001-0 EA 1
2 6202-IS0-6161 -0 IC(SRAM) KM6161000BLTI-7 EA 1

3 6204-IS0-2804-0 IC(FLASH MEMORY) SST28SF040-120-4C-EH EA 6
4 6216-IS0-1608-0 IC(GAL) PALCE16V8H- 25JC/4:LPⅡ EA 1
5 6236-IS0-0245-A IC(C- MOS) 74HC245D (LP-II) EA 3
6 6236-IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 2
7 6706-C16 -0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ6.3 EA 1

8 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 14
9 7813-C00 -0048-0 SOCKET CONNECTOR PCN10-48S-2.54DSA(LP-2 EA 1
10 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 -NI EA 1

19.1.2 ETHERNET MEMORY OPTION BOARD ASS'Y

NO PART- NO PART NAME

1 6180-PL2-0002-0 ETHERNET MEMORY PCB 6180-PL2-0002-0(LP-II) EA 1
2 6202-IS0-6161-0 IC(SRAM) KM6161000BLTI -7 EA 1 U7
3 6204-IS0-2804-0 IC(FLASH MEMORY) SST28SF040-120-4C-EH EA 6 U8~13
4 6216-IS0-1608-0 IC(GAL) PALCE16V8H- 25JC/4:LPⅡ EA 2 U6,18
5 6232-I00 -001N-0 IC(ETHERNET TRANSFORME YCL20F001N EA 1 U20
6 6232-IS0-8019-0 IC(ETHERNET CONTROLLER RTL8019AS(LP-2)NET' EA 1 U19
7 6236-IS0-0245-A IC(C- MOS) 74HC245D (LP-II) EA 5 U1~3,14~15
8 6236-IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 4 U4,5,16~17
9 6527-ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω) EA 1 R7
10 6527-ID0-3300-0 CHIP RE' 1/10W RR1220P-331D (330Ω) EA 2 R2~3
11 6527-ID3-0270-0 CHIP RE' 1/10W RR1220P-273D(27 ㏀) EA 1 R8
12 6527-ID3-1000-0 CHIP RE' 1/10W RR1220P-104D(100K) EA 1 R1
13 6706-C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ6.3 EA 2 C1,24

14 6712-CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 22
15 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 3 C14,22~23
16 7010-ZM0-2000-0 CRYSTAL 20MHz EA 1 Y1
17 7232-DG0-0003-A LED LAMP ø3-GREEN EA 1 LED1
18 7232-DR0-0003-0 LED LAMP ø3-RED EA 1 LED2
19 7810-C00-0040-A PIN HEADER 2.54*18mm*40PIN EA 1 J2~3
20 7813-C00-0048-0 SOCKET CONNECTOR PCN10-48S-2.54DSA(LP -2 EA 1 J1
21 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 -NI EA 3

UT QTY REMARK

UT QTY REMARK

C2~13,17~2
1

19.1.3 PEEL OFF SENSOR PCB ASS'Y

NO PART- NO PART NAME

1 2001-A00-0017-0 HOUSING SENSOR 22*10 (LP-15) EA 2
2 2001-A00-0018-0 HOLDER SENSOR-A 11.9*7.5*φ5(LP)emission EA 1
3 2001-A00-0019-0 HOLDER SENSOR-B 11.9*7.5*φ5(LP)collection EA 1
4 2003-A00-0002-0 SENSOR PLATE PVC22*10*1T(LP) EA 2
5 7235-D00 -0002-0 IR-LED(emission) CL2SLP,LP-2 EA 1
6 7236-DPS-0020-0 PHOTO-TRANSISTOR BVP-505AM4,KP5 -Z151 EA 1
7 7840-W00-0221-0 CONNECTOR WIRE 2P*210(LP-15) EA 1
8 7840-W00-0251-0 CONNECTOR WIRE 2P*510 (LP-15) EA 1

UT QTY REMARK

71

19 Parts List

19.1.4 ETHERNET OPTION BOARD ASS'Y

SPECIFICATION

19.1.5 ANALOG MODULE ASS'Y

SPECIFICATION

NO PART- NO PART NAME

1 6180- PL2-0003-0 ETHERNET PCB (LP-II) 6180-PL2-0003-0 EA 1
2 6216- IS0-1608-0 IC(GAL) PALCE16V8H-25JC/4:LPⅡ EA 1 U18
3 6232- I00-001N-0 IC(ETHERNET TRANSFORME YCL20F001N EA 1 U20
4 6232- IS0-8019-0 IC(ETHERNET CONTROLLER RTL8019AS(LP-2)NET' EA 1 U19
5 6236- IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 2 U14~15
6 6236- IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 2 U16~17
7 6527- ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω) EA 1 R7
8 6527- ID0-3300-0 CHIP RE' 1/10W RR1220P-331D (330Ω) EA 2 R2~3
9 6527- ID3-0270-0 CHIP RE' 1/10W RR1220P-273D(27 ㏀) EA 1 R8
10 6527- ID3-1000-0 CHIP RE' 1/10W RR1220P-104D(100K) EA 1 R1
11 6706- C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ6.3 EA 1 C24
12 6712- CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 5 C17~21
13 6712- CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 3 C14,22~23
14 7010- ZM0-2000-0 CRYSTAL 20MHz EA 1 Y1
15 7232- DG0-0003-A LED LAMP ø3-GREEN EA 1 LED1
16 7232- DR0-0003-0 LED LAMP ø3-RED EA 1 LED2
17 7810- C00-0040-A PIN HEADER 2.54*18mm*40PIN EA 1 J2~3
18 7813- C00-0048-0 SOCKET CONNECTOR PCN10-48S-2.54DSA(LP -2 EA 1 J1
19 1502- MPN-0306 -0 MACHINE SCREW (PH) M3*6-NI EA 2

NO PART- NO PART NAME

1 1810- STC-0001-0 ANALOG PLATE CAM01 EA 1
2 6121- PMD-0100-0 ANALOG MODULE PCB 6121-PMD -0100-0(AP) EA 1
3 6236- IS0-4011-0 IC(D-MOS-GATE) UPD 4011BG EA 1
4 6236- IS0-4066-0 IC(ANALOG S/W) UPD 4066BG EA 1
5 6240- IS0-0177-0 IC(OP-AMP) OP-177GS EA 1
6 6240- IS0-4072-0 IC(OP-AMP) UPC 4072G2 EA 2
7 6281- I00-1504-0 CHIP TRANSISTOR KTA1504 SY EA 3
8 6294- ICP-0181-0 CHIP DIODE KDS 181 EA 1
9 6527- ID0-1000-0 CHIP RE' 1/10W RR1220P-101D(100Ω) EA 2
10 6527- ID3-0022-0 CHIP RE' 1/10W RR1220P-222D(2.2K) EA 1
11 6527- ID3-0100-0 CHIP RE' 1/10W RR1220P-103D(10K) EA 6
12 6527- ID3-0499-0 CHIP RE' 1/10W RR1220P-4992D(49.9K) EA 2
13 6527- ID3-1000-0 CHIP RE' 1/10W RR1220P-104D(100K) EA 4
14 6540- LA3-0235-0 PRECISION RESISTOR FLAY 23K500B EA 2
15 6550- RM0-0400-0 NETWORK RESISTOR 2B-35-ME16(1K/10K) EA 1

16 6702- CAP-0106 -A CHIP TANTAL 10MCS 106 MB2 TER EA 1
17 6702- CAP-0685 -0 CHIP TANTAL 16MCS 685 MB TER EA 2
18 6712- CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 10
19 6720- CAP-0105 -A POLYESTER-CONDENSER 1UF/63V -J(BOX) EA 1
20 6720- CAP-0474 -A POLYESTER-CONDENSER 0.47UF/63V -J(BOX) EA 3
21 6722- CAP-0104 -B P.P -CAPACITOR(MKP -4) 0.1uF/400VDC/5%/15mm EA 1
22 6800- F00-0220-0 EMI FILTER 220PF(TDK) EA 2
23 7810- C00-9295-0 CONNECTOR FW0254-30 EA 0.367

UT QTY REMARK

UT QTY REMARK

72

19 Parts List

PART NAME

SPECIFICATION

SPECIFICATION

19.1.6 ANALOG PCB ASS'Y

NO PART- NO

1 6120-PL2-1001-0 ANALOG PCB 6120-PL2-1001-0(LP-II) EA 1
2 6200-IS0-8951-0 IC(CPU) AT89C51-16QC EA 1
3 6210-IS0-6052-0 IC(RESET) H6052 V1 (SOT223) EA 1
4 6236-IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 1
5 6527-ID3-0100-0 CHIP RE' 1/10W RR1220P-103D(10K) EA 8
6 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 2
7 6 712-CHP-0200-0 CHIP CONDENSER CL21C 200 JBNC(20PF) EA 2
8 6S20-PL2-1001-0 ANALOG PCB INSERT 6120-PL2-1001-0(LP-II) EA 1
9 7010-ZM0-2400-0 CRYSTAL 24MHz EA 1
10 7801-CLW-0003-0 CONNECTOR(WAFER) LW 0640-03 EA 1
11 7801-CLW-0012-0 CONNECTOR(WAFER) LW 0640-12 EA 1
12 7808-CGD-0005-0 CONNECTOR(WAFER) 1143-05(GOLD) EA 1

19.1.7 BODY ASS'Y

NO PART- NO PART NAME

1 6155-PL2-0035-A DC MOTOR SUB PCB 6155-PL2-0035-A EA 1
2 6190-PL2-1303-0 SMPS SIL1303C (LP-Ⅱ) EA 1

3 6400-TPH-2003-0 T.P.H(ROHM) 80mm KF2003 -GD40C(GD35B) EA 1
4 6450-TMT-0200-B STEPPING MOTOR 4S56R-022N46S EA 1
5 6450-TMT-0550-0 D.C GEARED MOTOR L-550(LP-II) EA 1
6 6531-CMT-0200-0 RESISTOR CEMENT 20Ω(5W) EA 1
7 6720-CAP-0105-B POLY ESTER-CONDENSER 1.0UF/250V(105J)KA EA 1
8 6830-F00 -0040-A NOISE FILTER CA5-V32(LP-II UL, EA 1
9 7560-PAC-0008-0 AC CORD LVD EA 1
10 7600-SOF-2103-0 ON/OFF S/W WZ231(LP-II) EA 1
11 7620-S06-3000-0 FUSE 3A/250V Φ6 UL,CSA(LP) EA 1
12 7630-S00-0001-0 FUSE HOLDER FH-01(LOCK-TYPE) EA 1
13 7642-S00-0060-0 METAL CLAMP 6N EA 3
14 7720-GND-0040-0 TERMINAL Protective GND Termina EA 1
15 7810-C00-0001-0 WIRE NUT CONNECTOR 71B EA 4
16 7832-W00-3838-A D-SUB ASS'Y WIRE(M) 24P*(8+10)P*380(LP-II) EA 1
17 7832-W00-3938-A D-SUB ASS'Y WIRE(F) 18P*(10+12)P*380(LP-II EA 1
18 7840-W00-0221-0 CONNECTOR WIRE 2P*210(LP-15) EA 1
19 7840-W00-0226-0 CONNECTER WIRE 2P*260(LP-II) EA 1
20 7840-W00-0231-0 CONNECTER WIRE UL,CE 1P*200(LPII,WHITE) EA 1
21 7840-W00-0232-0 CONNECTER WIRE UL,CE 1P*200(LPII,BLACK) EA 1
22 7840-W00-0312-0 CONNECTER WIRE 3P*3P*120(LP-II) EA 1
23 7840-W00-0440-A CONNECTER WIRE 2P*2P*400(LP-II) EA 1
24 7840-W00-0640-0 CONNECTER WIRE 3P*2P*320(LP-Ⅱ) EA 1
25 7840-W00-2035-0 CONNECTER WIRE 10P*10P*350(LP-II) EA 1
26 7850-W00-2413-0 FLAT CABLE CONNECTOR 12P*12P*130(LP-II) EA 1
27 7850-W00-4030-0 FLAT CABLE CONNECTOR 20P*20P*300(LP-II) EA 1
28 7850-W00-5217-0 FLAT CABLE CONNECTOR 26P*26P*170 EA 2
29 7850-W00-5227-0 FLAT CABLE CONNECTOR 26P*26P*270(LP-II) EA 1
30 7860-GND-0151-0 EARTH TERMINAL ASS'Y 150mm(UL,CE,CSA)YEL'/GREEN EA 2
31 9400-A00-0024-0 TAPE (INSULATOR) 88*19*0.13t (TESA) EA 0.0027
32 2600-A00-0069-0 SPACER 88*17*2t(LP -2) EA 1
33 7860-GND-1501-0 GROUND TERMINAL ASS'Y 1500mm(UL,CSA,CE)YEL'/GREEN EA 1
34 7870-W00-0115-0 LEAD WIRE(LP-II) 1P*150mm(SLEEVE)WHITE EA 1

UT QTY REMARK

UT QTY REMARK

73

19 Parts List

PART NAME

SPECIFICATION

19.1.8 MAIN PCB ASS'Y

NO PART- NO

1 6100- PL2-0001-A MAIN PCB (LP-II) 6100-PL2-0001-A EA 1
2 6200- IS0-0433-0 IC(CPU) UPD70433GJ-16-3EB(V55) EA 2 U17,29

3 6200- IS0-6242-0 IC(REAL TIME CLOCK) MSM62X42BGS-K EA 1 U2
4 6200- IS0-8255-0 IC(PPI) UPD82C55,D71055GB EA 1 U12
5 6202- IS0-1221-0 IC(NV RAM CONTROL) DS1221S(SOIC16P) EA 1 U19
6 6202- IS0-6161-0 IC(SRAM) KM6161000BLTI-7 EA 1 U11
7 6202- IS0-6810-0 IC(SRAM) KM681000BLG-7L EA 2 U14,15
8 6203- I00-2048-0 IC(EP -ROM) AM27C2048-90DC(M27C202 EA 1 U8
9 6203- I00-4096-0 IC(EP -ROM) AM27C4096-95DC(M27C400 EA 3 U5,6,7
10 6204- IS0-2804-0 IC(FLASH MEMORY) SST28SF040-120-4C-EH EA 2 U3,4
11 6205- IS0-2416-0 IC(EEP-ROM) AT24C164-10SC EA 1 U30
12 6210- IS0-6060-0 IC(RESET) H6060-15 (SOP) EA 1 U13
13 6216- IS0-1608-0 IC(GAL) PALCE16V8H-25JC/4:LPⅡ EA 2 U16,28
14 6216- IS0-2008-0 IC(GAL) PALCE20V8H-15JC/4:LPⅡ EA 1 U27
15 6224- IS0-1110-0 CHIP TRANSISTOR MTD 1110 (LP-Ⅱ) EA 1 U18
16 6232- IS0-0232-A IC(INTERFACE)LP-Ⅱ HIN202ECB,MAX232ECWE EA 1 U1
17 6236- IS0-0008-0 IC(C-MOS) 74HC08D EA 1 U32
18 6236- IS0-0123-0 IC(C-MOS) 74HC123(SOP) EA 1 U31
19 6236- IS0-0154-0 IC(C-MOS) 74HC154D (LP-Ⅱ) EA 1 U20
20 6236- IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 4 U22,24,25,26
21 6236- IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 4 U9,10,21,23
22 6260- I00-0040-0 IC-SOCKET 40 PIN EA 4
23 6281- I00-1504-0 CHIP TRANSISTOR KTA1504 SY EA 1 Q7
24 6281- I00-1666-0 CHIP TRANSISTOR KTA1666 EA 2 Q8,10
25 6281- I00-3875-0 CHIP TRANSISTOR KTC3875 SY EA 7 Q1~6,9
26 6292- IZE-4738-0 ZENER-DIODE 8.2V/1W EA 1 DZ1
27 6294- ICP-0160-0 CHIP DIODE KDS 160 (SMD) EA 12 D1~11,12
28 6513- CJ0-0010-0 RESISTOR 1W CFR 1Ω (±5%) EA 2 R69,70
29 6527- ID0-0560-0 CHIP RE' 1/10W RR1220P-560D(56Ω) EA 1 R53
30 6527- ID0-1000-0 CHIP RE' 1/10W RR1220P-101D(100Ω) EA 2 R58,55
31 6527- ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω) EA 1 R44
32 6527- ID0-5600-0 CHIP RE' 1/10W RR1220P-561D(560Ω) EA 1 R23
33 6527- ID3-0010-0 CHIP RE' 1/10W RR1220P-102D(1K) EA 9 R1,3,17,29,33,
40,41,56,59
34 6527- ID3-0012-0 CHIP RE' 1/10W RR1220P-122D(1.2 ㏀) EA 1 R52
35 6527- ID3-0022-0 CHIP RE' 1/10W RR1220P-222D(2.2K) EA 9 R4,18,22,24,30,
32,42,45,54
36 6527- ID3-0030-0 CHIP RE' 1/10W RR1220P-302D(3 ㏀) EA 2 R34,16
37 6527- ID3-0047-0 CHIP RE' 1/10W RR1220P-472D(4.7 ㏀) EA 11 R2,6,13,20,21,
25~28,39,51
38 6527- ID3-0100-0 CHIP RE' 1/10W RR1220P-103D(10K) EA 8 R31,35~38,47,
15,43
39 6527- ID3-0120-0 CHIP RE' 1/10W RR1220P-123D(12 ㏀) EA 2 R48,49
40 6527- ID3-0270-0 CHIP RE' 1/10W RR1220P-273D(27 ㏀) EA 1 R50
41 6527- ID3-0300-0 CHIP RE' 1/10W RR1220P-303D(30 ㏀) EA 1 R57
42 6527- ID3-0470-0 CHIP RE' 1/10W RR1220P-473D(47 ㏀) EA 1 46
43 6527- ID3-2320-0 CHIP RE' 1/10W RR1220R-2323D(232 ㏀) EA 1 R5(230K)
44 6527- ID3-3000-0 CHIP RE' 1/10W RR1220R-304D(300 ㏀) EA 1 R7
45 6550- M09-0103-0 NETWORK RESISTOR M9-1-103J(LP-7) EA 5 RA1~5
46 6670- T00-0102-0 INDUCTANCE BLM 21 102S (LP-Ⅱ) EA 52 L1~46,48~50,
100~102
47 6706- C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ6.3 EA 4 CE6,9,10,11
48 6706- C16-0100-0 CHIP ELECTRIC CONDEN 100uF/16V Φ6.3 EA 1 CE1
49 6706- C25-0047-0 CHIP ELECTRIC CONDEN 47uF/25V Φ6.3 EA 1 CE7
50 6706- C50-0001-0 CHIP ELECTRIC CONDEN 1uF/50V Φ4.0 EA 4 CE2~5
51 6706- C50-0022-0 CHIP ELECTRIC CONDEN 22uF/50V Φ6.3 EA 1 CE8

UT QTY REMARK

74

19 Parts List

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

NO PART- NO

52 6706-C68-0100-0
53 6712-CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 37 CB1~31,C1,3,
4,13,54
54 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 10 C2,7,9,10,11,12,
17~19,23
55 6712-CHP-0332-0 CHIP CONDENSER CL21F 332 MBNC EA 4 C14,15,16,22
56 6800-F00-0204-0 EMI FILTER NFM41P11C204 4516P13C2 EA 4 NF1~4
57 6810-F00-0001-0 TRANSIENT SUPPRESSOR P6KE 39CA(LP-II) EA 4 VAR1~4
58 7002-Z00-0050-0 PIEZO BUZZER SL1I-12FsP EA 1 BZ1
59 7010-ZM0-3200-A OSILATOR SCO 060 32.000MHZ(LP -2 EA 1 X1
60 7520-P00-0280-0 NI-CD BATTERY GP280(320)BVH3A2H EA 1 BT1
61 7600-STA-1902-0 TACT S/W 11902(DJTA-1102) EA 1 SW2
62 7720-GND-0010-0 TESTER POINT LC-2-GY (MAC-8) EA 1 TP11
63 7801-CLW-0003-0 CONNECTOR(WAFER) LW 0640-03 EA 1 J22
64 7801-CLW-0010-0 CONNECTOR(WAFER) LW 0640-10 EA 1 J18
65 7801-CLW-0010-A CONNECTOR(WAFER) YW396-10V EA 1 J19
66 7801-CLW-0012-0 CONNECTOR(WAFER) LW 0640-12 EA 2 J17,21
67 7805-CCN-6702-0 CONNECTOR(WAFER) 5267-02 EA 5 J9,10,11,16,20
68 7805-CCN-6704-0 CONNECTOR(WAFER) 5267-04 EA 1 J15
69 7805-CCN-6706-0 CONNECTOR(WAFER) 5267-06 EA 1 J14
70 7810-C00-0008-0 MODULA JACK 8P(LP-II)ETHERNET JACK EA 1 J3
71 7810-C00-9299-0 CONNECTOR 929974- 40 (FEMALE) EA 0.6 J5,6
72 7810-CHD-0006-0 CONNECTOR(WAFER)LP2 LAD1140-6 EA 1 J23
73 7812-C00-0009-B D-SUB CONNECTOR RD9S EA 1 J2
74 7812-C00-0025-B D-SUB CONNECTOR D25S EA 1 J1
75 7813-C00-0020-0 SOCKET CONNECTOR 5332-20P(HIF- 3FB-20PA- EA 1 J7
76 7813-C00-0026-0 SOCKET CONNECTOR 5332-26P LP- Ⅱ EA 1 J13
77 7813-C00-0048-A SOCKET CONNECTOR PCN10-48P-2.54DSA(LP-2 EA 1 J8
78 7860-GND-0050-0 GROUND WIRE 50mm ( Y/G ) LP -II EA 1
79 1507-A00-0318-0 MACHINE SCREW(CON) M3*18(LP-2) EA 3
80 1540-MSU-0300-0 NUT (HEX) M3*05 -SUS EA 3

CHIP ELECTRIC
CONDENSE 100uF/6.8V Φ6.3 EA 1 CE12

UT Q'TY REMARK

19.1.9 CA L PCB ASS'Y

NO PART- NO

1 6151-PS2-0071-0 CAL PCB 6151-PS2-0071-0 EA 1
2 7600-SLD-0002-0 SLIDE S/W INCA-2(DJMM-12V) EA 1
3 7840-W00-0240-0 CONNECTOR WIRE 2P*400 (LP-15) EA 1

19.1.10 DISPLAY PCB ASS'Y

NO PART- NO

1 6110-PL2-3901-A DISPLAY PCB 6110-PL2-3901-A(LP -II) EA 1
2 6800-F00 -3550-0 FERRITE BEAD ATS3550L(E-TECK) EA 12
3 6S10-PL2-3901-0 SUB PCB INSERT ( GRAPH 6110-PL2-3901-0 EA 1
4 7202-D00 -1045-0 GRAPHIC MODULE(VFD) GP1045A02A (LP -II) EA 2
5 7801-CLW-0008-0 CONNECTOR(WAFER) LW 0640 -08 EA 1
6 7801-CLW-0010-0 CONNECTOR(WAFER) LW 0640 -10 EA 1
7 7813-C00 -0026-0 SOCKET CONNECTOR 5332-26P LP-Ⅱ EA 2

UT Q'TY REMARK

UT Q'TY REMARK

75

19 Parts List

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

19.1.11 GAP SENSOR PCB ASS'Y

NO PART- NO

1 6154- PLP-0182-0 SENSOR-1 PCB 6154-PLP-0182-0 EA 1
2 7236- DPS-0203 -0 PHOTO INTRERRUPTER OPSI203UITL(LP-1) EA 1
3 7840- W00-0418-0 CONNECTOR WIRE 4P*1 80(LP -15) EA 1

19.1.12 KEY PCB ASS'Y

NO PART- NO

1 6130- PL2-2001-0 KEY BOARD PCB 6130-PL2-2001-0(LP-II) EA 1
2 6S30-PL2- 2001-0 KEY PCB INSERT 6130-PL2-2001-0(LP-II) EA 1
3 7600- STA-1103 -A TACT S/W SKHCAD (LP-2) EA 91
4 7813- C00-0020-0 SOCKET CONNECTOR 5332-20P(HIF-3FB-20PA- EA 1

19.2 MECHANICAL

19.2.1 SET

UPPER CASE ASS'Y

NO PART- NO

1 2004- A00-0021-A UPPER COVER 425*450*152 EA 1
2 2004- A00-0022-B SIDE COVER 321*152*12 EA 1
3 2011- A00-0002-0 SIDE LOCKER 18*18.5*16 EA 1
4 1810- TP0-0033-0 SPEC PLATE 0.5t*189.8*29.8 ENGLISH EA 1
5 9020- LP2-0033-0 STICKER LP-2 EA 1
6 2010- A00-0011-0 W/GAGE COVER φ24.8*0.5t EA 1
7 2021- LP2-0033-0 SERVICE PAD 186.5*73.6*0.15t EA 1
8 1000- A00-0023-0 TRAY 403*261*15*1t EA 1
9 1100- A00-0029-A PLATFORM ALDC8 326*206*32 EA 1
10 2600- A00-0018-0 PLATFORM RUBBER NBR GRAY 30*23*10.1 EA 4
11 2600- A00-0025-0 BUMPON PUR 18*35*3.2t EA 2
12 1000- A00-0078-0 SEALING PLATE SUS304 57.5*29.5*1t EA 1
13 1503- A00-0412-0 MACHINE SCREW (WPH) M4*12 EA 7
14 1510- A00-0308-0 TAPPING SCREW (PH)-1 3*8 EA 5
15 1510- A00-0408-0 TAPPING SCREW (PH)-1 4*8 EA 1
16 1501- MSU-0408-0 MACHINE SCREW (FH) M4*8 EA 2
17 1532- MSU-0515-0 WRENCH BOLT (ST) M5*15 EA 4
18 1540- MSU-0500-0 NUT (HEX) M5 EA 4
19 1535- MSU-0620-0 WRENCH BOLT (WA) M6*20 EA 4
20 1000- A00-0205-0 BRACKET HINGE 30*18.1*1t EA 1
21 9020- A00-0044-0 WARNING STICKER LP-2 EA 1
22 9020- LP0-0011-0 WARNING & FUSE STICKER LP-2 EA 1

DISPLAY CASE ASS'Y

NO PART- NO

23 2004- A00-0023-0 DISPLAY COVER (F) 52.5*269.5*178.5 EA 1
24 2004- A00-0024-0 DISPLAY COVER (R) 21.6*276.75*175.75 EA 1

25 1020- A00-0001-0 DISPLAY BRACKET(F) 235*126.5*10*1t EA 1
26 1020- A00-0002-0 DISPLAY BRACKET(R) 235*126.5*10*1t EA 1
27 1030- A00-0060-0 DISPLAY CONN.BRACKET 60*28*25.8*1.6t EA 1
28 1150- A00-0001-0 DISPLAY BAR 78.8*30.8 EA 1
29 1210- A00-0024-0 DISPLAY POST HEX.6*23*M3 EA 4
30 1800- LP2-0033-0 NAME PLATE LP-2 ENGLISH EA 2
31 2050- LP2-1533-3 DISPLAY COVER LP-Ⅱ-15 ENGLISH EA 2
32 1502- A00-0306-0 MACHINE SCREW (PH) M3*6 EA 12
33 1502- MPN-0306 -0 MACHINE SCREW (PH) M3*6 EA 2
34 1501- MSU-0306-0 MACHINE SCREW (FH) M3*6 EA 12
35 9020- A00-0048-0 STICKER (C) 12*12*0.25t EA 8
23 2004- A00-0023-0 DISPLAY COVER (F) 52.5*269.5*178.5 EA 1
24 2004- A00-0024-0 DISPLAY COVER (R) 21.6*276.75*175.75 EA 1
25 1020- A00-0001-0 DISPLAY BRACKET(F) 235*126.5*10*1t EA 1

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

76

19 Parts List

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

PART NAME

SPECIFICATION

SPECIFICATION

NO PART- NO

26 1020-A00-0002-0 DISPLAY BRACKET(R) 235*126.5*10*1t EA 1
27 1030-A00-0060-0 DISPLAY CONN.BRACKET 60*28*25.8*1.6t EA 1

28 1150-A00-0001-0 DISPLAY BAR 78.8*30.8 EA 1
29 1210-A00-0024-0 DISPLAY POST HEX.6*23*M3 EA 4

30 1800-LP2-0033-0 NAME PLATE LP-2 ENGLISH EA 2
31 2050-LP2-1533-3 DISPLAY COVER LP-Ⅱ- 15 ENGLISH EA 2
32 1502-A00-0306-0 MACHINE SCREW (PH) M3*6 EA 12
33 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 EA 2
34 1501-MSU-0306-0 MACHINE SCREW (FH) M3*6 EA 12
35 9020-A00-0048-0 STICKER (C) 12*12*0.25t EA 8

BODY ASSY

NO PART- NO

36 1100-A00-0017-A BODY 403.5*436*9 EA 1

37 2610-A00-0008-B FOOT
38 2022-A00-0004-0 W/L GAGE φ15*8 (S-2000) EA 1

39 1210-A00-0025-0 MAIN POST- A HEX.10*M8*132 EA 1
40 1210-A00-0075-0 MAIN POST- B φ10*132 EA 1

41 1503-A00-0410-0 MACHINE SCREW (WPH) M4*10 EA 4
42 1502-A00-0408-0 MACHINE SCREW (PH) M4*8 EA 6

43 1502-MSU-0512-0 MACHINE SCREW (PH) M5*12 EA 2
44 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 EA 4
36 1100-A00-0017-A BODY 403.5*436*9 EA 1

37 2610-A00-0008-B FOOT
38 2022-A00-0004-0 W/L GAGE φ15*8 (S-2000) EA 1

39 1210-A00-0025-0 MAIN POST- A HEX.10*M8*132 EA 1
40 1210-A00-0075-0 MAIN POST- B φ10*132 EA 1

41 1503-A00-0410-0 MACHINE SCREW (WPH) M4*10 EA 4
42 1502-A00-0408-0 MACHINE SCREW (PH) M4*8 EA 6
43 1502-MSU-0512-0 MACHINE SCREW (PH) M5*12 EA 2
44 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 EA 4

L/C BRACKET ASS'Y

NO PART- NO

45 1100-A00-0035-0 L/C BRACKET LP-2 EA 1
46 1100-A00-0036-0 PLATFORM BRACKET LP-2 EA 1
47 1030-A00-0062-0 CELL LIMIT PLATE 38*45*20*2t EA 1

48 1503-A00-0412-0 MACHINE SCREW (WPH) M4*12 EA 5
49 1535-MSU-0620-0 WRENCH BOLT (WA) M6*20 EA 4

50 1502-A00-0408-0 MACHINE SCREW (PH) M4*8 EA 2
51 1530-MSU-0620-0 WRENCH BOLT M6*20 EA 1

POT ASS'Y

NO PART- NO

52 2004-A00-0025-A CONTROL HOLDER 181.5*77*34 EA 1
53 2004-A00-0026-A CONTROL DOOR 146*39*18 EA 1

54 1030-A00-0063-0 CONTROL BRACKET 215*57*30*1.6t EA 1
55 7650-S00-0604-0 CORD STOPPER SR-6N -4 EA 1

56 1503-A00-0408-0 MACHINE SCREW (WPH) M4*8 EA 2
57 1512-MPN-0308-0 TAPPING SCREW (PH)-2 3*8 EA 2

58 1502-MPN-0406-0 MACHINE SCREW (PH) M4*6 EA 1
59 1552-A00-0400-0 WASHER (OTO) φ4 EA 1

FRONT COVER ASS'Y

NO PART- NO PART NAME

60 2004-A00-0027-A FRONT COVER LP-2(TACTS) EA 1
61 2200-LP2-0011-0 PLU PAD LP-2 EA 1
62 2200-LP2-0011-2 DATA PAD LP-2 EA 1
63 2200-A00-0139-A PLU PAD COVER LP-2 EA 1
64 2200-LP2-0011-1 NUMBER PAD LP-2 EA 1

UT Q'TY REMARK

UT Q'TY REMARK

COND. NBR BLACK
φ41*42.5*M8 EA 4

COND. NBR BLACK
φ41*42.5*M8 EA 4

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

77

19 Parts List

SPECIFICATION

SPECIFICATION

SPECIFICATION

NO PART- NO PART NAME

65 2011- A00-0003-0 KEY KNOB (A) 11.7*12.2*5.9 EA 89
66 2011- A00-0004-A KEY KNOB (B) 13.4*6.1 EA 2

67 2002- A00-0003-0 OVERLAY STOPPER 153*8*8.5 EA 1
68 1510- A00-0306-0 TAPPING SCREW (PH)-1 3*6 EA 15

69 1515- MSU-0312-0 TAPPING SCREW (FH)-1 3*12 EA 2

19.2.2 MECHANISM

TPH ASS'Y

NO PART- NO PART NAME

1 1000- A00-0069-A TPH BRACKET HOLDER 91*27*8.9*1t EA 1
2 1590- A00-0016-0 PRESSURE SPRING 21*13*φ1.2 EA 2
3 1590- A00-0017-0 PRESSURE BRACKET SPRING φ0.6*5.3*φ5.8 EA 2
4 1210- A00-0026-0 TPH BRK SHAFT φ5*99 EA 1
5 1210- A00-0027-A PRESSURE SHAFT φ5*114 EA 1
6 1210- A00-0028-0 GUIDE BRACKET SHAFT φ6*109.6 EA 1
7 1210- A00-0029-0 UP DOWN SHAFT φ4*110 EA 1
8 1000- A00-0070-0 PRESSURE BRACKET 84.4*19.6*1.2t EA 1
9 1000- A00-0071-0 TPH BRACKET 95*66*25.5*1.2t EA 1
10 1210- A00-0038-0 GUIDE SHAFT SPACER φ9*φ6.2*4 EA 1
11 9020- A00-0041-0 HEAD PUSH STICKER 30*16 ENGLISH EA 1
12 1502- MPN-0304 -0 MACHINE SCREW (PH) M3*4 EA 2
13 1502- MSU-0306-0 MACHINE SCREW (PH) M3*6 EA 2
14 1561- MSU-0300-0 E-RING φ3*φ7*0.6t EA 2
15 1561- MSU-0400-0 E-RING φ4*φ9*0.6t EA 5
16 1000- A00-0107-0 PAPER CUTTER 85.5*12.3*6*0.5t EA 1

MAIN BRACKET ASS'Y

NO PART- NO PART NAME

17 1030- A00-0057-0 MAIN BRACKET 197.5*138*20*2t EA 1
18 1150- A00-0002-A HEAD FRAME 101*47.5*47.6 EA 1
19 1210- A00-0077-0 PAPER CUT SHAFT φ7*102.7*5*M3 EA 1
20 1210- A00-0031-0 REWIND GUIDE SHAFT φ6*105*M3 EA 1
21 1210- A00-0032-0 SIDE BRK SUPPORT HEX.10*101*M4 EA 1
22 1150- A00-0003-0 LOWER FRAME 101*35.7*44.7 EA 1
23 2010- A00-0003-0 SENSOR HOUSING 22.5*29*33 EA 1
24 1000- A00-0073-0 SIDE BRACKET 135.2*86.7*2t EA 1
25 1000- A00-0074-0 OPEN LEVER (L) 77.3*24.3*9.5 EA 1
26 1000- A00-0075-0 OPEN LEVER (R) 76.3*24.2*7.5*1.5t EA 1
27 1210- A00-0033-0 OPEN LEVER SHAFT φ6*118*M4 EA 1
28 1590- A00-0018-0 OPEN LEVER SPRING φ0.6*φ5.8*10 EA 1
29 1590- A00-0028-0 COIL SPRING φ0.8*φ7.2*5.5 EA 1
30 9020- A00-0042-0 OPEN LEVER STICKER 25*9 ENGLISH EA 1
31 1503- A00-0408-0 MACHINE SCREW (WPH) M4*8 EA 12
32 1503- A00-0410-0 MACHINE SCREW (WPH) M4*10 EA 5
33 1550- MSU-0305-0 WASHER (FLAT) 3*6*0.5 EA 1
34 1502- A00-0306-0 MACHINE SCREW (PH) M3*6 EA 4
35 1210- A00-0034-A HEAD FRAME PIN HEX.5*15.5*M4 EA 2
36 1501- MSU-0306-0 MACHINE SCREW (FH) M3*0.5*6 EA 1
37 1515- MSU-0312-0 TAPPING SCREW (FH)-1 3*12 EA 2
38 2012- A00-0002-0 TEFRON WASHER φ14.5*φ6.1*0.5t EA 1
39 1503- A00-0412-0 MACHINE SCREW (WPH) M4*12 EA 2
40 1502- MSU-0306-0 MACHINE SCREW (PH) M3*6 EA 2
41 2620- A00-0023-A SHAFT SILICON RUBBER φ14.2*φ7*125.3 EA 1
42 1123- A00-0006-0 FEED GEAR Z:28*15.5 M4 EA 1
43 1580- A00-0002-0 BEARING MF117ZZS EA 2
44 1532- MSU-0406-0 WRENCH BOLT (ST) M4*0.7*6 EA 2

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

78

19 Parts List

SPECIFICATION

SPECIFICATION

SPECIFICATION

SPECIFICATION

SPECIFICATION

PART NAME

SPECIFICATION

NO PART- NO PART NAME

45 1561-MSU-0600-0 E-RING φ6*φ12*0.6t EA 2
46 2400-A00-0001-A BRUSH 100*15*0.35t EA 1

REWINDER ASS'Y

NO PART- NO PART NAME

47 1502-MSU-0306-0 MACHINE SCREW (FH) M3*6 EA 4
48 1210-A00-0066-0 REWIND JOINT φ26*φ28*33.5 EA 1
49 1532-MST-0410-0 WRENCH BOLT (ST) M4*0.7*10 EA 2
50 1503-A00-0408-0 MACHINE SCREW (WPH) M4*8 EA 4
51 1030-A00-0115-0 REWIND MOTOR BRACKET 51*38*4t EA 1
52 2011-A00-0009-0 REWIND HOLDER (B) φ40*46*40*107 EA 1
53 2011-A00-0008-0 REWIND HOLDER (A) φ40*46*40*107 EA 1
54 2011-A00-0007-0 REWIND SUPPORT 91.5*φ34*φ56 EA 1
55 1503-A00-0412-0 MACHINE SCREW (WPH) M4*12 EA 1
56 1210-A00-0067-0 FIXING ROD HEX φ8*φ5*21.3 EA 1
57 1590-A00-0025-0 PULLING WIRE 70*9*18.5*φ1.8 EA 1
58 1590-A00-0026-0 REWIND TORSION SPRING φ6*14*10*φ1.2 EA 1
59 1210-A00-0069-0 REWIND HOLDER SPACER φ9*φ6*2 EA 1
60 1505-MST-0410-0 MACHINE SCREW (TH) M4*0.7*10 TEFRON-COATING EA 1

PAPER GUIDE ASS'Y

NO PART- NO PART NAME

61 1210-A00-0037-0 SUPPORT HEX.6*48.4*M4 EA 1
62 2000-A00-0068-0 PAPER GUIDE HOUSING 30*15*97.5 EA 1
63 2011-A00-0006-0 PAPER GUIDE 36*16.5 EA 1
64 1000-A00-0077-0 PAPER GUIDE LOCKER 24*17*0.8t EA 1
65 1000-A00-0045-0 PAPER PRESSURE 24.5*61*19.8*0.8t EA 1
66 1000-A00-0046-0 SUPPORT PRESSURE 22*16.8*13.8*0.8t EA 1
67 1210-A00-0020-0 SHAFT PRESSURE φ4*28.5 EA 1
68 1590-A00-0027-0 TORSION SPRING 19.6*47.6*φ1 EA 1

69 1503-A00-0412-0 MACHINE SCREW (WPH) M4*0.7*12 EA 2
70 1502-MPN-0306-0 MACHINE SCREW (PH) M3*0.5*6 EA 2
71 1561-MSU-0300-0 E-RING φ3*φ7*0.6t EA 2
72 1512-MSU-0306-0 TAPPING SCREW (PH) -2 3*6 EA 2

73 1000-A00-0116-0 PAPER GUIDE PLATE 41.9*43.3*1t EA 1

STEPPING MOTOR ASS'Y

NO PART- NO PART NAME

74 1030-A00-0059-0 MOTOR BRACKET 83*57*16*2t EA 1
75 1123-A00-0007-0 MOTOR PULLEY φ17*14*M4 Z:16 EA 1
76 2634-A00-0003-0 TIMING BELT B85 MXL EA 1
77 1503-A00-0408-0 MACHINE SCREW (WPH) M4*0.7*8 EA 4
78 1503-A00-0410-0 MACHINE SCREW (WPH) M4*0.7*10 EA 4
79 1532-MSU-0406-0 WRENCH BOLT (ST) M4*0.7*6 EA 2

ROLL BRACKET ASS'Y

NO PART-NO PART NAME

80 1030-A00-0058-0 ROLL BRACKET 138*141.3*2t EA 1
81 2000-A00-0065-0 ROLL PAPER FEED φ35*89 EA 1
82 1210-A00-0036-0 ROLL POST 9*30*M4 EA 1
83 1503-A00-0410-0 MACHINE SCREW (WPH) M4*10 EA 3
84 1503-A00-0412-0 MACHINE SCREW (WPH) M4*12 EA 2
85 1200-A00-0009-0 ROLL BAND φ4*74*45*29 EA 1

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

UT Q'TY REMARK

19.2.3 C/T BOX ASS'Y

NO PART- NO

1 9205-AS0-0002-0 STYROFOAM BOX-1 640*562*75 EA 1
2 9205-AS0-0003-0 STYROFOAM BOX-2 640*562*227 EA 1

UT Q'TY REMARK

79

19 Parts List

PART NAME

SPECIFICATION

NO PART- NO

3 9100- LP2-0133-0 C/T BOX-1 645*570*315 EA 1
4 9100- LP2-0W30-0 C/T BOX-W 670*600*345 EA 1
5 9307- A00-0003-A POLY BAG (SET) 700*750*0.04t EA 1
6 9303- A00-0004-0 POLY BAG (HEAD) 350*450*0.05t EA 2
7 9002- LP2-0033-0 MANUAL LP-2 ENGLISH EA 1
8 9300- A00-0001-0 POLY BAG (FUSE) 50*60*0.05t EA 1
9 9300- A00-0003-0 POLY BAG (MANUAL) 230*330*0.05t EA 1
10 9400- A00-0046-0 SILICAGEL 10g EA 3

11 9900- A00-0002-0 SEALING WIRE 300M/ROLL EA 0.001
12 9900- A00-0001-0 SEALING LEAD OVERSEAS EA 1
13 9102- LP2-0130-0 PAD 635*560 EA 1

UT Q'TY REMARK

80

Appendix A

# Country # Country # Country

101 161 Denmark 221
102 162 Djibouti 222
103 163 Dominica 223
104 164 Dominican Republic 224
105 165 225 Laos
106 166 226 Latvia
107 167 Ecuador 227 Lebanon
108 168 Egypt 228 Lesotho
109 169 El Salvador 229 Liberia
110 Afghanistan 170 Equatorial Guinea 230 Libya
111 Algeria 171 Eritrea 231 Liechtenstein
112 Andorra 172 Estonia 232 Lithuania
113 Angola 173 Ethiopia 233 Luxembourg
114 Antarctica 174 Ecuador 234
115 Antigua & Barbuda 175 235
116 Argentina 176 236 Macedonia
117 Armenia 177 Fiji 237 Madagascar
118 Australia 178 Finland 238 Malawi
119 Austria 179 France 239 Malaysia
120 Azerbaijan 180 240 Maldives
121 181 241 Mali
122 182 Gabon 242 Malta
123 Bahamas 183 Gambia 243
124 Bahrain 184 Georgia 244
125 Bangladesh 185 Germany 245 Marshall Islands
126 Barbados 186 Ghana 246 Mauritania
127 Belarus 187 Greece 247 Mauritius
128 Belgium 188 Grenada 248 Mexico
129 Belize 189 Guatemala 249 Micronesia
130 Benin 190 Guinea 250 Moldova
131 Bhutan 191 Guinea-Bissau 251 Monaco
132 Bolivia 192 Guyana 252 Mongolia
133 Bosnia & Herzegovina 193 253 Morocco
134 Botswana 194 254 Mozambique
135 Brazil 195 Haiti 255
136 Brunei 196 Honduras 256
137 Bulgaria 197 Hungary 257 Namibia
138 Burkina Faso 198 258 Nauru
139 Burma/Myanmar 199 259 Nepal
140 200 Iceland 260 Netherlands
141 201 India 261 New Zealand
142 Cambodia 202 Indonesia 262 Nicaragua
143 Cameroon 203 Iran 263 Niger
144 Canada 204 Iraq 264 Nigeria
145 Cape Verde 205 Ireland 265 Norway
146 Central African Republic 206 Israel 266
147 Chad 207 Italy 267
148 Chile 208 268 Oman
149 China 209 269
150 Colombia 210 Jamaica 270
151 Comoros 211 Japan 271 Pakistan
152 Congo 212 Jordan 272 Palau
153 Congo, Democratic Rep. of 213 273 Panama
154 Costa Rica 214 274 Papua New
155 Cote d’Ivoire 215 Kazakstan 275 Paraguay
156 Croatia 216 Kenya 276 Peru
157 Cuba 217 Kiribati 277 Philippines
158 Cyprus 218 Korea, North 278 Poland
159 219 Korea, South 279 Portugal
160 220 Kuwait 280

81

Appendix A

# Country # Country # Country

281 306 Sri Lanka 331 United Kingdom
282 Qatar 307 Sudan 332 United States
283 308 Suriname 333
284 309 Swaziland 334
285 Romania 310 Sweden 335 Uruguay
286 Russian Federation 311 Switzerland 336 Uzbekistan
287 Rwanda 312 Syria 337
288 313 338
289 314 339 Vanuatu
290 Saint Kitts 315 Taiwan 340 Vatican City
291 Saint Lucia 316 Tajikistan 341 Venezuela
292 Saint Vincent 317 Tanzania 342 Vietnam
293 San Marino 318 Thailand 343
294 Sao Tome 319 Togo 344
295 Saudi Arabia 320 Tonga 345 Western Samoa
296 Senegal 321 Trinidad and Tobago 346
297 Seychelles 322 Tunisia 347
298 Sierra Leone 323 Turkey 348 Yemen
299 Singapore 324 Turkmenistan 349 Yugoslavia
300 Slovakia 325 Tuvalu 350
301 Slovenia 326 351
302 Solomon Islands 327 352 Zambia
303 Somalia 328 Uganda 353 Zimbabwe
304 South Africa 329 Ukraine 354
305 Spain 330 United Arab Emirates 355

0 COUNTRY CODE NOT USED.

82

Appendix B

99: 50mm X 45mm

1.00

1.23

1.23

Misc By Weight PLU

98: 50mm X 45mm

1.00

1.23

1.23

5

GRAND TOTAL

123 ABC Ave. Anywhere, USA

99: 50mm X 45mm

3/1.00

3

1.00

Misc By Count PLU

99: 50mm X 45mm

1.23

Misc Non -Food PLU

123 ABC Ave. Anywhere, USA

Format numbers 1 to 99 are built into LP-2; however, only 56 of the 99 available label formats are
used. These formats are a permanent part of the LP-2’s memory and CANNOT be lost or erased. Using
the SP -2 software package, you can program format numbers 100 to 999. Provided you have enough
memory, you can download those formats from your PC to your LP-2.

In all of the listings below, the label format number that is in bold is the number that you input to
your PLUs when you wish to use that label. The numbers prefixed with “LST” are Rittenhouse Inc. stock
numbers. Dimensions are specified as Width X Length .

TOTAL NET WT lb TOTAL PIECES

AVG PRICE / lb

GRAND TOTAL PRICE

PACKED ON TIME

-27-99

Store Name & Address

:00 PM

NET WT. lb

TOTAL PRICE PACKED ON SELL BY

123 ABC Ave. Anywhere, USA

-27-99

Store Name & Address

-27 -99

Add Up Total Format

COUNT

QTY / $

TOTAL PRICE PACKED ON SELL BY

Universal 50x45 Format

-27-99

Store Name & Address

123 ABC Ave. Anywhere, USA

-27-99

Universal 50x45 Format

NET WT. lb

TOTAL PRICE PACKED ON

PRICE / lb

-27-99

Store Name & Address

Universal 50x45 Format

83

Appendix B

Number

58mm X 30mm Non -UPC CAS LST-8000

1

58mm X 40mm UPC CAS LST -8010

2

58mm X 60mm UPC Ingredients CAS LST -8020

3

58mm X 50mm Safe Handling Non-UPC CAS LST -8030

4

58mm X 60mm Safe Handling UPC CAS LST -8040

5

64mm Continuous, UPC, Ingredients, Nutri-Facts CAS LST -8050

6

58mm X 100mm, UPC, Safe Handling, Ingredients CAS LST-8060

7

58mm X 140mm, UPC, Ingredients CAS LST -8021

8

60mm X 80mm, UPC , Safe Handling Digi/NBI LST -1264

20

60mm X 43mm, UPC Digi/NBI LST -6110

21

60mm X 55mm, UPC, Ingredients Digi/NBI LST -6250

22

40mm X 92mm, UPC, Ingredients Digi/NBI LGT-6410

23

40mm X 62mm, UPC Digi/NBI LGT-1211

24

40mm X 45mm, Non-UPC Digi/NBI LST -6340

25

64mm X 47mm, UPC Ishida LST -4150

50

64mm X 49mm, UPC, Ingredients Ishida LST-4160

51

64mm X 49mm, UPC, Ingredients Ishida LST-4160

52

67mm X 37.5mm Non-UPC Kubota LST -3330

55

67mm X 47.5mm Non-UPC Kubota LST -3370

56

67mm X 47.5mm UPC Kubota LST -3360

57

54mm X 52.5mm UPC Kubota LST -3610

58

57mm X Continuous, UPC, Safe Handling, Ingredients TEC LST -5030

60

48mm X 40mm, UPC TEC LST -2530

61

48mm X 69.3mm UPC, 6 Line Ingredient TEC LST -2540

62

48mm X 54.8mm UPC, 6 Line Ingredient TEC LST -2730

63

57mm X 63.5mm, UPC, 6 Line Ingredients TEC LST -4910

64

57mm X 49.2mm, UPC TEC LST -4900

65

57mm X 63.5mm, UPC, Safe Handling TEC LST -4914

66

50mm X 45mm Grand Total Format for ST/TL key (ADD mode.) CAS

98

50mm X 45mm Universal Format CAS

99

There are many more formats that are the same or similar to the above, in which case the LP-2 is

capable of using those labels. For a complete cross-reference and listing, visit us on the web at
www.cas-usa.com. These formats are subject to change without notice. Type the format number into
a Label Format field to determine if your scale has such a format.

Description

Scale

Manufacturer

Stock #

84

Appendix C

85

Appendix C

86

Appendix C

87

Appendix C

88

Appendix C

89

Appendix C

90

Appendix C

91

Appendix C

92

Appendix C

93

Appendix C

94

Appendix C

95

Appendix C

96