CAS CI-1580A, CI-1580 User Manual

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Contents
1. Introduction
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2. Specifications
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3. Front Panel Descriptions
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4. Rear Panel Descriptions
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5. Installation
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6. Calibration
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7. Set-up
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8. Interface
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1. Introduction
Introduction
This product as an indicator for weighing instruction and control is designed for the most suitable use of any meters (packer, weigh separator, platform scale, various tensile and compression test equipment) that can be applied in the widest way throughout industries. This product ensures communications with external devices such as computers as it basically installs an RS-232C port. In addition, this product can be conveniently used for the weighing control as it basically has three relay outputs necessary for control (applicable only if there is relay out). Please utilize all the functions in this product sufficiently as you can use the device properly with good knowledge of this manual before you use this product.
Features
· Measures to screen off external noises
· Built-in self-diagnosis and self-recovery functions from failure
· External resolution : 1/20,000
· Electrostatic data memory
· 2 built-in external relay input terminals (zero, tare/tare removal)
· Data memory
· 24V of input power supply can be used with the use of DC power supply regardless of
polarity (500mA < Trans Type > or more is recommended)
· FAC (Full Auto Calibration) method for calibration
· Equivalent input method for Calibration
· Basic installation of RS-232C
· Option : RS-422/485
· Option : I/V-OUT
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Cautions
· Do not drop or apply severe shocks to the product.
· Do not install the product with high voltage or severe electric noises.
· Do not install the produce with direct sunlight or severe vibrations.
· Connect the product with external peripheral devices after turning off the power switch.
· Keep the product from water or rain.
Accessories
· Product manual
· Option (separate option for any addition): 1 EA of adaptor (DC 24V / 500mA)
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2. Specifications
Analog Part & A/D Conversion
Input sensitivity
0.3㎶ / D
Adjustment range of Zero
- 0.6mV ∼ + 1.5mV
Load Cell Excitation Voltage
DC 10V (±5V)
Temperature Coefficient
Zero : ±10 PPM /
SPAN : ±10 PPM /
Input Noise
±0.6㎶ P.P
Input Impedance
Over 10
A/D conversion method
∆∑
A/D Internal Resolution
520,000 Count(19bit)
A/D Conversion Rate
200 times / Sec
Non-linearity
0.01% FS
Digital Part
Display
7-Segment, 5 digit RED FND
Character size : 12.7(H) ×7.3(W)mm
Division
×1, ×2, ×5, ×10, ×20, ×50
Below Zero Indication
-“ Minus Sign
Decimal Point
0, 0.0, 0.00, 0.000
Status Lamp
Stable, Zero, High, Low, OK, Hold, Comm
Function Key
ZERO, TARE, SET, ENTER
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General Specification
Power
DC 24V / About 500mA (Trans Type)
Operating Temperature
Range
-5℃ ~ +40
Operating Humidity
Range
Under 85% Rh (Non-condensing)
Product Size
(W) 100 X (H) 52 X (D) 125 (mm)
Product Weight
About 450g
Options
Option - 1
RS-422/485
Option – 2
I-OUT (4~20mA)
Option - 3
V-OUT (0~10V)
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3. Front Panel Descriptions
DISPLAY (CI-1580A)
Display
· Weight: The current weight at the indicator is displayed.
- Whenever the set key is pressed, the value for high limit, low limit or differences is displayed.
Display of Status
· STABLE: It is displayed when the weight is stable.
· ZERO: It is displayed when the weight is “0”.
· LOW: It is displayed when the weight is the low limit or less.
· HIGH: It is displayed when the weight is the high limit or more.
· OK: It is displayed when the weighing is completed.
· HOLD: It is displayed while the weight is being held.
· COMM(RTxD): It is displayed while the product is communicating with other devices.
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Key Operations
Key
Descriptions
It is used to set the weight display to „0‟ within a range of maximum weight
(CAPA) defined by the user.
(However, it is operated within the input range by the user to „Equipment Set‟ „08‟
(Set for Zero Range).
It is used to set the tare to „0‟ after a container is put on the weighing tray.
(However, it is operated within the input range by the user to „Equipment Set‟ „09‟
(Set for Tare Range)
It is used for the input of low limit (SP1) and high limit (SP2).
It is used to enter the set value.
Special Key Operations
Key
Descriptions
It is used to increase the numeric value. It is used to finish the setting under the SET, CAL status.
It is used to move the position of a numeric value. It is used to move to TEST MODE under the SET, CAL status.
It is used to increase the unique number (F XX) in „Equipment Set‟. When it is pressed under the „SET, CAL‟ status, it moves to „Equipment Set‟
(SET UP).
It is used to enter (save) the set value by the user in the „Weight Calibration‟
function.
When it is pressed under the „SET, CAL‟ status, it moves to „Weight Calibration‟
(Calibration).
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4. Rear Panel Descriptions
POWER
- DC IN : As this product uses DC power supply, DC 24V (500mA Trans Type) can be used for this product.
OPTION
- RS-232C (3P Connecter I/F Communications) (Basic Specifications)
- RS-422/485 (4P Connecter I/F Communications) (Separate Option)
- 4~20mA (0~10V) (2P Connecter I/F) (Separate Option)
EXTERNAL
INPUT
1 +EXC - Load cell connection terminal 2 -EXC - Load cell connection terminal 3 +SIG - Load cell connection terminal 4 – SIG - Load cell connection terminal 5 SHIELD - Load cell connection terminal 6 F.G - Grounding 7 PWR - DC IN 24V (input regardless of polarity) 8 PWR ­9,10,11 ICOM, IN1~2(INPUT) – Refer to F11 set for F-Function Mode 12,13,14,15 0COM, OUT1~3(OUTPUT) – Refer to F21 set for F-Function Mode
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5. Installation
External Dimension & Panel Cutting Size
(External Dimension X mm)
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6. Calibration
What is calibration?
Calibration refers to the adjustment to make the displayed value consistent with the actual weight on the display of weight.
Definition of each mode
If the power is applied while any key is being pressed on the front, you may enter the test screen
mode.
- Press Key to return to TEST1 after the sequential increase in TEST1~9.
- Press Key to enter the Test Mode as desired. Please refer to the following descriptions for each mode.
- Press Key again after setting or confirming each mode to return to TEST1. (TEST3 is exceptional).
- Press Key to enter ST.CAL.
TEST 1
Zero weight value (A/D) can be confirmed.
TEST 2
Operations of each key can be confirmed.
TEST 3
Mode for the span calibration and equipment set under the SET, CAL mode. Press Key to return to each mode selection from this status.
TEST 4
It is Display Test Mode. Press Key to return to TEST.
TEST 5
It is Relay Output Test Mode. Press Key to return to TEST.
TEST 6
It is Input Test Mode. Press Key to return to TEST.
TEST 7
It is to select the analog amplification ratio. Press Key to return to TEST.
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Span Calibration
The span calibration refers to the adjustment of linearity to set the actual weight consistent with the displayed value from “0” to the maximum weight as the standards in displaying the weight on the indicator.
Enter Span Calibration
- Apply the power supply while is being pressed on the front
- TEST appears on the display.
- Press to display ST.CAL
- Press to display CAL._1 and then enters the general weight mode.
Span Calibration Method
Use Key for the progressive move
Use Key for the reverse move
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General Weight Calibration Mode (CAL 1 Mode)
I. Step 1
It is a step to set the value of a division (minimum division of a scale to be displayed).
In this, it is an abbreviation of division meaning “the
value for a division of a scale (minimum division of a
scale to
be displayed)”.
Whenever Key is pressed, the value increases in the order of “01 -> 02 -> 05 -> 10 -> 20 -> 50”.
Whenever Key is pressed, the value decreases in the reverse order of the above values.
Press Key to escape from ST.CAL.
Press Key to remember “the value for a division” and then move to the next step.
. Step 2
It is a step to set the maximum display weight
In this, “CAPA” is an abbreviation, which means
the maximum display weight that can be weighted
in the indicator. Enter the maximum display weight as the user desire instead of a random value that is currently displayed.
Whenever Key is pressed, the number increases in 0 -> 9
Whenever Key is pressed, it moves to the left Press Key to move the setting of a division value
Press Key to store the currently designated value to the maximum display weight. Move on the next step.
Do not set (a value for a division of a scale/maximum display weight) to more than (1/30,000). More than
(1/30,000) cannot be set. The product can be applied to at maximum 1/30,000.
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. Step 3
It is a step to check zero status in the current
indicator.
A random value A/D is shown on the display, which means zero for calibration.
Key is not used.
Key is not used.
Press Key to move to the setting for the maximum
display weight
Press Key to store the currently displayed
zeroing value. Move on to the next step.
. Step 4
It is a step to load the prepared standard counterweights on the indicator.
In this, prepare standard counterweights for
10% or more of the maximum weight (CAPA)
Whenever Key is pressed, the number increases in
0 -> 9
Whenever Key is pressed, it moves to the left Press Key to check zero status and move Press Key to store the currently displayed value for
counterweights Move on to the next step. Proceed to Step 5 as it moves onto Step 3 of gage bar.
. Step 5
A span constant is shown on the display
It enters the weight mode as C.EnD. is blinking and then reset.
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Equivalent Input Mode (CAL 2 Mode) Enter Span Calibration
- Apply the power supply while is being pressed on the front
- TEST appears on the display.
- Press to display ST.CAL
- Press to display CAL._2 and then enters the general weight mode.
I. Step 1
It is a step to set the value of a division (minimum division of a scale to be displayed).
In this, it is an abbreviation of division meaning “the value for a division of a scale (minimum division of a scale to
be displayed)”.
Whenever Key is pressed, the value increases in the order of “01 -> 02 -> 05 -> 10 -> 20 -> 50”.
Whenever Key is pressed, the value decreases in the reverse order of the above values.
Press Key to escape from ST.CAL.
Press Key to remember “the value for a division” and then move to the next step.
. Step 2
It is a step to set the maximum display weight
written in the load cell
In this, “CAPA” is an abbreviation, which means
the maximum display weight that can be weighted in the indicator. Just enter the maximum weight displayed on the load cell instead of the currently displayed random value.
Whenever Key is pressed, the number increases in 0 -> 9
Whenever Key is pressed, it moves to the left Press Key to move the setting of a division value
Press Key to store the currently designated value to the maximum display weight. Move on the next step.
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