Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components, and
equipment location (elevated structures, mechanical rooms,
etc.). Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
When working on this equipment, observe precautions in
the literature, and on tags, stickers, and labels attached to the
equipment, and any other safety precautions that apply. Follow
all safety codes. Wear safety glasses and work gloves. Use
care in handling, rigging, and setting this equipment, and in
handling all electrical components.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.
WARNING
DO NOT VENT refrigerant relief valves within a building.
Outlet from relief valves must be vented outdoors in
accordance with the latest edition of ANSI/ASHRAE
(American National Standards Institute/American Society
of Heating, Refrigerating and Air Conditioning Engineers)
15 (Safety Code for Mechanical Refrigeration). The
accumulation of refrigerant in an enclosed space can
displace oxygen and cause asphyxiation. Provide adequate
ventilation in enclosed or low overhead areas. Inhalation of
high concentrations of vapor is harmful and may cause
heart irregularities, unconsciousness or death. Misuse can
be fatal. Vapor is heavier than air and reduces the amount
of oxygen available for breathing. Product causes eye and
skin irritation. Decomposition products are hazardous.
CAUTION
This unit uses a microprocessor-based electronic control
system. Do not use jumpers or other tools to short out
components, or to bypass or otherwise depart from recommended procedures. Any short-to-ground of the control
board or accompanying wiring may destroy the electronic
modules or electrical components.
CAUTION
To prevent potential damage to heat exchanger, always run
fluid through heat exchanger when adding or removing
refrigerant charge. Use appropriate brine solutions in cooler
fluid loop to prevent the freezing of brazed plate heat
exchanger when the equipment is exposed to temperatures
below 32 F (0° C). Proof of flow switch is factory installed
on all models. Do NOT remove power from this chiller during winter shutdown periods without taking precaution to
remove all water from heat exchanger and optional
hydronic system. Failure to properly protect the system
from freezing may constitute abuse and may void warranty.
CAUTION
Compressors require specific rotation. Monitor control
alarms during first compressor start up for reverse rotation
protection. Damage to unit may result.
CAUTION
Refrigerant charge must be removed slowly to prevent loss
of compressor oil that could result in compressor failure.
CAUTION
WARNING
DO NOT attempt to unbraze factory joints when servicing
this equipment. Compressor oil is flammable and there is
no way to detect how much oil may be in any of the
refrigerant lines. Cut lines with a tubing cutter as required
when performing service. Use a pan to catch any oil that
may come out of the lines and as a gage for how much oil
to add to system. DO NOT re-use compressor oil. Damage
to equipment or personal injury may result.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300053-01Printed in U.S.A.Form 30MP-1TPg 11-10Replaces: New
Puron® refrigerant (R-410A) systems operate at higher
pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment. If service equipment is not rated for Puron
refrigerant, equipment damage or personal injury may
result.
This publication contains Start-Up, Service, Controls, Oper-
ation, and Troubleshooting information for the 30MPW watercooled chillers and the 30MPA air-cooled chillers. See Table 1.
These liquid chillers are equipped with ComfortLink controls
and conventional thermostatic expansion valves (TXVs). The
30MPA units and the 30MPW units with optional medium
temperature brine are also equipped with liquid line solenoid
valves (LLSVs).
CAUTION
This unit uses a microprocessor-based electronic control
system. Do not use jumpers or other tools to short out or
bypass components or otherwise depart from recommended procedures. Any short-to-ground of the control
board or accompanying wiring may destroy the board or
electrical component.
Table 1 — Unit Sizes
UNIT MODELNOMINAL TONS
30MPA,MPW01515
30MPA,MPW02020
30MPA,MPW03030
30MPA,MPW04040
30MPA,MPW04545
Conventions Used in This Manual — The follow-
ing conventions for discussing configuration points for the
local display (scrolling marquee or Navigator™ accessory)
will be used in this manual.
Point names will be written with the mode name first, then
any sub-modes, then the point name, each separated by an
arrow symbol (. Names will also be shown in bold
and italics. As an example, the Minimum Load Valve Select
Point, which is located in the Configuration mode, Option 1
sub-mode, would be written as ConfigurationOPT1MLV.S.
This path name will show the user how to navigate through
the local display to reach the desired configuration. The user
would scroll through the modes and sub-modes using the
and keys. The arrow symbol in the path name
represents pressing to move into the next level of the
menu structure.
2
Page 3
ESCAPE
ENTER
ENTER
ESCAPE
ESCAPE
ENTER
ESCAPE
ENTER
ESCAPE
ESCAPE
ENTER
ENTER
ENTER
Run Status
Service Test
Temperature
Pressures
Setpoints
Inputs
Outputs
Configuration
Time Clock
Operating Modes
Alarms
Alarm Status
ENTER
MODE
ESCAPE
Fig. 1 — Scrolling Marquee Display
ENTER
ENTER
ESCAPE
ENTER
ENTER
ENTER
ENTER
ESCAPE
ESCAPE
ENTER
ESCAPE
ENTER
ESCAPE
ESCAPE
ENTER
ENTER
ENTER
ENTER
ESCAPE
When a value is included as part of the path name, it will be
shown at the end of the path name after an equals sign. If the
value represents a configuration setting, an explanation will
be shown in parenthesis after the value. As an example,
ConfigurationOPT1MLV.S= 1 (Minimum Load Valve
Select).
Pressing the and keys simultaneously
will scroll an expanded text description of the point name or
value across the display. The expanded description is shown in
the local display tables but will not be shown with the path
names in text.
The CCN (Carrier Comfort Network
®
) point names are also
referenced in the local display tables for users configuring the
unit with CCN software instead of the local display. The CCN
tables are located in Appendix B of the manual.
Basic Control Usage
SCROLLING MARQUEE DISPLAY — The scrolling marquee display is the standard interface display to the ComfortLink
Control System for 30MP units. The display has up and down
arrow keys, an key, and an key. These
keys are used to navigate through the different levels of the
display structure. Press the key until the highest
operating level is displayed to move through the top 11 mode
levels indicated by LEDs (light emitting diodes) on the left side
of the display. See Fig. 1 and Tables 2-14.
Once within a mode or sub-mode, pressing the
and keys simultaneously will put the scrolling
marquee display into expanded text mode where the full meaning of all sub-modes, items and their values can be displayed
for the current selection. Press the and
keys to return the scrolling marquee display to its default menu
of rotating display items (those items in Run Status
In addition, the password will be disabled, requiring that it be
entered again before changes can be made to password protected items. Press the key to exit out of the expanded
text mode.
NOTE: When the Language Selection (ConfigurationDISPLANG), variable is changed, all appropriate display
expansions will immediately change to the new language. No
power-off or control reset is required when reconfiguring
languages.
When a specific item is located, the item name alternates
with the value. Press the key at a changeable item
and the value will be displayed. Press again and the
value will begin to flash indicating that the value can be
changed. Use the up and down arrow keys to change the value,
and confirm the value by pressing the key.
VIEW).
Changing item values or testing outputs is accomplished in
the same manner. Locate and display the desired item. Press
so that the item value flashes. Use the arrow keys to
change the value or state and press the key to accept
it. Press the key to return to the next higher level of
structure. Repeat the process as required for other items.
Items in the Configuration and Service Test modes are password protected. The words ‘PASS’ and ‘WORD’ will alternate
on the display when required. The default password is 0111.
Press and the 1111 password will be displayed. Press
again and the first digit will begin to flash. Use the
arrow keys to change the number and press to accept
the digit. Continue with the remaining digits of the password.
The password can only be changed through CCN operator interface software such as ComfortWORKS
®
, ComfortVIEW™
and Service Tool.
See Tables 2-14 and Appendix A for further details.
ACCESSORY NAVIGATOR™ DISPLAY MODULE —
The Navigator module provides a mobile user interface to the
ComfortLink™ control system, which is only available as a
field-installed accessory. The display has up and down arrow
keys, an key, and an key. These keys are
used to navigate through the different levels of the display
structure. Press the key until ‘Select a Menu Item’
is displayed to move through the top 11 mode levels indicated
by LEDs on the left side of the display. See Fig. 2.
Once within a Mode or sub-mode, a “>” indicates the cur-
rently selected item on the display screen. Pressing the
and keys simultaneously will put the Navigator module into expanded text mode where the full meaning
of all sub-modes, items and their values can be displayed. Pressing the and keys when the display says
‘Select Menu Item’ (Mode LED level) will return the Navigator
module to its default menu of rotating display items (those items
in Run Status
VIEW). In addition, the password will be disabled, requiring that it be entered again before changes can be
made to password protected items. Press the key to
exit out of the expanded text mode.
NOTE: When the Language Selection (ConfigurationDISPLANG), variable is changed, all appropriate display
expansions will immediately change to the new language. No
power-off or control reset is required when reconfiguring
languages.
When a specific item is located, the item name appears on the
left of the display, the value will appear near the middle of the
display and the units (if any) will appear on the far right of the
display. Press the key at a changeable item and the value will begin to flash. Use the up and down arrow keys to change
the value, and confirm the value by pressing the key.
Changing item values or testing outputs is accomplished in
the same manner. Locate and display the desired item. Press
so that the item value flashes. Use the arrow keys to
change the value or state and press the key to accept
it. Press the key to return to the next higher level of
structure. Repeat the process as required for other items.
Items in the Configuration and Service Test modes are password protected. The words Enter Password will be displayed
when required, with 1111 also being displayed. The default
password is 1111. Use the arrow keys to change the number
3
Page 4
and press to enter the digit. Continue with the re-
ENTER
ESCAPE
ENTER
ENTER
ENTER
ENTER
ESCAPE
ENTER
ESCAPE
ENTER
ENTER
ENTER
ENTER
Fig. 2 — Accessory Navigator™ Display Module
maining digits of the password. The password can only be
changed through CCN operator interface software such as
ComfortWORKS, ComfortVIEW and Service Tool.
Adjusting the Contrast
— The contrast of the display can be
adjusted to suit ambient conditions. To adjust the contrast of
the Navigator module, press the key until the display reads, “Select a menu item.” Using the arrow keys move
to the Configuration mode. Press to obtain access to
this mode. The display will read:
> TEST OFF
METR OFF
LANG ENGLISH
Pressing will cause the “OFF” to flash. Use the up
or down arrow to change “OFF” to “ON”. Pressing
will illuminate all LEDs and display all pixels in the view
screen. Pressing and simultaneously
allows the user to adjust the display contrast. Use the up or
down arrows to adjust the contrast. The screen’s contrast will
change with the adjustment. Press to accept the
change. The Navigator module will keep this setting as long as
it is plugged in to the LEN bus.
Adjusting the Backlight Brightness
— The backlight of the
display can be adjusted to suit ambient conditions. The factory
default is set to the highest level. To adjust the backlight of the
Navigator module, press the key until the display
reads, “Select a menu item.” Using the arrow keys move to the
Table 2 — Scrolling Marquee Display Menu Structure*
MODE
SUB-MODE
LEGEND
Ckt — Circuit
*Throughout this text, the location of items in the menu structure will be
described in the following format:
Item Expansion (Mode Name
RUN
STATUS
Auto
View of
Run Status
(VIEW)
Unit Run
Hour and
Start
(RUN)
Circuit and
Compressor
Run Hours
(HOUR)
Compressor
Starts
(STRT)
Preventive
Maintenance
(PM)
Software
Ver si on
(VERS)
SERVICE
TEST
Service
Te s t M o d e
(TEST)
Outputs
and Pumps
(OUTS)
Ciruit A Comp
Te st
(CMPA)
TEMPERATURES PRESSURES
Unit Temperatures
Temperatures
Sub-mode NameITEM)
(UNIT)
Circuit A
(CIR.A)
Pressures
Circuit A
(PRC.A)
SET
POINTS
Cooling
Setpoints
(COOL)
Head
Pressure
Setpoint
(HEAD)
Brine
Free ze
Setpoint
(FRZ)
Configuration mode. Press to obtain access to this
mode. The display will read:
> TEST OFF
METR OFF
LANG ENGLISH
Pressing will cause the “OFF” to flash. Use the up
or down arrow keys to change “OFF” to “ON”. Pressing
will illuminate all LEDs and display all pixels in the
view screen. Pressing the up and down arrow keys simultaneously allows the user to adjust the display brightness. Use the
up or down arrow keys to adjust screen brightness. Press
to accept the change. The Navigator module will
keep this setting as long as it is plugged in to the LEN bus.
Comfort
Link
MODE
Alarm Status
Run S
tatus
Service Test
Temperatures
P
ressures
Setpoints
Inputs
Outputs
Configuration
Time Clock
ESC
Operating Modes
Alarm
s
ENTER
INPUTS OUTPUTS CONFIGURATION
General
Inputs
(GEN.I)
Circuit
Inputs
(CRCT)
4-20mA
Inputs
(4-20)
General
Outputs
(GEN.O)
Outputs
Circuit A
(CIR.A)
For example, using the language selection item:
Language Selection (Configuration
Display
Configuration
(DISP)
Unit
Configuration
(UNIT)
Unit Options 1
Hardware
(OPT1)
Unit Options 2
Controls
(OPT2)
CCN Network
Configuration
(CCN)
Reset Cool Temp
(RSET)
Set Point and
Ramp Load
(SLCT)
Service
Configuration
(SERV)
Broadcast
Configuration
(BCST)
Date, Day,
Schedules
Schedule
Schedule
Schedule
DISPLANG)
TIME
CLOCK
Time of
(TIME)
Month,
and Year
(DATE)
Daylight
Savings
Time
(DST)
Local
Holiday
(HOL.L)
Number
(SCH.N)
Local
Occupancy
(SCH.L)
Override
(OVR)
Day
OPERATING
MODES
Modes
(MODE)
ALARMS
Current
(CRNT)
Reset
Alarms
(RCRN)
Alarm
History
(HIST)
4
Page 5
Table 3 — Run Status Mode and Sub-Mode Directory
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY SUB-ITEM DISPLAY SUB-ITEM DISPLAY
VIEWEWTXXX.X FENTERING FLUID TEMP
LWTXXX.X FLEAVING FLUID TEMP
SETPXXX.X FACTIVE SETPOINT
CTPTXXX.X FCONTROL POINT
LOD.FXXXLOAD/UNLOAD FACTOR
STATXCONTROL MODE0 = Service Test
OCCYES/NOOCCUPIED
MODEYES/NOOVERRIDE MODES IN EFFECT
CAPXXX %PERCENT TOTAL CAPACITY
STGEXREQUESTED STAGE
ALRMXXXCURRENT ALARMS & ALERTS
TIMEXX.XXTIME OF DAY00.00-23.59
MNTHXXMONTH OF YEAR1 = January, 2 = February, etc.
DATEXXDAY OF MONTH01- 31
ITEM
EXPANSION
COMMENT
1 = Off Local
2 = Off CCN
3 = Off Time
4 = Off Emrgcy
5 = On Local
6 = On CCN
7 = On Time
8 = Ht Enabled
9 = Pump Delay
YEARXXYEAR OF CENTURY
RUNHRS.U XXXX HRSMACHINE OPERATING HOURS
STR.UXXXXMACHINE STARTS
HR.P1XXXX.XPUMP 1 RUN HOURS
HR.P2XXXX.XPUMP 2 RUN HOURS
HOURHR.A1 XXXX HRSCOMPRESSOR A1 RUN HOURS
HR.A2 XXXX HRSCOMPRESSOR A2 RUN HOURS
HR.A3 XXXX HRSCOMPRESSOR A3 RUN HOURS
STRTST.A1XXXXCOMPRESSOR A1 STARTS
ST.A2XXXXCOMPRESSOR A2 STARTS
ST.A3XXXXCOMPRESSOR A3 STARTS
PM
STRNSTRAINER MAINTENANCE
SI.STXXXX HRSSTRAINER SRVC INTERVAL
S.T.DNXXXX HRSSTRAINER SRVC COUNTDOWN
S.T.MNYES/NOSTRAINER MAINT. DONEUser Entry
ST.DTSTRAINER MAINT. DATES
S.T.M0MM/DD/YY HH:MM
S.T.M1MM/DD/YY HH:MM
S.T.M2MM/DD/YY HH:MM
S.T.M3MM/DD/YY HH:MM
S.T.M4MM/DD/YY HH:MM
5
Page 6
Table 3 — Run Status Mode and Sub-Mode Directory (cont)
ENTER
ENTER
ESCAPE
ENTER
ENTER
ENTER
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY SUB-ITEM DISPLAY SUB-ITEM DISPLAY
VERSAUXCESR131333-xx-xxxx-xx is Version number*
MBBCESR131279-xx-xxxx-xx is Version number*
EMMCESR131174-xx-xxxx-xx is Version number*
MARQCESR131171-xx-xxxx-xx is Version number*
NAVICESR130227-xx-xxxx-xx is Version number*
*Pressandsimultaneously to obtain version number.
ITEM
EXPANSION
COMMENT
Table 4 — Service Test Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
TESTON/OFFSERVICE TEST MODETo Enable Service Test Mode,
OUTSOUTPUTS AND PUMPS
CLR.PON/OFFCOOLER PUMP RELAY
CND.PON/OFFCONDENSER PUMP
UL.TM0 to 15COMP A1 UNLOAD TIME
CC.HON/OFFCRANKCASE HEATER
CW.VOON/OFFCONDENSER VALVE OPEN
ITEM
EXPANSION
COMMENT
move Enable/Off/Remote
Contact switch to OFF. Change
TEST to ON. Move switch to
ENABLE.
CW.VCON/OFFCONDENSER VALVE CLOSE
LL.SVON/OFFLIQUID LINE SOLENOID
RMT.AON/OFFREMOTE ALARM RELAY
CMPACIRCUIT A COMPRESSOR TEST
CC.A1ON/OFFCOMPRESSOR A1 RELAY
UL.TM0 to 15COMP A1 UNLOAD TIME
CC.A2ON/OFFCOMPRESSOR A2 RELAY
CC.A3ON/OFFCOMPRESSOR A3 RELAY
MLVON/OFFMINIMUM LOAD VALVE RELAY
Table 5 — Temperature Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
UNITENT AND LEAVE UNIT TEMPS
CEWTXXX.X FCOOLER ENTERING FLUID
CLWTXXX.X FCOOLER LEAVING FLUID
CDETXXX.X FCONDENSER ENTERING FLUID
CDLTXXX.X FCONDENSER LEAVING FLUID
OATXXX.X FOUTSIDE AIR TEMPERATURE
SPTXXX.X FSPACE TEMPERATURE
ITEM
EXPANSION
COMMENT
DLWTXXX.X FLEAD/LAG LEAVING FLUID
6
Page 7
Table 5 — Temperature Mode and Sub-Mode Directory (cont)
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
CIR.ATEMPERATURES CIRCUIT A
SCT.AXXX.X FSATURATED CONDENSING TMP
SST.AXXX.X FSATURATED SUCTION TEMP
RGT.AXXX.X FCOMPR RETURN GAS TEMP
D.G ASXXX.X FDISCHARGE GAS TEMP
SH.AXXX.X ^F SUCTION SUPERHEAT TEMP
ITEM
EXPANSION
Table 6 — Pressure Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
PRC.APRESSURES CIRCUIT A
DP.AXXX.X PSIGDISCHARGE PRESSURE
SP.AXXX.X PSIGSUCTION PRESSURE
ITEM
EXPANSION
Table 7 — Set Points Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
COOLCOOLING SETPOINTS
CSP.1XXX.X FCOOLING SETPOINT 1Default: 44 F
CSP.2XXX.X FCOOLING SETPOINT 2Default: 44 F
CSP.3XXX.X FICE SETPOINTDefault: 32 F
HEADHEAD PRESSURE SETPOINTS
H.DPXXX.X FHEAD SETPOINTDefault: 95 F
FRZBRINE FREEZE SETPOINT
BR.FZXXX.X FBRINE FREEZE POINTDefault: 34 F
ITEM
EXPANSION
COMMENT
COMMENT
COMMENT
Table 8 — Inputs Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
GEN.IGENERAL INPUTS
STST STRT/STOPSTART/STOP SWITCH
FLOWON/OFFCOOLER FLOW SWITCH
CD.FLOPEN/CLSECONDENSER FLOW SWITCH
DLS1ON/OFFDEMAND LIMIT SWITCH 1
DLS2ON/OFFDEMAND LIMIT SWITCH 2
ICEDON/OFFICE DONE
DUALON/OFFDUAL SETPOINT SWITCH
CRCTCIRCUITS INPUTS
FKA1ON/OFFCOMPRESSOR A1 FEEDBACK
FKA2ON/OFFCOMPRESSOR A2 FEEDBACK
FKA3ON/OFFCOMPRESSOR A3 FEEDBACK
4-20
DMNDXX.X MA4-20 MA DEMAND SIGNAL
RSETXX.X MA4-20 MA RESET SIGNAL
CSPXX.X MA4-20 MA COOLING SETPOINT
ITEM
EXPANSION
4-20 MA INPUTS
COMMENT
7
Page 8
Table 9 — Outputs Mode and Sub-Mode Directory
ENTER
ENTER
ENTER
ENTER
SUB-MODE
GEN.OGENERAL OUTPUTS
CIR.AOUTPUTS CIRCUIT A
KEYPAD
ENTRY
ITEM DISPLAY
C.LWPON/OFFCOOLER PUMP RELAY
C.DWPON/OFFCONDENSER PUMP
ALRMON/OFFALARM RELAY
CDWOON/OFFCONDENSER VALVE OPEN
CDWCON/OFFCONDENSER VALVE CLOSE
CC.A1ON/OFFCOMPRESSOR A1 RELAY
D.SOLON/OFFDIGITAL SCROLL SOLENOID
CC.A2ON/OFFCOMPRESSOR A2 RELAY
CC.A3ON/OFFCOMPRESSOR A3 RELAY
CCHON/OFFCRANKCASE HEATER RELAY
LLSVON/OFFLIQUID LINE SOLENOID
MLV.RON/OFFMINIMUM LOAD VALVE RELAY
EXPANSION
Table 10 — Configuration Mode and Sub-Mode Directory
UNC.1XX.XXPERIOD UNOCCUPIED TIMEMilitar y (00:00 – 23:59)
MON.1YES/NOMONDAY IN PERIOD
TUE.1YES/NOTUESDAY IN PERIOD
WED.1YES/NOWEDNESDAY IN PERIOD
THU.1YES/NOTHURSDAY IN PERIOD
FRI.1YES/NOFRIDAY IN PERIOD
SAT.1YES/NOSATURDAY IN PERIOD
SUN.1YES/NOSUNDAY IN PERIOD
HOL.1YES/NOHOLIDAY IN PERIOD
OVRSCHEDULE OVERRIDE
OVR.TXTIMED OVERRIDE HOURSDefault: 0, Range 0-4 hours
OVR.LXOVERRIDE TIME LIMITDefault: 0, Range 0-4 hours
T.OVRYES/NOTIMED OVERRIDEUser Entry
* Repeats for Occupancy Periods 2 through 8.
11
Page 12
Table 12 — Operating Mode and Sub-Mode Directory
ENTER
ENTER
ENTER
ENTER
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
MODEMODES CONTROLLING UNIT
MD01ON/OFFCSM CONTROLLING CHILLER
MD03ON/OFFMASTER/SLAVE CONTROL
MD05ON/OFFRAMP LOAD LIMITED
MD06ON/OFFTIMED OVERRIDE IN EFFECT
MD07ON/OFFLOW COOLER SUCTION TEMPA
MD09ON/OFFSLOW CHANGE OVERRIDE
MD10ON/OFFMINIMUM OFF TIME ACTIVE
MD13ON/OFFDUAL SETPOINT
MD14ON/OFFTEMPERATURE RESET
MD15ON/OFFDEMAND LIMITED
MD16ON/OFFCOOLER FREEZE PROTECTION
MD17ON/OFFLOW TEMPERATURE COOLING
MD18ON/OFFHIGH TEMPERATURE COOLING
MD19ON/OFFMAKING ICE
MD20ON/OFFSTORING ICE
ITEM
EXPANSION
COMMENT
MD21ON/OFFHIGH SCT CIRCUIT A
MD23ON/OFFMINIMUM COMP ON TIME
MD24ON/OFFPUMP OFF DELAY TIME
LEGEND
CSM— Chillervisor System Manager
SCT— Saturated Condensing Temperature
WSM — Water System Manager
Table 13 — Alarms Mode and Sub-Mode Directory
SUB-MODE
KEYPAD
ENTRY
ITEM
CRNTAXXX OR TXXXCURRENTLY ACTIVE ALARMS
RCRNYES/NORESET ALL CURRENT ALARMS
HISTAXXX OR TXXXALARM HISTORY
ITEM
EXPANSION
COMMENT
Alarms are shown as AXXX.
Alerts are shown as TXXX.
Alarms are shown as AXXX.
Alerts are shown as TXXX.
12
Page 13
Table 14 — Operating Modes
MODE
NO.
01CSM CONTROLLING CHILLERChillervisor System Manager (CSM) is controlling the chiller.
03MASTER/SLAVE CONTROLDual Chiller control is enabled.
05
06
07
09
10MINIMUM OFF TIME ACTIVEChiller is being held off by Minutes Off Time (Configuration
13
14
15
16
17
18
19
20
21
23
24
ITEM EXPANSION DESCRIPTION
RAMP LOAD LIMITEDRamp load (pull-down) limiting in effect. In this mode, the rate at which leaving fluid temperature
TIMED OVERRIDE IN EFFECTTimed override is in effect. This is a 1 to 4 hour temporary override of the programmed
LOW COOLER SUCTION TEMPACircuit A cooler Freeze Protection mode. At least one compressor must be on, and the Sat-
SLOW CHANGE OVERRIDESlow change override is in effect. The leaving fluid temperature is close to and moving
DUAL SETPOINTDual Set Point mode is in effect. Chiller controls to Cooling Set Point 1 (Set Points
TEMPERATURE RESETTemperature reset is in effect. In this mode, chiller is using temperature reset to adjust leav-
DEMAND LIMITEDDemand limit is in effect. This indicates that the capacity of the chiller is being limited by
COOLER FREEZE PROTECTIONCooler fluid temperatures are approaching the Freeze point (see Alarms and Alerts section
LOW TEMPERATURE COOLINGChiller is in Cooling mode and the rate of change of the leaving fluid is negative and
HIGH TEMPERATURE COOLINGChiller is in Cooling mode and the rate of change of the leaving fluid is positive and increasing.
MAKING ICEChiller is in an unoccupied mode and is using Cooling Set Point 3 (Set Points
STORING ICEChiller is in an unoccupied mode and is controlling to Cooling Set Point 2 (Set Points
HIGH SCT CIRCUIT AChiller is in a Cooling mode and the Saturated Condensing Temperature (SCT) is greater than
MINIMUM COMP ON TIMECooling load may be satisfied, however control continues to operate compressor to ensure
PUMP OFF DELAY TIMECooling load is satisfied, however cooler pump continues to run for the number of minutes set
is dropped is limited to a predetermined value to prevent compressor overloading. See Cooling
Ramp Loading (Configuration
desired, to any rate from 0.2° F to 2° F (0.1° to 1° C)/minute.
schedule, forcing unit to Occupied mode. Override can be implemented with unit under
Local (Enable) or CCN (Carrier Comfort Network
urated Suction Temperature is not increasing greater than 1.1° F (0.6° C) in 10 seconds. If
the saturated suction temperature is less than the Brine Freeze Point (Set Points
BR.FZ) minus 6° F (3.4° C) and less than the leaving fluid temperature minus 14° F
(7.8° C) for 2 minutes, a stage of capacity will be removed from the circuit. Or, If the saturated suction temperature is less than the Brine Freeze Point minus 14° F (7.8° C), for
90 seconds, a stage of capacity will be removed from the circuit. The control will continue to
decrease capacity as long as either condition exists.
towards the control point.
CSP.1) during occupied periods and Cooling Set Point 2 (Set PointsCOOLCSP.2)
during unoccupied periods.
ing fluid set point upward and is currently controlling to the modified set point. The set point
can be modified based on return fluid, outdoor-air-temperature, space temperature, or 4 to
20 mA signal.
demand limit control option. Because of this limitation, the chiller may not be able to produce the desired leaving fluid temperature. Demand limit can be controlled by switch inputs
or a 4 to 20 mA signal.
for definition). The chiller will be shut down when either fluid temperature falls below the
Freeze point.
decreasing faster than -0.5° F per minute. Error between leaving fluid and control point
exceeds fixed amount. Control will automatically unload the chiller if necessary.
Error between leaving fluid and control point exceeds fixed amount. Control will automatically
load the chiller if necessary to better match the increasing load.
CSP.3) to make ice. The ice done input to the Energy Management Module (EMM) is open.
CSP.2). The ice done input to the Energy Management Module (EMM) is closed.
the calculated maximum limit. No additional stages of capacity will be added. Chiller capacity
may be reduced if SCT continues to rise to avoid high-pressure switch trips by reducing condensing temperature.
proper oil return. May be an indication of oversized application, low fluid flow rate or low loop
volume.
by the configuration variable Cooler Pump Shutdown Delay (Configuration
PM.DY).
SLCTCRMP). The pull-down limit can be modified, if
®
) control. Override expires after each use.
OPT2DELY).
COOL
OPT1
FRZ
COOL
COOL
13
Page 14
CONTROLS
General —
ComfortLink™ electronic control system that controls and
monitors all operations of the chiller.
The control system is composed of several components as
listed in the sections below. See Fig. 3 for a typical control box
drawing. See Fig. 4 and 5 for control schematics.
The 30MP liquid scroll chillers contain the
Main Base Board (MBB) — See Fig. 6. The MBB is
the heart of the ComfortLink control system. It contains the
major portion of operating software and controls the operation
of the machine. The MBB continuously monitors input/output
channel information received from its inputs and from all other
modules. The MBB receives inputs from the discharge and
suction pressure transducers and thermistors. See Table 15. The
MBB also receives the feedback inputs from each compressor
current sensor board and other status switches. See Table 16.
The MBB also controls several outputs. Relay outputs controlled by the MBB are shown in Table 17. Information is
transmitted between modules via a 3-wire communication bus
or LEN (Local Equipment Network). The CCN (Carrier Comfort Network) bus is also supported. Connections to both LEN
and CCN buses are made at the LVT (low voltage terminal).
Energy Management Module (EMM) — The EMM
module is available as a factory-installed option or as a fieldinstalled accessory. The EMM module receives 4 to 20 mA
inputs for the leaving fluid temperature reset, cooling set point
and demand limit functions. The EMM module also receives
the switch inputs for the field-installed 2-stage demand limit
and ice done functions. The EMM module communicates the
status of all inputs with the MBB, and the MBB adjusts the
control point, capacity limit, and other functions according to
the inputs received.
Current Sensor Board (CSB) — The CSB is used to
monitor the status of the compressors by measuring current and
providing an analog input to the main base board (MBB).
Enable/Off/Remote Contact Switch — The Enable/
Off/Remote Contact switch is a 3-position switch used to
control the chiller. When switched to the Enable position the
chiller is under its own control. Move the switch to the Off
position to shut the chiller down. Move the switch to the
Remote Contact position and a field-installed dry contact can
be used to start the chiller. The contacts must be capable of
handling a 24 vac, 50-mA load. In the Enable and Remote
Contact (dry contacts closed) positions, the chiller is allowed to
operate and respond to the scheduling configuration, CCN
configuration and set point data. See Fig. 7.
Emergency On/Off Switch — The Emergency On/Off
switch should only be used when it is required to shut the
chiller off immediately. Power to the MBB, EMM, and
marquee display is interrupted when this switch is off and all
outputs from these modules will be turned off. See Fig. 7.
Board Addresses — The main base board (MBB) has a
3-position instance jumper that must be set to ‘1.’ The EMM
board has 4-position DIP switches. All switches are set to ‘On’
for all boards except the AUX2 board. The AUX2 board DIP
switch settings are shown on the wiring schematic.
Control Module Communication
RED LED — Proper operation of the control boards can be
visually checked by looking at the red status LEDs
(light-emitting diodes). When operating correctly, the red status
LEDs should be blinking in unison at a rate of once every
2 seconds. If the red LEDs are not blinking in unison, verify
that correct power is being supplied to all modules. Be sure that
the main base board (MBB) is supplied with the current software. If necessary, reload current software. If the problem still
persists, replace the MBB. A red LED that is lit continuously or
blinking at a rate of once per second or faster indicates that the
board should be replaced.
GREEN LED — The MBB has one green LED. The Local
Equipment Network (LEN) LED should always be blinking
whenever power is on. All other boards have a LEN LED
which should be blinking whenever power is on. Check LEN
connections for potential communication errors at the board J3
and/or J4 connectors. Communication between modules is
accomplished by a 3-wire sensor bus. These 3 wires run in
parallel from module to module. The J4 connector on the MBB
provides both power and communication directly to the
marquee display only.
YELLOW LED — The MBB has one yellow LED. The
Carrier Comfort Network (CCN) LED will blink during times
of network communication.
Carrier Comfort Network® (CCN) Interface —
The 30MP chiller units can be connected to the CCN if
desired. The communication bus wiring is a shielded,
3-conductor cable with drain wire and is supplied and installed
in the field. See Table 18. The system elements are connected
to the communication bus in a daisy chain arrangement. The
positive pin of each system element communication connector
must be wired to the positive pins of the system elements on
either side of it. This is also required for the negative and
signal ground pins of each system element. Wiring connections
for CCN should be made at LVT. Consult the CCN Contractor’s Manual for further information.
NOTE: Conductors and drain wire must be 20 AWG (American Wire Gage) minimum stranded, tinned copper. Individual
conductors must be insulated with PVC, PVC/nylon, vinyl,
Teflon, or polyethylene. An aluminum/polyester 100% foil
shield and an outer jacket of PVC, PVC/nylon, chrome vinyl,
or Teflon with a minimum operating temperature range of
–20 C to 60 C is required. Wire manufactured by Alpha (2413
or 5463), American (A22503), Belden (8772), or Columbia
(02525) meets the above mentioned requirements.
It is important when connecting to a CCN communication
bus that a color coding scheme be used for the entire network
to simplify the installation. It is recommended that red be used
for the signal positive, black for the signal negative, and white
for the signal ground. Use a similar scheme for cables containing different colored wires.
At each system element, the shields of its communication
bus cables must be tied together. If the communication bus is
entirely within one building, the resulting continuous shield
must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another,
the shields must be connected to grounds at the lightning
suppressor in each building where the cable enters or exits the
building (one point per building only). To connect the unit to
the network:
1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white
(ground), and black (–) conductors. (Substitute appropriate colors for different colored cables.)
3. Connect the red wire to (+) terminal on LVT of the plug,
the white wire to COM terminal, and the black wire to the
(–) terminal.
4. The RJ14 CCN connector on LVT can also be used, but is
only intended for temporary connection (for example, a
laptop computer running Service Tool).
14
Page 15
LEGEND FOR FIG. 3-5
ALMR— Alarm Relay
AUX— Auxilliary
C—Contactor, Compressor
CB— Circuit Breaker
CCB— Compressor Circuit Breaker
CH— Crankcase Heater
CCH— Crankcase Heater Relay
COMP— Compressor
CR— Control Relay
CSB— Current Sensor Board
CWFS— Chilled Water Flow Switch
CWP— Chilled Water Pump
DGS— Digital Scroll Compressor
DPT— Discharge Pressure Transducer
DTT— Discharge Temperature Thermistor
DUS— Digital Unloader Solenoid
EMM— Energy Management
EWT— Entering Water Temperature
FB— Fuse Block
FIOP— factory Installed Option
FU— Fuse
GND— Ground
HPS— High-Pressure Switch
LLSV— Liquid Line Solenoid Valve
LON— Local Operating Network
LV T— Low Voltage Terminal
LWT— Leaving Water Temperature
MBB— Main Base Board
MLV— Minimum Load Valve
MP— Modular Motor Protection
NEC— National Electrical Code
OAT— Outdoor-Air Thermistor
PL— Plug
RLY— Relay
SPT— Suction Pressure Transducer
SW— Switch
TB— Terminal Block
TRAN— Transformer
UPC— Unitary Protocol Converter
Terminal Block
Terminal (Unmarked)
Terminal (Marked)
Splice
Factory Wiring
Field Wiring
Accessory or Option Wiring
To indicate common potential only; not to represent wiring.
15
Page 16
EQUIP
Fig. 3 — Typical Control Box — 30MP015-045 Units
a30-4963
GND
TB3
UPC LON
OPTION
UPC
DISCONNECT
OPTION CB1A/TB1A
L1
L2
L3
2
4
TRAN1
23
25
24
21
22
15
10
14
16
17
12
13
18
19
20
7
11
9
8
1
5
6
2
3
4
LVT
CCB-1
CCB-2
CCB-3
EMM
CSB-A1
CSB-A2
CSB-A3
6
CCH
CA1CA2
CA3
MBB
FB1
16
LOCATED OVER EMM
CB1
CB2
REMOTE
CONTROL
OFF
SW1
ENABLE
CB3
OFF
SW2
ON
Page 17
COMP A2
TRAN1
H2
H3
H4
SECONDARY 24V
RED
3
3
2
2
1
1
J2
BRN
VIO
2
2
1
J1
1
3
3
FU3
SW2
C1
A1
B1
H1
X3
CONNECT FOR
APPROPRIATE
PRIMARY VOLTAGE
SEE TABLE 1
2
4
6
CB1A
11
12
13
TO FUSED
DISCONNECT
PER NEC
OPTIONAL
DISCONNECT
3.2 AMPS
CB3
1
2
3
T3
T1
T2
T3
T1
T2
3
2
1
GRN/YEL
GRN/YEL
XF
RED
11
21
12
22
13
23
CA1
BLK
YEL
BLU
11
21
12
22
1323
CA2
11
12
13
21
22
23
CCB-1
BLK
YEL
BLU
BLK
YEL
BLU
YEL
BLU BLK
YEL
BLU
BLK
11
12
13
21
22
23
CCB-2
BLK
YEL
BLK
015,020,040: 380V,460V,575V ONLY
030,045: 460V,575V ONLY
BLU
YEL
BLU
T3
T1
T2
3
2
1
GRN/YEL
11
21
12
22
13
23
CA3
BLK
YEL
BLU
11
12
13
21
22
23
CCB-3
BLK
YEL
BLU
YEL
BLU
BLK
BLU
BLU
BLU
YEL
YEL
YEL
BLK
BLK
BLK
BLK
YEL
CH-A1
BLK
BLK
BLK
YEL
L1T1
L2T2
BLK
YEL
CH-A2
BLK
BLK
BLK
YEL
CH-A3
BLK
BLK
YEL
BLK
015,020,040: 208/230V ONLY
030,045: 202/230V,380V ONLY
MBB
BRN
VIO
2
1
UPC FIOP
UPC
GND
HOT
24VAC
BRN
VIO
12
2
11
1
J1
DGS FIOP
AUX2
BRN
RED
3
3
2
2
1
1
J2
2
J1
1
3
FIOP/ACCESSORY
EMM
FU1
BLK
FU2
YEL
GRN/YEL
RED
VIO
VIO
BRN
BRN
PRIMARY
WHT
11
X2
380V
UNITS ONLY
NOT USED ON
380V UNITS
FB1
BLK
YEL
NOTES:
1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS.
ANY FIELD MODIFICATIONS OR ADDITIONS MUST BE IN
COMPLIANCE WITH ALL APPLICABLE CODES.
C MIN WIRE FOR FIELD POWER SUPPLY.
3. ALL FIELD INTERLOCK CONTACTS MUST HAVE A MIN RATING OF
2 AMPS @ 24VAC SEALED. SEE FIELD INTERLOCK WIRING.
4. COMPRESSOR AND FAN MOTORS ARE THERMALLY PROTECTED--
THREE PHASE MOTORS PROTECTED AGAINST PRIMARY SINGLE
PHASE CONDITIONS.
5. TERMINALS 14
& 15 OF LVT ARE FOR FIELD CONNECTION
OF REMOTE ON-OFF. THE CONTACT MUST BE RATED FOR DRY
CIRCUIT APPLICATION CAPABLE OF HANDLING A 5VDC
1 MA TO 20 MA LOAD.
6. FOR 500 SERIES UNIT OPERATION AT 208-3-60V LINE VOLTAGE,
TRAN1 PRIMARY CONNECTIONS MUST BE MOVED TO TERMINALS H3 & H4.
8. MP-A1 NOT USED IN THE FOLLOWING UNITS:
015,020: ALL UNITS
9. MP-A2 NOT USED IN THE FOLLOWING UNITS:
015,020: ALL UNITS
10. MP-A3 NOT USED IN THE FOLLOWING UNITS:
11. JUMPER PLUG REQUIRED WHEN MP NOT USED
WHT
(040,045 ONLY)
VOLTAGESERIES
TERMINAL
CONNECTIONS
FOR PRIMARY SIDE
575-3-60100H1 & H5
380-3-60200H1 & H2
230-3-60500H2 & H4
208-3-60500H3 & H4
460-3-60600H1 & H4
TABLE 1
7. MAX LOAD: 5VA SEALED, 10VA INRUSH
(040,045 ONLY)
BLK
YEL
(MPA ONLY)
(MPA ONLY)
WHT
BLK
YEL
FU4
FU5
UNIT VOLTAGE
REPLACE
WITH
FNQ-R-3
FU1 & FU2
FUSE
NUMBER
380-3-60
TRAN
SIZE
200VA
FNQ-R-2
208/230-3-60
FNQ-R-10
FU3 (24V)
380-3-60,460-3-60,575-3-60
250VA
208/230-3-60
460-3-60
575-3-60
FNQ-R-1.5
FNQ-R-1.5
FU4 & FU5
380-3-60,460-3-60,575-3-60
NONE
208/230-3-60
(040,045 ONLY)(040,045 ONLY)
12. IF CHILLED WATER PUMP INTERLOCK IS USED,
REMOVE JUMPER FROM TERMINAL 16 TO 17 AND
WIRE INTERLOCK CONTACT ACROSS TERMINALS 16 & 17.
030-045: 460V UNITS WITHOUT DIGITAL SCROLL
030-045: 460V UNITS
040,045: 460V UNITS
FNQ-R-3
1
2
3
TB3
X1
380V ONLY
PL11-2
PL11-1
PL12-2
PL12-1
CCH
PL13-2
PL13-1
STANDARD
TERMINAL
BLOCK
PER NEC
TO FUSED DISCONNECT
21
22
23
TB1A
EQUIP GND
COMP A1
COMP A3
21
380V UNITS ONLY
NEUTRAL
CSB-A1
CSB-A2
CSB-A3
L1
L2
L3
L1
L2
L3
Fig. 4 — Typical Power Wiring Schematic — 30MP015-045 Units
a30-4965
17
Page 18
J10A
Fig. 5 — Typical Control Wiring Schematic — 30MP015-045 Units
a30-4966
J10B
CWPI
(SEE
NOTE
12)
REMOTE
ON-OFF
SWITCH
(SEE
NOTE 5)
DUAL
SETPOINT
CNPI
CNFS
RED
WHT
BLK
RED
BLK
WHT
RLY 11
RLY 9
RLY 10
RLY 5
RLY 6
RLY 7
RLY 8
RLY 1
RLY 2
RLY 3
RLY 4
MBB
17
16
15
14
13
12
11
LEN CCN
J1
LVT
LVT
(COM)
SHIELD
PORT 2
1
2
3
4
5
PORT 1A
1
2
3
(+)
(-)
UPC
NET +
NET -
N/C
N/C
SIGNAL
NET +
NET 2
SHIELD
CB2
3.2 AMPS
1
ORN
1
2
2
ORN
3
3
4
4
5
5
ORN
6
6
7
7
8
8
ORN
9
9
1
10
2
11
3
12
ORN
4
13
5
14
6
15
ORN
7
16
8
17
9
18
10
19
11
BLK
20
12
21
13
22
BLK
14
23
15
24
16
25
17
26
18
27
BLK
6
C1
2
ENABLE
6
5
5
4
4
3
3
2
2
RED
1
1
10
10
WHT
9
9
8
8
SW1
7
RED
7
6
6
5
5
4
BLU
4
3
BLU
3
2
VIO
2
1
1
10
BRN
10
9
RED
9
8
8
7
BLK
7
6
WHT
6
5
RED
5
4
4
3
BLK
3
2
WHT
2
1
RED
1
J11
2
3
4
CWFS
4
BLK
5
VIO
6
RED
7
8
9
10
11
12
13
14
J13
1
2
3
4
5
6
7
8
BLK
WHT
RED
BRN
RED
BLK
WHT
RED
OPTION
J3
UPC OPT
A1
OFF
B1
ORN
LON
GND
NET
J4
1
2
A2
SW2
RED
C2
ORN
B2
CB1
ORN
3.2 AMPS
PNK
GRA
PNK
PNK
BLU
ORN
PNK
XF
RED
LVT
J12
25
1
2
24
J12
20
6
7
19
J11
18
1
RED
BLU
HPS-A
BLK
BLK
ORN
GRA
VIO
PNK
SEE NOTE 11
SEE NOTE 11
SEE NOTE 11
MP-A1
VIO
M1
M2
VIO
MP-A2
VIO
M1
M2
VIO
MP-A3
VIO
M2
M1
VIO
GRA
PNK
J6
2
CSB
3
A2
1
2
CSB
3
A3
1
2
CSB
3
A1
1
B
C
A
B
C
A
1
RED
2
WHT
3
BLK
4
5
RED
6
BRN
(040,045 ONLY)
CONDENSER EWT
ACCESSORY
CONDENSER LWT
ACCESSORY
RGTA
ACCESSORY
COOLER ENTERING
FLUID TEMP
COOLER LEAVING
FLUID TEMP
+
DPTA
-
+
SPTA
-
1
2
3
4
5
6
MARQUEE
DISPLAY
LVT
J12 T55
3
4
5
23
22
21
J7
BOARD
J5
MAIN
BASE
J8
J4
J3
J9
1
RED
1
2
WHT
2
3
BLK
3
4
4
5
BRN
5
6
RED
6
1
RED
1
2
WHT
2
3
BLK
3
4
4
1
1
2
2
3
3
4
4
RED
5
5
ORN
6
6
BRN
7
7
RED
8
8
ORN
9
9
BRN
10
10
RED
11
11
ORN
12
12
BRN
1
1
2
2
3
3
4
4
5
BLU
5
6
VIO
6
1
RED
7
2
8
3
9
4
10
1
RED
11
2
12
BLK
3
RED
13
4
14
BLK
1
15
2
16
3
17
4
18
5
19
6
20
7
RED
21
8
22
GRN
9
BLK
23
10
RED
24
11
25
GRN
12
BLK
26
TRAN1
SECONDARY 24V
X1
FU3
ALMR
ALARM RELAY
SEE NOTE 7
CR
CWP RELAY
SEE NOTE 7
CR
CONDENSER FAN/PUMP RELAY
SEE NOTE 7
CONDENSER
WATER
VALVE
(MPB ONLY)
RED
GRA
(MPA AND BRINE ONLY)
BLU
PL1-2PL1-1
VIO
ORN
PL2-2PL2-1
VIO
GRA
PL3-2PL3-1
VIO
VIO
(040,045 ONLY)
GRA
GRA
PNK
BRN
PL1-3
PNK
RED
PL2-3
PNK
RED
PL3-3
PNK
RED
T-55
SEN
ACCSY
OAT ACCESSORY OR
DUAL CHILLER LWT
LLSV-A
CCH
(MPA ONLY)
CA1
CA2
CA3
MLV-A
MLV FIOP
CWFS
SEE NOTE 8
T2T1MP-A1
SEE NOTE 9
T2T1MP-A2
SEE NOTE 10
T2T1MP-A3
X2
GRN/YEL
1
BRN
TB3
TB3
1
X2
TRAN1
BRN
2
3
BRN
C2C1
C2C1
C2C1
C2C1
BRN
31
BRN
BLU
PL1-4
BRN
PL2-4
BRN
PL3-4
BRN
6
5
4
3
BLK
2
WHT
1
RED
4
3
BLK
2
WHT
1
RED
4
3
BLK
2
WHT
1
RED
BRN
BRN
3
BRN
BRN
C2
BRN
BRN
BRN
BRN
BRN
BRN
C2
BRN
BRN
BRN
C2
BRN
2
BRN
C2
BRN
C2
BRN
C2
BRN
C2
BRN
C2
BRN
AUX2
-
3
G
2
+
1
J9
-
3
G
2
DGS
+
1
FIOP
12345678
DARK = SWITCH LOCATION
4
EMM
3
J3
2
1
4
3
J4
2
1
FIOP/
ACCESSORY
CWFS-3
LLSV-A
TB3
MLV-A
CA3
MLV-A
PL1-4
PL2-4
PL2-4
PL3-4
CCH
PL3-4
LLSV-A
CCH
TB3
CA1
CA1
CA2
CA2
CA3
OFF
7
-
7
8
J2
CH1
8
1
CH11
1
2
J6
-
2
ON
1
1
GRA
2
2
GRA
3
3
RED
4
4
RED
5
5
BLU
6
6
BLU
7
7
8
J7
8
9
9
10
10
11
11
12
12
13
13
14
14
1
1
2
2
VIO
3
3
BRN
4
4
5
5
ORN
6
6
7
J6
7
8
8
PNK
9
9
10
10
11
11
12
12
DUS
VIO
BRN
RED
BLK
DTT
LVT
J10
1
17
16
2
ICE DONE
3
15
14
4
DLS STEP 1
5
13
12
6
DLS STEP 2
11
10
DEMAND
9
+
7
LIMIT
-
8
8
4-20mA
7
6
TEMP
5
+
9
RESET
4
-
4-20mA
3
COOLING
2
+
10
SETPOINT
-
1
4-20mA
18
Page 19
IMPORTANT: A shorted CCN bus cable will prevent some
routines from running and may prevent the unit from starting. If abnormal conditions occur, unplug the connector. If
conditions return to normal, check the CCN connector and
cable. Run new cable if necessary. A short in one section of
the bus can cause problems with all system elements on the
bus.
Sensors — The electronic control uses 2 to 7 thermistors to
sense temperatures for controlling chiller operation. See
Table 15. These sensors are outlined below. Thermistors
RGTA, CNDE, CNDL, EWT, LWT, and OAT are identical in
temperature versus resistance and voltage drop performance.
The dual chiller thermistor (DLWT) is 5 k at 77 F (25 C)
thermistor. Space temperature thermistor (SPT) is a 10 kat
77 F (25 C). See Thermistors section for temperature-resistance-voltage drop characteristics.
COOLER LEAVING FLUID SENSOR (LWT) — The thermistor is installed in a well in the factory-installed leaving fluid
piping coming from the bottom of the brazed-plate heat
exchanger.
COOLER ENTERING FLUID SENSOR (EWT) — The thermistor is installed in a well in the factory-installed entering fluid
piping coming from the top of the brazed-plate heat exchanger.
CONDENSER LEAVING FLUID SENSOR (CNDL) — The
thermistor is installed in a well in the factory-installed leaving
fluid piping coming from the bottom of the brazed-plate heat
exchanger.
COOLER ENTERING FLUID SENSOR (CNDE) — The thermistor is installed in a well in the factory-installed entering fluid
piping coming from the top of the brazed-plate heat exchanger.
COMPRESSOR RETURN GAS TEMPERATURE SENSOR (RGTA) — This accessory thermistor can be installed in
a well located in the suction line.
OUTDOOR-AIR TEMPERATURE SENSOR (OAT) —
This sensor is an accessory that is remotely mounted and used
for outdoor air temperature reset. See Table 15.
DUAL LEAVING WATER TEMPERATURE SENSOR
(DLWT) — This input can be connected to the LVT. See Table 15. For dual chiller applications (parallel only are supported), connect the dual chiller leaving fluid temperature sensor
(5 kthermistor, Carrier part no. HH79NZ029) to the outside
air temperature input of the Master chiller. If outside air temperature is required for reset applications, connect the sensor to
the Slave chiller and configure the slave chiller to broadcast the
value to the Master chiller.
REMOTE SPACE TEMPERATURE SENSOR (SPT) —
The sensor (part no. 33ZCT55SPT) is an accessory sensor that
is remotely mounted in the controlled space and used for space
temperature reset. The sensor should be installed as a wallmounted thermostat would be (in the conditioned space where
it will not be subjected to either a cooling or heating source or
direct exposure to sunlight, and 4 to 5 ft above the floor).
Space temperature sensor wires are to be connected to
terminals in the unit main control box. The space temperature
sensor includes a terminal block (SEN) and a RJ11 female
connector. The RJ11 connector is used access into the Carrier
Comfort Network
®
(CCN) at the sensor.
To connect the space temperature sensor (Fig. 8):
1. Using a 20 AWG twisted pair conductor cable rated for
the application, connect 1 wire of the twisted pair to one
SEN terminal and connect the other wire to the other
SEN terminal located under the cover of the space
temperature sensor.
2. Connect the other ends of the wires to terminals 3 and 4
on LVT located in the unit control box.
Units on the CCN can be monitored from the space at the
sensor through the RJ11 connector, if desired. To wire the RJ11
connector into the CCN (Fig. 9):
IMPORTANT: The cable selected for the RJ11 connector
wiring MUST be identical to the CCN communication bus
wire used for the entire network. Refer to Table 18 for
acceptable wiring.
1. Cut the CCN wire and strip ends of the red (+), white
(ground), and black (–) conductors. (If another wire color
scheme is used, strip ends of appropriate wires.)
Fig. 9 — CCN Communications Bus Wiring
to Optional Space Sensor RJ11 Connector
a30-4967
a30-4968
20
Page 21
2. Insert and secure the red (+) wire to terminal 5 of the
space temperature sensor terminal block.
3. Insert and secure the white (ground) wire to terminal 4 of
the space temperature sensor.
4. Insert and secure the black (–) wire to terminal 2 of the
space temperature sensor.
5. Connect the other end of the communication bus cable to
the remainder of the CCN communication bus.
Energy Management Module (Fig. 10) — This
factory-installed option (FIOP) or field-installed accessory is
used for the following types of temperature reset, demand
limit, and/or ice features:
•4 to 20 mA leaving fluid temperature reset (requires
field-supplied 4 to 20 mA generator)
•4 to 20 mA cooling set point reset (requires fieldsupplied 4 to 20 mA generator)
•Discrete inputs for 2-step demand limit (requires fieldsupplied dry contacts capable of handling a 24 vac,
50 mA load)
•4 to 20 mA demand limit (requires field-supplied 4 to
20 mA generator)
•Discrete input for Ice Done switch (requires fieldsupplied dry contacts capable of handling a 24 vac,
50 mA load)
See Demand Limit and Temperature Reset sections on
pages 27 and 31 for further details.
CAUTION
Care should be taken when interfacing with other manufacturer’s control systems due to possible power supply
differences, full wave bridge versus half wave rectification.
The two different power supplies cannot be mixed.
ComfortLink™ controls use half wave rectification. A
signal isolation device should be utilized if a full wave
bridge signal generating device is used.
Loss-of-Cooler Flow Protection — A proof-of-
cooler flow device is factory installed in all chillers.
Condenser Flow Protection — A proof-of-condens-
er flow protection accessory can be field installed in the condenser water piping of all chillers. The unit must be configured
for the input to be enabled.
Thermostatic Expansion Valves (TXV) — All
units are equipped from the factory with conventional TXVs.
The 30MPA units and 30MPW units with medium temperature
brine also have factory-installed liquid line solenoids. The liquid line solenoid valves are not intended to be a mechanical
shut-off. For 30MPW units, when service is required, reclaim
the refrigerant from the system.
For 30MPA units when service is required, the compressor
and evaporator can be serviced by closing the factory-installed
liquid line service valve and field-installed discharge line service valve. After the valves are closed, reclaim the refrigerant
from the system.
The TXV is set at the factory to maintain approximately 8 to
12° F (4.4 to 6.7° C) suction superheat leaving the cooler by
monitoring the proper amount of refrigerant into the cooler. All
TXVs are adjustable, but should not be adjusted unless abso-lutely necessary.
Capacity Control — The control system cycles com-
pressors, digital scroll modulting solenoid (if equipped), and
minimum load valve solenoids (if equipped) to maintain the
user-configured leaving chilled fluid temperature set point. Entering fluid temperature is used by the main base board (MBB)
to determine the temperature drop across the cooler and is used
in determining the optimum time to add or subtract capacity
stages. The chilled fluid temperature set point can be automatically reset by the return fluid temperature, space, or outdoor-air
temperature reset features. It can also be reset from an external
4 to 20-mA signal (requires energy management module FIOP
or accessory).
The capacity control algorithm runs every 30 seconds. The
algorithm attempts to maintain the Control Point at the desired
set point. Each time it runs, the control reads the entering and
leaving fluid temperatures. The control determines the rate at
which conditions are changing and calculates 2 variables based
on these conditions. Next, a capacity ratio is calculated using
the 2 variables to determine whether or not to make any
changes to the current stages of capacity. This ratio value
ranges from –100 to +100%. If the next stage of capacity is a
compressor, the control starts (stops) a compressor when the
ratio reaches +100% (–100%). If installed, the minimum load
valve solenoid will be energized with the first stage of capacity.
Minimum load valve value is a fixed 30% in the total capacity
calculation. The control will also use the minimum load valve
solenoid as the last stage of capacity before turning off the last
compressor. A delay of 90 seconds occurs after each capacity
step change. Refer to Table 19.
MINUTES LEFT FOR START — This value is displayed
only in the network display tables (using Service Tool,
ComfortVIEW™ or ComfortWORKS
represents the amount of time to elapse before the unit will start
its initialization routine. This value can be zero without the
machine running in many situations. This can include being
unoccupied, ENABLE/OFF/REMOTE CONTACT switch in
the OFF position, CCN not allowing unit to start, Demand
Limit in effect, no call for cooling due to no load, and alarm or
alert conditions present. If the machine should be running and
none of the above are true, a minimum off time (DELY, see
below) may be in effect. The machine should start normally
once the time limit has expired.
MINUTES OFF TIME (ConfigurationDELY) — This user-configurable time period is used by the
control to determine how long unit operation is delayed after
power is applied/restored to the unit. Typically, this time period
is configured when multiple machines are located on a single
site. For example, this gives the user the ability to prevent all
the units from restarting at once after a power failure. A value
of zero for this variable does not mean that the unit should be
running.
LEAD/LAG DETERMINATION — This is a configurable
choice and is factory set to be automatic for all units unless the
unit is equipped with minimum load, then circuit A is lead
(Configuration
to Circuit A or Circuit B leading as desired. Set at automatic,
the control will sum the current number of logged circuit starts
and one-quarter of the current operating hours for each circuit.
The circuit with the lowest sum is started first. Changes to
which circuit is the lead circuit and which is the lag are also
made when total machine capacity is at 100% or when there is
a change in the direction of capacity (increase or decrease) and
each circuit’s capacity is equal.
CAPACITY CONTROL OVERRIDES — The following overrides will modify the normal operation of the routine.
Deadband Multiplier
Multiplier (Configuration
value of 1.0. The range is from 1.0 to 4.0. When set to other
than 1.0, this factor is applied to the capacity Load/Unload
Factor. The larger this value is set, the longer the control will
delay between adding or removing stages of capacity. Figure
11 shows how compressor starts can be reduced over time if
the leaving water temperature is allowed to drift a larger
amount above and below the set point. This value should be set
in the range of 3.0 to 4.0 for systems with small loop volumes.
Figure 12 shows the operating envelope for the compressor.
OPT2 LLCS). The value can be changed
— The user configurable Deadband
SLCTZ.GN) has a default
®
software) and
OPT2
21
Page 22
First Stage Override
CEBD430351-0396-01C
TEST 1
CEPL130351-01
PWR
TEST 2
J1
J2
J4J3
J5
J6
J7
LEN
STATUS
RED LED - STATUS
GREEN LED LEN (LOCAL EQUIPMENT NETWORK)
ADDRESS
DIP SWITCH
Fig. 10 — Energy Management Module
— If the current capacity stage is zero,
the control will modify the routine with a 1.2 factor on adding
the first stage to reduce cycling. This factor is also applied
when the control is attempting to remove the last stage of
capacity.
Slow Change Override
— The control prevents the capacity
stages from being changed when the leaving fluid temperature
is close to the set point (within an adjustable deadband) and
moving towards the set point.
*Hot gas bypass (minimum load) valve energized.NOTE: These capacity steps may vary due to different capacity
Table 19 — Part Load Data Percent Displacement, Standard Units with Minimum Load Valve
30MP UNIT SIZE
015
020
030
040
045
CONTROL
STEPS
1
2
3
1
2
3
1
2
3
1
2
3
4
1
2
3
4
staging sequences.
CAPACITY STEPS
(% Displacement)
18*
50
100
25*
50
100
34*
50
100
21*
33
67
100
22*
33
67
100
22
Page 23
47
46
45
44
43
42
41
02004006008001000
TIME (SECONDS)
2 STARTS
3 STARTS
DEADBAND EXAMPLE
LWT (F)
MODIFIED
DEADBAND
STANDARD
DEADBAND
8
7
6
5
LWT (C)
LEGEND
LWT — Leaving Water Temperature
Fig. 11 — Deadband Multiplier
1
170
140
150
160
110
120
130
80
90
100
50
60
70
30
40
-30-20-1001020304050607080
SCT (F)
SST (F)
LEGEND
Fig. 12 — Operating Envelope for R-410A Compressor
SCT —
Saturated Condensing Temperature
SST —
Saturated Suction Temperature
a30-4969
Ramp Loading
tion
SLCTCRMP) limits the rate of change of leaving
fluid temperature. If the unit is in a Cooling mode and configured for Ramp Loading, the control makes 2 comparisons before deciding to change stages of capacity. The control calculates a temperature difference between the control point and
leaving fluid temperature. If the difference is greater than 4° F
(2.2° C) and the rate of change (°F or °C per minute) is more
than the configured Cooling Ramp Loading value (CRMP),
the control does not allow any changes to the current stage of
capacity.
Low Entering Fluid Temperature Unloading
entering fluid temperature is below the control point, the
control will attempt to remove 25% of the current stages being
used. If exactly 25% cannot be removed, the control removes
an amount greater than 25% but no more than necessary. The
lowest stage will not be removed.
Hot Gas Bypass
energized only when one compressor is running on circuit A. If
the close control feature is enabled the hot gas bypass valve
— Ramp loading (Configura-
may be used as needed to obtain leaving fluid temperature
close to set point.
Cooler Freeze Protection
shutting the chiller down on a Cooler Freeze Protection alarm
by removing stages of capacity. If the cooler fluid selected
is Water, the freeze point is 34 F (1.1 C). If the cooler fluid
selected is Brine, the freeze point is the Brine Freeze Point (Set
Points
references leaving fluid temperature and NOT Brine Freeze
point. If the cooler leaving fluid temperature is less than the
freeze point plus 2.0° F (1.1° C), the control will immediately
— When the
remove one stage of capacity. This can be repeated once every
30 seconds.
Low Saturated Suction Protection
prevent shutting a circuit down due to low saturated suction
conditions by removing stages of capacity. The circuit alert
condition (T116) compares saturated suction temperature to the
— If equipped, the hot gas bypass valve is
configured Brine Freeze Point (Set Points
The Brine Freeze point is a user-configurable value that must
be left at 34 F (1.1 C) for 100% water systems. A lower value
23
— The control will try to prevent
FRZBR.FZ). This alarm condition (A207) only
— The control will try to
FRZBR.FZ).
Page 24
may be entered for systems with brine solutions, but this value
ENTER
ENTER
ESCAPE
should be set according to the freeze protection level of the
brine mixture. Failure to properly set this brine freeze point value may permanently damage the brazed plate heat exchanger.
The control will initiate Mode 7 (Circuit A) to indicate a circuit’s capacity is limited and that eventually the circuit may
shut down.
Operation of Machine Based on Control
Method and Cooling Set Point Selection Settings —
configuration of the Control Method (Configuration
OPT2CTRL) and Cooling Set Point Select
(ConfigurationSLCTCLSP) variables. All units are factory configured with Cooling Set Point Select set to 0 (single
set point). With the control method set to 0, simply switching
the Enable/Off/Remote Contact switch to the Enable or
Remote Contact position (external contacts closed) will put the
chiller in an occupied state. The control mode (Run
Status
switch is Off and will be 5 (ON LOCAL) when in the Enable
position or Remote Contact position with external contacts
closed.
Two other control methods are available for Machine On/
Off control:
OCCUPANCY SCHEDULE (Configuration
CTRL= 1) — The main base board will use the operating
schedules as defined under the Time Clock mode in the scrolling marquee display. These schedules are identical. The schedule number must be set to 1 for local schedule.
The schedule number can be set anywhere from 65 to 99
for operation under a CCN global schedule. The Enable/Off/
Remote Contact must be in the Enable or Remote Contact position. The control mode (Run Status
1 when the switch is Off. The control mode will be 3 when the
Enable/Off/Remote Contact switch input is On and the time of
day is during an unoccupied period. Similarly, the control
mode will be 7 when the time of day is during an occupied
period.
CCN SCHEDULE (Configuration
2) — An external CCN device such as Chillervisor System
Manager controls the On/Off state of the machine. This CCN
device forces the variable ‘CHIL_S_S’ between Start/Stop to
control the chiller. The control mode (Run Status
VIEWSTAT) will be 1 when the switch is Off. The con-
trol mode will be 2 when the Enable/Off/Remote Contact
switch input is On and the CHIL_S_S variable is ‘Stop.’
Similarly, the control mode will be 6 when the CHIL_S_S variable is ‘Start.’
Table 20 illustrates how the control method and cooling set
point select variables direct the operation of the chiller and the
set point to which it controls. The illustration also shows the
ON/OFF state of the machine for the given combinations.
Machine On/Off control is determined by the
VIEWSTAT) will be 1 (OFF LOCAL) when the
VIEWSTAT) will be
OPT2CTRL =
OPT2
Cooling Set Point Select
SINGLE — Unit operation is based on Cooling Set Point 1
(Set Points
COOLCSP.1).
DUAL SWITCH — Unit operation is based on Cooling Set
Point 1 (Set Points
COOLCSP.1) when the Dual Set
Point switch contacts are open and Cooling Set Point 2 (Set
Points
COOLCSP.2) when they are closed.
DUAL CCN OCCUPIED — Unit operation is based on
Cooling Set Point 1 (Set Points
COOLCSP.1) during the
Occupied mode and Cooling Set Point 2 (Set
Points
COOLCSP.2) during the Unoccupied mode as
configured under the local occupancy schedule accessible only
from CCN. Schedule Number in Table SCHEDOVR (See Appendix B) must be configured to 1. If the Schedule Number is
set to 0, the unit will operate in a continuous 24-hr Occupied
mode. Control method must be configured to 0 (switch). See
Table 20.
4 TO 20 mA INPUT — Unit operation is based on an external
4 to 20 mA signal input to the Energy Management Module
(EMM).
Cooler Pump Control — The AquaSnap® 30MP ma-
chines are configured with the Cooler Pump Control (Configuration
OPT1CPC) = ON.
The maximum load allowed for the Chilled Water Pump
Starter is 5 VA sealed, 10 VA inrush at 24 volts. The starter coil
is powered from the chiller control system. The starter should
be wired between LVT 24 and TB3-1. If equipped, the field-installed chilled water pump starter auxiliary contacts should be
connected in series with the chilled water flow switch between
LVT 16 and LVT 17.
Ice Mode — When Ice Mode is enabled Cooling Setpoint
Select must be set to Dual Switch, Dual 7 day or Dual CCN
Occupied and the Energy Management Module (EMM) must
be installed. Unit operation is based on Cooling Setpoint 1
(CSP.1) during the Occupied mode, Ice Setpoint (CSP.3) dur-
ing the Unoccupied mode with the Ice Done contacts open and
Cooling Setpoint 2 (CSP.2) during the Unoccupied mode with
the Ice Done contacts closed. These 3 set points can be utilized
to develop your specific control strategy.
Service Test (See Table 4) — Both main power and
control circuit power must be on.
The Service Test function should be used to verify proper
operation of condenser output, compressors, minimum load
valve solenoid (if installed), cooler pump, and remote alarm relay. To use the Service Test mode, the Enable/Off/Remote Contact switch must be in the OFF position. Use the display keys
and Table 4 to enter the mode and display TEST. Press
twice so that OFF flashes. Enter the password if required. Use either arrow key to change the TEST value to the
ON position and press . Press and the
button to enter the OUTS or COMP sub-mode.
Table 20 — Control Methods and Cooling Set Points
CONTROL
TYPE
(CTRL)
0 (switch)
2 (Occupancy)
3 (CCN)
*Dual set point switch input used. CSP1 used when switch input is open. CSP2 used when switch input is closed.
†Cooling set point determined from 4 to 20 mA input to energy management module (EMM) to terminals TB6-3,5.
Test the condenser output, cooler pump, liquid line solenoid
MASTER
CHILLER
SLAVE
CHILLER
LEAVING
FLUID
RETURN
FLUID
THERMISTOR
WIRING*
INSTALL DUAL CHILLER LWT
LEAVING FLUID TEMPERATURE
THERMISTOR (T10) HERE
*Depending on piping sizes, use either:
• HH79NZ014 sensor/10HB50106801 well (3-in. sensor/well)
• HH79NZ029 sensor/10HB50106802 well (4-in. sensor/well)
Fig. 13 — Dual Chiller Thermistor Location
valve (30MPA only), crankcase heater, water valve (accessory), and alarm relay by changing the item values from OFF to
ON. These discrete outputs are then turned off if there is no
keypad activity for 10 minutes. When testing compressors,
lead compressor must be started first. All compressor outputs
can be turned on, but the control will limit the rate by staging
one compressor per minute. Minimum load valve can be tested
with the compressors on or off. The relays under the COMP
mode will stay on for 10 minutes if there is no keypad activity.
Compressors will stay on until they are turned off by the operator. The Service Test mode will remain enabled for as long as
there is one or more compressors running. All safeties are monitored during this test and will turn a compressor, circuit or the
machine off if required. Any other mode or sub-mode can be
accessed, viewed, or changed during the TEST mode. The
STAT item (Run Status
VIEW) will display “0” as long as
the Service mode is enabled. The TEST sub-mode value must
be changed back to OFF before the chiller can be switched to
Enable or Remote contact for normal operation.
Cooler Pump Sequence of Operation — At any-
time the unit is in an ON status, as defined by the one of the
following conditions, the cooler pump relay will be enabled.
1. The Enable-Off-Remote Switch in ENABLE,
(CTRL=0).
2. Enable-Off-Remote Switch in REMOTE with a
Start-Stop remote contact closure (CTRL=0).
3. An Occupied Time Period from an Occupancy Schedule
in combination with items 1 or 2 (CTRL=2).
4. A CCN Start-Stop Command to Start in combination
with items 1 or 2 (CTRL=3).
There are certain alarm conditions and Operating Modes
that will turn the cooler pump relay ON. This sequence will describe the normal operation of the pump control algorithm.
When the unit cycles from an "On" state to an "Off' state,
the cooler pump output will remain energized for the Cooler
Pump Shutdown Delay (Configuration
This is configurable from 0 to 10 minutes. The factory default
is 1 minute. If the pump output was deenergized during the
transition period, the pump output will not be energized.
The Cooler Pump Relay will be energized when the machine is "On." The chilled water pump interlock circuit consists
of a chilled water flow switch and a field-installed chilled water
pump interlock. If the chilled water pump interlock circuit does
not close within five (5) minutes of starting, an A200 - Cooler
Flow/Interlock failed to close at Start-Up alam1 will be generated and chiller will not be allowed to start.
If the chilled water pump interlock or chilled water flow
switch opens for at least three (3) seconds after initially being
closed, an A201 - Cooler Flow 1 Interlock Contacts Opened
During Normal Operation alarm will be generated and the machine will stop.
Condenser Pump/Condenser Fan Output Control —
control either a condenser fan output or a condenser pump output depending on the unit configuration.
UNITTYPE = 2 (air cooled), then the output will be off as
long as capacity is equal to 0 and will be energized 5 seconds
before a compressor is started and remain energized until capacity is 0 again.
UNITTYPE = 3 (water cooled), then the output will be used
for consenser pump control and additional configuration is required. To enable the condenser pump control use Configura-
tion
pump control, on when occupied, and on when capacity is
greater than 0.
The main base board (MBB) has the capability to
If the unit is configured for Configuration
If the unit is configured for Configuration
OPT1DPME. The pump can be configured for no
OPT1PM.DY).
Configuring and Operating Dual Chiller Control —
two units supplying chilled fluid on a common loop. This
control algorithm is designed for parallel fluid flow arrangement
only. One chiller must be configured as the master chiller, the
other as the slave. An additional leaving fluid temperature
thermistor (Dual Chiller LWT) must be installed as shown in
Fig. 13 and 14 and connected to the master chiller. Refer to Sensors section, page 19, for wiring. The CCN communication bus
must be connected between the two chillers. Connections can be
made to the CCN screw terminals on LVT. Refer to Carrier
Comfort Network
mation. Configuration examples are shown in Tables 21 and 22.
example the master chiller will be configured at address 1 and
the slave chiller at address 2. The master and slave chillers
must reside on the same CCN bus (Configuration
ration
have Lead/Lag Chiller Enable (ConfigurationRSET
uration
the master chiller and SLVE for the slave. Also in this example,
the master chiller will be configured to use Lead/Lag Balance
Select (Configuration
ance Delta (ConfigurationRSETLLBD) to even out the
chiller run-times weekly. The Lag Start Delay (Configura-
tion
will prevent the lag chiller from starting until the lead chiller
has been at 100% capacity for the length of the delay time. Parallel configuration (Configuration
only be configured to YES. The variables LLBL, LLBD and
LLDY are not used by the slave chiller.
tion of Control Method (Configuration
the Master chiller. The Slave chiller should always be configured for CTRL=0 (Switch). If the chillers are to be controlled
by Remote Contacts, both Master and Slave chillers should be
enabled together. Two separate relays or one relay with
two sets of contacts may control the chillers. The Enable/Off/
Remote Contact switch should be in the Remote Contact
position on both the Master and Slave chillers. The Enable/Off/
Remote Contact switch should be in the Enable position for
CTRL=2 (Occupancy) or CTRL=3 (CCN Control).
Remote Contact switch is in the Off position. If the Emergency
Stop switch is turned off or an alarm is generated on the Master
chiller the Slave chiller will operate in a Stand-Alone mode.
If the Emergency Stop switch is turned off or an alarm is
generated on the Slave chiller the Master chiller will operate in
a Stand-Alone mode.
Control Mode (Run Status
ing setpoint or Control Point (Run Status
25
The dual chiller routine is available for the control of
®
Interface section, page 14, for wiring infor-
Refer to Table 21 for dual chiller configuration. In this
CCNB) but cannot have the same CCN address (Configu-
CCNCCNA). Both master and slave chillers must
LLEN) configured to ENBL. Master/Slave Select (Config-
RSET MSSL) must be configured to MAST for
RSETLLBL) and Lead/Lag Bal-
RSETLLDY) feature will be set to 10 minutes. This
RSETPARA) can
Dual chiller start/stop control is determined by configura-
OPT1CTRL) of
Both chillers will stop if the Master chiller Enable/Off/
The master chiller controls the slave chiller by changing its
1. Master Control Method (CTRL) can be configured as 0-Switch, 2-Occupancy or 3-CCN.
2. Parallel Configuration (PARA) cannot be changed.
LLBL2LEAD/LAG BALANCE SELECTCHANGE ACCEPTED
LLBL
LLBDLEAD/LAG BALANCE DELTA
LLBD168LEAD/LAG BALANCE DELTADEFAULT 168
LLBD
LLDYLAG START DELAY
LLDY5SCROLLING STOPS
5VALUE FLASHES
10SELECT 10
LLDY10LAG START DELAYCHANGE ACCEPTED
LLDY
RSET
PARAYESMASTER COMPLETE
Temperature Reset — The control system is capable of
handling leaving-fluid temperature reset based on return cooler
fluid temperature. Because the change in temperature through
the cooler is a measure of the building load, the return temperature reset is in effect an average building load reset method.
The control system is also capable of temperature reset based
on outdoor-air temperature (OAT), space temperature (SPT), or
from an externally powered 4 to 20 mA signal. Accessory sensors must be used for SPT reset (33ZCT55SPT) and for OAT
reset (HH79NZ014). The energy management module (EMM)
must be used for temperature reset using a 4 to 20 mA signal.
See Tables 23 and 24.
1. Slave Control Method (CTRL) must be configured for 0.
2. Slave CCN Address (CCNA) must be different than Master.
3. Slave CCN Bus Number (CCNB) must be the same as Master
4. Slave does not require SLVA, LLBL, LLBD, or LLDY to be configured.
28
Page 29
Table 23 — Menu Configuration of 4 to 20 mA Cooling Set Point Control
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
MODE
(RED LED)
CONFIGURATION
KEYPAD
ENTRY
SUB-MODE
DISP
UNIT
OPT1
OPT2
CCN
RSET
SLCTCLSP0COOLING SETPOINT SELECT
KEYPAD
ENTRY
ITEM DISPLAY
Table 24 — 4 to 20 mA Reset
SUB-MODE
RSET
NOTE: The example above shows how to configure the chiller for
4 to 20 mA reset. No reset will occur at 4.0 mA input, and a 5.0 F
reset will occur at 20.0 mA. An EMM (energy management module)
is required.
KEYPAD
ENTRY
ITEM DISPLAY
CRST1
MA.DG
5.0 F
(2.8 C)
ITEM
EXPANSION
0Scrolling Stops
0Flashing ‘0’
3Select ‘3’
3Change Accepted
ITEM
EXPANSION
0 = no reset
COOLING RESET
TYPE
DEGREES COOL
RESET
1 = 4 to 20 mA input
2 = Outdoor air temp
3 = Return Fluid
4 = Space Temperature
Default: 0° F (0° C) Reset at 20 mA
Range: –30 to 30 F (–16.7 to 16.7 C)
COMMENT
COMMENT
IMPORTANT: Care should be taken when interfacing with
other control systems due to possible power supply differences: full wave bridge versus half wave rectification. Connection of control devices with different power supplies
may result in permanent damage. ComfortLink™ controls
incorporate power supplies with half wave rectification. A
signal isolation device should be utilized if the signal generator incorporates a full wave bridge rectifier.
To use outdoor air or space temperature reset, four variables
must be configured. In the Configuration mode under the submode RSET, items (Configuration
(Configuration
RSETRM.NO), (Configuration
RSETCRST),
RSETRM.F), and (ConfigurationRSETRT.DG)
must be properly set. See Table 25 — Configuring Outdoor Air
and Space Temperature Reset. The outdoor air reset example
provides 0° F (0° C) chilled water set point reset at 85.0 F
(29.4 C) outdoor-air temperature and 15.0 F (8.3 C) reset at
55.0 F (12.8 C) outdoor-air temperature. The space temperature reset example provides 0° F (0° C) chilled water set point
reset at 72.0 F (22.2 C) space temperature and 6.0 F (3.3 C) reset at 68.0 F (20.0 C) space temperature. The variable CRST
should be configured for the type of reset desired. The variable
RM.NO should be set to the temperature that no reset should
occur. The variable RM.F should be set to the temperature that
maximum reset is to occur. The variable RM.DG should be set
to the maximum amount of reset desired. Figures 15 and 16 are
examples of outdoor air and space temperature resets.
To use return reset, four variables must be configured. In the
Configuration mode under the sub-mode RSET, items CRST,RT.NO, RT.F and RT.DG must be properly set. See Table 26
— Configuring Return Temperature Reset. This example provides 5.0 F (2.8 C) chilled water set point reset at 2.0 F (1.1 C)
cooler T and 0° F (0° C) reset at 10.0 F (5.6 C) cooler T. T h e
variable RT.NO should be set to the cooler temperature difference (T) where no chilled water temperature reset should occur. The variable RT.F should be set to the cooler temperature
difference where the maximum chilled water temperature reset
should occur. The variable RM.DG should be set to the maximum amount of reset desired.
To verify that reset is functioning correctly proceed to Run
Status mode, sub-mode VIEW, and subtract the active set point
(Run Status
Status
VIEWSETP) from the control point (Run
VIEWCTPT) to determine the degrees reset.
29
Page 30
Table 25 — Configuring Outdoor Air and Space Temperature Reset
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
MODE
(RED LED)
KEYPAD
ENTRY
CONFIGURATION
*1 item skipped in this example.
MODE
(RED LED)
KEYPAD
ENTRY
SUB-
MODE
KEYPAD
ENTRY
ITEM
DISPLAY
Outdoor
Air
Space
DISP
UNIT
OPT1
OPT2
CCN
RSETCRST 24
COOLING RESET
RM.NO*85 °F72 °F
RM.F55 °F68 °F
RM.DG15 °F6 °F
REMOTE - FULL
REMOTE - DEGREES
Table 26 — Configuring Return Temperature Reset
SUB-MODE
KEYPAD
ENTRY
ITEM DISPLAY
DISPTESTON/OFFTEST DISPLAY LEDs
ITEM
EXPANSION
ITEM
EXPANSION
TYPE
REMOTE - NO
RESET TEMP
RESET TEMP
RESET
COMMENT
2 = Outdoor-Air Temperature
(Connect to LVT-4,5)
4 = Space Temperature
(Connect to LVT-3,4)
Default: 125.0 F (51.7 C)
Range: 0° to125 F
Default: 0.0° F (-17.7 C)
Range: 0° to 125 F
Default: 0° F (0° C)
Range: –30 to 30 F
(–34.4 to -1.1 °C)
COMMENT
CONFIGURATION
*1 item skipped in this example.
UNITTYPEXUNIT TYPE
OPT1FLUD XCOOLER FLUID
OPT2CTRL XCONTROL METHOD
CCN
RSETCRST 3 COOLING RESET TYPE
RT.NO*10.0
RT.F2.0
RT.DG5.0 F
RETURN FLUID - NO
F
F
RESET TEMP
RETURN FLUID - FULL
RESET TEMP
RETURN - DEGREES
RESET
0 = No Reset
1 = 4 to 20 mA Input (EMM required)
(Connect to EMM TB6-2,3)
2 = Outdoor-Air Temperature
3 = Return Fluid
4 = Space Temperature
(Connect to TB5-5,6)
Default: 10.0
Range: 0° to10 F COOLER T
Default: 0
Range: 0° to 30 F COOLER
Default: 0
Range: –30 to 30°F (–16.7 to 16.7 C)
F (5.6 C)
F (–17.8 C)
T
F (0 C)
30
Page 31
Under normal operation, the chiller will maintain a constant
LEGEND
LWT — Leaving Water (Fluid) Temperature
Fig. 15 — Outdoor-Air Temperature Reset
LEGEND
LWT — Leaving Water (Fluid) Temperature
Fig. 16 — Space Temperature Reset
LEGEND
Fig. 17 — Standard Chilled Fluid
Temperature Control — No Reset
EWT —
Entering Water (Fluid) Temperature
LWT—
Leaving Water (Fluid) Temperature
leaving fluid temperature approximately equal to the chilled
fluid set point. As the cooler load varies, the entering cooler
fluid will change in proportion to the load as shown in Fig. 17.
Usually the chiller size and leaving-fluid temperature set point
are selected based on a full-load condition. At part load, the fluid temperature set point may be colder than required. If the
leaving fluid temperature was allowed to increase at part load,
the efficiency of the machine would increase.
Return temperature reset allows for the leaving temperature
set point to be reset upward as a function of the return fluid
temperature or, in effect, the building load.
Demand Limit — Demand limit is a feature that allows
the unit capacity to be limited during periods of peak energy usage. There are 3 types of demand limiting that can be configured. The first type is through 2-stage switch control, which will
reduce the maximum capacity to 2 user-configurable percentages. The second type is by 4 to 20 mA signal input which will reduce the maximum capacity linearly between 100% at a 4 mA
input signal (no reduction) down to the user-configurable level
at a 20 mA input signal. The third type uses the CCN Loadshed
module and has the ability to limit the current operating capacity to maximum and further reduce the capacity if required.
NOTE: The 2-stage switch control and 4 to 20-mA input signal types of demand limiting require the energy management
module (EMM).
LWT
LWT
To use demand limit, select the type of demand limiting to
use. Then configure the demand limit set points based on the
type selected.
DEMAND LIMIT (2-Stage Switch Controlled) — To configure demand limit for 2-stage switch control set the Demand
Limit Select (Configuration
RSETDMDC) to 1. Then
configure the 2 Demand Limit Switch points (Configura-
tion
RSETDLS1) and (ConfigurationRSETDLS2)
to the desired capacity limit. See Table 27. Capacity steps are
controlled by 2 relay switch inputs field wired to LVT as shown
in Fig. 5.
For demand limit by 2-stage switch control, closing the first
stage demand limit contact will put the unit on the first demand
limit level. The unit will not exceed the percentage of capacity
entered as Demand Limit Switch 1 set point (DLS1). Closing
contacts on the second demand limit switch prevents the unit
from exceeding the capacity entered as Demand Limit Switch
2 set point. The demand limit stage that is set to the lowest demand takes priority if both demand limit inputs are closed. If
the demand limit percentage does not match unit staging, the
unit will limit capacity to the closest capacity stage.
To disable demand limit configure DMDC to 0. See
Table 27.
EXTERNALLY POWERED DEMAND LIMIT (4 to
20 mA Controlled) — To configure demand limit for 4 to 20
mA control set the Demand Limit Select (Configura-
tion
RSETDMDC) to 2. Then configure the Demand
Limit at 20 mA (Configuration
RSETDM20) to the
maximum loadshed value desired. Connect the output from an
externally powered 4 to 20 mA signal to terminal block LVT,
terminals 7 and 8 (+,–). Refer to the unit wiring diagram for
these connections to the optional/accessory energy management module and terminal block. The control will reduce allowable capacity to this level for the 20 mA signal. See Table
27 and Fig. 18.
CAUTION
Care should be taken when interfacing with other manufacturer’s control systems, due to possible power supply
differences, full wave bridge versus half wave rectification.
The two different power supplies cannot be mixed.
ComfortLink™ controls use half wave rectification. A signal isolation device should be utilized if a full wave bridge
signal generating device is used.
31
Page 32
DEMAND LIMIT (CCN Loadshed Controlled) — To con-
50% CAPACITY AT 20 mA
75% CAPACITY AT 12 mA
100% CAPACITY AT 4 mA
0
2
4
6
8
10
12
14
16 18
20
DEMAND LIMIT SIGNAL – 4 - 20 mA INPUT
100
80
60
40
20
0
MAX. ALLOWABLE LOAD (%)
Fig. 18 — 4 to 20-mA Demand Limiting
100
(38)
80
(27)
60
(15)
40
(4.4)
20
(-7)
0
(-17)
46.38.610.913.115.417.720
4 TO 20 mA SIGNAL TO EMM
SET POINT, F (C)
90
(32)
70
(21)
50
(10)
30
(-1)
10
(-12)
(FLUD = 2) MINIMUM
SET POINT 14 F (-10 C)
(FLUD = 1) MINIMUM
SET POINT 38 F (3.3 C)
MAXIMUM
SET POINT
70 F (21.1 C)
Fig. 19 — Cooling Set Point (4 to 20 mA)
EMM — Energy Management Module
figure Demand Limit for CCN Loadshed control set the Demand Limit Select (Configuration
RSETDMDC) to 3.
Then configure the Loadshed Group Number (Configura-
tion
RSETSHNM), Loadshed Demand Delta (Configu-
rationRSETSHDL), and Maximum Loadshed Time
(Configuration
RSETSHTM). See Table 27.
The Loadshed Group number is established by the CCN
system designer. The ComfortLink™ controls will respond to a
Redline command from the Loadshed control. When the
Redline command is received, the current stage of capacity is
set to the maximum stages available. Should the loadshed control send a Loadshed command, the ComfortLink controls will
reduce the current stages by the value entered for Loadshed
Demand delta. The Maximum Loadshed Time is the maximum
length of time that a loadshed condition is allowed to exist. The
control will disable the Redline/Loadshed command if no
Cancel command has been received within the configured
maximum loadshed time limit.
Cooling Set Point (4 to 20 mA) — A field supplied
and generated, externally powered 4 to 20 mA signal can be
used to provide the leaving fluid temperature set point. Connect
the signal to LVT-10,8 (+,–). See Table 27 for instructions to
enable the function. Figure 19 shows how the 4 to 20 mA signal is linearly calculated on an overall 10 F to 80 F range for
fluid types (Configuration
point will be limited by the fluid (FLUD) type. Be sure that the
chilled water loop is protected at the lowest temperature.
OPT1FLUD) 1 or 2. The set
32
Page 33
Table 27 — Configuring Demand Limit
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
MODE
CONFIGURATION
*Seven items skipped in this example.
KEYPAD
ENTRY
SUB-MODE
KEYPAD
ENTRY
DISPTESTON/OFFTest Display LEDs
UNITTYPE XUnit Type
OPT1FLUDXCooler Fluid
OPT2CTRLXControl Method
CCN
RSETCRSTXCooling Reset Type
ITEM DISPLAYITEM EXPANSIONCOMMENT
CCNAXCCN Address
DMDC*XDemand Limit Select
DM20XXX %Demand Limit at 20 mA
SHNMXXX
SHDLXXX%
SHTMXXX MIN
DLS1XXX %
DLS2XXX %
Loadshed Group
Number
Loadshed Demand
Delta
Maximum Loadshed
Time
Demand Limit
Switch 1
Demand Limit
Switch 2
Default: 0
0 = None
1 = Switch
2 = 4 to 20 mA Input
3 = CCN Loadshed
Default: 100%
Range: 0 to 100
Default: 0
Range: 0 to 99
Default: 0%
Range: 0 to 60%
Default: 60 min.
Range: 0 to 120 min.
Default: 80%
Range: 0 to 100%
Default: 50%
Range: 0 to 100%
PRE-START-UP
IMPORTANT: Before beginning Pre-Start-Up or Start-Up,
complete Start-Up Checklist for 30MP Liquid Chiller at
end of this publication (page CL-1 to CL-8). The checklist
assures proper start-up of a unit, and provides a record of
unit condition, application requirements, system information, and operation at initial start-up.
Do not attempt to start the chiller until following checks
have been completed.
System Check
1. Check all auxiliary components, such as chilled fluid
pumps, air-handling equipment, condenser pump or other
equipment to which the chiller supplies liquid. Consult
manufacturer's instructions. Verify that any pump interlock contacts have been properly installed. If the unit has
field-installed accessories, be sure all are properly installed and wired correctly. Refer to unit wiring diagrams.
2. Use the scrolling marquee display to adjust the Cooling
Set Point.
3. Fill chilled fluid circuit with clean water (with recommended inhibitor added) or other non-corrosive fluid to
be cooled. Bleed all air out of the high points of the system. If chilled water is to be maintained at a temperature
below 40 F (4.4 C), a brine of sufficient concentration
must be used to prevent freeze-up at anticipated suction
temperatures. To ensure sufficient loop volume, see
Table 28.
4. Check tightness of all electrical connections.
5. Oil should be visible in the compressor sightglass(es).
See Fig. 20. An acceptable oil level in the compressors is
1
from
/8 to 3/8 of sight glass when the compressors are off.
Adjust the oil level as required. See Oil Charge section on
page 37 for Carrier approved oils.
6. Crankcase heaters must be firmly attached to compressors, and must be on for 24 hours prior to start-up
(30MPA units only).
7. Electrical power source must agree with unit nameplate.
8. Check rotation of scroll compressors. Monitor control
alarms during first compressor start up for reverse rotation protection alarm.
AHRI —Air Conditioning, Heating, and Refrigeration Institute
N—Liters per kW
V—Gallons per ton
NOTES:
Gallons = V x AHRI capacity in tons.
Liters = N x AHRI capacity in kW.
EVAPORATOR CONDENSER*
Gal./MinL/s Gal./MinL/sGal.L
LEGEND
APPLICATIONVN
Normal Air Conditioning33.25
Process Type Cooling6 to 106.5 to 10.8
Low Ambient Operation6 to 106.5 to 10.8
MINIMUM EVAPORATOR
LOOP VOLUME
33
Page 34
OIL SIGHTGLASS
Fig. 20 — Sight Glass Location
a30-4978
START-UP AND OPERATION
CAUTION
Crankcase heaters on 30MPA units are wired into the control circuit, so they are always operable as long as the main
power supply disconnect is on (closed), even if any safety
device is open. Compressor heaters must be on for 24
hours prior to the start-up of any compressor. Equipment
damage could result if heaters are not energized for at least
24 hours prior to compressor start-up.
Compressor crankcase heaters must be on for 24 hours before start-up. To energize the crankcase heaters, close the field
disconnect. Leave the compressor circuit breakers off/open.
The crankcase heaters are now energized.
NOTE: Refer to Start-Up Checklist on pages CL-1 to CL-8.
Actual Start-Up — Actual start-up should be done only
under supervision of a qualified refrigeration mechanic.
1. Be sure all service valves are open (30MPA units only).
2. Using the scrolling marquee display, set leaving-fluid set
point (Set Points
adjustment is necessary.
3. Start chilled fluid pump (if not configured for cooler
pump control).
4. Turn ENABLE/OFF/REMOTE CONTACT switch to
ENABLE position.
5. Allow unit to operate and confirm that everything is functioning properly. Check to see that leaving fluid temperature agrees with leaving set point (Set Points
CSP.1) or (Set PointsCOOLCSP.2), or if reset is
used, with the control point (Run Status
CTPT).
6. Check the cooler leaving chilled water temperature to see
that it remains well above 32 F (0° C), or the brine freezing point if the unit is a medium temperature brine unit.
7. Recheck compressor oil level (see Oil Charge section).
COOLCSP.1). No cooling range
Check Refrigerant Charge — All 30MPW units are
shipped with a complete operating charge of R-410A and
should be under sufficient pressure to conduct a leak test after
installation. If there is no system pressure, admit nitrogen until
a pressure is observed and then proceed to test for leaks. After
leaks are repaired, the system must be dehydrated.
COOL
VIEW
All refrigerant charging should be done through the ¼-in.
Schraeder connection on the liquid line. Do NOT add refrigerant charge through the low-pressure side of the system. If complete charging is required, weigh in the appropriate charge for
the circuit as shown on the unit nameplate. If partial charging is
required, operate circuit at full load and add charge until the
sight glass is clear of bubbles.
CAUTION
Never charge liquid into low-pressure side of system. Do
not overcharge. Overcharging results in higher discharge
pressure, possible compressor damage, and higher power
consumption. During charging or removal of refrigerant, be
sure water is continuously circulating through the cooler to
prevent freezing.
The 30MPA units (condenserless) are shipped with a nitrogen holding charge only. After chiller assembly is completed in
the field, system must be fully charged. While the unit is running at full capacity, add refrigerant until the sight glass is clear.
R-410A is the normal refrigerant.
Do not open the liquid valve until there is a charge in remainder of system. A positive pressure indicates a charge insystem. With the unit operating at full load, check liquid line
sight glass to be sure the unit is fully charged (bubbles in the
sight glass indicate the unit is not fully charged).
If there is no refrigerant vapor pressure in the system, the
entire system must be leak tested. After repairing leaks, evacuate the system before recharging.
Follow approved evacuation procedures when removing
refrigeration. Release remaining pressure to an approved evacuated cylinder.
The liquid charging method is recommended for complete
charging or when additional charge is required.
CAUTION
Be careful not to overcharge the system. Overcharging
results in higher discharge pressure, possible compressor
damage, and higher power consumption.
EVACUATION AND DEHYDRATION — Because the
30MP systems use polyolester (POE) oil, which can absorb
moisture, it is important to minimize the amount of time that
the system interior is left exposed to the atmosphere. Minimizing the exposure time of the oil to the atmosphere will minimize the amount of moisture that needs to be removed during
evacuation.
Once all of the piping connections are complete, leak test
the unit and then pull a deep dehydration vacuum. Connect the
vacuum pump to the high flow Schraeder valve in the suction
line and liquid line. For best results, it is recommended that a
vacuum of at least 500 microns (0.5 mm Hg) be obtained. Afterwards, to ensure that no moisture is present in the system,
perform a standing vacuum-rise test.
With the unit in deep vacuum (500 microns or less), isolate
the vacuum pump from the system. Observe the rate-of-rise of
the vacuum in the system. If the vacuum rises by more than
50 microns in a 30-minute time period, then continue the dehydration process. Maintain a vacuum on the system until the
standing vacuum requirement is met. This will ensure a dry
system.
By following these evacuation and dehydration procedures,
the amount of moisture present in the system will be minimized. It is required that liquid line filter driers be installed
between the condenser(s) and the expansion devices to capture
any foreign debris and provide additional moisture removal
capacity.
34
Page 35
LIQUID CHARGING METHOD — Add charge to the unit
through the liquid line service valve. Never charge liquid intothe low-pressure side of the system.
1. Close liquid line ball valve (30MPA only).
2. Connect a refrigerant cylinder loosely to the high flow
Schraeder valve connection on the liquid line. Purge the
charging hose and tighten the connections.
3. Open the refrigerant cylinder valve.
4. If the system has been dehydrated and is under vacuum,
break the vacuum with refrigerant gas. For R-410A, build
up system pressure to 101 psig and 32 F (697 kPa and
0° C). Invert the refrigerant cylinder so that the liquid refrigerant will be charged.
5. a. For complete charge of 30MPW units, follow
charging by weight procedure. When charge is
nearly full, complete the process by observing the
sight glass for clear liquid flow while the unit is
operating. The use of sight glass charging is validonly when unit is operating at full capacity.
b. For complete charge of 30MPA units or where
refrigerant cylinder cannot be weighed, follow the
condenser manufacturer’s charging procedure or
follow charging by sight glass procedure. The use
of sight glass charging is valid only when unit is
operating at full capacity.
6. a. The 30MPA condenserless units are shipped
with a nitrogen holding charge. After installation
with the field-supplied system high side, the complete system should be evacuated and charged per
the condenser manufacturer’s charging procedure
or charged until the sight glass is clear (with the
unit running at full capacity). To achieve maximum system capacity, add additional charge equal
to the difference between the condenser optimal
charge and the condenser minimum charge, which
can be obtained from the charge data provided in
the condenser installation instructions.
b. To ensure maximum performance of 30MPW
units, raise the compressor saturated discharge
temperature (SDT) to approximately 100 F
(37.8 C) by throttling the condenser water intake.
Add charge until there is approximately 9 to 12° F
(5.0 to 6.6° C) of system subcooling (SDT minus
actual temperature entering the thermostatic
expansion valve).
Operating Limitations
TEMPERATURES (See Table 29 for 30MP standard temperature limits).
CAUTION
Do not operate with cooler leaving chiller water (fluid)
temperature (LCWT) below 32 F (0° C) for standard units
with proper brine solution or 40 F (4.4 C) for the standard
units with fresh water, or below 15 F (–9.4 C) for units factory built for medium temperature brine.
High Cooler Leaving Chilled Water (Fluid) Temperatures
(LCWT) — During start-up with cooler the LCWT should not
be above approximately 60 F (16 C).
Low Cooler LCWT
the LCWT must be no lower than 40 F (4.4 C). For standard
units with a proper brine solution, the LCWT must be no lower
than 32 F (0° C). If the unit is the factory-installed optional
— For standard units with fresh water,
medium temperature brine unit, the cooler LCWT can go
down to 15 F (–9.4 C).
Table 29 — Temperature Limits for
Standard 30MP Units
TEMPERATURE LIMITFC
Maximum Condenser LWT
Minimum Condenser EWT
Maximum Cooler EWT*
Maximum Cooler LWT
Minimum Cooler LWT†
LEGEND
EWT —
LWT —
*For sustained operation, EWT should not exceed 85 F (29.4 C).
†Unit requires modification below this temperature.
Entering Fluid (Water) Temperature
Leaving Fluid (Water) Temperature
14060
7021
9535
7021
40 4
CAUTION
Medium temperature brine duty application (below 32 F
[0° C] LCWT) for chiller normally requires factory modification. Contact your Carrier representative for applicable
LCWT range for standard water-cooled chiller in a specific
application.
VOLTAGE — ALL UNITS
Main Power Supply
supply voltages are listed in the Installation Instructions.
Unbalanced 3-Phase Supply Voltage — Never operate a motor
where a phase imbalance between phases is greater than 2%.
To determine percent voltage imbalance:
% Voltage Imbalance = 100 x
The maximum voltage deviation is the largest difference
between a voltage measurement across 2 legs and the average
across all 3 legs.
Example: Supply voltage is 240-3-60.
1. Determine average voltage:
Average voltage =
2. Determine maximum deviation from average voltage:
(AB) 243 – 239 = 4 v
(BC) 239 – 236 = 3 v
(AC) 239 – 238 = 1 v
Maximum deviation is 4 v.
3. Determine percent voltage imbalance:
% Voltage Imbalance = 100 x
— Minimum and maximum acceptable
a30-4979
max voltage deviation
from avg voltage
average voltage
AB = 243 v
BC = 236 v
AC = 238 v
243 + 236 + 238
3
717
=
3
= 239
4
239
= 1.7%
35
Page 36
This voltage imbalance is satisfactory as it is below the
maximum allowable of 2%.
IMPORTANT: If the supply voltage phase imbalance is
more than 2%, contact your local electric utility company
immediately. Do not operate unit until imbalance condition
is corrected.
Control Circuit Power
— Power for the control circuit is
supplied from the main incoming power through a factoryinstalled control power transformer (TRAN1) for all models.
Field wiring connections are made to the LVT.
OPERATION SEQUENCE
The unit is started by putting the ENABLE/OFF/REMOTE
CONTACT switch in the ENABLE or REMOTE CONTACT
position. When the unit receives a call for cooling (either from
the internal control or CCN network command or remote contact closure), the unit stages up in capacity to maintain the leaving fluid set point. The first compressor starts 1
1
/2 to 3 minutes
after the call for cooling.
For all units, if temperature reset is being used, the unit controls to a higher leaving-fluid temperature as the building load
reduces. If demand limit is used, the unit may temporarily be
unable to maintain the desired leaving-fluid temperature because of imposed power limitations.
SERVICE
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during service. There may
be more than one disconnect switch. Tag all disconnect
locations to alert others not to restore power until work is
completed.
Electronic Components
CONTROL COMPONENTS — Unit uses an advanced electronic control system that normally does not require service.
For details on controls refer to Operating Data section.
Access to the controls is through a hinged panel. Inner panels are secured in place and should not be removed unless all
power to the chiller is off.
Compressor Replacement — All models contain
scroll compressors and have two or three compressors. A compressor is most easily removed from the side of the unit or
above, depending on where clearance space was allowed during unit installation. See Fig. 21.
Remove the junction box cover bolts and disconnect the
compressor power and crankcase heater connections (30MPA
only). Remove the cable from the compressor junction box.
Remove the connections from the high-pressure switch. Remove the crankcase heater. Knock the same holes out of the
new compressor junction box and install the cable connectors
from the old compressor.
The compressors are bolted to rails, which are in turn bolted
to the unit basepan for all sizes. Remove the 4 bolts holding the
compressor to the rail on the basepan. Save the mounting hardware for use with the new compressor. Carefully cut the compressor suction and discharge lines with a tubing cutter as close
to the compressor as feasible. Remove high-pressure switch
and pressure transducer(s) if required for compressor removal.
Lift one corner of the compressor at a time and remove all the
steel spacers. Remove the old compressor from the unit.
Slide the new compressor in place on the rails. Lifting one
side of the compressor at a time, replace all of the compressor
mounting hardware. Using new tubing as required, reconnect
compressor suction and discharge lines. Using hardware saved,
reinstall the mounting bolts and washers through the compressor feet. Using proper techniques, braze suction and discharge
lines and check for leaks. Reconnect oil equalization line.
Re-install the crankcase heater (30MPA units). Reconnect
the compressor power connections and high-pressure switch
wiring as on the old compressor. Refer to Fig. 21. Following
the installation of the new compressor, tighten all hardware to
the following specifications. (See Table 30.)
Table 30 — Unit Torque Specification
FASTENERRECOMMENDED TORQUE
Compressor Mounting
Bolts
Compressor Power
Connections
Compressor Ground
Terminal Connections
7 to 10 ft-lb (9.5 to 13.5 N-m)
24 to 28 in.-lb (2.7- to 3.2 N-m)
14 to 18 in.-lb (1.6 to 2.0 N-m)
30MPW Condenser and 30MP Cooler
BRAZED-PLATE COOLER AND CONDENSER HEAT
EXCHANGER REPLACEMENT — Brazed-plate heat exchangers cannot be repaired if they develop a leak. If a leak
(refrigerant or water) develops, the heat exchanger must be
replaced. To replace a brazed plate heat exchanger:
1. Disconnect the liquid-in and liquid-out connections at the
heat exchanger.
2. Check that the replacement heat exchanger is the same as
the original heat exchanger. For the condensers, compare
part numbers on the heat exchangers. For the coolers, insulation covers the manufacturer’s part number. Make
sure the depths of the replacement and original cooler
heat exchangers are the same.
3. Recover the refrigerant from the system, and unsolder the
refrigerant-in and refrigerant-out connections.
4. Remove the four nuts holding the heat exchanger to the
brackets. Save the nuts.
5. Install the replacement heat exchanger in the unit and attach to the bracket using the four nuts removed in Step 4.
For sizes 015 and 020, torque is 7-10 ft-lb. For sizes 030045, torque is 35 to 50 ft-lb.
6. Carefully braze the refrigerant lines to the connections on
the heat exchanger. Lines should be soldered using silver
as the soldering material with a minimum of 45% silver.
Keep the temperature below 1472 F (800 C) under normal soldering conditions (no vacuum) to prevent the copper solder of the brazed plate heat exchanger from changing its structure. Failure to do so can result in internal
or external leakage at the connections which cannot be
repaired.
7. For coolers, ensure that the original size tubing is used
1
(
/2-in. for sizes 015 and 020 and 5/8-in. for sizes 030-045)
between the TXV and the cooler. The TXV must be located within 1 ft of the heat exchanger, with no bends between the TXV outlet and the cooler inlet.
8. Reconnect the water/brine lines.
9. Dehydrate and recharge the unit. Check for leaks.
BRAZED-PLATE COOLER AND CONDENSER HEAT
EXCHANGER CLEANING — Brazed-plate heat exchangers must be cleaned chemically. A professional cleaning service skilled in chemical cleaning should be used. Use a weak
acid (5% phosphoric acid, or if the heat exchanger is cleaned
frequently, 5% oxalic acid). Pump the cleaning solution
through the exchanger, preferably in a backflush mode. After
cleaning, rinse with large amounts of fresh water to dispose of
all the acid. Cleaning materials must be disposed of properly.
36
Page 37
The strainers in front of the water/brine inlets of the heat
Fig. 21 — Compressor Location — 30MP015-045 Units (30MPW045 Unit Shown)
LEGEND
CWFS— Chilled Water Flow Switch
DPT— Discharge Pressure Transducer
EWT— Entering Water Thermistor
HPS— High Pressure Switch
LWT— Leaving Water Thermistor
RGT— Return Gas Thermistor (Optional)
SPT— Suction Pressure Transducer
a30-5049
exchangers should be cleaned periodically, depending on condition of the chiller water/brine.
Oil Charge
CAUTION
The compressor in a Puron® refigerant (R-410A) system
uses a polyol ester (POE) oil. This is extremely hygroscopic, meaning it absorbs water readily. POE oils can
absorb 15 times as much water as other oils designed for
HCFC and CFC refrigerants. Take all necessary precautions to avoid exposure of the oil to the atmosphere. Failure
to do so could result in possible equipment damage.
Puron refrigerant systems use a polyol ester (POE) oil. Use
only Carrier approved compressor oil. Oil should be visible in
compressor oil sight glass. An acceptable oil level is from
3
/8 of sight glass. All compressors must be off when checking
oil level. Recommended oil level adjustment method is as
follows:
ADD OIL — Recover charge from the unit. Add oil to suction
line Schrader valve on tandem compressors sets and the compressor Schrader on the trios. (See Fig. 21.) When oil can be
seen at the bottom of the sight glass, add oil in 5 oz increments
which is approximately
1
/8 in oil level. Run all compressors for
20 minutes then shut off to check oil level. Repeat procedure
until acceptable oil level is present.
NOTE: Use only Carrier approved compressor oil. Approved
sources are:
Do not reuse oil that has been drained out, or oil that has
been exposed to atmosphere.
Check Refrigerant Feed Components
FILTER DRIER — The function of the filter drier is to maintain a clean, dry system. The moisture indicator (described
below) indicates any need to change the filter drier. The filter
drier is a sealed-type drier. When the drier needs to be
changed, the entire filter drier must be replaced.
MOISTURE-LIQUID INDICATOR — The indicator is located
immediately ahead of the TXV to provide an indication of the
refrigerant moisture content. It also provides a sight glass for
refrigerant liquid. Clear flow of liquid refrigerant (at full unitloading) indicates sufficient charge in the system. Bubbles in the
sight glass (at full unit loading) indicate an undercharged system
or the presence of noncondensables. Moisture in the system,
measured in parts per million (ppm), changes the color of the
indicator as follows:
Green (safe) —Moisture is below 75 ppm
Yellow-Green (caution) — 75 to 150 ppm
Yellow (wet) — above 150 ppm
The unit must be in operation at least 12 hours before the
moisture indicator gives an accurate reading, and must be in
contact with liquid refrigerant. At the first sign of moisture in
the system, change the corresponding filter drier.
THERMOSTATIC EXPANSION VALVE (TXV) — The
TXV controls the flow of liquid refrigerant to the cooler by
maintaining constant superheat of vapor leaving the cooler.
The valve(s) is activated by a temperature-sensing bulb(s)
strapped to the suction line(s).
The valve(s) is factory-set to maintain between 8° and 10° F
(4.4° and 5.6° C) of superheat leaving the cooler. Check the
superheat during operation after conditions have stabilized. If
necessary, adjust the superheat to prevent refrigerant floodback
to the compressor.
HPS
DPT
RGT
SPT
EWT
(HIDDEN)
CWFS
LWT
37
Page 38
MINIMUM LOAD VALVE — On units equipped with the
factory-installed hot gas bypass option, a solenoid valve and
discharge bypass valve (minimum load valve) are located
between the discharge line and the cooler entering-refrigerant
line. The MBB cycles the solenoid to perform minimum load
valve function and the discharge bypass valve modulates to the
suction pressure set point of the valve. The bypass valve has an
adjustable opening setting between 95 to 115 psig (655 to
793 kPa). The factory setting is 105 psig (724 kPa).
The amount of capacity reduction achieved by the minimum load valve is not adjustable. The total unit capacity with
the minimum load valve is shown in Table 19.
PRESSURE RELIEF DEVICES — All units have one pressure relief device per circuit located in the liquid line which relieves at 210 F (100 C).
The 30MPW unit does not have a condenser pressure relief
valve, because the brazed-plate condenser is not considered a
pressure vessel, as defined in ANSI/ASHRAE 15 (American
National Standards Institute/American Society of Heating,
Refrigerating, and Air Conditioning Engineers) safety code
requirements.
For 30MPA condenserless units, pressure relief devices designed to relieve at the pressure determined in local codes,
must be field-supplied and installed in the discharge line piping
in accordance with ANSI/ASHRAE 15 safety code requirements. Additional pressure relief valves, properly selected,
must be field-supplied and installed to protect high side equipment and may be required by applicable codes.
Most codes require that a relief valve be vented directly to
the outdoors. The vent line must not be smaller than the reliefvalve outlet. Consult ANSI/ASHRAE 15 for detailed information concerning layout and sizing of relief vent lines.
Check Unit Safeties
HIGH-PRESSURE SWITCH — A high-pressure switch is
provided to protect each compressor and refrigeration system
from unsafe high pressure conditions. See Table 31 for highpressure switch settings.
The high-pressure switch is mounted in the discharge line of
each circuit. If an unsafe, high-pressure condition should exist,
the switch opens and shuts off the affected circuit. The CSB
(current sensing board) senses the compressor feedback signal
and generates an appropriate alarm. The MBB prevents the circuit from restarting until the alert condition is reset. The switch
should open at the pressure corresponding to the appropriate
switch setting as shown in Table 31.
Table 31 — Factory Settings, High-Pressure
Switch (Fixed)
UNIT
30MP015-04565044825003447
Clear the alarm using the scrolling marquee display. The
unit should restart after the compressor anti-short-cycle delay,
built into the unit control module, expires.
PRESSURE TRANSDUCERS — Each unit is equipped with
a suction and discharge pressure transducer. These inputs to the
MBB are not only used to monitor the status of the unit, but to
also maintain operation of the chiller within the compressor
manufacturer's specified limits. The input to the MBB from the
suction pressure transducer is also used to protect the compressor from operating at low pressure conditions. If suction return
gas thermistors are installed, then additional low superheat
conditions are detected. In some cases, the unit may not be able
to run at full capacity. The control module will automatically
reduce the capacity of a circuit as needed to maintain specified
maximum/minimum operating pressures.
CUTOUTCUT-IN
PsigkPaPsigkPa
COOLER FREEZE-UP PROTECTION
WARNING
On medium temperature brine units, the anti-freeze solution must be properly mixed to prevent freezing at a temperature of at least 15 F (8.3 C) below the leaving-fluid
temperature set point. Failure to provide the proper antifreeze solution mixture is considered abuse and may impair
or otherwise negatively impact the Carrier warranty.
The main base board (MBB) monitors cooler leaving fluid
temperature at all times. The MBB will rapidly remove stages
of capacity as necessary to prevent freezing conditions due to
the rapid loss of load or low cooler fluid flow.
When the cooler is exposed to lower temperatures (40 F
[4.4 C] or below), freeze-up protection is required using inhibited ethylene or propylene glycol.
Thermistors — Electronic control uses up to five 5 k
thermistors to sense temperatures used to control operation of
the chiller. Thermistors EWT, LWT, RGTA, CNDE, CNDL,
and OAT are identical in their temperature and voltage drop
performance. The SPT space temperature thermistor has a
10 k input channel and it has a different set of temperature vs.
resistance and voltage drop performance. Resistance at various
temperatures are listed in Tables 32-35. For dual chiller operation, a dual chiller sensor is required which is a 5 k
thermistor.
REPLACING THERMISTORS (EWT, LWT, RGT, CNDE,
CNDL) — Add a small amount of thermal conductive grease
to the thermistor well and end of probe. For all probes, tighten
the retaining nut ¼ turn past finger tight. See Fig. 22.
THERMISTOR/TEMPERATURE SENSOR CHECK — A
high quality digital volt-ohmmeter is required to perform this
check.
1. Connect the digital voltmeter across the appropriate themistor terminals at the J8 terminal strip on the main base
board (see Fig. 23).
2. Using the voltage reading obtained, read the sensor temperature from Tables 32-35.
3. To check thermistor accuracy, measure temperature at
probe location with an accurate thermocouple-type temperature measuring instrument. Insulate thermocouple to
avoid ambient temperatures from influencing reading.
Temperature measured by thermocouple and temperature
determined from thermistor voltage reading should be
close, ± 5° F (3° C) if care was taken in applying thermocouple and taking readings.
If a more accurate check is required, unit must be shut down
and thermistor removed and checked at a known temperature
(freezing point or boiling point of water) using either voltage
drop measured across thermistor at the J8 terminal, by determining the resistance with chiller shut down and thermistor
disconnected from J8. Compare the values determined with the
value read by the control in the Temperatures mode using the
scrolling marquee display.
Pressure Transducers — The suction and discharge
transducers are different part numbers and can be distinguished
by the color of the transducer body, suction (yellow) and discharge (red). No pressure transducer calibration is required.
The transducers operate on a 5 vdc supply, which is generated
by the main base board (MBB). See Fig. 23 for transducer connections to the J8 connector on the MBB.
TROUBLESHOOTING — If a transducer is suspected of being faulty, first check supply voltage to the transducer. Supply
voltage should be 5 vdc ± 0.2 v. If supply voltage is correct,
compare pressure reading displayed on the scrolling marquee
display module against pressure shown on a calibrated pressure
38
Page 39
gauge. Pressure readings should be within ± 15 psig. If the
26
25
24
23
22
17
16
15
14
13
12
11
10
9
8
7
6
3
1
3
1
3
1
6
2
4
2
4
2
12
11
21
20
19
18
10
9
8
7
6
5
4
5
4
3
2
1
4
2
1
3
5
BASE
BOARD
J8
SPTA
-
+
DPTA
-
+
A
C
B
A
C
B
RED
GRN
RED
BLK
GRN
RED
BLK
BLU
VIO
LVT
5
4
3
22
23
21
T-55
ACCSY
SEN
OAT ACCESSORY OR
DUAL CHILLER LWT
CONDENSER EWT
ACCESSORY
CONDENSER LWT
ACCESSORY
BLK
RED
COOLER ENTERING
FLUID TEMP
BLK
RED
COOLER LEAVING
FLUID TEMP
RGTA
ACCESSORY
J12 T55
Fig. 23 — Thermistor Connections to
Main Base Board, J8 Connector
LEGEND
ACCSY — Accessory
DPT— Discharge Pressure Transducer
EWT— Entering Water Temperature
LWT— Leaving Water Temperature Sensor
LV T— Low Voltage Terminal
OAT— Outdoor Air Temperature Sensor
RGT— Return Gas Temperature Sensor
SEN— Sensor Terminal Block
SPT— Space Temperature Sensor
a30-5043
Fig. 24— Chilled Water Flow Switch
a30-499
NOTE: Dimensions are in millimeters.
5/8 in. HEX
6" MINIMUM
CLEARANCE FOR
THERMISTOR
REMOVAL
1/4-18 NPT
Fig. 22 — Thermistor Well
two readings are not reasonably close, replace the pressure
transducer.
Chilled Water Flow Switch — A factory-installed
flow switch is installed in the leaving fluid piping for all units.
This is a thermal-dispersion flow switch with no field adjustments. The switch is set for approximately 0.5 ft/sec of flow.
The sensor tip houses two thermistors and a heater element.
One thermistor is located in the sensor tip, closest to the flowing fluid. See Fig. 24. This thermistor is used to detect changes
in the flow velocity of the liquid. The second thermistor is
bonded to the cylindrical wall and is affected only by changes
in the temperature of the liquid. The thermistors are positioned
to be in close contact with the wall of the sensor probe and, at
the same time, to be kept separated from each other within the
confines of the probe.
In order to sense flow, it is necessary to heat one of the
thermistors in the probe. When power is applied, the tip of the
probe is heated. As the fluid starts to flow, heat will be carried
away from the sensor tip. Cooling of the first thermistor is a
function of how fast heat is conducted away by the flowing
liquid.
The difference in temperature between the two thermistors
provides a measurement of fluid velocity past the sensor probe.
When fluid velocity is high, more heat will be carried away
from the heated thermistor and the temperature differential will
be small. As fluid velocity decreases, less heat will be taken
from the heated thermistor and there will be an increase in temperature differential.
When unit flow rate is above the minimum flow rate, then
the output is switched on, sending 24 vac to the MBB to prove
flow has been established.
For recommended maintenance, check the sensor tip for
build-up every 6 months. Clean the tip with a soft cloth. If
necessary, build-up (e.g., lime) can be removed with a common
vinegar cleansing agent.
The flow sensor cable is provided with (3) LEDs that indicate if 24 vac power is present and also status of the switch
contacts. The LEDs are as follows:
• Green LED ON – 24 vac present
• One Yellow LED ON – Flow sensor switch OPEN
• Two Yellow LED ON – Flow sensor switch CLOSED
If nuisance trips of the sensor are occurring, follow the
steps below to correct the situation:
1. Check to confirm that the field-installed strainer is clean.
2. Measure the pressure drop across the cooler and compare
3. Verify that cable connections at the switch and at the ter-
Use the blow-down valve provided or remove the screen
and clean it. For the case of VFD controlled pumps, ensure that the minimum speed setting has not been
changed.
this to the system requirements.
minal block are secure.
4. Wrong pump motor rotation. Pump must rotate clockwise
when viewed from motor end of pump.
39
Page 40
Table 32 — 5K Thermistor Temperatures (°F) vs. Resistance/Voltage Drop
Strainer — Periodic cleaning of the required field-installed
strainer is required. Pressure drop across strainer in excess of
3 psi (21 kPa) indicates the need for cleaning. Normal (clean)
pressure drop is approximately 1 psi (6.9 kPa). Open the
blowdown valve to clean the strainer. If required, shut the chiller down and remove the strainer screen to clean. When strainer
has been cleaned, enter ‘YES’ for Strainer Maintenance Done
(Run Status
Replacing Defective Modules — The Comfort-
™
Link
base board (MBB) has been replaced, verify that all configuration data is correct. Follow the Configuration mode table and
verify that all items under sub-modes UNIT, OPT1 and OPT2
are correct. Any additional field-installed accessories or options (RSET, SLCT sub-modes) should also be verified as well
as any specific time and maintenance schedules.
Refer to the Start-Up Checklist for 30MP Liquid Chillers
(completed at time of original start-up) found in the job folder.
This information is needed later in this procedure. If the checklist does not exist, fill out the current information in the Configuration mode on a new checklist. Tailor the various options and
configurations as needed for this particular installation.
PM
replacement modules are shown in Table 36. If the main
S.T.MN.
43
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.
1. Check that all power to unit is off. Carefully disconnect
2. Remove the defective module by removing its mounting
3. Verify that the instance jumper (MBB) or address switch-
4. Package the defective module in the carton of the new
5. Mount the new module in the unit’s control box using a
all wires from the defective module by unplugging its
connectors.
screws with a Phillips screwdriver, and removing the
module from the control box. Save the screws later use.
es (all other modules) exactly match the settings of the
defective module.
NOTE: Handle boards by mounting standoffs only to
avoid electrostatic discharge.
module for return to Carrier.
Phillips screwdriver and the screws saved in Step 2.
WARNING
Page 44
6. Reinstall all module connectors. For accessory Navigator™ device replacement, make sure the plug is installed
at TB3 in the LEN connector.
7. Carefully check all wiring connections before restoring
power.
8. Verify the ENABLE/OFF/REMOTE CONTACT switch
is in the OFF position.
9. Restore control power. Verify that all module red LEDs
blink in unison. Verify that all green LEDs are blinking
and that the scrolling marquee or Navigator™ display is
communicating correctly.
10. Verify all configuration information, settings, set points
and schedules. Return the ENABLE/OFF/REMOTE
CONTACT switch to its previous position.
Table 36 — Replacement Modules
MODULE
Main Base Board (MBB)30MP500346
Scrolling Marquee DisplayHK50AA031
Energy Management Module (EMM)30GT515218
Navigator DisplayHK50AA033
REPLACEMENT
PART N O .
(with Software)
UNIT ENABLE-OFF-REMOTE CONTACT SWITCH IS
OFF — When the switch is OFF, the unit will stop immediately. Place the switch in the ENABLE position for local switch
control or in the REMOTE CONTACT position for control
through remote contact closure.
CHILLED FLUID PROOF-OF-FLOW SWITCH OPEN —
After the problem causing the loss of flow has been corrected,
reset is manual by resetting the alarm with the scrolling
marquee.
OPEN 24-V CONTROL CIRCUIT BREAKER(S) — Determine the cause of the failure and correct. Reset circuit breaker(s). Restart is automatic after MBB start-up cycle is complete.
COOLING LOAD SATISFIED — Unit shuts down when
cooling load has been satisfied. Unit restarts when required to
satisfy leaving fluid temperature set point.
THERMISTOR FAILURE — If a thermistor fails in either an
open or shorted condition, the unit will be shut down. Replace
EWT, or LWT as required. Unit restarts automatically, but must
be reset manually by resetting the alarm with the scrolling
marquee.
CAUTION
MAINTENANCE
Recommended Maintenance Schedule —
lowing are only recommended guidelines. Jobsite conditions
may dictate that maintenance schedule is performed more often
than recommended.
Routine:
Every month:
•Check moisture indicating sight glass for possible refrigerant loss and presence of moisture.
Every 3 months (for all machines):
•Check refrigerant charge.
•Check all refrigerant joints and valves for refrigerant
leaks, repair as necessary.
•Check chilled water flow switch operation.
•Check compressor oil level.
Every 12 months (for all machines):
•Check all electrical connections, tighten as necessary.
•Inspect all contactors and relays, replace as necessary.
•Check accuracy of thermistors, replace if greater than
± 2° F (1.2° C) variance from calibrated thermometer.
•Check to be sure that the proper concentration of antifreeze is present in the chilled water loop, if applicable.
•Verify that the chilled water loop is properly treated.
•Check refrigerant filter driers for excessive pressure
drop, replace as necessary.
•Check chilled water and condenser strainers, clean as
necessary.
•Perform Service Test to confirm operation of all
components.
•Check for excessive cooler approach (Leaving Chilled
Water Temperature — Saturated Suction Temperature)
which may indicate fouling. Clean evaporator if
necessary.
The fol-
TROUBLESHOOTING
Complete Unit Stoppage and Restart —
ble causes for unit stoppage and reset methods are shown below and in Table 37. Refer to Fig. 3-7 for component arrangement and control wiring diagrams.
GENERAL POWER FAILURE — After power is restored,
restart is automatic through normal MBB start-up.
Possi-
If unit stoppage occurs more than once as a result of any of
the safety devices listed, determine and correct cause
before attempting another restart.
LOW SATURATED SUCTION — Several conditions can
lead to low saturated suction alarms and the chiller controls
have several override modes built in which will attempt to keep
the chiller from shutting down. Low fluid flow, low refrigerant
charge and plugged filter driers are the main causes for this
condition. To avoid permanent damage and potential freezing
of the system, do NOT repeatedly reset these alert and/or alarm
conditions without identifying and correcting the cause(s).
COMPRESSOR SAFETIES — The 30MP units with Com-fortLink™ controls include a compressor protection board that
protects the operation of each of the compressors. Each board
senses the presence or absence of current to each compressor.
If there is a command for a compressor to run and there is
no current, then one of the following safeties or conditions
have turned the compressor off:
Compressor Overcurrent
— All compressors have internal
line breaks or a motor protection device located in the compressor electrical box.
Compressor Short Circuit
— There will not be current if the
compressor circuit breaker that provides short circuit protection
has tripped.
Compressor Motor Over Temperature
— The internal line-
break or over temperature switch has opened.
High-Pressure Switch Trip
— The high pressure switch has
opened. See Table 31 for the factory settings for the fixed high
pressure switch.
ASTP Protection Trip
— All non-digital Copeland compressors are equipped with an advanced scroll temperature protection (ASTP). A label located above the terminal box identifies
models that contain this technology. See Fig. 25.
Advanced scroll temperature protection is a form of internal
discharge temperature protection that unloads the scroll compressor when the internal temperature reaches approximately
300 F. At this temperature, an internal bi-metal disk valve
opens and causes the scroll elements to separate, which stops
compression. Suction and discharge pressures balance while
the motor continues to run. The longer the compressor runs unloaded, the longer it must cool before the bi-metal disk resets.
See Fig. 26 for approximate reset times.
44
Page 45
Fig. 25 — Advanced Scroll Temperature
Protection Label
ENTER
ENTER
ENTER
ENTER
ENTER
Fig. 26 — Recommended Minimum Cool Down Time After Compressor is Stopped*
0
10
20
30
40
50
60
70
80
90
100
110
120
0 102030405060708090
Compressor Unloaded Run Time (Minutes)
Recommended Cooling Time
(Mi
nut
es)
*Times are approximate.
NOTE: Various factors, including high humidity, high ambient temperature,
and the presence of a sound blanket will increase cool-down times.
To manually reset ASTP, the compressor should be stopped
and allowed to cool. If the compressor is not stopped, the motor
will run until the motor protector trips, which occurs up to
90 minutes later. Advanced scroll temperature protection will
reset automatically before the motor protector resets, which
may take up to 2 hours.
High Discharge Gas Temperature Protection
— Units
equipped with optional digital compressors have an additional
thermistor located on the discharge line, If discharge temperature exceeds 265 F (129.4 C), the digital compressor will be
shut off.
Alarms will also occur if the current sensor board malfunc-
tions or is not properly connected to its assigned digital input. If
the compressor is commanded OFF and the current sensor
reads ON, an alert is generated. This will indicate that a compressor contactor has failed closed. In this case, a special mode,
Compressor Stuck on Control, will be enabled and all other
compressors will be turned off. An alarm will then be enabled
to indicate that service is required. Outdoor fans will continue
to operate. The condenser output is turned on immediately.
Alarms and Alerts — These are warnings of abnormal
or fault conditions, and may cause either one circuit or the
whole unit to shut down. They are assigned code numbers as
described in Table 38.
Automatic alarms will reset without operator intervention if
the condition corrects itself. The following method must be
used to reset manual alarms:
Before resetting any alarm, first determine the cause of the
alarm and correct it. Enter the Alarms mode indicated by the
LED on the side of the scrolling marquee display. Press
and until the sub-menu item RCRN “RESET
ALL CURRENT ALARMS” is displayed. Press .
The control will prompt the user for a password, by displaying
PASS and WORD. Press to display the default password, 1111. Press for each character. If the password
has been changed, use the arrow keys to change each individual character. Toggle the display to “YES” and press .
The alarms will be reset.
45
Page 46
Table 37 — Troubleshooting
SYMPTOMSCAUSEREMEDY
Compressor Cycles
Off on Loss of Charge
Compressor Cycles Off on Out
of Range Condition
Compressor Shuts Down on
High-Pressure Control
Unit Operates Too Long
or Continuously
Unusual or Loud System
Noises
Compressor Loses OilLeak in systemRepair leak.
Hot Liquid LineShortage of refrigerant due to leakRepair leak and recharge.
Frosted Liquid LineRestricted filter drierReplace filter drier.
Frosted Suction LineExpansion valve admitting excess refrigerant (note: this is a
Freeze-UpImproper chargingMake sure a full quantity of fluid is flowing through the cooler
Loss of charge control. Acting erratically.Repair leak and recharge.
Low refrigerant chargeAdd refrigerant.
Low suction temperatureRaise cooler leaving fluid temperature set point.
Thermistor failureReplace thermistor.
System load was reduced faster than controller could
remove stages
Temperature controller deadband setting is too lowRaise deadband setting.
High-pressure control acting erraticallyReplace control.
Noncondensables in systemPurge system.
Condenser scaled/dirtyClean condenser.
Fans in remote condensing unit (30MPA only) not operating Repair or replace if defective.
System overcharged with refrigerantReduce charge.
Low refrigerant chargeAdd refrigerant.
Control contacts fusedReplace control.
Air in systemPurge system.
Partially plugged or plugged expansion valve or filter drierClean or replace as needed.
Defective insulationReplace or repair as needed.
Service loadKeep doors and windows closed.
Damaged compressorCheck compressor and replace if necessary.
Piping vibrationSupport piping as required.
Faulty or plugged EXV, low
refrigerant charge, EXV out
of adjustment, liquid
line valve partially closed
Reverse any two incoming
power leads to correct. Check
for correct fan rotation first.
CCN Network
command.
Configuration error.
Check unit settings.
Alarm notifies user
that chiller is 100%
down.
Time/Date/Month/
Day/Year not
properly set.
Main Base Board
failure.
Potential failure of
MBB. Download
current operating
software. Replace
MBB if error occurs again.
Main Base Board
failure.
Main Base Board
failure.
Wiring error, faulty
wiring or failed
Energy Management Module
(EMM).
Faulty signal
generator, wiring
error, or faulty EMM.
Faulty signal
generator, wiring
error, or faulty EMM.
Faulty signal
generator, wiring
error, or faulty EMM.
48
Page 49
Table 38 — Alarm and Alert Codes (cont)
ALARM/
ALERT
CODE
T200Aler t
A201Alarm
A202Alarm
T203Aler t
T204Aler t
T205Aler t
T206Aler t
A207Alarm
A208Alarm
A220AlarmCondenser Pump
A221AlarmCondenser Pump
A222AlarmCondenser Pump
ALARM
OR
ALERT
DESCRIPTION
Cooler Flow/Interlock
Contacts failed to Close
at start-up
Cooler Flow/Interlock
Contacts Opened
During Normal
Operation
Cooler Pump Interlock
Closed When Pump is
Off
Loss of Communication
with slave chiller
Loss of Communication
with master chiller
Master and slave chiller
with same address
High Leaving Chilled
Water Temperature
Cooler Freeze
Protection
EWT or LWT
Thermistor failure
Interlock Failure to
Close
at Start-Up
Interlock Opened During
Normal Operation
Interlock Closed When
Pump is Off
WHY WAS THIS
ALARM
GENERATED?
Cooler flow switch contacts
failed to close within
1 minute (if cooler pump
control is enabled) or
within 5 minutes (if cooler
pump control is not
enabled) after start-up
Flow switch opens for at
least 3 seconds after
being initially closed
If configured for cooler
pump control and flow
switch input is closed for
5 minutes while pump
output(s) are off
Master chiller MBB
loses communication
with slave chiller MBB
Slave chiller MBB loses
communication with
master chiller MBB
Master and slave chiller
have the same CCN
address (CCN.A)
LWT read is greater than
LCW Alert Limit, Total
capacity is 100% and LWT
is greater than LWT
reading one minute ago
Cooler EWT or LWT is less
than Brine Freeze (BR.FZ)
Cooler EWT is less than
LWT by 3° F (1.7° C) for
1 minute after a circuit is
started
If configured for condenser pump interlock
and the flow switch
input fails to close within 5 minutes after startup. Also valid when
configured for condenser pump control.
If configured for condenser pump interlock
and the flow switch
opens for 15 seconds
during normal
operation (or when
the condenser pump
relay is on when condenser pump control
is configured.)
If configured for condenser pump interlock
condenser pump control, and the flow
switch is closed
when pump relay is off.
ACTI ON TAKEN
BY CONTROL
Chiller not allowed to
start. For models with
dual pumps, the
second pump will be
started if available
All compressors shut
down. For models with
dual pumps, the
second pump will be
started if available
Chiller shut down
Dual chiller control
disabled. Chiller runs
as a stand-alone
machine.
Dual chiller control
disabled. Chiller runs
as a stand-alone
machine
Dual chiller routine
disabled. Master/slave
run as stand-alone
chillers.
Alert only. No action
taken.
Chiller shutdown
without going through
pumpdown. Cooler
pump continues to
run a minimum of
5 minutes (if control
enabled).
Chiller shutdown.
Cooler pump shut off
(if control enabled).
Condenser and cooler
pumps shut off.
Chiller shutdown without going through
pumpdown.
Condenser and cooler
pumps shut off. Chiller
shutdown without
going through pumpdown.
Chiller is not allowed to
start.
RESET
METHOD
Manual
Manual
Automatic when
aux contacts open
Automatic
Automatic
Automatic
Automatic
Both EWT and LWT
must be at least 6 F
(3.3 C) above Brine
Freeze point
(BR.FZ). Automatic
for first, Manual reset
there after.
Manual
ManualFailure of condenser
ManualFailure of condenser
ManualFailure of condenser
Faulty flow switch or
interlock.
Cooler pump failure,
faulty flow switch or
interlock.
Wiring error, faulty
wiring, failed Slave
chiller MBB module,
power loss at slave
chiller, wrong slave
address.
Wiring error, faulty
wiring, failed master
chiller MBB module,
power loss at Master
chiller.
CCN Address for
both chillers is the
same. Must be
different. Check
CCN.A under the
OPT2 sub-mode in
Configuration at both
chillers.
Building load greater
than unit capacity,
low water/brine flow
or compressor fault.
Check for other
alarms/alerts.
Faulty thermistor
(T1/T2), low water
flow.
Faulty cooler pump,
low water flow,
plugged fluid
strainer.
pump or controls.
Wiring error.
pump or controls.
Wiring error.
pump relays or interlocks, welded
contacts.
PROBABLE
CAUSE
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Table 38 — Alarm and Alert Codes (cont)
ALARM/
ALERT
CODE
T302Alert
T500Alert
T501Alert
T502Alert
T950AlertLoss of Communication
T951AlertLoss of Communication
CCN— Carrier Comfort Network
CSB— Current Sensor Board
CSM— Chiller System Manager
CXB— Compressor Expansion Board
EEPROM — Electronic Eraseable Programmable Read Only Memory
EMM— Energy Management Module
EWT— Entering Fluid Temperature
EXV— Electronic Expansion Valve
HSM— Hydronic System Manager
LCW— Leaving Chilled Water
LWT— Leaving Fluid Temperature
MBB— Main Base Board
OAT— Outdoor-Air Temperature
RGT— Return Gas Thermistor
WSM— Water System Manager
ALARM
OR
ALERT
LEGEND
DESCRIPTION
Strainer Blowdown
Scheduled
Maintenance Due
Current Sensor Board
A1 Failure
Current Sensor Board
A2 Failure
Current Sensor Board
A3 Failure
with Water System
Manager
with Chillervisor System
Manager
WHY WAS THIS
ALARM
GENERATED?
Strainer Service
Countdown (S.T.DN)
expired. Complete strainer
blowdown and enter 'YES'
for Strainer Maintenance
Done (S.T.MN) item.
Alert occurs when CSB output is a constant high value
Alert occurs when CSB output is a constant high value
Alert occurs when CSB output is a constant high value
No communications have
been received by the MBB
within 5 minutes of last
transmission
No communications have
been received by the MBB
within 5 minutes of last
transmission
ACTION TAKEN
BY CONTROL
NoneAutomatic
Compressor A1 shut
down
Compressor A2 shut
down
Compressor A3 shut
down
WSM forces removed.
Chiller runs under own
control
CSM forces removed.
Chiller runs under own
control
COMPRESSOR FAILURE ALERTS
A048 (Circuit A Compressor Availability Alarm)
— This
alarm occurs when two compressors are unavailable to run on
a 3 compressor circuit. The control ensures proper oil return by
ensuring a circuit does not operate with one compressor for
longer than one hour of cumulative run time.
T051, T052, T053 (Circuit A Compresser Failures)
— Alert
codes 051, 052, and 053 are for compressors A1, A2, and A3
respectively. These alerts occur when the current sensor (CS)
does not detect compressor current during compressor operation. When this occurs, the control turns off the compressor.
If the current sensor board reads OFF while the compressor
relay has been commanded ON, an alert is generated.
POSSIBLE CAUSES
Compressor Overload
— Either the compressor internal overload protector is open or the external overload protector (Kriwan module) has activated. The external overload protector
modules are mounted in the compressor wiring junction box.
Temperature sensors embedded in the compressor motor windings are the inputs to the module. The module is powered with
24 vac from the units main control box. The module output is a
normally closed contact that is wired in series with the compressor contactor coil. In a compressor motor overload condition, contact opens, deenergizing the compressor contactor.
Low Refrigerant Charge
— If the compressor operates for an
extended period of time with low refrigerant charge, the compressor ASTP device will open, which will cause the compressor to trip on its overload protection device.
Circuit Breaker Trip
— The compressors are protected from
short circuit by a breaker in the control box.
Wiring Error
— A wiring error might not allow the compres-
sor to start.
To check out alerts T051-T053:
1. Turn on the compressor in question using Service Test
mode. If the compressor does not start, then most likely
the problem is one of the following: HPS open, open internal protection, circuit breaker trip, incorrect safety wiring, or incorrect compressor wiring.
2. If the compressor does start, verify it is rotating in the correct direction.
IMPORTANT: Prolonged operation in the wrong direction
can damage the compressor. Correct rotation can be verified by a gage set and looking for a differential pressure
rise on start-up.
IMPORTANT: If the CS is always detecting current, verify
that the compressor is on. If the compressor is on, check
the contactor and the relay on the MBB. If the compressor
is off and there is no current, verify the CSB wiring and
replace if necessary.
IMPORTANT: Return to Normal mode and observe compressor operation to verify that compressor current sensor
is working.
COMPRESSOR STUCK ON FAILURE ALARMS
Circuit A A051, A052, A053
— Alarm codes 051, 052, and
053 are for compressors A1, A2, and A3. These alarms occur
when the CSB detects current when the compressor should be
off. When this occurs, the control turns off the compressor.
If the current sensor board reads ON while the compressor
relay has been commanded OFF for a period of 4 continuous
seconds, an alarm is generated. These alarms are only monitored for a period of 10 seconds after the compressor relay has
50
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been commanded OFF. This is done to facilitate a service technician forcing a relay to test a compressor.
In addition, if a compressor stuck failure occurs and the current sensor board reports the compressor and the request off,
certain diagnostics will take place as follows:
1. If any of the compressors are diagnosed as stuck on and
the current sensor board is on and the request is off, the
control will command the condenser fans to maintain
normal head pressure.
2. The control will shut-off all other compressors.
The possible causes include welded contactor or frozen
compressor relay on the MBB.
To check out alarms A051 to A053:
1. Place the unit in Service Test mode. All compressors
should be off.
2. Verify that there is not 24-v at the contactor coil. If there
is 24 v at the contactor, check relay on MBB and wiring.
3. Check for welded contactor.
4. Verify CSB wiring.
5. Return to Normal mode and observe compressor operation to verify that compressor current sensor is working
and condenser fans are energized.
A060 (Cooler Leaving Fluid Thermistor Failure)
sensor reading is outside the range of –40 to 245 F (–40 to
118 C) then the alarm will occur. The cause of the alarm is usually a faulty thermistor, a shorted or open thermistor caused by
a wiring error, or a loose connection. Failure of this thermistor
will shut down the entire unit.
A061 (Cooler Entering Thermistor Failure)
reading is outside the range of –40 to 240 F (–40 to116 C) then
the alarm will occur. The cause of the alarm is usually a faulty
thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection. Failure of this thermistor will shut
down the entire unit.
T062 (Condenser Leaving Fluid Thermistor Failure)
sensor reading is outside the range of –40 to 245 F (–40 to
118 C) then the alert will occur. The cause of the alert is usually
a faulty thermistor, a shorted or open thermistor caused by a
wiring error, or a loose connection. Failure of this thermistor
will send out an alert only.
T063 (Condenser Entering Thermistor Failure)
sor reading is outside the range of –40 to 240 F (–40 to116 C)
then the alert will occur. The cause of the alert is usually a
faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection.Failure of this thermistor will
send out an alert only.
T068 (Circuit A Compressor Return Gas Temperature
Thermistor Failure) — This alert occurs if the RGT is configured and the compressor return gas temperature sensor is outside the range of –40 to 240 F (–40 to 116 C). Failure of this
thermistor will shut down the appropriate circuit.
T073 (Outside Air Temperature Thermistor Failure)
alert occurs when the outside air temperature sensor is outside
the range of –40 to 240 F (–40 to 116 C). Failure of this thermistor will disable any elements of the control which requires its
use. The OAT must be configured.
T074 (Space Temperature Thermistor Failure)
occurs when the space temperature sensor is outside the range
of –40 to 245 F (–40 to 118 C). Failure of this thermistor will
disable any elements of the control which requires its use. The
cause of the alert is usually a faulty thermistor in the T55, or
T58 device, a shorted or open thermistor caused by a wiring error, or a loose connection. The SPT must be configured.
A077 (Circuit Saturated Suction Temperature Exceeds
Cooler Leaving Water Temperature) — This alarm occurs
when the saturated suction temperature (SST) is greater than
— The
— If the sensor
— The
— If the sen-
— This
— This alert
leaving water for 5 minutes. This alarm will occur if either the
suction pressure transducer reading, which is used to calculate
SST, or cooler leaving water is incorrect. Potential causes for
this alarm are loose wiring connection, sensor not located in
well or bad Schrader fitting. Reset is manual.
T079 (Dual Chiller Thermistor Failure)
when the dual chiller temperature sensor is outside its range of
–40 to 240 F. Failure of this thermistor will disable Dual Chiller operation and return to stand-alone operation. The unit must
be configured for Dual Chiller operation for this alert to occur.
The cause of the alert is usually a faulty thermistor, a shorted or
open thermistor caused by a wiring error, or a loose connection.
Reset is automatic.
A090 (Circuit A Discharge Pressure Transducer Failure)
This alarm occurs when the pressure is outside the range of 0.0
to 667.0 psig. A circuit cannot run when this alarm is active.
Use the scrolling marquee to reset the alarm. The cause of the
alarm is usually a faulty transducer, faulty 5-v power supply, or
a loose connection.
A092 (Circuit A Suction Pressure Transducer Failure)
This alarm occurs when the pressure is outside the range of 0.0
to 420.0 psig. A circuit cannot run when this alarm is active.
Use the scrolling marquee to reset the alarm. The cause of the
alarm is usually a faulty transducer, faulty 5-v power supply, or
a loose connection.
T094 (Discharge Gas Thermistor Failure)
curs for units which have the digital compressor installed on
circuit A. If discharge gas temperature is open or shorted, the
circuit will be shut off. The alert will reset itself when discharge
temperature is less than 250 F (121.1 C). The cause of the alert
is usually low refrigerant charge or a faulty thermistor.
A110 (Circuit A Loss of Charge)
the compressor is OFF and the discharge pressure is less than
26 psig.
A112 (Circuit A High Saturated Suction Temperature)
Alarm code 112 occurs when compressors in a circuit have
been running for at least 5 minutes and the circuit saturated
suction temperature is greater than 70 F (21.1 C). The high saturated suction alarm is generated and the circuit is shut down.
A114 (Circuit A Low Superheat)
when the superheat of a circuit is less than 5 F (2.8 C) for 5
continuous minutes. The low superheat alarm is generated and
the circuit is shut down. The RGT sensor must be installed.
A122 (Circuit A, High Pressure Switch Failure)
high pressure switch is wired in series with the compressor
contactor coils of each compressor on the circuit to disable
compressor operation immediately upon a high discharge pressure condition. The normally closed contacts in the switches
are calibrated to open at 650 ± 10 psig which corresponds to a
saturated condensing temperature of 155.6 ± 1.3 F. The pressure switches will automatically reset when the discharge pressure is reduced to 500 ± 15 psig which corresponds to a saturated condensing temperature of 134.1 ± 2.4 F.
The output of the high pressure switch is wired to inputs on
the MBB to provide the control with an indication of a high
pressure switch trip. This alert could occur when compressors
are off if the wiring to the switch is broken or the switch has
failed open.
If the high pressure switch trips on a circuit with compressors commanded on, the discharge pressure is recorded. If the
recorded discharge pressure is between 630 to 660 psig (saturated condensing temperature between 153.0 and 156.9 F), and
is also less than the value recorded on any previous high pressure switch trip, the upper horizontal portion of the compressor
operating envelope (see Fig. 12) is lowered 0.4 F (3 psig). The
control will not allow the compressor operating envelope to be
lowered below 153.0 F (630 psig).
— This alert occurs
—
—
— This alert oc-
— This alarm occurs when
—
— Alarm code 114 occurs
— The
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This is done to make a rough calibration of the high pressure switch trip point. In most cases this allows the control to
detect a high head pressure condition prior to reaching the high
pressure switch trip point.
When the trip occurs, all mechanical cooling on the circuit
is shut down for 15 minutes. After 15 minutes, the circuit is allowed to restart.
A126 (Circuit A High Head Pressure)
when the appropriate saturated condensing temperature is
greater than the operating envelope shown in Fig 12. Prior to
the alarm, the control will shut down one compressor on a circuit if that circuit's saturated condensing temperature is greater
than the maximum SCT minus 5° F (2.7° C). If SCT continues
to rise to greater than the maximum SCT, the alarm will occur
and the circuit's remaining compressor will shut down. The
cause of the alarm is usually an overcharged system, high outdoor ambient temperature coupled with dirty outdoor coil
(30MPA only), plugged filter drier, a faulty high-pressure
switch, or loss of condenser water flow.
A140 (Reverse Rotation Detected)
power up, for suction pressure change on the first activated circuit. The unit control determines failure as follows:
1. The suction pressure is sampled 5 seconds before the
compressor is brought on, right when the compressor is
brought on and 5 seconds afterwards.
2. The rate of suction pressure change from 5 seconds before the compressor is brought on to when the compressor is brought on is calculated.
3. The rate of suction pressure change from when the
compressor is brought on to 5 seconds afterwards is
calculated.
4. With the above information, the test for reverse rotation is
made. If the suction pressure change 5 seconds after compression is greater than the suction pressure change 5 seconds before compression – 1.25, then there is a reverse
rotation error.
This alarm will disable mechanical cooling and will require
manual reset. This alarm may be disabled once the reverse rotation check has been verified by setting REV.R = Yes.
A150 (Unit is in Emergency Stop)
stop command is received, the alarm is generated and the unit
will be immediately stopped.
If the CCN point name "EMSTOP" in the system table is set
to emergency stop, the unit will shut down immediately and
broadcast an alarm back to the CCN, indicating that the unit is
down. This alarm will clear when the variable is set back to
"enable."
A151 (Illegal Configuration)
invalid configuration has been entered. The following are illegal configurations.
— An A151 alarm indicates an
— This alarm occurs
— A test is made once, on
— If the CCN emergency
• Invalid unit size has been entered.
• Unit configuration set to invalid type.
A152 (Unit Down Due to Failure)
when all alarms are cleared. This alarm indicates the unit is at
0% capacity.
T153 (Real Time Clock Hardware Failure)
has been detected with MBB real time clock hardware. Try resetting the power and check the indicator lights. If the alarm
continues, the board should be replaced.
A154 (Serial EEPROM Hardware Failure)
has been detected with the EEPROM on the MBB. Try
resetting the power and check the indicator lights. If the alarm
continues, the board should be replaced.
T155 (Serial EEPROM Storage Failure Error)
has been detected with the EEPROM storage on the MBB. Try
resetting the power and check the indicator lights. If the alert
continues, the board should be replaced.
A156 (Critical Serial EEPROM Storage Failure Error)
problem has been detected with the EEPROM storage on the
MBB. Try resetting the power and check the indicator lights. If
the alarm continues, the board should be replaced.
A157 (A/D Hardware Failure)
ed with A/D conversion on the boards. Try resetting the power
and check the indicator lights. If the alarm continues, the board
should be replaced.
T173 (Energy Management Module Communication Failure) — This alert indicates that there are communications
problems with the energy management. All functions performed by the EMM will stop, which can include demand limit, reset and capacity input. The alert will automatically reset.
T174 (4 to 20 mA Cooling Set point Input Failure)
alert indicates a problem has been detected with cooling set
point 4 to 20 mA input. The input value is either less than 2 mA
or greater than 22 mA.
T176 (4 to 20 mA Reset Input Failure)
cates a problem has been detected with reset 4 to 20 mA input.
The input value is either less than 2 mA or greater than 22 mA.
The reset function will be disabled when this occurs.
T177 (4 to 20 mA Demand Limit Input Failure)
alert indicates a problem has been detected with demand limit
4 to 20 mA input. The input value is either less than 2 mA or
greater than 22 mA. The reset function will be disabled when
this occurs.
T500, T501, T502 (Current Sensor Board Failure — A xx
Circuit A — Alert codes 500, 501, and 502 are for compressors A1, A2, and A3 respectively. These alerts occur when the
output of the CSB is a constant high value. These alerts reset
automatically. If the problem cannot be resolved, the CSB must
be replaced.
CCN DISPLAY TABLES — A_UNIT (General Unit Parameters
DESCRIPTIONVALUEUNITSPOINT NAMEFORCIBLE
Control Mode10-char ASCIISTATN
OccupiedNo/YesOCCN
CCN ChillerStop/StartCHIL_S_SY
Alarm State6-char ASCIIALMN
Active Demand LimitNNN%DEM_LIMY
Override Modes in EffectNo/YesMODEN
Percent Total CapacityNNN%CAP_TN
Requested StageNNSTAGEN
Active SetpointNNN.ndegFSPN
Control PointNNN.n degFCTRL_PNTY
Entering Fluid TempNNN.n degFEWTN
Leaving Fluid TempNNN.n degFLWTN
Emergency StopEnable/EMStopEMSTOPY
Minutes Left for Start5-char ASCIIMIN_LEFTN
PUMPS
Cooler Pump RelayOff/OnCOOLPUMPN
Condenser PumpOff/OnCONDPUMPN
Cooler Flow SwitchOff/OnCOOLFLOWN
CCN DISPLAY TABLES — CIRCA_AN (Circuit A Analog Parameters)
DESCRIPTIONVALUEUNITSPOINT NAMEFORCIBLE
CIRCUIT A ANALOG VALUES
Percent Total CapacityNNN%CAPA_TN
Percent Available Cap.NNN%CAPA_AN
Discharge PressureNNN.nPSIGDP_AN
Suction PressureNNN.nPSIGSP_AN
Head SetpointNNN.ndegFHSPN
Saturated Condensing TmpNNN.ndegFTMP_SCTAN
Saturated Suction TempNNN.ndegFTMP_SSTAN
Compr Return Gas TempNNN.ndegFTMP_RGTAN
Discharge Gas TempNNN.ndegFDISGASN
Suction Superheat TempNNN.ndeltaFSH_AN
CCN DISPLAY TABLES — CIRCADIO (Circuit A Discrete Inputs/Outputs)
PUMP HOURS
Cooler Pump Run HoursNNNNNN.nhoursHR_CPUMP
Condenser Pump Run HoursNNNNNN.nhoursHR_DPUMP
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APPENDIX B — CCN TABLES (cont)
CCN MAINTENANCE TABLES — CURRMODS
DESCRIPTIONVALUEPOINT NAME
CSM controlling ChillerOff/OnMODE_1
WSM controlling ChillerOff/OnMODE_2
Master/Slave controlOff/OnMODE_3
Ramp Load LimitedOff/OnMODE_5
Timed Override in effectOff/OnMODE_6
Low Cooler Suction TempAOff/OnMODE_7
Slow Change OverrideOff/OnMODE_9
Minimum OFF time activeOff/OnMODE_10
Dual SetpointOff/OnMODE_13
Temperature ResetOff/OnMODE_14
Demand LimitedOff/OnMODE_15
Cooler Freeze ProtectionOff/OnMODE_16
Low Temperature CoolingOff/OnMODE_17
High Temperature CoolingOff/OnMODE_18
Making ICEOff/OnMODE_19
Storing ICEOff/OnMODE_20
High SCT Circuit AOff/OnMODE_21
Minimum Comp. On TimeOff/OnMODE_23
Pump Off Delay TimeOff/OnMODE_24
Low Sound ModeOff/OnMODE_25
CCN MAINTENANCE TABLES — ALARMS
DESCRIPTIONVALUEPOINT NAME
Active Alarm #14-char ASCIIALARM01C
Active Alarm #24-char ASCIIALARM02C
Active Alarm #34-char ASCIIALARM03C
Active Alarm #44-char ASCIIALARM04C
Active Alarm #54-char ASCIIALARM05C
Active Alarm #64-char ASCIIALARM06C
Active Alarm #74-char ASCIIALARM07C
Active Alarm #84-char ASCIIALARM08C
Active Alarm #94-char ASCIIALARM09C
Active Alarm #104-char ASCIIALARM10C
Active Alarm #114-char ASCIIALARM11C
Active Alarm #124-char ASCIIALARM12C
Active Alarm #134-char ASCIIALARM13C
Active Alarm #144-char ASCIIALARM14C
Active Alarm #154-char ASCIIALARM15C
Active Alarm #164-char ASCIIALARM16C
Active Alarm #174-char ASCIIALARM17C
Active Alarm #184-char ASCIIALARM18C
Active Alarm #194-char ASCIIALARM19C
Active Alarm #204-char ASCIIALARM20C
Active Alarm #214-char ASCIIALARM21C
Active Alarm #224-char ASCIIALARM22C
Active Alarm #234-char ASCIIALARM23C
Active Alarm #244-char ASCIIALARM24C
Active Alarm #254-char ASCIIALARM25C
CAPACITY CONTROL
Load/Unload FactorNNNSMZ
Control PointNNN.ndegFCTRL_PNT
Entering Fluid TempNNN.ndegFEWT
Leaving Fluid TempNNN.ndegFLWT
Ramp Load LimitedOff/OnMODE_5
Slow Change OverrideOff/OnMODE_9
Cooler Freeze ProtectionOff/OnMODE_16
Low Temperature CoolingOff/OnMODE_17
High Temperature CoolingOff/OnMODE_18
Minimum Comp. On TimeOff/OnMODE_23
CCN MAINTENANCE TABLES — LEARNFNS
DESCRIPTIONVALUEUNITSPOINT NAME
SCT Delta for Comp A1NNN.ndeltaFA1SCTDT
SCT Delta for Comp A2NNN.ndeltaFA2SCTDT
SCT Delta for Comp A3NNN.ndeltaFA3SCTDT
SAGP for Compressor A1NNN.nSAGA1P
SAGM for Compressor A1NNN.nSAGA1M
SAGP for Compressor A2NNN.nSAGA2P
SAGM for Compressor A2NNN.nSAGA2M
SAGP for Compressor A3NNN.nSAGA3P
SAGM for Compressor A3NNN.nSAGA3M
Reset short loop gainYes/NoRESET_GN
Lag Start Delay Time5-char ASCIILAGDELAY
Load/Unload FactorNNNSMZ
Load/Unload Factor-SlaveNNNNSMZSLAVE
Lead SMZ Clear CommandedNo/YesLEADSMZC
Lag SMZ Clear CommandedNo/YesLAG_SMZC
Lag Commanded Off?No/YesLAG_OFF
Dual Chill Lead CapLimitNNN.n%DCLDCAPL
Dual Chill Lag CapLimitNNN.n%DCLGCAPL
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APPENDIX B — CCN TABLES (cont)
CCN CONFIGURATION TABLES — UNIT (Unit Configuration)
DESCRIPTIONVALUEDEFAULTUNITSPOINT NAME
Unit TypeNUNIT_TYP
Unit SizeNNNtonsSIZE
Compressor A1 SizeNNNtonsSIZE_A1
Compressor A2 SizeNNNtonsSIZE_A2
Compressor A3 SizeNNNtonsSIZE_A3
Suction Superheat SetptNN.ndeltaFSH_SP
Compressor A1 Digital?No/YesCPA1TYPE
Maximum A1 Unload TimeNNsecsMAXULTME
LEAD/LAG
Lead/Lag Chiller EnableDsable/EnableLL_ENA
Master/Slave SelectMaster/SlaveMS_SEL
Slave AddressNNNSLV_ADDR
Lead/Lag Balance SelectNLL_BAL
Lead/Lag Balance DeltaNNNhoursLL_BAL_D
Lag Start DelayNNminsLL_DELAY
Parallel ConfigurationNo/YesPA R AL L E L
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (refer to Installation Instructions)
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (refer to Installation Instructions)
HAS THE GROUND WIRE BEEN CONNECTED?
ARE ALL ELECTRICAL TERMINALS TIGHT?
IF SO, WHERE
ON BRINE UNITS, HAS THE COOLER FLUID BEEN PROPERLY PROTECTED FROM FREEZING TO AT
LEAST 15° F (8.3° C) BELOW THE LOWEST ANTICIPATED LEAVING FLUID TEMPERATURE SET POINT?
HAVE THE MAIN BASE BOARD, ENERGY MANAGEMENT MODULE (OPTION) AND CONTROL RELAY
CONNECTIONS BEEN CHECK FOR TIGHTNESS?
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300053-01Printed in U.S.A.Form 30MP-1TPg CL-11-10Replaces: New
Page 74
C. Unit Start-Up (insert check mark as each item is completed)
CHILLER HAS BEEN PROPERLY INTERLOCKED WITH THE AUXILIARY CONTACTS OF THE CHILLED
FLUID PUMP STARTER.
CHILLER HAS BEEN PROPERLY INTERLOCKED WITH THE AUXILIARY CONTACTS OF THE
CONDENSER WATER PUMP STARTER.
CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR A MINIMUM OF 24 HOURS PRIOR TO START-UP.
(30MPA UNITS ONLY)
COMPRESSOR OIL LEVEL IS CORRECT.
LIQUID LINE SERVICE VALVE IS BACKSEATED (30MPA UNITS ONLY).
SET POINT SHOULD BE ADJUSTED TO THE DESIRED COOLER LEAVING FLUID TEMPERATURE.
(refer to installation instructions).
LEAK CHECK THOROUGHLY: CHECK ALL COMPRESSORS, CONDENSER MANIFOLDS AND HEADERS,
TXVs, SOLENOID VALVES, FILTER DRIERS, FUSIBLE PLUGS, THERMISTORS, AND COOLER CONNECTIONS USING ELECTRONIC LEAK DETECTOR.
LOCATE, REPAIR, AND REPORT ANY REFRIGERANT LEAKS.
CHECK VOLTAGE IMBALANCE:ABACBC
AB + AC + BC (divided by 3) = AVERAGE VOLTAGE =V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE =
VOLTAGE IMBALANCE =
(MAX. DEVIATION)
AVERAGE VOLTAGE
x 100 =
% VOLTAGE IMBALANCE
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START CHILLER!
CALL LOCAL POWER COMPANY FOR ASSISTANCE.
INCOMING POWER VOLTAGE TO CHILLER MODULES IS WITHIN RATED UNIT VOLTAGE
RANGE.
SYSTEM FLUID VOLUME IN LOOP:
GAL (L)
REFER TO INSTALLATION INSTRUCTIONS FOR MINIMUM FLUID VOLUME
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C. Unit Start-Up (cont)
CHECK PRESSURE DROP ACROSS COOLER.
FLUID ENTERING COOLER:
FLUID LEAVING COOLER:
PSIG (kPa)
PSIG (kPa)
(PSIG DIFFERENCE) x 2.31 = FT OF FLUID PRESSURE DROP =
PLOT COOLER PRESSURE DROP ON PERFORMANCE DATA CHART (LOCATED IN INSTALLATION
INSTRUCTIONS LITERATURE) TO DETERMINE TOTAL GPM (L/s).
TOTAL GPM (L/s) =
UNIT’S RATED MIN GPM (L/s) =
JOB’S SPECIFIED GPM (L/s) (if available):
NOTE: IF UNIT HAS LOW FLUID FLOW, FIND SOURCE OF PROBLEM: CHECK FLUID PIPING, IN-LINE
FLUID STRAINER, SHUT-OFF VALVES, CWP ROTATION, ETC.
COOLER LOOP FREEZE PROTECTION IF REQUIRED:
GALLONS (LITERS) ADDED:
PIPING INCLUDES ELECTRIC TAPE HEATERS IF PIPNG IS EXPOSED TO TEMPERATURES
BELOW FREEZING (Y/N):
COOLER/CONDENSER PROTECTION:
IN-LINE MINIMUM 40-MESH STRAINER INSTALLED WITHIN 10 FT OF THE COOLER/CONDENSER
WATER INLET.
COOLER: YES
NO
CONDENSER: YESNO
VISUALLY CHECK MAIN BASE BOARD FOR THE FOLLOWING:
INSPECT ALL THERMISTORS AND TRANSDUCERS FOR POSSIBLE CROSSED WIRES.
CHECK TO BE SURE ALL WELL-TYPE THERMISTORS ARE FULLY INSERTED INTO THEIR
RESPECTIVE WELLS.
TO START THE CHILLER:
TURN THE EMERGENCY ON/OFF SWITCH (SW2) TO ON POSITION.
TURN THE ENABLE/OFF/REMOTE CONTACT SWITCH (SW1) TO THE ENABLE POSITION.
IF EQUIPPED WITH THE OPTIONAL SCROLLING MARQUEE, LEAVE THE ENABLE/OFF/REMOTE CONTACT
SWITCH (SW1) IN THE OFF POSITION.
NOTE: USE ESCAPE KEY TO GO UP ONE LEVEL IN THE STRUCTURE.
USE ARROW/ESCAPE KEYS TO ILLUMINATE RUN STATUS LED. PRESS ENTER KEY UNTIL
‘VERS’ IS DISPLAYED. PRESS ENTER KEY. RECORD INFORMATION ON THE FOLLOWING PAGE.
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Page 76
C. Unit Start-Up (cont)
Record Software Versions
MODE — RUN STATUS
SOFTWARE VERSION NUMBERS
AUXCESR131333-xx-xx
MBBCESR131279-xx-xx
VERS
(PRESS ENTER AND ESCAPE SIMULTANEOUSLY TO OBTAIN SOFTWARE VERSIONS)
USE ARROW/ESCAPE KEYS TO ILLUMINATE CONFIGURATION LED. PRESS ENTER KEY. RECORD
INFORMATION BELOW.
PRESS ESCAPE KEY TO DISPLAY ‘UNIT’. PRESS DOWN ARROW KEY TO DISPLAY ‘OPT1’.
PRESS ENTER KEY. RECORD CONFIGURATION INFORMATION BELOW:
OPTIONS1 (Options Configuration)
SUBMODEITEMITEM EXPANSIONDISPLAYENTRY
UNIT OPTIONS 1 HARDWARE
FLUDCOOLER FLUIDX
MLV.SMINIMUM LOAD VALVE SELECTNO/YES
RG.ENRETURN GAS SENSOR ENABLEENBL/DSBL
OAT.EENABLE OAT SENSORENBL/DSBL
OPT1
D.G.ENDISCHRGE GAS TEMP ENABLEENBL/DSBL
CSB.ECSB BOARDS ENABLEENBL/DSBL
CPCCOOLER PUMP CONTROLON/OFF
PM.DYCOOLER PUMP SHUTDOWN DLYXX MIN
DPMEENABLE CONDENSER PUMPENBL/DSBL
DFLSENABLE COND FLOW SWITCHENBL/DSBL
CDWSENABLE COND WTR SENSORSENBL/DSBL
PRESS ESCAPE KEY TO DISPLAY ‘OPT1’. PRESS DOWN ARROW KEY TO DISPLAY ‘OPT2’.
PRESS ENTER KEY.
RECORD CONFIGURATION INFORMATION ON NEXT PAGE.
CL-4
Page 77
C. Unit Start-Up (cont)
OPTIONS2 (Options Configuration)
SUBMODEITEMITEM EXPANSIONDISPLAYENTRY
UNIT OPTIONS 2 CONTROLS
CTRLCONTROL METHODX
OPT2
PRESS ESCAPE KEY TO DISPLAY ‘OPT2’. PRESS DOWN ARROW KEY TO DISPLAY ‘CCN’.
PRESS ENTER KEY.
RECORD CONFIGURATION INFORMATION BELOW.
SUB-MODEITEMITEM EXPANSIONDISPLAYENTRY
CCN
PRESS ESCAPE KEY SEVERAL TIMES TO GET TO THE MODE LEVEL (BLANK DISPLAY). USE THE
ARROW KEYS TO SCROLL TO THE SET POINT LED. PRESS ENTER TO DISPLAY SETPOINTS.
RECORD CONFIGURATION INFORMATION BELOW:
USE ESCAPE/ARROW KEYS TO ILLUMINATE CONFIGURATION LED. PRESS ENTER TO DISPLAY ‘DISP’.
PRESS ENTER AGAIN TO DISPLAY ‘TEST’ FOLLOWED BY ‘OFF’. PRESS ENTER TO STOP DISPLAY AT
‘OFF’ AND ENTER AGAIN SO ‘OFF’ DISPLAY FLASHES. ‘PASS’ AND ‘WORD’ WILL FLASH IF PASSWORD
NEEDS TO BE ENTERED. PRESS ENTER TO DISPLAY PASSWORD FIELD AND USE THE ENTER KEY FOR
EACH OF THE FOUR PASSWORD DIGITS. USE ARROW KEYS IF PASSWORD IS OTHER THAN STANDARD.
AT FLASHING ‘OFF’ DISPLAY, PRESS THE UP ARROW KEY TO DISPLAY ‘ON’ AND PRESS ENTER. ALL LED
SEGMENTS AND MODE LEDS WILL LIGHT UP. PRESS ESCAPE TO STOP THE TEST. PRESS ESCAPE TO
RETURN TO THE ‘DISP’ DISPLAY. PRESS THE ESCAPE KEY AGAIN AND USE THE ARROW KEYS TO ILLUMINATE THE SERVICE TEST LED. PRESS ENTER TO DISPLAY ‘TEST’. PRESS ENTER TO STOP DISPLAY
AT ‘OFF’ AND ENTER AGAIN SO ‘OFF’ FLASHES. PRESS THE UP ARROW KEY AND ENTER TO ENABLE
THE MANUAL MODE. PRESS ESCAPE AND DISPLAY NOW SAYS ‘TEST’ ‘ON’. TURN SWITCH (SW1) TO
THE ENABLE POSITION.
PRESS THE DOWN ARROW TO DISPLAY ‘OUTS’. PRESS THE ENTER KEY TO DISPLAY ‘LL.SV’. PRESS
THE ENTER KEY TO STOP DISPLAY AT ‘OFF’ AND ENTER AGAIN SO ‘OFF’ FLASHES. PRESS THE UP
ARROW KEY AND ENTER TO TURN THE OUTPUT ON. PRESS ENTER SO THE ‘ON’ DISPLAY FLASHES,
PRESS THE DOWN ARROW KEY AND THEN ENTER TO TURN THE OUTPUT OFF. OUTPUTS WILL ALSO BE
TURNED OFF OR SENT TO 0% WHEN ANOTHER OUTPUT IS TURNED ON. CHECK OFF THE ITEMS IN THE
SERVICE TEST TABLE ON THE NEXT PAGE THAT APPLY AFTER BEING TESTED.
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C. Unit Start-Up (cont)
ENTER
ENTER
ENTER
USE ESCAPE KEY TO RETURN TO ‘OUTS’ DISPLAY. PRESS DOWN ARROW TO DISPLAY ‘CMPA’.
PRESS ENTER KEY TO DISPLAY ‘CC.A1’. NOTE THAT UNLOADERS AND HOT GAS BYPASS SOLENOIDS
CAN BE TESTED BOTH WITH AND WITHOUT COMPRESSOR(S) RUNNING. MAKE SURE ALL SERVICE
VALVES ARE OPEN AND COOLER/CONDENSER PUMPS HAVE BEEN TURNED ON BEFORE STARTING
COMPRESSORS. CHECK OFF EACH ITEM AFTER SUCCESSFUL TEST. THE CONTROL WILL ONLY START
ONE COMPRESSOR PER MINUTE. WHEN AT THE DESIRED ITEM, PRESS THE ENTER KEY TWICE TO
MAKE THE ‘OFF’ FLASH. PRESS THE UP ARROW KEY AND ENTER TO TURN THE OUTPUT ON. CHECK
OFF THE ITEMS IN THE SERVICE TEST TABLE BELOW THAT APPLY AFTER BEING TESTED.
SERVICE TEST
SUB-MODE
TEST
OUTS
CMPA
KEYPAD
ENTRY
ITEM DISPLAY
ON/OFFSERVICE TEST MODETo Enable Service Test Mode,
OUTPUTS AND PUMPS
CLR.PON/OFFCOOLER PUMP RELAY
CND.PON/OFFCONDENSER PUMP
UL.TM0 TO 15COMP A1 UNLOAD TIME
CC.HON/OFFCRANKCASE HEATER
CW.VO ON/OFFCONDENSER VALVE OPEN
CW.VC ON/OFFCONDENSER VALVE CLOSE
LL.SVON/OFFLIQUID LINE SOLENOID
RMT.AON/OFFREMOTE ALARM RELAY
CIRCUIT A COMPRESSOR TEST
CC.A1ON/OFFCOMPRESSOR A1 RELAY
UL.TM0 TO 15COMP A1 UNLOAD TIME
CC.A2ON/OFFCOMPRESSOR A2 RELAY
CC.A3ON/OFFCOMPRESSOR A3 RELAY
ITEM
EXPANSION
COMMENT
move Enable/Off/Remote
Contact switch to OFF. Change
TEST to ON. Move switch to
ENABLE.
Completed
(Yes/No)
MLVON/OFFMINIMUM LOAD VALVE RELAY
USE ARROW/ESCAPE KEYS TO ILLUMINATE THE TEMPERATURES LED. PRESS ENTER TO DISPLAY
‘UNIT’. PRESS ENTER AND USE THE ARROW KEYS TO RECORD TEMPERATURES FOR
SENSORS BELOW.
TEMPERATURE
CLWT
CEWT
CDET
CDLT
OAT or DLWT
SPT
CL-6
Page 79
C. Unit Start-Up (cont)
ALL UNITS:
MEASURE THE FOLLOWING (MEASURE WHILE MACHINE IS IN A STABLE OPERATING CONDITION):