variable air volume
applications in the
20- to 60-ton range
NOW — with energysaving features for
years of outstanding
performance
• SOLID-STATE CONTROL
LOGIC
• INTEGRATED ECONOMIZER/MECHANICAL
COOLING
• LOW-LEAKAGE
DAMPERS
• INTERTWINED COILS
• TWO-SPEED INDOOR "
FAN OPTION
' Carrier Corporation 1982
Form 50DF-2P
£
FEATURES AND BENEFITS
OPTIONS AND ACCESSORIES
PHYSICAL DATA
BASE UNIT DIMENSIONS
ACCESSORY DIMENSIONS
SELECTION PROCEDURE
PERFORMANCE DATA
Cooling Capacities
Heating Capacities
Optional Equipment Resistances
Indoor Air Fan Pulley Data
Fan Performance
ELECTRICAL DATA
CONTROLS
Operating Sequence
Electrical Protection
TYPICAL WIRING SCHEMATIC
APPLICATION DATA
TYPICAL PIPING AND WIRING
GUIDE SPECIFICATIONS
50DF
3
4,5
6
7
8
9
9,10
10
10
11
12
13-15
16
17
18
19
16
20,21
50DF Modu"Pac@
22-24
24
25
26
27
28
29,30
32
32
32
31
33
32
33
34
—
35
36
VL
50DF
High quality features assure easy installation
— plus performance and energy savings
Solid-state components for precise
system control — Units contain a
solid-state control system that pro
vides maximum operating economy.
The “brain” of the system is a logic
panel that offers 2-stage heating and
cooling modes based on space re
quirements. Panel also is the logic net
work that coordinates operation of the
economizer, energy management and
two-speed indoor fan options.
Solid-state components require no
calibration, are easily replaced and
have long operating life.
Practical curb design for low in
stallation costs — The curb supports
unit on the roof. Eliminates special steel
support frames and assures a low roof
silhouette. Weatherproof enclosure
eliminates need for a rooftop adapter or
roof openings that could be sources
of troublesome leaks. All utilities enter
unit within the curb; saves time and
reduces installation costs. A wood nailstrip is also included.
Adaptable duct connections — The
Carrier design provides large duct
openings that permit low airflow veloci
ties and even air distribution. Bottom
supply and return ductwork is easily
installed. Concentric ductwork with
diffusers also may be connected to the
20-, 25-, and 30-ton units.. .with no
internal modifications.
For convenience, alternate side supply
and return openings are provided for
horizontal duct applications. Simply
relocate side supply and return panels,
place them in the bottom openings,
relocate one interior panel and the unit
is quickly converted for side duct con
nection. An accessory conversion kit
is required for units with economizer.
Factory-installed filter rack includes
2-in. filters.
115-volt convenience outlet — An
on-the-job power source for service
light or hand tools.
Pre-installed tracks for hydronic coil
application. Factory installed on units
without electric heat option.
Weather Armor cabinet stands up to
the weather. Cabinet design exceeds
UL and Carrier rain test requirements.
Units keep attractive appearance for
years — even in salt air or heavy in
dustrial environment.
Time Guard® circuit — Compressor
will not short cycle on a safety device or
power interruption. Starts outdoor air
fans 15 seconds before compressor to
minimize solar heat buildup and reduce
start-up load.
Single-location power connections
— Unit is factory wired with all heating
and cooling power circuits internally
routed to a terminal block in one com
partment. Some units, with higher heat/
cool ratios, have 2 terminal blocks. No
need to route expensive wiring to
separate heating and cooling power
locations. Saves time, money and labor.
Fixed-speed evaporator fan drive —
less vibration than variable-speed drive.
Extends belt life and minimizes drive
noise.
Manual damper, on standard units,
can be preset to admit as much as 25%
outdoor air for year-round ventilation.
Cfficurr
8REA:
LOGIC PANEL
Built-in convenience — Quick-release
access panels, slide-out filters and plug
in relays simplify routine inspection
and maintenance.
Carrier-built intertwined refrigerant
coils have staggered copper tubes with
mechanically bonded fins to ensure
optimum heat transfer. Intertwined
design provides cooling of the full air
stream with minimum compression.
Direct-drive condenser fans are
factory lubricated. Vertical discharge
moves air quietly and efficiently.
Carrier compressors have factoryinstalled service valves, crankcase
heaters, reversible oil pumps, mufflers,
overloads in the control box and
internal motor protection. Liquid line
sight glasses and filter driers are also
included.
Low-ambient temperature capa
bility permits all units to operate at out
door temperatures as low as 35 F.
CON\gv(IENCE logic LOW VOLTAGE
OUTLET , PANEL TERNHNAL BLOCK
CARRIER SERVICEABLE
HERMETIC COMPRESSORS
«LEAD
COMPRESSOR
(Uses Suction
Pressure)
Factory-installed options and
field-installed
accessories offer flexibility to
application
Modulating outdoor air control
package (economizer) — Even when
outdoor air temperatures are low, many
installations still require cooling. The
economizer uses the cool outside air to
provide this cooling. Saves energy,
reduces compressor wear and tear and
lowers operating costs.
The economizer contains these
energy saving features:
• Electronic control logic balances
the conditioned space demand against
the cooling system output. Ensures that
the economizer modulates to correct
position or closes to minimum position
to maintain a stable temperature in the
conditioned space. Never too much or
too little cooling.
The control logic also integrates
economizer cooling with mechanical
cooling. If outdoor enthalpy permits,
economizer acts as first stage of cooling.
If conditioned space requires more
cooling, economizer works in conjunc
tion with mechanical cooling to maintain
required indoor temperature.
The integrated system supplies only
the amount of mechanical cooling
necessary.
• Low-leakage dampers limit infiltra
tion. Rated by the manufacturer at 3%
with 3-in. wg pressure differential.
• Spring return damper motor auto
matically closes the outdoor air dampers
in the event of a power failure. (Option
or Accessory)
Two-speed indoor fan option —
Substantial energy cost savings can be
obtained because fans automatically
operate at low speed during most cool
ing operating hours. High speed is used
only if and when necessary to maintain
comfort conditions.
A 4-stage electronic logic panel
selects the most efficient fan speed and
compressor stage to satisfy room de
mand. Economizer performance is
optimized by utilizing low-speed opera
tion except when space conditions
require the additional capacity of high
speed “free cooling”.
The two-speed option is available in
either standard or alternate motor
sizes. All control and power wiring are
factory installed; thus, costly field wiring
and adjustments are not necessary.
The two-speed fan motors are 2
winding (4 pole/6 pole) with rpm’s of
1760/1170.
Power exhaust — Coupled with the
economizer, up to 75% of the return air
can be exhausted. Also, eliminates
over-pressurization of the building.
Designed for use with bottom duct
connection arrangements. Used only
with economizer. (Option or Accessory)
Electric heaters — Three factory-
installed and one field-installed heating
capacity are available. Factory wired for
2-stage heat. Outdoor air thermostats
can be added to provide additional
stages as required. Branch circuit pro
tection is built in on each unit. (Option
or Accessory)
Bag filter — Extended surface media
provides high filtration of 50% (NBS
Dust Spot Test). Filter frame permits
use of field-supplied bag filters to pro
most any
vide up to 95% filtering efficiency.
(Option only)
Alternate indoor fan motor and
drive provides increased perform
ance for application requirements
beyond standard unit operation range.
(Option only)
Energy management kit—Additional
energy savings occur thru the use of
the multi-feature energy management
kit which contains a setback/setup
module, a 7-day programmable clock
and morning warmup thermostat.
During unoccupied periods, the set
back/setup module provides a select
able amount of heating setback and
either cooling shutdown or a selectable
amount of cooling setup
The 7-day clock controls unit opera
tion in and out of the setback/setup
modes. Clock contains a 10-hour spring
carryover for continuous operation
during power failures. Re-programming
is not necessary.
A 5-hour bypass switch provides unit
operation during unoccupied modes.
The clock and bypass switch are con
tained in an attractive remote control
panel which installs in a convenient
location. Six status lights on the panel
indicate system operating modes.
The morning warmup thermostat
senses return air temperature and saves
energy by keeping the outdoor air
damper closed until morning warmup
is complete. Avoids using energy to
warm cold outside air. (Option or
Accessory)
REMOTE CONTROL PANEL
(Control Box)
SETBACK/SETUP MODULE
7-DAY CLOCK
Barometric relief damper operates
automatically to help exhaust excess
air during economizer operation. Ac
cessory comes partially assembled for
easy installation.
Roof curb supports unit and frames
roof opening. Provides a strong, water
tight interface between unit and roof.
Once curb is set in place, the unit may
be rigged at any time — no need to
schedule around the roofer. Design
complies with National Roofing
Contractors Association (NRCA)
requirements.
Outdoor air thermostat allows addi
tional staging of electric heat. Multiple
thermostats permit as many stages of
control as there are heaters in the unit.
Suction pressure unloader package
— Additional staging, beyond the stand
ard 2 stages of capacity control, can be
accomplished with field-installed suc
tion pressure actuated compressor
unloaders. (024 size is excluded, uses a
standard electric unloader.)
Motormaster® head pressure con
trol modulates the speed of outdoor air
fan motor to maintain correct con
densing temperature at low outdoor air
temperatures. Permits operation to
-20 F, if required.
Electronic temperature sensing —
Three electronic sensing/transmitting
devices are available to meet your
specific application requirements. Each
transmitting device contains dual
(heating/cooling) set point adjustment
levers concealed under a locking cover.
Light emitting diodes (LED’s), also con
cealed under the cover, allow diagnostic
checkout of control system from the
transmitting device. The choices are:
• Thermostat with integral sensor —
A traditional application. Both the
temperature set points and the sensing
device are contained in one device
installed in the conditioned space.
• Transmitter with remote sensor —
The transmitter contains the tempera
ture set points and LED’s under its
cover. In this application, a remote wall-
mounted sensor is installed in the con
ditioned space and the transmitter is
installed in a restricted-access area.
Eliminates unauthorized adjustment of
conditioned space temperature.
• Thermostat or transmitter on subbase
—provides manual COOL-AUTO.-
HEAT-OFF system switching and
AUTO.-ON fan switching from a con
venient location. Recommended for
units without energy management kit.
fsODFl
FANS
MOTORS
I
____
PO’WER EXHAUST FANS AND MOTORS
THERMOSTAT OR
TRANSMITTER
REMOTE
SENSOR
UNLOADER PACKAGEMOTORMASTER CONTROL
I 50DF~
Physical data
UNfT SOOF
OPERATING WEIGHT (lb)
Base Unit
Economizer150175200225250
Roof Curb
COMPRESSOR
No ..Type
No Cylinders (ea)...Rpm
Capacity Steps (%) (Std)
With Accessory Unloaders
REFRIGERANT CHARGEType 22; Controlled by Thermostatic Expansion Valve
Sys 1...Sys 2 (lb)
OUTDOOR AIR FANS
No ...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
CONDENSER COIL
Rows.. Fins/in.
Total Face Area (sq ft)
INDOOR AIR FANt
No. ...Size (in.)
Max Allowable Rpm
Nominal Cfm
Standard Motor and Drive
Motor Hp
Motor Frame Size
Single-Speed
Two-Speed
Fan Pulley Pitch Diam (in )
Fan Pulley Bore
Single-Speed Motor Rpm
Two-Speed Motor Rpm
Motor Pulley Pitch Diam (in.)
Pulley A
Pulley B
Resulting Fan Rpm
Single-Speed with Pulley A...B
Two-Speed with Pulley A.. B
Alternate Motor and Drive
Motor Hp
Motor Frame Size
Single-Speed
Two-Speed
Fan Pulley Pitch Diam (in.)
Fan Pulley Bore
Single-Speed Motor Rpm
Two-Speed Motor Rpm
Motor Pulley Pitch Diam (in.)
Pulley A
Pulley B
Resulting Fan Rpm
Single-Speed with Pulley A...B
Two-Speed with Pulley A...B
Open Nichrome Wire Elements with Multiple-Stage Control
55,73,11055,91,128
18. 16x25
034
175
Serviceable, Hermetic
2 06D
6 1750
Direct Driven, Propeller Type
3 158
49 0
i
Belt Drive, Centrifugal Type
3 15x94 15x9
12,000
101520
256T284T286T286T
106106
1-11/161-11/161-11/16
5 6
925/617925/617991/661
152025t30t
1750/1170
535,353
565 6
1225/8171225/817
4 15
24 8
9, 20x25
12 16x25
5.. 12x24
044054 064
5406
200225
2 06E
4 1750
50,100
25,50,75,100
3 1583 158
61 0
16,00020,000
56
1073/751
1750/1170
4 154 154 139
30 235,4
73,110,165
27.. 16x25
6. 12x24
20,40,60,80,100
1073/751
61006485
**
2 06E*
4,6 1750
60,100
53 0 42 081 0 81 0
81 5
4 15x11
106
1750/11701750/1170
60
1750/1170
56
1225/817
91,14691,146
9 20x259 20x25
21 16x2521 16x25
7 12x24
7 24x24
250
225
2 06E
6 1750
50,100
16,33,50,67,83,100
4 30
4 158
81 25
4 15x11
1450
24,000
25
284T
80
1-11/16
1750
60
1225/817
1312/875
286T
—
60
1-11/16
1750
1750/1170
50
**
1450 —
1450/967 ,
35 4
_
#
*Unit contains one 06EA250 and one 06EA275 compressor
fStandard fan motor supplied with standard fan drive pulleys and belts;
alternate fan motor supplied with alternate fan drive pulleys and belts Other
combinations are field supplied Pulley A is installed in unit; pulley B is shipped
with unit (024-054)
itDue to large frame size, the 25 hp, 208-230 volt and 30 hp motors are avail
able in single speed only
**The 50DF064 alternate drive Is supplied with Pulley A only
80 F edb, 67 F ewb Determine fan speed and power requirements at design
.......................................
..............
240,000 Btuh 73 kw heaters will provide 249150 Btuh
10,000 cfm conditions.
1 80 in wg f^an Performance table at 10,000 cfm and 1 80 in wg
460-3-60 ^^at the fan speed is 1210 rpm and the power required is
II Select unit based on required cooling capacity >^P
Enter Cooling Capacities table at condenser entering ^ Select unit that corresponds to power source available,
temperature of 95 F Unit 50DF028 at 10,000 cfm and 67 F The Electrical Data table shows that a 460-3-60 unit is available,
ewb will provide a total capacity of 308,000 Btuh and a
Performance data
COOLING CAPACITIES
50DF024
m
Temp (F)
Air Ent
TC266
85
SHC132165197
KW21.3 20.1
TC250228206
95
SHC
KW22.6 1 2l;6 20.1
TC243221
100 SHC124
KW23 2 22 2
TC236214
105
SHC
KW
TC227207
110 SHC119151
KW
6000/.042
72
127
122
23 9 22 6 21 4
24 8 23 2
50DF034
Temp (F)
Air Ent
Cond
TC
85 SHC214
TC
95
SHC203
TC
100
SHC
TC
105
TC
110
10,000/.068 12,000/.082 | 13,500/ 088
7267
412380
KW32 0
392360
KW34 7
383
200255
KW
35 9
373344
SHC197
KW
37 4
354
SHC191
KW
39 3 37 8
6762
243220
19 0
159 191
201
157 189
20 7
195 247
154 186
188
183
22 0 25 3
62
349 424
266
321
30 7 29 3
332
258 315
33 4 31 5
352
323
311
34 6
32 6 37 1
316384
252
308
35 8
34 2
326
299
245
299
36 0 39.9
Evap Air — Cfm/BF
; SOOOAOy
Evap Air — Ewb (F)
72
278255233283260 237
147
22.0 20.8
263
142
23.4
255
139182212
24 0
137
24.6
238216
135176
Evap Air — Cfm/BF
Evap Air — Ewb (F)
7267
226292
33.2
401370 342
218
35.3 33.8
392
214
211
38.1 36 2
363
206
____
{
9000/.070
6762726762
191 231157 206 237
239 218
184
22.0
232212260 236 216
22.8 21 4
225
179 206147 192
23.4
24 1
391360430 397 366
31.5
283342231 303 347
361
280
35.0 33 2 37 5 35 7 33 6
353 325390 358
278325222297 330
335
271
38 3 36.6 40 5 38 5 36 9
22.4
19.6
218
20.8 23.7 22.5 21.1
206
22.1
198
198
22 5
62726762
356240 311 366
29.7 33.5 31 8 29 9
31.8
334399367 339
334
34 6
308
308215
21.1
243 222
268
153
198
150 196
23 1 21 7
24 3
251 229
23.7
24.9
241
220 202
144
189 202
25 6 24 4
376 347
408
34 4
36 2
227
300 339
38 7
36 8
370
340
291 312
50DF028
Temp (F)
Air Ent
TC345318
85
20.0
222
216
210
210105
22.3KW
22 8
SHC178229
KW
TC330303
95
SHC
KW31 2
TC320295271
100
SHC
KW32 7 30 4
TC310286263 315
SHC168
TC300277255
110
SHC
KW
9000/.058 ! 10,000/.068~T 11,000/ 074
72
6762
294
29.5 27.8 26.2
174
171
34 0 31 7 29 9
165
35 3 33 1 31 0
278185
278
272
223
27.7
29.3
220268
29 0
216
263176
255171
213
50DF044
Temp (F)
Air Ent
85 SHC281
95 SHC269345 419
32 4
100
330
105 SHC258333
34 8KW49 2 46 6 43 6
312
110 SHC
14.000/051 ^ 16,000/.062 i 18,000/.070
726762
TC538499457
KW43.7 41 8
TC
KW46.8 43.7 41.0
TC
SHC
KW47 9 45 0 42 5
TC475436397
TC
KW50 8 47 9 45 2 51 3
357
436
39 5
506
465427
491
263339411
458419380
252
411
450
397
326380269
Evap Air — Cfm/BF
Evap Air — Ewb (F)
72
6762
351322
242
28 2 25.4
30.0
335308283339312 287
236
181
31.4
29.5
325
299
233
178
33 1
30.8
290
229
34.4
32 1 30.2
281
305
226
33 4
35 5
Evap Air — Cfm/BF
Evap Air — Ewb (F)
67
72
507
549
295383468
45.1 42.5 33.8
516475436
285369436301
47.1 44,5
499
460
364
280
45.6
48 3
444
483
275
358
49.8 47 1 443
■427"
'465"
353
48.5 46.0
7267
355 327 302
298
296194
283190
28.2 ! 31.730.1 28.5
275
275
29 2
267
267
259
259180 239262
31 2
62
468
41 8 47 5
420506 466
420
43 1 48 7
405490
405290383
"388‘
388
253 302
30.2
28 4
248
329 303 279
187
245 279
31 3 29 6
33 3
294
318
183
242
24 7 32 3
284
309
35 7
33 6 31 7
7267
558 515 476
408 476
312
45 4 42 9
524
481 445
394
45 0 42 7
295 390 428
46 2 44 1
450
50 6 47 5 45 2
473 433
377 395
283
51 7 49 0
62
26.6
287
270
270
30 5
262
62
40 6
445
428
412
412
395
46 8
ПорП
Performcince data (cont)
COOLING CAPACITIES
60DF054
Temp (F)
Air Ent
18,000/ (^8~T2ao6oZo6S ] 22^000/.073
726762
TC686639596
85
SHC
361462
KW56 3 53 2
TC650602558
95 SHC347446546
KW61 1
TC629
57 6
581538 637
100 SHC340438538
105
KW
TC
SHC333
KW
59 0 56 3
63 1
608563518
432
61 4
51 0
TC589540496
110 SHC
325423496344
KW
—
63 8 60 3
Evap Air — Cfm/BF
Evap Air — Ewb (F)
67
565
50 4
72
636648
376485
57 6
54.2 50.7 58 6
7267
62
604704654
392
600
659610566666 616 572
472
363
53 8
61.5 57.8 53.7 62 2 58 8 54 7
589
354
465
63.7
59.8
380 499 572
566
644
545
371
545
56.6 64 3 60 2 56 9
616570525 622
518
58 1
457
348
61 6 584
—
597 546
448
64.2 60.5
—
525365 483
—
604 552
502
502359 475 510
—
514
54 5
597
493552
576
62 1
64 8
50DF064
Evap Air — Ewb (F)
55 9
600
59 6
63 4
562
1 09 X cfm
Evap Air — Cfm/BF
67^
72 :
807 ; 744
432 : 553
62.4 j
766;
418 i
66.8'
718
400521
70.9672
74.9 i
SHC — Sensible Heat Cap
TC — Total Cap (1000 Btuh) Gross
NOTES:
1 All outdoor fan motors are single-phase motors
2 All heaters are 3-phase assemblies
3 Circuit no 2 is provided as indicated: total unit MCA equals
COMPR — Compressor
FLA — Full Load Amps
Hp — Nominal Horsepower
Kw — Kilowatts
LRA — Locked Rotor Amps
MCA
MOCP
RLA
•Fuse only
LEGEND
— Minimum Circuit Ampacity
— Maximum Overcurrent Protection
Rated Load Amps
15
NOTES:
1 All outdoor fan motors are single-phase motors
2 All heaters are 3-phase assemblies
3 Circuit no. 2 is provided as indicated; total unit MCA equals
the sum of circuit no 1 MCA plus circuit no 2 MCA.
Typical piping and wiring
CONTROL BOX
itt
Controls
Operating sequence with economizer — (With
out energy management Option/Accessory) using
thermostat with subbase.
Cooling
System switch set at AUTO, or COOL, indoor air fan runs
continually. Thermostat set at desired setting.
When thermostat calls for cooling and outdoor air
enthalpy is below setting of enthalpy controller, economizer
modulates open. (If outdoor air enthalpy is above enthalpy
set point, economizer remains at the minimum position.)
Economizer acts as first stage of cooling, providing “free
cooling” with outside air. If outside air alone cannot satisfy
the cooling requirements of the conditioned space, econo
mizer cooling is integrated with mechanical cooling.
Compressor(s), working simultaneously with econo
mizer, will be staged on to meet cooling load.
As conditioned space temperature approaches thermo
stat’s cooling set point, stages cycle off, last stage first.
After all stages of mechanical cooling are off, economizer
modulates to minimum position.
During the cooling cycle, a discharge air sensor senses
discharge air temperature. If discharge air temperature
drops below 62 F, economizer starts to modulate toward
the minimum position. At 50 F, economizer will be at the
minimum position.
Heating
System switch set at HEAT and AUTO., thermostat set
at desired setting. When thermostat calls for heating, one or
2 stages of heat energize to satisfy the heating demand.
16
t
i
50DF
As space temperature approaches the heating tempera
ture set point, heating stages cycle off.
During heating, economizer is limited to the minimum
position to provide minimum outdoor air for ventilation
requirements.
Operating sequence with economizer and energy
management Option/Accessory (Using electronic
thermostat or transmitter)
Clock in remote control box switches controls to DAY
(OCCUPIED) mode. Indoor air fan runs continually while
in DAY (OCCUPIED) mode.
If return air temperature is below the adjustable setting of
the morning warm-up thermostat, economizer remains
closed.
When return air temperature goes above the setting of
morning warm-up thermostat, economizer goes to adjust
able minimum position.
When thermostat calls for cooling and outdoor air
enthalpy is below setting of enthalpy controller, economizer
modulates open. (If outdoor air enthalpy is above enthalpy
set point, economizer remains at minimum position.) The
economizer acts as first stage of cooling, providing “free
cooling” with outside air. If outside air alone cannot satisfy
cooling requirements of conditioned space, economizer
cooling is integrated with mechanical cooling.
Compressor(s), working simultaneously with econo
mizer, will be staged on to meet cooling load.
As conditioned space temperature approaches the
thermostat’s cooling set point, stages cycle off, last stage
first. After all stages of mechanical cooling are off, econo
mizer modulates to minimum position.
During cooling cycle, a discharge air sensor senses dis
charge air temperature. If discharge air temperature drops
below 62 F, economizer starts to modulate toward minimum
position. At 50 F, economizer wil be at minimum position.
At end of the DAY (OCCUPIED) mode on the clock, unit
controls enter NIGHT (UNOCCUPIED) mode. Econo
mizer closes. Indoor air fan runs only on a call for heating
or cooling. The temperature controls go into a HEATING
SETBACK, COOLING SETUP or COOLING SHUT
DOWN mode.
The HEATING SETBACK is field selectable at the unit
for 5, 8, 12 or 15 F below set point on the room thermostat.
The COOLING SETUP is field selectable at unit for 5,8,
or 12 F above the set point on the room thermostat.
During the UNOCCUPIED mode, unit continues to use
economizer cooling first and then integrates economizer
cooling with mechanical cooling to meet cooling
requirements.
A 5-hour manual bypass timer is located in the remote
control box to provide for times when air conditioning is
needed during normally unoccupied hours.
Two-speed indoor fan option
The 2-speed indoor fan staging sequence is based upon
room demand. As the conditioned space requires cooling,
this cooling demand is transmitted from the room thermo
stat to the logic panel. Up to 4 stages of cooling can be
sequenced on to meet the demand from the conditioned
space.
As shown in the 2-speed indoor fan staging tables, the
high fan speed is used only if and when needed.
When outdoor air enthalpy permits economizer opera
tion, the indoor fan runs at high speed only when necessary
to take maximum advantage of oufside air to provide cool
ing. Low speed is used when modulating economizer can
handle the cooling load.
When outdoor air enthalpy does not permit economizer
operation, the economizer dampers remain at minimum
position and the indoor fan motor runs at high speed only
when cooling is at its highest demand.
During HEATING mode, the fans operate at low speed
for ventilation only, and at high speed at all times during
active heating.
Electrical protection devices
Compressor circuit breakers, calibrated for specific
applications, are current sensitive and temperature com
pensated to shut off compressor if current draw is excessive.
Must be manually reset.
Inherent compressor thermal protection with auto
matic reset de-energizes control circuit if extreme motor
temperature should occur due to excessive suction gas
temperature or motor overloading.
Low-pressure switch automatically shuts off compressor
if refrigerant pressure drops below setting for loss-of-charge
protection.
Fusible plugs, located in refrigerant system, protect
against excessive pressures or temperatures in case of fire
or other abnormal high-temperature condition.
Inherent outdoor fan motor protection with auto
matic reset — Power circuit opens if motor temper^ure
becomes excessive.
Indoor fan motor circuit breakers — These manually
reset circuit breakers protect against fan motor overload.
Limit switches, heat limiters and overcurrent circuit
breakers provide thermal and overcurrent protection for
electric resistance heaters.
17
fsODFl
Typiccll wiring schematic (2-speed option shown)
ccsv
CR
DM
DMAS
Econ
EMC
ENTH
FPT
Fu
Hr
IFC
IFM
IFR
IP
LAL
IPS
OFC
1182
Capacity Control Solenoid Valve
Control Relay
Damper Motor
Damper Motor Auxiliary Switch
■ Economizer
• Exhaust Motor Contactor
Enthaipy Control
■ Freezeup Protection Thermostat
Fuse
• Heater Relay
Indoor Fan Contactor
■ Indoor Fan Motor
• Indoor Fan Relay
• Internal Protector
Low-Ambient Lockout
■ Low-Pressure Switch
■ Outdoor Fan Contactor
OFM — Outdoor Fan Motor
PER — Power Exhaust Relay
PI - Plug
Sec — Secondary
TB — Terminal Block
TM — Timer Motor
Tran — Transformer
Q Terminal Block
O Terminal (Unmarked)
O Terminal (Marked)
B Terminal (Circuit Board, Factory
Connected)
18
Terminal (Circuit Board, Field
(S
or Accessory Connected)
Factory Wiring
Circuit Board Run
Option Wiring
Field Wiring
Splice
To indicate common potential only;
not to represent wire
Plug
Receptacle
t
i
Application data
50DF
Duct connections — Concentric
m
ducting requires a field-fabricated tran
sition piece external to the unit.
Field conversion to side duct connec
tions is possible on all models except
those utilizing power exhaust. Units
using economizer with side duct con
nections require accessory conversion
kit.
Head pressure control — The refrig
eration systems in all units are inherently
designed to operate efficiently at out
door air temperatures down to 35 F
without extra controls or modifications.
An outdoor air temperature activated
fan cycling thermostat is factory in
stalled in each unit, as required, to
accomplish this.
To permit unit to operate at outdoor
air temperatures below 35 F, a Motormaster® head pressure control may be
field installed. This control varies the
outdoor air fan speed to maintain
correct condensing temperature at out
door air temperatures down to -20 F.
A Motormaster accessory package is
available for each unit and voltage
configuration.
Sound and vibration — Operation of
rooftop units on modern, light roof
construction may induce sound and
vibration problems. On each individual
job, unit location, vibration isolation,
sound attenuation and local outdoor
noise codes may require special con
sideration. For installation information,
refer to ASHRAE Systems Handbook,
Chapter 35, Sound and Vibration and
Carrier application literature.
CONCENTRIC DUCT CONNECTION
THRU-THE-SIDE
DUCT CONNECTIONS
NOTE: Thru-the-side connections are not
applicable to units with power exhaust
option.
19
50DF
Guide Specifications
BASE UNIT
Unit shall be of a one-piece air-to-air electric cooling and
electric heating unit and shall be mounted on a full perimeter
roof curb.
Total cooling capacity of the unit shall be
greater, and sensible capacity shall be
at conditions of:
at
_____
wet-bulb,
air temperature of_______dry-bulb.
Heating capacity of the system shall be
Unit cabinet shall be constructed of galvanized steel,
bonderized and coated with baked enamel.
Compressor system — The unit shall contain serviceable
hermetic compressor(s) with service valves, suitable vibra
tion isolators, crankcase heater(s), sight glass(es) and
filter drier(s).
Coils shall be aluminum plate fins mechanically bonded to
copper tubes. They shall be of an intertwined design for
equal circuit loading and full active coil on part load opera
tion to assure proper treatment of conditioned air.
115-volt convenience outlet shall be sized to handle a
small power load or service light.
Controls shall contain a solid-state logic panel providing:
ability to accept parallel inputs from multiple dual set point
thermostats, 2-position on/off outputs for staged heating/
cooling control. Shall utilize electronic space sensor in con-
________
_______
cfm evaporator air entering unit
dry-bulb and condenser entering
__________
_______
__________
Btuh or
Btuh or greater
kw
junction with discharge thermostat for stable operation,
and contain adjustable outdoor air thermostat to lock out
mechanical cooling when outdoor air is below its setting
Pre-installcd tracks shall be provided on non-electrically
heated units to accommodate a field-installed hydronic coil.
Fans and motors — The indoor air fans shall be of the
forward-curved centrifugal Class I type, belt driven by
a
______
hp motor. The outdoor air fan(s) shall be of the
propeller type, each directly driven by a
protected motor.
Electric heaters shall have a total output of
Each heater assembly shall include circuit breakers, auto
matic resetting limit switches and heat limiters for primary
and secondary over-current and thermal protection.
Safety controls — Cooling section shall be protected by
fusible plug, low and high pressurestat, compressor motor
overloads, and a timing device which will prohibit the
compressor motor from being subjected to starting current
more than once every 5 minutes.
Unit connections — Heating and cooling power wires in
the unit shall be powered by single-point terminal connec
tions. All utility connections shall be routed thru bottom of
unit. Alternate openings in sides of unit shall also be
provided.
Dimensions — The unit casing shall have width of not
more than
height of not more than________inches
______
in., length of not more than
_______
____________
________
hp inherently
Btuh
in., and
9^'
Options and accessories
Belt-driven centrifugal power exhaust, coupled with
the economizer, to exhaust up to 75% return air. (Option
or Accessory)
Bag filters with 50% efficiency (NBS Dust Spot Test). Bag
filter rack shall accept filter of up to 95% efficiency. (Option)
Indoor fan motor and drive to provide higher fan output
when job requirements exceed standard fan capacity.
(Option)
Two-speed indoor fan option shall provide economical
indoor fan operation based on conditioned space demands.
Economizer (when supplied) and compressor operation
shall be integrated with 2-speed fan control to supply
optimum cooling performance and energy savings.
Roof curb — Roof curb shall be of same manufacture as
unit, shall support unit and provide a watertight enclosure
to protect ductwork and utility services. Curb design shall
comply with NRCA requirements. (Accessory)
Suction pressure unloader shall provide capacity control
for reduced compressor capacity at light loads. (Accessory)
Head pressure control — An outdoor air fan speed
control to permit unit to operate down to -20 F shall be
provided. (Accessory)
Outdoor air thermostats shall be provided for additional
staging of electric heaters. (Accessory)
Modulating outdoor air control package (economizer)
shall provide “free cooling” with outside air without com
pressor operation. The package shall:
• Contain low leak dampers rated at 3% at 3-in. static
pressure.
• Contain spring return motor to close dampers during
power failure.
• Be capable of integrated (simultaneous) economizer
cooling and mechanical cooling.
• Utilize room demand signal, enthalpy changeover and
discharge air sensor for damper control. (Option or
Accessory)
Energy management shall provide energy-saving settings
for unoccupied periods. It shall include these components:
• Setback/setup module providing a selectable amount of
heating setback or cooling setup or shut down.
• Morning warmup thermostat to hold outdoor air
dampers closed until return air temperature exceeds the
selected set point.
20
50DF
• Remote control box containing 6-system status lights
and a 7-day clock which shall control the unoccupied to
occupied time periods; with a 10-hour spring carryover;
contain a 5-hour manual override switch for entering unit
in occupied mode during normally unoccupied time periods.
(Option or Accessory)
Barometric relief damper — An automatic damper to
relieve positive building pressure shall be provided.
Electronic sensing device shall be of a solid-state dual
set point type. It shall be one of the following:
• Electronic thermostat with integral temperature sensor.
Capable of automatic heating to cooling changeover with
out system switches.
• Transmitter with a remote temperature sensor. Capable
of automatic heating-to-cooling changeover without system
switches.
• Electronic thermostat with integral sensor on a subbase.
Subbase shall provide manual HEAT-COOL-AUTO.-OFF
system switching and AUTO.-ON fan switching.
• Transmitter on a subbase with a remote sensor. Subbase
shall provide manual HEAT-COOL-AUTO.-OFF system
switching and AUTO--ON-FAN switching.
Each Thermostat or Transmitter shall have these features:
— Separate locking heating and cooling set point adjust
ment levers concealed under a locking cover.
— An adjustable (3 F — 30 F) “dead-band” between heating
and cooling set points
— Two LED’s, concealed under locking cover, to provide
remote checkout of control system.
— Load reactive time delays to insure stable system
performance.
— Capability to utilize 4 remote space sensors for control
of average temperature of conditioned space.
(Accessory)
#
21
I 50DF Modu-Pac® |
M odu-Pac®
the uncomplicated way to air condition
your building for today . . . and tomorrow!
Modu-Pac is Carrier’s packaged cooling and air distri
bution system for variable volume, constant temperature
applications. The self-contained 50DF rooftop unit, in 5
popular sizes, supplies the cooling. The air is distributed
by Carrier’s Moduline® or Modubox variable volume
terminals, with airflows from 15 thru 400 cfm. Together they
form Modu-Pac, the air conditioning system that allows
your building to change with the times, whenever interior
layouts are updated or modified.
The secret to Modu-Pac’s unparalleled flexibility is the
Moduline terminals which leave all your design options
open. A single thermostat and volume regulator, located in
one of the air terminals, can be used to control the variable
supply air quantity individually or in a series of air terminals.
When interior partitioning changes, you’ll see how adapt
able this air conditioning system really is. There’ll be a
minimum of changes needed... terminals, ductwork or
thermostats.
Modu-Pac serves any building... schools, offices,
libraries, shopping centers... new construction or renova
tion. Just set the packaged cooling unit on its accessory roof
curb, attach the ductwork and install the self-contained
Moduline terminals. Get the performance you expect from
a built-up system without the extra costs of designing and
installing one. Modu-Pac does it all.
And the Moduline terminals are suitable for any type of
ceiling.. .T-bar, concealed spline, metal pan, wet plaster,
hardboard. Save on ductwork expenses, too, since the
plenum of each terminal is a part of the duct system.
With Modu-Pac, the building starts paying for itself
sooner. Added income is possible because the self-balancing
Moduline terminals permit quicker individual occupancy.
Tenants can move in weeks, even months, ahead of con
ventional schedules. There’s no need to balance the entire
system after the building interior is completed.
Whatever your cooling needs, Modu-Pac’s unique system
approach handles them with ease. Today. Five years from
now. Or whenever interior layouts are changed.
The simplicity of rooftop, packaged air condi
tioners brings reduced design time and low
installation costs to Moduline systems.
With a packaged system, there’s no need to put design
time into selecting various components of a split system.
Just select the appropriately sized rooftop unit. You know
the components are compatible... you know they’ve been
thoroughly tested... there’s no guesswork. And when you
see how smoothly installation goes, you know you made the
right move. A trouble-free installation saves money from
start to finish.
Jobsite expenses are minimized
The full perimeter roof curb eliminates costly steel support
frames and permits a low silhouette which often eliminates
the need for expensive parapets. The National Roofing
Contractors Association (NRCA) approved curb is installed
and made watertight by the roofer... before the unit is
installed. All ductwork, utility and condensate connections
enter the unit within the curb.
1 — Economizer Damper Control
2 — Accessory Roof Curb
3 — Accessory Static Pressure Control Regulator
4 — Hot Gas Bypass
5 — Weather Armor Cabinet
6 — Belt-Driven Evaporator Fans
7 — Heavy-Duty Fan Motor and Drive
8 — Lifting Lugs
9 — Direct Drive Condenser Fans
10 — Variable Volume Control Box
11 — Compressors with Electric Unloaders
12 — Power and Utility Connections
t
22
micro
processor
MORNING
WARMUP
THERMOSTAT
^Loader
RELAYS
¡»ТИШСК
_
NiGHT relay
Dayrelay
I 50DF Modu-Pac® |
Reduced operating cost, energy conservation
and high capacity performance are built into
each unit.
50DF Modu-pac® units contain an advanced solid-state control
system which provides maximum operating economy The “brain”
of the system is a microprocessor that coordinates economizer
operations, sequences cooling stages, and controls system modes
The economizer, standard on 50DF Modu-pac units, provides
“free-cooling” on in-between days When outdoor temperatures
are low, the economizer uses the cool outside air to provide
cooling.
On occasion, the cool outside air may not meet the cooling
demand The microprocessor moves into action. It integrates
economizer cooling with mechanical cooling Cool, outside air
is mixed with mechanically cooled air, providing low-cost comfort
inside. The integrated system supplies only the amount of
mechanical cooling necessary Saves energy, reduces compressor
wear and lowers operating costs.
The microprocessor-reset capability prevents costly over
cooling of the conditioned space If overcooling occurs, the m.icro-
processor resets the discharge air temperature in relation to the
conditioned space temperature A stable, comfortable tempera
ture is maintained.
The microprocessor also features an adjustable control band
to tune the control system for specific applications.
At very light loads, when the system experiences minimum
airflows, hot gas bypass maintains capacity control, so space con
ditions stay comfortable.
The Modu-pac® control system includes a remote control box
that contains a 7-day programmable clock. The clock saves energy
by shutting down the system during unoccupied periods If a fieldsupplied thermostat and accessory electric heat are used, unit
starts up only on a call for heating or cooling. There’s no energy
or dollars wasted when building is unoccupied
The clock contains a 10-hour spring carryover for continuous
operation during power failure. No readjustment is necessary.
Standard features for years of energy savings
and convenience
Low-leakage dampers limit infiltration. Rated by the manu
facturer at 3% with 3-in. wg pressure differential.
Spring return damper motor automatically closes outdoor air
dampers in the event of a power failure.
Enthalpy controller senses total heat content of outside air.
Assures optimum use of outside air for cooling.
2-stage morning warmup thermostat saves fuel by keeping
outdoor air damper closed until morning warmup is completed.
Avoids using energy to warm cold outside air
Status lights on remote control box indicate operating mode
Five-hour manual bypass switch provides unit operation
during unoccupied periods. Located at the remote control box, it’s
a quick and easy way to operate the system temporarily.
Intertwined coil provides cooling of the full air stream with use of
minimum compression.
Options and Accessories
Static pressure control and damper assembly regulates duct
static pressure at rooftop unit to keep the entire system at design
level This assures quiet operation even when maximum static
pressure exists in the duct. The static pressure damper assembly
installs neatly and easily within the roof curb, and may also be used
for side flow connection arrangements All necessary hardware
and mounting fixtures are factory supplied A dial adjustment is
all that’s required to select the desired air pressure setting.
(Accessory)
Roof curb supports entire unit and frames roof openings for
ductwork, wiring and fast connections It provides a strong, water
tight interface between unit and roof Once the curb is set in place,
the unit may be rigged at any time No need to schedule around
the roofer. The design complies with National Roofing Contractors
Association requirements (Accessory)
Motormaster® head pressure control modulates the speed of
a condenser fan motor to maintain correct condensing tempera
ture at low outdoor air temperatures. Permits subzero tempera
ture operation to -20 F if required. (Accessory)
High-efficiency filter. Bag-type filter has 50% filtering efficiency
(NBS Dust Spot Test). Unit bag filter frame also accepts fieldsupplied bag filters of up to 95% filtering efficiency.
Filtration not only assures supply of clean air to terminals and
conditioned space, but also reduces frequency of system and
terminal cleaning. (Option)
Higher hp indoor fan motor and drive deliver more fan per
formance when it’s needed Provide increased performance for
variable volume applications (Option)
Electric heater provides morning warmup following unoccupied
periods Prevents the early morning chill before internal loads
buildup.
ft
1182
MOTORMASTER
HEAD PRESSURE
CONTROL
STATIC PRESSURE
CONTROL REGULATOR
24
Physical data
I 50DF Modii"Pac® |
UNIT SODF
OPERATING WEIGHT (ib)
Base Unit
Economizer
Roof Curb
COMPRESSOR
No. ..Type1 06E
No. Cylinders (ea). .Rpm4 17506 1750
Capacity Steps (%) (Std)50,100
REFRIGERANT CHARGEType 22; Controlled by Thermostatic Expansion Valve
Sys 1...Sys 2 (lb)
OUTDOOR AIR FANS
No. ...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
CONDENSER COIL
Rows ..Fins/in.
Total Face Area (sq ft)
INDOOR AIR FAN
No. ...Size (in.)
Max Allowable Rpm
Standard Drive* Fan Pulley Bore
Fan Pulley Pitch Diam (in.)
Motor Hp...Rpm
Motor Pulley Pitch Diam (in.)
Pulley A
Pulley B
Resulting Fan Rpm
With Pulley A
With Pulley B
Optional Drive*
Fan Pulley Pitch Diam (in.)
Motor Hp...Rpm
Motor Pulley Pitch Diam (in.)
Pulley A
Pulley B
Resulting Fan Rpm
With Pulley A
With Pulley B
EXHAUST FAN MOTOR—No...Hp
EVAPORATOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
ELEC RESISTANCE HEATERS
Kw
INDOOR AIR FILTERS
No. ...Size
Standard; 2-in. Throwaway
Bag Type; 12-in. (Opt)
024 i
3000
150
125
19,38,57,
62,81,100
36 —
2...30
14,000
1 ..1050
3 139
31 1
2 15x11
1300
1-3/16
106
t 1750
6 56 5
60
1073
991
8080
7V2 175010. .1750
5 35 3
5 65 65 656
1159
1225
1 .3
4 139
15 117 7
37
6 20x25
6 16x25
3 12x244 12x24
3.24x244 24x24
23 75 18 25:
7-1/2 . 1750
028 1034 :
3700
175
150
2 06D
2 30
14,00021,00021,00028,000
1 1050
3 13.9
38 0
2 . 15x15
1300
1-3/16
106
5.65 65.660
1073
925
11591159
1225
1 3
4 1394 13 9
55
18 16x25
4400
200
175
Serviceable, Hermetic
2 06D2 06E2 06EA275,250
6 17504 17504,6 1750
16,33,50,
63,83,100
29 0 29 0 1 37 0 37 0 Î53 0..42 0 '
Direct Driven, Propeller Type
3 30
1 1050
3. .15 8
49 0
Belt Drive, Centrifugal Type
3 .15x9
1300
1-11/16
106
10.1750
6 56 56 5
1073
925
80
15 175020 .175025 175030 1750
53
1225
1 . 3
24 8
Open Nichrome Wire Elements with Multiple-Stage Control
55
9 20x25
12 16x25
5 12x246 12x24
5 24x246 24x247. 24x24
044 ^054 i
54066100 :
225
200
25,50,75,
100
3 304 30
1 10501 1050
3 158
61 0
4. .15x94 15x114 15x11
1300
1-11/161-11/161-11/16
10.610680
15 175020 1750
107310731225
925
80
535 350
1159
1225
2 32 3
4 1394 139
30 2
739191
27 16x25
i
250
20,40,60,
80,100
3 158
81 581 25
13001450
9911312
8060
5 6
1159
1225
35 435 4
9 20x25
21 16x25
7 12x24
064
6485
250
225
2 06E
6 1750
16,33,50,
67,83,100
81 .81
4 30
31,000
1 1150
4 .15
25 1750
5 6
60
t
1450
t
r 2 3
4 139
9 20x25
21. .16x25
*Standard fan motor supplied with standard fan drive pulleys and
belts: optional fan motor supplied with optional fan drive pulleys
and belts Other combinations are field supplied Pulley A is installed
in unit; pulley B is shipped with unit.
t208/230-volt units use standard 7-1/2 hp motors. 460-volt units
use standard 5 hp motor and optional 7-1/2 hp motor
tThe 50DF064 optional drive is supplied with pulley A installed in unit
Pulley B is not supplied
25
1182
I 50DF Modu-Pac® |
Base unit dimensions
r
NOTES:
1 Allow 12ft above un it, 8 ft on filter access pane! end and A ft on recna ming sides of unit for airflow and service
clearance.
2. for smaller clearances, contact Carrier,
3. Refer to Roof Curb Dimensions for details of roof openings.
Certified dimension drawings avaiiabie on request.
26
Accessory dimensions
50DF Modu-Pac®
ROOF CURB
NOT ON 024,028-
MITERED CORNERS
(TOP ONLY!
NOT USED ON 024
(OEACH SIDE ON 028 AND 034
<2)EA(X S!DE ON 044,0S4 AND 064
TYPICAL CORNERS
UNIT LEVELING TOLERANCES
OOTSlOe AIR INLET HOOD
unît
MODEL
50OF
024
028
034
044
054&064
•From edge of unit to horizontal.
DIMENSIONS (degress and inches)
A 1 8
deg ! in.* {deg { in,*
0.75i1-S/t6 |t.00!2-5/16!0.S0! 11Л6; 1.00 i 1-3/8
0.60Ì1-S/8 10.87 2-3/8 jO-SO 11/18Ì 1.00 ! 1-3/8
0.50!l-n/16i0.75 ¡2-1/2 iO.50 11/16! l.OOh-3/8
0.40il-11/16!0.62 i2-9/ieÌ0.50 11/1611.00 1-3/8
0.401 2 |0.S0i2-9/16j0.S0 11/16j 1.00 1-3/8
END
i ^
■ n
CONDENSER
AND
COMPRESSOR
CONDENSER
AND
compressor!
END
HORIZONTAL
I HORIZONTAL
HORIZONTAL
С 1 D
deg j in.* ! deg | in.*
RIGID iNSULATiON
(FIELD SUPPLIED)
CANT STRIP
(FIELD SUPPLIED)
DIMENSIONS (ft-m.)
1O0 --I/4
024
12-10-3 /4
4-11
--
UNIT 50 DF
A
В
C
Certified dimension drawings available on request.
I 034
028
6-119-0
16-3-1/819-8-1/4
j 4-4
ROORNG MATERIAL
(FIELD SUPPUED)
1 044
n-0
1 5-4
054&06 4
24-1-3/4
13-0
REMOTE CONTROL PANEL
{CONTROL BOX)
f II5V
POWER . --
SUPPLY I
TD CLOCK I
STATIC PRESSURE REGULATOR
BASE UNIT
ROOF
CURS
OPENING'
6-4
OFFSET
NOTE; Duct connection outlet dimensions are same
as unit outlet openings.
-1 t.
d
П L
DISCHARGE
AIR
<3^
___
J
»
_
27
1182
50DF Modu-Pac® |
Selection procedure (with example)
I Determine space requirements and design conditions. IV Determine outdoor air ventilation rate (OAVR)
Ventilation Requirement (V)
Moduline® variable volume systems generally supply smaller
quantities of air at lower temperatures than conventional (manual damper or economizer),
constant volume systems. The lower temperature and V Determine conditions of mixed air entering the
moisture content (grains/lb of air) typically results in lower evaporator.
space relative humidity This example is based on 45% rh Use a psychrometric chart or calculate to determine mixed
rather than the conventional 50% air temperatures (T^adb and T^awb)
Room sensible heat and room latent heat are block load Tmadb = 19xToa + -81xTroomdb
maximum quantities = 79 F db
II Calculate block load grand total heat (GTH). Btuhma = .19xBtuhoa + -81 xBtuhroom
Total Ventilation Air (outdoor air) Cfmoa “ 19 x 38.6 + 81 x 27.2
Cfmoa = A X V = 29 4 Btuh
" Therefore, Ewb = 64 2 F
= i980 cim
Ventilation Total Heat (VTH) «election.
Use psychrometric chart to determine this ventilation cooling The grand total heat expressed in tons is
- и c/oi u Di u \ ^-ru 426,500 Btuh
VTH - 4.5 X Cfmoa X (Btuhoa “Btuhroom) GTH - , q onn Rt и
= 4 5 X 1980 X (38 6 - 27 2) ^2,000 Btu/ton
= 101,500 Btuh = 35 6 tons
Ventilation Sensible Heat (VSH) Unit 50DF044 (nominal 40 tons) will be the trial selection
VSH = 109 X Cfmoa x(Toadb-Troomdb) Enter Cooling Capacities table for unit 50DF044 at 10,600
= 1.09 X 1980 X (95 - 75) and 95° By interpolation for 64.2 F ewb, calculate that
= 43,200 Btuh TC = 433,100 Btuh
= 60,000 + 58,300 TLDB = Evap Air db - ^ gg
= 118,300 Btuh ^ 339,000
= 308,200 + 118,300
= 426 500 Btuh design conditions, this unit will provide:
......................
..................
.................................
.............................
95 F db, 75 F wb OAVR = — 75 F db/45% rh
265,000 Btuh _ 100 x 1980
0.18 cfm/sq ft 19/о о do
75 F room design is VII Select indoor air fan speed and motor bhp. Enter Fan
1.08 X (75 - 52) = 25 Btu/cfm Performance table for unit 50DF044. At 10,600 cfm and
_ . . . system static pressure of 2.0 in. wg read by interpolation that
The following forrnula may be used to determine the maxi- tfie standard motor is suitable. Read the fan speed required
mum block load air quantity: (1133 rpm). Enter Indoor Air Fan Drive Data table. Select the
BLcfm= 255.3V - 5.3 motor pulley; 5-3V-8.0 fan pulley; 5 -3V -710 belts).
RSH next higher speed pulley/belt combination (i.e 1159 rpm;
265 000 Select a unit that matches job electrical characteristics.
= —— Enter Electrical Data table at unit 50DF044. Read electrical
= 10,600 cfm ments for unit of correct nominal voltage
Йи'ЖЖ “•"'I’''
characteristics of unit to determine power supply require-
I Optional fan motor and field-supplied drive required
Bhp — Brake horsepower
Rpm — Revolutions per minute
NOTES;
1 Fan performance has deductions for unit casing losses, wet coil and clean standard filters
2 Fan motor bhp is based on minimum voltages and 80 F air across motor
3 Field-supplied indoor air fan drive data is shown in Application Data
Economizer with Exhaust
Electric Heaters 0 5 1 (Low)
(Heat: Cool Ratio)0 75 1 (Med)
_ 1 0:1 (High)
Bag Filter
Economizer
Ecormmizer with Exhaust_
Electric Heaters 05 1 (Low)
Bag Filter
Economizer
Economizer with Exhaust _
Electric Heaters 05 1 (Low)
UNIT CFM/TON
300400
14
03
09.15
0609
091523
14
14
0304
11
12
.2036
0407
.13
1835
HEATING CAPACITIES
VOLTS
(Nominal)
"2Ò8-230’"
460
208-230
460
208-230
460
208-230
460
208-230
460
208-230
460
KW
30-37^
37
45-55
55
45-55
55^
60-73
73
75-91
91
75-91
91
J
...
25
05
.25
25
.15.24
.23
.21—
BTUH
126,280
187.715
187.715
249,150
310,585
,585
500
.23
.35
.38
38
08
38
08
55
—
—
13
Controls
Variable volume operating sequence (with
optional electric heat)
Clock in remote control box switches controls to DAY
(OCCUPIED) mode. Indoor air fan runs for one minute
before any other controls function. (This allows sensing
of unit discharge air to start from the conditioned space
ambient rather than initial unit ambient.)
If return air is below adjustable set point of first stage of
the morning warmup thermostat, heaters energize. Out
door air dampers remain closed. Normally open contacts
in base unit override the VAV terminal controls and room
terminals remain open during heating. (Field-supplied
controls)
When first stage of morning warmup thermostat is
satisfied, heaters shut down, indoor air fan runs contin
uously, and outdoor air dampers remain closed.
When conditioned space temperature rises to adjustable
set point of second stage of morning warmup thermostat,
1182
unit switches to COOLING mode; outdoor air dampers go
to at least the minimum position. (Once the unit has gone
into cooling mode, heat cannot come on during occupied
time period set on the clock.)
If outdoor air enthalpy is below setting of enthalpy con
troller, economizer modulates open. (If outdoor air enthalpy
is above enthalpy set point, economizer remains at mini
mum position.) Economizer acts as first stage of cooling
providing “free-cooling” with outside air. If outside air alone
cannot satisfy cooling requirements of the conditioned
space, economizer cooling is integrated with mechanical
cooling.
Compressor(s) will start, stop, load and unload and
economizer will modulate to maintain discharge air tem
perature. If outside air temperature drops below the
adjustable setting (normally 50 F) of the low-ambient
lockout, the compressor(s) will shut down.
At end of DAY (OCCUPIED) mode on the clock, the
unit enters the NIGHT (UNOCCUPIED) mode. The out
door air damper closes, and indoor fan and compressors
shut down.
32
I 50DF Modu-Pac®
If a field-supplied night thermostat is installed in the con
ditioned space, indoor air fan runs only on a call for heating
or cooling. Dampers open only on a call for cooling. On a
call for cooling, economizer cooling is used first and then
integrated with mechanical cooling to meet the cooling
requirement.
A 5-hour, manual bypass timer is provided in remote
control box. This timer, when manually set by building
occupant, will override the UNOCCUPIED mode and place
unit in OCCUPIED mode for up to 5 hours.
Static pressure regulator — When supply air static pres
sure exceeds or drops below pressure regulator setting,
regulator completes an electrical circuit to a damper
motor. The damper motor moves damper to a position that
maintains required static air pressure in the system.
lectriccJ data
NOMINAL
V/PH/HZ
208-230/3/60
460/3/60
575/3/60
208-230/3/60
460/3/60
575/3/60
208-230/3/60
460/3/60
575/3/60
208-230/3/60
460/3/60
208-230/3/60
460/3/60
208-230/3/60
FLA — Full Load Amps
Hp — Nominal Horsepower
LRA — Locked Rotor Amps
575/3/60
575/3/60
460/3/60
-—
VOLTAGECOM PR
4GE
RAr
Max
iviin
25480 0
187
414
508
632
518
254
187
41450827 5
660220
518
254
187
50827 5
414
51866022 096
18725480 0
414508370172
■■
63230 0
518
254
187
508
414
632
518
187254
415508
_________
j
RLA~
37 0
30 0
63 5266
63 5266
1170506
53 0253
42 5176
119506
i
MOCP — Maximum Overcurrent Protection
RLA — Rated Load Amps
NO
. 1
”lra~
3452
1722
120
120
96
120
345
120
53
253
NO
RLA~
-
43 01912
193862
15069
63 52663
27 51203
22 0963
80 03453
37 0
30 01203
78 5345
36 0
28 6
119506
53253
2
lra”
-
1723
1724
120
Electrical protection
Compressor circuit breakers, calibrated for specific
applications, are current sensitive and temperature com
pensated to shut off compressor if current draw is exces
sive. Provide single-phase protection. Reset manually.
Inherent compressor thermal protection, with auto
matic reset, de-energizes the control circuit if extreme com
pressor motor temperature should occur due to excessive
suction gas temperature or motor overloading.
Low-pressure switch automatically shuts off compressor
if refrigerant pressure drops below setting; provides loss
of charge protection.
Inherent outdoor fan motor protection with auto
matic reset — Power circuit opens if motor temperature
becomes excessive.
Indoor fan motor circuit breakers — These manually
reset circuit breakers protect against fan motor overload.
-
-
POWER SUPPLY
Min
Ckt
Amp
6090
63100
6790
72
49
52
160225
167
187-203
195-211
100
104125
222
197-211
265-288350-350
121150
335-362
354-382
370-382
- - —- -
200-225
225-250
7190
74
57
59
197
250-250
86
93
104
69
75
249
263
350-350
115150
93110
98125
312400
327400
400-450
141175
148
178
187250
113150
118
500-500
370400
383
500-500*"
166200
172200
187250
194
1
MO
CP
200
100
225
100
110
250
250
no
no
125
150
300
300
200
200
1 50
450
70
80
70
80
90
90
OUTDOOR
Fi
kN
MOT
ORS
Qty
2
2
4
4
4
4
INDOOR
FAN
MOTOR
'Hp~Ì 'fLA ~
FLA ”
76
(ea|
33
(eal
27
(eal
76
(ea)
33
(ea)
2 7
(ea)
76
(ea)
33
(ea)
27
(ea)
(eal
(ea)
27
(ea )
(ea)
33
(ea)
2 7
(ea)
6 6/6
30
75
75
50
7 511 0—
50
7.5
50
7 5
7524 2
10075308
10.0
7511 0
100
75
100
75
10.0
10
15
10
1546 0
10140
15
10
15
10
15
1546 0
2053 5
1546 0
20
15
20
15
2027 0
15
2020 0
20
2575 0
20
25
20
25
20
—-
20
25
25
30
25
30
25
30
2534
30
— L__ — __ —
HEA
TERS
“kw~
’Tla”” “
24 2
24 2
66
6 6
11.0
5 6
90
24 2
30.845-55
140
11 0
140
90
11 0
30 8
46 0
30 8
21 0
140
21 05569113
11 0
170
53 5
21 0
27 0
21 0
15 4
60 0
60 0
75 0
27 0
34 0
27 0
22 0
27 0
75
88
75
88
34
40
40
—-138
30-37
—
37
3746
—
--
45-55
55
55
—
—
45-55
45-55
83-92138-146200-200
_
—
46
—
__
125-138
125-138
_
69
69
—
—
125-138
125-138214-230330-330
——
55
—
——
__
60-73
60-73166-184283-305
——
__
7392142175
7392149200
—
__
75-92
75-92
—
92
92
__
-
—
75-91 5
75-91 5
_
91 5115
91 5115
A..L . —. _
69
__
166-184
__
—
208-230
208-230
_
115
115
—
208-230
208-230383-398500-500
__
............
33
I 50DF Modu-Pac®
Typiccil wiring schematic
REMOTE CONTROL
BOX
FIELD
POWER SUPPLY
I ■
UNLOADER JUNCTION BOX
028,034,044,054,
064 ONLY
LEGEND
— Bypass Switch
BS
— Clock
Ck
— Cooling
CIg
— Day Mode
DM
— Day Relay
DR
— Pleating
Htg
— Interlock Relay
IR
— Morning Warm-Up
MW
— Night Mode
NM
— Night Relay
NR
— Plug Assembly
PL
— Terminal Block
TB
— Time Delay Relay
TDR
— Unloader
U
— Unloader Relay
UR
— Warm-Up Relay
WR
□
oTerminal (Unmarked)
O
Terminal Block
Terminal (Marked)
Factory Wiring
Field Wiring
Plug
Receptacle
To indicate common potential only;
not to represent wire
#
VARIABLE VOLUME BOX
34
Typical piping and wiring
I 50DF Modu-Pac® |
35
Typical piping and wiriiig
I 50DF Modu-Pac® |
50DF Modu"Pac® |
Guide specifications
Unit shall be of a one-piece air-to-air electric cooling unit and
shall be mounted on a full-perimeter roof curb. Unit shall be UL
listed and carry UL label.
Total cooling capacity of the unit shall be
sensible capacity shall be
dry-bulb temperature shall be
evaporator air entering unit at
and condenser entering air temperature of_______F dry bulb.
Unit cabinet shall be constructed of galvanized steel, bonderized
and coated with baked enamel
Refrigeration system — The unit shall contain serviceable her
metic compressor(s) with service valves, vibration isolation, crank
case heater(s), sight glass(es) and filter-drier(s). Electric unloaders,
providing steps of
installed to provide close control of leaving air dry-bulb tempera
ture regardless of load variations Compressors shall be of same
manufacture as unit.
Hot gas bypass to the evaporator shall be factory installed to
permit unit operation down to minimum airflow. Evaporator coil
shall always have the full face active to assure proper treatment of
all air flowing thru unit
Controls — The variable volume control network shall be factory
installed and wired in the unit and contain:
• Microprocessor which shall:
— provide precise control of capacity staging.
— contain an adjustable set point for discharge air temperature
— contain a control memory function effectively “remembering”
the previous 50 minutes of system operation and maintaining
a stable, average discharge temperature based on the previous
50 minutes of operation.
— contain the ability to program a reset of discharge air tem
perature in accordance with temperature readings trans
mitted from conditioned space. This reset function shall be
adjustable in both amount of reset and point at which reset
is initiated on a preprogrammed schedule.
— contain a control band adjustment (2-16 F) to tune control
system to specific applications
• Morning warmup thermostat containing 2 stages of control
for demand oriented discriminant energy usage: First stage of
thermostat shall shut down electric heaters (if provided). A “dead
band” shall exist between first stage and second stage of thermo
stat. In the “dead-hand” zone, indoor air fan runs but cooling mode
will not energize until return air temperature exceeds the adjust
able set point of second stage of morning warmup thermostat.
At call for cooling, the morning warmup thermostat shall switch
control of unit to microprocessor.
• Remote control panel containing a 7-day clock and 6 system
status lights.
The clock shall enter system into DAY (OCCUPIED) or NIGHT
(UNOCCUPIED) modes as preprogrammed. Remote control
panel shall contain a 5-hour bypass timer to provide air condi
tioning during normally unoccupied hours.
_______
______
______
_____%,_____
Btuh or greater and the leaving
_______
F at conditions of
F wet-bulb,
%, and
_____
•
Btuh or greater,
______
_____
.%, shall be factory
cfm
F dry-bulb
Coils shall be aluminum plate fins mechanically bonded to copper
tubes. They shall be of an intertwined design for equal circuit load
ing and full active coil on part load operation to assure proper
treatment of conditioned air.
115-volt convenience outlet shall be sized to handle a small
power load or service light.
Modulating outdoor air control package (Economizer) shall
provide “free cooling” with outside air The package shall:
• contain low leak dampers rated at 3% at 3-in. wg static pressure.
• contain spring return motor to close dampers during power
failure.
• use 100% outside air during integrated (simultaneous) econ
omizer cooling and mechanical cooling.
• utilize discharge air sensor and enthalpy changeover for damper
control.
• contain adjustable outdoor air thermostat to lock out mech
anical cooling when outdoor air is below its setting
Pre-installed tracks shall be provided to accommodate field-
installed hydronic coils. (Unit without electric heat)
Fans and motors — The indoor air fans shall be of the forward-
curved centrifugal Class I type, belt driven by a
The outdoor air fan(s) shall be of the propeller type, each directly
driven by a 1-hp inherently protected motor
Safety controls — Cooling system shall be protected by: fusible
plug, low and high pressurestat, compressor motor overloads, and
a timing device which will prohibit the compressor motor from
being subjected to a starting current more than once every
5 minutes.
Unit connections — Power wires in the unit shall be powered by
single-point terminal connections All utility connections shall be
routed thru bottom of unit within curb perimeter. Alternate
openings in sides of unit shall also be provided
Dimensions — The unit casing shall have width of not more than
_____
in., length of not more than
more than
Motor and drive to provide higher fan output when job require
ments exceed standard fan capacity shall be provided.
Bag filters with 50% efficiency (NBS Dust Spot Test) shall be
provided. Bag filter rack shall accept filters of up to 95% efficiency.
Roof Curb — Roof curb shall be of same manufacture as unit,
shall support unit and provide a watertight enclosure to protect
ductwork and utility services Curb design shall comply with
National Roofing Contractors Association requirements.
Static pressure control shall consist of a self-locating damper
assembly and motor/regulator assembly and shall permit bottom
or side connection discharge and shall include a duct transition for
connection of field ductwork.
Head pressure control — An indoor air fan speed control to
permit unit to operate down to -20 F shall be provided.
_____
inches
________
_______
in , and height of not
hp motor.
Number One
AirConditbning
Maker
Division ot
Carrier Corporation
Carrier Parkway • Syracuse NY 13221
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations
1
Book
Tab1b
Form50DF-2P Supersedes 50DF-1P
Printed in U S A
1182
1-82PC111
Catalog No 525-080
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