Carrier 33CS, Debonair 33CS250-01 Installation, Start-up, And Operating Instructions Manual

Commercial Programmable Thermostat
Installation, Start-Up, and
Operating Instructions
Part Number 33CS250-01
Debonair®
33CS
CONTENTS
SAFETY CONSIDERATIONS ...................... 1
GENERAL ........................................ 1
INSTALLATION ................................. 1-6
Select Thermostat Location ...................... 1
Install Thermostat ................................ 1
Set Clock......................................... 3
Heat Pump Configuration ........................ 3
Configure Advanced Setup....................... 3
Install Accessories ............................... 4
Program Thermostat Schedules..................5
Calibrate Sensor ................................. 6
Check Thermostat Operation.....................6
Final Checklist ................................... 6
OPERATION.................................... 6-8
Auto-Changeover ................................6
Two-Stage Operation............................. 6
Clock Backup .................................... 6
Fan Operation....................................6
Emergency Heat ................................. 6
Electric Heat ..................................... 7
Holiday Mode .................................... 7
Remote Temperature Sensor ..................... 7
Keypad Lock ..................................... 7
Dry Contact Switch/External Control .............7
10-Watt Resistor ................................. 7
TROUBLESHOOTING............................. 9
IMPORTANT Read entire instructions before starting the installation.
SAFETY CONSIDERATIONS
Read and follow manufacturer instructions carefully. Fol­low all local electrical codes during installation. All wiring must conform to local and national electrical codes. Improper wiring or installation may damage thermostat.
Recognize safety information. This is the safety alert sym­bol . When the safety alert symbol is present on equipment or in the instruction manual, be alert to the potential for person­al injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a haz­ard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or property damage.
GENERAL
The 7-day, commercial, programmable thermostats are wall-mounted, low-voltage thermostats which maintain room temperature by controlling the operation of an HVAC (Heating, Ventilation, and Air Conditioning) system. Separate heating and cooling set points and auto-changeover capability allow occupied and unoccupied programming for energy savings.
All thermostats allow up to 4 time/temperature settings to be programmed per 24-hour period. Each thermostat stores programs for 7 independent days. Batteries are not required. During power interruption the internal NEVERLOST™ mem­ory stores programmed schedules for an unlimited time while the clock continues to run for at least 48 hours.
The thermostat can be configured to accept several different equipment configurations, including heat pump operation.
NOTE: The thermostat is not factory-configured for use in heat pump applications. The advanced setup must be performed to configure the thermostat for use with heat pump units.
INSTALLATION
Select Thermostat Location —
be mounted:
• approximately 5 ft from the floor
• close to or in a frequently used room, preferably on an
inside partitioning wall
• on a section of wall without pipes or ductwork
• where temperature operating limits are within 41 to 104 F
(5 to 40 C)
• where humidity operating range is within 0 to 95% rela-
tive humidity, non-condensing The thermostat should NOT be mounted:
• close to a window, on an outside wall, or next to a door
leading to the outside
• where exposed to direct light and heat from a lamp, the
sun, a fireplace, or any other temperature-radiating
object which may cause a false reading
• close to or in direct airflow from supply registers or
return air grilles
• in areas with poor air circulation (such as behind a door
or in an alcove)
The thermostat should
Install Thermostat
Before installing thermostat, turn off all power to the unit. There may be more than one power disconnect. Electrical shock can cause injury or death.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Ta b 1 a 1 3a
PC 111 Catalog No. 533-317 Printed in U.S.A. Form 33CS-12SI Pg 1 1204 12-97 Replaces: New
1. Turn off all power to unit.
2. If an existing thermostat is being replaced: a. Remove existing thermostat from the wall. b. Disconnect wires from existing thermostat. Do not
allow wires to fall back into the wall. As each wire is disconnected, record wire color and terminal connection.
c. Discard or recycle old thermostat.
NOTE: Mercury is a hazardous waste and must be disposed of properly.
3. Remove the thermostat cover from wall plate (mounting base) to expose mounting holes. See Fig. 1. With the ther­mostat facing forward, press the back plate on the left hand side top corner to release the two prongs holding on the cover. Pull off the cover when the prongs have been disengaged.
4. Route thermostat wires through large hole in mounting base. Remove outer sheath from wires for added flexibili­ty. Standard solid or multi-conductor thermostat wire should be used from the thermostat to the unit. Size and length considerations are as follows: for a maximum dis­tance from unit of 36 ft, use 22 AWG (American Wire Gage) wire; for a maximum distance from unit of 100 ft, use 18 AWG wire.
7. Secure mounting base to wall with 2 screws and anchors provided. Ensure all wires exit through hole in mounting base.
8. Adjust wire length and routing to allow proper closure of the thermostat. Strip each wire at the end no more than
1
/4-in. to prevent adjacent wires from shorting together. Match and connect wires to terminals on the thermostat. See Fig. 2-4 and Table 1.
Improper wiring or installation may cause damage to the thermostat. Check to ensure wiring is correct before pro­ceeding with installation of unit.
9. Push excess wiring into wall. Seal hole in wall to prevent drafts.
10. Re-attach thermostat cover to back plate by aligning the top two prongs of the back plate in the vertical groove of the top cover and then snapping the cover onto the back plate.
11. Turn on power to unit. The thermostat will receive power from the unit. The thermostat will be powered by 24 v, nominal (18 to 30 vac). Terminals R (+ 24 v), W1/O/B (first stage heat or reversing valve), Y1 (first stage cool­ing), and G (fan relay) will always be connected. Some applications will use C (common), Y2 (second stage cooling), or W2 (second stage heating).
Fig. 1 — Thermostat Mounting
5. Level mounting base against wall and mark wall through the 2 mounting holes in base.
6. Drill two
3
/16-in. mounting holes in wall where marked.
Be careful not to drill into wiring in wall. Electrical shock could result.
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W2 Second-Stage Heat Y2 Second-Stage
RS2 Second Remote
RS+5 +5 vdc RS1 Remote Sensor RS GND — Ground
Compressor
Sensor (Not Used)
Fig. 2 — Thermostat Wiring
2
LEGEND
W1/O/B — First-Stage Heat or
Y1 First-Stage Compressor G—Fan W3/ECO — Economizer CK1 Dry Contact CK2 Dry Contact Ground R—24 vac Transformer C—24 vac Transformer
Reversing Valve
Common
THERMOSTAT
B O
G
W2Y2R
(Single-Stage Cooling and Two-Stage Heat Units)
W2Y2R
(Two-Stage Cooling and Two-Stage Heat Units)
W1
THERMOSTAT
B O
W1
C
Y1
24 VAC COMMON
COMPRESSOR RELAY
1st STAGE HEAT CIRCUIT
2nd STAGE HEAT CIRCUIT
Fig. 3 — Typical Wiring
G
C
Y1
24 VAC COMMON
COMPRESSOR RELAY
1st STAGE HEAT CIRCUIT
2nd STAGE COMPRESSOR RELAY
2nd STAGE HEAT CIRCUIT
Fig. 4 — Typical Wiring
FAN RELAY
24 VAC RETURN
FAN RELAY
24 VAC RETURN
Table 1 — Thermostat Wiring Terminations
EXISTING
WIRE
DESIGNATION
GorF Fan G
Y1, Y, or C Cooling Y1
W1,W,orH Heating W1/O/B
Rh,R,M,Vr,orA Power (24 v) R
C Common C*
O/B Reversing Valve W1/O/B†
Y2 Second Stage Cooling Y2
W2 Second Stage Heating W2
RS+5 Remote Sensor (5 vdc) RS+5
RS Remote Sensor Signal RS1
RS G Remote Sensor Ground RS GND
CK1 Dry Contact Switch CK1 CK2 Dry Contact Ground CK2
*Terminal C may not be used in all applications.
†Used on Heat Pump applications only.
FUNCTION
TERMINAL
CONNECTION
TYPICAL
UNIT
TYPICAL
UNIT
L
E
C
G
Y1
O
W1
R
Y2
W2
L
E
C
G
Y1
O
W1
R
Y2
W2
Set Clock — The Set Clock button allows the user to
change the time and day displayed on the thermostat. Press the Set Clock button. The current time will blink on and off. Press the UP ARROW and DOWN ARROW buttons until the cor­rect time is shown. Hold down the buttons to quickly move through the time display. Press and hold the Fan button while pressing the UP or DOWN ARROW buttons to scroll through by hours. The AM and PM annunciators will automatically change. To ensure the schedules are properly followed, make sure that AM or PM is correct for the time chosen. When the correct time is shown, press the Mode button to modify the day of the week. The current day will blink on and off. Press the UP ARROW and DOWN ARROW buttons until the correct day is shown. Press the Set Clock button again to exit the Set Time mode.
Heat Pump Configuration — To configure the ther-
mostat for heat pump operation, Advanced Setup Steps 3 (Heat Pump Operation) and 4 (Reversing Valve Polarity) must be configured correctly. See the Configure Advanced Setup sec­tion for information on configuring these options.
NOTE: Some large commercial rooftop heat pump units (50HJQ,TJQ,EJQ) must be configured with Advanced Setup Step 3 (Heat Pump Operation) set to OFF. Refer to the base unit instructions for more information.
Configure Advanced Setup — To ent er i nto the ad -
vanced setup screens of the thermostat, press the Mode and Program buttons at the same time. The Advanced Setup Step number is shown in the top right corner of the thermostat screen. Use the Mode button to advance through the steps. There are 18 Advanced Setup Steps. See Table 2. Press the Pro­gram button at any time to exit the Advanced Setup mode.
NOTE: Advanced Setup Steps 1 and 2 are configured with the Set Clock button, and are not accessed through the advanced setup screens.
Table 2 — Advanced Setup Configuration
STEP DESCRIPTION RANGE DEFAULT
1* Time of Day
2* Day of the Week
3 Heat Pump Off/On Off
4
5 Electric Heat Off/On Off 6 Deadband 1 - 6 F 2 F
7
8 Cycles per Hour d, d1, 2 - 6 6
9 Fan Purge Timer 0:00 - 3:00 0:00 10 Thermoglow™ Backlight Off/On On 11 Economizer Output NO/NC NO
12
13
14 Soft Start 0 - 99 0 15 Temperature Units F/C F 16 Security Level 0 - 3 0
17
18
NC — Normally Closed NO — Normally Open
*Accessed and configured through the Set Clock button.
Reversing Valve
Pola rity
Forced Minimum
Temperature Difference
Reset Service
Filter Icon
Service Filter
Run Time
Maximum Allowable
Heat Set Point
Minimum Allowable
Cooling Set Point
LEGEND
12:00 AM -
11:59 PM
Sunday through
Saturday
O/B O
0-6F 2F
——
0-1950 hrs 500 hrs
35 - 99 F 80 F
35 - 99 F 65 F
12:00 AM
Monday
3
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HEAT PUMP CONFIGURATION (Steps 3 and 4) — To set the thermostat for heat pump operation, Advanced Setup Step 3 must be configured to ON. Use the UP and DOWN AR­ROW buttons to configure the step. The default is OFF. Press the mode button to continue to Step 4. Step 4 is used to set the reversing valve polarity for the heat pump. The variable can be set to either “B”or “O.” Set the reversing valve polarity to the correct value depending on the application. The default is “O.”
NOTE:Step4willappearonlyifStep3issettoON.Step5 will appear only if Step 3 is set to OFF.
ELECTRIC HEAT CONFIGURATION (Step 5) — Step 5 is used to configure the thermostat for first stage electric heat. The variable can be configured ON or OFF. The default is OFF.
NOTE:Step5willappearonlyifStep3issettoOFF. DEADBAND (Step 6) — The deadband is the difference in
temperature above the cooling set point or below the heating set point that the thermostat will wait before turning on the first stage of heating or cooling. For example, if the cooling set point is 82 F (28 C) and the deadband is 2 degrees, the first stage of cooling will not be energized until the temperature reaches 84 F (30 C). The range of values is 1 to 6 degrees. The default is 2 degrees.
SET POINT MINIMUM DIFFERENCE (Step 7) — The min­imum difference between heating and cooling set points can be user-configured. The range is from 0 to 6 degrees. The default is 2 degrees. The minimum difference is enforced during Autochangeover and Program On operation.
CYCLES PER HOUR LIMIT (Step 8) — The number of times that heating or cooling can be energized per hour can be configured. Set the variable to “d” for no limit. Set the variable to “d1” to disable the 5-minute compressor lockout. The vari­able can also be set from 2 to 6 cycles per hour. The default is 6 cycles per hour.
Damage to compressor could result if 5-minute compressor lockout is disabled or compressor is allowed unlimited cycles. Do not set thermostat Advanced Setup Step 8 to “d” or “dl” unless specifically recommended for the application.
PRE-OCCUPANCY PURGE TIMER (Step 9) — The pre­occupancy purge allows fresh outside air to be brought into the space before the Occupied 1 time period. The timer limits the amount of time that the purge can operate. The timer can be set from 0 to 3 hours with 15-minute intervals. The default is 0 hours (disabled).
BACKLIGHT DISPLAY (Step 10) — The display backlight can be set to ON (always on) or OFF (turn off 8 seconds after usage). The default is ON.
ECONOMIZER OUTPUT (Step 11) — The thermostat has an output terminal which can be controlled during Occupied periods. This output terminal allows for the control of other de­vices such as economizers, lighting, water heaters, and base­board heaters. The output can be set to NO (normally open) or NC (normally closed). The default is NO.
If the Economizer Output configuration is set to NO, then the W3/ECO terminal of the thermostat is energized when the thermostat is in Occupied periods 1, 2 and 3, and also during Pre-Occupancy Purge. The W3/ECO terminal is deenergized during Unoccupied periods.
If the Economizer Output configuration is set to NC, then the W3/ECO terminal of the thermostat is deenergized when the thermostat is in Occupied periods 1, 2, and 3, and also dur­ing Pre-Occupancy Purge. The W3/ECO terminal is energized during Unoccupied periods.
SERVICE FILTER (Steps 12 and 13) — Step 12 allows the user to reset the Service Filter counter to zero and remove the
“SERVICE FILTER” icon (if displayed on the thermostat screen). Press the FAN button while in Setup Step 12 and the counter is reset to zero. Press the Mode button to adjust the number of hours the blower will run before the “SERVICE FILTER” icon is displayed. The range is 0 to 1950 hours. Set the variable to 0 to disable this function. The default is 500 hours.
SOFT START (Step 14) — The soft start is used when multi­ple units are used in an application. The soft start staggers the start up times of the units in the event of power loss and restart. Each unit should be assigned a unit ID number. The 30-second delay time is multiplied by the unit ID number to get the total soft start delay time for each unit. For example, if the unit ID number is 10, set the Soft Start function to 10, the start up delay time is 30 seconds x 10 = 300 seconds (5 minutes). The range is 0 to 99 (ID numbers). A value of 0 disables the function. The default is 0 (ID number).
FAHRENHEIT/CELSIUS OPERATION (Step 15) — The thermostat can be set to operate in Fahrenheit or Celsius degrees. Set the variable to “F” for Fahrenheit operation. Set the variable to “C” for Celsius operation.
SECURITY LEVEL (Steps 16 to 18) — The Security Level limits the actions that the user can perform at the thermostat. There are 4 security levels. When the security level is set to “0,” no security will be in effect. When the security level is set to “1,” the set point range is limited by the settings of Steps 17 and 18. When the security level is set to “2,” the set point range is limited by the settings of Steps 17 and 18 and the Program On thermostat operation mode is always in effect. When the security level is set to “3,” the set point range is limited by the settings of Steps 17 and 18, the Program On mode is always in effect, and set point changes are prohibited. The default is 0.
NOTE: The Fan button is ignored when security Levels 2 or 3 are in effect.
Security Maximum Heat Set Point (Step 17)
—IftheSecu­rity Level is not set to 0, the maximum heating set point will be in effect. The user will not be allowed to set the heating set point over the specified value. The range of values is 35 to 99 F (1 to 37 C). The default is 80 F (27 C).
Security Minimum Cool Set Point (Step 18)
—IftheSecu­rity Level is not set to 0, the minimum cooling set point will be in effect. The user will not be allowed to set the cooling set point below the specified value. The range of values is 35 to 99 F (1 to 37 C). The default is 65 F (18 C).
Install Accessories — The following accessories can
be used with this thermostat:
• remote temperature sensor with override
(33CSSEN-WB)
• remote temperature sensor (33CSSEN-01)
• Add-a-Wire™ accessory (33CSACC-AW)
• duct temperature sensor (33CSSEN-DS)
• Add-a-Subzone™ accessory (33CSACC-AZ)
• wireless remote sensor (33CSRFS-RC/RE)
Refer to the accessory installation instructions for each
accessory for more information. REMOTE TEMPERATURE SENSOR — A remote temper-
ature sensor may be provided to read the temperature from a space. If a remote temperature sensor is connected, the thermo­stat will ignore the reading of its internal sensor. When the ther­mostat is using a reading from a remote sensor, the degree sym­bol above the temperature reading will blink.
When installing a remote sensor, do not run the wires in the same conduit as the HVAC equipment control wires, fire alarm wiring, or other high voltage wiring. Do not use building metalwork as a ground. Use only unshielded wire.
NOTE: Sensors can only be averaged when using a wireless remote sensor (33CSRFS-RC/RE).
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