Carrier Debonair 33CS, 33CSSN2-WC Installation And Operating Instructions Manual

Debonair®
Commercial Non-Programmable Thermostat
Installation, Start-Up, and Operating
Instructions
Part Number 33CSSN2-WC
33CS
IMPORTANT: Read entire instructions before starting the installation.
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety alert sym­bol . When the safety alert symbol is present on equipment or in the instruction manual, be alert to the potential for person­al injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a haz­ard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or property damage.
GENERAL
The commercial, non-programmable thermostats are wall­mounted, low-voltage thermostats which maintain room tem­perature by controlling the operation of an HVAC (Heating, Ventilation, and Air Conditioning) system. Separate heating and cooling set points and auto-changeover capability allow for greater flexibility.
Batteries are not required. During power interruption the in­ternal NEVERLOST™ memory stores configuration settings for an unlimited amount of time.
The thermostat can be configured to accept several different equipment configurations, including heat pump operation.
The temperature display range of the thermostat is 32 to 99 F (0° to 36 C).
NOTE: The thermostat is not factory-configured for use in heat pump applications. The Advanced Setup must be performed to configure the thermostat for use with heat pump units.
INSTALLATION
The thermostat should NOT be mounted:
• close to a window, on an outside wall, or next to a door leading to the outside
• where exposed to direct light and heat from a lamp, the sun, a fireplace, or any other temperature-radiating object which may cause a false reading
• close to or in direct airflow from supply registers or return-air grilles
• in areas with poor air circulation (such as behind a door or in an alcove)
Install Thermostat
Before installing thermostat, turn off all power to the unit. There may be more than one power disconnect. Electrical shock can cause injury or death.
1. Turn off all power to unit.
2. If an existing thermostat is being replaced: a. Remove existing thermostat from the wall.
b. Disconnect wires from existing thermostat. Do not
allow wires to fall back into the wall. As each wire is disconnected, record wire color and terminal connection.
c. Discard or recycle old thermostat.
NOTE: Mercury is a hazardous waste and must be disposed of properly.
3. Remove the thermostat cover from wall plate (mounting base) to expose mounting holes. See Fig. 1.
MOUNTING HOLE
R
3 1/8"
WIRING TERMINAL
B O
Y1
W2
Y2
W1
C
G
BLOCK
1"
Select Thermostat Location —
be mounted:
• approximately 5 ft from the floor
• close to or in a frequently used room, preferably on an inside partitioning wall
• on a section of wall without pipes or ductwork
• where temperature operating limits are within 32 to 122F(0°to50C)
• where humidity operating range is within 0 to 95% rela­tive humidity, non-condensing
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Ta b 1 1a 1 3a
PC 111 Catalog No. 533-348 Printed in U.S.A. Form 33CS-32SI Pg 1 105 8-00 Replaces: New
The thermostat should
3 1/8"
HOLE FOR WIRING
MOUNTING HOLE
Fig. 1 — Thermostat Mounting and Wiring
4. Route thermostat wires through large hole in mount­ing base. Remove outer sheath from wires for added flex­ibility. Standard solid or multi-conductor thermostat wire should be used from the thermostat to the unit. Size and
length considerations are as follows: for a maximum distance from unit of 36 ft, use 22 AWG (American Wire Gage) wire; for a maximum distance from unit of 100 ft, use 18 AWG wire.
5. Level mounting base against wall and mark wall through the 2 mounting holes in base.
6. Drill two
3
/16-in. mounting holes in wall where marked.
Be careful not to drill into wiring in wall. Electrical shock could result.
7. Secure mounting base to wall with 2 screws and anchors provided. Ensure all wires exit through hole in mounting base.
8. Adjust wire length and routing to allow proper closure of the thermostat. Strip each wire at the end no more than
1
/4-in. to prevent adjacent wires from shorting together. Match and connect wires to terminals on the thermostat. See Fig. 2-7 and Table 1.
Improper wiring or installation may cause damage to the thermostat. Check to ensure wiring is correct before pro­ceeding with installation of unit.
9. Push excess wiring into wall. Seal hole in wall to prevent drafts.
10. Re-attach thermostat cover to back plate.
11. Turn on power to unit. The thermostat will receive power from the unit. The thermostat will be powered by 24 v, nominal (18 to 30 vac). Terminals R (+ 24 v), W1/O/B (first stage heat or reversing valve), Y1 (first stage cool­ing), and G (fan relay) will always be connected. Some applications will use C (common), Y2 (second stage cooling), or W2 (second stage heating).
Heat Pump Configuration — To configure the ther-
mostat for heat pump operation, Advanced Setup Steps 1 (Heat Pump Operation) and 2 (Reversing Valve Polarity) must be configured correctly. See the Configure Advanced Setup sec­tion for information on configuring these options.
NOTE: Some large commercial rooftop heat pump units must be configured with Advanced Setup Step 1 (Heat Pump Opera­tion) set to OFF. Refer to the base unit instructions for more information.
THERMOSTAT
G
R
*If using electric heat, this option must be
set to ON during Advanced Setup.
Y1
W2
B O
W1
Y2
C
COMPRESSOR RELAY
FAN RELAY
1st STAGE HEAT*
24 VAC
TYPICAL
UNIT
L
E
C
G
Y1
O
W1
R
Y2
W2
THERMOSTAT
G
R
*If using electric heat, this option must be
set to ON during Advanced Setup.
Y1
W2
W1
B O
C
Y2
Fig. 3 — Typical Wiring (5-Wire, Single-Stage
Cooling, Single-Stage Heating Applications)
THERMOSTAT
G
R
*If using electric heat, this option must be
set to ON during Advanced Setup.
Y1
W2
B O
W1
C
Y2
2nd STAGE COMPRESSOR RELAY
Fig. 4 — Typical Wiring (6-Wire, 2-Stage
Cooling, Single-Stage Heating Applications)
THERMOSTAT
G
R
*If using electric heat, this option must be
set to ON during Advanced Setup.
Fig. 5 — Typical Wiring (6-Wire, Single-Stage
Y1
W2
B O
W1
Y2
C
Cooling, 2-Stage Heating Applications)
24 VAC COMMON
FAN RELAY
COMPRESSOR RELAY
1st STAGE HEAT*
24 VAC
24 VAC COMMON
FAN RELAY
COMPRESSOR RELAY
1st STAGE HEAT*
24 VAC
24 VAC COMMON
FAN RELAY
COMPRESSOR RELAY
1st STAGE HEAT*
24 VAC
2nd STAGE HEAT CIRCUIT
TYPICAL
UNIT
TYPICAL
UNIT
TYPICAL
UNIT
L
E
C
G
Y1
O
W1
R
Y2
W2
L
E
C
G
Y1
O
W1
R
Y2
W2
L
E
C
G
Y1
O
W1
R
Y2
W2
Fig. 2 — Typical Wiring (4-Wire, Single-Stage
Cooling, Single-Stage Heating Applications)
105
2
THERMOSTAT
G
R
*If using electric heat, this option must be set to ON during Advanced Setup. NOTE: Commercial heat pumps do not have the heat pump turned on in
Advanced Setup.
Y1
W2
B O
W1
C
Y2
24 VAC COMMON
COMPRESSOR RELAY
1st STAGE HEAT*
2nd STAGE COMPRESSOR RELAY
2nd STAGE HEAT
FAN RELAY
24 VAC
TYPICAL
UNIT
Fig. 6 — Typical Wiring (7-Wire, 2-Stage Cooling
2-Stage Heating Applications)
THERMOSTAT
G
R
NOTE: If using residential heat pump, the heat pump must be set to ON in Advanced Setup.
Y1
W2
W1
B O
C
Y2
24 VAC COMMON
FAN RELAY
COMPRESSOR RELAY
REVERSING VALVE
24 VAC
TYPICAL
UNIT
Fig. 7 — Typical Wiring (5-Wire, Single-Stage
Cooling, Single-Stage Heating, Heat Pump
Applications)
Table 1 — Thermostat Wiring Terminations
EXISTING WIRE
DESIGNATION
GorF Fan G
Y1, Y, or C Cooling Y1
W1, W, or H Heating W1/O/B
Rh,R,M,Vr,orA Power (24 v) R
C Common C
O/B Reversing Valve* W1/O/B
Y2 Second Stage Cooling Y2
W2 Second Stage Heating W2
*Used on Heat Pump applications only.
FUNCTION
TERMINAL
CONNECTION
Configure Advanced Setup — To enter into the Ad-
vanced Setup screens of the thermostat, press the Mode and Fan buttons at the same time for 7 seconds. The Advanced Setup Step number is shown in the top right corner of the ther­mostat screen. Use the Mode button to advance through the steps. See Table 2. Press the Mode and Fan buttons at the same time to exit the Advanced Setup mode.
HEAT PUMP CONFIGURATION (Steps 1 and 2) — To set the thermostat for heat pump operation, Advanced Setup Step 1 must be configured to ON. Use the UP and DOWN AR­ROW buttons to configure the step. The default is OFF. Press the Mode button to continue to Step 2. Step 2 is used to set the reversing valve polarity for the heat pump. The variable can be set to either ‘‘B’’ or ‘‘O.’’ Set the reversing valve polarity to the correct value depending on the application. The default is ‘‘O.’’
L
E
C
G
Y1
O
W1
R
Y2
W2
L
E
C
G
Y1
O
W1
R
Y2
W2
NOTE: Some large commercial rooftop heat pump units must be configured with Advanced Setup Step 1 (Heat Pump Opera­tion) set to OFF. Refer to base unit instructions for more information.
NOTE: Step 2 will appear only if Step 1 is set to ON. Step 3 will appear only if Step 1 is set to OFF.
ELECTRIC HEAT CONFIGURATION (Step 3) — Step 3 is used to configure the thermostat for first stage electric heat. The variable can be configured ON or OFF. The default is OFF.
NOTE:Step3willappearonlyifStep1issettoOFF. DEADBAND (Step 4) — The deadband is the difference in
temperature above the cooling set point or below the heating set point that the thermostat will wait before turning on the first stage of heating or cooling. For example, if the cooling set point is 82 F (28 C) and the deadband is 2 degrees, the first stage of cooling will not be energized until the temperature reaches 84 F (30 C). The range of values is 1 to 6 degrees. The default is 2 degrees.
SET POINT MINIMUM DIFFERENCE (Step 5) — The min­imum difference between heating and cooling set points can be user-configured. The range is from 0 to 6 degrees. The default is 2 degrees. The minimum difference is enforced during Autochangeover and Program On operation.
CYCLES PER HOUR LIMIT (Step 6) — The number of times that heating or cooling can be energized per hour can be configured. Set the variable to ‘‘d’’ for no limit. Set the variable to ‘‘d1’’ to disable the 5-minute compressor lockout. The vari­able can also be set from 2 to 6 cycles per hour. The default is 6 cycles per hour.
Damage to compressor could result if 5-minute compressor lockout is disabled or compressor is allowed unlimited cycles. Do not set thermostat Advanced Setup Step 6 to ‘‘d’’ or ‘‘d1’’ unless specifically recommended for the application.
BACKLIGHT DISPLAY (Step 7) — The display backlight can be set to ON (always on) or OFF (turn off 8 seconds after usage). The default is ON.
FAHRENHEIT/CELSIUS OPERATION (Step 8) — The ther­mostat can be set to operate in Fahrenheit or Celsius degrees. Set the variable to ‘‘F’’ for Fahrenheit operation. Set the vari­able to ‘‘C’’ for Celsius operation. The default is ‘‘F.’’
Table 2 — Advanced Setup Configuration
STEP DESCRIPTION RANGE DEFAULT
1 Heat Pump Off/On Off 2 Reversing Valve Polarity O/B O 3 Electric Heat Off/On Off 4 Deadband 1 - 6 degrees 2
5
6 Cycles per Hour d, d1, 2 - 6 6 7 Thermoglow™ Backlight Off/On On 8 Temperature Units F/C F
Forced Minimum
Temperature Difference
0-6degrees 2
Install Accessories — The Add-A-Wire™ accessory
can be used with this thermostat.
Refer to the Add-A-Wire accessory installation instructions
for more information.
Calibrate Sensor — Every thermostat is factory-calibrated.
Under normal circumstances there will never be a need to re-calibrate the thermostat. If re-calibration must be done, perform the following procedure:
1. Hold down the Mode and DOWN ARROW buttons for 5 seconds. All of the icons on the display screen will appear. Release the buttons.
3
105
2. Press the Mode button. The current temperature will be displayed.
3. Use an accurate thermometer to measure room tempera­ture. Press the UP or DOWN ARROW buttons until the number equals room temperature.
4. Press the Mode button to return to normal operation.
Check Thermostat Operation — To check thermo-
stat operation, perform the following procedure:
1. Press the Mode button repeatedly until the Heat icon ap­pears on the display. The thermostat is now in Heating mode.
2. Press the UP ARROW button until the heating set point is 10 F (6 C) higher than the current room temperature Heating and fan should be energized.
3. Press the Mode button repeatedly until the Cool icon ap­pears on the display. The thermostat is now in Cooling mode.
4. Press the DOWN ARROW button until the cooling set point is 10 F lower than the current room temperature. Cooling and fan should be energized.
5. If heating, cooling, or fan operation do not energize, check wiring and consult Table 3.
Final Checklist
1. Put away tools and instruments. Clean up debris and packaging.
2. Review Owner’s Guide with occupant or owner. 3. Leave the manuals with owner.
OPERATION
The Mode button selects the operating mode of the thermo­stat. If OFF is selected, the thermostat will not enter Heating or Cooling mode. If HEAT is selected, the thermostat will only enter Heating mode (if the room temperature is below the heat­ing set point). If COOL is selected, the thermostat will only en­ter Cooling mode (if the room temperature is above the cooling set point). If AUTO is selected, the thermostat will enter Heat­ing or Cooling mode based on the room temperature and the heating and cooling set points.
Auto-Changeover — When the thermostat mode is set
to AUTO, the thermostat will provide automatic changeover
from Heating to Cooling mode and Cooling to Heating mode when required. The thermostat will automatically switch to maintain the desired temperature setting. The thermostat does not need to be manually changed from heating to cooling or cooling to heating operation.
Two-Stage Operation — The second stage of heat or
cool is turned on when the first stage has been on for a mini­mum of 2 minutes and the temperature differential from the set point is equal to or greater than the set point plus the deadband plus 2 degrees.
Fan Operation — If Fan On is selected, the fan will run
continuously (except when Mode is switched to OFF).
If Fan On is not selected, the fan will only operate during
heating or cooling operation.
Emergency Heat — Emergency heat is available for
heat pump applications. This option is only available if Advanced Setup Step 1 (Heat Pump) is set to ON. To turn on emergency heat, press and hold the UP button. While holding the UP button, press the Fan button. An ‘‘EH’’ will be displayed. During emergency heat, the fan will operate and the second stage of heat will be energized (locking out the first stage compressor). To exit emergency heat, press and hold the Fan button. While holding the Fan button, press the UP but­ton. During emergency heat, only OFF and HEAT modes are available.
Electric Heat — When the Electric Heat option in the ad-
vanced setup is set to ON (configured by installer), the thermo­stat will turn on the fan immediately any time there is a heat demand. This feature should only be used on electric heating applications. Do not use with gas heat.
Keypad Lock — To prevent unauthorized use of the ther-
mostat, the front panel buttons can be disabled. To disable or lock the keypad, press and hold the Mode button. While hold­ing down the Mode button, press the UP and DOWN ARROW buttons simultaneously. The ‘‘Locked’’ icon will appear on the display.
The thermostat is unlocked by performing the same proce­dure. Press and hold the Mode button. While holding down the Mode button, press the UP and DOWN ARROW buttons si­multaneously. The ‘‘Locked’’ icon will be removed from the display.
PROBLEM SOLUTION
Display on thermostat not illuminated. Check for 24 vac at the R terminal connection. Terminal R must be connected for proper
Cooling will not energize. Select COOL mode. Decrease cooling set point to 10 degrees below room temperature.
Heating will not energize. Select HEAT mode. Increase heating set point to 10 degrees above room temperature.
When using 4 wires (R,G,W,Y), the cooling equipment tries repeatedly to turn on, but cannot. At times the display dims or disappears.
When using 4 wires (R,G,W,Y), the heating equipment tries repeatedly to turn on, but cannot. At times the display dims or disappears.
When controlling a heat pump, heat comes on during cooling cycle. Configure thermostat for heat pump operation (Table 2, Step 1). When calling for cooling, both heating and cooling are energized. The thermostat is configured for a heat pump. Configure the thermostat for non-heat
When controlling a commercial heat pump unit, unit runs in reverse or heating is always on.
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Ta b 1 1a 1 3a
PC 111 Catalog No. 533-348 Printed in U.S.A. Form 33CS-32SI Pg 4 105 8-00 Replaces: New
TROUBLESHOOTING
Table 3 — Troubleshooting
thermostat operation.
Check for 24 vac at Y1 terminal with a load connected. If present, thermostat is operating correctly and problem is with wiring or equipment. If 24 vac is not present, replace the thermostat. Check for Compressor Cycle per Hour Limit. Cooling may be locked out.
Check for 24 vac at W1/O/B terminal with a load connected. If present, thermostat is oper­ating correctly and problem is with wiring or equipment. If 24 vac is not present, replace the thermostat.
There is not enough power available. Connect a 270 ohm, 10 watt power resistor at the air conditioning equipment between terminals W and C (non-heat pump applications only).
There is not enough power available. Connect a 270 ohm, 10 watt power resistor at the air-conditioning equipment between terminals Y and C (non-heat pump applications only).
pump operation (Table 2, Step 1). Some commercial heat pumps require that Heat Pump Option on ther mostat is turned
OFF. Refer to unit installation instructions for more information.
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