Carrier 40MFC, 38MFC, 40MFQ, 38MFQ, DACMA Installation Instructions Manual

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40MFC / 38MFC 40MFQ / 38MFQ High---Wall Ductless Split System Sizes 009 to 022
Installation Instructions
NOTE: Read the entire instruction manual before starting the installation.
TABLE OF CONTENTS
PARTS L IST 2.......................................
MODEL NUMBER NOMENCLATURE 2.................
SAFETY CONSIDERATIONS 3.........................
SYSTEM REQUIREMENTS 3..........................
DIMENSIONS 5......................................
CLEARANCES 6.....................................
INSTALLATION TIPS 7...............................
INDOOR UNIT INSTALLATION 7.......................
OUTDOOR UNIT INSTALLATION 8.....................
INSTALL ALL POWER AND INTERCONNECTING WIRING
TO OUTDOOR UNIT 8................................
ELECTRICAL DATA 9................................
CONNECTION DIAGRAMS 9..........................
INSTALL ALL POWER, INTERCONNECTING WIRING,
AND PIPING TO INDOOR UNIT 10.....................
REMOTE CONTROL INSTALLATION 10.................
SYSTEM VACUUM AND CHARGE 11...................
START--UP 12........................................
TROUBLESHOOTING 13..............................
PARTS LIS T
Part
No.
1 Indoor Unit 1 2 Mounting Plate 1 3 M o u n t ing S c r e w A S T 3 . 9 x 2 5 --- C --- H 5 4 Anchor 5 5 Air Filter 1 6 Remote Control 1 7 Remote Control Holder 1 8 M o u n t ing S c r e w B S T 2 . 0 x 1 0 --- C --- H 2 9 Outdoor Unit 1
Name of P art Qty
■ Indoor
6
I o n
8
■ Outdoor
3
4
1
2
5
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Air Outlet
7
9
Note:
--- If the outdoor unit is higher than the indoor unit, prevent rain from flowing into the indoor unit along the connection pipe by making a downward arc in the connection pipe bef ore i t enters the wall to the indoor unit. This will ensure that rain will drip from the connection pipe before it enters the wall.
--- Piping and the interconnecting wiring are field supplied.
--- The illustration above is only a sketch. Different models may be slightly different.
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MODEL NUMBER NOMENCLATURE
38 MFC 009 - - - 1
Voltage 1 = 115-1-60Hz; 3 = 208-230-1-60Hz
System’s nominal capacity in 1000 BTU/Hr Example: 009 = 9000 BTU/Hr
System’s type: MFC = Air Conditioner;
MFQ = Heat pump Equipment type: 40 = Indoor unit; 38 = Outdoor unit
Blank
2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air--conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start--up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be performed by trained service personnel.
When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information. This is the
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safety--alert symbol in instructions or manuals, be alert to the potential for personal injury.Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious h azards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
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ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
. When you see this symbol on the unit and
WARNING
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WARNING
EXPLOSION HAZARD
Failure to follow this warning could result in death, serious personal injury, and/or property damage.
Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.
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CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the ground. If any section of pipe is buried, there must be a 6 in. (152 mm) vertical rise to the valve connections on the outdoor units. If more than the recommended length is buried, refrigerant may migrate to the cooler buried section during extended periods of system shutdown. This causes refrigerant slugging and could possibly damage the compressor at start--up.
SYSTEM REQUIREMENTS
Allow sufficient space for airflow and servicing unit. See Fig. 1 and 4 for minimum required distances between unit and walls or ceilings.
Piping
IMPORTANT: Both refrigerant lines must be insulated separately.
S Minimum refrigerant line length between the indoor and outdoor
units is 10 ft. (3 m).
S The following maximum lengths are allowed:
REFRIGERANT LINE LENGTHS ft. (m)
Unit Size Max Line Length
9K 65 (20) 25 (8) 25 (8)
12K 65 (20) 25 (8) 25 (8) 17K HP 65 (20) 30 (10) 30 (10) 18K AC 65 (20) 30 (10) 30 (10)
22K 98 (30) 30 (10) 30 (10)
S The following are the piping sizes.
PIPE SIZES (in)
Unit Size Mix Phase Vapo r
9K 1/4 3/8
12K 1/4 1/2 17K HP 1/4 1/2 18K AC 1/4 1/2
22K 3/8 5/8
Refrigerant Charge
REFRIGERANT CHARGE lb. (kg)
Unit Size Air Conditioner (AC)
9K 1.34 (0.61) 2.70 (1.18)
12K 1.43 (0.65) 2.70 (1.18) 17K HP NA 2.87 (1.30) 18K AC 1.87 (0.85) NA
22K 2.60 (1.18) 3.52 (1.60)
S Above charge is for piping runs up to 25 ft. (7.6 m). S For piping runs greater than 25 ft. (7.6 m), add refrigerant
up to the allowable length as specified below:
ADDITIONAL REFRIGERANT CHARGE
Unit Size oz./ft. (g/m)
9K --- 18K 0.16 (15)
22K 0.32 (30)
S Capillary tubes in outdoor unit are used as metering devices.
Max Elevation
(ID over OD)
Max Elevation
(OD over ID)
Heat Pump (HP)
3
Recommended Connection Method for Power and cation Wiring (To minimize communication wiring ence)
Power Wiring:
The main power is supplied to the outdoor unit. The field supplied connecting cable from the outdoor unit to indoor unit consists of three (3) wires and provides the power for the indoor unit. Two wires are high voltage AC power and one is a ground wire.
Consult your local building codes and the NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements.
All wires must be sized per NEC or CEC and local codes. Use Electrical Data table MCA (minimum circuit amps) and MOCP (maximum over current protection) to correctly size the wires and the disconnect fuse or breakers respectively.
Per caution note, only copper conductors with a minimum 300 volt rating and 2/64 --inch thick insulation must be used.
Communication Wiring:
A separate shielded copper conductor only, with a minimum 300 volt rating and 2/64--inch thick insulation, must be used as the communication wire from the outdoor unit to the indoor unit.
To minimize voltage drop of the control wire, use the following wire size and maximum lengths shown in the chart below:
Wire Size
18 AWG 50 (15) 16 AWG 50 (15) to 100 (30)
Communi-
interfer-
Length
ft (m)
Alternate Connection Method for Power and Communication Wiring (May not prevent communication wiring interfer
The main power is supplied to the outdoor unit. The field supplied connecting cable from the outdoor unit to indoor unit consists of four (4) wires and provides the power and communication signals for the indoor unit. Two conductors are for power wiring (L1/L2, or L/N), one is a ground wire, and one is a DC communication wire.
Consult your local building codes and the NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements. All power wires must be sized per NEC or CEC and local codes. Use Electrical Data table MCA (minimum circuit amps) and MOCP (maximum over current protection) to correctly size the wires and the disconnect fuse or breakers respectively.
Per caution note, only copper conductors with a minimum 300 volt rating and 2/64 --inch thick insulation must be used.
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EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
S Wires should be sized based on NEC and local codes.
S Use copper conductors only with a minimum 300 volt
rating and 2/64 inch thick insulation.
CAUTION
ence)
4
DIMENSIONS -- INDOOR
Unit Size W in (mm) D in (mm) H in (mm) Operating Weight lb (kg)
9K 26.8 (680) 7.0 (178) 10.0 (255) 15.4 (7)
12K 30.3 (770) 7.4 (188) 10.0 (255) 16.5 (7.5)
17K HP / 18K AC 35.6 (905) 7.8 (198) 10.8 (275) 19.8 (9)
22K 40.6 (1030) 8.6 (218) 12.4 (315) 26.4 (12)
DIMENSIONS -- OUTDOOR
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L1
L2
Model W in (mm) D in (mm) H in (mm) L1 in (mm) L2 in (mm)
9K/12K 30.7 (780) 9.84 (250) 21.2 (540) 21.61 (549) 10.87 (276) 70.5 (32.0)
17K HP / 18K AC 29.9 (760) 11.2 (285) 23.2 (590) 20.87 (530) 11.42 (290) 82.7 (37.5)
22K 33.3 (845) 12.6 (320) 27.6 (700) 22.05 (560) 13.19 (335) 103.6 (47.0)
D
Operating
Weight lb (kg)
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