Carrier 59SP5A User Manual

0 (0)

Installation, Start-up, Operating and

Service and Maintenance Instructions

NOTE: Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS ......................... 3

INTRODUCTION ................................... 4

CODES AND STANDARDS ........................... 4

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ... 4

ACCESSORIES ..................................... 5

LOCATION ........................................ 7

General ......................................... 7

AIR FOR COMBUSTION AND VENTILATION ......... 10

Introduction .................................... 10

CONDENSATE TRAP ............................... 13

Upflow ........................................ 13

Downflow ..................................... 13

Horizontal Right ................................. 14

Horizontal Left .................................. 14

CONDENSATE DRAIN ............................. 18

INSTALLATION ................................... 20

Upflow ........................................ 20

Downflow ..................................... 20

Horizontal ...................................... 21

Filter Arrangement ............................... 22

AIR DUCTS ....................................... 28

General Requirements ............................. 28

Ductwork Acoustical Treatment ..................... 28

GAS PIPING ...................................... 29

ELECTRICAL CONNECTIONS ....................... 30

115-V Wiring ................................... 30

J-Box Installation ................................ 31

24-V Wiring .................................... 31

Accessories ..................................... 31

Alternate Power Supplies .......................... 31

VENTING ........................................ 37

Special Venting Requirements for Installations in Canada . 37

General ........................................ 37

Materials ....................................... 38

Venting Systems ................................. 38

Locating the Vent Termination ...................... 38

Combustion Air and Vent Piping Insulation Guidelines ... 39

START-UP, ADJUSTMENT, AND SAFETY CHECK ...... 57

General ......................................... 57

Prime Condensate Trap ............................. 57

Purge Gas Lines ................................... 57

Adjustments ...................................... 57

SERVICE AND MAINTENANCE PROCEDURES ........ 65

Cleaning Heat Exchangers ........................... 70

SEQUENCE OF OPERATION ........................ 75

PARTS REPLACEMENT GUIDE ...................... 80

TABLES

Loose Parts Bag ..................................... 5

Minimum Clearances to Combustible Materials ............. 8

Minimum Free Area Required ......................... 12

Minimum Space Volumes ............................. 12

Filter Size Information ............................... 22

Opening Dimensions ................................ 24

Air Delivery CFM ................................... 28

Maximum Capacity of Pipe ........................... 30

Electrical Data ...................................... 32

Vent Ternfination Kit for Direct Vent (2-Pipe) System ....... 38

Combustion-Air Vent Pipe, Fitting & Cement Material ....... 42

Maxinmm Allowable Exposed Vent Lengths Insulation ...... 43

Maximum Equivalent Vent Length ...................... 44

Deductions from Maximum Equivalent Vent Length ........ 44

Blower Speed Taps .................................. 59

Blower Off Delay Setup Switch ........................ 59

Altitude DerateMultiplierfor U.S.A..................... 60

Gas Rate .......................................... 62

Orifice Size and Manifold Pressure ..................... 63

_ Always Ask For

Use of the AHRI Certified TM Mark indicales a manufacturer's

participalion in the program For verification

of certification [or individual products, go to www ahddirectory org

Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1-2009©, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association,

Washington DC 20001. This reprinted material is not the complete

and official position of the NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.

ISO9001

Required Notice for Massachusetts Installations

IMPORTANT

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:

5.08: Modifications to NFPA-54, Chapter 10

2) Revise 10.8.3 by adding the following additional requirements: a. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in

whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting,

including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented

gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing

plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It

shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in acrawl space or an attic, the hard wired

carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall

have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance

with the provisions of 248 CMR 5.08(2)(a)1 through 4.

5. EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

(1.) The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of

NFPA 54 as adopted by the Board; and

(2.) Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from

the dwelling, building or structure used in whole or in part for residential purposes.

c. MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the

manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of

the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

d. MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When

the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be

satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

e. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,

all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

For questions regarding these requirements, please contact the Commonwealth of Massachusetts Board of State Examiners of Plumbers and

Gas Fitters, 239 Causeway Street, Boston, MA 02114. 617-727-9952.

SAFETY CONSIDERATIONS

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in dangerous operation, personal iniury, death, or property damage.

Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions which may cause personal iniury or property damage. Consult a qualified service agency, local gas supplier, or your

distributor or branch for information or assistance. The qualified service agency nmst use only factory-authorized

and listed kits or accessories when modifying this product.

FURNACE RELIABILITY HAZARD Failure to follow this caution may result in unit component

damage. Application of this furnace should be indoors with special

attention given to vent sizing and material, gas input rate, air temperature rise, unit leveling, and unit sizing.

Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified installer or agency nmst use factory-authorized kits or accessories

when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.

Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified

personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such

as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in literature, on tags, and on labels

attached to or shipped with furnace and other safety precautions that may apply.

These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances,

especially those that may not have kept up with changing residential construction practices. We require these instructions as a

minimum for a safe installation. Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit.

CUT HAZARD

Failure to follow this caution may result in personal iniury. Sheet metal parts may have sharp edges or burrs. Use care

and wear appropriate protective clothing, safety glasses and gloves when handling parts, and servicing furnaces.

This is the safety-alert symbol A'x When you see this symbol on the furnace and in instructions or manuals, be alert to the potential

for personal iniury. Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety-alert symbol.

DANGER identifies the most serious hazards which will result in severe personal iniury or death. WARNING signifies a hazard

which could result in personal iniury or death. CAUTION is used to identify hazards which may result in nfinor personal iniury or

product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or

operation.

1. Use only with type of gas approved for this furnace. Refer to the furnace rating plate.

2. Install this furnace only in a location and position as spe- cified in the "Location" section of these instructions.

3. Provide adequate combustion and ventilation air to the fur- nace space as specified in "Air for Combustion and Ventila-

tion" section.

4. Combustion products must be discharged outdoors. Con- nect this furnace to an approved vent system only, as spe-

cified in the "Venting" section of these instructions.

5. Never test for gas leaks with an open flame. Use a commer- cially available soap solution made specifically for the de-

tection of leaks to check all connections, as specified in the "Gas Piping" section.

6. Always install furnace to operate within the furnace's inten- ded temperature-rise range with a duct system which has an

external static pressure within the allowable range, as spe- cified in the "Start-Up, Adjustments, and Safety Check"

section. See furnace rating plate.

7. When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space contain-

ing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and ternfinating outside

the space containing the furnace. See "Air Ducts" section.

8. A gas-fired furnace for installation in a residential garage nmst be installed as specified in the warning box in the

"Location" section.

9. The furnace may be used for construction heat provided that the furnace installation and operation complies with the first

CAUTION in the LOCATION section of these instruc- tions.

10. These Multipoise Gas-Fired Furnaces are CSA design-cer- tified for use with natural and propane gases (see furnace rating plate) and for installation in alcoves, attics, base-

ments, closets, utility rooms, crawlspaces, and garages. The furnace is factory-shipped for use with natural gas. A CSA

(A.G.A. and C.G.A.) listed accessory gas conversion kit is required to convert furnace for use with propane gas.

11. See Table 2 for required clearances to combustible con- struction.

12. Maintain a 1-in. (25 ram) clearance from combustible ma- terials to supply air ductwork for a distance of 36 in. (914

ram) horizontally from the furnace. See NFPA 90B or local code for further requirements.

13. These furnaces SHALL NOT be installed directly on carpet- ing, tile, or any other combustible material other than wood

flooring. In downflow installations, factory accessory floor

base MUST be used when installed on combustible materi-

als and wood flooring. Special base is not required when this furnace is installed on manufacturer's Coil Assembly Part No. CNRV, CNPV, CAP, or CAR or when Coil Box Part No. KCAKC is used. See Table 2 for clearance to com-

bustible construction information.

INTRODUCTION

This 4-way multipoise Category IV condensing furnace is CSA design-certified as a direct (2-pipe) or non-direct vent (1-pipe)

furnace. (See Fig. 2.)The furnace is factory-shipped for use with natural gas. The furnace can be converted in the field for use with propane gas when a factory-supplied conversion kit is used. Refer

to the furnace rating plate for conversion kit information. This furnace is approved for installation in a mobile home when a

factory-supplied accessory mobile home conversion kit is used. The conversion kit is required for use with both natural and propane gas. The furnace must also be installed on a

factory-supplied accessory combustible floor base or evaporator coil casing.

This furnace is designed for minimum continuous return-air temperature of 60°F (15°C) db or intermittent operation down to

55°F (13°C) db such as when used with a night setback thermostat. Return-air temperature must not exceed 80°F (27°C)

db. Failure to follow these return-air temperature limits may affect reliability of heat exchangers, motors, and controls. (See Fig. 3).

The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of

furnace model size capacity increments. Heating load estimates can be made using approved methods available from Air Conditioning

Contractors of America (Manual J); American Society of Heating, Refrigerating, and Air-Conditioning Engineers; or other approved engineering methods. Excessive oversizing of the furnace could

cause the furnace and/or vent to fail prematurely. For accessory installation details, refer to the applicable instruction

literature. NOTE: Remove all shipping materials, loose parts bag, and

literature before operating the furnace. (See Table 1).

CODES AND STANDARDS

Follow all national and local codes and standards in addition to these instructions. The installation must comply with

regulations of the serving gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the

installation must comply with the national codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the following:

Safet2_

• US: National Fuel Gas Code (NFGC) NFPA 54-2009/ANSI Z223.1-2009 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B

• A manufactured (Mobile) home installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when this standard is not @plicable, the Standard for Manufactured Home Installation (Manufactured Home Sites, Communities, and Set-Ups),ANSI/NCS A225.1,

and/or CAN/CSA-Z240, MH Series Mobile Homes

• CANADA: National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC CAN/CSA

B149.1-2010

General Installation

• US: NFGC and the NFPA 90B. For copaes, contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269; or for only the NFGC contact the American Gas

Association, 400 N. Capitol, N.W., Washington DC 20001

• CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA International, 178 Rexdale Boulevard, Etobicoke

(Toronto), Ontario, Mgw IR3, Canada

Combustion and Ventilation Air

• US: Section 9.3 of the NFPA54/ANSI Z223.1-2009 Air for

Combustion and Ventilation

• CANADA: Part 8 of the CAN/CSA B149.1-2010, Venting Systems and Air Supply for Appliances

Duct Systems

• US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors National Association (SMACNA), or American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 2005

Fundamentals Handbook Chapter 35

Acoustical Lining and Fibrous Glass Duct

• US and CANADA: current edition of SMACNA, NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts

Gas Piping and Gas Pipe Pressure Testing

• US: NFPA 54/ANSI Z223.1-2009 NFGC; Chapters 5, 6, 7, and 8 and national plumbing codes. CANADA: CAN/CSA-BI49A-2010, Parts 4, 5, 6, and 9.

In the state of Massachusetts:

• This product must be installed by a licensed plumber or gas fitter.

• When flexible connectors are used, the maximum length shall not exceed 36 in. (914 mm).

• When lever type gas shutoffs are used they shall be T-handle type.

• The use of copper tubing for gas piping is not approved by the state of Massachusetts.

Electrical Connections

• US: National Electrical Code (NEC) ANSI/NFPA 70-2011

• CANADA: Canadian Electrical Code CSA C22.1

ELECTROSTATIC DISCHARGE (ESD)

PRECAUTIONS PROCEDURE

FURNACE RELIABILITY HAZARD

Failure to follow this caution may result in unit component damage.

Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electrostatic potential.

1. Disconnect all power to the furnace. Multiple disconnects may be required. DO NOT TOUCH THE CONTROL

OR ANY WIRE CONNECTED TO THE CONTROL

PRIOR TO DISCHARGING YOUR BODY'S ELECTROSTATIC CHARGE TO GROUND.

2. Firmly touch the clean, unpainted, metal surface of the fur- nace chassis which is close to the control. Tools held in a

person's hand during grounding will be satisfactorily dis- charged.

3. After touching the chassis, you may proceed to service the control or connecting wires as long as you do nothing to recharge your body with static electricity (for example; DO

NOT move or shuffle your feet, do not touch ungrounded objects, etc.).

4. If you touch ungrounded objects (and recharge your body with static electricity), firmly touch a clean, unpainted metal

surface of the furnace again before touching control or wires.

5. Use this procedure for installed and uninstalled (ungroun- ded) furnaces.

6. Before removing a new control from its container, discharge your body's electrostatic charge to ground to protect the

Table 1 - Loose Parts Bag Contents (Provided in blower compartment)

Qty

1 1

1 1 1

Air Intake Pipe Flange Vent Pipe Flange Coupling Flange Gaskets

Sharp Tip Screws (Vent and Inlet Flanges) Vent Pipe Coupling Vent Pipe Coupling Clamps

Pressure Switch Tube

Outlet Choke Plate (used with 40k BTUH furnaces, only)

Drain Tube Elbow Drain Extension Tube

Drain Tube Clamps Drain Line Grommet

Gas Line Grommet Gas Line Knockout Plug

Junction Box Cover Junction Box Base

Green Ground Screw

Blunt Tip Screws (Junction Box)

Thermostat Wire Grommet

control from damage. If the control is to be installed in a furnace, follow items I through 4 before bringing the con-

trol or yourself in contact with the furnace. Put all used and new controls into containers before touching ungrounded

objects.

7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage.

ACCESSORIES

See Product Data Sheet for a list of accessories for this product.

Description

26 11116

[678.1]

263/8

[670.0]

25 1/8

[62O.7]

23 5/16

1592.9]

A_RFLOW 12_.31

CONDENSATE DRAIN TRAP

LOCATION \\\\

SIDE INLET

[55&3]

[634.0]

265/16

166S.6!

7/8 .......... _-_

_7/8 ....

122.21 _q_

THERMOSTAT ENTRY

126.4]

¢,7/8 _

615/II

[176.1]

11/16

[170.11

2 3/10

[58.41

176,21 VENT

-_3

[76.2|

/ AIR INTAKE

,;hI 3/4

/ 'CONN

[76.2] VENT

[22.2] POWER CONN

1413/16

[376.3]

169/16 [42O.9]

175/16

[439.2]

FURNACE SIZE

(MODELS)

(59SP5)

040,10 060-14

580,16 100-16

120-22

_4 25

[61

9] [6: 22" /15

[58 .9|

(CABINET WIDTH)

inches mm

14 3/16 361

17112 445

21 533

24 1/2 622

[71

,91 1_

28 /8

[_ ,4]

/16

,.1]

(OUTLET WIDTH)

_nches mm 12 1/2 319

15 7/8 403

19 3/8 492

22 718 581

_A_

_B_

OUTLET WIDTH

AIR FLOW

(BO]q-OM INLET WIDTH)

inches mm

12 9/16 322

16 406

19 1/2 495

23 584

® ® 'l

' ® ® ,_i °]_

11/16_4_c__11/16

[17,5] BOTTOM RETURN [17.5]

WIDTH

D SHIPPING

inches mm LBS KG

7 1/8 181 120.9 54.0

83!4 222

10 1/2 267 165.5 74.5

12 1/4 311 169.5 653

[76,2]

AIR INTAKE

116

L7]

;.9]

WEIGHT

141,6 63.4 151,0 67,9

[76.2] I

1 5/16

[_._l

NOTE: ALL DIMENSIONS IN INCH [MM]

291/2 [749,3]

283/4

Fa0,51

26 11116

[678.1 ]

_3/8

[37o.01

;_ 7/16

[670.0]

21 1/16

AIR FLOW

\ F_I 3/4 ,' F [44.5]

_" GAS CONN

.,,_ _ _ [22.2]

................._ 7/8

[22.21

THERMOSTAT ENTRY

_' _ 7/8

_i_--i [22.2] POWER CONN

SIDE INLET _q_

233/8

[S_2.0]

265/16

[658,6]

$D_,024 4

[2&4]

LOCATION

PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD

Improper use or installation of this furnace may result in premature furnace component failure. This gas furnace may be used for heating buildings under construction provided

that:

-The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is provided, sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a negative pressure condition as created by the circulating air blower, causing a flame rollout and/or drawing combustion products into the structure.

-The furnace is controlled by a thermostat. It may not be "hot wired" to provide heat continuously to the structure

without thermostatic control.

-Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and other construction materials. It also prevents the entrainment of drywall dust into combustion air, which can cause fouling and plugging of furnace components.

-The temperature of the return air to the furnace is maintained between 55°F (13°C) and 80°F (27°C), with

no evening setback or shutdown. The use of the furnace while the structure is under construction is deemed to be

intermittent operation per our installation instructions.

-The air temperature rise is within the rated rise range on the furnace rating plate, and the gas input rate has been set to the nameplate value.

-The filters used to clean the circulating air during the construction process must be either changed or thoroughly cleaned prior to occupancy.

-The furnace, ductwork and filters are cleaned as necessary to remove drywall dust and construction debris from all

HVAC system components after construction is completed.

-Verify proper furnace operating conditions including ignition, gas input rate, air temperature rise, and venting

according to these installation instructions.

General These furnaces are shipped with the following materials to assist in

proper furnace installation. These materials are shipped in the main blower compartment.

See Table 1 for loose parts bag contents. This furnace must:

• be installed so the electrical components are protected from water.

• not be installed directly on any combustible material other than wood flooring (refer to SAFETY CONSIDERATIONS).

• be located close to the chimney or vent and attached to an air distribution system. Refer to Air Ducts section.

• be provided ample space for servicing and cleaning. Always comply with minimum fire protection clearances shown in Table

2 or on the furnace clearance to combustible construction label.

CARBON MONOXIDE POISONING / COMPONENT DAMAGE HAZARD

Failure to follow this warning could result in personal injury or death and unit component damage.

Corrosive or contaminated air may cause failure of parts containing flue gas, which could leak into the living space. Air for combustion must not be contaminated by halogen compounds, which include fluoride, chloride, bromide, and iodide. These elements can corrode heat exchangers and

shorten furnace life. Air contaminants are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air

fresheners, and other household products. Do not install ftlrnace in a corrosive or contaminated atmosphere. Make sure all combustion and circulating air requirements are met,

in addition to all local codes and ordinances.

The following types of furnace installations may require

OUTDOOR AIR for combustion due to chemical exposures:

• Commercial buildings

• Buildings with indoor pools

• Laundry rooms

• Hobby or craft rooms

• Chemical storage areas

If air is exposed to the following substances, it should not be used for combustion air, and outdoor air may be required for

combustion:

• Permanent wave solutions

• Chlorinated waxes and cleaners

• Chlorine based swimming pool chemicals

• Water softening chemicals

• De-icing salts or chemicals

• Carbon tetrachloride

• Halogen type refrigerants

• Cleaning solvents (such as perchloroethylene)

• Printing inks, paint removers, varnishes, etc.

• Hydrochloric acid

• Cements and glues

• Antistatic fabric softeners for clothes dryers

• Masonry acid washing materials

All fuel-burning equipment must be supplied with air for fuel combustion. Sufficient air must be provided to avoid negative

pressure in the equipment room or space. A positive seal must be made between the furnace cabinet and the return-air duct to

prevent pulling air from the burner area.

FIRE, INJURY OR DEATH HAZARD Failure to follow this warning could result in personal

iniury, death and/or property damage. When the furnace is installed in a residential garage, the

burners and ignition sources must be located at least 18 in. (457 mm) above the floor. The furnace must be located or

protected to avoid damage by vehicles. When the furnace is installed in a public garage, airplane hangar, or other building having a hazardous atmosphere, the furnace must

be installed in accordance with the NFPA 54/ANSI Z223.1-2009 or CAN/CSA B149.2-2010. (See Fig. 5.)

Location Relative to Cooling Equipment

FIRE HAZARD Failure to follow this warning could result in personal

iniury, death and/or property damage. Do not install the furnace on its back or hang furnace with

control compartment facing downward. Safety control operation will be adversely affected. Never connect return-air ducts to the back of the furnace. (See Fig. 4.)

Table 2 - Minimum Clearances to Combustible Materials for All Units

POSITION CLEARANCE

REAR 0

FRONT (Combustion air openings in furnace and in structure) 1 in. (25 mm)

Required for service *24 in. (610 mm)

All Sides of Supply Plenum 1 in. (25 mm)

Sides 0

Vent 0

Top of Furnace 1 in. (25 mm)

Recommended

The cooling coil nmst be installed parallel with, or on the downstream side of the unit to avoid condensation in the heat

exchangers. When installed parallel with the furnace, dampers or other flow control must prevent chilled air from entering the furnace. If the dampers are manually operated, they nmst be

equipped with means to prevent operation of either unit unless the damper is in the full-heat or full-cool position.

AIRFLOW

THE BLOWER IS LOCATED

TOTHE RIGHT OFTHE

BURNER SECTION, AND

AIR CONDiTiONED AiR iS

DISCHARGED TO THE LEFT.

THE BLOWER iS

LOCATED ABOVE THE

BURNER SECTION, AND

CONDiTiONED AIR IS

DISCHARGED DOWNWARD AIRFLOW

Fig. 2 - Multipoise Orientations

THE BLOWER iS

LOCATED BELOW THE

BURNER SECTION, AND

CONDiTiONED AiR iS

DISCHARGED UPWARD.

AIRFLOW

THE BLOWER iS

LOCATED TO THE LEFT

OF THE BURNER SECTION,

AND CONDiTiONED AiR IS

DISCHARGED TO THE RIGHT.

A02097

SUPPLYAIR

32° F/0 ° C MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED

Fig. 3 - Freeze Protection and Return Air Temperature

FRONT

RETURN

AIR

MAX80 °F / 27°C

MIN60°F / 16°O

A10490

BACK FRONT

Fig. 4 - Prohibited Installations

A10494

18-iN. (457.2 mm) MiNiMUM TO BURNERS

A93044

Fig. 5 - Installation in a Garage

AIR FOR COMBUSTION AND

VENTILATION

Introduction

Direct Vent (2-pipe) Applications When the furnace is installed as a direct vent (2-pipe) furnace, no

special provisions for air for combustion are required. However, other gas appliances installed in the space with the furnace may

require outside airfor combustion. Follow the guidelines below to insure thatother gas appliances have sufficient air for combustion.

Non-Direct Vent (1-pipe) Applications

When the furnace is installed as a non-direct vent (l-pipe) furnace, it will be necessary to insure there is adequate air for combustion. Other gas appliances installed with the furnace may also require air

for combustion and ventilation in addition to the amount of combustion air and ventilation air required for the furnace. Follow

the guidelines below to insure that the furnace and other gas appliances have sufficient air for combustion.

Ventilated Combustion Air Applications When the furnace is installed using the ventilated combustion air

option, the attic or crawlspace nmst freely communicate with the outdoor to provide sufficient air for combustion. The combustion

air pipe cannot be terminated in attics or crawlspaces that use ventilation fans designed to operate during the heating season. If ventilation fans are present in these areas, the combustion air pipe

nmst terminate outdoors as a Direct Vent/2-Pipe system. All air for combustion is piped directly to the furnace from a space

that is well ventilated with outdoor air (such as an attic or crawl space) and the space is well isolated from the living space or

garage. In addition, other gas appliances installed in the space with the furnace may require outside air for combustion. Follow the

guidelines below to insure that the roof or crawlspace walls have sufficient free area to provide sufficient air for combustion and ventilation for the furnaces. The guidelines below can be used to

insure that other gas appliances have sufficient air for combustion. Provisions for adequate combustion, ventilation, and dilution air

must be provided in accordance with:

• U.S.A. Installations: Section 9.3 of the NFPA 54/ANSI Z223.1-2009, Air for Combustion and Ventilation and

applicable provisions of the local building codes.

• Canada: Part 8 of the CAN/CSA-B149.1-2010, Venting Systems and Air Supply for Appliances.

FURNACE CORROSION HAZARD

Failure to follow this caution may result in furnace damage. Air for combustion nmst not be contaminated by halogen

compounds, which include fluoride, chloride, bromide, and iodide. These elements can corrode heat exchangers and

shorten furnace life. Air contaminants are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air

fresheners, and other household products.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal iniury or death.

The operation of exhaust fans, kitchen ventilation fans, clothes dryers, attic exhaust fans or fireplaces could create a

NEGATIVE PRESSURE CONDITION at the furnace. Make-up air MUST be provided for the ventilation devices,

in addition to that required by the furnace. Refer to the Carbon Monoxide Poisoning Hazard warning in the venting section of these instructions to determine if an adequate amount of make-up air is availaMe.

The requirements for combustion and ventilation air depend upon whether or not the furnace is located in a space having a volume of

at least 50 cubic feet per 1,000 Btuh input rating for all gas appliances installed in the space.

• Spaces having less than 50 cubic feet per 1,000 Btuh (4.8 cubic meters per kW) require the Outdoor Combustion Air Method.

• Spaces having at least 50 cubic feet per 1,000 Btuh (4.8 cubic meters per kW) may use the Indoor Combustion Air,

Standard or Known Air Infiltration Method.

Outdoor Combustion Air Method

1. Provide the space with sufficient air for proper combustion, ventilation, and dilution of flue gases using permanent hori-

zontal or vertical duct(s) or opening(s) directly communicat- ing with the outdoors or spaces that freely communicate

with the outdoors.

2. Fig. 6 illustrates how to provide TWO OUTDOOR OPENINGS, one inlet and one outlet combustion and vent-

ilation air opening, to the outdoors.

a. One opening MUST commence within 12 in. (300 ram)

of the ceiling and the second opening MUST commence within 12 in. (300 ram) of the floor.

b. Size openings and ducts per Fig. 6 and TaMe 3.

c. TWO HORIZONTAL DUCTS require I sq. in. (645 sq.

ram) of free area per 2,000 Btuh (1,100 mm2/kW) of com- bined input for all gas appliances in the space per Fig. 6and

Table 3.

d. TWO OPENINGS OR VERTICAL DUCTS require 1

sq. in. (645 sq. ram) of free area per 4,000 Btuh (550 mm2/kW) for combined input of all gas appliances in the space per Fig. 6 and Table 3.

3. ONE OUTDOOR OPENING requires:

a. 1 sq. in. (645 sq. ram) of free area per 3,000 Btuh (734

mm2/kW) for combined input of all gas appliances in the space per Fig. 6 and Table 3.

b. Not less than the sum of the areas of all vent connectors in

the space.

The opening shall commence within 12 in. (300 ram) of the ceiling. Appliances in the space shall have clearances of at least 1

in. (25 ram) from the sides and back and 6 in. (150 ram) from the front. The opening shall directly communicate with the outdoors or

shall conmmnicate through a vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the

outdoors.

Indoor Combustion Air© NFPA & AGA Standard and Known-Air-Infiltration Rate Methods

Indoor air is pernfitted for combustion, ventilation, and dilution, if the Standard or Known-Air-Infiltration Method is used.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal iniury or death.

Many homes require air to be supplied from outdoors for furnace combustion, ventilation, and dilution of flue gases.

The furnace combustion air supply must be provided in

accordance with this instruction manual.

Standard Method

1. The space has no less volume than 50 cubic feet per 1,000 Btuh of the maximum input ratings for all gas appliances

installed in the space and

2. The air infiltration rate is not known to be less than 0.40 air changes per hour (ACH).

The Known Air Infiltration Rate Method shall be used, if the infiltration rate is known to be:

1. Less than 0.40 ACH and

2. Equal to or greater than 0.10 ACH

Infiltration rates greater than 0.60 ACH shall not be used. The minimum required volume of the space varies with the number of

ACH and shall be deternfined per Table 4 or Equations 1 and 2. Deternfine the minimum required volume for each appliance in the

space and add the volumes together to get the total minimum required volume I\_r the space.

Table 4 - Minimum Space Volumes were deternfined by using the following equations from the current edition of the National Fuel

Gas Code ANSI Z223.1/NFPA 54, 9.3.2.2:

1. For other than fan-assisted appliances, such as a draft hood-equipped water heater:

Volume _ 21ft3 ("- !other __

Other ACH _000 Btu/hrJ

A04002

2. For fan-assisted appliances such as this furnace:

of the floor. The minimum dimension of air openings shall be at least 3 in. (80 ram). (See Fig. 7.)

c. Combining space on different floor levels. The volumes of

spaces on different floor levels shall be considered as com- municating spaces if connected by one or more permanent

openings in doors or floors having free area of at least 2 in.2/1,000 Btuh (4,400 mm2/kW) of total input rating of

all gas appliances.

2. An attic or crawlspace may be considered a space that freely communicates with the outdoors provided there are ad-

equate permanent ventilation openings directly to outdoors having free area of at least 1-in.2/4,000 Btuh of total input

rating for all gas appliances in the space.

3. In spaces that use the Indoor Combustion Air Method, in- filtration should be adequate to provide air for combustion,

permanent ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air

MUST be provided using the methods described in the Outdoor Combustion Air Method section.

4. Unusually tight construction is defined as Construction

with:

a. Walls and ceilings exposed to the outdoors have a continu-

ous, sealed vapor barrier. Openings are gasketed or sealed

and

b. Doors and openable windows are weatherstripped and

c. Other openings are caulked or sealed. These include joints

around window and door frames, between sole plates and

floors, between wall-ceiling joints, between wall panels,

at penetrations for plumbing, electrical and gas lines, etc.

Combination of Indoor and Outdoor Air

1. Indoor openings shall comply with the Indoor Combus-

tion Air Method below and,

2. Outdoor openings shall be located as required in the Out- door Combustion Air Method mentioned previously and,

3. Outdoor openings shall be sized as follows:

a. Calculate the Ratio of all Indoor Space volume divided by

required volume for Indoor Combustion Air Method be- low.

b. Outdoor opening size reduction Factor is I nfinus the Ra-

tio in a. above.

c. Minimum size of Outdoor openings shall be the size re-

quired in Outdoor Combustion Air Method above multi- plied by reduction Factor in b. above. The minimum di- mension of air openings shall be not less than 3 in. (80 ram).

Volume _ 15ft 3 ("_ I _ _'_

Fan ACH _000" Btu/hr/

If: Iother = combined input of all other than fan-assisted appliances in Btuh/hr

Ifan = combined input of all fan-assisted appliances in Btuh/hr ACH = air changes per hour (ACH shall not exceed 0.60.)

The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method.

1. Adjoining rooms can be considered part of a space if: a. There are no closeable doors between rooms.

b. Combining spaces on same floor level. Each opening shall

have free area of at least I in.2/1,000 Btuh (2,000 mm2/kW) of the total input rating of all gas appliances in the space,

but not less than 100 in. 2 (0.06 m2). One opening shall commence within 12 in. (300 ram) of the ceiling and the

second opening shall commence within 12 in. (300 ram)

A04003

Table3 - Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors

TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING TWO OPENINGS OR

FURNACE (1,100 SQ, MM/KW) (734 SQ, MM/KW) (1 SQ, IN,/4,000 BTUH)

INPUT (550 SQ, MM/KW) (BTUH) Free Area of Free Area of Free Area of

40,000* 20 (12904) 5 (127) 14 (8696) 5 (127) 10 (6452) 4 (102)

80,000 30 (19355) 6 (152) 20 (13043) 5 (127) 15 (9678) 5 (127) 80,000 40 (25807) 7 (178) 27 (17391) 6 (152) 20 (12904) 5 (127)

100,000 50 (32258) 8 (203) 34 (21739) 7 (178) 25 (16130) 6 (152) 120,000 60 (38709) 9 (229) 40 (26087) 7 (178) 30 (19355) 6 (152)

140,000" 70 (45161) 10 (254) 47 (30435) 8 (203) 35 (22581) 7 (178)

*Not all families have these models.

100,000 + 30,000 =

60,000 + 40,000 =

I FURNACE WATER HEATER

80,000 + 30,000 =

Table 4 - Minimum Space Volumes for 100 % Combustion, Ventilation and Dilution Air from Outdoors

OTHER THAN FAN-ASSISTED TOTAL FAN-ASSISTED TOTAL

(1,000'S BTUH GAS INPUT RATE) (1,000'S BTUH GAS INPUT RATE)

30 40 50 40 80 80 100 120 140

ACH Space Volume Ft3 (M 3)

0.80 (29.7) (39.6) (49.5) (39.6) (42.5) (56.6) (70.8) (84.9) (99.1)

0.50 (35.6) (47.5) (59.4) (47.5) (51.0) (67.9) (84.9) (101.9) (118.9)

0.40 (44.5) (59.4) (74.3) (59.4) (63.7) (84.9) (106.1 ) (127.3) (148.6)

0.30 (59.4) (79.2) (99.1) (79.2) (84.9) (113.2) (141.5) (169.8) (198.1)

0.20 (89.1) (118.9) (148.6) (118.9) (127.3) (169.8) (212.2) (254.6) (297.1)

O.10 (178. O) (237.8) (297.3) (237.8) (254.6) (339.5) (424.4) (509.2) (594.1)

0.00 NP NP NP NP NP NP NP NP NP

NP = Not Permitted

1,050 1,400 1,750 1,400 1,500 2,000 2,500 3,000 3,500

1,260 1,680 2,1 O0 1,680 1,800 2,400 3,000 3,600 4,200

1,575 2,1 O0 2,625 2,1 O0 2,250 3,000 3,750 4,500 5,250

2,1 O0 2,800 3,500 2,800 3,000 4,000 5,000 6,000 7,000

3,150 4,200 5,250 4,200 4,500 6,000 7,500 9,000 10,500

6,300 8,400 10,500 8,400 9,000 12,000 15,000 18,000 21,000

(1 SQ, IN,/2,000 BTUH) (1 SQ, IN,/3,000 BTUH) VERTICAL DUCTS

Opening and Round Duct Opening and Round Duct Opening and Round Duct

Duct In, (mm) Dia Duct In, (mm) Dia Duct In, (mm) Dia,

Sq, In (Sq, mm) Sq, In (Sq, mm) Sq, In (mm)

EXAMPLES: Determining Free Area

TOTAL INPUT

(130,000 divided by 4,000) = 32.5 Sq. In. for each two Vertical Ducts or Openings (100,000 divided by 3,000) = 33.3 Sq. In. for each Single Duct or Opening

(110,000 divided by 2,000) = 55.0 Sq. In. for each two Horizontal Ducts

DUCTS PER 4000

-- 1 SQIN.

OUTDOORSI "%,>G_

I I [i i

1 1

(305mm) 12"MAX] J I I D II 1-_

1sa,a &/ I _ IMEaT lJ_

PER2000 "/ :IB I _ _ I THROUGH FI:_ B1VH* ! I <;_ I ROOF F:_. _.._,.,.

" //I I& IIPE

_a i bu

// rQ II

DUCTS II o

u;°oRs// II

1SQN /J I _ _ = _M ,

PER20004,/IAI _ _ 7- i:::_--

BTUH* _/ :O 7-

......, @ O

// II so

PE "

// II 40 0.

! -J Ii I I BTL

[ 12

A i i i i 12"MAX/

" I ( 05mm)"

(305mm)

CIRCULATING AIR

DUCTS

I ['1

I I I I

I I II

INTERIOR

HEATED

SPACE

I I I

VENT THROUGH ROOF

_: 12" AX(305mm)

-_- 1 SQ IN. PER 1000

BTUH* IN DOOR

OR WALL

UNCONFINED SPACE

6" MIN (152mm) (FRONT)0

1 SQ IN. PER 1000

BTUH* IN DOOR

-- OR WALL

12" MAX (305mm)

J TO PER 4000

OUTDOORS BTUFF

*Minimum dimensions of 3-in. (76 mm).

NOTE: Use any of the following combinations of openings:

A&BC&DD&EF&G

Fig. 6 - Air for Combustion, Ventilation, and Dilution for

Outdoors

A03174

CONDENSATE TRAP

Condensate Trap - Upflow Orientation When the furnace is installed in the upflow position, it is not

necessary to relocate the condensate trap or associated tubing. Refer to Fig. 8 for upflow condensate trap information. Refer to

Condensate Drain section for information how to install the condensate drain.

Condensate Trap - Downflow Orientation.

When the furnace is installed in the downflow position, the factory-installed trap will be located at the upper left corner of the

collector box. When the furnace is installed in the downflow orientation, the factory-installed trap must be relocated for proper

condensate drainage. To Relocate the Condensate Trap:

• Orient the furnace in the downflow position.

• Fig. 9 shows the condensate trap and tubing before and after relocation.

• Remove the relief tube from the condensate trap.

• Remove the screw that secures the condensate trap to the collector box.

• Remove the trap.

• Remove the relief tube from the port on the collector box. It is not necessary to remove the tube from the inducer assembly.

• Remove the pressure switch tube from the front pressure switch and discard the tube. A new pressure switch tube is shipped in the loose parts bag.

• Loosen the clamp around the inlet of the vent elbow on the inducer.

• Remove the nfiddle and bottom plugs from the lower right side of the collector box and set aside. Do Not Discard Plugs.

CIRCULATING AIR DUCTS

* Minimum opening size is 100 sq, in. (64516 sq, mm) with minimum dimensions

of 3 in. (76 mm)

1-Minimum of 3 in. (76 mm) when type-B1 vent is used.

Fig. 7 - Air for Combustion, Ventilation, and Dilution from

Indoors

• Refer to the appropriate figure to begin the trap conversion.

• Install the 2 plugs previously removed from the collector box in the ports where the condensate trap was removed.

• Install the trap over the ports on the lower right side of the collector box.

• Secure the trap to the collector box with the screw.

• Connect the relief tube to the condensate trap to the relief port of the condensate trap.

• If necessary, slide the relief tube in the inducer stand-offs to adjust the position of the tube.

• Connect the relief tube to the relief port of the condensate trap.

• Connect the new pressure switch tube to the port on the front pressure switch. Route the tube through the stand-offs on the inducer assembly and connect to the port on the collector box. Trim off any excess tube to avoid sags or kinks in the tube.

• Rotate the vent elbow to the desired position and tighten the clamp 15 in.-lbs.

• Refer to Condensate Drain section for information how to install the condensate drain.

A03175

Condensate Trap - Horizontal Orientation.

When the furnace is installed in the horizontal right position, the factory-installed trap will be located at the bottom of the collector

box. When the furnace is installed in the horizontal left position, the factory-installed trap will be located at the top of the collector

box. The trap must be repositioned on the collector box for proper condensate drainage.

When the furnace is installed as a direct-vent furnace, a field supplied, accessory Horizontal Installation Kit is required for all

horizontal installations. The kit contains a rubber Casing Grommet designed to seal between the furnace casing and the condensate

trap. (See Fig. 17).

NOTE: The condensate trap extends below the side of the casing in the horizontal position. A minimum of 2 in. (51 mm) of

clearance is required between the casing side and the furnace platform for the trap to extend out of the casing in the horizontal position.

To Relocate the Condensate Trap:

• Remove the knockout in the casing for the Casing Grommet.

• Install the grommet in the casing.

• Orient the furnace in the desired position.

• Allow for 2 in. (51 mm) of clearance underneath the furnace for the condensate trap and drain line.

• Fig. 10 shows the condensate trap and tubing before and after relocation in the horizontal right position.

• Fig. 11 shows the condensate trap and tubing before and after relocation in the horizontal left position.

• Refer to the appropriate figure to begin the trap conversion.

• Remove the relief tube from the condensate trap.

• Remove the screw that secures the condensate trap to the collector box.

• Remove the trap.

• Remove the relief tube from the port on the collector box. It is not necessary to remove the tube from the inducer assembly.

For Horizontal Left only:

• Remove the pressure switch robe from the front pressure switch and discard the tube. A new pressure switch tube is shipped in the loose parts bag.

For Horizontal Right only:

• The pressure switch tube location is not modified.

• Loosen the clamp around the inlet of the vent elbow on the

inducer.

• Remove the plugs from the collector box and set aside. Do Not Discard Plugs.

For Horizontal Left only:

• Remove the middle and right plug from the ports at the bottom of the collector box.

For Horizontal Right only:

• Remove the plug to the right of the condensate trap.

• Refer to the appropriate figure to begin the trap conversion,

• Install the plugs previously removed from the collector box in the ports where the condensate trap was removed.

• Install the trap over the ports on the lower side of the collector

box.

• Secure the trap to the collector box with the screw.

• Connect the relief tube to the condensate trap to the relief port of the condensate trap.

• If necessary, slide the relief tube in the inducer stand-offs to adjust the position of the tube.

• Connect the relief tube to the relief port of the condensate trap,

For Horizontal Left only:

• Rotate the vent elbow to the desired position and tighten the clamp 15 in.-lbs.

• Refer to Condensate Drain section for information how to install the condensate drain,

Collector Box

Plugs

Condensate Trap

Relief Port

Vent Pipe Clamp

Pressure Switch

Port

UPFLOW TRAP CONFIGURATION

1 & 2 Stage Units

Fig. 8 - Upflow Trap Configuration

Elbow Clamp

Elbow

Collector Box

Plug

Condensate Trap

Relief Port

Outlet

Al1307

Remove pressure switch tube from

front pressure switch and discard.

Remove relief tube from relief port on collector trap.

Remove trap from collector box.

Loosen clamp on inlet to vent elbow.

Unconverted Factory Configuration

As Viewed in the Downflow Orientation

(1 and 2 Stage Units)

,'_ Remove tube from relief port.

Remove middle and bottom plugs. DO NOT DISCARD.

(_) Install plugs in

(_ Connect relief tube

open ports on

collector box.

to port on collector

box.

desired position and

Rotate elbow to

tighten clamp to

15 lb.-in.

(_ Slide tube in stand-offs

to adjust length.

Connect tube from Loose Parts bag to port on front pressure switch.

(1 and 2 Stage Units)

Route tube through inducer stand-offs.

Trim excess tube. Connect pressure switch tube to port on collector

box.

Attach condensate trap with screw to collector box.

Connect relief tube to relief port on condensate

trap.

Align condensate trap over middle and bottom

ports of collector box.

Downflow Trap Configuration

Fig. 9 - Downflow Trap Configuration

Al1280

Remove plug from

collector box.

DO NOT DISCARD.

If alternate vent position is required, loosen clamp

on inlet of vent elbow.

(1 AND 2 STAGE UNITS)

Unconverted Factory Trap Configuration

As Viewed in the Horizontal Right Orientation

Slide relief tube in stand-offs to adjust length.

Remove trap from

collector box.

trap with screw to

Attach condensate

collector box.

open port on

(_ nstall plug in

collector box. (1 AND 2 STAGE UNITS)

Vent elbow shown in alternate orientation. Tighten clamp on

inlet to vent elbow 15 lb.-in.

Align trap over middle and

right-hand post on collector box.

Horizontal Right Trap Configuration

Al1402

Fig. 10 - Horizontal Right Trap Configuration

If alternate vent position is required, loosen clamp

on vent elbow inlet.

from port on collector

(_) emove relief tube

box.

Remove trap from collector box.

Remove relief tube from relief port on condensate

trap.

Remove front pressure

switch tube and discard.

Remove middle and right plug from collector box.

(1 AND 2 STAGE UNITS)

Unconverted Factory Trap Configuration

As Viewed in the Horizontal Left Orientation

(_ otate elbow to

desired position and torque clamp

on inlet 15 lb.-in.

(_ Slide relief tube instand-offs to adjust

length.

(_ ttach condensatetrap with screw to

collector box.

(_ Align trap over middleand right-hand port on

collector box.

(1 AND 2 STAGE UNITS)

Install plug in open

ports on collector box.

Connect relief tube to port on collector box.

Connect tube from Loose Parts bag to port on front

pressure switch.

Route pressure switch tube underneath relief tube and

connect to port on collector box.

Connect relief tube to relief port on condensate trap.

Horizontal Left Trap Configuration

Fig. ll - Horizontal Left Configuration

Al1282

CONDENSATE DRAIN CONNECTION

Upflow/Downflow Orientation In the Upflow or Downflow orientation, the condensate trap is

inside the furnace casing. The condensate drain must be routed from the trap through the furnace casing. The condensate drain can

be routed through the left or right side of the casing. (The left or right side is as you are viewing the furnace.) The furnace

condensate drain can be connected to the Air Conditioning condensate drain as shown in Fig. 13.

NOTE: On narrower casings, it may be easier to remove the condensate trap, connect the drain line components and re-install the condensate trap. Read the steps thoroughly to familiarize yourself with the required steps.

For Right Side Condensate Drain:

1. Remove the 7/8-in. knock-out from the right side of the casing. (See Fig. 12 .)

2. Remove the pre-formed drain tube and two spring clamps from the loose parts bag.

3. Slide a spring clamp 1 in. (25 mm) down the plain end of the drain tube.

4. From inside the casing, insert the formed grommet end of the tube through the 7/8-in. knockout in the casing.

5. Pull the tube through the casing from the outside until it is seated in the knockout

6. Attach the plain end of the drain tube to the outlet stub on the drain trap. Secure the drain tube to the trap with the

spring clamp.

7. Slide a spring clamp over the open end of the drain tube outside the casing.

8. Open the spring clamp and connect a field-supplied 1/2-in. CPVC street elbow to the open end of the drain tube. (See

Fig. 14.)

9. Connect additional 1/2-in. CPVC piping to a condensate pump approved for use with acidic furnace condensate or to

a code-approved drain.

For Left Side Condensate Drain Connection:

1. For left side condensate drainage, the drain line is routed from the condensate trap, behind the inducer and out

through the left side of the casing. A pre-formed "Z" pipe is provided in the loose parts bag shipped with the furnace.

The "Z" pipe is long enough to extend out of the casing on the 14 3/16-in. (360 mm) wide furnace. Larger casings will

require a field supplied CPVC pipe and to extend the drain line out of the furnace.

2. The "Z" pipe is connected to the condensate trap by modifying the formed rubber drain tube. Connect the drain line as shown below:

3. Remove the knock-out from the left side of the casing. (See Fig. 12.)

4. Install the grommet for the l/2-in. CPVC drain line in the 7/8-in. knockout in the casing.

5. Remove the pre-formed drain tube, the offset l/2-in. CPVC pipe and two spring clamps from the loose parts bag.

6. Remove the formed grommet on the tube by cutting the tube along the vertical line located about 1 in. (25 mm)

away from the formed grommet.(See Fig. 15.)

7. Slide a spring clamp 1 in. (25 mm) down the plain end of the drain tube.

8. With the bend in the tube oriented horizontally and plain end of the tube pointing away from you, insert the l/2-in.

CPVC pipe into the other end of the drain tube. Rotate the tube so the offset in the tube points away from you. Slide a

spring clamp over the open end of the l/2-in. CPVC tube

and secure the cut end of drain tube to the pipe. (See Fig.

16)

9. Prime the bare end of the pipe with CPVC primer.

10. Route the offset pipe behind the inducer assembly and

through the grommet in the casing, if the "Z" pipe is long enough. If the "Z" pipe is not long enough, continue with

installation.

11. Attach the plain end of the drain tube to the outlet stub on the drain trap. Secure the drain tube to the trap with the

spring clamp.

12. If the "Z" pipe does not extend through the casing, slide a

piece of field supplied CPVC through the grommet in the casing, otherwise, go to Step 17.

13. Cement a 1/2-in. CPVC coupling to the end of the CPVC pipe.

14. Apply cement to the end of the "Z" pipe connected to the condensate trap.

15. Connect the field-supplied CPVC pipe to the CPVC pipe connected to the condensate trap.

16. Cut off excess CPVC pipe outside the casing.

17. Connect additional 1/2-in. CPVC piping to a condensate pump approved for use with acidic furnace condensate or to

a code-approved drain.

18. When a condensate pump is not used, slope the pipe away from the furnace to allow for proper drainage.

Horizontal Orientation

1. In the Horizontal orientation, a field supplied accessory drain trap grommet is required to seal the gap between the

casing and the condensate trap. The condensate trap outlet extends 2 in. (51 mm) below the furnace casing. To allow

for servicing the trap, the condensate drain tube in the loose parts bag can be modified to make a coupler to allow for

future service of the condensate trap and drain line.

2. Remove the knock-out for the condensate trap in the side of the casing.

3. Install the drain trap grommet in the casing. If necessary, remove the trap, install the grommet and re-install the trap.

4. Remove the pre-formed drain tube, the offset l/2-in. CPVC pipe and two spring clamps from the loose parts bag.

5. Remove the formed grommet on the tube to create an elbow or straight connector. (See Fig. 15.)

6. Connect the cut tube to the outlet of the condensate trap with 1 spring clamp.

7. Slide the other spring clamp down the plain end of the drain tube.

8. Connect additional l/2-in. CPVC piping to the open end of the tube.

9. Slide the spring clamp down over the l/2-in. CPVC pipe

10. Connect additional l/2-in. CPVC piping to a condensate pump approved for use with acidic furnace condensate or to a code-approved drain.

11. When a condensate pump is not used, slope the pipe away from the furnace to allow for proper drainage.

INSTALL CLAMPS ON DRAIN TUBE ATTACH DRAIN TUBE TO CONDENSATF---- 7

DRAIN TRAP

PULL DRAIN STUB

THROUGH CASING

CUT HAZARD Failure to follow this caution may result in personal iniury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts, and servicing furnaces.

Fig. 12 - Knockout Removal

OPENSTAND PIPEFOR

A/COR

HUMIDIFIER DRAIN

Al1305

OPEN SPRING CLAMP

INSERT FIELD - SUPPLIED

1/2'" CPVC DRAIN PIPE * CLAMP MAY BE LOCATED ON OUTSIDE OF DRAIN TUBE

RIGHT SIDE DRAIN INSTALLATION

Fig. 14 - Formed 1hhe Grommet

Cut and remove formed end of drain tube for left side and horizontal

drain connection

Al1342

_'='_TE E

TO OPEN

DRAIN

"-I

Fig. 13 - Example of Field Drain Attachment

RIGHT SIDE DRAIN ELBOW

Al1388

Fig. 15 - Modify Drain 1hbe

Al1276

Attach tube to condensate trap

Cut formed end off \

condensate drain tube \

Field supplied 1/2"CPVC Connect short end _ _]_

_7UlPl_l,_g2t,drnainexten,sion of"Z"pipetomodified\_ \" i_

TRAP, DRA_N ELBOW WiTH D_SCHARGE P_PE

Modified drain tube connect to condensate trap and"Z" pipe

Field supplied 1/2"

CPVC to drain

ommet from

loose parts bag

LEFT SIDE DRAIN ROUTED BEHIND INDUCER

Field-supplied 1/2"CPVC coupling & drain pipe 17 1/2'; 21"and 24 1/2"casings

A11344

Fig. 16 - Drain Trap Connection and Routing

trap

Horizontal Drain Trap Grommet

Al1348

Fig. 17 - Horizontal Drain Trap Grommet

INSTALLATION

Upflow Installation NOTE: The furnace nmst be pitched forward as shown in Fig. 23

for proper condensate drainage. Supply Air Connections

For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be

accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for possible openings using

light assistance or a probe can be inserted for sampling the air stream. The cover attachment shall prevent leaks.

Connect supply-air duct to flanges on furnace supply-air outlet. Bend flange upward to 90 ° with wide duct pliers. (See Fig. 20.)

The supply-air duct must be connected to ONLY the furnace supply-outlet-air duct flanges or air conditioning coil casing

(when used). DO NOT cut main furnace casing side to attach supply air duct, hunfidifier, or other accessories. All accessories

MUST be connected to duct external to furnace main casing.

Return Air Connections

FIRE HAZARD A failure to follow this warning could cause personal iniury,

death and/or property damage. Never connect return-air ducts to the back of the furnace.

Follow instructions below.

The return-air duct nmst be connected to bottom, sides (left or right), or a combination of bottom and side(s) of main furnace casing. Bypass hunfidifier may be attached into unused return air

side of the furnace casing. (See Fig. 24, 25, 26.) Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. Remove and discard this panel when

bottom return air is used. To remove bottom closure panel, perform the following:

1. Tilt or raise furnace and remove 4 screws holding bottom plate. (See Fig. 22.)

2. Remove bottom plate.

3. Remove bottom closure panel.

4. Reinstall bottom plate and screws.

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. This panel MUST be in place when

only side return air is used. NOTE: Side return-air openings can be used in UPFLOW and some HORIZONTAL configurations. Do not use side return-air

openings in DOWNFLOW configuration. (See Fig. 24, 25, 26.) Leveling Legs (If Desired) In upflow position with side return inlet(s), leveling legs may be

used. (See Fig. 21.) Install field-supplied, 5/16 x 1-1/2 in. (8 x 38 ram) (max) corrosion-resistant machine bolts, washers and nuts.

NOTE: Bottom closure nmst be used when leveling legs are used. It may be necessary to remove and reinstall bottom closure panel to install leveling legs. To remove bottom closure panel, see Item 1 in Bottom Return Air Inlet section in Step 1 above.

To install leveling legs:

1. Position furnace on its back. Locate and drill a hole in each

bottom corner of furnace.

2. For each leg, install nut on bolt and then install bolt with nut in hole. (Install flat washer if desired.)

3. Install another nut on other side of furnace base. (Install flat

washer if desired.)

4. Adjust outside nut to provide desired height, and tighten in- side nut to secure arrangement.

5. Reinstall bottom closure panel if removed.

Downflow Installation

NOTE: The furnace nmst be pitched forward as shown in Fig. 23 for proper condensate drainage.

Supply Air Connections

NOTE: For downflow @plications, this furnace is @proved for use on combustible flooring when any one of the following 3

accessories are used:

• Special Base, KGASB

• Cased Coil Assembly Part No. CNPV, CNRV, CAP, or CAR

• Coil Box Part No. KCAKC

1. Deternfine application being installed from Table 6.

2. Construct hole in floor per Table 6 and Fig. 19.

3.ConstructplenumtodimensionsspecifiedinTable6 and Fig.19.

4.Installspecialbasecoilassemblyorcoilboxasshowninin Fig.19.

NOTE:It isrecommendedthattheperforatedsupply-airduct fangesbecompletelyremovedfromfurnacewheninstallingthe furnaceonafactory-suppliedcasedcoilorcoilbox.Toremovethe supply-airductflange,usewideductpliersorhandseamersto

bendflangebackandforthuntilitbreaksoff.Becarefulofsharp edges.(SeeFig.20.)

FIRE,EXPLOSION,ANDCARBONMONOXIDE POISONINGHAZARD

Failuretofollowthiswarningcouldresultinpersonal injury,death,orpropertydamage.

Donotinstallthefurnaceonitsbackorhangfurnacewith controlcompartmentfacingdownward.Safetycontrol operationwill be adverselyaffected.Neverconnect

return-airductstothebackofthefurnace.

CUTHAZARD Failureto follow this caution may result in personal iniury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and

gloves when handling parts, and servicing furnaces.

Connect supply-air duct to supply-air outlet on furnace. Bend flange inward past 90 ° with wide duct pliers (See Fig. 20.) The

supply-air duct nmst be connected to ONLY the furnace supply outlet or air conditioning coil casing (when used). When installed

on combustible material, supply-air duct must be connected to ONLY the factory-approved accessory subbase, or a

factory-approved air conditioning coil casing. DO NOT cut main furnace casing to attach supply side air duct, hunfidifier, or other

accessories. All accessories MUST be connected to duct external to furnace casing. Return Air Connections

FIRE HAZARD A failure to follow this warning could cause personal injury,

death and/or property damage. Never connect return-air ducts to the back of the furnace.

Follow instructions below.

The return-air duct nmst be connected to return-air opening (bottom inlet). DO NOT cut into casing sides (left or right).

Bypass hunfidifier connections should be made at ductwork or coil casing sides exterior to furnace. (See Fig. 25.)

Bottom Return Air Inlet These furnaces are shipped with bottom closure panel installed in

bottom return-air opening. Remove and discard this panel when bottom return air is used. To remove bottom closure panel, perform

the following:

1. Tilt or raise furnace and remove 4 screws holding bottom plate. (See Fig. 22.)

2. Remove bottom plate.

3. Remove bottom closure panel.

4. Reinstall bottom plate and screws.

Horizontal Installation

NOTE: The furnace nmst be pitched forward as shown in Fig. 23

for proper condensate drainage.

The furnace can be installed horizontally in an attic or crawlspace on either the left-hand (LH) or right-hand (RH) side. The furnace

can be hung from floor joists, rafters or trusses or installed on a non-combustible platform, blocks, bricks or pad.

Platform Furnace Support

Construct working platform at location where all required furnace

clearances are met. (See Table 2 and Fig. 27.) For furnaces with

1-in. (25 ram) clearance requirement on side, set furnace on

non-combustible blocks, bricks or angle iron. For crawlspace installations, if the furnace is not suspended from the floor joists,

the ground underneath furnace must be level and the furnace set on blocks or bricks.

Suspended Furnace Support

The furnace must be supported under the entire length of the furnace with threaded rod and angle iron. (See Fig. 28.) Secure

angle iron to bottom of furnace as shown.

Roll-Out Protection Provide a minimum 12-in. x 22-in. (305 x 559 ram) piece of sheet

metal for flame roll-out protection in front of burner area for furnaces closer than 12-in. (305 ram) above the combustible deck or suspended furnaces closer than 12-in. (305 ram) to joists. The

sheet metal MUST extend underneath the furnace casing by 1-in. (25 ram) with the door removed.

The bottom closure panel on furnaces of widths 17-1/2-in. (445 ram) and larger may be used for flame roll-out protection when bottom of furnace is used for return air connection. See Fig. 27 for

proper orientation of roll-out shield.

Supply Air Connections

For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be

accessible when the furnace is installed and shall be of such a size

that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream. The cover attachment shall prevent leaks.

Connect supply-air duct to flanges on furnace supply-air outlet.

Bend flange upward to 90 ° with wide duct pliers. (See Fig. 20.) The supply-air duct must be connected to ONLY the furnace supply-outlet-air duct flanges or air conditioning coil casing

(when used). DO NOT cut main furnace casing side to attach supply air duct, humidifier, or other accessories. All accessories

MUST be connected to duct external to furnace main casing. Return Air Connections

The return-air duct must be connected to bottom of the furnace. The side of casing that faces downward may also be used for return

air connection. A combination of the bottom and downward

facing side may also be used. The side of the casing cannot be used as a return air connection. Bypass humidifier may be attached

into unused return air side of the furnace casing. (See Fig. 26.) Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. Remove and discard this panel when

bottom return air is used. To remove bottom closure panel, perform the following:

1. Tilt or raise furnace and remove 4 screws holding bottom plate. (See Fig. 22.)

2. Remove bottom plate.

3. Remove bottom closure panel.

4. Reinstall bottom plate and screws.

Side Return Air Inlet These furnaces are shipped with bottom closure panel installed in

bottom return-air opening. This panel MUST be in place when side return air inlet(s) are used without a bottom return air inlet.

Not all horizontal furnaces are approved for side return air connections (See Fig. 26.)

Filter Arrangement

FIRE, CARBON MONOXIDE AND POISONING HAZARD

Failure to follow this warning could result in fire, personal injury or death.

Never operate a furnace without a filter or filtration device installed. Never operate a furnace with filter or filtration

device access doors removed.

FOR FURNACES SHIPPED WITH A

MEDIA CABINET

There are no provisions for an internal filter rack in these furnaces. An external filter is required.

The furnace is shipped with a factory-supplied Media Filter

Cabinet. The Media Filter Cabinet uses either a standard I-in. (25

ram) filter or 4-in. (102 ram) wide Media Filter which can be purchased separately. A field supplied accessory air cleaner may

also be used in place of the media cabinet.

The Media Cabinet is sized for bottom return applications for use in upflow, downflow and horizontal applications. A 16-in. (406

ram) Media Cabinet is shipped with the 14-3/16-in. (360 ram) furnace and includes block-off plates

For upflow side return applications, the Media Cabinet (or field supplied accessory air cleaner) can be installed on the side of the

furnace or side and bottom when a bottom plenum is used. (See Fig. 18 and 24.)

For downflow applications, the Media Cabinet (or field supplied

accessory air cleaner) nmst only be connected to the bottom

opening on the furnace. See Fig. 18 and 25. For horizontal applications, the Media Cabinet (or field supplied

accessory air cleaner) for all models can be connected to the bottom opening on the furnace. For side return use in the horizontal position, refer to Fig. 26. If both side and bottom

openings are used in Fig. 26, each opening used will require a filter.

The media cabinet (or field supplied accessory air cleaner) can also be installed in the common return duct prior to entering the return

air opening in any orientation. Refer to the instructions supplied with Media Cabinet or accessory

air filter for assembly and other details.

See Table 5 for filter size details.

Table 5 - Filter Size Information - In. (mm)

FURNACE CASING WIDTH FILTER TYPE

14-3/161- (360) (406 x 635 x 19) (356 x 635 x 19)

17-1/2 (445) (406 x 665 x 19) (406 x 665 x 19)

21 (566) (406 x 635 x 19) (508 x 635 x 19)

24-1/2 (622) (406 x 665 x 19) (610 x 665 x 19)

Recommended to maintain air filter face velocity. See Product Data for part number. Not all families have these models.

FILTER CABINET HEIGHT - IN (MM) FILTER SIZE - IN (MM) FILTER TYPE

16 (406) (1) 16 x 25 x 4-5/16

20 (508) (1) 20 x 25 x 4-5/16

24 (610) (1) 24 x 25 x 4-5/16

Filters with a side return-air may have a different filter size. Measure the filter to obtain the correct size. Recommended to maintain air filter face velocity. See Product Data for part number.

SIDE RETURN BOTTOM RETURN

16 x 25 x 6/4 14 x 25 x 6/4 Washable*

16 x 25 x 6/4 16 x 25 x 6/4 Washable*

16 x 25 x 6/4 20 x 25 x 6/4 Washable*

16 x 25 x 6/4 24 x 25 x 6/4 Washable*

Air Filter Located in Filter Cabinet

FILTER SIZE

(1) 16 x 25 x 6/4"

(406 x 665 x 19) or Washable or Media*

(406 x 665 x 110)

(1) 20 x 25 x 6/4"

(508 x 665 x 19) or Washable or Media*

(508 x 665 x 110)

(1) 24 x 25 x 3/4"or

(610 x 665 x 19) or Washable or Media*

(610 x 635 x 110)

k I V xl

14-3/16 and 17-1/2-in.

Furnace

16-in. Media Cabinet /

Media Cabinet Installation

Side Return

V "4

21- or 24-1/2-in.

t?urnace

Up to 5-Ton AC

capacity airflow

21-in. Furnace

4-Ton or less, AC

capacity airflow

20-in. Media Cabinet

4-in. Block Off

Plate

Media Cabinet Installation Option for

4-Ton or Less A/C Capacity

21-in. Furnace up to 5-Ton AC

Capacity

20- or 24-in. Media

Cabinet

Bottom Return l lenum

20- or -24-in. Media Cabinet Installation

for Combination Side and Bottom Return

14-3/16-in. Furnace

s.... i 4 g

24-1/2-in. Furnace up to 4-Ton AC

Capacity

Transition j

20- or 24-in. Media Cabinet ._..J

20- or -24-in. Media Cabinet Installation

with Angled Transition

14-3/16-in. Furnace

Screwsi _7

is....

!_ _ Filler plates

14-3/16-in. Furnace with Filler Plates, Centered

14-3/16-in. Furnace with Filler Plates, Off-Set to Right

A11437

Fig. 18 - Media Filter

(OR COIL CASING

WHEN USED)

FURNACE

APPROVED

COIL ASSEMBLY

COIL BOX

_ COMBUSTIBLE

FLOORING

SUBBASE

SHEET METAL

PLENUM

-- FLOOR -- OPENING

SHEET METAL_

PLENUM

__ FLOOR __

OPENING

Fig. 19 - Installation on Combustible Flooring

FURNACE

Table 6 - Opening Dimensions

CASING

WIDTH

APPLICATION

IN.(mm)

Upflow Applications on Combustible or Noncombustible Floor- 12-11/16 21-5/8 13-5/16 22-1/4

Downflow Applications on Noncombustible Flooring (KGASB 12-9/16 19 13-3/16 19-5/8

14-3/161-

(360) Downflow applications on combustible flooring (KGASB sub- 11 - 16/16 19 13- 7/16 20- 5/8

Downflow Applications on Combustible Flooring with CNPV, 12-5/16 19 13-5/16 20

CNRV, CAR or CAP Coil Assembly or KCAKC coil box (KGASB (619) (483) (338) (508)

Upflow Applications on Combustible or Noncombustible Floor- 16 21 - 5/8 16- 5/8 22-1/4

Downflow Applications on Noncombustible Flooring (KGASB 15- 7/8 19 16-1/2 19- 5/8

17-1/2

(445) Downflow applications on combustible flooring (KGASB sub- 15-1/8 19 16-6/4 20-5/8

Downflow Applications on Combustible Flooring with ON PV, 15-1/2 19 16-1/2 20

CNRV, CAR or CAP Coil Assembly or KCAKC coil box (KGASB (394) (483) (419) (508)

Upflow Applications on Combustible or Noncombustible Floor- 19-1/2 21-5/8 20-1/8 22-1/4

Downflow Applications on Noncombustible Flooring (KGASB 19-3/8 19 20 19-5/8

(533) Downflow applications on combustible flooring (KGASB sub- 18-5/8 19 20-1/4 20-5/8

Downflow Applications on Combustible Flooring with CNPV, 19 19 20 20

CNRV, CAR or CAP Coil Assembly or KCAKC coil box (KGASB (483) (483) (508) (508)

Upflow Applications on Combustible or Noncombustible Floor- 26 21 - 1/8 26- 5/8 22-1/4

Downflow Applications on Noncombustible Flooring (KGASB 22- 7/8 19 26-1/2 19- 5/8

24-1/2

(622) Downflow applications on Combustible flooring (KGASB su b- 22-1/8 19 26- 6/4 20- 5/8

Downflow Applications on Combustible Flooring with ON PV, 22-1/2 19 26-1/2 20

CNRV, CAR or CAP Coil Assembly or KCAKC coil box (KGASB (572) (483) (597) (508)

Not all families h_ve these models.

ing (KGASB subbase not required) (322) (549) (338) (565)

subbase not required) (319) (483) (335) (498)

base required) (284) (483) (341) (600)

subbase not required)

ing (KGASB subbase not required) (406) (549) (422) (565)

subbase not required) (403) (483) (419) (498)

base required) (384) (483) (425) (600)

subbase not required)

ing (KGASB subbase not required) (495) (549) (511) (565)

subbase not required) (492) (483) (508) (498)

base required) (473) (483) (514) (600)

subbase not required)

ing (KGASB subbase not required) (584) (537) (600) (565)

subbase not required) (581) (483) (597) (498)

base required) (562) (483) (603) (600)

subbase not required)

In. (mm)

PLENUM OPENING FLOOR OPENING

A B C D

A10491

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