Carrier 58MXA, 58MTA, 58MCA, 58MVP User Manual

WELCOME TO A NEW GENERATION OF COMFORT
Your new furnace is truly a triumph of technology in home heat­ing. A revolutionary design employs 2 heat exchangers to “squeeze” out the maximum amount of heat from the fuel con­sumed. In fact, your new furnace is so efficient, over 90%* of the heat generated during combustion is captured and delivered inside your home. That is more that a 33%* increase in heating effi­ciency over conventional furnaces.
These are among the most energy-efficient furnaces you can buy to­day. They also are among the safest and most dependable. We are proud of the technological advances incorporated into the design of these furnaces. With only minimal care, your new furnace will deliver many years of money-saving home comfort and enjoyment. Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year.
*The output capacity and any representations of efficiency for this furnace are based on standard Department of Energy test procedures.
INSTALLATION DATA
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• • • • •
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ICIENCY
GH EFF
A HI
TR
UL
GAS FURNANCE
MODELS 58MXA (SHOWN) AND 58MCA FIXED-CAPACITY FURNACES
1
Date Installed
Dealer Name
Address
City
State Zip
Telephone
FURNACE
Product No.
Model No.
Serial No.
SPLIT-SYSTEM
OUTDOOR UNIT:
Product No.
Model No.
Serial No.
INDOOR COIL:
Product No.
Model No.
Serial No.
2
MODEL 58MVP VARIABLE-CAPACITY AND MODEL 58MTA TWO-STAGE FURNACES
2
FURNACE COMPONENTS
1
Combustion-air intake connection to ensure contami­nant-free air (right or left side).
2
Burner sight glass for viewing burner flame.
3
Burner assembly (inside). Operates with energy-saving pilot, inshot burners, and hot surface igniter for safe, dependable heating.
4
Redundant gas valve. Safe, efficient. Features 1 gas con­trol with 2 internal shutoff valves.
5
Vent outlet. Uses PVC pipe to carry vent gases from the furnaces combustion system (right or left side).
6
Inducer motor. Pulls hot flue gases through the heat ex­changers, maintaining negative pressure for added safety.
7
Blower access panel safety interlock switch.
8
Air filter and retainer.
9
Condensate drain connection. Collects moisture con­densed from burned gases for disposal into home drain system.
11 16
10
2
17
3
1
4
12
18
5
5
14
6
9
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15
13 7
19
8
10
Heavy-duty blower. Circulates air across the heat ex­changers to transfer heat into the home.
11
Secondary condensing heat exchanger (inside). Wrings out more heat through condensation. Constructed with Polypropylene-laminated steel to ensure durability.
12
Primary serpentine heat exchanger (inside). Stretches fuel dollars with the S-shaped heat-flow design. Solid con­struction of corrosion-resistant aluminized steel means re­liability.
13
Control center.
14
3-amp fuse provides electrical and component protection.
15
Light emitting diode (LED) on control center. Code lights are for diagnosing furnace operation and service require­ments.
16
Pressure switch(es) ensure adequate flow of flue products through furnace and out vent system.
17
Rollout switch (manual reset) to prevent overtemperature.
18
Junction box for 115-v electrical power supply. (May be on right or left side)
19
Transformer (24v) behind control center provides low­voltage power to furnace control center and thermostat.
20
Limit switch (manual reset) on 58MVP only.
MODELS 58MXA, 58MCA, AND 58MTA FURNACES (UPFLOW POSITION)
2
12
1
5
11
16
9 8
3
17
3
4
18
6
5
15
14 13
7 19
10
20
MODEL 58MVP FURNACE (UPFLOW POSITION)
3
4
IMPORTANT FACTS
Your gas furnace uses air from outside the home for combus­tion and venting. It is not to be installed using in-house air. Therefore, both pipes must terminate outside the structure and must not be obstructed in any way.
To minimize the possibility of serious personal injury, re, furnace damage, or improper operation;
these safety rules:
Keep the area around your furnace free of combustible materials, gasoline, and other ammable liquids and vapors.
Do not cover the furnace, store trash or debris near it, or in any way block the ow of fresh air to the unit.
A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when installing the furnace or adding more insulation. Some materials may be combustible.
NOTE:
Do not use this furnace if any part has been under water. Immediately call a qualied service technician to inspect the furnace and to replace any part of the control system and any gas control which has been under water.
carefully follow
This furnace contains SAFETY DEVICES which must be MANUALLY RESET. If the furnace is left unattended for an extended period of time, have it checked periodically for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc. See Before You Request a Service Call’’ section in this manual.
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazard­ous due to gas and electrical components. Only trained and qualied personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance func­tions such as cleaning and replacing air lters. All other operations must be performed by trained service person­nel. Observe safety precautions in this manual, on tags, and on labels attached to the furnace, and other safety precautions that may apply.
Recognize safety information. This is the safety-alert sym-
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bol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal wordsDANGER, WARNING, and CAUTION. These words are used with the safety-alert sym­bol. DANGER identies the most serious hazards which
will result in severe personal injury or death. WARNING
signies hazards which death. CAUTION is used to identify unsafe practices which
would result in minor personal injury or product and prop-
erty damage. NOTE is used to highlight suggestions which
5
will result in enhanced installation, reliability or operation.
could result in personal injury or
STARTING YOUR FURNACE
Instead of a continuously burning pilot ame which wastes valuable energy, your furnace uses an automatic, hot surface ignition system to light the burners each time the thermostat starts your furnace.
Follow these important safeguards:
NOTE:
The qualified installer or agency must use only factory-authorized replacement parts, kits, and accessories when modifying this product.
Never attempt to manually light the burners with a match or other source of ame.
Read and follow the operating instructions on the furnace, especially the item that reads as follows:
Wait 5 minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, in the safety information above on this furnace label. If you dont smell gas, go to the next step.
If a suspected malfunction occurs with your gas control system, such as the burners do not light when they should,
6
refer to the shutdown procedures on the furnace, or in the Shutting Down Your Furnace section and call your dealer as soon as possible.
4
STOP! Follow B’’
7
!
WARNING
If overheating occurs or the gas valve fails to shut off the gas supply, turn off the manual gas valve to the furnace BEFORE turning off the electrical sup­ply. (See Fig. 9.) Failure to follow this warning could result in a fire or explosion, and personal in­jury or death.
CHECK AIR FILTER: Before attempting to start your
furnace, be sure the furnace lter is clean and in place. See Performing Routine Maintenance section in this manual.
Then proceed as follows:
STEPS FOR STARTING YOUR FURNACE
1. Set your room thermostat to the lowest temperature set­ting. (See Fig. 8.)
2. Close the external manual gas valve. (See Fig. 9.)
1
M
O
O
F
F
F
F
3
P
2
C
ON
OR
OFF
ON
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5. The gas valve will have EITHER a control knob or con­trol switch to turn off and on. Turn the control knob or switch on the gas valve to the OFF position and wait 5 minutes. (See Fig. 12 or 13.)
6. After waiting 5 minutes, turn the control knob or switch on the gas valve to the ON position. (See Fig. 14 or 15.)
F
O
F
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C
L
O
S
E
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3. Turn OFF electrical supply to the furnace. (See Fig. 10.)
4. Remove control access door. (See Fig. 11.)
13
8
1
M
O
O
F
F
F
F
3
P
2
C
ON
OR
OFF
ON
14
ON
11
15
5
7. Replace control access door. (See Fig. 16.)
16
O
P
E
N
17 18
8. Turn ON the electrical supply to the furnace and wait 1 minute. (See Fig. 17.)
9. Open the external manual gas valve. (See Fig. 18.)
10. Set the room thermostat to a temperature slightly above the room temperature. This will automatically signal the furnace to start.
11. When the furnace receives the start signal, the hot surface ignitor at the main burners is automatically heated for 15 to 20 sec. When the microprocessor control verifies that there is sufcient heat to ignite, the gas valve permits gas to flow to the main burners. After ignition and a time delay of about 35 sec, the furnace blower will start. Variable­capacity furnaces start at low speed until the control makes the necessary adjustments to operate the blower at either the low- or high-re speed.
NOTE:
If the burners fail to ignite after 4 attempts, the fur­nace control system will lock out. If lockout occurs, main burners fail to light, or blower does not come on, shut down the furnace and call your dealer for service.
12. Set your thermostat to the temperature that satises your comfort requirements. SUGGESTION: Setting the thermostat back a few degreesand compensating for the difference with warmer clothingcan make a big difference in your fuel consumption on extremely cold days. The few degrees at the top of your thermostat “com- fort level’’ are the most costly degrees to obtain.
When the room temperature drops below the temperature selected on the thermostat, the furnace will switch on auto­matically. When the room temperature reaches the degree selected on the thermostat, the furnace will be switched off automatically.
Some thermostats have a FAN’’ mode with 2 selections: AUTO and ON. When set on AUTO, the furnace blower cycles on and off, controlled by the thermostat. In the ON
mode, the furnace blower runs continuously. This keeps the temperature level in your home more evenly balanced. It also continuously lters the indoor air.
SHUTTING DOWN YOUR FURNACE
Should you ever need to shut down your furnace for service or maintenance, you will need to turn the furnace off. The following procedures must be followed:
1. Set your room thermostat to the lowest temperature setting. (See Fig. 19.)
2. Close the external manual gas valve (See Fig. 9.)
3. Turn off electrical supply to the furnace. (See Fig. 20.)
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4. Remove main furnace door. (See Fig. 11.)
5. Turn the control knob or switch on the gas valve to the OFF position. (See Fig. 21 or 22.)
6. Replace the control access door. (See Fig. 16.)
7. If the furnace is being shut down because of a malfunc­tion, call your dealer as soon as possible.
!
CAUTION
Furnace is not to be installed, operated, and then turned off and left turned off in an unoccupied structure during winter. (See winterizing proce­dures in maintenance section).
PERFORMING ROUTINE MAINTENANCE
With proper maintenance and care, your furnace will operate economically and dependably. Instructions for basic mainte­nance are found on this and the following pages. However, before beginning maintenance, follow these safety precautions:
20
6
1
M
O
O
F
F
F
F
3
P
2
C
ON
OR
OFF
ON
21
!
WARNING
Turn off electrical power supply to your furnace before removing the access doors to service or perform maintenance. A failure to follow this warning could result in personal injury or death.
F
O
F
22
!
CAUTION
Although special care has been taken to minimize sharp edges, be extremely careful when handling parts or reaching into the furnace.
1. Turn off electrical supply to furnace. (See Fig. 20)
2. Remove door/access panel
AIR FILTERS(S) LOCATED IN BLOWER COMPART­MENT a. Remove main furnace door. (See Fig. 23) b. Remove blower access panel. (See Fig. 24)
NOTE: It will be necessary to remove 2 screws
AIR FILTER LOCATED IN FILTER CABINET a. Remove filter cabinet door (See Fig. 36 and 37)
NOTE: It will be necessary to remove 1 thumbscrew
3. Remove air lter from furnace.
AIR FILTER LOCATED IN BLOWER COMPARTMENT
BOTTOM: a. Slide lter retainer sideways until it is free of latch. (See Fig. 25) b. Slide air filter out of furnace. (See Fig. 26)
AIR FILTER(S) LOACTED IN BLOWER COMPART­MENT SIDE: a. Remove lter retainer from latch. (See Fig. 27.) b. Gently remove air lter and carefully turn the dirty side up (if dirty) to avoid spilling dirt from the filter. (see Fig. 28)
AIR FILTER LOCATED IN FILTER CABINET: a. Slide air lter out of furnace. Keep dirty side up (if dirty) to avoid spilling dirt. (See Fig. 38 and 39)
4. Inspect the lter. If torn, replace it.
NOTE: If washable filter that was shipped with the furnace has
been replaced by: a) Factory specied disposable media filter–Do not clean. If dirty, replace only with media lter having the same part number and size. Install with airow direction arrow point­ing towards blower. b) Electronic air cleaner (EAC) – Refer to EAC Owner’s Manual for maintenance information.
FILTERING OUT TROUBLE
A dirty air lter will cause a loss of airow in your duct system. When excessive loss of airow occurs, the furnace may cycle on its safety controls. If this condition is left unat­tended, the furnace will eventually lock out. It is recom­mended that the furnace air lter be checked every 3 or 4 weeks and cleaned if necessary.
If installed with factory specied disposable media lter, check or replace lter before each heating and cooling sea­son. Replace disposable media lter at least once a year.
!
CAUTION
Never operate your furnace without a filter in place. Doing so may damage the furnace blower motor. An accumulation of dust and lint on internal parts of your furnace can cause a loss of efficiency.
The air lter is normally located in the blower compartment. (See Fig. 3 or 4) or in the factory-supplied lter cabinet attached to the side or bottom of the blower cabinet. If air lter has been installed in another location, contact your deal­er for instructions. To inspect, clean, and/or replace the air lter(s), follow these steps:
23 24
25 26
7
27 28
5. Wash filter (if dirty) in sink, bathtub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if necessary. Spray water through lter in the oppo­site direction of airow. Allow lter to dry.
6. Reinstall clean air lter
7. Reinstall lter retainer (for blower compartment locations only)
8. Replace blower access panel and main furnace door (see Fig. 29 and 30) or lter cabinet door (Fig. 40 and 41)
9. Turn on electrical supply to furnace.
!
CAUTION
Use care when cutting support rods in filters to protect against flying pieces and sharp rod ends. Wear safety glasses, gloves, and appropriate pro­tective clothing. Failure to follow this caution could result in personal injury.
COMBUSTION AREA AND VENT SYSTEM
Visually inspect the combustion are and vent system before each heating season. Make sure that all PVC pipes leading into the combustion area and vent are free from any cracks and sags. Check the combustion-air intake adjacent to the fur­nace for blockage. Also check vent pipe on the outside of your home for blockage.
When dirt, soot, scale, or rust is allowed to build up, your furnace can suffer a loss of efciency and perform improper­ly. Accumulations on the main burners can result in ring out of normal sequence. This delayed ignition creates an alarm­ingly loud sound.
29 30
UPFLOW FURNACE AIR FILTER TABLE
AIR FILTER LOCATED IN BLOWER COMPARTMENT
FURNACE
CASING
WIDTH (IN.)
17-1/2 (1) 16 x 25 x 1* (1) 16 x 25 x 1* Cleanable
21 (1) 16 x 25 x 1 (1) 20 x 25 x 1* Cleanable
24-1/2 (1 or 2) 16 x 25 x 1 (1) 24 x 25 x 1* Cleanable
AIR FILTER LOCATED IN FILTER CABINET
FILTER
CABINET
HEIGHT (IN)
16 (1) 16 x 25 x 1*
20 (1) 20 x 25 x 1*
24 (1) 24 x 25 x 1*
* Factory-provided with the furnace. Filters may be eld modied by cutting
lter material and support rods (3) in lters. Alternate sizes and additional lters may be ordered from your dealer.
FILTER SIZE (IN)
FILTER
SIZE (IN)
or (1) 16 x 25 x 4-5/16
or (1) 20 x 25 x 4-5/16
or (1) 24 x 25 x 4-5/16
FILTER
TYPESide Return Bottom Return
FILTER
TYPE
Cleanable
Disposable
Cleanable
Disposable
Cleanable
Disposable
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CAUTION
If your furnace makes an especially loud noise when the main burners light, shut down your fur­nace and call your dealer.
To inspect the combustion area and vent system, you will need a ashlight. Refer to Fig. 3 or 4, and proceed as follows:
1. Turn off the gas and electrical supplies to the furnace and remove the main furnace door. (See Fig. 9, 10, and 11.)
2. Remove burner enclosure front. (See Fig. 31 or 32.)
Inspect the gas burners and ignitor area for dirt, rust, soot, or scale.
!
CAUTION
If dirt, rust, soot, or scale accumulations are found, call your dealer. Do not operate your furnace.
3. Inspect the combustion-air and vent pipes for sags, holes, cracks, or disconnections.
31 32
8
!
DANGER
If holes are found in the pipes or if any portion has become disconnected, toxic fumes can escape into your home. DO NOT OPERATE YOUR FUR­NACE. Call your dealer for service.
4. Reinstall burner enclosure front.
5. If your furnace is free of the above conditions, replace main furnace door and turn on electrical and gas supplies to the furnace. (See Fig. 16, 17, and 18.)
6. Start the furnace and observe its operation. Watch the burner flames to see if they are clear blue, almost transpar- ent. (See Fig. 33.) If you observe a suspect malfunction, or the burner ames are not clear blue, call your dealer.
33
HEADING SOUTH FOR THE WINTER?
DONT FORGET YOUR FURNACE!
!
CAUTION
If the furnace is installed in an unconditioned space where the ambient temperatures may be 32°F or lower, freeze protection measures must be taken.
Since the furnace uses a condensing heat exchanger, some water will accumulate in the unit as a result of the heat transfer process. Therefore, once it has been operated, it cannot be turned off and left off for an extended period of time when temperatures will reach 32°F or lower unless winterized. Follow these procedures to winterize your furnace:
1. Obtain propylene glycol (RV/swimming pool antifreeze or equivalent).
!
CAUTION
Do not use ethylene glycol (Prestone II antifreeze coolant or equivalent). Failure of plastic compo­nents will occur.
34
2. Turn off electrical supply to the furnace. (See Fig. 20.)
3. Remove main furnace door. (See Fig. 23.)
4. Remove upper inducer housing drain connection cap. (See Fig. 34.)
35
5. Connect eld-supplied 1/2-in. ID tube to upper inducer housing drain connection.
6. Insert eld-supplied funnel into tube.
9
7. Pour 1 quart of antifreeze into funnel/tube. Antifreeze should run through inducer housing, overll condensate trap, and ow into open eld drain. (See Fig. 35.)
8. Remove funnel and tube from inducer housing and replace drain connection cap and clamp.
9. Replace main furnace door. (See Fig. 30.)
39
36
37
40
41
38
A CHECK-UP CHECKLIST
Your furnace represents an important investment in your fami­ly’s comfort and your homes value. To keep it performing properly and as a preventative to future problems, have a trained service specialist give your furnace a professional check-up annually. The following checklist can be used as a guideline to proper service:
Inspect all ue gas passages, burners, heat exchangers, cou­pling box(es), and inducer assembly.
Inspect all combustion-air and vent piping inside structure and vent pipe termination outside the structure.
Check gas pipes leading to and inside of your furnace for leaks.
10
11
Inspect and clean the blower motor and wheel.
NOTE: The inducer and blower motors are pre-lubricated and
require no additional lubrication. These motors can be identified by the absence of oil ports on each end of the motor.
Inspect and change or clean air lters(s) if necessary.
Inspect all supply-and return-air ducts for obstructions, air
leaks, and insulation. Remedy any problem when necessary.
Inspect the return-air duct connections(s) at the furnace to en­sure it is physically sound, sealed to the furnace casing, and ter­minates outside the space containing the furnace.
Inspect electrical wiring, connections, and components for loose connections.
Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments.
Inspect all condensate drain tubes and condensate trap assem­bly for leaks. The condensate removal system should be cleaned annually by a qualied service agency. Refer to the Service and Maintenance Instructions for further information.
Examine the physical support of the furnace. Support should be sound with not cracks, sagging, gaps, etc. around the base.
Check furnace for any obvious signs of deterioration.
BEFORE YOU REQUEST A SERVICE CALL
If your furnace is not operating or not performing properly, you may save the expense of a service call by checking a few things yourself before calling for service.
FOR INSUFFICIENT AIRFLOW:
Check for dirty air lter(s).
Check for blocked return-air or supply-air grilles throughout
your home. Ensure they are open and unobstructed.
If problem still exists, call your dealer for service.
IF FURNACE FAILS TO OPERATE:
Follow this checklist step by step, advancing to the next step
only if furnace fails to start.
Check thermostat for proper temperature. Is thermostat set above room temperature?
Is thermostat set on HEAT?
Check fuses and circuit breakers. Is electrical supply on?
Is manual shutoff valve in gas supply pipe in open position?
(Follow start-up procedures if you open gas valve.)
NOTE: Turn off electrical supply before continuing with
checklist.
Is control switch or knob on gas valve in ON position? (Fol­low start-up procedures if you must reset switch or knob to ON position.)
Check manual reset ame rollout switch located on the burner box. (See Fig. 3 or 4.) if furnace has experienced high temper­ature conditions, this switch will shut off the furnace. reset it by pushing the button on the switch. If it trips again, shut down the furnace and call for service. See Shutting Down Your Furnace section in this manual.
Check for obstructions around the vent termination.
If the furnace still fails to operate, call your service representa­tive.
For your convenience, record the furnace product and serial numbers on page 2. should you ever require service, you will have ready access to the information needed by your service representative.
This furnace has an LED operation and fault code display to aid the installer, service technician, or homeowner while installing or servicing the unit. The LED code can be seen by removing the main furnace door and viewing the LED(s) through the view port in the blower access panel.
NOTE: Removing the blower access panel or turning off the
115-v electrical power supply will terminate LED diagnostic code display.
To decipher the meaning of the LED code, and suggested action, the following cross-reference can be used.
MODEL 58MCA and 58MXA DIAGNOSTIC CHART
(See Fig. 3.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
13 or 33 Limit Switch Lockout
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31 Pressure Switch Not Closed
12, 21, 22, or 23
No Fault Code Signaled
Ignition Lockout or Ignition Proving Fault
Any Other Fault Code Call dealer for service.
Furnace Fails to Operate and No Fault is Signaled
NOTES:
1. Light on continuously means control has power and working properly.
2. The fault code is a 2 digit number. The rst digit is determined by the number of short ashes of the light and the second digit is determined by number of long ashes of the light.
Check for dirty air lter. Check for blocked return-air or supply-air grilles.
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.)
NOTE: Turn off the electrical supply and remove access doors before continuing with this
checklist. Check to be sure control switch or knob on gas valve is in ON position. (Follow start-up procedures if you must reset switch or knob to ON position.)
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ exhaust are free from any cracks and sags. Also check the combustion-air intake adjacent to the furnace and vent/exhaust pipe on the outside of your home for blockage. Check for low propane gas pressure.
Check thermostat for proper temperature setting. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
MODEL 58MTA DIAGNOSTIC CHART
(See Fig. 3.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
13 or 33 Limit Switch Lockout
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31, 32, 43 Pressure Switch Fault
12, 21, 22, 23 or 45
No Fault Code Signaled
Ignition Lockout or Ignition Proving Fault
Any Other Fault Code Call dealer for service.
Furnace Fails to Operate and No Fault is Signaled
NOTES:
1. Light on continuously means control has power and working properly.
2. The fault code is a 2-digit number. The rst digit is determined by the number of short ashes of the light and the second digit is determined by number of long
Check for dirty air lter. Check for blocked return-air or supply-air grilles.
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. Check to be sure control switch on gas valve is in ON position. (Follow start-up procedures if you must reset switch to ON position.) Check for disconnected ground wire.
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ exhaust are free from any cracks and sags. Also check the combustion-air intake and vent/ exhaust pipes on the outside of your home for blockage. Check for low propane gas pressure.
Check thermostat for proper temperature setting. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
MODEL 58MVP DIAGNOSTIC CHART
(See Fig. 4.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
12
13 or 33
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31, 32, or 4342Pressure Switch Fault
44 Blower Calibration Fault
21, 22, 23, or 41
No Fault Code Signaled
NOTES:
1. Red light 1 on continuously means furnace is operating in emergency heat.
2. Red light 2 on continuously means the microprocessor board has malfunctioned.
3. Yellow light on continuously means furnace is operating in high heat.
4. Green light on continuously means furnace is operating in low heat.
5. The fault code is a 2 digit number. The rst digit is determined by the number of ashes of the yellow light and the second digit is determined by number of ashes of the green light.
Blower Calibration Lockout
Limit Switch Lockout
Ignition Lockout or Ignition Proving Fault
Inducer Outside Valid Speed Range
Any Other Fault Code or Either of the Red Lights On Continuously
Furnace Fails to Operate and No Fault is Signaled
Check for dirty air lter. Check for blocked return-air or supply-air grilles. Turn electrical supply off, then back on. Set the thermostat to call for heat.
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. Check to be sure control switch or knob on gas valve is in ON position. (Follow start-up procedures if you must reset switch or knob to ON position.) Check for disconnected ground wire.
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ exhaust are free from any cracks and sags. Also check the combustion-air intake adjacent to the furnace and vent/exhaust pipe on the outside of your home for blockage. Check for low propane gas pressure.
Check for dirty air lter(s). Check for blocked return- or supply-air grilles. NOTE: In zoned applications, fault 44 may ash during operation when a single zone is call­ing for heat. When other zones call for heat, or the unit cycles, the fault should clear itself. Call for service if fault 12 develops.
Call dealer for service.
Check thermostat for proper temperature setting. Be sure thermostat is set to HEAT. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
12
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TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or the classied section of your local telephone directory under the
Heating Equipment’’ or “Air Conditioning Contractors & Systems’’ heading for dealer listing by brand name.
Have available the Model No., Series Letter, & Serial No. of your equipment to ensure correct replacement part.
Carrier Corporation 7310 West Morris St. Indianapolis, IN 46231
Manufacturer reserves the right to discontinue, or change at any time, specications or designs without notice and without incurring obligations.
Copyright 2001 Carrier Corporation Form: OM58-95 Replaces: OM58-91 Printed in the U.S.A. a 3-01 PC 101 Catalog No. 535-80002
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