Carrier 58MVB Series, Infinity 96 58MVB, Infinity 96, 58MVB040, 58MVB060 Product Data

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Page 1

A05069

Product Data

Infinity™ 96

Model 58MVB

Deluxe 4-Way Multipoise

Variable-Speed

Condensing Gas Furnace

Series 100

Input Rates: 40,000 thru 120,000 Btuh

Comfort Heat™ technology, the ultimate in heating comfort . . .

The Carrier Infinity™ 96 with ComfortHeat™ technology achieves the optimum combination of comfort and efficency.

The Infinity™ 96 achieves industryleading ultra-high efficiency at up to

96.6 percent Annual Fuel Utilization Efficiency (AFUE). Efficient performance is enhanced through the variable-speed design. To maintain ideal comfort, ComfortHeat™ technology automatically adjusts the heating level, maximizing the use of low heating levels that produce near silent furnace operation while meeting the exact heating needs. This unit is designed to keep the indoor temperature within 1 degree of the thermostat setpoint. Because it operates in low heat most of the time, the Infinity™ 96 uses up to 80% less power than single-capacity furnaces.

In addition to providing ultimate comfort, the Infinity™ 96 has a sealed combustion system. This system brings combustion air to the furnace and vents flue gases outside the furnace in a safe manner. Because it is sealed, operational noise is minimal. A sealed combustion system also means fewer cold drafts and less air infiltration.

Quality materials are the key behind the Infinity™ 96’s outstanding performance. Carrier stands behind quality. We offer lifetime warranty protection* on the heat exchangers, the heart of the Infinity™ 96. The rest of the unit is backed by a limited 5-year warranty.

The Infinity™ 96 is available in 6 heat/ airflow combinations. The unit has a 4-way multipoise design and can be installed in upflow, downflow, or

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horizontal positions covering up to 24 different applications. The Infinity™ 96 can be installed as a Non-Direct vent/1pipe or Direct vent/2-pipe.

The versatile 4-way multipoise design in conjunction with variable speed makes the Infinity™ 96 is ideal for use with splitsystem cooling, including2-speed units. A Carrier electronic air cleaner, humidifier, Thermidistat™, comfort ventilator, and Comfort Zone™ II will provide yearround comfort and efficiency.

Designed for durability, comfort, and reliability, the Infinity™ 96 is the ultimate in versatile, efficient comfort.

Carrier Infinity® System — When the

Infinity™ 96 variable-speed gas furnace is matched with the Infinity Control and an air conditioner or heat pump, you will experience the ultimate in ComfortHeat™ and Ideal Humidity through unparalleled control of temperature, humidity, indoor air quality, and zoning. The Carrier Infinity System also provides unprecedented ease of use through onscreen, text-based service reminders and equipment malfunction alerts.

For even greater comfort and convenience, match the Infinity™ 96 furnace with an Infinity air conditioner or heat pump. This will create a fully communicating system, requiring only 4 thermostat wires between system components, and troubleshooting can even be done from the outdoor unit without entering the home.

Optional remote access through telephone or Internet is also available when combined with a remote connectivity kit.

Infinity™ 96 FEATURES/ BENEFITS

IdealHumidity — The IdealHumidity

system actively controls both temperature and humidity in your home to provide the best comfort all year long. Other systems depend on heating or cooling to manage the moisture in the air. But, IdealHumidity gives you the right amount of humidity day and night, even in mild weather.

can do this!

too. By keeping humidity under control, you can set your thermostat to stay comfortable and save energy—

20% off your cooling costs!

ComfortHeat™ — On the coldest days

of the year, the Infinity™ 96 Furnace has the capacity to heat your home. On moderate days when less heat is required, this furnace will regulate itself to a lower capacity — providing a comfortable home and minimizing operating costs. The patented algoritum adjusts the lowheat operating time to match the indoor conditions.

No other manufacturer

IdealHumidity saves energy,

up to

Reliable Heat Exchanger Design —

The primary heat exchanger is made of aluminized steel for corrosion resistance. The patented Serpentuff™ condensing heat exchanger cells are laminated with polypropylene for greater resistance to corrosion and epoxy coated externally to prevent oxidation. This break-through in heating technology helps extend the life of the furnace for years of dependable performance. The heat exchanger is positioned in the furnace to extract additional heat. Stainless steel 409 heat exchanger assembly has better corrosion resistance in natural gas and propane applications.

Power Heat™ Igniter — Carrier’s

unique SiN igniter is not only physically robust but it is also electrically robust. It is capable of running at line voltage and does not require complex voltage regulators as do other brands. This unique feature further enhances the reliability of Infinity™ 96 gas furnace and continues Carrier’s tradition of technology leadership and innovation in providing a reliable and durable product.

ComfortFan™ — Improves comfort

all year long by allowing you to select the continuous fan speed right at the thermostat.

SmartEvap™ — Allows your system

to reduce summertime humidity levels by nearly 10% over standard systems.

Media Filter Cabinet — Enhanced in-

door air quality in your home is made easier with our media filter cabinet—a standard accessory on all deluxe fur naces. When installed as a part of your system, this cabinet allows for easy and convenient addition of a Carrier highefficiency air filter.

ComfortHeat™ Control Center —

The microprocessor control center features state-of-the-art combustion, temperature, and airflow control to maximize comfort while operating at peak efficiency.

Combustion control is obtained by taking the appropriate inducer motor RPM readings when the low- and high-fire pressure switches are made. Using this information, the microprocessor maintains a consistent air-to-fuel ratio independent of vent sizing and conditions.

The first cycle after power reset provides 16 minutes of low heat before switching to high heat unless the room thermostat has been satisfied. Subsequent thermostat cycles provide anywhere from 0 to 16 minutes of low heat depending on the length of the previous thermostat cycle.

Airflow control is accomplished by using a technique involving the microprocessor and blower motor. The static load on the air delivery system is measured each heating cycle. The microprocessor

then uses this information to deliver correct airflow independent of variations in system restrictions. (For example, dirty filter or zone damper changes during a cycle.)

A special dehumidification function allows direct input from a thermidistat or humidistat. This input adjusts system airflow for greater humidity removal and increased cooling comfort during summer months.

Warranty — The Infinity™ 96 heat ex-

changers come with a Limited Warranty for lifetime of original owner in single family residence; 20 years in other residential and commercial applications. Five-year limited warranty on entire unit. Contact your dealer for details.

Direct or Non-Direct Venting — The

Infinity™ 96 can be installed as a 1-pipe (Non-direct) Vent or 2-pipe (Direct Vent) furnace. This provides added flexibility to meet diverse installation needs.

Electronic Variable-Speed Motors —

ECM

Motors (Electronically Commutated Motor) provide variable-speed operation to optimize comfort levels in the home year round. They are also more economical to operate than standard motors.

Sealed Combustion System — Infin-

ity™ 96 brings in combustion air from outside the furnace, which results in especially quiet operation.

Insulation — Foil-faced insulation in

heat exchanger section of the casing minimizes heat loss.

Insulated Blower Compartment —

The acoustical insulation reduces air and motor noise for quiet operation.

Monoport Burners — The burners are

finely tuned for smooth, quiet combustion and economical operation.

Bottom Closure — Factory-installed

for side return; easily removable for bottom return.

Blower Access Panel Switch —Auto-

matically shuts off 115-v power to furnace whenever blower access panel is opened.

Quality Registration — The Infinity™

96 is engineered and manufactured under an ISO 9001 registered quality system.

Certifications — The Infinity™ 96,

Model 58MVB units are CSA. (A.G.A. and C.G.A.) design certified for use with natural and propane gases. The furnace is factory-shipped for use with natural gas. An C.S.A. listed gas conversion kit is required to convert furnace for use with propane gas. The efficiency is GAMA efficiency rating certified. The Infinity™ 96 meets California Air Quality Management District emission requirements.

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11 12

3 4

15 17

18 19

A02287

NOTES:

1. The 58MVB Furnace is built for use with natural gas. The furnace can be converted for propane gas with a factory-authorized and listed accessory conversion kit.

2. Control location and actual controls may be different than shown above.

Burner sight glass for viewing burner flame.

Burner assembly (inside). Operates with energy-

saving, inshot burners and hot surface igniter for safe, dependable heating.

Combustion-air intake connection to ensure contaminant-free air (right or left side).

Redundant 2-stage gas valve. Safe, efficient. Features 1 gas control with 2 internal shutoff valves.

Junction box for 115-v electrical power supply.

Vent outlet. Uses PVC pipe to carry vent gases from the furnace’s combustion system (right or left side).

Secondary condensing heat exchanger (inside). Wrings out more heat through condensation. Constructed with patented Polypropylenelaminated steel to ensure durability.

Pressure switches ensure adequate flow of flue products through furnace and out vent system.

Inducer motor. Pulls hot flue gases through the heat exchangers, maintaining negative pressure for added safety.

Condensate drain connection. Collects moisture condensed during combustion process.

Heavy-duty blower. Circulates air across the heat exchangers to transfer heat into the home.

Air filter and retainer. May be used for side return application.

Rollout switch (manual reset) to prevent overtemperature.

Primary serpentine heat exchanger (inside). Stretches fuel dollars with the S-shaped heatflow design. Solid construction of corrosionresistant aluminized steel means reliability.

3-amp fuse provides electrical and component protection.

Light emitting diodes (LEDs) on control center. Code lights are for diagnosing furnace operation and service requirements.

ComfortHeat™ Control center.

Blower access panel safety interlock switch.

Transformer (24v) behind control center

provides low-voltage power to furnace control center and thermostat.

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Model number nomenclature

58MVB 040

Deluxe 4-Way Multipoise Variable-Speed Direct-Vent (2-Pipe) and Non-Direct Vent (1-Pipe) Condensing Gas Furnace

F 100 08

Cooling Airflow

(400 CFM per 12,000 Btuh) 14 — 1400 CFM 20 — 2000 CFM

Input Rates

040 — 40,000 Btuh

Series

060 — 60,000 Btuh 080 — 80,000 Btuh 100 — 100,000 Btuh 120 — 120,000 Btuh

Media Filter Cabinet included

Carrier accessories *

UNIT SIZE 040-14 060-14 080-14 080-20 100-20 120-20

VENT TERMINATION KIT (Bracket Only for 2 Pipes)

CONCENTRIC TERMINATION KIT (Single Exit)

CONDENSATE FREEZE PROTECTION KIT

CONDENSATE NEUTRALIZER KIT (obtained thru RCD) P908-0001

ELECTRONIC AIR CLEANER (EAC)‡

MECHANICAL AIR CLEANER

HUMIDIFIER

HEAT RECOVERY VENTILATOR

ENERGY RECOVERY VENTILATOR

UV LIGHTS

EZ FLEX MEDIA FILTER WITH END CAPS – 16 IN. (9 pack)

EZ FLEX MEDIA FILTER WITH END CAPS – 20 IN. (9 pack)

EZ FLEX MEDIA FILTER WITH END CAPS – 24 IN. (6 pack)

REPLACEMENT EZ FLEX FILTER – 16 IN. (10 pack)

REPLACEMENT EZ FLEX FILTER – 20 IN. (10 pack)

REPLACEMENT EZ FLEX FILTER – 24 IN. (10 pack)

EXTERIOR FILTER RACK (adjustable from 14" to 24") with filter

UNFRAMED FILTER, ONE INCH – 16X25

UNFRAMED FILTER, ONE INCH – 20X25

UNFRAMED FILTER, ONE INCH – 24X25

COMBUSTIBLE FLOOR BASE (not required when evaporator coil case is used)

NATURAL-TO-PROPANE GAS CONVERSION KIT (Single Kit)*

PROPANE-TO-NATURAL GAS CONVERSION KIT (Single Kit)

ECM MOTOR SIMULATOR (replaces the ECM motor to aid trouble shooting)

DOOR GASKET KIT

–

UNIVERSAL, ONE INCH

2-in. — KGAVT0101BRA 3-in. — KGAVT0201BRA

2-in. — KGAVT0501CVT 3-in. — KGAVT0601CVT

KGAHT0101CFP

Model EACA

Model FILCAB OR EZXCAB

Model HUM

Model HRV

Model ERV

Model UVL

EXPXXLMC0016 X

EXPXXLMC0020 X X X

EXPXXLMC0024 X X

EXPXXFIL0016 X

EXPXXFIL0020 X X X

EXPXXFIL0024 X X

KGAFR0301ALL KGAFR0306ALL (6-pack)

KGAWF1301UFR KGAWF1306UFR (6-pack)

KGAWF1401UFR KGAWF1406UFR (6 pack)

KGAWF1501UFR KGAWF1506UFR (6 pack)

KGASB0201ALL X X X X X

KGANP4001ALL

KGAPN3301ALL

KGASD0201FMS X X X X X X

KGBAC0110DGK

See notes at end of table.

XXXXXX

XXXXX

SXSSS

XXX

XXXXXX

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Carrier accessories * continued

UNIT SIZE 040-14 060-14 080-14 080-20 100-20 120-20

ADVANCED PRODUCT MONITOR (software and hardware to link pc laptop to control board)

ECM CONTROL REPLACEMENT MODULE - 1/2 HP

ECM CONTROL REPLACEMENT MODULE - 1 HP

GAS ORIFICE KIT (Qty 50) Size 42

GAS ORIFICE KIT (Qty 50) Size 43

GAS ORIFICE KIT (Qty 50) Size 44

GAS ORIFICE KIT (Qty 50) Size 45

GAS ORIFICE KIT (Qty 50) Size 46

GAS ORIFICE KIT (Qty 50) Size 47

GAS ORIFICE KIT (Qty 50) Size 48

GAS ORIFICE KIT (Qty 50) Size 54

GAS ORIFICE KIT (Qty 50) Size 55

GAS ORIFICE KIT (Qty 50) Size 56

GAS ORIFICE KIT (Qty 50) 1.25 mm

GAS ORIFICE KIT (Qty 50) 1.30mm

Factory-authorized and ﬁeld-installed. Gas conversion kits are CSA (A.G.A./C.G.A.) recognized.

S 16 X 25 ﬁlters suitable for side return on all furnace sizes.

KGAFP0201APM X X X X X X

HK44EA120 X X X

HK52EA120 X X X

KGAHA0150N42

KGAHA0250N43

KGAHA0350N44

KGAHA0450N45

KGAHA0550N46

KGAHA1550N47

KGAHA1850N48

KGAHA0850P54

KGAHA0750P55

KGAHA0850P56

KGAHA5750125

KGAHA5750130

See Installation Instructions for model, altitude, and heat value usages.

Thermostat and Zoning Control Options

NON-PROGRAMMABLE THERMOSTAT SELECTION

TSTATCCNAC01-C

TSTATCCNHP01-C*

TSTATCCN2S01-C*

TSTATCCPRH01-B**

* Model HP & 2S thermostat must be ﬁeld converted to air conditioner operation

** Thermidistat is versatile and can be conﬁgured for multiple use & staging, it must be conﬁgured for each speciﬁc application.

TSTATCCPAC01-B

TSTATCCPHP01-B*

TSTATCCP2S01-B*

TSTATCCSAC01

TSTATCCPDF01-B**

TSTATCCPRH01-B***

* Model HP & 2S thermostat must be ﬁeld converted to air conditioner operation

** Dual Fuel thermostat is used with furnace and ehat pump application

*** Thermidistat can be conﬁgured for multiple use & staging, it must be conﬁgured for each speciﬁc application.

ZONECC3Z(AC/HP)01

ZONECC2KIT01-B

ZONECC4KIT01-B

ZONECC8KIT01-B

For use with 1-spd. Air Conditioner - deg. F//c, Auto Changeover

For use with 1-spd. Air Conditioner - deg. F/C, Auto Changeover

For use with 2-spd. Air Conditioner - deg. F/C, Auto Changeover

For multi-use / stage configurations - deg. F/C, Auto Changeover

PROGRAMMABLE THERMOSTAT SELECTION

For use with 1-spd. Air Conditioner - deg. F/C, Auto Changeover, 7-Day Programmable

For use with 2-spd. Air Conditioner - deg. F/C, Auto Changeover, 7-Day Programmable

For use with 1-spd. Air Conditioner - deg. F/C, Auto Changeover, 5-2 Programmable

For use with multi-stage applications - deg. F/C, Auto Changeover, 7-Day Programmable

For multi-use / stage configurations - deg. F/C, Auto Changeover, 7-Day Programmable

ZONING CONTROL SELECTION

WeatherMaker Two-Zone kit

Comfort Zone II-B 2-Zone kit

Comfort Zone II-B 4-Zone kit

Comfort Zone II-B 8-Zone kit

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(

HEAT EXCHANGERS

A92505

MODEL PLUG CONNECTOR

SW1 SETUP SWITCHES AND BLOWER OFF-

DELAY

AIR CONDITIONING

(A/C) AIRFLOW

SETUP SWITCHES

24-V THERMOSTAT

TERMINALS

STATUS AND COMM

LED LIGHTS

3-AMP FUSE

TRANSFORMER 24-VAC

CONNECTIONS

115-VAC (L2) NEUTRAL

CONNECTIONS

EAC-1 TERMINAL

115-VAC 1.0 AMP MAX.)

FUTURE

APPLICATIONS

115-VAC (L1) LINE

VOLTAGE CONNECTIONS

HUMIDIFIER

TERMINAL (24-VAC

0.5 AMP MAX.

ACRDJ – AIR

CONDITIONING

RELAY DISABLE

JUMPER

FLASH

UPGRADE

CONNECTOR

(FACTORY

ONLY)

PL3 – ECM BLOWER

HARNESS

CONNECTOR

PL2 – HOT SURFACE IGNITER & INDUCER

MOTOR CONNECTOR

A02278

CONTINUOUS FAN

COMMUNICATION

CONNECTOR

(CF) AIRFLOW

SETUP SWITCHES

PL1 – LOW VOLTAGE MAIN

HARNESS CONNECTOR

CONTROL CENTER INDUCER ASSEMBLY

A02286

A93086

CONCENTRIC VENT

(DIRECT VENT /

2-PIPE ONLY)

A concentric vent kit allows vent and combustion-air pipes to terminate through a single exit in a roof or side wall.

One pipe runs inside the other allowing venting through the inner pipe and combustion air to be drawn in through the outer pipe.

A88202

DOWNFLOW

SUBBASE

One base fits all furnace sizes. The base is designed to be installed between the furnace and a combustible floor when no coil box is used or when a coil box other than a Carrier cased coil is used. It is A.G.A. design certified for use with Carrier 58MVB furnaces when installed in downflow applications.

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A97152

ELECTRONIC OR

MECHANICAL AIR CLEANER

Cleans the air of smoke, dirt, and many pollens commonly found. Saves decorating and cleaning expenses by keeping carpets, furniture, and drapes cleaner.

Electronic air cleaner is shown.

A01484

HUMIDIFIER

By adding moisture to winterdry air, a Carrier humidifier can often improve comfort and keeps woodwork, wallpaper, and paint in better condition. Moisturizing household air also helps to retain normal body heat and provides comfort at lower temperatures.

A97432

CONTROLS:

THERMOSTATS

AND ZONING

Available in programmable and non-programmable models, Carrier thermostats maintain a constant, comfortable temperature level in the home.

For the ultimate in home comfort, Carrier’s 2-, 4-, or 8-zone systems allow temperature control of individual “zones” of the home. This is accomplished through a series of electronic dampers and remote room sensors. The 4-zone system is shown.

A94336

ENERGY/HEAT

RECOVERY

VENTILATOR

Carrier’s energy or heat recovery ventilators exhaust stale indoor air and provide fresh outdoor air to the home while minimizing heat loss and humidity level. Especially useful for today’s tighter constructed houses.

Energy recovery ventilator is shown.

ISO 9001:2000

ama

MEETS DOE RESIDENTIAL CONSERVATION SERVICES PROGRAM STANDARDS.

Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.

As an ENERGY STAR® Partner, Carrier Corporation has determined that this product meets the ENERGY STAR® guidelines for energy efficiency.

REGISTERED

REGISTERED QUALITY SYSTEM

These products are engineered and manufactured under an ISO 9001 registered quality system.

CERTIFIED

Page 8

Physical data

UNIT SIZE 040-14 060-14 080-14 080-20 100-20 120-20

DIRECT-DRIVE MOTOR Hp (ECM)

MOTOR FULL LOAD AMPS

RPM (Nominal) — SPEEDS

BLOWER WHEEL DIAMETER X WIDTH (In.)

FILTER SIZE (In.) NOMINAL A(Washable)

SHIPPING WEIGHT (Lb) 205 170 182 204 203 234

LIMIT CONTROL SPST

HEATING BLOWER CONTROL (Off Delay) Selectable 90, 120, 150, or 180 Sec Intervals

BURNERS (Monoport) 234456

GAS CONNECTION SIZE 1/2-in. NPT

GAS VALVE (Redundant) Manufacturer White-Rodgers

Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)

Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)

IGNITION DEVICE Hot Surface

1/2 1/2 1/2 1 1 1

7.7 7.7 7.7 12.8 12.8 12.8

Variable 250 — 1300

11 x 10 10 x 7 11 x 10 11 x 10 11 x 10 11 x 10

(1)24 x 25 x 1 (1)16 x 25 x 1 (1)20 x 25 x1 (1)20 x 25 x1 (1)20 x 25 x1 (1)24 x 25 x 1

Performance data

UNIT SIZE 040-14 060-14 080-14 080-20 100-20 120-20

CERTIFIED TEMP RISE RANGE (°F) Low 25 — 55 50 — 80 50 — 80 50 — 80 50 — 80 50 — 80

High 30 — 60 35 — 65 35 — 65 35 — 65 45 — 75 45 — 75

CERTIFIED EXT STATIC PRESSURE (ESP) Heating 0.10 0.12 0.15 0.15 0.20 0.20

(In. wc) Cooling 0.50 0.50 0.50 0.50 0.50 0.50

AIRFLOW CFM‡ Heating Low

Heating High 800 1065 1500 1500 1525 1880

Cooling (Max) 1400 1500 1395 1990 2000 2100

OUTPUT CAPACITY BTUH* (ICS) (Shaded capacities are specified on rating plate)

AFUE%* Nonweatherized ICS

INPUT BTUH† Low 26,000 39,000 52,000 52,000 65,000 78,000

Direct Vent (2-Pipe) Low Upflow 25,000 37,000 49,000 49,000 61,000 73,000

Downflow 25,000 36,000 49,000 49,000 61,000 73,000

Horizontal 25,000 36,000 49,000 49,000 61,000 73,000

High Upflow 38,000 57,000 75,000 75,000 94,000 113,000

Downflow 38,000 56,000 75,000 75,000 94,000 113,000

Horizontal 37,000 56,000 75,000 75,000 93,000 112,000

Non-Direct Vent (1-Pipe) Low Upflow 25,000 37,000 49,000 49,000 61,000 73,000

Downflow 25,000 36,000 49,000 49,000 61,000 73,000

Horizontal

High Upflow 38,000 57,000 75,000 75,000 94,000 113,000

Downflow 37,000 56,000 75,000 75,000 94,000 113,000

Horizontal

Direct Vent (2-Pipe) Upflow 96.6 94.1 94.1 94.1 94.1 94.1

Downflow

Horizontal 96.1 93.7 93.7 93.7 93.7 93.7

Non-Direct Vent (1-Pipe) Upflow 96.6 94.1 94.1 94.1 94.1 94.1

Downflow

Horizontal 96.1 93.7 93.7 93.7 93.7 93.7

* Capacity in accordance with U.S. Government DOE test procedures. † Gas input ratings are certiﬁed for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2% for each 1000 ft above sea level.

In Canada, derate the unit 5% for elevations from 2000 to 4500 ft above sea level.

‡ Airﬂow shown is for bottom only return-air supply with factory-supplied 1-in. washable ﬁlter(s). For air delivery above 1800 CFM, see Air Delivery

table for other options.

** Low heat CFM when low-heat rise adjustment switch (SW1-3) on furnace control is used.

585(690**) 500 (590**) 720 (850**) 705 (830**) 920 (1085**) 1160 (1370**)

25,000 36,000 49,000 49,000 61,000 73,000

37,000 56,000 75,000 75,000 93,000 112,000

95 92.7 92.7 92.7 92.7 92.7

95.0 92.7 92.7 92.7 92.7 92.7

High 40,000 60,000 80,000 80,000 100,000 120,000

Page 9

AIR DELIVERY - CFM (Bottom Return With Filter)*

)

Unit Operating Mode CFM Airflo

External Static External Static Pressure (ESP)

Size Setting Pressure Range* 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

AIRFLOW (CFM

040-14

†† Low Heat 585† 0-0.60 585 580 585 585 585 580

High Heat 800 0-1.0 800 800 800 800 800 790 780 760 750 735

†† 1-1/2-Ton Cooling 525 0-0.50 †† 2-Ton A/C Cooling 700 0-0.90

‡ ‡

525 525 505 505 505

675 685 695 695 700 700 700 700 700 700 2-1/2-Ton A/C Cooling 875 0-1.0 875 875 875 875 865 855 835 820 795 720 3-Ton A/C Cooling 1050 0-1.0 1050 1050 1050 1050 1045 1020 1010 995 980 965 3-1/2-Ton A/C Cooling

1225 0-1.0 1225 1225 1225 1225 1225 1225 1220 1210 1195 1175

Maximum 1400 0-1.0 1390 1400 1400 1400 1400 1375 1330 1285 1235 1185

060-14

080-14***

080-20***

100-20***

120-20

††

*** All airflows on 21" casing size furnaces are 5% less on side return only installations.

††

Low Heat 500 High Heat 1065 0-1.0 1055 1065 1065 1065 1065 1065 1065 1065 1060 1050

††

1-1/2-Ton A/C Cooling 525 0-0.50‡ 525 525 510 495 465

††

2-Ton A/C Cooling 700 0-0.50‡ 700 700 695 680 680 2-1/2-Ton A/C Cooling 875 0-1.0‡ 850 870 875 875 870 860 845 825 810 805 3-Ton A/C Cooling 1050 0-1.0 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 3-1/2-Ton A/C Cooling 1225 0-1.0 1210 1220 1225 1225 1225 1225 1225 1225 1215 1195 Maximum

††

Low Heat 720 High Heat 1500 0-1.0 1500 1500 1470 1420 1375 1330 1290 1250 1210 1170

††

1-1/2-Ton A/C Cooling 525 0-0.50‡ 525 525 515 505 485

††

2-Ton A/C Cooling 700 0-0.50‡ 700 700 695 695 700 2-1/2-Ton A/C Cooling 875 0-1.0‡ 840 855 875 875 875 875 870 855 850 850 3-Ton A/C Cooling 1050 0-1.0‡ 1050 1050 1050 1050 1050 1050 1045 1045 1040 1030 3-1/2-Ton A/C Cooling 1225 0-1.0‡ 1225 1225 1225 1225 1225 1225 1225 1225 1225 1195 Maximum 1400 0-1.0‡ 1400 1400 1400 1400 1395 1355 1315 1275 1230 1190

††

Low Heat 705 High Heat 1500 0-1.0 1500 1500 1500 1500 1500 1500 1500 1495 1485 1480

††

2-Ton A/C Cooling 700 0-0.50‡ 700 670 665 665 655

††

2-1/2-Ton A/C Cooling 875 0-0.50‡ 875 875 875 875 875 3-Ton A/C Cooling 1050 0-1.0‡ 1050 1050 1050 1045 1050 1050 1045 1045 1045 1035 3-1/2-Ton A/C Cooling 1225 0-1.0‡ 1215 1220 1220 1220 1225 1225 1225 1225 1225 1220 4-Ton A/C Cooling 1400 0-1.0‡ 1370 1385 1385 1395 1395 1395 1395 1400 1395 1390 5-Ton A/C Cooling 1750 0-1.0 1750 1750 1750 1750 1750 1750 1745 1740 1735 1725 Maximum 2000 0-1.0 2000 2000 2000 2000 1990 1975 1950 1925 1900 1865

Low Heat 920 High Heat 1525 0-1.0 1525 1525 1525 1525 1520 1515 1515 1515 1515 1515

††

2-Ton A/C Cooling 700 0-0.50‡ 700 700 700 690 685

††

2-1/2-Ton A/C Cooling 875 0-0.50‡ 865 875 870 870 875 3-Ton A/C Cooling 1050 0-1.0‡ 1035 1045 1050 1045 1050 1050 1050 1050 1050 1045 3-1/2-Ton A/C Cooling 1225 0-1.0‡ 1180 1195 1215 1225 1225 1225 1225 1225 1225 1225 4-Ton A/C Cooling 1400 0-1.0‡ 1400 1400 1400 1400 1400 1400 1400 1395 1375 1365 5-Ton A/C Cooling 1750 0-1.0 1740 1745 1750 1750 1750 1750 1750 1750 1750 1740 Maximum 2000 0-1.0 2000 2000 2000 2000 2000 2000 1985 1965 1940 1910

Low Heat 1180 High Heat 1885 0-1.0 1875 1880 1885 1885 1885 1885 1885 1885 1880 1870

††

2-Ton A/C Cooling 700 0-0.50‡ 700 700 700 700 695

††

2-1/2-Ton A/C Cooling 875 0-0.50‡ 875 875 875 870 870 3-Ton A/C Cooling 1050 0-1.0‡ 1035 1040 1050 1050 1050 1050 1050 1025 1005 1000 3-1/2-Ton A/C Cooling 1225 0-1.0‡ 1205 1210 1225 1225 1225 1225 1225 1225 1220 1215 4-Ton A/C Cooling 1400 0-1.0‡ 1390 1400 1400 1400 1400 1400 1395 1385 1370 1360 5-Ton A/C Cooling 1750 0-1.0‡ 1745 1740 1745 1745 1745 1745 1745 1740 1730 1715 6-Ton A/C Cooling 2100 0-1.0 2100 2100 2100 2100 2100 2095 2075 2040 1975 1910 Maximum 2100 0-1.0 2100 2100 2100 2100 2100 2095 2075 2040 1975 1910

Actual external static pressure (ESP) can be determined by using the fan laws (CFM

a system with 1750 CFM at 0.5 ESP would operate at high-heating airflow of 1500 CFM at 0.37 ESP and low-heating airflow of 705 CFM at 0.08 ESP.

†

Low heat CFM when low-heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) on

control center are OFF. ‡ Ductwork must be sized for high-heating CFM within the operational range of ESP. ** Wattage data provided is for the circulating blower with bottom return and does not include draft inducer, accessories,

or gas controls.

Operation within the blank areas of the chart is not recommended because high-heat operation will be above 1.0 ESP.

†

1400 0-1.0 1400 1400 1400 1400 1400 1400 1400 1400 1385 1345

†

0-0.50 500 495 485 460 430

0-0.50 720 715 715 720 720

0-0.50 705 680 680 675 675

0-1.0 920 915 915 920 920 920 915 900 895 890

0-1.0 1160 1175 1180 1180 1180 1180 1180 1180 1180 1180

proportional to ESP); such as,

Page 10

AIR DELIVERY - POWER DRAW (WATTS)**

Unit Operating Mode CFM Airflow External Static External Static Pressure (ESP)

Size Setting Pressure Range* 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

POWER DRAW (WATTS)**

††

040-14

060-14

080-14***

080-20***

100-20***

120-20

Low Heat 585 High Heat 800 0-1.0 97 119 141 165 187 209 230 252 274 292

††

1-1/2-Ton Cooling 525 0-0.50

††

2-Ton A/C Cooling 700 0-0.90 2-1/2-Ton A/C Cooling 875 0-1.0 112 138 164 188 210 236 256 275 295 317 3-Ton A/C Cooling 1050 0-1.0 167 202 233 263 288 307 334 364 388 417 3-1/2-Ton A/C Cooling Maximum 1400 0-1.0 317 379 425 475 527 535 542 546 551 563

††

Low Heat 500 High Heat 1065 0-1.0 150 175 200 234 264 292 321 352 378 408

††

1-1/2-Ton A/C Cooling 525 0-0.50

††

2-Ton A/C Cooling 700 0-0.50 2-1/2-Ton A/C Cooling 875 0-1.0 3-Ton A/C Cooling 1050 0-1.0 149 174 199 233 263 291 320 351 377 407 3-1/2-Ton A/C Cooling 1225 0-1.0 210 248 278 312 344 384 418 449 476 503 Maximum

††

Low Heat 720 High Heat 1500 0-1.0 442 507 519 527 535 543 550 557 564 572

††

1-1/2-Ton A/C Cooling 525 0-0.50

††

2-Ton A/C Cooling 700 0-0.50 2-1/2-Ton A/C Cooling 875 0-1.0 3-Ton A/C Cooling 1050 0-1.0 3-1/2-Ton A/C Cooling 1225 0-1.0 Maximum 1400 0-1.0

††

Low Heat 705 High Heat 1500 0-1.0 381 432 478 511 564 610 650 688 732 761

††

2-Ton A/C Cooling 700 0-0.50

††

2-1/2-Ton A/C Cooling 875 0-0.50 3-Ton A/C Cooling 1050 0-1.0 3-1/2-Ton A/C Cooling 1225 0-1.0 4-Ton A/C Cooling 1400 0-1.0 5-Ton A/C Cooling 1750 0-1.0 587 631 664 724 772 815 861 907 943 988 Maximum 2000 0-1.0 839 911 973 1029 1066 1104 1134 1149 1170 1182

Low Heat 920 High Heat 1525 0-1.0 378 419 448 486 518 561 606 650 696 730

††

2-Ton A/C Cooling 700 0-0.50

††

2-1/2-Ton A/C Cooling 875 0-0.50 3-Ton A/C Cooling 1050 0-1.0 3-1/2-Ton A/C Cooling 1225 0-1.0 4-Ton A/C Cooling 1400 0-1.0 5-Ton A/C Cooling 1750 0-1.0 502 558 602 657 715 754 797 847 889 930 Maximum 2000 0-1.0 766 819 887 947 991 1030 1065

Low Heat 1180 High Heat 1885 0-1.0 547 607 652 715 756 816 870 912 958 1000

††

2-Ton A/C Cooling 700 0-0.50

††

2-1/2-Ton A/C Cooling 875 0-0.50 3-Ton A/C Cooling 1050 0-1.0 3-1/2-Ton A/C Cooling 1225 0-1.0 4-Ton A/C Cooling 1400 0-1.0 5-Ton A/C Cooling 1750 0-1.0 6-Ton A/C Cooling 2100 0-1.0 794 867 931 996 1042 1092 1135 1152 1124 1098 Maximum 2100 0-1.0 592 673 746 811 885 935 994 1026 1102 1129

†

0-0.60 55 71 91 108 129 147

‡

49 63 75 94 107 67 92 117 134 159 186 216 239 267 296

1225 0-1.0 232 266 308 341 380 413 448 491 524 561

†

0-0.50 43 55 70 83 97

‡ ‡

‡

46 62 74 91 104 69 86 105 124 138

101 126 154 179 202 226 248 267 287 313

1400 0-1.0 311 341 384 420 455 495 529 568 602 612

†

0-0.50 80 95 118 142 168

‡

‡ ‡ ‡ ‡ ‡

50 63 80 96 111

73 94 113 133 156 102 133 161 191 218 241 268 291 320 348 168 206 240 273 299 324 356 385 418 460 245 277 317 355 394 431 481 522 558 568 376 422 478 520 527 537 544 553 560 568

0-0.50 76 90 112 129 149

‡

‡ ‡ ‡ ‡

76 89 109 127 148 113 136 157 178 208 158 191 213 239 266 300 326 351 392 425 227 262 294 322 360 390 432 459 501 538 298 340 384 417 458 493 534 574 607 647

0-1.0 113 136 159 186 221 243 263 285 316 340

‡

‡ ‡ ‡ ‡

74 89 109 126 146

99 124 147 168 200 144 177 207 229 258 288 319 350 385 415 189 223 268 306 346 377 399 447 488 517 283 328 360 400 439 474 510 541 575 598

1129 1152

1101

0-1.0 162 194 228 265 297 325 363 392 432 459

‡

‡ ‡ ‡ ‡ ‡

72 89 113 128 146

98 119 140 163 187 126 156 194 221 249 279 307 327 351 381 178 211 253 284 314 352 382 424 455 494 257 310 348 388 421 458 488 528 557 591 461 498 552 618 665 711 760 800 847 888

Actual external static pressure (ESP) can be determined by using the fan laws (CFM

a system with 1750 CFM at 0.5 ESP would operate at high-heating airflow of 1500 CFM at 0.37 ESP and low-heating airflow of 705 CFM at 0.08 ESP.

†

Low heat CFM when low-heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) on control center are OFF.

‡

Ductwork must be sized for high-heating CFM within the operational range of ESP.

** Wattage data provided is for the circulating blower with bottom return and does not include draft inducer, accessories,

or gas controls.

††

Operation within the blank areas of the chart is not recommended because high-heat operation will be above 1.0 ESP.

*** All airflows on 21" casing size furnaces are 5% less on side return only installations.

proportional to ESP); such as,

Page 11

Dimensions

COMBUSTION-AIR PIPE FOR NON-DIRECT (1-PIPE) VENT APPLICATION (SIZES 040 THROUGH 120 ONLY)

FIELD-SUPPLIED 2-IN. DIAMETER PVC 90 ELBOW

COMBUSTION-AIR DISC (FACTORY-SUPPLIED IN LOOSE PARTS BAG)

CONCENTRIC VENT (DIRECT VENT/2-PIPE ONLY) (ALL MODEL SIZES)

FIELD-SUPPLIED 2-IN. DIAMETER PVC PIPE

A96211

B IN. DIA PVC VENT/EXHAUST

LENGTH OF STRAIGHT

PIPE PORTION OF COMBUSTION

AIR INLET PIPE ASSEMBLY (IN.)

CASING WIDTH A

17-1/2 8-1/2 ± 1/2

21 10-1/2 ± 1/2

24-1/2 12 ± 1/2

13/16

C IN. DIA

B IN. DIA PVC INTAKE/COMBUSTION AIR

A97110

DIMENSIONS (in.)

KIT PART NO. A* BCD†EF

KGAVT0501CVT 33-3/8 2 3-1/2 16-5/8 6-1/4 5-3/4

KGAVT0601CVT 38-7/8 3 4-1/2 21-1/8 7-3/8 6-1/2

* Dimension A will change accordingly as dimension D is lengthened or shortened.

† Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to 12 in. minimum.

CONDENSATE TRAP

BLOWER SHELF

CONDENSATE TRAP (INSIDE)

ALTERNATE DRAIN TUBE LOCATION

CONDENSATE TRAP

DRAIN TUBE LOCATION

UPFLOW APPLICATIONS

FURNACE DOOR

FIELD

DRAIN

CONN

EXTERNAL UPFLOW APPLICATIONS

CONDENSATE TRAP

FURNACE

SIDE

SIDE VIEW FRONT VIEW END VIEW FRONT VIEW

DOWNFLOW AND ALTERNATE

FURNACE DOOR

FIELD DRAIN CONN

APPLICATIONS

HORIZONTAL

FURNACE SIDE

SLOT FOR SCREW

HORIZONTAL APPLICATION

(OPTIONAL)

WIRE TIE GUIDES (WHEN USED)

FRONT VIEW SIDE VIEW

⁄4 OD COLLECTOR BOX TO TRAP RELIEF PORT

⁄2 OD INDUCER HOUSING DRAIN CONNECTION

⁄8 OD COLLECTOR BOX DRAIN CONNECTION

SCREW HOLE FOR UPFLOW OR DOWNFLOW APPLICATIONS

(OPTIONAL)

⁄2-IN. PVC OR CPVC

A93026

Page 12

⁄

19"

⁄

AIRFLOW

OUTLET

2-IN. COMBUSTION-

AIR CONN

⁄

TYP

TRAP LOCATION

⁄

CONDENSATE DRAIN

OUTLET

⁄

⁄2-IN. DIA

(DOWNFLOW &

OR ALTERNATE

HORIZONTAL RIGHT)

GAS CONN

-IN. DIA GAS CONN

⁄

⁄8-IN. DIA

POWER CONN

⁄

TYP

⁄

⁄2-IN. DIA

THERMOSTAT ENTRY

TYP

⁄

2-IN. VENT CONN

⁄

TYP

⁄

SIDE INLET

⁄

" TYP

⁄

(UPFLOW)

BOTTOM INLET

HANGING

CONDENSAT E

DRAIN LOCATION

FOR HORIZONTAL

DIMPLE LOCATORS

⁄

-in. rectangle.

INLET

⁄

x 19

x 23

x 12-in. rectangle.

DIMENSIONS (In.)

⁄

TYP

⁄

see flex duct manufacturerís recommendations for equivalent diameters.

a. For 800 CFM–16-in. round or 14

2. Minimum return-air opening at furnace:

b. For 1200 CFM–20-in. round or 14

c. For 1600 CFM–22-in. round or 14

d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data

literature for specific use of single side inlets. The use of both side inlets, a

combination of 1 side and the bottom, or the bottom only will ensure adequate

return air openings for airflow requirements above 1800 CFM at 0.5” W.C. ESP.

A05053

⁄8-IN. DIA

POWER CONN

CONDENSATE DRAIN

TRAP LOCATION

(DOWNFLOW &

HORIZONTAL LEFT)

⁄

-IN. COMBUSTION2

AIR CONN

-IN. DIA

⁄

GAS CONN

-IN. VENT CONN 2

⁄8-IN. DIA

ACCESSORY

ENTRY

⁄

⁄2-IN. DIA THERMOSTAT

POWER ENTRY

CONDENSAT E

DRAIN TRAP

LOCATION

(ALTERNATE

UPFLOW)

SIDE INLET

⁄

TYP

⁄

TYP

⁄

CONDENSAT E

DRAIN LOCATION

" TYP

⁄

SIDE INLET

1" E

(UPFLOW)

" TYP

⁄

NOTES: 1. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,

040-14* 24-1/2* 22-7/8* 23*

060-14 17-1/2 15-7/8 16

080-14 21 19-3/8 19-1/2

080-20 21 19-3/8 19-1/2

100-20 21 19-3/8 19-1/2

UNIT SIZE A D E

120-20 24-1/2 22-7/8 23

* These dimensions reﬂect the wider casing for the 96.6% AFUE furnace.

Page 13

DOWNFLOW SUBBASE

DIMENSIONS (In.)

FURNACE

CASING

WIDTH

17-1/2

24-1/2

FURNACE IN DOWNFLOW APPLICATION

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

PLENUM OPENING* FLOOR OPENING HOLE NO.

ABCD

15-1/8 19 16-3/4 20-3/8 3

18-5/8 19 20-1/4 20-3/8 2

22-1/8 19 23-3/4 20-3/8 1

* The plenum should be constructed 1/4-in. smaller in width and depth than the plenum dimensions shown above.

LOCATING

1 1/

″ TYP

PLENUM OPENING

TAB

FACTORY-SUPPLIED

FIELD-INSTALLED

INSULATION

Assembled

A97427

LOCATING

TAB

Disassembled

FOR WIDTH

ADJUSTMENT

A88207

Furnace Side

Centerline Screw Slots

MEDIA FILTER CABINET

Media Filter Cabinet

16" 17" 16"

20" 21" 20"

24" 25" 24"

Opening with Flanges Bent

Opening

Duct Side

gninepO B

Shipped with sizes

060-12, 080-12, 080-16

100-16, 100-20

120-20

A05186

Page 14

Electrical data

UNIT SIZE 040-14 060-14 080-14 080-20 100-20 120-20

UNIT VOLTS — HERTZ — PHASE 115 — 60 — 1

OPERATING VOLTAGE RANGE (Min — Max)

MAXIMUM UNIT AMPS 8.9 8.9 8.9 13.8 13.8 13.8

MINIMUM WIRE SIZE 14 14 14 12 12 12

MAXIMUM WIRE LENGTH (Ft)‡ 31 31 31 32 32 32

MAXIMUM FUSE OR CKT BKR (Amps)

TRANSFORMER (24v) 40va

EXTERNAL CONTROL POWER AVAILABLE Heating 25va

* Permissible limits of the voltage range at which the unit will operate satisfactorily. ‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2% voltage drop. ** Time-delay type is recommended.

* 104 — 127

** 15 15 15 20 20 20

Cooling 34va

Typical wiring schematic

NOTE 2

WC Y RG

COM

W/W1

NOTE 1

Y/Y2

NOTES: 1.

BLK

WHT

GND

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT

BLK

WHT

JUNCTION BOX

FIVE

WIRE

THREE-WIRE

HEATING-

ONLY

CONTROL

BOX

FURNACE

24-VOLT

TERMINAL

BLOCK

FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING

1-STAGE THERMOSTAT TERMINALS

FIELD-SUPPLIED

FUSED DISCONNECT

208/230- OR 460-VOLT THREE PHASE

208/230VOLT SINGLE

GND

PHASE

CONDENSING

UNIT

Connect Y/Y2-terminal as shown for proper operation. Some thermostats require a "C" terminal connection as shown.

2. If any of the original wire, as supplied, must be replaced, use

3. same type or equivalent wire.

A95236

Page 15

Combustion-air and vent piping for Direct Vent/2-Pipe (All Sizes) and Non-Direct Vent/1-Pipe (Sizes 040 through 120 Only) Applications

Maximum Allowable Pipe Length (Ft)

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NUMBER OF 90° ELBOWS

12 3 456

NUMBER OF 90° ELBOWS

12 3 456

NUMBER OF 90° ELBOWS

12 3 456

NUMBER OF 90° ELBOWS

12 3 456

ALTITUDE

0to2000

ALTITUDE

2001 to 3000

ALTITUDE

3001 to 4000

ALTITUDE

4001 to 5000‡

See notes on page 17.

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 3-In.

Concentric

Pipe Dia

(IN.)*

Pipe Dia

(IN.)*

Pipe Dia

(IN.)*

Pipe Dia

(IN.)*

1-1/2 1-1/2 50 45 40 35 3025

2 2 70 70 70 70 70 70

1-1/2 1-1/2 50 45 40 35 3025

2 2 70 70 70 70 70 70

1-1/2 1-1/2 3025201510 5

2 2 70 70 70 70 70 70

22454035 302520 2-1/2 2-1/2 707070707070 2-1/2 2-1/2 10 NA NA NA NA NA

3335 30 15 NANANA

3† 3 70 70 70 70 70 70

1-1/2 1-1/2 45 40 35 302520

2 2 70 70 70 70 70 70 1-1/2 1-1/2 45 40 35 302520

2 2 70 70 70 70 70 70 1-1/2 1-1/2 26 21 16 11 6 NA

2 2 70 70 70 70 70 70

224035 30252015 2-1/2 2-1/2 707070707070

333126 12NANANA

3† 3 63 62 62 61 61 61

1-1/2 1-1/2 42 37 32272217

2 70 7070707070 1-1/2 1-1/2 42 37 32272217

2 2 70 70 70 70 70 70 1-1/2 1-1/2 25201510 5 NA

2 2 70 70 70 70 70 70

2238 33 28 23 18 13 2-1/2 2-1/2 707070707070

3329 24 10 NA NA NA

3† 3 59 59 58 57 57 56

1-1/2 1-1/2 40 35 30252015

2 2 70 70 70 70 70 70 1-1/2 1-1/2 40 35 30252015

2 2 70 70 70 70 70 70 1-1/2 1-1/2 23 18 138NA NA

2 2 70 70 70 70 70 68

2236 3126211611 2-1/2 2-1/2 70 70 70 70 70 70

3† 3 56 55 54 53 52 52

Page 16

Combustion-air and vent piping for Direct Vent/2-Pipe (All Sizes) and Non-Direct Vent/1-Pipe (Sizes 040 through 120 Only) Applications

Maximum Allowable Pipe Length (Ft) Continued

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NUMBER OF 90° ELBOWS

123 456

NUMBER OF 90° ELBOWS

123 456

NUMBER OF 90° ELBOWS

123 456

3 41 40 38

ALTITUDE

5001 to 6000‡

ALTITUDE

6001 to 7000‡

ALTITUDE

7001 to 8000‡

See notes on page 17.

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor2-In.

Concentric

2Pipeor2-In.

Concentric

2 Pipe or 3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor2-In.

Concentric

2Pipeor3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2Pipeor2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor3-In.

Concentric

Pipe Dia

(IN.)*

1-1/2 1-1/2 37 3227 22 17 12

1-1/2 1-1/2 22 17 12 7 NA NA

2-1/2 2-1/2 70 70 70 70 70 70

Pipe Dia

(IN.)*

1-1/2 1-1/2 35 3025 20 15 10

1-1/2 1-1/2 20 15 10 5 NA NA

2-1/2 2-1/2 70 70 68 67 66 64

Pipe Dia

(IN.)*

1-1/2 1-1/2 322722 17 12 7

1-1/2 1-1/2 18 138NA NA NA

2-1/2 2-1/2 66 65 63 62 60 59

2 2 70 70 70 70 70 70

2 2 70 70 70 70 68 63 2233 28 23 18 138

3† 3 53 52 50 49 48 47

2 2 70 70 68 67 66 64

2 2 70 70 68 67 62 57 22312621 16 11 6

3† 3 49 48 47 45 44 43

2 2 66 65 63 62 60 59

2 2 66 65 63 62 57 52 2 2 29 24 19 14 9 NA

3† 3 46 44 4

Page 17

Combustion-air and vent piping for Direct Vent/2-Pipe (All Sizes) and Non-Direct Vent/1-Pipe (Sizes 040 through 120 Only) Applications

Maximum Allowable Pipe Length (Ft) Continued

ALTITUDE

8001 to 9000‡

ALTITUDE

9001 to 10000‡

* Disk usage—Unless otherwise stated, use perforated disk assembly (factory-supplied in loosepartsbag). † Wide radius elbow. ‡Ventsizing for Canadianinstallations over 4500 ft (1370m) above sea level are subject to acceptance bythelocal authorities having jurisdiction. NA—Not Allowed; pressure switch will not make.

NOTES:

1. Do not use pipe size gre

2. Size both the combustion-air and vent pipe independently, determine the smallestdiameter allowed bythetable for each pipe, then usethelarger diameter for both pipes.

3.Assume two 45° elbows equal one 90° elbow. Long radius elbowsare desirable and may berequ

4. Elbowsand pipe sections within the furnace casing and at the vent termination should not beincluded in vent length or elbow count.

5. The minimum pipe length is 5ftforall applications.

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

40,000

60,000

80,000

100,000

120,000

ater thanthose specified in table or incomplete combustion, flame disturbance, or flame senselockoutmay occur.

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor3-In.

Concentric

DIRECT VENT (2-PIPE) ONLY

Termination

Type

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2 Pipe or 2-In.

Concentric

2Pipeor3-In.

Concentric

Pipe Dia

(IN.)*

1-1/2 1-1/2 302520 15 10 5

2 2 62 60 58 56 55 53

1-1/2 1-1/2 302520 15 10 5

2 2 62 60 58 56 55 53

1-1/2 1-1/2 17 12 7 NA NA NA

2 2 62 60 58 56 51 46 2 2 27 22 17 12 7 NA

2-1/2 2-1/2 62 60 58 56 55 53

3† 3 43 41 39 37 35 34

Pipe Dia

(IN.)*

1-1/2 1-1/2 27 22 17 12 7 NA

2 2 57 55 53 51 49 47

1-1/2 1-1/2 27 22 17 12 7 NA

2 2 57 55 5

1-1/2 1-1/2 15 10 5 NA NA NA

2 2 57 55 53 51 46 41 2 2 24 19 14 9 NA NA

2-1/2 2-1/2 57 55 53 51 49 47

3† 339 37 35 33 3129

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

NON-DIRECT VENT

(1-PIPE) ONLY

Pipe Dia

(IN.)*

ired in some cases.

NUMBER OF 90° ELBOWS

123 456

NUMBER OF 90° ELBOWS

123 456

3 51 49 47

Page 18

MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT)

WITH INSULATION IN WINTER DESIGN TEMPERATURE AMBIENT*

UNIT SIZE

040-14

060-14

080-14 080-20

100-20

120-20

WINTER DESIGN

TEMP °F

20 2 2137425057

0 2 10 22 25 30 35

- 20 2 5 14 17 21 25

20 2 3055617070

0 2 16 33 38 46 53

- 20 2 9 23 26 33 38

20 2 3765707070

0 2 20 39 45 55 63

- 20 2 11 27 31 39 45

20 2-1/2 41 70 70 70 70

0 2-1/2 21 42 48 59 68

- 20 2-1/2 11 28 33 41 49

20 3 4970707070

0 3 26 51 58 70 70

- 20 3 1535405059

MAX PIPE DIA

(IN.)

0 3/8 1/2 3/4 1

INSULATION THICKNESS (IN.)†

* Pipe length (ft) speciﬁed for maximum vent pipe lengths located in unconditioned spaces. Vent pipes located in unconditioned space cannot

exceed the total allowable pipe length as speciﬁed in the Maximum Allowable Pipe Length table.

† Insulation thickness based on R value of 3.5 per in.

Page 19

Clearance to combustibles

INSTALLATION

This forced air fur nace is equi pped for use with natur al gas at altitudes 0 - 10, 000 ft (0 - 3,050m), except 140 size fur naces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m). An accessor y kit, supplied by the manufacturer , shall be used to convert to propane gas use or may be requi red for some n atural gas applications. This furnace is for indoor install ation i n a buildi ng construct ed on site. This fur nace may be install ed in a manufact ured (mobi le) home when st ated on rating plate and using factory authori zed kit. This f urnace may be i nstalled on combustible flooring in alcove or cl oset at This furnace requires a special vent ing system. Refer to the i nstallat ion instr uctions f or parts list and method of i nstallat ion. This furnace is f or use with schedule-40 PVC, PVC-DWV, CPVC, or ABS-DWV pipe, and must not be vented in common with other gas-fired appliances. Construction through which vent/air intake pi pes may be installed is maximum 24 i nches (600 mm), minimum 3/ 4 inches (19 mm) thickness (includi ng roofing materi als).

Minimum Inches Clearance To Combustible Construction

as described below.

For upf low and downflow appl ications, furnace must be inst alled level , or pi tched withi n 1/2" of level. For a horizont al appli cation, the furnace must be pitched mini mum 1/4" to maximum of 1/ 2" forward for proper drainage. See Instal lat ion Manual f or IMPORTANT unit support details on hori zontal appli cati ons.

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

ALL POSITIONS:

Mimimum front clearance for servi ce 30 inches (762mm).

DOWNFLOW POSITIONS:

For installation on combustible floors only when installed on special base No.

†

KGASB0201ALL, Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.

HORIZONTAL POSITIONS:

Line contact is permissible only between lines formed by intersections of top and two sides of fur nace jacket, and building joists, studs, or f raming.

Clearance shown is for air inlet and ai r out let ends. 120 size furnace requi res 1 inch bot tom cl earance to combustible materials.

328068-201 REV. A LIT - TOP

LEVEL (0")

UPFLOW OR DOWNFLOW

This f urnace is approved for UPFLOW, DOWNFLOW and HORIZONTAL instal lat ion s.

Clearance arrows do not change with furnace orientati on.

Clearance in inches.

1/2" MAX

FRONT

MIN 1/4" TO 1/2" MAX

FRONT

HORIZONTAL

TOP/PLENU

BOTTOM

†

Vent clearance to

combusti bles 0" .

MIN

A02250

Page 20

Typical installations

COMBUSTION AIR PIPE (DIRECT VENT/2-PIPE APPLICATION)

OUTDOOR UNIT

COMBUSTION AIR INLET (NON-DIRECT 1-PIPE APPLICATION)

A/C COIL

ELECTRONIC AIR CLEANER

VENT PIPE

HUMIDIFIER

GAS-FIRED WATER HEATER

AIRFLOW

ELECTRONIC

AIR CLEANER

COMBUSTION AIR INLET (NON-DIRECT VENT/ 1-PIPE APPLICATION

HUMIDIFIER

FRONT OF FURNACE

A05064

Basement — Upflow Application A05064

VENT

COMBUSTION AIR (DIRECT VENT/ 2 PIPE APPLICATION

OUTDOOR UNIT

A/C COIL

FRONT OF

AIRFLOW

FURNACE

A05065

Closet — Downflow Application A05065

Page 21

COMBUSTION-AIR INLET (NON-DIRECT VENT/1-PIPE APPLICATION)

ELECTRONIC

AIR CLEANER

FRONT OF FURNACE

AIRFLOW

VENT PIPE

FURNACE

CONDENSATE

DRAIN

REFRIGERATION

PIPING

COMBUSTION–AIR PIPE

DIRECT VENT/2-PIPE APPLICATION)

AIR CONDITIONING

COIL

A05066

Attic — Horizontal Application A05066

COMBUSTION - AIR INLET (NON-DIRECT VENT/ 1-PIPE APPLICATION)

REFRIGERATION

AIR CONDITIONING

PIPING

COIL

AIRFLOW

COMBUSTION– AIR PIPE (DIRECT VENT/2-PIPE APPLICATION)

VENT PIPE

ELECTRONIC AIR CLEANER

FURNACE CONDENSATE

DRAIN

FRONT OF

FURNACE

A05067

Crawlspace — Horizontal Application A05067

Page 22

Page 23

Page 24

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1 4 Page 24 Printed in U.S.A. PC 101 Catalog No. 58MVB-1PD

Tab 6a 8a

Replaces: 58MVP-11PD