Carrier 50YER036, 50YER060, 50YER120 Installation, Operation And Maintenance Instructions

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Installation, Operation and Maintenance Instructions
Residential Water-to-Water
Geothermal Heat Pumps
97B0069N01
Revised 1 July, 2010
Table of Contents
Model Nomenclature 3
General Information 4-5
Storage 5
Pre-Installation 5
Unit Physical Data 6
Dimensional Data 7
Water Connection Installation 8
Ground-Loop Applications 9-10
Ground-Water Applications 11-12
Water Quality Standards 13
Load Side Plumbing Installation 14
Hot Water Generator 15
Hot Water Generator 16
Electrical - Line Voltage 17
Electrical - Low Voltage 18-19
Electrical - Accessories 19
Water Valve Wiring 19
Wiring Diagrams 20-21
CXM Controls 22
Safety Features - CXM Controls 23-24
Unit Commissioning & Operating Conditions 24
Unit & System Checkout 25
Unit Start Up Procedure 26-27
Operating Pressures 27-28
Preventative Maintenance 29
Refrigeration Troubleshooting Form 30
Warranty 31
Revision History 34
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ClimateMaster Geothermal Heat Pump Systems
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Model Nomenclature
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5 0
Prefix
Series
YER = Puron Residential Water-to-Water
Load Heat Exchanger Option
C = Copper N = Cupro-Nickel
Y E R
Unit Size
036 060 120
0 3 6
C
DC 3 2 1
Packaging
1 = Single Pack, Domestic
Revision Level
1 = Current Revision 036 2 = Current Revision 060, 120
Voltage
3 = 208-230/60/1
Source Heat Exchanger Options
Copper Cupro-Nickel
Without Hot Water Generator C N
Standard D P
Controls
C = CXM
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General Information
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Safety
Warnings, cautions and notices appear throughout this manual. Read these items carefully before attempting any installation, service or troubleshooting of the equipment.
DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.
WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.
NOTICE: Notication of installation, operation or maintenance information, which is important, but which is not hazard-related.
� WARNING! �
WARNING! To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal prociency requirements.
� WARNING! �
WARNING! All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.
� CAUTION! �
CAUTION!
these units as a source of heating or cooling during the construction process. The mechanical components and lters will quickly become clogged with construction dirt and debris, which may cause system damage.
To avoid equipment damage, DO NOT use
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Inspection
Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the carton or crating of each unit, and inspect each unit for damage. Assure the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not led within 15 days, the freight company
can deny the claim without recourse. Note: It is the responsibility of the purchaser to le all necessary claims with the carrier. Notify your equipment supplier of all
damage within fteen (15) days of shipment.
Storage
Equipment should be stored in its original packaging in a clean, dry area. Store units in an upright position at all times. The stack limit for 50YER 036, 060 and 120 is three.
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General Information
� CAUTION! �
CAUTION! DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can signicantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.
� CAUTION! �
CAUTION! CUT HAZARD - Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.
Unit Protection
Cover units on the job site with either shipping packaging, vinyl lm, or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.
Examine all pipes, ttings, and valves before installing any of the system components. Remove any dirt or trash found in or on these components.
Pre-Installation
Installation, Operation, and Maintenance instructions are provided with each unit. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation. Prepare units for installation as follows:
1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.
2. Keep the cabinet covered with the shipping packaging until installation is complete and all plastering, painting, etc. is nished.
3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.
4. Inspect all electrical connections. Connections must be clean and tight at the terminals.
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Unit Physical Data
Model 50YER036 50YER060 50YER120
Compressor (qty) Scroll (1) Scroll (2)
Factory Charge HFC-410A (lbs) [kg] Per Circuit 4.5 [2.04] 5.5 [2.49] 5.5 [2.49]
Water Connection Size
Source/Load 1" Swivel 1-1/2 FPT
HWG (in) 1" Swivel 1/2" FPT
Weight - Operating (lbs) [kg] 348 [158] 360 [163] 726 [329]
Weight - Packaged (lbs) [kg] 373 [169] 385 [175] 770 [349]
Water Volume (Source)
Gallons (Liters) 0.96 (3.64) 1.33 (5.04) 2.65 (10.02)
Dual isolated compressor mounting Balanced port expansion valve (TXV) Insulated Source and Load Water Coils standard Insulated Refrigerant Circuit standard Compressor on (green) and fault (red) light
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1
2
3
4
5
Required
Service Access
Optional
Service Access
B
C
A
1.3
(3.3 cm)
2.7
(6.9 cm)
7.3
(18.5
cm)
(4.3 cm)
(4.3 cm)
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50YER036 - 120
Unit Dimensional Data
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C
Optional
Service Access
MODEL 036 - 060
B
1.0
(2.5 cm)
M
1.8
1.0
A
5
6
(4.6 cm)
(2.5 cm)
4
3
J
H
G
2
F
Notes:
1. Front & side access is preferred for service access. However, all components may be serviced from the front access panel if side access is not available.
2. While clear access to all removable panels is not required, installer should take care to comply with all building codes and allow adequate clearance for future eld services.
L
K
1
Required
Service Access
E
D
7.3
(18.5
cm)
B
A
1.7
5
1.3
(3.3 cm)
2.7
(6.9 cm)
3
1
6
4
2
Water to
Water
036-060
120
C
Optional
Service Access
MODEL 120
Overall Cabinet
A
DepthBWidthCHeight
in. 30.6 25.4 33 2.7 9.4 19.4 24.5 27.9 30.4 20.9 22.9 30.9
cm. 77.8 64.5 83.8 6.9 23.9 49.3 62.2 70.9 77.2 53.1 58.2 78.5
in. 30.6 52.9 37 25.2 25.2 30.1 30.1 34.9 34.9 29.9 31.9 34.4
cm. 77.8 134.4 94 64.0 64.0 76.5 76.5 88.6 88.6 75.9 81.0 87.4
1 2 3 4 5 6
D
Source
(Outdoor)
Water In
Source
(Outdoor)
Water Out
Water Connections
E
F
Load
(Indoor)
Water In
(Indoor)
Water Out
G
Load
H
HWG
Return In
Required
Service Access
J HWG Water
Out
Electric Access Plugs
K
Low
Voltage
L
External
Pump
Power
Supply
M
7
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Gasket
Swivel Nut
Stainless steel
snap ring
Brass Adaptor
Hand Tighten
Only!
Do Not
Overtighten!
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Unit Installation
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Unit Location
These units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs.
The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the Installing Contractor to determine
WATER CONNECTION INSTALLATION
Residential models using swivel piping ttings for water connections are rated for 450 psi (3101 kPa) operating pressure. The connections have a rubber gasket seal similar to a garden hose gasket, which when mated to the ush end of most 1” threaded male pipe ttings provides a leak-free seal without the need for thread sealing tape or joint compound. Insure that the rubber seal is in the swivel connector prior to attempting any connection (rubber seals are shipped attached to the swivel connector). DO NOT OVER TIGHTEN or leaks may occur.
and comply with ALL applicable codes and regulations.
Locate the unit in an indoor area that allows easy removal of access panels, and has enough space for service personnel to perform maintenance or repair. Provide sufcient room to make water and electrical connections.. Any access panel screws that would be difcult to remove after the unit is installed should be removed prior to setting the unit. These units are not approved for outdoor installation and, therefore, must be installed inside the structure being conditioned. Do not locate in areas subject to freezing or where humidity levels can cause cabinet condensation.
The female locking ring is threaded onto the pipe threads which holds the male pipe end against the rubber gasket, and seals the joint. HAND TIGHTEN ONLY! DO NOT OVERTIGHTEN!
FPT Connections (Size 120)
Pipe joint compound is not necessary when Teon threaded tape is pre-applied to hose assemblies or when ared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the pipe threads of the tting adapters. Prevent sealant from reaching the ared surfaces of the joint.
Note: When anti-freeze is used in the loop, assure that it is compatible with Teon tape or pipe joint compound employed.
Maximum allowable torque for brass ttings is 30 ft-lbs [41 N-m]. If a torque wrench is not available, tighten nger-tight plus one quarter turn. Tighten steel ttings as necessary.
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Ground-Loop Heat Pump Applications
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� CAUTION! �
CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.
Pre-Installation
Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation.
Piping Installation
All earth loop piping materials should be limited to polyethylene fusion only for in-ground sections of the loop. Galvanized or steel ttings should not be used at any time due to their tendency to corrode. All plastic to metal threaded ttings should be avoided due to their potential to leak in earth coupled applications. A anged tting should be substituted. P/T plugs should be used so that ow can be measured using the pressure drop of the unit heat exchanger. Earth loop temperatures can range between 25 and 110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm per ton [2.41 to 3.23 l/m per kW] of cooling capacity is recommended in these applications.
Test individual horizontal loop circuits before backlling. Test vertical U-bends and pond loop assemblies prior to installation. Pressures of at least 100 psi [689 kPa] should be used when testing. Do not exceed the pipe pressure rating. Test entire system when all loops are assembled.
Flushing the Earth Loop
Once piping is completed between the unit, the ow controller and the ground loop (Figure 1), the loop is ready for nal purging and charging. A ush cart with at least a 1.5 hp [1.1 kW] pump is required to achieve enough uid velocity in the loop piping system to purge air and dirt particles. An antifreeze solution is used in most areas to prevent freezing. All air and debris must be removed from the earth loop piping before operation. Flush the loop with a high volume of water at a minimum velocity of 2 fps (0.6 m/s) in all piping. The steps below must be followed for proper ushing.
1. Fill loop with water from a garden hose through the ush cart before using the ush cart pump to insure an even ll.
2. Once full, the ushing process can begin. Do not allow the water level in the ush cart tank to drop below the pump inlet line to avoid air being pumped back out to the earth loop.
3. Try to maintain a uid level in the tank above the return tee so that air cannot be continuously mixed back into the uid. Surges of 50 psi (345 kPa) can be used to help purge air pockets by simply shutting off the return valve going into the ush cart reservoir. This “dead heads” the pump to 50 psi (345 kPa). To purge, dead head the pump until maximum pumping pressure is reached. Open the return valve and a pressure surge will be sent through the loop to help purge air pockets from the piping system.
4. Notice the drop in uid level in the ush cart tank when the return valve is shut off. If air is adequately purged from the system, the level will drop only 1-2 inches (2.5 ­5 cm) in a 10” (25 cm) diameter PVC ush tank (about a half gallon [2.3 liters]), since liquids are incompressible. If the level drops more than this, ushing should continue since air is still being compressed in the loop uid. Perform the “dead head” procedure a number of times.
Note: This uid level drop is your only indication of air in the loop.
Antifreeze may be added before, during or after the ushing procedure. However, depending upon which time is chosen, antifreeze could be wasted when emptying the ush cart tank. See antifreeze section for more details.
Loop static pressure will uctuate with the seasons. Pressures will be higher in the winter months than during the cooling season. This uctuation is normal and should be considered when charging the system initially. Run the unit in either heating or cooling for a number of minutes to condition the loop to a homogenous temperature. This is a good time for tool cleanup, piping insulation, etc. Then, perform nal ush and pressurize the loop to a static pressure of 50-75 psi [345-517 kPa] (winter) or 35-40 psi [241-276 kPa] (summer). After pressurization, be sure to loosen the plug at the end of the Grundfos loop pump motor(s) to allow trapped air to be discharged and to insure the motor housing has been ooded. This is not required for Taco circulators. Insure that the Flow Controller provides adequate ow through the unit by checking pressure drop across the heat exchanger and compare to the pressure drop tables at the back of the manual.
Antifreeze
In areas where minimum entering loop temperatures drop below 40°F [5°C] or where piping will be routed through areas subject to freezing, antifreeze is required. Alcohols and glycols are commonly used as antifreeze; however your local sales manager should be consulted for the antifreeze best suited to your area. Low temperature protection should be maintained to 15°F [9°C] below the lowest expected entering loop temperature. For example, if 30°F [-1°C] is the minimum expected entering loop temperature, the
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Ground-Loop Heat Pump Applications
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leaving loop temperature would be 25 to 22°F [-4 to -6°C] and low temperature protection should be at 15°F [-10°C]. Calculation is as follows: 30°F - 15°F = 15°F [-1°C - 9°C = -10°C].
All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under the water level to prevent fumes. Calculate the total volume of uid in the piping system using Table 1. Then use the percentage by volume shown in Table 2 for the amount of antifreeze needed. Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure specic gravity.
Figure 1: Typical Ground-Loop Application
Unit Power Disconnect
Air Pad or Extruded polystyrene insulation board
Thermostat Wiring
Low Water Temperature Cutout Setting - CXM Control
When antifreeze is selected, the FP1 jumper (JW3) should be clipped to select the low temperature (antifreeze 10°F [-12.2°C]) set point and avoid nuisance faults (see “Low Water Temperature Cutout Selection” in this manual).
Table 1: Approximate Fluid Volume (gal.) per 100' of Pipe
Fluid Volume (gal [liters] per 100’ [30 meters) Pipe)
Pipe Size Volume (gal) [liters]
1” 4.1 [15.3]
Copper
Rubber Hose 1” 3.9 [14.6]
Polyethylene
Unit Heat Exchanger Typical 1.0 [3.8]
Flush Cart Tank
1.25” 6.4 [23.8]
2.5” 9.2 [34.3]
3/4” IPS SDR11 2.8 [10.4]
1” iPS SDR11 4.5 [16.7]
1.25” IPS SDR11 8.0 [29.8]
1.5” IPS SDR11 10.9 [40.7]
2” IPS SDR11 18.0 [67.0]
1.25” IPS SCH40 8.3 [30.9]
1.5” IPS SCH40 10.9 [40.7]
2” IPS SCH40 17.0 [63.4]
10” Dia x 3ft tall
[254mm x 91.4cm tall]
10 [37.9]
Table 2: Antifreeze Percentages by Volume
Type
Methanol 100% USP food grade Propylene Glycol Ethanol*
* Must not be denatured with any petroleum based product
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Minimum Temperature for Low Temperature Protection
10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]
25% 38% 29%
21% 25% 25%
16% 22% 20%
10% 15% 14%
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Ground-Water Heat Pump Applications
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Open Loop - Ground Water Systems
Shut off valves should be included for ease of servicing. Boiler drains or other valves should be “tee’d” into the lines to allow acid ushing of the heat exchanger. Shut off valves should be positioned to allow ow through the coaxial heat exchanger via the boiler drains without allowing ow into the piping system. P/T plugs should be used so that pressure drop and temperature can be measured. Piping materials should be limited to copper or PVC SCH80. Note: Due to the pressure and temperature extremes, PVC SCH40 is not recommended.
Water quantity should be plentiful and of good quality. Consult water quality table for guidelines. The unit can be ordered with either a copper or cupro-nickel water heat exchanger. Consult table 3 for recommendations. Copper is recommended for closed loop systems and open loop ground water systems that are not high in mineral content or corrosiveness. In conditions anticipating heavy scale formation or in brackish water, a cupro-nickel heat exchanger is recommended. In ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present, an open loop system is not recommended. Heat exchanger coils may over time lose heat exchange capabilities due to build up of mineral deposits. Heat exchangers must only be serviced by a qualied technician, as acid and special pumping equipment is required. Desuperheater coils can likewise become scaled and possibly plugged. In areas with extremely hard water, the owner should be informed that the heat exchanger may require occasional acid ushing. In some cases, the desuperheater option should not be recommended due to hard water conditions and additional maintenance required.
Water Quality Standards
Scaling potential should be assessed using the pH/ Calcium hardness method. If the pH <7.5 and the Calcium hardness is less than 100 ppm, scaling potential is low. If this method yields numbers out of range of those listed, the Ryznar Stability and Langelier Saturation indecies should be calculated. Use the appropriate scaling surface temperature for the application, 150°F [66°C] for direct use (well water/ open loop) and HWG (desuperheater); 85°F [29°C] for indirect use. A monitoring plan should be implemented in these probable scaling situations. Other water quality issues such as iron fouling, corrosion prevention and erosion and clogging should also be considered.
Expansion Tank and Pump
Use a closed, bladder-type expansion tank to minimize mineral formation due to air exposure. The expansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling. Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways, depending on local building codes (e.g. recharge well, storm sewer, drain eld, adjacent stream or pond, etc.). Most local codes forbid the use of sanitary
sewer for disposal. Consult your local building and zoning department to assure compliance in your area. The pump should be sized to handle the home’s domestic water load (typically 5-9 gpm [23-41 l/m]) plus the ow rate required for the heat pump. Pump sizing and expansion tank must be chosen as complimentary items. For example, an expansion tank that is too small can causing premature pump failure due to short cycling. Variable speed pumping applications should be considered for the inherent energy savings and smaller expansion tank requirements.
Water Control Valve
Always maintain water pressure in the heat exchanger by placing the water control valve(s) on the discharge line to prevent mineral precipitation during the off-cycle. Pilot operated slow closing valves are recommended to reduce water hammer. If water hammer persists, a mini-expansion tank can be mounted on the piping to help absorb the excess hammer shock. Insure that the total ‘VA’ draw of the valve can be supplied by the unit transformer. For instance, a slow closing valve can draw up to 35VA. This can overload smaller 40 or 50 VA transformers depending on the other controls in the circuit. A typical pilot operated solenoid valve draws approximately 15VA. Note the special wiring diagrams later in this manual for slow closing valves.
Flow Regulation
Flow regulation can be accomplished by two methods. One method of ow regulation involves simply adjusting the ball valve or water control valve on the discharge line. Measure the pressure drop through the unit heat exchanger, and determine ow rate from tables located later in this manual. Since the pressure is constantly varying, two pressure gauges may be needed. Adjust the valve until the desired ow of 1.5 to 2 gpm per ton [2.0 to 2.6 l/m per kW] is achieved. A second method of ow control requires a ow control device mounted on the outlet of the water control valve. The device is typically a brass tting with an orice of rubber or plastic material that is designed to allow a specied ow rate. On occasion, ow control devices may produce velocity noise that can be reduced by applying some back pressure from the ball valve located on the discharge line. Slightly closing the valve will spread the pressure drop over both devices, lessening the velocity noise. NOTE: When EWT is below 50°F [10°C], a
minimum of 2 gpm per ton (2.6 l/m per kW) is required.
Water Coil Low Temperature Limit Setting
For all open loop systems the 30°F [-1.1°C] FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See “Low Water Temperature Cutout Selection” in this manual for details on the low limit setting.
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Ground-Water Heat Pump Applications
� CAUTION! �
CAUTION! Many units are installed with a factory or eld supplied manual or electric shut-off valve. DAMAGE WILL OCCUR if shut-off valve is closed during unit operation. A high pressure switch must be installed on the heat pump side of any eld provided shut-off valves and connected to the heat pump controls in series with the built-in refrigerant circuit high pressure switch to disable compressor operation if water pressure exceeds pressure switch setting. The eld installed high pressure switch shall have a cut-out pressure of 300 psig and a cut-in pressure of 250 psig. This pressure switch can be ordered with a 1/4” internal are connection as part number 39B0005N02.
� CAUTION! �
CAUTION! Refrigerant pressure activated water regulating
valves should never be used with geothermal heat pump equipment.
Figure 2: Typical Open Loop/ Well Application
Unit Power Disconnect
Water
Control
Valve
Air Pad or Extruded polystyrene insulation board
P/T Plugs
Thermostat Wiring
Flow
Regulator
Boiler
Drains
Pressure
Tank
Water Out
Optional
Filter
Shut-Off
Valve
Water In
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Table 3: Water Quality Standards
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Water Quality Standards
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WaterQuality
Parameter
HX
Material
Closed
Recirculating
OpenLoopandRecirculatingWell
ScalingPotential-PrimaryMeasurement
Abovethegivenlimits,scalingislikelytooccur.Scalingindexesshouldbecalculatedusingthelimitsbelow
pH/CalciumHardness
Method
All
­pH<7.5andCaHardness<100ppm
IndexLimitsforProbableScalingSituations-(Operationoutsidetheselimitsisnotrecommended)
Scalingindexesshouldbecalculatedat150∞F[66∞C]fordirectuseandHWGapplications,andat90∞F[32∞C]forindirectHXuse. Amonitoringplanshouldbeimplemented.
Ryznar StabilityIndex If>7.5minimizesteelpipeuse.
Langelier SaturationIndex
All
All
- 6.0-7.5
-
If<-0.5minimizesteelpipeuse.Basedupon150∞F[66∞C]HWGand
-0.5to+0.5
Directwell,85∞F[29∞C]IndirectWellHX
IronFouling
IronFe2+(Ferrous) (BacterialIronpotential)
IronFouling
All
All
-
2+
(ferrous)>0.2ppmwithpH6-8,O2<5ppmcheckforironbacteria
IfFe
-
Abovethisleveldepositionwilloccur.
<0.2ppm(Ferrous)
<0.5ppmofOxygen
CorrosionPrevention
pH
HydrogenSulfide(H
Ammoniaionashydroxide,chloride, nitrateandsulfatecompounds
Maximum ChlorideLevels
S)
2
6-8.5
All
All
All
Copper - <20ppm NR NR
CuproNickel - <150ppm NR NR
304SS - <400ppm <250ppm <150 ppm 316SS - <1000ppm <550ppm < 375 ppm
Titanium - >1000ppm >550ppm >375 ppm
Monitor/treatas
needed
- <0.5ppm
-
Minimizesteelpipebelow7andnoopentankswithpH<8
AtH
S>0.2ppm,avoiduseofcopperandcoppernickelpipingorHX's.
2
Copperalloy(bronzeorbrass)castcomponentsareOKto<0.5ppm.
50°F(10°C) 75°F(24°C) 100°F (38°C)
Rotteneggsmellappearsat0.5ppmlevel.
MaximumAllowableatmaximumwatertemperature.
6-8.5
<0.5ppm
ErosionandClogging
<10ppmofparticles andamaximum velocityof6fps[1.8m/s].
ParticulateSizeand Erosion
Notes:
• Closed Recirculating system is identified by a
• Recirculating open wells should observe the open recirculating design considerations.
• NR - Application not recommended.
• "-" No design Maximum.
All
Filteredformaximum 800micron[800mm, 20mesh]size.
closed pressurized piping system.
<10ppm(<1ppm"sandfree"forreinjection)ofparticlesandamaximum velocityof6fps[1.8m/s].Filteredformaximum800micron[800mm, 20mesh]size.Anyparticulatethatisnotremovedcanpotentially clogcomponents.
Rev.: 6/2/2010
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Load Side Plumbing Installation
®
50YER Unit Load Plumbing
The applications are too varied to describe in this document. However, some basic guidelines will be presented. Much of the discussions on water loop applications would be valid for the load plumbing discussion as well. All plumbing should conform to local codes with the following considerations:
Wide temperature variation applications such as heating/ cooling coils:
- Employ piping materials that are rated for the maximum temperature and pressure combination. This excludes PVC for most heating applications.
- Insure that load water ow in high temperature heating applications is at least 3 gpm per ton [3.9 l/m per kW] to improve performance and reduce nuisance high pressure faults.
- DO NOT employ plastic to metal threaded joints
- Utilize a pressure tank and air separator vent system to equalize pressure and remove air.
Swimming Pool Hot Tub Applications:
- Load coax should be isolated with secondary heat exchanger constructed of anti-corrosion material in all chlorine/bromine uid applications.
Potable Water Applications:
- Load coax material should always be vented double walled for use in potable water systems.
- Insure load water ow in high temperature heating applications is at least 3 gpm per ton to improve performance and reduce nuissance to high pressure faults.
NOTE: It is strongly recommended that all piping connections, both internal and external to the unit, be pressure tested by an appropriate method prior to any nishing of the interior space or before access to all connections is limited. Test pressure may not exceed the maximum allowable pressure for the unit and all components within the water system. The heat pump manufacturer will not be responsible or liable for damages from water leaks due to inadequate or lack of a pressurized leak test, or damages caused by exceeding the maximum pressure rating during installation.
14
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Hot Outlet
to home
Powered
Water
Heater
Upper
element to
120 - 130°F
[49 - 54°C]
Lower
element to
100 - 110°F [38 - 43°C]
Cold Inlet from
Domestic supply
Shut-off Valve #4
Shut-off
Valve #3
Shut Off Valve #2
Shut-off
Valve #1
Insulated water lines ­5/8” OD, 50 ft maximum (one way) meters [16mm OD, 15 meters maximum]
Insulated water lines - 5/8” OD, 50 ft maximum (one way)
[16mm OD, 15 meters maximum]
Upper element to 130°F [54°C]
(or owner preference)
Cold Inlet
Hot Outlet to
house
Powered
Water Heater
Cold Inlet from
Domestic supply
Hot Outlet
Unpowered
Water Heater
Field Supplied 3/4” brass nipple and “T”
Lower element to 120°F [49°C]
Shut-off
Valve #1
Shut-off
Valve #4
Shut-off
Valve #3
Shut Off
Valve #2
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Hot Water Generator
®
The HWG (Hot Water Generator) or desuperheater option provides considerable operating cost savings by utilizing excess heat energy from the heat pump to help satisfy domestic hot water requirements. The HWG is active throughout the year, providing virtually free hot water when the heat pump operates in the cooling mode or hot water at the COP of the heat pump during operation in the heating mode.
Heat pumps equipped with the HWG option include a built­in water to refrigerant heat exchanger that eliminates the need to tie into the heat pump refrigerant circuit in the eld. The control circuit and pump are also built in for residential equipment. Figure 3 shows a typical example of HWG water piping connections on a unit with built-in pump. This piping layout minimizes scaling potential.
Electric water heaters are recommended. If a gas, propane, or oil water heater is used, a second preheat tank should be considered (Figure 4). Also, if the electric water heater has only a single center element, the dual tank system is recommended to insure a usable entering water temperature for the HWG.
Figure 3: Typical HWG Installation
Typically a single tank of at least 52 gallons (235 liters) is used to limit installation costs and space. However, a dual tank, as shown in Figure 4, is the most efcient system, providing the maximum storage and temperate source water to the HWG.
It is always advisable to use water softening equipment on domestic water systems to reduce the scaling potential and lengthen equipment life. In extreme water conditions, it may be necessary to avoid the use of the HWG option since the potential cost of frequent maintenance may offset or exceed any savings.
HFC-410A systems inherently have a lower hot gas temperature than R-22 systems because the equipment is more efcient (i.e. less waste heat is available). It is possible that energy could be transferred from the water heater to the hot gas line instead of from the hot gas line to the water heater during certain times of the year. To prevent this from occurring, a temperature switch will deactivate the pump at those conditions that typically occur in the cooling mode with low entering water temperatures.
Figure 4: HWG Double Tank Installation
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Hot Water Generator
®
Installation
The HWG high limit temperature switch is set at 125°F [52°C] and is located on the HWG heat exchanger “Water In” line. If the HWG is connected incorrectly or if circulation is reversed, the aquastat will sense leaving water temperature and prevent HWG operation. UNDER NO CIRCUMSTANCES SHOULD THE LIMIT BE DISCONNECTED OR REMOVED! Full load conditions could drive hot water tank temperatures far above safe temperature levels if the aquastat has been disconnected or removed.
The heat pump, water piping, pump, and hot water tank should be located where the ambient temperature is not subject to freezing. Keep water piping lengths at a minimum. DO NOT use a one way length greater than 50 ft. [15 m].
All installations must be in accordance with local codes. The installer is responsible for knowing the local requirements, and for performing the installation accordingly. DO NOT connect the pump wiring until “Initial Start-Up” section, below. Powering the pump before all installation steps are completed may damage the pump.
Water Tank Preparation
1. Turn off power or fuel supply to the hot water tank.
2. Connect a hose to the drain valve on the water tank.
3. Shut off the cold water supply to the water tank.
4. Open the drain valve and open the pressure relief valve
or a hot water faucet to drain tank.
5. When using an existing tank, it should be ushed with
cold water after it is drained until the water leaving the drain hose is clear and free of sediment.
6. Close all valves and remove the drain hose.
7. Install HWG water piping.
4. Inspect all work for leaks.
5.
Before restoring power or fuel supply to the water heater, adjust the temperature setting on the tank thermostat(s) to insure maximum utilization of the heat available from the refrigeration system and conserve the most energy. On tanks with both upper and lower elements and thermostats, the lower element should be turned down to 100°F [38°C] or the lowest setting; the upper element should be adjusted to 120-130°F [49-54°C]. Depending upon the specic needs of the customer, you may want to adjust the upper element differently. On tanks with a single thermostat, a preheat tank should be used (Fig 4).
6. Replace access cover(s) and restore power or fuel supply.
Initial Start-Up
1. Make sure all valves in the HWG water circuit are fully open.
2. Turn on the heat pump and allow it to run for 10-15 minutes.
3. Turn the heat pump and heat pump power supply “OFF” and CONNECT POWER TO THE HWG PUMP as shown in the unit wiring diagram. Connect the pump power lead as instructed on the tag attached to the pump wiring.
4. The HWG pump should not run if the compressor is not running.
5. The temperature difference between the water entering and leaving the HWG coil should be approximately 5-10°F [3-6°C].
6. Allow the unit to operate for 20 to 30 minutes to insure that it is functioning properly.
HWG Water Piping
1. Using at least 5/8” [16mm] O.D. copper, route and install the water piping, valves and air vent as shown in Figures 3 or 4. An appropriate method must be employed to purge air from the HWG piping. This may be accomplished by ushing water through the HWG (as In Figures 3 or 4).
2. Insulate all HWG water piping with no less than 3/8” [10mm] wall closed cell insulation.
3. Open both shut off valves and make sure the tank drain valve is closed.
Water Tank Rell
1. Close valve #4. Ensure that the HWG valves (valves #2 and #3) are open. Open the cold water supply (valve #1) to ll the tank through the HWG piping. This will purge air from the HWG piping.
2. Open a hot water faucet to vent air from the system until water ows from faucet; turn off faucet. Open valve #4.
3.
Depress the hot water tank pressure relief valve handle to ensure that there is no air remaining in the tank.
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Electrical - Line Voltage
®
� CAUTION! �
Use only copper conductors for eld installed electrical wiring. Unit terminals are not designed to accept other types of conductors.
General Line Voltage Wiring
Be sure the available power is the same voltage and phase as that shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.
Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the power distribution block, or compressor contactor, refer to unit wiring diagram. Consult the electrical data table (Table 4) for correct fuse size.
208 Volt Operation
The units are factory wired for 230 Volt. The transformer may be switched to 208V operation as illustrated on the wiring diagram by switching the Red (208V) and the Orange (230V) at the contactor terminal L1.
� WARNING! �
Disconnect electrical power source to prevent injury or death from electrical shock.
� WARNING! �
To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation.
All eld installed wiring, including electrical ground, must comply with the National Electrical Code as well as all applicable local codes.
Refer to the unit wiring diagrams and electrical data table (Table 4) for fuse sizes and a schematic of the eld connections which must be made by the installing (or electrical) contractor.
Consult the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup. be made with a length of exible conduit to minimize vibration and sound transmission to the building.
All nal electrical connections must
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Electrical Data
Table 4: 50YER Electrical Data
®
Model
036 3 208-230/60/1 187/254 1 16.7 79 0.4 4 16.7 20.8 35
060 3 208-230/60/1 187/254 1 26.3 134 0.4 4 26.3 32.9 50
120 3 208-230/60/1 187/254 2 26.3 134 0.4 4 52.6 59.2 80
HACR circuit breaker in USA only Residential units come standard with 75VA transformer, HWG pump, and HWG connections
Voltage
Code
Voltage
Min/Max
Voltage
Compressor
QTY RLA LRA
HWG
Pump
FLA
EXT Loop
Pump
FLA
Total
Unit FLA
Min
Circuit
Amps
Electrical - Low Voltage
Changing FP1-Low Water Temperature Cutout Setpoint
JW3-FP1 jumper
should be
clipped when
antifreeze is
CXM PCB
used.
Low Water Temperature Cutout Selection
The CXM control allows the eld selection of low water (or water-antifreeze solution) temperature limit by clipping jumper JW3, which changes the sensing temperature associated with thermistor FP1. Note that the FP1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device (TXV). Therefore, FP1 is sensing refrigerant temperature, not water temperature, which is a better indication of how water ow rate/temperature is affecting the refrigeration circuit.
The factory setting for FP1 is for systems using water (30°F [-1.1°C] refrigerant temperature). In low water temperature (extended range) applications with antifreeze (most ground loops), jumper JW3 should be clipped as shown in Figure 19 to change the setting to 10°F [-12.2°C] refrigerant temperature, a more suitable temperature when using an antifreeze solution. All residential units include water/ refrigerant circuit insulation to prevent internal condensation, which is required when operating with entering water temperatures below 59°F [15°C].
Max
Fuse/
HACR
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Electrical - Low Voltage Wiring
®
Accessory Connections
A terminal paralleling the compressor contactor coil has been provided on the CXM control. Terminal “A” is designed to control accessory devices, such as water valves. Note: This terminal should be used only with 24 Volt signals and not line voltage. Terminal “A” is energized with the compressor contactor. See Figure 5 or the specic unit wiring diagram for details.
Figure 5: Accessory Wiring
Water Solenoid Valves
An external solenoid valve(s) should be used on ground water installations to shut off ow to the unit when the compressor is not operating. A slow closing valve may be required to help reduce water hammer. Figure 5 shows typical wiring for a 24VAC external solenoid valve. Figures 6 or 7 illustrate typical slow closing water control valve wiring for Taco 500 series (ClimateMaster P/N AVM…) and Taco SBV series valves. Slow closing valves take approximately 60 seconds to open (very little water will ow before 45 seconds). Once fully open, an end switch allows the compressor to be energized. Only relay or triac based electronic thermostats should be used with slow closing valves. When wired as shown, the slow closing valve will operate properly with the following notations:
Figure 6: AVM Valve Wiring
C
2
1
Heater Switch
C
Y1
3
Y1
Thermostat
Figure 7: Taco SBV Valve Wiring
AVM
Taco Valve
1. The valve will remain open during a unit lockout.
2. The valve will draw approximately 25-35 VA through the “Y” signal of the thermostat.
Note: This valve can overheat the anticipator of an
electromechanical thermostat. Therefore, only relay or triac based thermostats should be used.
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®
50YER036 & 50YER060 Electrical Wiring Diagram - 96B0116N01
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50YER120 Electrical Wiring Diagram - 96B0117N07
®
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Description of Operation LED Alarm Relay
Normal Mode On Open Normal Mode with UPS Warning On Cycle (closed 5 sec., Open 25 sec.) CXM is non-functional Off Open Fault Retry Slow Flash Open Lockout Fast Flash Closed Over/Under Voltage Shutdown Slow Flash Open (Closed after 15 minutes)
Test Mode - No fault in memory Flashing Code 1 Cycling Code 1
Test Mode - HP Fault in memory Flashing Code 2 Cycling Code 2
Test Mode - LP Fault in memory Flashing Code 3 Cycling Code 3
Test Mode - FP1 Fault in memory Flashing Code 4 Cycling Code 4
Test Mode - FP2 Fault in memory Flashing Code 5 Cycling Code 5
Test Mode - CO Fault in memory Flashing Code 6 Cycling Code 6
Test Mode - Over/Under shutdown in memory
Flashing Code 7 Cycling Code 7
Test Mode - UPS in memory Flashing Code 8 Cycling Code 8
Test Mode - Swapped Thermistor Flashing Code 9 Cycling Code 9
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CXM Controls
®
CXM Control
For detailed control information, see the CXM Application, Operation and Maintenance (AOM) manual (part #97B0003N12).
Field Selectable Inputs
Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will ash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds. Retry Mode: If the control is attempting a retry of a fault, the status LED will slow ash (slow ash = one ash every 2 seconds) to indicate the control is in the process of retrying.
Field Conguration Options
Note: In the following eld conguration options, jumper wires should be clipped ONLY when power is removed from the CXM control.
Water coil low temperature limit setting: Jumper 3 (JW3-FP1 Low Temp) provides eld selection of temperature limit setting for FP1 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature).
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].
Air coil low temperature limit setting: Jumper 2 (JW2­FP2 Low Temp) provides eld selection of temperature limit setting for FP2 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature). Note: This jumper should only be clipped under extenuating circumstances, as recommended by the factory.
22
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].
Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides eld selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection).
Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection).
DIP Switches
Note: In the following eld conguration options, DIP switches should only be changed when power is removed from the CXM control.
DIP switch 1: Unit Performance Sentinel Disable ­provides eld selection to disable the UPS feature.
On = Enabled. Off = Disabled.
DIP switch 2: Stage 2 Selection - provides selection of whether compressor has an “on” delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.
On = Stage 1. Off = Stage 2
DIP switch 3: Not Used. DIP switch 4: DDC Output at EH2 - provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output.
On = EH2 Normal. Off = DDC Output at EH2.
NOTE: Some CXM controls only have a 2 position DIP switch package. If this is the case, this option can be selected by clipping the jumper which is in position 4 of SW1.
Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2.
DIP switch 5: Factory Setting - Normal position is “On.” Do not change selection unless instructed to do so by the factory.
Table 5a: CXM LED And Alarm Relay Operations
-Slow Flash = 1 ash every 2 seconds
-Fast Flash = 2 ashes every 1 second
-Flash code 2 = 2 quick ashes, 10 second pause, 2 quick ashes, 10 second pause, etc.
-On pulse 1/3 second; off pulse 1/3 second
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Safety Features - CXM Controls
®
Safety Features – CXM Control
The safety features below are provided to protect the compressor, heat exchangers, wiring and other components from damage caused by operation outside of design conditions.
Anti-short cycle protection: The control features a 5 minute anti-short cycle protection for the compressor. Note: The 5 minute anti-short cycle also occurs at power up. Random start: The control features a random start upon power up of 5-80 seconds. Fault Retry: In Fault Retry mode, the Status LED begins slowly ashing to signal that the control is trying to recover from a fault input. The control will stage off the outputs and then “try again” to satisfy the thermostat input call. Once the thermostat input call is satised, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat input call, the control will go into “lockout” mode. The last fault causing the lockout will be stored in memory and can be viewed at the “fault” LED (DXM board) or by going into test mode (CXM board). Note: FP1/FP2 faults are factory set at only one try. Lockout: In lockout mode, the status LED will begin fast ashing. The compressor relay is turned off immediately. Lockout mode can be “soft” reset by turning off the thermostat (or satisfying the call). A “soft” reset keeps the fault in memory but resets the control. A “hard” reset (disconnecting power to the control) resets the control and erases fault memory. Lockout with emergency heat: While in lockout mode, if W becomes active (CXM), emergency heat mode will occur. If DXM is congured for heat pump thermostat type (DIP 1.3), emergency heat will become active if O/ W2 is energized. High pressure switch: When the high pressure switch opens due to high refrigerant pressures, the compressor relay is de-energized immediately since the high pressure switch is in series with the compressor contactor coil. The high pressure fault recognition is immediate (does not delay for 30 continuous seconds before de-energizing the compressor).
High pressure lockout code = 2
Example: 2 quick ashes, 10 sec pause, 2 quick ashes, 10 sec. pause, etc. Low pressure switch: The low pressure switch must be open and remain open for 30 continuous seconds during “on” cycle to be recognized as a low pressure fault. If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure (loss of charge) fault. The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle.
Low pressure lockout code = 3
Water coil low temperature (FP1): The FP1 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a FP1 fault. The FP1 input is bypassed for the initial 120 seconds of a compressor run cycle. FP1 is set at the factory for one try. Therefore, the control will go into lockout mode once the FP1 fault has occurred.
FP1 lockout code = 4
Air coil low temperature (FP2): The FP2 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a FP2 fault. The FP2 input is bypassed for the initial 120 seconds of a compressor run cycle. FP2 is set at the factory for one try. Therefore, the control will go into lockout mode once the FP2 fault has occurred.
FP2 lockout code = 5
Condensate overow: The condensate overow sensor must sense overow level for 30 continuous seconds to be recognized as a CO fault. Condensate overow will be monitored at all times.
CO lockout code = 6
Over/under voltage shutdown: An over/under voltage condition exists when the control voltage is outside the range of 18VAC to 31.5VAC. Over/under voltage shut down is a self-resetting safety. If the voltage comes back within range for at least 0.5 seconds, normal operation is restored. This is not considered a fault or lockout. If the CXM/DXM is in over/under voltage shutdown for 15 minutes, the alarm relay will close.
Over/under voltage shut down code = 7
Unit Performance Sentinel-UPS (patent pending): The UPS feature indicates when the heat pump is operating inefciently. A UPS condition exists when: a) In heating mode with compressor energized, FP2
is greater than 125°F [52°C] for 30 continuous seconds, or:
b) In cooling mode with compressor energized, FP1
is greater than 125°F [52°C] for 30 continuous seconds, or:
c) In cooling mode with compressor energized, FP2 is
less than 40°F [4.5°C] for 30 continuous seconds.
If a UPS condition occurs, the control will immediately go to UPS warning. The status LED will remain on as if the control is in normal mode. Outputs of the control, excluding LED and alarm relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning,
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Safety Features
®
the alarm relay will cycle on and off. The cycle rate will be “on” for 5 seconds, “off” for 25 seconds, “on” for 5 seconds, “off” for 25 seconds, etc.
UPS warning code = 8
Swapped FP1/FP2 thermistors: During test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate places. If the control is in test mode, the control will lockout with code 9 after 30 seconds if: a) The compressor is on in the cooling mode and the
FP1 sensor is colder than the FP2 sensor, or:
b) The compressor is on in the heating mode and the
FP2 sensor is colder than the FP1 sensor.
Swapped FP1/FP2 thermistor code = 9.
ESD (DXM only): The ESD (Emergency Shut Down) mode can be enabled from an external common signal to terminal ESD to shut down the unit. The green status light will ash code 3 when the unit is in ESD mode.
ESD mode = code 3 (green “status” LED)
CXM Controls
Diagnostic Features
The LED on the CXM board advises the technician of the current status of the CXM control. The LED can display either the current CXM mode or the last fault in memory if in test mode. If there is no fault in memory, the LED will ash Code 1 (when in test mode).
CXM Control Start-up Operation
The control will not operate until all inputs and safety controls are checked for normal conditions. The compressor will have a 5 minute anti-short cycle delay at power-up. The rst time after power-up that there is a call for compressor, the compressor will follow a 5 to 80 second random start delay. After the random start delay and anti-short cycle delay, the compressor relay will be energized. On all subsequent compressor calls, the random start delay is omitted.
Unit Commissioning & Operating Conditions
Environment – This unit is designed for indoor
installation only. Do not install in an area subject to freezing or where humidity levels can cause cabinet condensation. Power Supply – A voltage variation of +/- 10% of nameplate utilization voltage is acceptable.
Operation and performance is primarily dependent upon water temperatures, water ow rates and ambient air temperature. This water to water heat pump is capable of operating over a wide temperature range and with ow rates of between 1.5 GPM (.1 l/s) and 3 GPM (.19 l/s) per ton, however usually no more than one of these factors may be at a minimum or maximum level at a time.
The commissioning table indicates water temperatures which are suitable for initial unit commissioning in an environment where the ow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrigerant pressure safeties.
The operating table indicates the maximum and minimum ranges of the unit.
For more specic unit performance reference the product catalog, the submittal data sheets or contact your supplier for assistance.
BUILDING COMMISSIONING
Cooling Heating
Unit Size
Source Min/Max
Load Min/Max
Ambient Min/Max
Unit Size
Source Min/Max
Load Min/Max
Ambient Min/Max
036 060/120 170/340 036 060/120 170/340
50/110 50/120 50/90 30/80 30/80 50/70
60/80 60/90 60/90 60/120 60/120 80/120
45/110 39/85
BUILDING OPERATING
COOLING HEATING
036 060/120 170/340 036 060/120 170/340
50/120 50/120 50/110 20/80 20/80 20/70
50/90 50/90 50/90 60/130 60/130 60/120
45/110 39/85
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Unit & System Checkout
®
BEFORE POWERING SYSTEM, please check the following:
� WARNING! �
Verify ALL water controls are open and allow water ow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump.
NOTE: The manufacturer strongly recommends all piping connections, both internal and external to the unit, be pressure tested by an appropriate method prior to any nishing of the interior space or before access to all connections is limited. Test pressure may not exceed the maximum allowable pressure for the unit and all components within the water system. The manufacturer will not be responsible or liable for damages from water leaks due to inadequate or lack of a pressurized leak test, or damages caused by exceeding the maximum pressure rating during installation.
UNIT CHECKOUT
q Balancing/Shutoff Valves: Ensure all isolation
valves are open, water control valves wired and open or coax may freeze and burst.
q Line Voltage and Wiring: Ensure Voltage is within
an acceptable range for the unit and wiring and fuses/breakers are properly sized. Low voltage wiring is complete.
q Unit Control Transformer: Ensure transformer has
properly selected control voltage tap. 208-230V units are factory wired for 230 operation unless specied otherwise.
q
Entering Water: Ensure entering water temperatures are within operating limits of Table 5.
q Low Water Temperature Cutout: Verify low water
temperature cut-out on CXM is properly set.
q
Water Flow Balancing: Verify inlet and outlet water temperatures on both Load and source are recorded for each heat pump upon startup. This check can eliminate nuisance trip outs and high velocity water ows that can erode heat exchangers.
q Unit Controls: Verify CXM settings are proper and
complete.
SYSTEM CHECKOUT
q System Water Temperature: Check load and
source water temperature for proper range and also verify heating and cooling setpoints for proper operation.
q System pH: System water pH is 6 - 8.5. Proper
pH promotes longevity of hoses and ttings.
q
System Flushing: Verify all hoses are connected end to end when ushing to ensure debris bypasses unit heat exchanger and water valves etc. Water used in the system must be potable quality initially and clean of dirt, piping slag, and strong chemical cleaning agents. Verify all air is purged from the system. Air in the system can cause poor operation or system corrosion.
q Cooling Tower/Boiler: Check equipment for
proper setpoints and operation.
q Standby Pumps: Verify the standby pump is
properly installed and in operating condition.
q System Controls: Verify system controls function
and operate in the proper sequence.
q Low Water Temperature Cutout: Verify low water
temperature cut-out controls are provided for the outdoor portion of the loop or operating problems will occur.
q System Control Center: Verify control center and
alarm panel for proper setpoints and operation.
q
Strainers: Verify 20 mesh (841 micron) [0.84mm] strainers are installed in load and source water piping. Conrm maintenance schedule for strainers.
q Miscellaneous: Note any questionable aspects of
the installation.
� WARNING! �
To avoid equipment damage, DO NOT leave system lled in a building without heat during the winter unless antifreeze is added to system water. Condenser coils never fully drain by themselves and will freeze unless winterized with antifreeze.
Figure 8: Test Mode Pins
CXM Board
Short test pins together to enter Test Mode and speed-up timing and delays for 20 minutes.
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Unit Start Up Procedure
®
� WARNING! �
When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment.
1. Adjust all valves to their full open position. Turn on the line power to all heat pump units.
2. Operate each unit in the cooling cycle.
3. Operate each heat pump in the heating cycle immediately after checking cooling cycle operation. A time delay will prevent the compressor from re-starting for approximately ve (5) minutes.
4. Establish a permanent operating record by logging the unit operating conditions at initial start-up for each unit.
5. If a unit fails to operate, conduct the following checks: a. Check the voltage and current. They should
comply with the electrical specications described on the unit nameplate.
b. Look for wiring errors. Check for loose terminal
screws where wire connections have been made on both the line and low-voltage terminal boards.
c. Check the supply and return piping. They must
be properly connected to the inlet and outlet connections on the unit.
d. If the checks described above fail to reveal
the problem and the unit still will not operate, contact a trained service technician to ensure proper diagnosis and repair of the equipment.
Water Temperature Change Through Source Heat Exchanger
Water Flow, gpm [l/m]
For Closed Loop: Ground Source
or Closed Loop Systems at 3 gpm
per ton [3.9 l/m per kW]
For Open Loop: Ground Water
Systems at 1.5 gpm per ton
[2.0 l/m per kW]
Rise, Cooling
°F, [°C]
9 - 12
[5 - 6.7]
20 - 26
[11.1 - 14.4]
Drop, Heating
°F, [°C]
4 - 8
[2.2 - 4.4]
10 - 17
[5.6 - 9.4]
Coax Water Pressure Drop 50YER 036-120
Model GPM
30°F 50°F 70°F 90°F
Source/Outdoor Coax
036
060
120
4.5
6.8
9.0
7.5
11.3
15.0
15.0
22.5
30.0
1.7
4.1
7.1
1.5
4.0
6.9
1.7
4.4
7.6
Load/Outdoor Coax
4.5
036
060
120
6.8
9.0
7.5
11.3
15.0
15.0
22.5
30.0
Must use antifreeze if operation falls in grey area
Operation not recommded
Multiply PSI x 2.31 to determine ft of hd
Pressure Drop PSI
1.3
3.4
6.0
1.3
3.4
6.2
1.4
3.8
6.8
0.6
1.4
2.6
1.4
3.5
6.2
1.6
3.8
6.8
1.0
2.8
5.1
1.1
3.0
5.5
1.2
3.3
6.1
0.5
1.3
2.4
1.3
3.2
5.8
1.4
3.5
6.4
0.8
2.4
4.5
0.9
2.7
5.0
0.9
2.7
5.0
0.3
1.1
2.2
1.2
3.0
5.5
1.3
3.3
6.0
Note: Units have a ve minute time delay in the control circuit that can be eliminated on the CXM PCB as shown in Figure 8. See controls description for detailed features of the control.
� WARNING! �
Verify ALL water controls are open and allow water ow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump.
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Operating Pressures
Source
Entering
Water
Temp °F
50
80
110
Source
Water
Flow
GPM/ton
1.5
2.3
3.0
1.5
2.3
3.0
1.5
2.3
3.0
Load EWT
°F @ 1.5-3.0
GPM/ton
50 99-106 230-234 11-18 18-25
60 111-122 241-243 11-18 18-25 8-17
70 122-137 251-253 17-25 18-25 8-19
80 126-145 254-258 26-35 18-25 9-20
50 98-105 212-214 18-23 14-20
60 106-117 218-220 18-23 14-20 8-17
70 114-129 225-227 24-32 14-20 9-19
80 117-135 228-230 32-41 14-20 9-20
50 87-101 199-203 12-18 12-18
60 91-113 203-207 12-18 12-18 8-17
70 95-124 204-216 16-34 12-18 9-19
80 107-128 212-217 33-35 12-18 9-20
50 104-111 343-348 9-14 18-25
60 121-132 355-360 9-14 18-25 7-16
70 138-152 367-373 9-14 18-25 8-18
80 148-161 377-381 12-23 18-25 9-20
50 103-111 320-325 8-14 14-21
60 118.-129 328-334 8-14 14-21 8-16
70 132-147 336-344 12-20 14-21 8-18
80 140-172 343-353 19-29 14-21 9-20
50 94-110 305-314 9-13 12-18
60 112-121 313-319 9-13 12-18 8-16
70 121-146 317-329 12-20 12-18 9-18
80 131-151 324-333 18-27 12-18 9-20
50 109-116 483-497 9-13 17-23
60 128-135 494-511 9-13 17-23 6-13
70 147-154 505-525 9-13 17-23 7-15
50 109-116 459-473 9-13 15-20
60 127-135 466-484 9-13 15-20 6-13
70 153-159 473-495 9-13 15-20 7-15
50 100-112 444-431 9-14 12-17
60 120-130 449-467 9-14 12-17 6-14
70 131-152 454-474 9-14 12-17 7-15
80 153-164 463-479 13-21 12-17 8-17
Wa t e r - t o -W at e r ( 5 0 Y E R ) S e r i e s - P u r o n
TMW036-120 (TMW120 Per Circuit) (60 Hz I-P Units)
50YER 036-120 (120 Per Circuit)
Cooling
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Super-heat Sub-cooling
R e v. : 1 J u l y, 2 010
Operating Pressures
Water
Temp Rise °F Source
20-28
13-18
9-12
19-28
13-18
8-12
18-26
14-17
8-13
Water
Temp
Drop °F
Load
7-15
7-15
8-16
7-14
7-14
7-15
5-11
5-11
5-12
®
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Operating Pressures
TMW036-120 (TMW120 Per Circuit) (60 Hz I-P Units)
50YER 036-120 (120 Per Circuit)
Source
Entering
Water
Temp °F
20 3.0
50
80
Source
Water
Flow
GPM/ton
1.5
2.3
3.0
1.5
2.3
3.0
Load EWT
°F @ 1.5-3.0
GPM/ton
60 56-63 199-228 4-14 6-14
80 58-65 286-297 4-14 6-14 5-14
90 59-66 310-344 4-14 6-14 4-14
100 61-65 360-385 4-14 6-14 4-14
120 64-69 459-510 4-14 6-14 4-13
60 85-95 212-224 6-11 7-11
80 91-99 290-310 6-11 7-11 6-17
90 92-101 326-338 6-11 7-11 6-17
100 96-103 381-399 6-11 7-11 5-17
120 100-108 474-488 6-11 7-11 4-16
60 95-102 215-228 6-13 7-11
80 98-106 299-313 6-13 7-11 6-18
90 99-108 329-341 6-13 7-11 6-18
100 102-110 384-401 6-13 7-11 6-17
120 106-114 475-491 6-13 7-11 5-17
60 95-107 215-256 6-14 7-15
80 101-110 310-326 6-14 7-15 7-19
90 103-112 329-376 6-14 7-15 6-19
100 105-114 399-414 6-14 7-15 6-18
120 108-118 476-524 6-14 7-15 5-17
60 109-129 225-237 14-26 5-14
80 123-138 314-327 14-26 5-14 8-19
90 130-142 343-357 10-15 5-14 7-19
100 137-147 402-415 10-15 5-14 7-19
120 150-157 493-504 10-15 5-14 6-20
60 111-132 227-239 14-38 6-15
80 135-147 315-330 14-38 6-15 8-20
90 143-152 344-360 10-16 6-15 8-20
100 145-154 405-418 10-16 6-15 7-20
120 156-163 494-507 10-16 6-15 6-20
60 110-149 227-279 19-44 6-18
80 135-150 286-332 19-44 6-18 8-21
90 145-166 345-408 13-23 6-18 8-21
100 148-158 405-420 13-23 6-18 8-21
Suction
Pressure
PSIG
Discharge
Pressure
PSIG
Heating
Super-heat Sub-cooling
®
Water
Temp Drop °F Source
2-6
9-16
6-12
5-9
15-21
10-15
7-12
Water Temp
Rise °F
Load
5-14
6-17
7-18
7-19
8-18
8-20
9-21
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Preventative Maintenance
®
Water Coil Maintenance
(Direct ground water applications only) - If the system is installed in an area with a known high mineral content (125 P.P.M. or greater) in the water, it is best to establish a periodic maintenance schedule with the owner so the coil can be checked regularly. Consult the well water applications section of this manual for a more detailed water coil material selection. Should periodic coil cleaning be necessary, use standard coil cleaning procedures, which are compatible with the heat exchanger material and copper water lines. Generally, the more water owing through the unit, the less chance for scaling. Therefore, 1.5 gpm per ton [2.0 l/m per kW] is recommended as a minimum ow. Minimum ow rate for entering water temperatures below 50°F [10°C] is 2.0 gpm per ton [2.6 l/m per kW].
Water Coil Maintenance
(All other water loop applications) Generally water coil maintenance is not needed for closed loop systems. However, if the piping is known to have high dirt or debris content, it is best to establish a periodic maintenance schedule with the owner so the water coil can be checked regularly. Dirty installations are typically the result of deterioration of iron or galvanized piping or components in the system. Open cooling towers requiring heavy chemical treatment and mineral buildup through water use can also contribute to higher maintenance. Should periodic coil cleaning be necessary, use standard coil cleaning procedures, which are compatible with both the heat exchanger material and copper water lines. Generally, the more water owing through the unit, the less chance for scaling. However, ow rates over 3 gpm per ton (3.9 l/m per kW) can produce water (or debris) velocities that can erode the heat exchanger wall and ultimately produce leaks.
Cabinet
Do not allow water to stay in contact with the cabinet for long periods of time to prevent corrosion of the cabinet sheet metal. Generally cabinets are set up from the oor a few inches for prevention. The cabinet can be cleaned using a mild detergent.
Refrigerant System To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Reference the operating chart for pressure and temperatures. Verify that air and water ow rates are at proper levels before servicing
the refrigerant circuit.
If the refrigerant circuit is opened for any reason, a new liquid line lter-drier must be installed.
Hot Water Generator Coils
See water coil maintenance for ground water units. If the potable water is hard or not chemically softened, the high temperatures of the desuperheater will tend to scale even quicker than the water coil and may need more frequent inspections. In areas with extremely hard water, a HWG is
not recommended.
Compressors
Conduct annual amperage checks to ensure amp draw is no more than 10% greater than that indicated by serial plate data.
29
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:etaD putratS:epyT pooL:remotsuC
Model #:
:% & epyT ezeerfitnA:# laireS
Complaint:
Voltage Compressor Amps
1 Suction Temp
2 Suction Press 2a Saturation Temp 2b Superheat
3 Discharge Temp
4 Discharge Press 4a Saturation Temp 4b Subcooling
5 Liquid Line Temp
6 Source Water In Tmp
7 Source Water Out Tmp
8 Source Water In Pres
9 Source Water Out Pres 9a
Press Drop
9b Flow Rate GPM [l/s] 10 Load Water In Temp 11 Load Water Out Temp 12 Load Water In Pres 13 Load Water Out Pres
13a
Press Drop
13b Flow Rate GPM [l/s]
Heat of Extraction (Absorption) or Heat of Rejection:
HE or HR =
Flow Rate x Temp. Diff x Fluid Factor
setoNnoitpircseD
<--Water-to-Water units only
<--Water-to-Water units only <--Water-to-Water units only <--Water-to-Water units only
Temp Diff. =
<--Water-to-Water units only
Temp Diff. =
Heating Cooling
Refrigeration Troubleshooting Form
Water-to-Water Units
COMPRESSOR
DISCHARGE
SUCTION
HWG**
EXPANSION
VALVE
FILTE R
DRIER
REVERSING
VALVE
HEATING POSITION COOLING POSITION
1
COAX
COAX
5
1210
1311
9
7
8
6
4
3
2
FP2: HEATING LIQUID LINE
5
FP1: COOLING LIQUID LINE
CONDENSER (HT G) EVAP ORATOR (CL G)
CONDENSER (COOLING) EV APORATOR (HEATING)
**Turn off HW G before t roubleshooting.
REFRIG FLOW - HEATING REFRIG FLOW - COOLING
REFRIGERANT: HFC-410A
OPERATING MODE: HEATING COOLING
Fluid Factor: (for Btuh)
500 (Water); 485 (Antifreeze)
Source
Load
Fluid Factor: (for kW)
4.18 (Water); 4.05 (Antifreeze)
Wa t e r - t o -W at e r ( 5 0 Y E R ) S e r i e s - P u r o n
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Refrigeration Troubleshooting Form
®
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performance, write or call:
NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. This warranty gives you specic
legal rights, and you may also have other rights which vary from state to state and from Canadian province to Canadian province.
Please refer to the Carrier Installation, Operation and Maintenance Manual for operating and maintenance instructions. Rev.: 6/10
ordered from Carrier prior to July 1, 2010 (this would generally include Carrier Geothermal Units with serial numbers beginning with “2610V” and earlier). If you are unsure if this Limited Express Warranty applies to the product you have purchased, contact Carrier at the phone
number or address below.
Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined that other warranties exist, any such express warranty, including without limitation any express warranties or any implied
warranties of tness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty.
LIMITATION OF REMEDIES
In the event of a breach of the Limited Express Warranty, Carrier will only be obligated at Carrier ’s option to repair the failed part or unit, or to furnish a new or rebuilt part or unit in exchange for the part or unit which has failed. If after written notice to Carrier ’s factory in
Oklahoma City, Oklahoma of each defect, malfunction or other failure, and a reasonable number of attempts by Carrier to correct the defect, malfunction or other failure, and the remedy fails of its essential purpose, Carrier shall refund the purchase price paid to Carrier in
exchange for the return of the sold good(s). Said refund shall be the maximum liability of Carrier. THIS REMEDY IS THE SOLE AND EXCLUSIVE REMEDY OF THE BUYER OR PURCHASER AGAINST CARRIER FOR BREACH OF CONTRACT, FOR THE
BREACH OF ANY WARRANTY OR FOR CARRIER’S NEGLIGENCE OR IN STRICT LIABILITY.
LIMITATION OF LIABILITY
Carrier shall have no liability for any damages if Carrier’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war, civil unrest, government restrictions or restraints, strikes, or work stoppages, re, ood, accident,
shortages of transportation, fuel, material, or labor, acts of God or any other reason beyond the sole control of Carrier. CARRIER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE IN CONTRACT, FOR
BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CARRIER’S NEGLIGENCE OR AS STRICT LIABILITY.
OBTAINING WARRANTY PERFORMANCE
Normally, the dealer or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any Carrier recognized distributor, dealer or service organization. If assistance is required in obtaining warranty
Wa t e r - t o -W at e r ( 5 0 Y E R ) S e r i e s - P u r o n
R e v. : 1 J u l y, 2 010
Warranty
It is expressly understood that unless a statement is specically identied as a warranty, statements made by Carrier Corporation, a Delaware corporation, (“Carrier”) or its representatives, relating to Carrier’s products, whether oral, written or contained in any sales literature,
catalog or agreement, are not express warranties and do not form a part of the basis of the bargain, but are merely Carrier’s opinion or commendation of Carrier’s products. EXCEPT AS SPECIFICALLY SET FORTH HEREIN, THERE IS NO EXPRESS WARRANTY
AS TO ANY OF CARRIER’S PRODUCTS. CARRIER MAKES NO WARRANTY AGAINST LATENT DEFECTS. CARRIER MAKES NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY
PARTICULAR PURPOSE.
GRANT OF LIMITED EXPRESS WARRANTY
Carrier warrants its residential geothermal products, purchased and retained in the United States of America and Canada, to be free from defects in material and workmanship under normal use and maintenance as follows: (1) Residential geothermal air conditioning, heating and/
or heat pumps with model numbers beginning with 50Y that are built or sold by Carrier (“Carrier Geothermal Units”) for ten (10) years from the Warranty Inception Date (as dened below); (2) Auxiliary electric heaters and geothermal pumping modules built or sold by Carrier,
when installed with Carrier Geothermal Units, for ten (10) years from the Warranty Inception Date (as dened below); (3) Sealed refrigerant circuit components of Carrier Geothermal Units (which components only include the compressor, refrigerant to air/water heat exchangers,
reversing valve body and refrigerant metering device) for ten (10) years from the Warranty Inception Date (as dened below); and (4) Other accessories and parts built or sold by Carrier, when installed with Carrier Geothermal Units, for one (1) year from the date of shipment
from Carrier. The “Warranty Inception Date” shall be the date of original unit installation, or six (6) months from date of unit shipment from Carrier, whichever comes rst.
To make a claim under this warranty, parts must be returned to Carrier in Oklahoma City, Oklahoma, freight prepaid, no later than ninety (90) days after the date of the failure of the part; if Carrier determines the part to be defective and within Carrier’s Limited Express Warranty,
Carrier shall, when such part has been either replaced or repaired, return such to a factory recognized distributor, dealer or service organization, F.O.B. Carrier, Oklahoma City, Oklahoma, freight prepaid. The warranty on any part repaired or replaced under warranty expires at the
end of the original warranty period.
This Limited Express Warranty shall cover the labor incurred by Carrier authorized service personnel in connection with the installation of a new or repaired warranty part that is covered by this Limited Express Warranty only to the extent specically set forth in the then existing
labor allowance schedule provided by Carrier’s Warranty Department and only as follows: (1) Carrier Geothermal Units for two (2) years from the Warranty Inception Date; (2) Auxiliary electric heaters and geothermal pumping modules built or sold by Carrier, when installed
with Carrier Geothermal Units, for two (2) years from the Warranty Inception Date; and (3) Sealed refrigerant circuit components of Carrier Geothermal Units (which components only include the compressor, refrigerant to air/water heat exchangers, reversing valve body and
refrigerant metering device) for ve (5) years from the Warranty Inception Date. Actual Labor costs are not covered by this Limited Express Warranty to the extent they exceed the amount allowed under said allowance schedule, they are not specically provided for in said
allowance schedule, they are not the result of work performed by Carrier authorized service personnel, they are incurred in connection with a part not covered by this Limited Express Warranty, or they are incurred more than the time periods set forth in this paragraph after the
Warranty Inception Date.
This warranty does not cover and does not apply to: (1) Air lters, fuses, refrigerant, uids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by Carrier, regardless of the cause of the failure of such portion
or component; (4) Products on which the unit identication tags or labels have been removed or defaced; (5) Products on which payment to Carrier, or to the owner’s seller or installing contractor, is in default; (6) Products subjected to improper or inadequate installation,
maintenance, repair, wiring or voltage conditions; (7) Products subjected to accident, misuse, negligence, abuse, re, ood, lightning, unauthorized alteration, misapplication, contaminated or corrosive air or liquid supply, operation at abnormal air or liquid temperatures or ow
rates, or opening of the refrigerant circuit by unqualied personnel; (8) Mold, fungus or bacteria damages; (9) Corrosion or abrasion of the product; (10) Products supplied by others; (11) Products which have been operated in a manner contrary to Carrier’s printed instructions;
(12) Products which have insufcient performance as a result of improper system design or improper application, installation, or use of Carrier’s products; or (13) Electricity or fuel costs, or any increases or unrealized savings in same, for any reason whatsoever.
This Limited Express Warranty provides the limited labor allowance coverage set forth above. Otherwise, Carrier is not responsible for: (1) The costs of any uids, refrigerant or system components supplied by others, or associated labor to repair or replace the same, which is
incurred as a result of a defective part covered by Carrier’s Limited Express Warranty; (2) The costs of labor, refrigerant, materials or service incurred in diagnosis and removal of the defective part, or in obtaining and replacing the new or repaired part; (3) Transportation costs of
the defective part from the installation site to Carrier, or of the return of that part if not covered by Carrier’s Limited Express Warranty; or (4) The costs of normal maintenance.
This Limited Express Warranty applies to Carrier residential geothermal products ordered from Carrier on or after July 1, 2010 (This would generally include Carrier Geothermal Units with serial numbers beginning with “2710V” and later), and is not retroactive to any products
®�
CARRIER CORPORATION
LIMITED EXPRESS WARRANTY/LIMITATION OF REMEDIES AND LIABILITY FOR RESIDENTIAL
GEOTHERMAL PRODUCTS WITH LABOR ALLOWANCE
®
Customer Service • 7300 SW 44th Street • Oklahoma City, Oklahoma 73179 • (405) 745-2920
Part No.: CA234
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Revision History
Date Page # Description
1 July, 10 Various Warranty, Nomenclature, Unit Photos Updated
20 May, 10
01 May, 10 15 HWG Piping Drawings Revised
30 Oct., 09 23 ‘Safety Features - CXM/DXM Controls’ Section Updated
15 Sept., 09 23 ‘Safety Features - CXM/DXM Controls’ Section Updated
24 June, 09 3 Decoder Example Updated
03 June, 09 31 Updated Refrigeration Troubleshooting Form
03 June, 09 15 Updated HWG Illustrations
02 June, 09 5 Updated Cautions in the General Information Section
01 June, 09 27 Updated Operating Pressure Heating Table
07 May, 09 24 Unit Commissioning and Operating Conditions Updated
29 April, 09 All First Published
6 50YER060 & 50YER120 Physical Data Table Updated
27 & 28 Operating Pressures Table Updated
ISO 9001:2000 Certified
Quality: First & Always
*97B0069N01*
97B0069N01
The Manufacturer works continually to improve its products. As a result, the design and specications of each product at the time for order may be changed without notice and may not be as described herein. Please contact the Manufacturer’s Customer Service Department at 1-405­745-6000 for specic information on the current design and specications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely Manufacturer’s opinion or commendation of its products.
The management system governing the manufacture of Manufacturer’s products is ISO 9001:2000 certied.
© LSB, Inc. 2009
34
7300 S.W. 44th Street
Oklahoma City, OK 73179
Phone: 405-745-6000
Fax: 405-745-6058
Rev.: 1 July, 2010
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