Carrier 50TFQ004-007 User Manual

Single-Package Rooftop

Heat Pump Units

Installation, Start-Up and

Service Instructions

50TFQ004-007

CONTENTS

Page

SAFETY CONSIDERATIONS ......................... 1

INSTALLATION ................................... 1-41

Step 1-- Provide Unit Support ...................... 1

• ROOF CURB

• SLAB MOUNT

• ALTERNATE UNIT SUPPORT

Step 2-- Field Fabricate Ductwork .................. 2

Step 3-- Install Condensate Drain Line

and External Trap ................................. 2

Step 4-- Rig and Place Unit ......................... 2

• POSITIONING

Step 5-- Make Electrical Connections .............. 7

• FIELD POWER SUPPLY

• FIELD CONTROL WIRING

• DEFROST BOARD

• HEAT ANTICIPATOR SETTINGS

Step 6- Adjust Factory-Installed Options ......... 17

• DISCONNECT SWITCH

• CONVENIENCE OUTLET

• NOVAR CONTROLS

• MANUAL OUTDOOR-AIR DAMPER

• PREMIERLINK TM CONTROL

• OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2

• ECONOMISER IV STANDARD SENSORS

• ECONOMI$ER IV CONTROL MODES

Step 7-- Adjust Indoor-Fan Speed ................. 29

• DIRECT-DRIVE MOTORS

• BELT-DRIVE MOTORS

PRE-START-UP ..................................... 42

START-UP ....................................... 42-45

SERVICE ........................................ 45-47

TROUBLESHOOTING ............................ 48-51

INDEX .............................................. 52

START-UP CHECKLIST .......................... CL-I

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualifed service personnel should install, repair, or service ai>conditioning equipment.

Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel.

When working on ai>conditioning equipment, observe precau-

tions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.

Before performing service or maintenance operations on unit, turn off main power switch to unit and tag disconnect. Ensure voltage listed on unit data plate agrees with electri- cal supply provided for the unit. Electrical shock could cause serious personal injury.

INSTALLATION

Unit is shipped in the vertical dischtuge configuration. To convert to horizontal configuration, remove horizont_d duct opening covers. Using the salne screws, install covers on duct openings in basepan of unit with the insulation-side down. Seals tuound duct openings must be tight.

Step 1 -- Provide Unit Support

ROOF CURB--Assemble and install the accesso U roof curb in accordance with instructions shipped with the curb. See Fig. 1. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to the curb, not to the unit. If electric or control power is to be routed through the basepan, be sure to choose the appropriate acces-

sory kit. See Fig. 1. Attach the accessory thru-the-bottom ser- vice connections to the basepan and roof curb in accor&mce

with the accessoly installation instructions. Connections must be installed before the unit is set on the roof curb.

IMPORTANT: The gasketing of the unit to the roof curb

is critical for watertightness. Install gasket supplied with

the roof curb as shown in Fig. 1. Improperly applied

gasket can also result in air leaks and poor unit

performance.

The roof curb should be level. This is necessaU for the unit drain to function properly. Unit leveling tolerances am shown in Fig. 2. Refer to Accesso U Roof Curb Installation Instruc- tions for additional information, as required.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500018-01 Printed in U,S.A, Form 50TFQ-SSI Pg 1 9-05 Replaces: 50TFQ-dSI

SLAB MOUNT (Horizontal Units Only) -- Provide a level conclete slab that extends a minimum of 6 in. beyond the unit

cabinet. Instffll a gravel apron in flont of the condenser coil air inlet to prevent grass and foliage from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb if required.

ALTERNATE UNIT SUPPORT --When the curb or a&_pter cannot be used, support unit with sleepers using unit curb or adapter support area. If sleepel.s cfmnot be used, sup-

poll the long sides of the unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side.

Step 2 -- Field Fabricate Ductwork -- Secure all

ducts to the roof curb and building structure on vertical dis- charge units. Do not conne_ duct_'ork to the unit. For horizon- tal applications, field-supplied flanges should be attached to horizontal discharge openings and all ductwork should be at- tached to the flanges. Insulate and weatherproof fdl external ductwork, joints, and roof openings with counterflashing and mastic in accordance with applicable codes.

Ducts passing through an unconditioned space must be

insulated and covered with a vapor bfuriel:

If a plenum return is used on a vertical unit, the return

should be ducted through the roof deck to comply with applica- ble fire codes.

A minimum clearance is not requiled around ductwork. Cabinet return-air static pressure (a negative condition) should not exceed 0.35 in. wg with economizer or 0.45 in. wg without

economizer.

Step 3 -- Install Condensate Drain Line and

External Trap -- Condensate drain connections are locat-

ed on the bottom and side of the unit. Unit discharge connec- tions do not determine the use of drain connections; either drain connection can be used with vertical or horizontal dis-

charge units.

When using the standfud side drain connection, make sure the plug in the alternate bottom connection is tight before installing the unit.

To use the bottom &'ain connection for a roof curb installa- tion, relocate the factory-installed plug from the bottom con-

nection to the side connection. The center &ain plug looks like

a star connection, but can be removed using a l/2-in, socket drive extension. See Fig. 3. The piping for the condensate &'ain

and external trap can be completed after the unit is in place.

All units must have an externfd trap for condensate &'ain- age. Instfdl a trap fit least 4 in. deep and protect against freeze- up. If the drain line is installed downstream from the external trap, pitch the line away from the 50TFQ unit at 1/4 in. per ft of

run. Do not use a pipe size smaller than the unit connection. See Fig. 4.

Step 4 -- Rig and Place Unit -- Inspect the unit for

transportation dalnage, and tile any clailn with the transpomt- tion agency. Keep the unit upright and do not drop it. Spreader baLs are not required if top crating is left on the unit, and rollers may be used to move the unit across a roof. Level by using the unit frame as a reference. See Table 1 and Fig. 5 for additional information. Operating weight is shown in Table 1 and Fig. 5.

Lifting holes are provided in base rails as shown in Fig. 5

and 6. Refer to rigging instructions on the unit.

All panels must be in place when rigging. Unit is not designed for handling by a fork truck. Dmnage to unit may

result.

POSITIONING -- Maintain clefu'ance fu'ound and above the unit to provide proper airflow find service access. See Fig. 6.

A properly positioned unit will have the following clearanc- es: l/4-in, clearance between the roof curb and base rails on each side and front of the unit; l/4-in, clemance between the roof curb and rear of unit. (See Fig. 1, section C-C.)

Do not install the unit indool_. Do not locate the unit air in- lets near exhaust vents or other soumes of contaminated all:

Although the unit is weatherproof, gufud against water from higher level runoff and overhangs.

After the unit is in position, remove the polyethylene ship-

ping wrapper and top crating.

CONNECTOR I B I C I DRAIN I GAS I POWER I CONTROL

PKG. ACCY, i i i HOLE i i i

i i I DALT i I i

CRBTMPWROO1A01 I I I I 3/,d, I 3/4, [19] NPT I

"C-_T_l_W-R_O_'A511 I I I [19]NPT r _1_4,,_3T.)"] 1

......... -I , 11 ,_1 , ,_ I 3 _ I- - _ - - -I- ...... I 1/S

CRBTMPWROO3A01 i [551] 11406]1 [445] i[1271NPTi 3/4" [19] NPT i [12.7]

......... •4 " " i" "l " " " i-_-'T, _-4. ...... i NPT

CRBTMPWROO4A011 I I I l@_/41PT I 11/4"[31.7] I

1-9 /16 1-4 1 /4 /2"

_J .... L _ _ I- _ _ _L ._J--'_ L ..... --I .....

/ \ / \\

I I r_ ii

k / / /

URNAI OPEN I NG

SUPPLY AIR

OPENING C

ETG]

3" O"

[914]

5UPPLY AIR RETURN AIR %

I I I

I I GABKET

I (SUPPLIED WITH CURB) I I

I I I t I t I 2" 7 5/8" t

I [BI I I I

I I I I I I

-- J

' F

O" 0 7/15"

Ell]

(BOLT HEADB) A

I PLATE

• (SEE NOTE

DUCTI [FIELD SUPPLIED)

GA5 5ERVICE

3" I

7B] I

3" I

_5] I

1" ] 7/16" I

41]

O" 0 7/16"

[11]

CBOLT HEADS)

O' 0 ?/16"

A HEAD5)

L_T [ll]_

O' 0 I/4"[7]

O" 4 9/16"

Ell 5.53

I I I

I I I I

I I I

I I

VIEW "AJA"

HEAD OF BOLT TO BE ON

INBIDE OF FLANGE

RIGID IN5ULATION (FIELD 5UPPLIED)

,11

ACCESSORY

PWR

1/2"

[12.7]

NPT

I- ......

O" 7/16"

O' 3 1/4"

[B3]

1" 4 13/16"

ROOF CURB r - - -i .........

ACCESSORY i A I UNIT SIZE

CRRFCURBOOIA01_ T'-_"-',.........

CRRFCURB002A01 i 2-0 i

NOTES:

1. Roof curb accessory is shipped disassembled.

2. Insulated panels.

3. Dimensions in [ ] are in millimeters.

4. Roof curb: galvanized steel.

5. Attach ductwork to curb (flanges of duct rest on curb).

6. Service clearance: 4 ft on each side.

7. I_ Direction of airflow.

8. Connector packages CRBTMPWROO1A01 and

002A01 are for thru-the-curb type gas. Packages CRBTMPWROO3A01 and 004A01 are for thru-the-

bottom type gas connections.

TYPICAL (4) 5IDES

FLASHING

(FIELD SUPPLIED)

FELT

(FIELD SUPPLIED)

STRIP SUPPLIED)

MATERIAL

(FIELD SUPPLIED)

OPENING FOR BA5EPAN ENTRY

SERVICE (BEE NOTE #B)

O" 2 1/2"

0 9"

[427]

(INSIDE)

TYP

2 3/8"

[613

I I

I I I

[152]

[INSIDE)

OTFOO04-007

.........

o,old$S.:_

SECTION "C C"

SCALE l :4

5EE NOTE _2

1/1B"

VIEW "B"

(TYP. ALL CORNERS)

o" 1"

E25]

>/_o, 3"

[?G]

3' 0 15/16"

EBBB]

SEE VIEW "E_-

Fig. 1 -- Roof Curb Details

I/8"

El 705]

NOTE= CAMBR[DGEPORT "5URE LOCK" CORNER

FA5TENING DEVICE IB ACCEPTABLE ALTERNATE CONSTRUCTION.

_X:

IMUM ALLOWABLE

I-"/" I J DIFFERENCE (in.)

IJ A-RI B-cI A-c

0.5 I 1.0 I 1.0

Fig. 2 -- Unit Leveling Tolerances

HORIZONTAL DRAIN PLUG DRAIN OUTLET

NOTE:Drain plug is shown infactory-installed position.

Fig. 3 -- Condensate Drain Connection

MINIMUM PITCH ONE IN. PER

10 FT OF LINE

TO ROOF

DRAIN

-7-

SEE

NOTE

_L_

,,q_ROOF

DRAIN PLUG

NOTE: Trap should be deep enough to offset maximum unit static dif- ference. A 4-in. trap is recommended.

CURB

Fig. 4 -- Condensate Drain Piping Details

POSITION ALL SEAL STRIPS IN PLACE

36"- 54"

(914-1371 )

NOTES:

1. Dimension in ( ) is in millimeters.

2. Hook rigging shackles through holes in base rail, as shown in detail "A." Holes in base rails are centered around the unit center of grav- ity. Use wooden top skid when rigging to prevent rigging straps from damaging unit.

3. Unit weights do not include economizer. See Table 1 for econo- mizer weights.

All panels must be in place when rigging. Unit is not designed for handling by a fork truck.

BEFORE INSTALLING UNIT ON ROOF CURB AS CLOSE TO THIS END AS POSSIBLE,

SEE DETAIL DUCT END

Fig. 5 -- Rigging Details

50TFQ

UNIT

SIZE

004 OO5 006 007

OPERATING

WEIGHT

Ib kg 500 227 520 236

550 249 590 268

DETAIL "A"

DIMENSIONS

"A .... B .... C"

in. mm in. mm in. mm

73.69 1872 35.50 902 33.31 847

Table 1 -- Physical Data

50TFQ UNIT SIZE NOMINAL CAPACITY (tons) OPERATING WEIGHT (Ib)

Unit

Economizer

EconoMi$er IV

Roof Curb*

COMPRESSOR

Quantity Oil (oz)

REFRIGERANT TYPE

Operating Charge (Ib-oz)

Circuit 1 Circuit 2

OUTDOOR COIL

Rows...Fins/in. Total Face Area (sq ft)

OUTDOOR FAN

Nominal Cfm Quantity...Diameter (in.) Motor Hp...Rpm Watts Input/Total)

INDOOR COIL

Rows...Fins/in. Total Face Area (sq ft)

INDOOR FAN

Quantity...Size (in.)

Type Drive

Nominal Cfm Maximum Continuous Bhp

Motor Frame Size

Nominal Rpm High/Low

Fan Rpm Range

Motor Bearing Type Maximum Allowable Rpm

Motor Pulley Pitch Diameter Min/Max (in.)

Nominal Motor Shaft Diameter (in.)

Fan Pulley Pitch Diameter (in.)

Belt, Quantity...Type...Length (in.)

Pulley Center Line Distance (in.)

Speed Change per Full Turn of

Movable Pulley Flange (rpm)

Movable Pulley Maximum Full Turns

From Closed Position

Factory Setting Std

Factory Speed Setting (rpm) Std

Fan Shaft Diameter at Pulley (in.)

HIGH-PRESSURE SWITCH (psig)

Standard Compressor Internal Relief (Differential) Cutout

Reset (Auto.)

LOSS-OF-CHARGE SWITCH (psig)

Cutout Reset (Auto.)

FREEZE-PROTECTION THERMOSTAT (F)

Opens Closes

OUTDOOR-AIR INLET SCREENS RETURN-AIR FILTERS

Quantity...Size (in.)

LEGEND

Bhp -- Brake Horsepower

*Weight of 14-in. roof curb.

1-Singlephase/three phase. NOTE: The 50TFQ units have a loss-of-charge switch located in the liquid line.

Std AIt

High-Static Std

AIt High-Static

Std AIt High-Static

Std AIt

High-Static Std

AIt High-Static

Std AIt

High-Static

Std AIt High-Static

Std AIt

High-Static Std

AIt High-Static

Std AIt

High-Static

Std AIt High-Static

Std

AIt High-Static

Std

AIt High-Static

004 005 006 007

3 4 5 6

500 520 550 590

50 50 50 50

115 115 115 115

1 1 1 1

45 I 54 I 50 I 54

5-1 I 6-0 8-0 11-2

Enhanced Copper Tubes, Aluminum Lanced Fins, AcutroF M Metering Device

1._17 I 1_.17 I 2_.17 I 2...1710.31 14.58 12.25 16.53

4000 I 4000 4000 4000

1/4...1100 1/4...1100 1/4...1100 1/4...1100

1 _.22.0 I 1...22.0 1 ...22.0 1...22.0

325 325 325 325

Enhanced Copper Tubes, Aluminum Double-Wavy Fins, Acutrol Metering Device

2...154.2 I 2...154.2 I 3...155.5 I 3...155.5

1...10 x 10 1...10 x 10 1...11 xlO 1...10 x 10

1...10 x 10 1...10 x 10 1...10 x 10 --

1...10 x 10 1...10 x 10 1...10 x 10 1...10 x 10 Direct Direct Direct Belt

Belt Belt Belt -- Belt Belt Belt Belt

1200 1600 2000 2400

.34 .75 1.20 2.40

1.O0 1.00 1.30/2.401-

2.40 2.40 2.90 2.90 48 48 48 56

48 48 56 -- 56 56 56 56

860/800 1075/970 1075/970 --

1620 1620 1725 -- 1725 1725 1725 1725

-- -- -- 1070-1460

760-1000 770-1175 878-1192

1075-1455 1075-1455 1300-1685 1300-1685

Ball Ball Ball Ball

2100 2100 2100 2100

1_9 1_9 24_4 2.6/3.6_

2.8/3.8 2.8/3.8 3.4/4.4 3.4/4.4 1/2 1/2 1/2 5/8

-- -- -- 4.5

4.5 4.0 4.5 --

4.5 4.5 4.5 4.5

-- -- -- 1...A...40

1 ...A-.34 1-.A...34 1...A...39 1 ...A...39 1...A...39 1...A...40 1...A.-40

10._ 2.4 10._ 2.4 14.7_ 5.5 14.7-15.5__

10.0-12,4 10.0-12.4 14,7-15.5 14,7-15.5

-- -- -- 80 48 70 80

65 65 60 60

-- -- -- 5

5 5 5 -- 6 6 5 5

-- -- -- 3

3 3 3 --

31/2 31/2 31/2 31/2

Hermetic

R-22

Propeller Type

Centrifugal Type

_8 ;;2 1;;5 1225_

1233 1233 1416 1416

5/8 5/5 5/8 5/8

450 -+ 50

428

32O

7-+3

22-+7

30-+5 45-+5

Cleanable. Quantity and size depend on options selected.

Throwaway

2...16 x 25 x 2

UNiT 5TO UNIT [CONOMISERIV VERT. ECONIV CORNER WEIGHT (A) CORNER WEIGHT [B) CORNER WEIGHT (C) CORNER WEIGHT(D

WEIGHT WEIGHT M P.E. WEIGH1

5OTFQO04 500 227 50 22.7 90 4O.S 123 57 120 54 125 57 130 59 5OTFQO05 520 23B 130 59 125 57 130 53 135 B1 5OTFQO06 550 249 138 63 132 GO 138 G2 142 B4 5OTFQO0? 590 268 148 B8 142 G4 148 G7 152 GS

LB KG LB KG LB XG LB XG LB KG LB KG LB XG

NOTES: I. OIMEN5[ON5 IN E ] ARE IN MILL[METER5.

2. _CENTER OF GRAVITY. REAR

3. @ DIRECTiON OF AiR FLOW.

4. DUCTWORK TO BE ATTACHED TO ACCESSORY ROOF CURB ONLY. ,OUTDOOR COlL

5. MINIMUM CLEARANCE (LOCAL CODES OR JURISDICTION MAY - -

o. BOTTOM TO COMBUSTIBLE SURFACED (WHEN NOT USING CURB)

0 INCHES, ON HORIZONTAL DISCHARGE UNITS WITH ELECTRIC _2" 7

PREVAIL)= CORNER A3

HEAT l INCH CLEARANCE TO DUCTWORK FOR l FOOT. _ [800]

b. OUTDOOR COIL, FOR PROPER AIR FLOW, 36 INCHES

ONE BIDE, 12 INCHED THE OTHER. THE 51DE GETTING THE _ . I GREATER CLEARANCE IS OPTIONAL.

c. OVERHEAD, 50 INCHED TO ASSURE PROPER OUTDOOR FAN C

OPERATION.

d. BETWEEN UNITS, CONTROL BOX SIDE, 42 IN. PER NEC. SIDE

e. BETWEEN UNIT AND UNGROUNDED SURFACED, CONTROL BOX w=--I

SIDE, 38 IN. PER NEC.

fI BETWEEN UNIT AND BLOCK OR CONCRETE WALLS AND OTHER

GROUNDED SURFACES, CONTROL BOX SIDE, 42 IN. PER NEC.

g. HORIZONTAL SUPPLY AND RETURN END, 0 INCHES WHEN THE i

ALTERNATE CONDENSATE DRAIN ]5 UBED. 3' S"

5. WITH THE EXCEPTION OF THE CLEARANCE FBR THE OUTDOOR COIL AS STATED IN NOTES Bu, b, AND c_ A REMOVABLE

FENCE OR BARRICADE REQUIRES NO CLEARANCE.

7. UNITS MAY BE INSTALLED ON COMBUSTIBLE FLOORS MADE FROM WOOD OR CLASS A, B, OR C ROOF COVERING MATERIAL.

8. THE VERTICAL CENTER OF GRAVITY IS 1" G 1/2"[4703 UP FROM THE BOTTOM OF THE BABE RAIL.

[1144.]

CORNER "D"y

F ILTER/ECONOM[ZER ACCESS

LEFT

2 'l O"

[BlO]

INDOOR

COIL

OUTSIDE AIR

2' 9 3/8" E848] ]

F/ ECONOMISER IV AND

F_F/PoWER EXHAUS_

ECONOMISER[V HOOD

I RETURN AIR OPENING I

CORNER "B"

VERT BALI

BOTTOM POWER CHART,

THESE MOLE5 REQ'D FOR U5E WITH ACCESSORY PACKAGES

CRBTMPWROO1AOl, 2A01

THREADED WIRE REQ'D HOLE

CONDUIT13/4"1/4.1/2"1/2"(001)(002)SIZE _

5ELECT EITHER 3/4" OR 1 1/4"

FOR POWERt DEPENDING ON WIRE SIZE.

1/2"

[ll 4]

1" B 1/4" [438]

FOR ECONOM]$ER IV

20" 3 3/15"

FILTER ACCESS

(OlSPO5ABLE FILTERS)

[81] RIGHT BIDE

0"10!5/16" <_ RETURN AIR

[27B]

O' 5 3/8"

_ [137]

CONNECTION SIZES

1 3/8" DIA. [35] FIELD POWERSUPPLY HOLE

2" D]A. [51] POWERSUPPLY KNOCKOUT

1 3/4" DIA. [44] CHARGING PORT HOLE

BLOCKOFF

PANEL

DO r----i

ViEW S 5

2" B 5/16"

[846.5]

IgF°; °I T

O' 4 S/1B"

[115.83 TYP 3' S

EGSILEFT SIDE

9/1B" [104G]

Fig. 6 -- Base Unit Dimensions

Step 5 -- Make Electrical Connections

Unit cabinet must have an uninterrupted, unbroken electri- cal ground to minimize the possibility of personal inju U if an electrical fault should occm: This ground may consist of electrical wire connected to unit ground lug in control com- partment, or conduit approved for electrical ground when

installed in accordance with NEC (National Electrical Code), ANSI/NFPA (American National Standards Insti-

tute/National Fire Protection Association) 70 (latest year), and local electrical codes. Failure to follow this warning could result in the installer being liable for personal inju U

of others.

FIELD POWER SUPPLY -- All units except 208/230-v units are facto U wired for the voltage shown on the nameplate. If the 208/230-v unit will be connected to a 208-v power sup- ply, the transformer must be rewired by disconnecting the

black wire from the 230-v temrinal on the transformer and connecting it to the 200-v terminal from the transformel:

Refer to the unit label diagram for additional information. Pigtails are provided for field wire connections. Use factory- supplied splices or a UL (Underwriters' Laboratories) approved copper/aluminum connectoc

When installing units, provide a disconnect per the

NEC. All field wiring must comply with the NEC and local requirements.

Inst_dl field wiring as follows:

1. Install conduit through the side panel openings. For units without electric heat, inst_dl conduit between the discon-

nect and control box.

2. [nst_dl power lines to terminal connections as shown in Fig. 7.

3. For units with electric heat, refer to Table 2 and Accessory Electric Heat Inst_dlation Instructions.

During operation, voltage to compressor terminals must be

within the range indicated on the unit nmneplate (also see Tables 3A and 3B). On 3-phase units, voltages between phases

must be balanced within 2% and the cunent within 10%. Use the formula shown in Tables 3A and 3B and Note 2, on page 12 to determine the percentage of voltage imbalance. Operation

on improper line voltage or excessive phase imbalance consti- tutes abuse and may cause dmnage to electrical components. Such operation invali&_tes any applicable Carrier w_uranty.

NOTE: If the unit is mounted on a roof curb and the electrical power will be run up "thin-the-bottom," be sure to choose the

proper accessory kit shown in Fig. 1. This kit, available from your local distributor, ensures a leliable watertight connection.

Refer to the thru-the-bottom accessory installation instructions for information on wiring the unit.

BLK _

<_ _J_YEL_"

I I I

-BLK ? TO ii_P

FIELD POWER SUPPLY

_ _l_l_l_ _ _ _ EQUIPMENT

208/230-1-60 i PER NEC i

FIELD POWER SUPPLY

208/230-3-60 I- - _l_l_l_ _ _ _ EQUIPMENT

(SIZES 004 AND 005) i DISCONNECT i_ GROUND

r DISCONNECT i 3-GROUND

BLK_ I_ BLU_ TO COMP

I I

PER NEC i

BLK_

<_A%<_i

208/230-3-60 FIELD POWER SUPPLY

460-3-60 I- 51 3- GROUND

(SIZES 006 AND 007) i PER NEC i

_c_'_C-T, _EQD_PMENT

<_ Q_YEL_:_BLU

I I I I I I

FIELD POWER SUPPLY

460-3-60 I-- _l_l_l___ = EQUIPMENT

(SIZES 004 AND 005) I PER NEC I

_-i BLK?

I I

DISCONNECT I_ GROUND

L --

TO TB2

TO COMP

(BLU)

FIELD POWER SUPPLY

575-3-60

SIZE 004 AND 005) i PER NEC I

_1 _1_1_ _ _

r ID--ISCONNECT _= GROuNDEQUIPMENT

I. _

LEGEND

C -- Contactor COMP -- Compressor

IFC -- Indoor Fan Contactor NEC -- National Electrical Code

TB -- Terminal Block

COMP

<_>Y<_YEL_'

575-3-60 r DISCONNECT i 3- GROUND

(SIZES 006 AND 007) i PER NEC i

Fig. 7 -- Power Wiring Connections

FIELD POWER SUPPLY

_ _l_l_l_ _ _ _ EQUIPMENT

Table2-- Electric Heating Capacities

50TFQ VOLTAGE ACCESSORY ACCESSORY HEATER SINGLE POINT BOX

UNIT PART NUMBER PACKAGE NO.

SIZE (60 Hz) kW CRHEATER - - - A00 CRSINGLE---A00

3.3/ 4.0/ 4.4 001 --

208/230/240 4.9/ 5.8/ 6.5 002 --t

(single phase) 7.9/ 9.6/10.5 004 004

004 208/230/240 6.5/ 8.0/ 8,7 003 --

005 208/230/240 6.5/ 8.0/ 8,7 003 --

006 208/230/240 12.0/14.7/16.0 005 002

007 19.9/24.3/26.5" 004 & 006 003

*Two heater packages required to provide kW indicated.

1-Use CRSINGLE004A00 for units with convenience outlet.

**Use CRSINGLE005A00 for units with convenience outlet.

tl-Use CRSINGLE002A00 for units with convenience outlet.

***Use CRSINGLE002A00 for units with high-static motor and convenience outlet. NOTES:

1. The rated heater voltage is 240 and 480 v. If power distribution voltage varies from rated heater voltage, heater kW will vary accordingly.

2. To determine heater kW at voltages other than those shown in table, use the following formula: Heater kW new = Heater kW rated x (unit power distribution voltage/rated heater voltage) 2

As an example: For a 16 kW heater rated at 240 v with a power distribution voltage of 216 v kW new = 16 kW (215/240) 2 kW new = 12.8 kW (rating at 215 v)

(3 phase) 7.9/ 9.6/10.5 004 --

460/480 8.1/ 8.8 007 --

(3 phase) 10.6/11,5 008 --

208/230/240 9.8/11.6/13.0" 002 & 002 004

(single phase) 13.1/16.0/17.4" 003 & 003 005

(3 phase) 12.0/14.7/16.0 005 002

460/480 10.6/11.5 008 --

(3 phase) 12.9/14.0 009 --

208/230/240 9.8/11.6/13.0" 002 & 002 005

(single phase) 13.1/16.0/17.4" 003 & 003 005

(3 phase) 18.8/19.3/21.0" 004 & 004 003

460/480 12.9/14.0 009 --

(3 phase) 21.1/23.0" 008 & 008 --

208/230/240 12.0/14.7/16.0 005 002

(3 phase) 18.8/19.3/21.0" 004 & 004 003

460/480 12.9/14.0 009 --

(3 phase) 21.1/23.0" 008 & 008 --

6.5/ 8.0/ 8.7 003 004

9.8/11.6/13.0* 002 & 002 004**

3.3/ 4.0/ 4.4 001 --

4.9/ 5.8/ 6.5 002 --

12.0/14.7/16.0 006 002

5.5/ 6,0 006 --

12.9/14.0 009 --

3.3/ 4.0/ 4.4 001 --t

6.5/ 8.0/ 8.7 003 004

16.8/19.3/21.0" 004 & 004 005

4.9/ 5.8/ 6.5 002 --

15.8/19.3/21.0" 004 & 004 003

5.5/ 6.0 006 --

21.1/23.0" 008 & 008 --

4.9/ 5.8/ 6.5 002 004

6.5/ 8.0/ 8.7 003 004

18.8/19.3/21.0" 004 & 004 005

4.9/ 5.8/ 6.5 002 --

7.9/ 9.6/10.5 004 --1-1-

19.9/24.3/26.5" 004 & 005 003

5.5/ 6.0 006 --

10.6/11.5 008 --

23.4/25.5" 008 & 009 --

4.9/ 5.8/ 6.5 002 --***

7.9/ 9.6/10.5 004 002

5.5/ 6.0 006 --

10.6/11,5 008 --

23.4/25.5" 008 & 009 --

Table 3A -- Electrical Data (Units Without Electrical Convenience Outlet)

50TFQ

UNIT SIZE

004

(3Tons)

005

(4Tons)

NOTE: Legend and Notes for Electrical Data are on page 12.

NOMINAL

V-PH-Hz

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

IFM RANGE (each) OFM IFM

TYPE FLA FLA Nominal

STD 187 254 16.4 96.0 1.5 3.1

ALT 187 254 16.4 96.0 1.5 4.9

STD 187 254 10.2 75.0 1.5 3.1

ALT 187 254 10.2 75.0 1.5 4.9

HIGH-STATIC 187 254 10.2 75.0 1.5 5.8

STD 414 508 4.8 40.0 0.8 1.7 8.8 10.6 21.4

ALT 414 508 4.8 40.0 0.8 2.1 8.8 10.6 22.2

HIGH-STATIC 414 508 4.8 40.0 0.8 2.6 8.8 10.6 22.7

STD 518 632 3.8 31.0 0.8 1.7 -- -- 6.4 ALT 518 632 3.8 31.0 0.8 2.1 -- -- 7.1

HIGH-STATIC 518 632 3.8 31.0 0.8 2.6 -- -- 7.5

STD 187 254 29.1 132.0 1.5 3.5

ALT 187 254 29.1 132.0 1.5 4.9

STD 187 254 16.8 91.0 1.5 3.5 6.5/ 8.7 18.0/20.9 48.5/ 52.1

ALT 187 254 16.8 91.0 1.5 4.9 6.5/ 8.7 18.0/20.9 49.9/ 53.5

HIGH-STATIC 187 254 16.8 91.0 1.5 5.8 6.5/ 8.7 18.0/20.9 50.8/ 54.4

VOLTAGE COMPRESSOR

MIn Max RLA LRA kW** FLA MCA

ELECTRIC

HEAT* POWER SUPPLY

-- -- 25.5/ 25.5

3.3/ 4.4 15.9/18.3 45.4/ 48.4

4.9/ 6.5 23.6/27.1 55.0/ 59.4

6.5/ 8.7 31.3/36.3 64.6/ 70.9

7.9/10.5 38.0/43.8 73.0/ 80.3

9.8/13.0 47.1/54.2 84.4/ 93.3

-- -- 26.9/ 26.9

3.3/ 4.4 15.9/18.3 46.8/ 49.8

4.9/ 6.5 23.6/27.1 56.4/ 60.8

6.5/ 8.7 31.3/36.3 66.0/ 72.3

7.9/10.5 38.0/43.8 74.4/ 81.7

9.8/13.0 47.1/54.2 85.8/ 94.7

-- -- 17.8/ 17.8

3.3/ 4.4 9.2/10.6 29.3/ 31.0

4.9/ 6.5 13.6/15.6 34.8/ 37.3

6.5/ 8.7 18.0/20.9 40.3/ 43.9

7.9/10.5 21.9/25.3 45.1/ 49.4

12.0/16.0 33.3/38.5 59.4/ 65.9

-- -- 19.2/ 19.2

3.3/ 4.4 9.2/10.6 30.7/ 32.4

4.9/ 6.5 13.6/15.6 36.2/ 38.7

6.5/ 8.7 18.0/20.9 41.7/ 45.3

7.9/10.5 21.9/25.3 46.5/ 50.8

12.0/16.0 33.3/38.5 60.8/ 67.3

-- -- 20.1/ 20.1

3.3/ 4.4 9.2/10.6 31.6/ 33.3

4.9/ 6.5 13.6/15.6 37.1/ 39.6

6.5/ 8.7 18.0/20.9 42.6/ 46.2

7.9/10.5 21.9/25.3 47.4/ 51.7

12.0/16.0 33.3/38.5 61.7/ 68.2

-- -- 8.1

6.0 7.2 17.1

11.5 13.8 25.4

14.0 16.8 29.1

-- -- 8.9

6.0 7.2 17.9

11.5 13.8 26.2

14.0 16.8 29.9

-- -- 9.4

6.0 7.2 18.4

11.5 13.8 26.7

14.0 16.8 30.4

-- -- 41.4/ 41.4

3.3/ 4.4 15.9/18.3 61.3/ 64.3

6.5/ 8.7 31.3/36.3 80.5/ 86.8

9.8/13.0 47.1/54.2 100.3/109.1

13.1/17.4 63.0/72.5 120.1/132.0

15.8/21.0 76.0/87.5 136.4/150.8

-- -- 42.8/ 42.8

3.3/ 4.4 15.9/18.3 62.7/ 65.7

6.5/ 8.7 31.3/36.3 81.9/ 88.2

9.8/13.0 47.1/54.2 107.7/110.5

13.1/17.4 63.0/72.5 121.5/133.4

15.8/21.0 76.0/87.5 137.8/152.2

-- -- 26.0/ 26.0

4.9/ 6.5 13.6/15.6 43.0/ 45.5

12.0/16.0 33.3/38.5 67.6/ 74.1

15.8/21.0 43.9/50.5 80.9/ 89.1

-- -- 27.4/ 27.4

4.9/ 6.5 13.6/15.6 44.4/ 46.9

12.0/16.0 33.3/38.5 69.0/ 75.5

15.8/21.0 43.9/50.5 82.3/ 90.5

-- -- 28.3/ 28.3

4.9/ 6.5 13.6/15.6 45.3/ 47.8

12.0/16.0 33.3/38.5 69.9/ 76.4

15.8/21.0 43.9/50.5 83.2/ 91.4

DISCONNECT

SIZEt

MOCP FLA LRA

30/ 3Oft 25/ 25 107/107 50/ 50tt 43/ 46 123/125

60/ 60tt 52/ 56 131/184

70/ 80 61/ 66 138/143 80/ 90 68/ 75 145/151

90/100 79/ 87 154/161"**

30/ 30it 26/ 26 111/111 50/ 5oft 45/ 47 127/130 60/ 70 53/ 57 135/138

70/ 80 62/ 68 143/148 80/ 90 70/ 77 149/155

90/100 80/ 89 158/166"**

20/ 2Oft 17/ 17 86/ 86 30/ 35tt 28/ 30 95/ 97 35/ 40it 33/ 35 100/102

45/ 45it 38/ 42 104/107 50/ 5oft 43/ 47 108/111 60/ 70 56/ 62 119/124 20/ 20it 19/ 19 90/ 90

35/ 35it 30/ 31 100/101 40/ 4Oft 35/ 37 104/106 45/ 5oft 40/ 43 108/111

50/ 6Oft 44/ 48 112/116

70/ 70 57/ 63 124/129

25/ 25tt 20/ 20 120/120 35/ 35it 31/ 32 129/130

40/ 4Oft 36/ 38 133/135 45/ 5oft 41/ 44 138/141 50/ 6Oft 45/ 49 142/145

70/ 70 58/ 64 153/158

15tt 8 45

20it 16 52 25tt 20 55

30tt 24 59 30tt 27 62

15tt 9 48 20it 17 55 25tt 21 59

30tt 25 62 30it 28 65

15it 9 62 20it 18 70

25tt 22 73 30tt 25 76 35tt 29 79

15tt 6 35

15tt 7 37

15tt 7 49

45/ 45tt 39/ 39 143/143 70/ 70 58/ 60 159/161

90/ 90 75/ 81 174/179 110/110 93/102 190/197 125/150 112/123 206/215 150/175 127/140 219/230

45/ 45tt 41/ 41 147/147

70/ 70 59/ 62 163/166

90/ 90 77/ 83 179/184 110/125 95/103 194/202

125/150 113/124 210/220 150/175 128/141 223/235

30/ 30tt 25/ 25 102/102

45/ 50tt 41/ 43 115/117

50/ 60tt 46/ 49 120/123

70/ 80 63/ 69 135/140

90/ 90 76/ 83 146/152

30/ 30tt 27/ 27 106/106

45/ 50tt 42/ 45 120/122

50/ 60tt 47/ 51 124/127

70/ 80 65/ 71 140/145

90/100 77/ 85 150/157

30/ 30tt 28/ 28 136/136

50/ 50tt 43/ 46 149/151

60/ 60tt 48/ 52 154/157

70/ 80 66/ 72 169/174

90/100 78/ 86 180/186"**

Table 3A -- Electrical Data (Units Without Electrical Convenience Outlet) (cont)

58TFG

UNIT SIZE

OO5

(4 Tons)

(cont)

006

(5 Tons)

NOTE:Legend and Notes _rElectrical D_a are on page 12.

NOMINAL

V-PH-Hz

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60 ALT 516 632 6.2

IFM

TYPE

STD

ALT 414 508 6.4

HIGH-STATIC 414 508 6.4

STD 516 632 6.7

ALT 516 632 6.7

HIGH-STATIC 516 632 6.7

STD 187 254 26.7

ALT 187 254 26.7

STD 187 254 15.4

ALT 187 254 15.4

HIGH-STATIC 187 254 15.4

STD 414 508 7.7

ALT 414 508 7.7

HIGH-STATIC 414 508 7.7

STD 516 632 6.2

HIGH-STATIC 516 632 6.2

VOLTAGE COMPRESSOR ELECTRIC

RANGE (each) OFM IFM HEAT* POWER SUPPLY

MIn Max RLA

414 508 6.4

LRA FLA FLA Nominal FLA

50.0 0.8 1.6 11.5 13.8

50.0 0.8 2.1 11.5 13.8

50.0 0.8 2.6 11.5 13.8

37.0 0.8 1.8 -- --

37.0 0.8 2.1 -- --

37.0 0.8 2.6 -- --

170.0 1.5 5.9

170.0 1.5 6.8

124.0 1.5 5.9

124.0 1.5 5.6

124.0 1.5 7.5

59.6 0.8 3.2

59.6 0.8 2.6

59.6 0.8 3.4

49.4 0.8 3.2 -- -- 11.0

49.4 0.8 2.6 -- -- 10.5

49.4 0.8 3.4 -- -- 11.1

kW**

6.0 7.2

14.0 16.8

23.0 27.7

6.0 7.2

14.0 16.8

23.0 27.7

6.0 7.2

14.0 16.8

23.0 27.7

-- -- 40.8/ 40.8

4.9/ 6.5 23.6/27.1 70.3/ 74.7

6.5/ 8.7 31.3/36.3 79.9/ 66.2

9.8/13.0 47.1/54.2 99.7/108.5

13.1/17.4 63.0/72.5 119.5/131.4

15.8/21.0 76.0/87.5 135.8/150.2

-- -- 48.5/ 48.5

4.9/ 6.5 23.6/27.1 78.0/ 62.4

6.5/ 8.7 31.3/36.3 87.6/ 93.9

9.6/13.0 47.1/54.2 107.4/116.2

13.1/17.4 63.0/72.5 127.2/139.1

15.8/21.0 76.0/87.5 143.5/157.9

-- -- 26.7/ 26.7

4.9/ 6.5 13.6/15.6 43.7/ 46.2

7.9/10.5 21.9/25.3 54.0/ 58.3

12.0/16.0 33.3/38.5 66.3/ 74.8

15.8/21.0 43.9/50.5 81.5/ 69.8

19.9/26.5 55.2/63.8 95.7/106.4

-- -- 26.6/ 26.6

4.9/ 6.5 13.6/15.6 43.6/ 46.1

7.9/10.5 21.9/25.3 53.9/ 58.2

12.0/16.6 33.3/38.5 68.2/ 74.7

15.8/21.0 43.9/50.5 81.4/ 69.7

19.9/26.5 55.2/63.8 95.6/106.3

-- -- 28.3/ 28.3

4.9/ 6.5 13.6/15.6 45.3/ 47.8

7.9/10.5 21.9/25.3 55.6/ 59.9

12.0/16.0 33.3/38.5 69.9/ 76.4

15.8/21.0 43.9/50.5 83.1/ 91.4

19.9/26.5 55.2/63.8 97.3/108.0

-- -- 13.6

6.0 7.2 22.6

11.5 13.8 30.9

14.0 16.8 34.6

23.0 27.7 48.3

25.5 30.7 52.0

-- -- 13.0

6.0 7.2 22.0

11.5 13.8 30.3

14.0 16.8 34.0

23.0 27.7 47.7

25.5 30.7 51.4

-- -- 13.8

6.0 7.2 22.8

11.5 13.8 31.1

14.0 16.8 34.8

23.8 27.7 48.5

25.5 30.7 52.2

MCA MOCP

13.1 15tt

22.1 25tt

30.4 35tt

34.1 35tt

47.7 50tt

13.4 15tt

22.4 25it

30.7 36tt

34.4 36tt

48.0 6oft

13.9 15it

22.9 25it

31.2 35it

34.9 35it

48.5 60tt

10.5 15tt

10.7 15it

11.1 15it 45/ 46tt 80/ 80 80/ 90

100/110 125/150 150/175

6o/5ott

8o/ 90 9O/lOO

11o/125 15o/15o

15o/175

3o/ 3oft

45/5ott

6o/ 6oft 7o/ 80 9o/ 90

lOO/11o

30/ 3oft 45/ 5oft 6o/ 60 70/ 80 90/ 90

100/110

30/ 3Oft 6o/ 5ott 6o/ 6oft

70/ 80 90/100

100/110

15tt 13 67

25tt 22 75 35tt 29 81 35tt 33 84 50tt 45 95 6Oft 49 98

15tt 13 82

25tt 21 89 35tt 29 96 35tt 32 99 6oft 45 110 6Oft 48 113

15tt 14 92

25it 22 99 35_t 30 105 35it 33 108 60ft 46 119 6Oft 49 122

15tt 11 56

15tt 10 67

15tt 11 75

DISCONNECT

SIZEt

FLA LRA

13 56 21 63

29 70 32 73 45 84 13 58

21 65 29 72

32 75 45 86

14 72 22 80 29 86 33 89 45 100 10 42 10 43 11 55

39/ 39 184/184 66/ 70 208/211

75/ 81 215/220"**

93/102 231/238"** 112/123 247/257"** 127/140 260/272"**

48/ 48 222/222

75/ 79 246/249

64/ 90 253/258"** 102/110 269/276"**

121/131 285/294"** 135/149 298/309"**

26/ 26 138/138

42/ 44 152/154

51/ 55 160/163

65/ 70 171/177

77/ 84 182/189"**

90/100 193/202"**

26/ 26 169/169

42/ 44 182/184

51/ 55 191/194

64/ 70 202/207

77/ 84 213/219"**

90/ 99 224/233"**

28/ 28 188/188

44/ 46 201/203

53/ 57 210/213

66/ 72 221/226

79/ 86 232/238"**

92/101 243/252"**

Table 3A -- Electrical Data (Units Without Electrical Convenience Outlet) (cont)

50TFQ

UNIT SIZE

007

(6 Tons)

NOMINAL

V-PH-Hz

208/230-3-60

460-3-60

575-3-60

IFM RANGE (each) OFM IFM

TYPE MIn Max RLA LRA FLA FLA Nominal FLA

STD 187 254 22.7 146.0 1.4 5.8

HIGH-STATIC 187 254 22.7 146.0 1.4 7.5

STD 414 508 11.4 73.0 0.7 2.6

HIGH-STATIC 414 508 11.4 73.0 0.7 3.4

STD 518 632 9.1 58.4 0.7 2.6 -- --

HIGH-STATIC 518 632 9.1 58.4 0.7 3.4 -- --

LEGEND

FLA -- Full Load Amps HACR -- Heating, Air Conditioning and Refrigeration

IFM -- Indoor Fan Motor LRA -- Locked Rotor Amps

MCA -- Minimum Circuit Amps MOCP -- Maximum Overcurrent Protection

NEC -- National Electrical Code OFM -- Outdoor Fan Motor

RLA -- Rated Load Amps

VOLTAGE COMPRESSOR ELECTRIC HEAT*

POWER SUPPLY

kW**

4.9/ 6.5 13.6/15.6

7.9/10.5 21.9/25.3

12.0/16.0 33.3/38.5

15.8/21.0 43.9/50.5

19.9/26.5 55.2/63.8

4.9/ 6.5 13.6/15.6

7.9/10.5 21.9/25.3

12.0/16.0 33.3/38.5

15.8/21.0 43.9/50.5

19.9/26.5 55.2/63.8

6.0 7.2

11.5 13.8

14.0 16.8

23.0 27.7

25.5 30.7

6.0 7.2

11.5 13.8

14.0 16.8

23.0 27.7

25.5 30.7

MCA

35.6/ 35.6

52.6/ 55.1

63.0/ 67.2

77.2/ 83.7

90.5/ 98.7

104.6/115.3

37.3/ 37.3

54.3/ 56.8

64.7/ 68.9

78.9/ 85.4

92.2/100.4

106.3/117.0

17.6

26.6

34.8

38.6

52.2

55.9

18.4

27.4

35.6

39.4

53.0

56.7

14.0

14.7

MOCP FLA LRA

40/ 4oft 34/ 34 190/190 60/ 80tt 50/ 52 204/206 70/ 70 80/ 83 212/215

80/ 90 73/ 79 223/229 100/100 85/ 92 234/241"** 110/125 98/108 245/254"**

40/ 40tt 36/ 38 209/209

60/ 6Ott 52/ 54 223/225

70/ 70 62/ 65 231/234

80/ 90 75/ 81 242/248"** 100/110 87/ 94 253/260"** 110/125 100/110 264/273"**

2Oft 17 95 3Oft 25 102

35tt 33 109 40it 36 112 60tt 49 123 60it 52 126 20it 18 105 3Oft 26 112 40it 34 118 40it 37 121 60it 50 132 60it 53 135 15it 14 76 15it 14 84

% Voltage Imbalance

= 100 x max voltage deviation from average voltage

average voltage

Example: Supply voltage is 460-3-60.

A e C AB = 452 v

(_ AC = 455 v

BC = 464 v

Average Voltage =

462 + 464 + 465

DISCONNECT

SIZEt

*Heaters are field installed only.

tUsed to determine minimum disconnect size per NEC.

**Heater capacity (kW) is based on heater voltage of 208 v, 240 v and 480 v.

If power distribution voltage to unit varies from rated heater voltage, heater kW will vary accordingly.

ttFuse or HACR circuit breaker.

***Optional disconnect switch is unavailable. NOTES:

1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective

device for the unit shall be fuse or HACR breaker.

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply voltage is

greater than 2%. Use the following formula to determine the percent of volt-

age imbalance.

1371

457

Determine maximum deviation from average voltage.

(AB) 457 -462 = 5 v (BC) 464 - 457 = 7 v (AC) 467 - 455 = 2 v

Maximum deviation is 7 v.

Determine percent of voltage imbalance.

% Voltage Imbalance = 100 x 457

= 1.53%

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.

IMPORTANT: If the supply voltage phase imbalance is more than 2%, con- tact your oca e ectr cut ty company turned ate y.

Table 3B -- Electrical Data (Units With Electrical Convenience Outlet)

50TFQ

UNIT SIZE

004

(3 Tons)

005

(4 Tons)

NOTE: Legend and Notes for Electrical Data are on page 15.

NOMINAL

V-PH-Hz

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

IFM RANGE (each)

TYPE

STD 187 254 16.4

ALT 187 254 16.4

STD 187 254 10.2

ALT 187 254 10.2

HIGH-STATIC 187 254 10.2

STD 414 508 4.8

ALT 414 508 4.8

HIGH-STATIC 414 508 4.8

STD 518 632 3.8

ALT 518 632 3.8

HIGH-STATIC 518 632 3.8

STD 187 254 29.1

ALT 187 254 29.1

STD 187 254 16.8

ALT 187 254 16.8

HIGH-STATIC 187 254 16.8

VOLTAGE COMPRESSOR

MIn Max RLA LRA

OFM IFM HEAT*

FLA FLA Nominal

96.0 1.5 3.1

96.0 1.5 4.9

75.0 1.5 3.1

75.0 1.5 4.9

75.0 1.5 5.8

40.0 0.8 1.7 8.8 10.6 23.5

40.0 0.8 2.1 8.8 10.6 24.3

40.0 0.8 2.6 8.8 10.6 24.8

31.0 0.8 1.7 -- -- 8.2

31.0 0.8 2.1 -- -- 8.8

31.0 0.8 2.6 -- -- 9.2

132.0 1.5 3.5

132.0 1.5 4.9

91.0 1.5 3.5 6.5/ 8.7 18.0/20.9 53.3/ 56.9

91.0 1.5 4.9 6.5/ 8.7 18.0/20.9 54.7/ 58.3

91.0 1.5 5.8 6.5/ 8.7 18.0/20.9 55.6/ 59.2

ELECTRIC

kW**

-- -- 30.3/ 30.3

3.3/ 4.4 15.9/18.3 50.2/ 53.2

4.9/ 6.5 23.6/27.1 59.8/ 64.2

6.5/ 8.7 31.3/36.3 69.4/ 75.7

7.9/10.5 38.0/43.8 77.8/ 85.1

9.8/13.0 47.1/54.2 89.2/ 98.1

-- -- 31.7/ 31.7

3.3/ 4.4 15.9/18.3 51.6/ 54.6

4.9/ 6.5 23.6/27.1 61.2/ 65.6

6.5/ 8.7 31.3/36.3 70.8/ 77.1

7.9/10.5 38.0/43.8 79.2/ 86.5

9.8/13.0 47.1/54.2 90.6/ 99.5

-- -- 22.6/ 22.6

3.3/ 4.4 9.2/10.6 34.1/ 35.8

4.9/ 6.5 13.6/15.6 39.6/ 42.1

8.5/ 8.7 18.0/20.9 45.1/ 48.7

7.9/10.5 21.9/25.3 49.9/ 54.2

12.0/16.0 33.3/38.5 64.2/ 70.7

-- -- 24.0/ 24.0

3.3/ 4.4 9.2/10.6 35.5/ 37.2

4.9/ 6.5 13.6/15.6 41.0/ 43.5

6.5/ 8.7 18.0/20.9 46.5/ 50.1

7.9/10.5 21.9/25.3 51.3/ 55.6

12.0/16.0 33.3/38.5 65.6/ 72.1

-- -- 24.9/ 24.9

3.3/ 4.4 9.2/10.6 36.4/ 38.1

4.9/ 6.5 13.6/15.6 41.9/ 44.4

6.5/ 8.7 18.0/20.9 47.4/ 51.0

7.9/10.5 21.9/25.3 52.2/ 56.5

12.0/16.0 33.3/38.5 66.5/ 73.0

-- -- 10.3

6.0 7.2 19.3

11.5 13.8 27.5

14.0 16.8 31.3

-- -- 11.1

6.0 7.2 20.1

11.5 13.8 28.3

14.0 16.8 32.1

-- -- 11.6

6.0 7.2 20.6

11.5 13.8 28.8

14.0 16.8 32.6

-- -- 46.2/ 46.2

3.3/ 4.4 15.9/18.3 66.1/ 69.1

6.5/ 8.7 31.3/36.3 85.3/ 91.6

9.8/13.0 47.1/54.2 105.1/113.9

13.1/17.4 63.0/72.5 124.1/136.8

15.8/21.0 76.0/87.5 141.2/155.6

-- -- 47.6/ 47.6

3.3/ 4.4 15.9/18.3 67.5/ 70.5

6.5/ 8.7 31.3/36.3 86.7/ 93.0

9.8/13.0 47.1/54.2 106.5/115.3

13.1/17.4 63.0/72.5 126.3/138.2

15.8/21.0 76.0/87.5 142.6/157.0

-- -- 30.8/ 30.8

4.9/ 6.5 13.6/15.6 47.8/ 50.3

12.0/16.0 33.3/38.5 72.4/ 78.9

15.8/21.0 43.9/50.5 85.7/ 93.9

-- -- 32.2/ 32.2

4.9/ 6.5 13.6/15.6 49.2/ 51.7

12.0/16.0 33.3/38.5 73.8/ 80.3

15.8/21.0 43.9/50.5 87.1/ 95.3

-- -- 33.1/ 33.1

4.9/ 6.5 13.6/15.6 50.1/ 52.6

12.0/16.0 33.3/38.5 74.7/ 81.2

15.8/21.0 43.9/50.5 88.0/ 96.2

FLA MCA

POWER SUPPLY

DISCONNECT

SIZEt

MOCP FLA LRA

35/ 35tt 30/ 30 112/112 60/ 60tt 48/ 51 128/130 60/ 70 57/ 61 135/139 70/ 80 66/ 72 143/148 80/ 90 74/ 81 150/156"** 90/100 84/ 92 159/166"** 35/ 35tt 32/ 32 116/116 60/ 60tt 50/ 53 132/134 70/ 70 59/ 63 140/143

80/ 80 68/ 73 147/152 80/ 90 75/ 82 154/160"**

100/110 86/ 94 163/170"**

25/ 25tt 23/ 23 91/ 91 35/ 40tt 34/ 35 100/101 40/ 45it 39/ 41 104/106 50/ 50tt 44/ 47 109/112 50/ 60tt 48/ 52 113/116 70/ 80tt 61/ 67 124/129 30/ 30tt 25/ 25 95/ 95 40/ 40tt 35/ 37 104/106 45/ 45tt 40/ 43 109/111 50/ 60tt 45/ 49 113/116 60/ 60tt 50/ 54 117/120 70/ 80 63/ 69 128/134 25/ 25tt 26/ 26 125/125 40/ 40tt 36/ 38 134/135 45/ 45tt 41/ 44 138/140 50/ 60tt 46/ 50 143/145 60/ 60tt 51/ 55 146/150 70/ 80 64/ 70 158/163

15tt 10 47 20it 19 54 25it 23 58 30tt 26 61 35tt 30 64 15tt 11 50 25it 20 57 25it 24 61 30tt 27 64 35tt 31 67 15tt 12 65 25tt 20 72 25tt 24 75 3Oft 28 78 35tt 31 81 15tt 8 37 15tt 9 39

15tt 9 51 50/ 50tt 45/ 45 148/148 70/ 70 63/ 66 163/166 90/100 81/ 86 179/184

110/125 99/107 195/202 125/150 117/128 211/220 150/175 132/145 224/235

50/ 50tt 46/ 46 152/152 70/ 80 65/ 67 168/170 90/100 82/ 88 183/188

110/125 101/109 199/206 150/150 119/130 215/225 150/175 134/147 228/240

35/ 35tt 31/ 31 107/107 50/ 60tt 46/ 49 120/122 60/ 60tt 51/ 55 125/127

80/ 80 69/ 75 140/145 90/100 81/ 89 150/157

35/ 35tt 32/ 32 111/111 50/ 60tt 48/ 50 125/127 60/ 60tt 53/ 56 129/132 80/ 90 71/ 76 144/150 90/100 83/ 90 155/162 35/ 35tt 33/ 33 141/141 60/ 60tt 49/ 51 154/156 60/ 60tt 54/ 57 159/161 80/ 90 72/ 78 174/179 90/100 84/ 91 184/191"**

Table 3B -- Electrical Data (Units With Electrical Convenience Outlet) (cont)

50TFG

UNIT SIZE

005

(4 Tons)

(cont)

006

(5 Tons)

NOTE: Legend and Notes for Electrical Data are on page 15.

NOMINAL

V-PH-Hz

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60 ALT 518 632

IFM RANGE (each) OFM IFM HEAT*

TYPE MIn Max RLA LRA FLA FLA Nominal FLA

STD 414 508 6.4 50.0 0.8 1.8 11.5 13.8

ALT 414 508 6.4 50.0 0.8 2.1 11.5 13.6

HIGH-STATIC 414 508 6.4 50.0 0.8 2.6 11.5 13.8 33.3

STD 518 632 6.7 37.0 0.8 1.8 -- -- 12.2 ALT 518 632 6.7 37.0 0.6 2.1 -- -- 12.4

HIGH-STATIC 518 632 6.7 37.0 0.6 2.6 -- -- 12.8

STD 187 254 26.7 170.0 1.5 5.9

ALT 187 254 26.7 170.0 1.5 8.8

STD 187 254 15.4 124.0 1.5 5.9

ALT 167 254 15.4 124.0 1.5 5.6

HIGH-STATIC 187 254 15.4 124.0 1.5 7.5

STD 414 508 7.7

ALT 414 508 7.7

HIGH-STATIC 414 508 7.7

STD 518 632

HIGH-STATIC 518 632

VOLTAGE COMPRESSOR ELECTRIC

kW**

6.0 7.2

14.0 16.8

23.0 27.7

6.0 7.2

14.0 16.6 36.6

23.0 27.7 50.2

-- -- 16.1

6.0 7.2 25.1

14.0 16.8 37.1

23.0 27.7 50.7

-- -- 45.6/ 45.6

4.9/ 6.5 23.6/27.1 75.1/ 79.5

6.5/ 8.7 31.3/36.3 84.7/ 91.0

9.8/13.0 47.1/54.2 104.3/113.3

13.1/17.4 63.0/72.5 124.3/136.2

15.8/21.0 76.0/87.5 140.6/155.0

-- -- 48.5/ 48.6

4.9/ 6.5 23.6/27.1 78.0/ 82.4

6.5/ 8.7 31.3/36.3 87.6/ 93.9

9.8/13.0 47.1/54.2 107.4/116.2

13.1/17.4 63.0/72.5 127.2/139.1

15.8/21.0 76.0/87.5 143.5/157.9

-- -- 31.5/ 31.5

4.9/ 6.5 13.6/15.6 46.5/ 51.0

7.9/10.5 21.9/25.3 58.6/ 63.1

12.0/16.0 33.3/38.5 73.1/ 79.6

15.8/21.0 43.9/50.5 86.3/ 94.6

19.9/26.5 55.2/63.6 100.5/111.2

-- -- 31.4/ 31.4

4.9/ 6.5 13.6/15.6 48.4/ 50.9

7.9/10.5 21.9/25.3 58.7/ 63.0

12.0/16.0 33.3/38.5 73.0/ 79.5

15.8/21.0 43.9/50.5 86.2/ 94.5

19.9/26.5 55.2/63.6 100.4/111.1

-- -- 33.1/ 33.1

4.9/ 6.5 13.6/15.6 50.1/ 52.6

7.9/10.5 21.9/25.3 60.4/ 64.7

12.0/16.0 33.3/38.5 74.7/ 81.2

15.8/21.0 43.9/50.5 87.9/ 96.2

19.9/26.5 55.2/63.8 102.1/112.8

-- -- 15.8

6.0 7.2 24.8

59.6 0.8 3.2

59.6 0.8 2.6

59.6 0.8 3.4

6.2

49.4 0.8 3.2 -- -- 12.7

6.2

49.4 0.8 2.6 -- -- 12.2

6.2

49.4 0.8 3.4 -- -- 12.9

11.5 13.6 33.1

14.0 16.8 36.8

23.0 27.7 50.4

25.5 30.7 54.2

-- -- 15.2

6.0 7.2 24.2

11.5 13.8 32.5

14.0 16.8 36.2

23.0 27.7 49.8

25.5 30.7 53.6

-- -- 16.0

6.0 7.2 25.0

11.5 13.8 33.3

14.0 16.6 37.0

23.0 27.7 50.6

25.5 30.7 54.4

POWER SUPPLY

MCA MOCP

15.3 201-1-

24.3 251-1-

32.5 351-1-

36.3 401-1-

49.9 501-1-

15.6 2Ott

24.6 251-1-

32.8 351-1- 401-1- 601-1- 201-1- 301-1- 361-1- 401-1- 601-1- 16tt 16tt 16tt

5o/ 5ott

8o/ 80

9O/lOO 11o/125 125/15o 15o/175

5o/ 5ott

8o/ 90

9O/lOO 11o/125

15o/15o 15o/175

35/ 4ott

5o/6ott

60/ 70

80/ 90

90/100 110/125

35/ 351-1-

50/ 601-1-

60/ 70

80/ 80

90/100 110/125

35/ 351-1-

60/ 601-1-

70/ 70

80/ 80

90/100 110/125

201-1- 16 70 251-1- 24 77

351-1- 32 83

401-1- 35 86 601-1- 46 97 60tt 51 100 201-1- 15 84

251-1- 24 91 351-1- 31 98 401-1- 35 101 601-1- 47 112 601-1- 51 115 201-1- 16 94 251-1- 24 101 351-1- 32 107 401-1- 36 110 601-1- 48 121 601-1- 51 124 151-1- 13 57 151-1- 12 69 151-1- 13 77

DISCONNECT

SIZEt

FLA LRA

15 58 23 66

31 72 34 75 47 86 15 60 24 67 31 74 35 77

47 68 16 75

24 62 32 88 35 91 48 102 12 44 12 45 13 57

45/ 45 169/189 72/ 76 213/216

61/ 86 220/225"**

99/107 236/243"** 117/126 252/261"** 132/145 265/276"**

48/ 48 222/222

75/ 79 246/249

64/ 90 253/256"** 102/110 269/276"**

121/131 265/294"** 135/149 298/309"**

32/ 32 143/143

47/ 50 157/159

57/ 61 165/166

70/ 76 176/181

62/ 90 167/193"**

95/105 198/207"**

32/ 32 174/174

47/ 50 167/189

57/ 61 195/199

70/ 76 207/212

62/ 90 217/224"**

95/105 229/237"**

34/ 34 193/193

49/ 52 206/206

59/ 63 214/216

72/ 78 226/231

64/ 92 236/243"**

97/107 248/256"**

Table 3B -- Electrical Data (Units With Electrical Convenience Outlet) (cont)

50TFQ

UNIT SIZE

007

(8 Tons)

NOMINAL

V-PH-Hz

208/230-3-60

460-3-60

575-3-60

IFM RANGE (each) OFM IFM HEAT*

TYPE MIn Max RLA LRA FLA FLA Nominal FLA

STD 187 254 22.7 146.0 1.4 5.8

HIGH-STATIC 187 254 22.7 146.0 1.4 7.5

STD 414 508 11.4 73.0 0.7 2.6

HIGH-STATIC 414 508 11.4 73.0 0.7 3.4

STD 518 632 9.1 58.4 0.7 2.6 -- --

HIGH-STATIC 518 632 9.1 58.4 0.7 3.4 -- --

LEGEND

FLA -- Full Load Amps HACR -- Heating, Air Conditioning and Refrigeration

IFM -- Indoor Fan Motor LRA -- Locked Rotor Amps

MCA -- Minimum Circuit Amps MOCP -- Maximum Overcurrent Protection

NEC -- National Electrical Code OFM -- Outdoor Fan Motor

RLA -- Rated Load Amps

VOLTAGE COMPRESSOR ELECTRIC

POWER SUPPLY

kW**

4.9/ 6.5 13.6/15.6

7.9/10.5 21.9/25.3

12.0/16.0 33.3/38.5

15.8/21.0 43.9/50.5

19.9/26.5 55.2/63.8

4.9/ 6.5 13.6/15.6

7.9/10.5 21.9/25.3

12.0/16.0 33.3/38.5

15.8/21.0 43.9/50.5

19.9/26.5 55.2/63.8

6.0 7.2

11.5 13.8

14.0 16.8

23.0 27.7

25.5 30.7

6.0 7.2

11.5 13.8

14.0 16.8

23.0 27.7

25.5 30.7

MCA MOCP

40.4/ 40.4 45/ 45tt

57.4/ 59.9 60/ 60tt

67.8/ 72.0 70/ 80

82.0/ 88.5 90/ 90

95.3/103.5 100/110

109.4/120.1 110/125

42.1/ 42.1 45/ 45tt

59.1/ 61.6 60/ 70

69.5/ 73.7 70/ 80

83.7/ 90.2 90/100

97.0/105.2 100/110

111.1/121.8 125/125

19.7 20tt

28.7 30it

37.0 40tt

40.7 45tt

54.4 6Oft

58.1 60it

20.5 25it

29.5 30it

37.8 40tt

41.5 45it

55.2 6Oft

58.9 6Oft

15.8 2Oft

16.4 20tt

% Voltage Imbalance

= 100 x max voltage deviation from average voltage

average voltage

Example: Supply voltage is 460-3-60.

A a C AB = 452 v

BC = 464 v

Average Voltage =

AC = 455 v

462 + 464 + 455

DISCONNECT

SlZEt

FLA LRA

40/ 40 195/195 56/ 58 208/211 85/ 89 217/220 78/ 84 228/233"** 90/ 98 239/245"**

103/113 250/259 ***

42/ 42 214/214 58/ 60 227/229 67/ 71 236/239 80/ 86 247/252"** 92/100 258/264"**

105/115 269/278"**

19 97 28 104 35 111 39 114 51 125 55 128 20 107 29 114 36 121

40 124

52 134 56 137 16 78 16 85

*Heaters are field installed only.

tUsed to determine minimum disconnect size per NEC.

**Heater capacity (kW) is based on heater voltage of 208 v, 240 v and 480 v.

If power distribution voltage to unit varies from rated heater voltage, heater

kW will vary accordingly.

ttFuse or HACR circuit breaker.

***Optional disconnect switch is unavailable. NOTES:

1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective

device for the unit shall be fuse or HACR breaker.

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a pbase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of volt-

age imbalance.

1371

=--

= 457

Determine maximum deviation from average voltage.

(AB) 457 - 452 = 5 v (BC) 464 - 467 = 7 v (AC) 467 - 466 = 2 v

Maximum deviation is 7 v. Determine percent of voltage imbalance.

% Voltage Imbalance =100 x

= 1.63%

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.

IMPORTANT: If the supply voltage phase imbalance is more than 2%, con-

tact your local electric utility company immediately.

FIELD CONTROL WIRING -- Install a CmTier-approved accessory thermostat assembly according to installation

instructions included with the accessory. Locate file thermostat assembly on a solid wall in the conditioned space to sense aver- age temperature.

NOTE: If using a Canier electronic thermostat, set the thermo- stat configuration for "non-heat pump operation." This family

of products does not require an O terminal to energize the reversing valve.

Route the thermostat cable or equivalent single leads of colored wire from the subbase terminals to the low-voltage connections on the unit (shown in Fig. 8 and 9) as described in Steps 1 through 3 below.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (American

Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,

use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All

wire lmger than no. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat.

1. Connect the thermostat wires to the screw terminals of the low voltage connection board.

2. Pass the control wires through the hole provided in the comer post.

3. Feed the wire through the raceway built into the corner post to the 24-v banier located on the left side of the control box. See Fig. 10. The raceway provides the UL- required clearance between the high-voltage and low- voltage wiring.

DEFROST BOARD- The defrost bomd timer is set for a 30 minute defrost cycle from the factory. To adjust to a 50 or

90 minute cycle, remove the wire connected to the 30 minute quick connect on the defrost board. See Fig. 11. Connect the lead to the 50 or 90 minute quick connect on the defrost board, depending on the application.

HEAT ANTICIPATOR SETTINGS -- Set the first-stage heat anticipator setting at 0.8 and set the second-stage heat

anticipator setting at 0.3.

LOW-VOLTAGE CONNECTIONS _,

COOL STAGE 1 FAN HEAT STAGE 1 COOL STAGE 2 HEAT STAGE 2 24 VAC HOT

24 VAC COM N/A OUTDOOR AIR $1 SENSOR S2

THERMOSTAT DIPSWlTCH SETTINGS

A B C D

¢ m

Y1/W2 - - -I - R

G- i - G

W/W1- - 7 _- Y1

Y/Y2 - - r- - i- - Y2 O/W2- _ _- -i- - W1

R- " W2

I I

4 4 -- - C

IPD/X

WIRE

CONNECTIONS

LOW-VOLTAGE SECTION

(CONNECTION BOARD)

LEGEND

FieldWiring

NOTE: Underlined letter indicates active thermostat output when configured for A/C operation.

Fig. 8 -- Low-Voltage Connections With or

Without Economizer or Two-Position Damper

CONTROL

CONNECTION

BOARD

-24 VAC ..... ,--,--,

_-RMTOCC---' i

CMPSAFE-- , T

THERMOSTAT CONTROL

CONNECTION

BOARD

__,,

{3E>........

........{52}

_-FSD .......... "

_-SFS

NOT USED

9) o o

RACBWAY_

HOLE IN END PANEL_

(H;DDEN)

;; i;;] ........._ ......................... ...............

Fig. 10- Field Control Wiring Raceway

0F2_ _0F1

l]c

QUICK CONNECTS

FOR DEFROST TIMER

@-C

{_}--X-

Fig. 9 -- Low Voltage Connections

(Units with PremierLink TM Controls)

{3E}

30 50 90

Fig. 11 -- Defrost Board

Step 6 -- Adjust Factory-Installed Options

DISCONNECT SWITCH -- The optional disconnect switch is non-fused. The switch can be locked in place for safety

purposes. The disconnect switch is only available for limited applications. See electrical &_ta tables on pages 10-15 for dis- connect switch usage.

CONVENIENCE OUTLET -- An optiomd convenience out- let provides power for rooftop use. For maintenance personnel

safety, the convenience outlet power is off when the unit dis- connect is off. Adjacent unit outlets may be used for service

tools. An optional "Hot Outlet" is available from file factory as a special order item.

NOVAR CONTROLS -- Optional Novar controls (ETM 3051 ) ale available for replacement or new construction jobs.

MANUAL OUTDOOR-AIR DAMPER -- The outdoor-air hood and screen me attached to the basepan at the bottom of the unit (for shipping).

Assembl£;.:

1. Determine the mnount of ventilation required for build- ing. Record the amount for use in Step 8.

2. Remove the tilter access panel by raising the panel and swinging it outward. The panel is now disengaged from

the track and can be removed. No tools are required to remove the filter access panel. Remove the outdoor-air

opening panel. Save the panels and screws. See Fig. 12.

3. Separate the hood and screen from the basepan by lemov- ing the screws and brackets securing them. Save all

screws and discm'd the brackets.

4. Replace the outdoor air opening panel.

5. Place the hood on the front of the outdoor air opening panel. See Fig. 13 for hood details. Secure the top of the

hood with the 6 screws removed in Step 3. See Fig. 14.

6. Remove and save the 8 screws (4 on each side) from the sides of the manual outdoor-air &_mpel:

7. Align the screw holes on the hood with the screw holes on the side of the manual outdoor-air dampel: See Fig. 13

and 14. Secure the hood with the 8 screws from Step 6.

8. Adjust the minimum position setting of the damper blade by adjusting the manual outdoor-air adjustment screws on

the front of the damper blade. See Fig. 12. Slide the blade vertically until it is in the appropriate position determined

by Fig. 15. Tighten the screws.

9. Remove and save the screws currently on the sides of hood. Insert the screen. Secure the screen to the hood us-

ing the screws. See Fig. 14.

10. Replace the tilter access panel. Ensure that the filter access panel slides along the tracks and is securely

engaged.

FILTER ACCESS

PANEL

OUTDOOR AIt OPENING

PANEL

SCREWS (SIDE) _ --

MANUAL _

OUTDOOR-AIR ADJUSTMENT

SCREWS

Fig. 12 -- Damper Panel with Manual

Outdoor-Air Damper Installed

HOOD TOP SCREWS (HIDDEN)

SCREWS

SCREEN HOLDERS)

HOOD SIDES AND TOP-

HOOD SIDE

Fig. 13 -- Outdoor-Air Hood Details

DAMPER BLADE

ASSEMBLED

+ 37 hidden pages