Installation and servicing air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the li terature, tag s and labels attached to t he unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and tag. Electrical
shock could cause personal injury.
Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal configuration, remove screws from horizontal duct opening covers and remove covers. Using the same
screws, install covers on duct openings in basepan of unit with
the insulation-side down. Seals around duct openings must be
tight. See Fig. 1.
Step 1 — Provide Unit Support
ROO F CU R B — Assemble and instal l acces sory roof curb in
accordance with instructions shipped with curb. See Fig. 2. Install insulation, cant strips, roofing felt, and counter flashing as
shown. Ductwork must be attached to curb, not to unit. If el ec tric control power is to be routed through the basepan, attach
the accessory thru-the-bottom service connections to the roof
curb in accordance with the acces sory insta llat ion instruct ions.
Connection must be installed before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb
is critical for a watertight seal. Install gasket supplied
with the roof curb as shown in Fig. 2. Improperly
applied gasket can also result in air leaks and poor unit
performance.
Curb should be level. This is necessary for unit drain to
function properly. Unit leveling tolerances are shown in Fig. 3.
Refer to Accessory Roof Curb Installation Instructions for additional information as required.
SLAB MOUNT (Horizontal Units Only) — Provide a level
concrete slab that extends a minimum of 6 in. beyond unit cabinet. Install a 6-in. gravel apron in front of outdoor-coil air inlet
to prevent grass and foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
Step 2 — Fi el d Fabr icat e Duc twor k —
cal discharge units, secure all ducts to roof curb and building
structure. Do not connect ductwork to unit. For horizontal ap-
plications, field-supplied isolation flanges should be attached
to horizontal discharge openings and all ductwork attached to
the flanges. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.
If plenum return is used on a vertical unit, the return should
be ducted through the roof deck to comply with applicable fire
codes.
If electrical connections are to be routed through the
bottom of the unit, attach accessory thru-the-bottom service
connections to the basepan in accordance with installation
instructions.
On verti-
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 1b 6b
PC 111Catalog No. 535-00010Printed in U.S.A.Form 50TFF-2SIPg 18-00Replaces: New
Page 2
Fig. 1 — Horizontal Conversion Panels
A minimum clearance to combustibles is not required
around ductwork on vertical discharge units. On horizontal discharge units, a minimum clearance of 1 in. is required for the
first 12 in. of ductwork. Cabinet return-air static shall not exceed –.35 in. wg with Durablade or EconoMi$er economizer or
–.45 in. wg without economizer.
Step 3 — Install External Trap for Condensate
Drain —
located on the bottom and side of the unit. Unit discharge
connections do not determine the use of drain connections; either drain connection can be used with vertical or horizontal
applications.
When using the standard side drain connection, ensure the
plug in the alternate bottom connection (in center of pan) is
tight before installing the unit.
To use the bottom drain connection for a roof curb installation, relocate the factory-installed plug from the bottom connection to the side connection. See Fig. 4. The piping for the
condensate drain and external trap can be completed after the
unit is in place.
All units must have an external trap for condensate drainage. Install a trap at least 4 in. de ep and protect aga inst fr eezeup. See Fig. 5. If a drain line is installed downstream from the
external trap, pitch the line away from the unit at 1 in. per
10 ft of run. Do not use a pipe size smaller than the unit
connection.
The unit’s 3/4-in. condensate drain connections are
Step 4 — Rig and Place Unit —
Inspect unit for
transportation damage. File any claim with transportation
agency. Keep unit upright and do not drop. Spreader bars are
not required if top crating is left on unit. Rollers may be used to
move unit across a roof. Level by using unit frame as a reference. See Table 1 and Fig. 6 for addit ional information. Operating weight is shown in Table 1 and Fig. 6.
Lifting holes are provided in base rails as shown in Fig. 6
and 7. Refer to rigging instructions on unit.
All panels must be in place when rigging and lifting.
POSI TION I NG — Maintain clearance around and above unit
to provide proper airflow and service access. See Fig. 7.
Position unit on roof curb so that the following clearances
are maintained:
rails on duct end, front and back of unit; 3
1
/4-in. clearance between roof curb a nd base
5
/16-in. clearance between roof curb and condenser fan end of unit (see Fig. 2, sections A-A and C-C).
Do not install unit in an indoor location. Do not locate unit
air inlet near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
After unit is in position, remove shipping materials and rig-
2. Insulated panels, 1 in. thick polyurethane foam, 1
3. Dimensions in [ ] are in millimeters.
4. Roof curb: 16 gage steel.
5. Attach ductwork to curb (flanges of duct
rest on curb).
13/4″
[44.5]
3
/4 lb density.
“E”
GAS
3
/4″
[19] NPT
1
/2″
[12.7] NPT
3
/4″
[19] NPT
“F”
POWER
3
/4″ [19] NPT
1
1
/4″ [31.7] NPTCRBTMPWR002A00
3
/4″ [19] NPT
11/4″ [31.7] NPTCRBTMPWR004A00
“G”
CONTROL
1
/2″ [12.7]
NPT
1
/2″ [12.7]
NPT
CONNECTOR
P ACKAGE
ACCESSORY
CRBTMPWR001A00
CRBTMPWR003A00
6. Service clearance 4 ft on each side.
7.Direction of airflow.
8. Connecto r pa ckages C RB TM PW R001A00 and
002A00 are for thru-the-curb connections.
Packages CRBTMP003A00 and 004A00 are
for thru-the-bottom connections.
Fig. 2 — Roof Curb Details
3
Page 4
Fig. 3 — Unit Leveling Tolerance
CONDENSATE PAN (SIDE VIEW)
DRAIN PLUG
NOTE: Drain plug is shown in factory-installed position.
Fig. 4 — Condensate Drain Connection
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-BB-CA-C
0.51.01.0
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
Fig. 5 — External Trap Condensate Drain
NOTES:
1. Dimension in ( ) is in millimeters.
2. Hook rigging shackles through holes in base rail, as shown in
detail ‘‘A.’’ Holes in base rails are centered around the unit center of gravity. Use wooden top skid when rigging to prevent rigging straps from damaging unit.
3. Unit weights do not include economizer. See Table 1 for unit
weight of economizer.
4. Ductwork to be attached to accessory roof curb only.
5. Minimum clearance (local codes or jurisdiction may prevail):
a. Bottom to combustible surfaces (when not using curb) 0 inches, on horizontal discharge units with
electric heat 1 in. clearance to ductwork for 1 ft.
b. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side getting the greater
clearance is optional.
c. Overhead, 60 in. to assure proper condenser fan operation.
d. Between units, control box side, 42 in. per NEC (National Electrical Code).
e. Between unit and ungrounded surfaces, control box side, 36 in. per NEC.
f. Between unit and block or concrete walls and other grounded surfaces, control box side, 42 in. per
NEC.
g. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil as stated in Notes 5a, b, and c, a removable
fence or barricade requires no clearance.
7. Units may be installed on combustib le floors made from wood or Class A, B, or C roof cov ering mat erial.
8. The vertical center of gravity is 1′-71/
bottom of the base rail.
[495] for 008 and 009, 2′-0″ [610] for 012 and 014 up from the
″
2
/2″, 3/4″) OR
1
/2″, 11/4″)
REQ’D HOLE
SIZES
(Max.)
7
/
[22.2]
″
8
1
/
[28.4]
″
8
3
/
[44.4]
″
4
Fig. 7 — Base Unit Dimensions
5
Page 6
Table 1 — Physical Data
UNIT SIZE 50TFF008009012014
NOMINAL CAPACITY (tons)
OPERATING WEIGHT (lb)
Unit
Al/Al*
Al/Cu*
Cu/Cu*
Durablade Economizer
EconoMi$er
Roof Curb†
COMPRESSOR
Quantity
No. Cylinders (per circuit)
Oil (oz)
REFRIGERANT TYPE
Operating Charge (lb-oz)
Circuit 1
Circuit 2
CONDENSER COIL
Rows...Fins/in.
Total Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Quantity...Diameter (in.)
Motor Hp...Rpm
Watts Input (Total)
EVAPORATOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)Std
Type DriveStd
Nominal Cfm
Maximum Continuous BhpStd
Motor Frame SizeStd
Nominal Rpm High/LowStd
Fan Rpm RangeStd
Motor Bearing Type
Maximum Allowable Rpm
Motor Pulley Pitch Diameter Min/Max (in.)Std
Nominal Motor Shaft Diameter (in.)Std
Fan Pulley Pitch Diameter (in.)Std
Belt, Quantity...Type...Length (in.)Std
Pulley Center Line Distance (in.)Std
Speed Change per Full Turn of
Movable Pulley Flange (rpm)Std
Movable Pulley Maximum Full Turns
From Closed PositionStd
Factory SettingStd
Factory Speed Setting (rpm)Std
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief (Differential)
Cutout
Reset (Auto.)
LOW-PRESSURE SWITCH (psig)
Cutout
Reset (Auto.)
FREEZE-PROTECTION THERMOSTAT (F)
Opens
Closes
OUTDOOR-AIR INLET SCREENS
Quantity...Size (in.)
RETURN-AIR FILTERS
Quantity...Size (in.)
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
Alt
High-Static
LEGEND
Aluminum
Al—
Brake Horsepower
Bhp —
Copper
Cu —
*Evaporator coil fin material/condenser coil fin material. Contact your local representative
Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code), ANSI/NFPA (American National Standards Institute/National Fire Protection Association), latest edition,
and local electri cal codes. Failure to follow this warning
could result in the installer being liable for personal injury
of others.
FIELD POWER SUPPLY — All units except 208/230-v
units are factory wired for the voltage shown on the nameplate.
If the 208/230-v unit is to be connected to a 208-v power supply, the transformer must be rewired by moving the black wire
from the 230-v terminal on the transformer and connecting it to
the 200-v terminal from the transformer.
Refer to unit label diagram for additional information. Pig-
tails are provided for field wire connections.
When installing units, provide a disconnect per NEC. Use
copper conductors only when splice connectors are used.
NOTE: When accessory thru-the-bottom connections are used,
refer to the accessory installation in structions for information
on power wiring. Refer to Fig. 7 for drilling locations.
All field wiring must comply with NEC and local requirements. In Canada, electrical connections must be in accordance
with CSA (Canadian Standards Association) C22.1 Canadian
Electrical Code Part One.
Install field wiring as follows (see Fig. 8, 9, and 10):
1. Install conduit through side panel openings between disconnect and single point box (see Fig. 9 and 10).
2. Install power wires to terminal connections as shown in
Fig. 8.
Voltage to compressor terminals during operation must be
within voltage range indicated on unit nameplate (see Table 2).
On 3-phase units, voltages between phases must be balanced
within 2% and the current within 10%. Use the formula shown
in the legend for Table 2, Note 2 to determine the percentage of
voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause dam-
age to electrical components. (Such operation would invalidate
any applicable Carrier warranty.)
FIELD CO NTROL WIRING — Install a Carrier-approved
accessory thermostat assembly according to installation
instructions included with the accessory. Locate thermostat
assembly on a solid wall in the conditioned space to sense average temperature in accordance with thermostat installation
instructions.
Route thermostat cable or equivalent single leads of colored
wire from subbase terminals to low-voltage connections on
unit (shown in Fig. 11) as described in Steps 1-5 below.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,
use no. 16 AWG insulated wire (35 C minimum). For over
75 ft, use no. 14 AWG insulated wire (35 C minimum). All
wire larger than no. 18 AWG cannot be directly connected to
the thermostat and will require a junction box and splice at the
thermostat.
1. If unit is mounted on roof curb and accessory thru-thebottom connection is used, route wire through connector
provided in accessory kit through the unit basepan.
2. Pass control wires through the hole provided on unit (see
connection D, Connection Sizes T able, Fig. 7).
3. Feed wire through the ra ceway built into the corner post
to the 24-v barrier located on the left side of the control
box. See Fig. 12. The raceway provides the UL-required
(Underwriters’ Laboratories) clearance between the highand low-voltage wiring.
4. Connect thermostat wires to screw terminals of lowvoltage terminal board.
5. If unit is to be equipped with electric resistance hea t, ensure thermostat on a call for heat “W” energizes “G” output. This allows fan operation on a call for heat.
*Heater capacity (kW) is based on heater voltage of 208 v, 240 v,
†Used to determine minimum disconnect size per NEC.
**Heaters are field installed only.
††Fuse or HACR circuit breaker.
||Fusing in single point box provides the required branch circuit
NOTES:
1. In compliance with NEC requirements for multimotor and com-
2.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
480 v, and 600 v. Heaters are rated at 240 v, 480 v, or 600 v. If
power distribution voltage to unit varies from rated heater voltage,
heater kW will vary accordingly. To determine heater capacity at
actual unit voltage, multiply 240 v, 480 v, or 600 v capacity by multipliers found in table below.
protection.
bination load equipment (refer to NEC Articles 430 and 440),
the overcurrent protective device for the unit shall be fuse or
HACR breaker. The Canadian units may be fuse or circuit
breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
Use the following formula to determine
the percent of voltage imbalance.
% Voltage Imbalance
= 100 x
max voltage deviation from average voltage
average voltage
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below
= 1.53%
7
457
the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is
more than 2%, contact your local electric utility company
immediately.
3. Determine heater capacity using multiplication factors table
below:
HEATER
RATING
VO LTAGE
NOTE: The following equation converts kW of heat energy to Btuh: kW x 3.412 =
Btuh.
EXAMPLE: 32.0 kW (at 240 v) heater on 208 v
200 208 230 240 380 440 460 480 550 575 600
0.694 0.751 0.918 1.000 ———————
240
———— 0.626 0.840 0.918 1.000 ———
480
————————0.8400.9181.000
600
= 32.0 (.751 mult factor)
= 24.0 kW capacity at 208 v
ACTUAL HEATER VOLTAGE
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
=
= 457
452 + 464 + 455
3
1371
3
10
Page 11
Fig. 9 — Conduit Installation
RACEWAY
HOLE IN
END PANEL
(HIDDEN)
Fig. 12 — Field Control Wiring Raceway
CONTROL
WIRING
APOLLO
CONTROL
WIRING TO
THERMOST AT
COMPRESSOR
NO. 2
COMPRESSOR
NO. 1
Fig. 13 — Apollo Control Factory-Installed in
Typical Unit
DISCONNECT
MOUNTING
LOCATION
MAIN
CONTROL
BOX
EMT —
COMPRESSOR
NO. 2
Electro-Metallic Tubing
EMT OR RIGID
CONDUIT
(FIELD SUPPLIED)
COMPRESSOR
NO. 1
BRACKET AND
CONDUIT DRIP
BOOT
SINGLE
POINT
BOX
Fig. 10 — Typical Component Location
CENTER
POST
SINGLE
POINT BOX
MOUNTING SCREW
Step 6 — Adjust Factory-Installed Options
APOLLO CONTROL — The optional Apollo control is used
to actively monitor all modes of operation as well as indoor
(evaporator) fan status, filter status, and indoor-air quality. The
Apollo control is designed to work with Carrier TEMP and
®
VVT
systems.
The thermostat must be wired to the Apollo control before
starting the unit. Refer to the Apollo control installation
instructions for information on installing the thermostat. See
Fig. 13 for Apollo location.
MANUAL OUTDOOR-AIR DAMPER — The outdoor-air
hood and screen are attached to the basepan at the bottom of
the unit for shipping.
LEGEND
AHA —
CC—
NOTE: Connect W2 when 2-stage accessory electric heaters are
used.
Adjustable Heat Anticipator
Cooling Compensator
Field Wiring
Factory Wiring
Fig. 11 — Low-Voltage Connections
11
Page 12
Assembly:
Fig. 14 — Damper Panel with Manual
Outdoor-Air Damper Installed
Fig. 15 — Outdoor-Air Hood Details
1. Determine quantity of ventilation required for building.
Record amount for use in Step 8.
2. Remove filter access panel by raising panel and swinging
panel outward. Panel is now disengaged from track and
can be removed. No tools are required to remove the filter
access panel. Remove outdoor-air opening panel. Save
panels and screws. See Fig. 14.
3. Separate hood and screen from basepan by removing the
screws and brackets securing them. Save all screws and
discard brackets.
4. Replace outdoor air opening panel.
5. Place hood on front of outdoor air opening panel. See
Fig. 15 for hood details. Secure top of hood with the
6 screws removed in Step 3. See Fig. 16.
6. Remove and save 8 screws (4 on each side) from sides of
the manual outdoor-air damper.
7. Align screw holes on hood with screw holes on side of
manual outdoor-air damper. See Fig. 15 and 16. Secure
hood with 8 screws from Step 6.
8. Adjust minimum position setting of the damper blade by
adjusting the manual outdoor-air adjustment screws on
the front of the damper blade. See Fig. 14. Slide blade
vertically until it is in the appropriate position determined
by Fig. 17. Tighten screws.
9. Remove and save screws currently on sides of hood. Insert screen. Secure screen to hood using the screws. See
Fig. 16.
10. Replace filter access panel. Ensure filter access panel
slides along the tracks and is securely engaged.
OPTIONAL DURABLADE ECONOMIZER — The optional economizer hood assembly is packaged and shipped in the
filter section. Damper blades and control boards are installed at
the factory and the economizer is shipped in the vertical discharge position.
NOTE: Horizontal discharge block-off plate is shipped with
the air hood package. If unit is to be used for vertical discharge
application, discard this plate.
Assembly
1. Determine if ventilation air is required in building. If so,
determine the minimum amount to be supplied by each
unit and record quantity of ventilation air needed for use
in Step 8.
2. Remove filter access panel by raising panel and swinging
panel outward. Panel is now disengaged from track and
can be removed. No tools are required to remove filter
access panel. Remove outdoor-air opening panel. Save
panels and screws. See Fig. 18. Remove optional economizer to allow outdoor-air damper hood package to be
removed from filter section.
3. Assemble outdoor-air hood top and side plates as shown
in Fig. 19. Install seal strips on hood top and sides. Put
aside screen retainer and retainer screw for la ter assembly. Do not attach hood to unit at this time.
4. On 012 and 014 units, install vertical discharge block-off
plate over duct openings. See Fig. 20.
5. Slide economizer into unit and secure with screws. See
Fig. 21.
NOTE: Be sure to engage rear economizer flange under tabs in
vertical return-air opening.
6. To convert to horizontal discharge application:
a. Rotate the economizer 90 degrees until the
economizer motor faces the condenser section
(see Fig. 22).
FILTER
ACCESS
PANEL
OUTDOOR AIR
OPENING
PANEL
SCREWS
(SIDE)
MANUAL
OUTDOOR-AIR
ADJUSTMENT
SCREWS
DAMPER
BLADE
b. Remo ve retaining screw an d tape from barometric
damper and discard. Rotate the barometric relief
damper hinge 90 degrees. Barometric relief
damper must open vertically to operate properly.
c. Install horizontal discharge block-off plate over
the opening on the access panel. (Block-off plate
MUST be installed before installing hood assembly.) See Fig. 23.
7. Remove existing 12-pin, blue and yellow wire jumper
plug from factory wiring harness and save jumper. Insert
economizer plug into 12-pin economizer harness. See
Fig. 21.
8. If ventilation air is not required, proceed to Step 9. If ventilation air is required, determine the minimum position
setting for required airflow . See Fig. 24. Adjust mi nimum
position setting by adjusting the screws on the position
setting bracket. See Fig. 25. Slide bracket until the top
screw is in the position determined by Fig. 24. Tighten
screws.
12
Page 13
SCREW
Fig. 19 — Outdoor-Air Hood Details
Fig. 20 — Vertical Discharge Block-Off Plate
(Sizes 012, 014 only)
HOLES
(TOP)
HOOD
HOOD
SCREEN
LOCATION
(SCREEN
NOT
SHOWN)
Fig. 16 — Damper with Hood Attached
Fig. 17 — Position Setting
FILTER
ACCESS
PANEL
BLOCK-OFF
PANEL
OUTDOOR
AIR
OPENING
PANEL
Fig. 18 — Access Panel Location
9. Remove tape from outdoor-air thermostat (OAT). Fasten
OAT to inside of hood using screws and speed clips provided. See Fig. 26. Make sure OAT terminals are positioned up.
10. Replace outdoor-air opening panel using screws from
Step 2. Replace filter acce ss panel. Ensure the filter a ccess panel slides along the tracks and is securely engaged.
11. Fasten hood top and side plate assembly to outdoor-air
opening panel with screws provided.
12. Place knob supplied with economizer on OAT. See
Fig. 26. Set for 3° F below indoor room thermostat setting. If accessory enthalpy control (EC) is used in place of
OAT, see instructions shipped with EC for installation
and adjustment. See Fig. 26.
13. Connect OAT per Fig. 27.
14. Slide outdoor-air inlet screen into screen track on hood
side plate. While holding screen in place, fasten screen retainer to hood using screws provided.
NOTE: Refer to Fig. 28 for Durablade economizer barome tric
relief damper characteristics.
OPTIONAL ECONOMI$ER — See Fig. 29 for EconoMi$er
component locations.
1. To remove the existing filter access panel, raise the panel
and swing the bottom outward. The panel is now disengaged from the track and can be removed. Remove the
indoor coil access panel and discard. See Fig. 30.
NOTE: If installing an optional Power Exhaust Assembly,
refer to the EconoMi$er Power Exhaust Installation Instructions, then proceed to Step 6.
NOTE: The controller should be mounted in vertical position
as shown in Fig. 29.
2. To assemble the hood assembly: Remove the
REV.B
B
C
TR
D
S
S
O
5
ENTHALPY CONTROL
3
TR
24V
AC
2
TR1
1
EconoMi$er hood from its packaging. Locate the outdoor
air opening panel. See Fig. 31. Remove hood assembly
shipping brackets located on back (sloped) side of
EconoMi$er assembly. These brackets are used to retain
hood assembly during shipping only .
Fig. 26 — Outdoor-Air Thermostat/
Enthalpy Control Installation
Fig. 27 — Wiring Connections for
Outdoor-Air Thermostat
15
Page 16
3
Fig. 34 — Return Air Block-Off Plate Installation
Fig. 33 — Completed Hood Assembly
3. Ins tall the
top panel. Install the
/4 x 3/4 in. seal strip on the exhaust air hood
1
/8 x 7/8 in. seal strip on the exhaust
air hood side panels and bottom brackets. Assemble the
exhaust air hood to the outdoor air opening panel as
shown in Fig. 31, using the screws provided. Do not at-
tach hood assembly to unit at this time.
4. Install th e
1
/8 x 7/8 in. seal strip on the outdoor air hood
top and side panels. Assemble the outdoor air hood to the
outdoor air opening panel as shown in Fig. 32, using the
screws provided. Do not attach hood assembly to the uni t
as this ti me .
5. Slide the outdoor air inlet screens into the screen track on
the hood side panels. While holding the screens in place,
fasten the screen retainer to the hood using the screws
provided. Repeat the process for the barometric exhaust
air screen. Do not attach hood assembly (Fig. 33) to unit
at this time.
6. For size 008 and 009 units, re move the factory-installed
block-off plate. See Fig. 34.
FILTER
ACCESS
PANEL
INSTALL
RETURN AIR
BLOCK-OFF
PLATE
BLOWER
FILTER
INDOOR
COIL
ACCESS
PANEL
Fig. 30 — Typical Access Panel Locations
3/4 x 3/4 IN.
OUTDOOR AIR
OPENING PANEL
1/8 x 7/8 IN.
SEAL STRIP
EXHAUST AIR
BOTTOM BRACKET
SEAL STRIP
EXHAUST AIR SCREEN
Fig. 31 — Exhaust Air Hood Assembly
OUTDOOR AIR
OPENING
PANEL
ASSEMBLED
EXHAUST HOOD
1/8 x 7/8 IN.
SEAL STRIP
1/8 x 7/8 IN.
SEAL STRIP
OUTDOOR AIR
HOOD SIDES
Fig. 32 — Outdoor Air Hood Assembly
EXHAUST AIR
HOOD TOP
SCREEN
RETAINER
EXHAUST AIR
HOOD SIDES
OUTDOOR AIR
HOOD TOP
SCREEN
RETAINER
OUTDOOR AIR
INLET
SCREENS
REMOVE FACTORY INSTALLED
BLOCK-OFF PLATE
(SIZE 008 AND 009 UNITS ONLY)
7. Slide the EconoMi$er assembly into the rooftop unit. See
Fig. 35 and 36.
NOTE: Be sure to engage rear EconoMi$er flange under tabs
in return air opening of the unit base. See Fig. 35.
8. Install the outdoor air block-off plate, then secure the
EconoMi$er with the screws provided. See Fig. 36.
9. Remove and store the jumper plug from the unit wiring
harness located in the upper left corner and insert the
EconoMi$er plug into the unit wiring harness. See
Fig. 37.
NOTE: If optional power exhaust is being installed, complete
installation of power exhaust at this time. See Fig. 38 for
wiring.
10. Install the complete hood assembly on the unit and secure
using the screws provided.
11. Remove the indoor fan motor access panel.
12. Mount the supply air temperature sensor to the lower left
portion of the indoor blower housing with the two (2)
screws provided (see Fig. 39). Connect the violet and
pink wires to the corresponding connections on the supply air temperature sensor. Replace the indoor fan motor
access panel.
CO
Control Set Up — If a CO2 sensor is not being used, pro-
2
ceed to the next section. If a CO2 sensor is being used, perform
the following:
1. Determine the value at which you want the minimum
position of the dampers to begin opening to all ow a greater amount of outdoor air to enter. The range is 800 to
1,400 ppm.
2. Locate the CO
SP (PPM) potentiometer and adjust to the
2
desired set point. See Fig. 40.
16
Page 17
UNIT FILTER
WIRING HARNESS
OUTDOOR AIR
BLOCK-OFF PLATE
RACK
ECONOMIZER CLIP
HVAC UNIT
UNIT BASE
ECONOMIZER
ECONOMIZER REAR
FLANGE
Fig. 35 — Rear EconoMi$er Flange Installation
Fig. 36 — EconoMi$er Installed in Unit
LEGEND
Outdoor-Air Thermostat
OAT —
Fig. 37 — EconoMi$er Wiring
17
Page 18
POWER EXHAUST SYSTEM (HIGH VOLTAGE)
RED
H1
(575 VAC)
HT01AH859
X4
SECONDARY
HANDY BOX
X2
230VAC
2 x 4 IN.
X3
TO FUSED
DISCONNECT
GRAY
H2
X1
OR
BLACK L1
BLUE L2
GREEN GND
RED YELH1BLU
(460 VAC)
HT01AH850
X4
SECONDARY
COMPRESSOR 1
CONTACTOR
1121
23
13
CONNECTOR
L1
1
1
L2
22
GND
33
44
230 VAC
1 PHASE
H3
H2
X3
X2
230VAC
230VAC
4-PIN
PLUG
GREEN
GRAY
H4
X1
BLACK
BLUE
CAPACITOR 2
CAPACITOR 1
RELAY 2
RELAY 1
FIELD SUPPLIED
WIRING
BROWN
C1
GREEN/
YELLOW
BROWN
C1
GREEN/
YELLOW
FAN 1
FAN 2
4-PIN
CONNECTOR PLUG
(HIGH VOLTAGE)
BLACK
BLACK
LT. BLUE
BLACK
BLUE
BLACK
LT. BLUE
BLACK
3
2
1
3
2
1
FAN 1
6
5
4
6
5
4
BLUE
FAN 2
3-PIN
CONNECTOR PLUG
(LOW VOLTAGE)
B
9
8
7
9
8
7
R1
24 VAC
A
B
R2
24 VAC
A
3-PIN
CONNECTOR
PLUG
ORANGE
YELLOW
BROWN
1
2
3
Fig. 38 — Wiring Diagram for Power Exhaust System
SUPPLY AIR
TEMPERATURE
SENSOR
MOUNTING
LOCATION
SUPPLY AIR
TEMPERATURE
SENSOR
Fig. 39 — Supply Air Sensor Placement
18
Page 19
Mechanical Cooling Lockout
g
Fig. 41 — Enthalpy Settings for
EconoMi$er Economizer
CONTROL
CURVE
CONTROL POINT
F (C) APPROX
AT 50% RH
A73 [23]
B70 [21]
C57 [19]
D53 [17]
0
200
400
600 800 1000
1200
1400 1600
FLOW (CUBIC FEET/MINUTE)
0.5
0.4
0.3
0.2
0.1
0
STATIC PRESSURE (IN. WG)
Fig. 42 — Barometric Relief Capacity
Fig. 40 — EconoMi$er Control Adjustment
Potentiometers (Factory Settings)
— Determine the outdoor-air
temperature at which you want the mechanical cooling (compressors) to be disabled. Locate the mechanical cooling lockout
(MECH CLG LOCKOUT) potentiometer. To disable this feature, turn the potentiometer counterclockwise (CCW) to the
OFF position. Otherwise, set the value between 10 and 60 F.
Mechanical cooling will not operate when the outdoor-air temperature is below this value. See Fig. 40.
Dry Bulb Changeover Set Up
— Determine the dry bulb
changeover set point from T able 3. The settings are A, B, C and
D. Locate the ECON SP potentiometer and set the dry bulb
changeover set point. See Fig. 40. When the OAT is above this
set point, the damper is limited t o minimum position setting.
Table 3 — Changeover Set Points
SETTINGSABCD
Dry Bulb (°F)
Single Enthalpy* (Btu/lb)
Differential Temperature*
(°F , Not Adjustable)
Differential Enthalpy*
(Btu/lb, Not Adjustable)
*Field-installed accessory.
If a potentiometer fails, its setting will default to the values
in T able 4.
Table 4 — Default Potentiometer Settin
POTENTIOMETERDEFAULT SETTING
SP (PPM)
CO
2
MECH CLG LOCKOUT
ECON SP
MIN POS (%)
6. See Fig. 41 for enthalpy changeover set point.
7. See Fig. 42 for barometric relief damper characteristics.
73696663
27252422
2222
1111
s
1,000
47°
D
20
Ventilation Air (Minimum Position Set Up )
air is not required, proceed to Step 5. If ventilation air is required, perform the following:
1. The indoor fan must be on to set the ventilation air.
Either put the thermostat in the continuous fan mode or
jumper the R and G terminals at the rooftop unit connection board.
2. Locate the minimum positio n (MIN POS) po tentiometer. Turn the potentiometer full CCW to fully clo se the
outdoor air dampers. Turn the potentiometer gradually
clockwise (CW) to the desired position. See Fig. 40.
3. Replace the filter access panel. See Fig. 30. Ensure the
filter access panel slides along the tracks and is
securely engaged.
4. Calculate the minimum airflow across the
EconoMi$er.
a. Calculate % of outside air using the following
formula.
% Outdoor air through EconoMi$er
% Outdoor air =
b. Divide total CFM by percentage outdoor air, this
gives outdoor air volume in CFM.
5. Turn on base unit power.
NOTE: The EconoMi$er begins operation 15 minutes
after power up.
— If ventilation
Mixture Temp – Return Air Temp
Outdoor T emp – Return Air Temp
Personal Injury Hazard. Avoid possible injury by keeping fingers away from damper blades.
19
Page 20
Step 7 — Adjust Evaporator-Fan Speed —
Fig. 44 — Typical Belt-Drive Motor
Mounting for Sizes 012,014
Fig. 45 — Evaporator-Fan Pulley Adjustment
Ad-
just evaporator-fan speed to meet jobsite requirements.
Table 5 shows fan rpm at motor pulley settings, Table 6
shows motor efficiencies and Table 7 gives accessory static
pressure drops. Table 8 shows motor performance. Refer to
Tables 9-20 to determine fan speed settings. Fan motor pulleys
are factory set for speed shown in Table 1.
T o change fan speed:
1. Shut off unit power supply and install lockout tag.
2. Loosen belt by loosening fan motor mounting plate nuts
(see Fig. 43 and 44).
3. Loosen movable pulley flange setscrew (see Fig. 45).
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease fan speed.
Increasing fan speed increases load on motor. Do not exceed maximum speed specified in Table 1.
5. Set movable flange at nearest flat of pulley hub and tighten setscrew (see Table 1 for speed change for each full
turn of pulley flange).
T o align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from mounting plate.
T o adjust belt tension (see Fig. 43 and 44):
1. Loosen fan motor mounting plate nuts.
2. Units 008,009 — Slide motor mounting plate away from
fan scroll for proper belt tension (
1
/2-in. deflection with
8 to 10 lbs of force) and tighten mounting nuts (see
Fig. 43).
Units 012,014 — Slide motor mounting plate downward
to tighten belt tension (
1
/2-in. deflection with 5 to 10 lbs
of force). Secure motor mounting plate nuts. See Fig. 44.
3. Adjust bolt and nut on mounting plate to secure motor in
fixed position.
4. Check pulley alignment and realign pulleys if necessary.
*The static pressure must be added to extern al static pressure. The sum and the evaporator entering-air c fm should then be used in conjunction with the Fan Perfor-
mance tables to determine blower rpm and watts.
225025003000350040004500500055006000
CFM
6250
0.17
0.20
0.09
—
Table 8 — Motor Data
UNIT
50TFF
008
009
012
014
BHP — Brake Horsepower
*Extensive motor and el ectrical testing on th ese units ensures t hat the full
horsepower range of the motors can be utilized with confiden ce. Using your
fan motors up to the horsepower ratings shown in this table will not result in
nuisance tripping or premature motor failure. Unit warranty will not be
affected.
EVAPORATOR-FAN
LEGEND
MOTOR
Standard,
Alternate
High Static
Standard
High Static
Standard
Alternate
High Static
Standard
Alternate
UNIT
VOLTAGE
208/230
4603.0
5753.0
208/230
4605.5
5755.5
208/230
4603.0
5753.0
208/230
4605.5
5755.5
208/230
4603.0
5753.0
208/230
4603.9
5753.9
208/230
4608.5
5758.5
208/230
4605.5
5755.5
208/230
4608.5
5758.5
MAXIMUM ACCEPTABLE
CONTINUOUS BHP*
2.402120
3.703313
2.402120
3.703313
2.402120
2.902615
5.254400
3.703313
5.254400
NOTES:
1. All indoor-fan motors 5 hp and larger meet the minimum efficiency
requirements as esta blished by the Energy Policy Act of 1992 (EPACT)
effective October 24, 1997.
2. High-static motor not available on single-phase units.
MAXIMUM ACCEPTABLE
OPERATING WATTS
MAXIMUM
AMP DRAW
6.7
12.2
6.7
12.2
6.7
8.6
17.3
12.2
17.3
21
Page 22
Table 9 — Fan Performance, 50TFF008 Standard Motor and Drive and Alternate Drive —
3. Maximum usable watts input is 2120 and maximum continuous
bhp is 2.40. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized
with confidence. Using your fan motors up to the wattage ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. For additional
information on motor performance refer to Table 8.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
9142.69 23699593.00 2629
923 2.582275
22
Page 23
Table 10 — Fan Performance, 50TFF008 High-Static Motor — Vertical Discharge Units
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
9122.3120509632.81247010043.18279810413.553126
10433.803341——————
10303.823362—————————
10434.013528—————————
10553.973493——————
3. Values include losses for filters, unit casings, and wet coils.
See Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 3.7 and the maximum continuous
watts are 3313. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized
with confidence. Using your fan motors up to the wattage ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. See Table 8 for
additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
9092.8725219563.222807
10583.76330610974.203693
10693.933456———
9042.612300
10743.833370
10844.013526
23
Page 24
Table 11 — Fan Performance, 50TFF009 Standard Motor — Vertical Discharge Units
3. Maximum usable watts input is 2120 and maximum continuous
bhp is 2.40. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized
with confidence. Using your fan motors up to the wattage ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. For additional
information on motor performance refer to Table 8.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative to verify.
6. Interpolation is permissible. Do not extrapolate.
9142.69 23699593.00 2629
923 2.582275
24
Page 25
Table 12 — Fan Performance, 50TFF009 High-Static Motor — Vertical Discharge Units
3. Values include losses for filters, unit casings, and wet coils.
See Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 3.7 and the maximum continuous
watts are 3313. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized
with confidence. Using your fan motors up to the wattage ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. See Table 8 for
additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
9092.8725219563.222807
9743.743294———
9903.963482———
10503.72327710733.973491
10463.84337710694.093597
9042.612300
9963.853390
10623.803340
25
Page 26
Table 13 — Fan Performance, 50TFF012 — Vertical Discharge Units
with alternate motor, and 5.25 for the high-static motor. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result
in nuisance tripping or premature motor failure. Unit warranty
will not be affected. For additional information on motor performance, refer to Table 8.
3. Values include losses for filters, unit casings, and wet coils.
See Table 7 for accessory/FIOP static pressure information.
4. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
5. Interpolation is permissible. Do not extrapolate.
963 2.942651
9402.98 2688984 3.222914
9513.12 2727994 3.383068
973 3.082782
26
Page 27
Table 14 — Fan Performance, 50TFF014 — Vertical Discharge Units
motor and electrical testing on these units ensures that the full
range of the motor can be utilized with confidence. Using your
fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will
not be affected. For additional information on motor performance, refer to Table 8.
3. Values include losses for filters, unit casings, and wet coils.
See Table 7 for accessory/FIOP static pressure information.
4. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
5. Interpolation is permissible. Do not extrapolate.
27
Page 28
Table 15 — Fan Performance, 50TFF008 Standard Motor and Drive and Alternate Drive —
3. Maximum usable watts input is 2120 and maximum continuous
bhp is 2.40. Extensive motor and electrical test ing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure.
Unit warranty will not be affected. For additional information on
motor performance, refer to Table 8.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permiss ible. Do not extrapolate.
9552.7223949723.062678
8902.692369
28
Page 29
Table 16 — Fan Performance, 50TFF008 High-Static Motor — Horizontal Discharge Units
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 3.7 and the maximum continuous
watts are 3313. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings
shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 8 for additional
information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permiss ible. Do not extrapolate.
10724.053564———
10844.063574
29
Page 30
Table 17 — Fan Performance, 50TFF009 Standard Motor — Horizontal Discharge Units
bhp is 2.40. Extensive motor and electrical test ing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure.
Unit warranty will not be affected. For additional information on
motor performance, refer to Table 8.
Table 7 for accessory/FIOP static pressure information.
your Carrier representative for details.
8902.692369
30
Page 31
Table 18 — Fan Performance, 50TFF009 High-Static Motor — Horizontal Discharge Units
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 3.7 and the maximum continuous
watts are 3313. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings
shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 8 for additional
information.
5. Use of a field-supplied motor may affect wire sizing. Contact
your Carrier representative for details.
6. Interpolation is permiss ible. Do not extrapolate.
9072.8625129523.202719
10563.82335910874.163659
10673.993514———
9072.662343
10003.813251
10154.003380
10224.103445
10643.773321
10753.953479
31
Page 32
Table 19 — Fan Performance, 50TFF012 — Horizontal Discharge Units
Maximum continuous bhp is 2.40 with standard motor, 2.90 with
a alternate motor, and 5.25 for the high-static motor. Extensive
motor and electrical testing on these units ensures that the full
range of the motor can b e u tili z ed wit h confi dence . Using your fan
motors up to the w attage ratings shown will not result in nuisan c e
tripping or premature motor failure. Unit warranty will not be
affected.
Table 7 for accessory/FIOP static pressure information.
your Carrier representative for details. For additional information
on motor performance, refer to Table 8.
10393.102800
32
Page 33
Table 20 — Fan Performance, 50TFF014 — Horizontal Discharge Units
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
10493.79339610834.00359011214.23380411574.504055
11133.813414
10933.79339611294.093674
10733.83343311124.07365511474.363925
3. Maximum usable watts input is 3313 with standard motor and 4400
with alternate motor. Maximum continuous bhp is 3.70 with standard
motor and 5.25 with alternate motor. Extensive motor and electrical
testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the wattage ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details. For additional information on motor
performance, refer to Table 8.
6. Interpolation is permissible. Do not extrapolate.
11033.92351611374.223795
11213.953544
33
Page 34
START-UP
Unit Preparation —
stalled in accordance with these installation instructions and
applicable codes. Ensure Start-Up Checklist on back page of
booklet is completely filled out.
Return-Air Filters —
stalled in unit (see Table 1). Do not operate unit without returnair filters.
Outdoor-Air Inlet Screens —
must be in place before operating unit.
Compressor Mounting —
spring mounted. Do not loosen or remove compressor holddown bolts. Remove the tiedown bands that hold the compressors together on 50TFF014 units.
Internal Wiring —
unit control boxes; tighten as required. Verify and correct if
necessary. Ensure that electrical component wiring does not
come in contact with refrigerant tubing or sharp edges.
Refrigerant Service Ports —
tem has 4 Schrader-type service gage ports: one on the suction
line, one on the liquid line, and two on the compressor discharge line. Be sure that caps on the ports are tight.
HIGH FLOW REFRIGERANT VALVES — Two high flow
valves are located on the hot gas tube coming out of the compressor and the suction tube going into the compressor. Large
black plastic caps identify these valves. These valves have
O-rings inside which screw the cap onto a brass body to prevent leaks. No field acce ss to these valves is available at this
time. Ensure the plastic caps remain on the valves and are tight
or the possibility of refrigerant leakage could occur.
Compressor Rotation —
sor units, it is important to be certain compressor is rotating in
the proper direction. To determine whether or not compressor
is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pres-
sure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating in
the wrong direction.
2. Turn off power to the unit, tag disconnect.
3. Reverse any two of the unit power leads.
4. Turn on power to the unit.
The suction and discharge pressure levels should now move
to their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direc-
tion, the unit makes an elevated level of noise and does not
provide cooling.
To start unit, turn on main power supply. Set
Cooling —
system selector switch at COOL position and fan switch at
AUTO. position. Adjust thermostat to a setting below room
temperature. Compressor starts on closure of contactor.
Check unit charge. Refer to Refrigerant Charge section on
page 36. Unit must operate a minimum of 10 minutes before
adjusting charge.
Reset thermostat at a position above room temperature.
Compressor will shut off.
TO SHUT OFF UNIT — Set sy st em selector switch at OFF
position. Resetting thermostat at a position above room
Make sure that unit has been in-
Make sure correct air filters are in-
Outdoor-air inlet screen(s)
Compressors are internally
Check all electrical connections in
Each refrigerant sys-
On 3-phase scroll compres-
temperature shuts unit off temporarily until space temperature
exceeds thermostat setting.
Heating (If Accessory Electric Heater is
T o start uni t, turn on main po wer supply.
Installed) —
Set thermostat at HEAT position and a setting above room
temperature, and set fan at AUTO. position.
First stage of thermostat energizes the first-stage electric
heater; second stage energizes second-stage electric heater elements, if installed. Check air supply grille(s) to ensure proper
heat supply .
If unit does not energize, reset limit switch (located on
evaporator-fan scroll) by pressing button located between terminals on the switch.
TO SHUT OFF UNIT — Set syst em selector switch at OFF
position. Resetting heating selector lever below room temperature will shut unit off temporarily until space temperature falls
below thermostat sett ing.
Safety Relief —
the low-pressure service port provides pressure relief under abnormal temperature and pressure conditions.
Ventilation (Continuous Fan) —
selector switches at ON and OFF positions, respectively. Evaporator fan operates continuously to provide air circulation.
A soft solder joint in the suction line at
Set fan and system
Operating Sequence
COOLING, UNITS WITHOUT ECONOMIZER — When
thermostat calls for cooling, terminals G and Y1 are energized.
The indoor (evaporator) fan contactor (IFC), outdoor fan contactor (OFC), and compressor contactor no. 1 (C1) are energized and evaporator-fan motor, condenser fans and compressor no. 1 start. The condenser-fan motors run continuously
while unit is cooling. If the thermostat calls for a second stage
of cooling by energizing Y2, compressor contactor no. 2 (C2)
is energized and compressor no. 2 starts.
HEATING, UNITS WITHOUT ECONOMIZER (If Optional
or Accessory Heater is Installed) — Upon a call for heating
through terminal W1, IFC and heater contactor no. 1 (HC1) are
energized. On units equipped for 2 stages of heat, when additional heat is needed HC2 is energized through W2.
COOLING, UNITS WITH DURABLADE ECONOMIZER — When the outdoor-air temperature is above the
OAT (outdoor-air thermostat) setting and the room thermostat
calls for cooling, compressor contactor no. 1 and OFC (outdoor-fan contactor) are energized to start compressor no. 1 and
the condenser-fan motors. The evaporator-fan motor is energized and the economizer damper moves to the minimum position. Upon a further call for cooling, compressor contactor
no. 2 will be energized, starting compressor no. 2. After the
thermostat is satisfied, the damper moves to the fully closed
position.
When the outdoor-air temperature is below the OAT setting
and the thermostat calls for cooling, the economizer dampers
move to the minimum position. If the supply-air temperature is
above 57 F, the damper continues to open until it reaches the
fully open position or until the supply-air temperature drops
below 57 F .
When the supply-air temperature falls to between 57 F and
52 F, the damper will remain at an intermediate open position.
If the supply-air temperature falls below 52 F, the damper will
modulate closed until it reaches the minimum position or until
the supply-air temperature is above 52 F .
If the outdoor air alone cannot satisfy the cooling requirements of the conditioned space, economizer cooling is integrated with mechanical cooling, providing second-stage cooling.
Compressor no. 1 and the condenser fan will be energized and
the position of the economizer damper will be determined by
the supply-air temperature. Compressor no. 2 is locked out.
34
Page 35
When the second stage of cooling is satisfied, the compressor and condenser-fan motors will be deenergized. The damper
position will be determined by the supply-air temperature.
When the first stage of cooling is satisfied and the indoor
(evaporator) fan motor is deenergized, the damper will move to
fully closed position.
COOLING, UNIT WITH ECONOMI$ER — When the
outdoor-air temperature (OA T ) is above the ECON SP set point
and the room thermostat calls for Stage 1 cooling (R to G +
Y1), the indoor-fan motor (IFM) is energized and the
EconoMi$er damper modulates to minimum position. The
compressor contactor and OFC are energized starting the compressor and outdoor-fan motors (OFM). After the thermostat is
satisfied, the damper modulates to the fully closed position
when the IFM is deenergized.
When the OAT is below the ECON SP setting and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the
IFM is energized. The EconoMi$er provides Stage 1 of cooling
by modulating the return and outdoor air dampers to maintain a
55 F supply air set point. If the supply-air temperature (SAT) is
greater than 57 F, the EconoMi$er modulates open, allowing a
greater amount of outdoor air to enter the unit. If the SAT drops
below 53 F , the outdoor-air damper modulates closed to reduce
the amount of outdoor air. When the SAT is between 53 and
57 F , the EconoMi$er maintains it s position.
If outdoor air alone cannot satisfy the cooling requirements
of the conditioned space, and the OAT is above the MECH
CLG LOCKOUT set point, the EconoMi$er integrates free
cooling with mechanical cooling. This is accomplished by the
strategies below .
NOTE: Compressors have a two-minute Minimum On, Minimum Off, and Interstage delay timer.
1. If Y1 is energized, and the room thermostat calls for
Y2 (2-stage thermostat), the compressor number 1 and
OFM are energized. The position of the EconoMi$er
damper is maintained at its current value.
2. If Y1 is energized for more then 20 minutes, and Y2 is
not energized (whether or not a 2-stage thermostat is
used), compressor no. 1 and OFM are energized. The
position of the EconoMi$er damper is maintained at its
current value.
3. If Y1 is energized, and compressor no. 1 is already
energized and the room thermostat calls for Y2,
compressor no. 1 continues to operate. If Y2 remains
energized for more than 20 minutes, compressor no. 2
is energized.
NOTE: Compressor no. 2 cannot be energized unless there is a
signal for Y2 from the space thermostat.
4. If compressor no. 2 is energized, and the Y2 signal
from the thermostat is satisfied, compressor no. 1 and
2 are deenergized. If the thermostat reenergizes Y2
will start compressor no. 1 and (after a 20-minute
interstage delay) compressor no. 2.
5. If compressor no. 1 is energized and the thermostat is
satisfied, compressor no. 1, the OFM, and IFM are
deenergized and the EconoMi$er modulates closed.
When the OAT is below the MECH CLG LOCKOUT set
point, the compressors remain off.
HEATING, UNITS WITH DURABLADE ECONOMIZER
OR ECONOMI$ER — When the room thermostat calls for
heat, the heating controls are energized as described in the rooftop unit Installation, Start-Up and Service Instructions.The IFM
is energized and the Durablade economizer or EconoMi$er
damper modulates to the minimum position. When the thermostat is satisfied, the damper modulates closed.
SERVICE
When servicing unit, shut off all electrical power to unit to
avoid shock hazard or injury from rotating parts.
Cleaning —
ning of each heating and cooling season or more frequently as
operating conditions require.
EVAPORATOR COIL
1. Turn unit power off, tag disconnect. Remove evaporator
coil access panel.
2. If economizer is installed, remove economizer by disconnecting Molex plug and removing economizer mounting
screws. Refer to Accessory Economizer Installation Instructions or Optional Economizer sections, on pages 12
and 15 for more details.
3. Slide filters out of unit.
4. Clean coil using a commercial coil cleaner or dishwasher
detergent in a pressurized spray canister. Wash both
sides of coil and flush with clean water. For best results,
backflush toward return-air section to remove foreign
material.
5. Flush condensate pan after completion.
6. Reinstall economizer and filters.
7. Reconnect economizer wiring.
8. Replace access panels.
CONDENSER COIL — Inspect coil monthly. Clean condenser coil annually, or as required by location and outdoor-air
conditions.
One-Row Coil
Clean the outer surfaces with a stiff brush in the normal m anner. It is not necessary to remove top panel.
Two-Row Coils
1. Turn off unit power, tag disconnect.
2. Remove top panel screws on condenser end of unit.
3. Remove condenser coil corner post. See Fig. 46. To hold
top panel open, place coil corner post between top panel
and center post. See Fig. 47.
4. Remove screws securing coil to center post.
5. Remove fastener holding coil sections together at return
end of condenser coil. Carefully separate the outer coil
section 3 to 4 in. from the inner coil section. See Fig. 48.
6. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and debris. Clean the outer surfaces with a stiff brush i n the normal manner.
7. Secure inner and outer coil rows together with fastener removed in Step 5.
8. Reposition the outer coil section and remove the coil corner post between the top panel and center post. Reinstall
the coil corner post and replace all screws.
CONDENSATE DRAIN — Check and clean each year at
start of cooling season. In winter, keep drain dry or protect
against freeze-up.
FILTERS — Clean or replace at start of each heating and cooling season, or more often if operating conditions require it. Replacement filters must be same dimensions as original filters.
Inspect unit interior and exterior at the begin-
— Wash coil with commercial coil cleaner.
— Clean coils as follows:
35
Page 36
Fig. 46 — Cleaning Condenser Coil
Fig. 49 — Condenser Fan Adjustment
50TFF
FAN HEIGHT
‘‘A’’, in.
208/230 V
2.75
460 and 575 V
3.50
inspections or as conditions require. Replace belt or adjust as
necessary. Refer to Step 7 — Adjust Evaporator-Fan Speed on
page 20 for proper adjustment procedures and belt tensi on.
Condenser-Fan Adjustment (Fi g. 49)
1. Shut off unit power supply, tag disconnect.
2. Remove condenser-fan assembly (grille, motor, motor
cover, and fan) and loosen fan hub setscrews.
3. Adjust fan height as shown in Fig. 49.
4. Tighten setscrews.
5. Replace condenser-fan assembly.
Fig. 47 — Propping Up Top Panel
Fig. 48 — Separating Coil Sections
Manual Outdoor-Air Damper —
If outdoor-air damper blade adjustment is required, see Manual Outdoor-Air
Damper section on page 11.
Economizer Adjustment —
Refer to Optional Econo-
mizer sections on pages 12 and 15.
Condenser Coil Grille —
Condenser coil grille is ship ped
factory-installed. No adjustments are required.
Refrigerant Charge
CHECKING AND ADJUSTING REFRIGER ANT CHARGE —
The refrigerant system is fully charged with R-22 refrigerant,
tested, and factory-sealed. Unit must operate in Cooling mode
a minimum of 10 minutes before checking charge.
NOTE: Adjustment of the refrigerant charge is not required
unless the unit is suspected of not having the proper R-22
charge.
A superheat charging chart is attached to the outside of the
service access panel. The chart includes the required suction
line temperature at given suction line pressures and outdoor
ambient temperatures.
An accurate superheat, thermocouple- or thermistor-type
thermometer, and a gage manifold are required when using the
superheat charging method for evaluating the unit charge. Do
not use mercury or small dial-type thermometers because they
are not adequate for this type of measur ement.
Lubrication
COMPRESSORS — Each compressor is charged with correct
amount of oil at the factory.
FAN-MOTOR BEARINGS — Fan-motor bearings are of
the permanently lubricated type. No further lubrication is required. No lubrication of condenser- or evaporator-fan motors
is required.
Evaporator Fan Belt Inspection —
tion of evaporator belt or tension during heating and cooling
Check condi-
When evaluating the refrigerant charge, an indicated
adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an
abnormal condition exists somewhere in the cooling system, such as insufficient airflow across eit her coil or both
coils.
Proceed as follows:
1. Remove caps from low- and high-pressure service
fittings.
36
Page 37
2. Using hoses with valve c ore depressors, attach low- and
Fig. 50 — Cooling Charging Chart; 50TFF008
high-pressure gage hoses to low- and high-pressure service fittings, respectively .
3. Start unit in Cooling Mode and let unit run until system
pressures stabilize.
4. Measure and record the following:
a. Outdoor ambient-air temperature (F db).
b. Evaporator inlet-air temperature (F wb).
c. Suction-tube temperature (F) at low-side service
fitting.
d. Suction (low-side) pressure (psig).
5. Using “Cooling Charging Charts” compare outdoor-air
temperature (F db) with the suction line pressure (psig) to
determine desired system operating suction line temperature. See Fig. 50-53.
6. Compare actual suction-tube temperature with desired
suction-tube temperature. Using a tolerance of ± 3° F, add
refrigerant if actual temper ature i s more than 3° F higher
than proper suction-tube temperature, or remove refrigerant if actual temperature is more than 3° F lower than required suction-tube temperature.
TO USE COOLING CHARGING CHARTS — This method is to be used in Cooling mode only. Take the outdoor ambient temperature and read the suction pressure gage. Refer to appropriate chart to determine what suction temperature should
be. If suction temperature is high, add refrigerant. If suction
temperature is low, carefully recover some of the charge. Recheck the su ct ion p re ssu re as ch ar g e is adj ust ed.
Suction T emperature should be. . . . . . . . . . . . . . . . . . . . . . .54 F
(Suction T emperature may vary ± 3° F.)
High-Pressure Switch —
Located on the compressor
hot gas line is a high-pressure switch containing a Schrader
core depressor. This switch opens at 428 psig and closes at
320 psig. No adjustment is necessary. Refer to Table 1.
Loss-of-Charge Switch —
Located on the condenser
liquid line is a low-pressure switch which functions as a lossof-charge switch. This switch contains a Schrader core depressor. This switch opens at 7 psig and closes at 22 psig. No
adjustment is necessary. Refer to Table 1.
Freezestat —
Located on the “hair pin” end of the evaporator coil is a bimetal temperat ure sensing switch. This swit ch
protects the evaporator coil from freeze-up due to lack of
airflow . The switch opens at 30 F and clos es at 45 F. No adjustment is necessary. Refer to Table 1.
CIRCUIT NO. 1
CIRCUIT NO. 2
Fig. 51 — Cooling Charging Chart; 50TFF009
37
Page 38
CIRCUIT NO. 1
Fig. 52 — Cooling Charging Chart; 50TFF012
CIRCUIT NO. 2
Fig. 53 — Cooling Charging Chart; 50TFF014
38
Page 39
PROBLEMCAUSEREMEDY
Compressor and
condenser fans
will not start.
Compressor will not start
but condenser fans run.
Compressor cycles
(other than normally
satisfying thermostat).
Compressor operates
continuously.
Compressor makes excessive noise (50TFF014
scroll only).
Excessive head pressure.
Head pressure too low.
Excessive suction
pressure.
Suction pressure too low.
Compressor no. 2
will not run.
TROUBLESHOOTING
T ables 21-23 are provided for troubleshooting the unit and economizer.
Table 21 — Cooling Service Analysis
Power failure.Call power company.
Fuse blown or circuit breaker tripped.Replace fuse or reset circuit breaker.
Defective thermostat, contactor, transformer, or
control relay.
Insufficient line voltage.Determine cause and correct.
Incorrect or faulty wiring.Check wiring diagram and rewire correctly.
Thermostat setting too high.Lower thermostat setting below room temperature.
Faulty wiring or loose connections in compressor
circuit.
Compressor motor burned out, seized, or internal
overload open.
Defective run/start capacitor, overload, or start
relay.
One leg of 3-phase power dead.Replace fuse or reset circuit breaker.
Refrigerant overcharge or undercharge.R e cover refrigerant, evacuate system, and recharge
Defective compressor.Replace and determine cause.
Insufficient line voltage.Determine cause and correct.
Blocked condenser.Determine cause and correct.
Defective run/start capacitor, overload, or start
relay.
Defective thermostat.Replace thermostat.
Faulty condenser-fan motor or capacitor.Replace.
Restriction in refrigerant system.Locate restriction and remove.
Dirty air filter.Replace filter.
Unit undersized for load.Decreas e load or increase unit size.
Thermostat set too low.Reset thermostat.
Low refrigerant charge.Locate leak, repair, and recharge.
Leaking valves in compressor.Replace compressor.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser coil dirty or restricted.Clean coil or remove restriction.
Compressor rotating in wrong directionReverse the 3-phase power leads as described in
Dirty air filter.Replace filter.
Dirty condenser coil.Clean coil.
Refrigerant overcharged.Remove excess refrigerant.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser air restricted or air short-cycling.Deter m ine cause and correct.
Outdoor fan contactor not energized.Verify outdoor fan coil receiving 24 vac and high voltage
Low refrigerant charge.Check for leaks, repair, and recharge.
Compressor valves leaking.Replace compressor.
Restriction in liquid tube.Remove restriction.
High heat load.Check for source and eliminate.
Compressor valves leaking.Replace compressor.
Refrigerant overcharged.Recover excess refrigerant.
Dirty air filter.Replace filter.
Low refrigerant charge.Check for leaks, repair, and recharge.
Metering device or low side restricted.Remove source of restriction.
Insufficient evaporator airflow.Increase air quantity. Check filter and replace if
Temperature too low in conditioned area.Reset thermostat.
Field-installed filter drier restricted.Replace.
Unit in economizer mode.Proper operation; no remedy necessary.
Replace component.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Determine cause.
to nameplate.
Determine cause and replace.
Start-Up section, page 34.
contacts close.
necessary.
39
Page 40
Table 22 — Durablade Economizer Service Analysis
PROBLEMCAUSEREMEDY
Damper does not
open.
Economizer operation
limited to
minimum position.
Damper does not
close.
Economizer damper
does not close
on power loss.
LEGEND
Common Power
C1 —
Enthalpy Control
EC —
Indoor (Evaporator) Fan Contactor
IFC —
Indoor (Evaporator) Fan On
IFO —
Indoor (evaporator) fan is off.1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that
No power to economizer
motor.
Economizer motor failure.If the indoor (evaporator) fan and economizer motor are energized, verify that
OAT or EC set too high.1. Set at correct temperature (3 F below indoor space temperature).
Verify economizer control
board is correctly wired and
works properly.
Check SAT.1. After verifying that the OAT and EC settings and the economizer control
Incorrect wiring of
economizer.
Verify economizer control
board is functioning properly.
Check SAT.1. After verifying that the wiring is correct and the economizer control board is
Economizer motor failure.If economizer control board and SAT are functioning properly, verify that there is
Verify that close-on-powerloss and economizer control
board are functioning
properly.
OAT —
PL —
SAT —
SW —
Outdoor-Air Thermostat
Plug
Supply-Air Thermostat
Economizer Position Switch
24 vac is present at the IFO terminal. Check whether 24 vac is present at
PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check
wiring (see unit label diagram).
2. Check proper thermostat connection to G on the connection board.
1. Check that SW3 is properly making contact with the damper blade. Check
that SW1 is in the NC (normally closed) position.
2. Check diode D1. If diode is not functioning properly, replace control board.
3. Confirm that the economizer control board is grounded properly at PL6-4
(brown wire) and at brown terminal of the economizer control board
(brown wire). The economizer motor must also be grounded properly at the
negative motor terminal (brown wire).
4. Verify SW1 and SW3 are working and wired properly (see unit label
diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If
24 vac not present, check unit wiring (see unit label diagram). If 24 vac is
found in both places, check for 24 vac at the yellow terminal of the economizer control board (yellow wire). If 24 vac power is not present, replace the
economizer control board.
there is a minimum of 18 vdc at the positive motor terminal. If the motor is not
operating, replace the motor.
2. Check OAT or EC by setting above outdoor temperature or humidity level. If
the OAT or EC switches do not close, replace OAT or EC.
1. Perform the following tests when OAT or EC is closed, Y1 is called for, and
damper is at minimum position. Confirm 24 vac on gray terminal of the
economizer control board (gray wire). If 24 vac is not present, check wiring
(see unit label diagram).
2. Verify that SW1 and SW3 are wired correctly and working properly (see unit
label diagram).
3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not
present, check wiring (see unit wiring label diagram).
4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace
economizer control board.
board wiring are correct, check to ensure that the 24 vac terminal of the SAT
has 24 vac (white wire). If OAT, EC, and control board are functioning and
wired properly and no 24 vac exists, check wiring (see unit label diagram).
2. If supply-air temperature is greater than 57 F, 24 vac should be found at
terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.
1. Verify that SW2 and SW4 are wired and working properly (see unit label
diagram).
2. Check diode D2. If diode is not functioning properly, replace control board.
1. After verifying that the wiring is correct, modulate the damper to the minimum position. Remove the calls for G (evaporator fan).
2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac
is not present, check wiring (see unit label diagram).
3. If damper still does not move, check for 24 vac at blue terminal of economizer control board (blue wire). If 24 vac is not present, replace the economizer circuit board.
functioning properly , place the OAT or EC switch in the closed position.
Place a call for Y1 and open the damper to the fully open position. Confirm
that the 24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not
present, check wiring (see unit label diagram).
2. If supply-air temperature is less than 52 F, 24 vac should be found at
terminal T1 on the SAT (violet wire). If 24 vac not found, replace SAT.
a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is
present and the motor is still not operating, replace the motor.
1. Check voltage potential across batteries. If lower than 14 vdc, replace closeon-power-loss power supply (9-v alkaline batteries). Check this emergency
power supply on a regular basis or whenever the filters are changed.
2. If the close-on-power-loss and economizer control board are functioning
properly, check for 14 vdc or higher at the blue terminal of the economizer
control board (blue wire) when power is disconnected from unit. If 14 vdc is
not present, replace the control board.
40
Page 41
Table 23 — EconoMi$er Service Analysis
PROBLEMCAUSEREMEDY
Damper does
not open.
EconoMi$er
operation
limited to minimum
position.
Damper position
less than
minimum position
set point.
Damper does not
return to minimum
position.
Damper does not
close on power
loss.
LEGEND
Indoor-Fan Motor
IFM —
Indoor (evaporator)
fan is off.
No power to EconoMi$er
controller.
No power to
G terminal.
Controller fault.If STATUS light is flashing one flash, the EconoMi$er controller is experiencing a fault
Thermostat fault.If STATUS light is flashing two flashes , the EconoMi$er controller senses the thermostat is
Actuator fault.Check the wiring between the EconoMi$er controller and the actuator. Hold CONFIG
Minimum position
set incorrectly.
EconoMi$er changeover
set point set too high or
too low.
Supply air temperature
sensor faulty.
OAT sensor faulty.If STATUS light is flashing five flashes, the OAT (outdoor-air temperature) sensor is faulty.
Supply air low limit
strategy controlling.
CO
ventilation
2
strategy controlling.
Damper travel is
restricted.
Check to ensure that 24 vac is present at Terminal C1 (common power) on the IFC
(indoor [evaporator] fan contactor) or that 24 vac is present at the IFO (indoor [evaporator]
fan on) terminal. Check whether 24 vac is present at PL (plug) 6-1 (red wire) and/or
PL6-3 (black wire). If 24 vac is not present, check wiring (see unit label diagram).
Check proper thermostat connection to G on the connection board.
Check to ensure that 24 vac is present across terminals 24 VAC and 24 v COM on the
EconoMi$er control. If 24 vac is not present, check wiring (see unit label diagram).
If 24 vac is present, status light should be on constantly.
If IFM is on, check to ensure 24 vac is present on G terminal of the EconoMi$er
controller. If 24 v ac is not present, check wiring (see unit label diagram).
condition. Cycle power to the controller. If condition continues, replace the EconoMi$er
controller.
wired incorrectly. Check wiring between the thermostat and the connection board in
the electrical panel. The fault condition is caused by Y2 being energized before Y1.
button between three and ten seconds to verify the actuator’s operation. (This process
takes three minutes to complete.)
Verify that the MIN POS (%) is set greater than zero. Adjust MIN POS (%) to 100% to
verify operation, and then set to correct setting.
Set at correct value. See Table 2.
If STATUS light is flashing four flashes, the supply air temperature sensor is faulty.
Check wiring or replace sensor.
Check wiring or replace sensor.
The supply air temperature is less than 45 F, causing the minimum position to decrease.
Refer to the Start-Up instructions. Verify correct setting of MIN POS (%). If correct,
EconoMi$er is operating correctly .
If a CO2 sensor is being used, and the damper position is greater than
minimum position, the ventilation control strategy is controlling. Refer to
the Start-Up instructions. EconoMi$er is operating correctly.
Check to ensure the damper is not blocked.
41
Page 42
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 1b 6b
PC 111Catalog No. 535-00010Printed in U.S.A.Form 50TFF-2SIPg 428-00Replaces: New
Page 43
Page 44
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION
MODEL NO.: __________________________________SERIAL NO.: ______________________________________
DATE: ________________________________________TECHNICIAN:_____________________________________
BUILDING LOCA TION:_____________________________
II. PRE-START-UP (insert checkmark in box as each item is completed)
REMOVE COMPRESSOR TIEDOWN BANDS (SIZE 014 ONLY) PER INSTALLATION INSTRUCTIONS
VERIFY THA T CONDENSATE CONNECTION IS INST ALLED AS SHOWN IN THE INSTALLATION
INSTRUCTIONS
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
CHECK THAT INDOOR AIR FILTERS ARE CLEAN AND IN PLACE
VERIFY THA T UNIT INSTALLATION IS LEVEL WITHIN TOLERANCES LISTED IN THE
INSTALLA TION INSTR UCTIONS
CHECK F AN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
CHECK PULLEY ALIGNMENT AND BEL T TENSION; REFER TO INSTALLATION INSTRUCTIONS