Carrier 50TC User Manual

50TC Single Package Rooftop, 50Hz Cooling Only Sizes 07, 08, 09, and 12 with Puronr (R---410A) Refrigerant
Installation Instructions
NOTE: This manual discusses only the mechanical installation of this unit. Star--up procedures, operating sequences and service instructions are included in a separate Service/Maintenance manual which is not included with this unit. Other manuals may be required for specific factory--installed options.
Read through the entire installation instruction manual before starting the installation, to familiarize yourself with all steps and to identify additional reference materials required.
Contact your local Carrier representative for additional service reference materials.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 1....................
INSTALLATION 6...............................
Step 1 -- Plan for Unit Location 6..................
Step 2 -- Plan for Sequence of Unit Installation 7......
Step 3 -- Inspect Unit 7...........................
Step 4 -- Provide Unit Support 7...................
Step 5 -- Field Fabricate Ductwork 10...............
Step 6 -- Rig and Place Unit 11....................
Step 7 -- Convert to Horizontal & Connect Ductwork 11
Step 8 -- Install Outside Air Hood 11...............
Step 9 -- Install External Condensate Trap and Line 13.
Step 10 -- Make Electrical Connections 13...........
Step 11 -- Adjust Factory--Installed Options 35........
Step 12 -- Install Accessories 35...................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory--authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloths for brazing operations and have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes for special requirements. In absence of local codes, it is recommended that the USA standard ANSI/NFPA 70, National Electrical Code (NEC), be followed.
It is important to recognize safety information. This is the safety--alert symbol
unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
. When you see this symbol on the
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.
!
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury, death and/or equipment damage.
Puronr (R--410A) refrigerant systems operate at
50TC
higher pressures than standard R--22 systems. Do not use R--22 service equipment or components on Puron refrigerant equipment.
!
WARNING
PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to follow this warning could cause personal injury or death.
Relieve pressure and recover all refrigerant before system repair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignition sources away from refrigerants and oils.
!
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing furnaces.
2
Vertical Connections / Economizer
50TC
Horizontal Connections / Economizer
Fig. 1 -- Unit Dimensional Drawing – 07 Size Units
3
C09447
50TC
C09448
Fig. 1 -- Unit Dimensional Drawing – 07 Size Unit (cont.)
4
Vertical Connections / Economizer
50TC
Horizontal Connections / Economizer
Fig. 2 -- Unit Dimensional Drawing – 08, 09 and 12 Size Units
5
C09450
50TC
C09451
Fig. 2 -- Unit Dimensional Drawing – 08, 09 and 12 Size Units (cont.)
INSTALLATION
Jobsite Survey
Complete the following checks before installation.
1. Consult local building codes or the U.S.A. National Electrical Code (Ref: ANSI/NFPA 70, [American National Standards Institute/National Fire Protection Association], latest revision) for special installation requirements.
2. Determine unit location (from project plans) or select unit location.
3. Check for possible overhead obstructions which may interfere with unit lifting or rigging.
Step 1 — Plan for Unit Location
Select a location for the unit and its support system (curb or other) that provides for the minimum clearances required for safety. This includes the clearance to combustible surfaces, unit performance and service access below, around and above unit as specified in unit drawings. See Fig. 3.
NOTE: Consider also the effect of adjacent units. Unit may be installed directly on wood flooring or on
approved roof--covering material when roof curb is used. Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated air.
1
457 [18"]
1067 [42"]
1067 [42"]
1
Required bottom condensate drain connection. Otherwise, 914mm [36"] for condensate connection.
457 [18"]
C09454
Fig. 3 -- Service Clearance Dimensional Drawing
Select a unit mounting system that provides adequate height to allow installation of condensate trap per requirements.RefertoStep9—InstallExternal Condensate Trap and Line – for required trap dimensions.
Roof mount —
Check building codes for weight distribution requirements. Unit operating weight is shown in Table 1.
6
Table 1 – Operating Weights
50TC --- UNITS KG (LB)
Component A07 D08 D09 D12
Base Unit 275 (607) 340.5 (750) 388.2 (855) 392.7 (865)
Economizer
Vertical 36 (80) 36 (80) 36 (80) 36 (80)
Horizontal 48 (105) 48 (105) 48 (105) 48 (105)
Curb
356 mm/14---in 60 (133) 60 (133) 65 (143) 60 (133)
610 mm/24---in 79 (174) 79 (174) 69 (153) 79 (174)
Step 2 — Plan for Sequence of Unit Installation
The support method used for this unit will dictate different sequences for the steps of unit installation. For example, on curb--mounted units, some accessories must be installed on the unit before the unit is placed on the curb. Review the following for recommended sequences for installation steps.
Curb--mounted installation —
Install curb Install field--fabricated ductwork inside curb Install accessory thru--base service connection package
(affects curb and unit) (refer to accessory installation instructions for details)
Prepare bottom condensate drain connection to suit planned condensate line routing (refer to Step 9 for details)
Rig and place unit Install outdoor air hood Install condensate line trap and piping Make electrical connections Install other accessories
Pad--mounted installation —
Prepare pad and unit supports Check and tighten the bottom condensate drain
connection plug Rig and place unit Convert unit to side duct connection arrangement Install field--fabricated ductwork at unit duct openings Install outdoor air hood Install condensate line trap and piping Make electrical connections Install other accessories
Frame--mounted installation —
Frame--mounted applications generally follow the sequence for a curb installation. Adapt as required to suit specific installation plan.
Step 3 — Inspect unit
Inspect unit for transportation damage. File any claim with transportation agency.
Step 4 — Provide Unit Support
Roof Curb Mount —
Accessory roof curb details and dimensions are shown in Fig. 4 (size 07 units) and Fig. 5 (size 08 – 12 units). Assemble and install accessory roof curb in accordance with instructions shipped with the curb.
NOTE: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasket supplied with the roof curb as shown in Fig. 4 and Fig. 5. Improperly applied gasket can also result in air leaks and poor unit performance.
Curb should be level. This is necessary for unit drain to function properly. Unit leveling tolerances are show in Fig. 6. Refer to Accessory Roof Curb Installation Instructions for additional information as required.
Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb and
not to the unit. The accessory thru--the--base power package must be installed before the unit is set on the roof curb.
If electric and control wiring is to be routed through the basepan, attach the accessory thru--the--base service connections to the basepan in accordance with the accessory installation instructions.
Slab Mount (Horizontal Units Only) —
Provide a level concrete slab that extends a minimum of 150 mm (6 in.) beyond unit cabinet. Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if required.
Alternate Unit Support (In Lieu of Curb or Slab Mount) —
A non--combustible sleeper rail can be used in the unit curb support area. If sleeper rails cannot be used, support the long sides of the unit with a minimum of 3 equally spaced 102 mm x 102 mm (4--in. x 4--in.) pads on each side.
50TC
Confirm before installation of unit that voltage, amperage and circuit protection requirements listed on unit data plate agree with power supply provided.
7
CRBTMPWR003A01
CRBTMPWR004A01
50TC
CONNECTOR
PKG. ACCY.
BC
11
[551]
/16”
1’-4”
[406]
1’-9
D ALT
DRAIN
HOLE
3
1
/4”
[44.5]
POWER CONTROL
3
/4” [19] NPT
1
/4” [31.7]
1
1
/2” [12.7]
NPT
ACCESSORY
POWER
1
/2” [12.7]
NPT
ROOFCURB
ACCESSORY
CRRFCURB001A01
CRRFCURB002A01
A UNIT SIZE
1’-2”
[356]
50TC-A07
2’-0”
[610]
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
7. Direction of airflow.
Fig. 4 -- Roof Curb Details – 07 Size Units
8
C09452
50TC-*08
– 1212
50TC
ROOFCURB
ACCESSORY
CRRFCURB003A01
CRRFCURB004A01
1’ - 2”
[356]
2’ - 0”
[610]
UNIT SIZE
50TC-*08
Fig.5--RoofCurbDetails–08—12SizeUnits
9
C09453
MAXIMUM ALLOWABLE
DIFFERENCE IN. (MM)
A-B
0.5” (13)
B-C
1.0” (25)
A-C
1.0” (25)
C06110
Fig. 6 -- Unit Leveling Tolerances
Step 5 — Field Fabricate Ductwork
Cabinet return-air static pressure (a negative condition) shall not exceed 87 Pa (0.35 in. wg) with economizer or 112 Pa (0.45 in. wg) without economizer.
For vertical ducted applications, secure all ducts to roof curb and building structure. Do not connect ductwork to unit.
Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.
Ducts passing through unconditioned spaces must be insulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes.
For units with accessory electric heaters: Horizontal applications require a minimum clearance to combustible surfaces of 25 mm (1--in) from duct for first 305 mm (12--in) away from unit. Vertical applications do not require a minimum clearance.
Minimum clearance is not required around ductwork.
50TC
PLACE ALL SEAL STRIP
“B”
FAN
SIDE
UNIT
50TC-A07 336 740 1890 74.5 965 38.0 850 33.5
50TC-D08 641 1410 2235 88.0 1040 41.0 1055 41.5
50TC-D09 693 1525 2235 88.0 1030 40.5 1255 49.5
50TC-D12 711 1565 2235 88.0 1015 40.0 1255 49.5
NOTES:
1. Dimensions in ( ) are in inches.
2. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.
914-1371 (36"-54")
SEE DETAIL “A”
“C”
“A”
MAX WEIGHT
KG LB MM IN MM IN MM IN
IN PLACE BEFORE PLACING UNIT ON ROOF CURB
DUCT END
DIMENSIONS
A B C
DETAIL A
C09458
Fig. 7 -- Rigging Details
10
Step 6 — Rig and Place Unit
Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Level by using unit frame as a reference. See Table 1 and Fig. 7 for additional information.
Lifting holes are provided in base rails as shown in Fig. 7. Refer to rigging instructions on unit.
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage.
All panels must be in place when rigging. Unit is not designed for handling by fork truck.
Before setting the unit onto the curb, recheck gasketing on curb.
PositioningonCurb—
Position unit on roof curb so that the following clearances
1
are maintained: 6.4 mm (
/4in.) clearance between the
roof curb and the base rail inside the front and back,
0.0 mm (0.0 in.). clearance between the roof curb and the base rail inside on the duct end of the unit. This will result in the distance between the roof curb and the base rail inside on the condenser end of the unit being approximately equal to section C--C in Figs. 4 and 5.
Although unit is weatherproof, guard against water from higher level runoff and overhangs.
After unit is in position, remove rigging skids and shipping materials.
C06108
Fig. 8 -- Horizontal Conversion Panels
50TC
Step 8 — Install Outside Air Hood
Economizer Hood Removal and Setup -- Factory Option
1. The hood is shipped in knock--down form and located in the return air compartment. It is attached to the economizer using two plastic tie--wraps.
2. To gain access to the hood, remove the filter access panel. (See Fig. 9.)
3. Locate and cut the (2) plastic tie--wraps, being careful to not damage any wiring. (See Fig. 10.)
4. Carefully lift the hood assembly through the filter access opening and assemble per the steps outlined in Economizer Hood and Two–Position Hood on page 12.
Step 7 — Convert to Horizontal and Connect Ductwork (when required)
Unit is shipped in the vertical duct configuration. Unit without factory--installed economizer or return air smoke detector option may be field--converted to horizontal ducted configuration. To convert to horizontal configuration, remove screws from side duct opening covers and remove covers. Using the same screws, install covers on vertical duct openings with the insulation--side down. Seals around duct openings must be tight. See Fig. 8.
Field--supplied flanges should be attached to horizontal duct openings and all ductwork should be secured to the flanges. Insulate and weatherproof all external ductwork, joints, and roof or building openings with counter flashing and mastic in accordance with applicable codes.
Do not cover or obscure visibility to the unit’s informative data plate when insulating horizontal ductwork.
FILTER ACCESS PANEL
INDOOR COIL ACCESS PANEL
C06023
Fig. 9 -- Typical Access Panel Locations
11
Remove Hood Parts
Cut Plastic Ties (2) Places
Economizer
Economizer Hood and Two--Position Hood—
1. The indoor coil access panel will be used as the top of the hood. Remove the screws along the sides and bot­tom of the indoor coil access panel. See Fig. 12.
TOP PANEL
Fig. 10 -- Economizer Parts, Shipping Location
50TC
Two Position Damper Hood Removal and Setup -­Factory Option
1. The hood is shipped in knock--down form and assembled to a metal support tray using plastic stretch wrap. Located in the return air compartment, the assembly’s metal tray is attached to the basepan and also attached to the damper using two plastic tie--wraps.
2. To gain access to the hood, remove the filter access panel. (See Fig. 9.)
3. Locate the (2) screws holding the metal tray to the basepan and remove. Locate and cut the (2) plastic tie--wraps securing the assembly to the damper. (See Fig. 11.) Be careful to not damage any wiring or cut tie--wraps securing any wiring.
4. Carefully lift the hood assembly (with metal tray) through the filter access opening and assemble per the steps outlined in the following procedure Economizer Hood and Two–Position Hood.
C08633
TOP PANEL
INDOOR COIL ACCESS PANEL
C06025
INDOOR COIL ACCESS PANEL
CAULK HERE
Fig. 12 -- Indoor Coil Access Panel Relocation
2. Swing out indoor coil access panel and insert the hood sides under the panel (hood top). Use the screws provided to attach the hood sides to the hood top. Use screws provided to attach the hood sides to the unit. See Fig. 13.
TOP PANEL
INDOOR COIL ACCESS PANEL
LEFT HOOD SIDE
19 1/16”
B
(483mm)
SCREW
Hood Parts
Plastic Tie Wrap Qty (2)
Screws for Metal Tray Qty (2)
C08639
Fig. 11 -- Two--Position Damper, Shipping Location
33 3/8”
(848mm)
HOOD DIVIDER
Fig. 13 -- Economizer Hood Construction
3. Remove the shipping tape holding the economizer ba­rometric relief damper in place.
4. Insert the hood divider between the hood sides. See Fig. 13 and 14. Secure hood divider with 2 screws on each hood side. The hood divider is also used as the bottom filter rack for the aluminum filter.
12
C06026
5. Open the filter clips which are located underneath the hood top. Insert the aluminum filter into the bottom filter rack (hood divider). Push the filter into position past the open filter clips. Close the filter clips to lock the filter into place. See Fig. 14.
The piping for the condensate drain and external trap can be completed after the unit is in place. See Fig. 16.
MINIMUM PITCH 25 mm (1 in.) PER 3m (10 ft.) OF LINE
BASE RAIL
OPEN VENT
51 mm
(2 in.)
MIN
DIVIDER
OUTSIDE AIR
HOOD
CLEANABLE
BAROMETRIC RELIEF
ALUMINUM FILTER
FILTER
FILTER CLIP
C08634
Fig. 14 -- Economizer Filter Installation
6. Caulk the ends of the joint between the unit top panel and the hood top.
7. Replace the filter access panel.
Step 9 — Install External Condensate Trap and Line
The unit has one 19 mm(3/4-in.) condensate drain connection on the end of the condensate pan and an alternate connection on the bottom. See Fig. 15. Unit airflow configuration does not determine which drain connection to use. Either drain connection can be used with vertical or horizontal applications.
When using the standard side drain connection, ensure the red plug in the alternate bottom connection is tight. Do this before setting the unit in place. The red drain pan can be tightened with a 12.7 mm extension.
To use the alternate bottom drain connection, remove the red drain plug from the bottom connection (use a 12 mm
[1
/2--in.] square socket drive extension) and install it in the
side drain connection.
(1
/2--in.) square socket drive
TO ROOF DRAIN
DRAIN PLUG
NOTE: Trap should be deep enough to offset maximum unit static difference. A 102 mm (4 in.) trap is recommended
.
SEE NOTE
ROOF CURB
C09387
Fig. 16 -- Condensate Drain Piping Details
All units must have an external trap for condensate drainage. Install a trap at least 102 mm (4-in.) deep and protect against freeze-up. If drain line is installed downstream from the external trap, pitch the line away from the unit at 25 mm in 3 m (1-in. per 10 ft) of run. Do not use a pipe size smaller than the unit connection of
3
19 mm (
/4-in.).
Step 10 — Make Electrical Connections
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Do not use gas piping as an electrical ground. Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with local electrical codes or in absence of local codes, it is recommended that the U.S.A. standard ANSI/NFPA 70, National Electrical Code (NEC), be followed.
50TC
CONDENSATE PAN (SIDE VIEW)
STANDARD SIDE DRAIN
DRAIN
PLUG
(FACTORY-INSTALLED)
Fig. 15 -- Condensate Drain Pan (Side View)
ALTERNATE BOTTOM DRAIN
C08021
NOTE: Check all factory and field electrical connections for tightness. Field--supplied wiring shall conform with the limitations of 33_C(63_F) rise.
Field power wires are connected to the unit at line--side pressure lugs on compressor contactor C and indoor fan contactor IFC (see wiring diagram label for control box component arrangement) or at factory--installed option non--fused disconnect switch. Use copper conductors only.
NOTE: Make field power connections directly to line connection pressure lugs only.
13
The unit is factory wired for the voltage shown on ;the nameplate. Refer to the unit label diagram for additional information.
!
WARNING
FIRE HAZARD
Failure to follow this warning could result in intermittent operation or performance satisfaction.
Do not connect aluminum wire between disconnect switch and air conditioning unit.. Use only copper wire. (See Fig. 17.)
ELECTRIC
DISCONNECT
50TC
SWITCH
COPPER
WIRE ONLY
ALUMINUM
WIRE
Fig. 17 -- Disconnect Switch and Unit
A93033
Units Without Disconnect Option
C IFC
11 13 13
Disconnect
L1
L2 L3
Units With Disconnect Option
Factory
Wiring
35
1
Optional
Disconnect
Switch
4
2
L1 L 2 L3
Disconnect factory test leads; discard.
6
Fig. 18 -- Power Wiring Connections
Table 2 – American/European Wire Conversions
C09411
Units Without Factory--Installed Disconnect —
When installing units, provide a disconnect switch of adequate size per local or national wiring code. Disconnect sizing data is provided on the unit informative plate. Locate on unit cabinet or within sight of the unit per national or local codes. Do not cover unit informative plate if mounting the disconnect on the unit cabinet.
Units with Factory--Installed Disconnect —
The factory--installed option disconnect switch is located in a weatherproof enclosure located under the main control box. The manual switch handle is accessible through an opening in the access panel.
All units --
All field wiring must comply with all local codes. Size wire based on MCA (Minimum Circuit Amps) on the unit informative plate. See Fig. 18 for power wiring connections to the unit power terminal block and equipment ground.
Provide a ground--fault and short--circuit over--current protection device (fuse or breaker) per local code (or U.S.A. NEC Article 440). Refer to unit informative data plate for MOCP (Maximum Over--current Protection) device size.
AMERICAN EUROPEAN
Industry
Standard Size
American
Conversion (mm
2
)
European
Standard Size (mm
2
)
20 AWG 0.52 0.5
18 AWG 0.82 1.0
16 AWG 1.30 1.5
14 AWG 2.08 2.5
Thru--Base Connections —
(1
This service connection kit consists of a 12.7 mm electrical bulkhead connector and a 31.75 mm (1
/2-- i n )
1
/4-- i n ) electrical bulkhead connector, all factory--installed in the embossed (raised) section of the unit basepan in the
(1
condenser section. The 12.7 mm
/2--in) bulkhead
connector enables the low--voltage control wires to pass
1
through the basepan. The 31.75 mm (1
/4--in) electrical bulkhead connector allows the high--voltage power wires to pass through the basepan. See Fig. 19.
LOW VOLTAGE CONDUIT CONNECTOR
All field wiring must comply with the appropriate national electrical codes and local requirements.
14
HIGH VOLTAGE CONDUIT CONNECTOR
Fig. 19 -- Thru--Base Connection Fittings
C08637
Check tightness of connector lock nuts before connecting electrical conduits.
installation instructions for additional features which might require additional conductors in the cable.
Field--supplied and field--installed liquidtight conduit connectors and conduit may be attached to the connectors on the basepan. Pull correctly rated high voltage and low voltage through appropriate conduits. Connect the power conduit to the internal disconnect (if unit is so equipped) or to the external disconnect (through unit side panel). A hole must be field cut in the main control box bottom on the left side so the 24--v control connections can be made. Connect the control power conduit to the unit control box at this hole.
Units without Thru--Base Connections —
1. Install power wiring conduit through side panel open­ings. Install conduit between disconnect and control box.
2. Install power lines to terminal connections as shown
50TC
in Fig. 18.
All Units —
Voltage to compressor terminals during operation must be within voltage range indicated on unit nameplate. On 3--phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the following formula to determine the percent of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable Carrier warranty.
Field Control Wiring —
The 50TC unit requires an external temperature control device. This device can be a thermostat (field--supplied) or a PremierLink controller (available as factory--installed option or as field--installed accessory, for use on a Carrier Comfort Network or as a stand alone control) or the RTU--MP Controller for Building Management Systems using non--CCN protocols (RTU--MP is available as a factory--installed option only).
Thermostat —
Install a Carrier--approved accessory thermostat according to installation instructions included with the accessory. For complete economizer function, select a two--stage cooling thermostat. Locate the thermostat accessory on a solid wall in the conditioned space to sense average temperature in accordance with the thermostat installation instructions.
If the thermostat contains a logic circuit requiring 24--v power, use a thermostat cable or equivalent single leads of different colors with minimum of seven leads. If the thermostat does not require a 24--v source (no “C” connection required), use a thermostat cable or equivalent with minimum of six leads. Check the thermostat
C09103
For wire runs up to 15 m (50 ft.), use no. 18 AWG (American Wire Gage) insulated wire (35_C minimum). For15to23m(50to75ft.),useno.16AWGinsulated wire (35_C minimum). For over 23 m (75 ft.), use no. 14 AWG insulated wire (35_C minimum). All wire sizes larger than no. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat.
Central
Typical
Thermostat
Connections
C
G
W2
W1
O/B/Y2
(Note 1)
Y1
R
Note 1: Typical multi-function marking. Follow manufacturer’s configuration instructions to select Y2.
Note 2: Y2 to Y2 connection required on single-stage cooling units when integrated economizer function is desired
Note 3: W2 connection not required on units with single-stage heating. Field Wiring
(Note 3)
(Note 2)
Terminal
X
C
G
W2
W1
Y2
Y1
R
T–STAT
Board
X
C
G
W2
W1
Y2
Y1
R
C09459
Fig. 20 -- Typical Low--Voltage Control Connections
Unit without thru--base connection kit —
Pass the thermostat control wires through the hole provided in the end panel (see item “D” in the view labeled “LEFT” in Fig. 1 and Fig. 2); then feed the wires through the raceway built into the corner post to the control box. Pull the wires over to the terminal strip on the upper--left corner of the Central Terminal Board. (CTB) See Fig. 21.
NOTE: If thru--the--bottom connections accessory is used, refer to the accessory installation instructions for information on routing power and control wiring.
Heat Anticipator Settings —
Set heat anticipator settings at 0.14 amp for the first stage and 0.14 amp for second--stage heating, when available.
15
Table 3 – Heater Model Number
Bare Heater Model Number C R H E A T E R 0 1 6 A 0 0
Heater Sales Package PNO Includes:
Bare Heater Carton and packing materials Installation sheet
C R H E A T E R 1 1 6 A 0 0
Electric Heaters
50TC units may be equipped with field--installed accessory electric heaters. Each heater is a pre--assembled module, with heater frames holding open coil resistance wires strung through ceramic insulators, line--break limit switches and two control contactors for two--stage heating control.
The heater module is installed in the compartment below the indoor (supply) fan outlet. Access is through the indoor access panel. Heater modules slide into the compartment on tracks along the bottom of the heater opening. See Fig. 22, Fig. 23 and Fig. 24. Refer to the Electric Heater Kit Installation Instructions for complete details.
Not all available heater modules may be used in every unit. Use only those heater modules that are Carrier approved for use in a specific size. Refer to the label on the unit cabinet for the list of approved heaters.
Unit heaters are marked with Heater Model Numbers. But heaters are ordered as and shipped in cartons marked with a corresponding heater Sales Package part number. See Table 3 for correlation between heater Model Number and Sales Package part number.
NOTE: The value in position 9 of the part number differs between the sales package part number (value is 1) and a bare heater model number (value is 0).
DISCONNECT MOUNTING LOCATION
UNIT BLOCK-OFF PAN EL
OUTDOOR ACCESS PANEL
Fig. 22 -- Typical Access Panel Location (3--6 Ton)
DISCONNECT MOUNTING LOCATION
EMT OR RIGID CONDUIT (FIELD-SUPPLIED)
SINGLE POINT BOX
CENTER POST
MANUAL RESET LIMIT SWITCH
INDOOR ACCESS PAN EL
C08133
HEATER COVERS
50TC
RACEWAY
HOLE IN END PANEL (HIDDEN)
Fig. 21 -- Field Control Wiring Raceway
C08027
MAIN CONTROL BOX
BRACKET AND CONDUIT DRIP BOOT
SINGLE POINT BOX MOUNTING SCREW
CONTROL WIRE TERMINAL BLOCK
HEATER MODULE (LOCATION 1)
HEATER MODULE (LOCATION 2)
Fig. 23 -- Typical Component Location
HEATER MOUNTING BRACKET
C08134
16
TRACK
FLANGE
C08135
Fig. 24 -- Typical Module Installation
Single Point Boxes and Supplementary Fuses — When
the unit MOCP device value exceeds 60--A, unit--mounted supplementary fuses are required for each heater circuit. These fuses are included in accessory Single Point Boxes, with power distribution and fuse blocks. The single point box will be installed directly under the unit control box, just to the left of the partition separating the indoor section (with electric heaters) from the outdoor section. The Single Point Box has a hinged access cover. See Fig. 25. The Single Point Box also includes a set of power taps to complete the wiring between the Single Point Box and the unit’s main control box terminals. Refer to the accessory heater and Single Point Box installation instructions for details on tap connections.
All fuses on 50TC units are 60--A. (Note that all heaters are qualified for use with a 60--A fuse, regardless of actual heater ampacity, so only 60--A fuses are necessary.)
Single Point Boxes without Fuses — Unit heater applications not requiring supplemental fuses require a special Single Point Box without any fuses. The accessory Single Point Boxes contain a set of power taps to complete the wiring between the Single Point Box and the unit’s main control box terminals. Refer to accessory heater and Single Point Box installation instructions for details on tap connections.
CONTROL BOX
2
1
1
1
2
13
3
BUSHING
SINGLE POINT BOX MOUNTING SCREWS
DRIP BOOT BRACKET MOUNTING SCREWS
POWER WIRES
FOAM BUSHING
HEATER RELAYS
HEATER MOUNTING SCREWS
21
23
11
13
A L L
I
E D
P
A
C O R
P .
M O
D E
L
N
O .
O D
ER
I A
L
N O.
2 2
. 2
ISTED
AI
R
NDITIONING
1
2
3
UIP
ACCESS
3
4 6
N
.
3
P
/ N
2-
5 6
10-
REV
4
C08136
Fig. 25 -- Typical Single Point Installation
Low--Voltage Control Connections Pull the
low--voltage control leads from the heater module(s) -­VIO and BRN (two of each if two modules are installed; identify for Module #1) -- to the 4--pole terminal board TB4 located on the heater bulkhead to the left of Heater #1. Connect the VIO lead from Heater #1 to terminal TB4--1. For 2 stage heating, connect the VIO lead from Heater #2 to terminal TB4--2. For 1 stage heating with 2 heater modules connect the VIO lead from both Heater #1 and #2 to terminal TB4--1. Connect both BRN leads to terminal TB4--3. See Fig. 26.
CTB
CONTL
BOARD
Field Connections
2
3
12
VIO
ORN
BRN
Plug Assembly
ORN VIO BRN
13
2
VIO BRN BRNVIO
50TC
Elec Htr
VIO BRN
VIO BRN
HR1: Heater contactor, first-stage HR2: Heater contactor, second-stage
Fig. 26 -- Accessory Electric Heater Control
Connections
17
HR2
HR1
C09390
PremierLinkt (Factory--Option) —
50TC
C08199
Fig. 27 -- PremierLink Controller
The PremierLink controller (see Fig. 27) is compatible with Carrier Comfort Networkr (CCN) devices. This control is designed to allow users the access and ability to change factory--defined settings, thus expanding the function of the standard unit control board. CCN service access tools include System Pilot (TM), Touch Pilot (TM) and Service Tool. (Standard tier display tools Navigatort and Scrolling Marquee are not suitable for use with latest PremierLink controller (Version 2.x).)
The PremierLink control is factory--mounted in the 50TC unit’s main control box to the left of the Central Terminal Board (CTB). Factory wiring is completed through harnesses connected to the CTB pin connectors. Field connections are made at a 16--pole terminal block (TB1) located on the bottom shelf of the unit control box in front of the PremierLink controller. The factory--installed PremierLink control includes the supply--air temperature (SAT) sensor. The outdoor air temperature (OAT) sensor is included in the FIOP/accessory EconoMi$ert2 package.
The PremierLink controller requires the use of a Carrier electronic thermostat or a CCN connection for time broadcast to initiate its internal timeclock. This is necessary for broadcast of time of day functions (occupied/unoccupied).
NOTE: PremierLink controller is shipped in Sensor mode. To be used with a thermostat, the PremierLink controller must be configured to Thermostat mode. Refer to PremierLink Configuration instructions for Operating Mode.
Supply Air Temperature (SAT) Sensor On FIOP--equipped 50TC unit, the unit is supplied with a supply--air temperature (SAT) sensor (33ZCSENSAT). This sensor is a tubular probe type, approx 152 mm (6--inches) in length. It is a nominal 10--k ohm thermistor.
The SAT is factory--wired. The SAT probe is wire--tied to the supply--air opening (on the horizontal opening end) in its shipping position. Remove the sensor for installation. Re--position the sensor in the flange of the supply--air opening or in the supply air duct (as required by local
1
codes). Drill or punch a 12.7 mm (
/2--in.) hole in the flange or duct. Use two field--supplied, self--drilling screws to secure the sensor probe in a horizontal orientation. See Fig. 28.
SUPPLY AIR TEMPERATURE SENSOR
SUPPLY AIR
RETURN AIR
ROOF CURB
C09059
Fig. 28 -- Typical Mounting Location for Supply Air
Temperature (SAT) Sensor on Small Rooftop Units
NOTE: Refer to Form 33CS--58SI for complete
PremierLink configuration, operating sequences and troubleshooting information. Have a copy of this manual available at unit start--up.
NOTE: The sensor must be mounted in the discharge airstream downstream of the cooling coil and any heating devices. Be sure the probe tip does not come in contact with any of the unit’s heater surfaces.
18
50TC
Fig. 29 -- PremierLink Wiring Schematic
19
C09460
Outdoor Air Temperature (OAT) Sensor — The OAT is factory--mounted in the EconoMi$er2 (FIOP or accessory). It is a nominal 10k ohm thermistor attached to an eyelet mounting ring.
EconoMi$er2 — The PremierLink control is used with EconoMi$er2 (option or accessory) for outdoor air management. The damper position is controlled directly by the PremierLink control; EconoMi$er2 has no internal logic device.
Outdoor air management functions can be enhanced with field--installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors) Space CO Outdoor air CO
sensor
2
sensor
2
Refer to Table 4 for accessory part numbers. Field connections — Field connections for accessory
sensor and input devices are made at the 16--pole terminal
50TC
Table 4 – PremierLink Sensor Usage
block (TB1) located on the control box bottom shelf in front of the PremierLink control (See Fig. 29). Some input devices also require a 24--vac signal source; connect at CTB terminal R at “THERMOSTAT” connection strip for this signal source. See connections figures on following pages for field connection locations (and for continued connections at the PremierLink board inputs).
Table 5 provides a summary of field connections for units equipped with Space Sensor. Table 6 provides a summary of field connections for units equipped with Space Thermostat.
Space Sensors -- The PremierLink controller is factory--shipped configured for Space Sensor Mode. A Carrier T--55 or T--56 space sensor must be used. T--55 space temperature sensor provides a signal of space temperature to the PremierLink control. T--56 provides same space temperature signal plus it allows for adjustment of space temperature setpoints from the face of the sensor by the occupants.
OUTDOOR AIR
APPLICATION
Differential Dry Bulb
Te mp e ra t ur e wi t h
PremierLink
(PremierLink requires
4 --- 2 0 m A A c t u a t o r )
Single Enthalpy with
PremierLink
(PremierLink requires
4 --- 2 0 m A A c t u a t o r )
Differential Enthalpy
with PremierLink
(PremierLink requires
4 --- 2 0 m A A c t u a t o r )
NOTES: CO
Sensors (Optional):
2
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor. 33ZCASPCO2 --- Aspirator box used for duct---mounted CO 33ZCT55CO2 --- Space temperature and CO 33ZCT56CO2 --- Space temperature and CO
TEMPERATURE
SENSOR
I n c l u d e d ---
CRTEMPSN001A00
I n c l u d e d ---
Not Used
I n c l u d e d ---
Not Used
room sensor with override.
2
room sensor with override and setpoint.
2
RETURN AIR
TEMPERATURE
SENSOR
R e q u i r e d ---
33ZCT55SPT
or equivalent
---
---
room sensor.
2
OUTDOOR AIR
ENTHALPY SENSOR
--- ---
R e q u i r e s ---
HH57AC077
or equivalent
R e q u i r e s ---
HH57AC077
or equivalent
RETURN AIR
ENTHALPY SENSOR
---
R e q u i r e s --­HH57AC078 or equivalent
20
Table 5 – Space Sensor Mode
TB1 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)
2 RMTOCC Discrete, 24VAC
3 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)
4 CMPSAFE Discrete, 24VAC
5 T56---SET Analog (10k thermistor)
6 FSD Discrete, 24VAC
7 LOOP---PWR Analog, 24VDC
8 SPS Discrete, 24VAC
9 IAQ ---SEN A n a l o g , 4 --- 2 0 m A
10 FILTER Discrete, 24VAC
11 I A Q --- C O M / O A Q --- C O M / R H --- C O M A n a l o g , 4 --- 2 0 m A
12 CCN + (RED) Digital,,5VDC
13 OAQ --- SEN/RH ---SEN A n a l o g , 4 --- 2 0 m A
14 CCN Gnd (WHT) Digital, 5VDC
15
16 CCN --- (BLK) Digital, 5VDC
LEGEND:
T 5 5 --- S p a c e Te m p e r a t u r e S e n s o r F S D --- F i r e S h u t d o w n T 5 6 --- S p a c e Te m p e r a t u r e S e n s o r I A Q --- I n d o o r A i r Q u a l i t y ( C O CCN --- Carrier Comfort Network (communication bus) OAQ --- Outdoor Air Quality (CO C M P S A F E --- C o m p r e s s o r S a f e t y R H --- R e l a t i v e H u m i d i t y F I L T E R --- D i r t y F i l t e r S w i t c h S F S --- S u p p l y F a n S t a t u s
50TC
)
2
)
2
Table 6 – Thermostat Mode
TB1 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 RAT SEN Analog (10k thermistor)
2 G Discrete, 24VAC
3 RAT SEN Analog (10k thermistor)
4 Y1 Discrete, 24VAC
5
6 Y2 Discrete, 24VAC
7 LOOP---PWR Analog, 24VDC
8 W1 Discrete, 24VAC
9 I A Q --- S E N Analog, 4 --- 20mA
10 W2 Discrete, 24VAC
11 I A Q --- C O M / O A Q --- C O M / R H --- C O M Analog, 4---20mA
12 CCN + (RED) Digital, 5VDC
13 O A Q --- S E N / R H --- S E N Analog, 4--- 20mA
14 CCN Gnd (WHT) Digital, 5VDC
15
16 CCN --- (BLK) Digital, 5VDC
LEGEND:
CCN --- Carrier Comfort Network (communication bus) RH --- Relative Humidity G --- Thermostat Fan W1 --- Thermostat Heat Stage 1 IAQ --- Indoor Air Quality (CO OAQ --- Outdoor Air Quality (CO RAT --- Return Air Temperature Y2 --- Thermostat Cool Stage 2
) W2 --- Thermostat Heat Stage 2
2
) Y1 --- Thermostat Cool Stage 1
2
21
TB1 PL
SEN J6-7
1
2
SW1
3
45
SEN
61
RED(+)
WHT(GND)
BLK(-)
BRN (GND)
BLU (SPT)
CCN COM
SENSOR WIRING
Fig. 30 -- T--55 Space Temperature Sensor Wiring
50TC
Connect T--55 -- See Fig. 30 for typical T--55 internal connections. Connect the T--55 SEN terminals to TB1 terminals 1 and 3 (see Fig. 31).
TB1 PL
SEN J6-7
SEN
1
3
Fig. 31 -- PremierLink T--55 Sensor
Connect T--56 -- See Fig. 32 for T--56 internal connections. Install a jumper between SEN and SET terminals as illustrated. Connect T--56 terminals to TB1 terminals 1, 3 and 5 (see Fig. 33).
J6-6
C08201
C08212
PL
J6-6
SEN
TB1
3
Jumper
SET
SET
5
J6-5
C08213
Fig. 33 -- PremierLink T--56 Sensor
Connect Thermostat — A 7--wire thermostat connection requires a 24--v power source and a common connection. Use the R and C terminals on the CTB’s THERMOSTAT connection strip for these. Connect the thermostat’s Y1, Y2, W1, W2 and G terminals to PremierLink TB1 as shown in Fig. 34.
If the 50TC unit is equipped with factory--installed smoke detector(s), disconnect the factory BLU lead at TB1--6 (Y2) before connecting the thermostat. Identify the BLU lead originating at CTB--DDC--1; disconnect at TB1--6 and tape off. Confirm that the second BLU lead at TB1--6 remains connected to PremierLink J4--8.
SPACE THERMOSTAT
R
GJ4-12
Y1
Y2
W1
CTB THERMOSTAT
R
TB1
2
4
6
8
PL
J4-10
J4-8
J4-6
2
SW1
Cool Warm
3
45
SEN
61
RED(+)
WHT(GND)
BLK(-)
SET
BLK (T56)
BRN (GND) BLU (SPT)
CCN COM
SENSOR WIRING
JUMPER TERMINALS AS SHOWN
Fig. 32 -- T--56 Internal Connections
C08202
W2
C
10
C
CTB
J4-4
THERMOSTAT
C08119
Fig. 34 -- Space Thermostat Connections
If the 50TC unit has an economizer system and free--cooling operation is required, a sensor representing Return Air Temperature must also be connected (field--supplied and installed). This sensor may be a T--55 Space Sensor (see Fig. 29) installed in the space or in the return duct, or it may be sensor PNO 33ZCSENSAT, installed in the return duct. Connect this sensor to TB1--1 and TB1--3 per Fig. 31.
22
When the PremierLink is configured for Thermostat Mode, these functions are not available: Fire Shutdown (FSD), Remote Occupied (RMTOCC), Compressor Safety (CMPSAFE), Supply Fan Status (SFS), and Filter Pressure Switch (FILTER).
Economizer controls —
Outdoor Air Enthalpy Control (PNO HH57AC077) -­The enthalpy control (HH57AC077) is available as a
field--installed accessory to be used with the EconoMi$er2 damper system. The outdoor air enthalpy sensor is part of the enthalpy control. (The separate field--installed accessory return air enthalpy sensor (HH57AC078) is required for differential enthalpy control. See Fig. 35.)
Locate the enthalpy control in the economizer hood. Locate two GRA leads in the factory harness and connect these leads to enthalpy control sensors 2 and 3. See Fig. 35. Connect the enthalpy control power input terminals to economizer actuator power leads RED (connect to TR) and BLK (connect to TR1).
Enthalpy Switch
2
GRA
3
GRA
CTB ECON
6
7
Factory Wiring Harness
C08218
Fig. 35 -- Enthalpy Switch (HH57AC077) Connections
The outdoor enthalpy changeover setpoint is set at the enthalpy controller.
Differential Enthalpy Control — Differential enthalpy control is provided by sensing and comparing the outside air and return air enthalpy conditions. Install the outdoor air enthalpy control as described above. Add and install a return air enthalpy sensor.
Return Air Enthalpy Sensor — Mount the return--air enthalpy sensor (HH57AC078) in the return--air duct. The return air sensor is wired to the enthalpy controller (HH57AC077). See Fig. 36.
ENTHALPY CONTROLLER
B
TR TR1
C
A
D
SO
SR
2
LED
NOTES:
1. Remove factory-installed jumper across SR and + before connecting wires from return air sensor.
2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3 close on low outdoor air enthalpy relative to indoor air enthalpy.
3. Remove sensor mounted on back of control and locate in outside airstream.
RED
BRN
BLK
+
+
3 1
RED
GRAY/ORN
GRAY/RED
WIRE HARNESS IN UNIT
(OUTDOOR
S
AIR
+
ENTHALPY
SENSOR)
S
(RETURN AIR
ENTHALPY
+
SENSOR)
C06019
Fig. 36 -- Outside and Return Air Enthalpy Sensor
Wiring
To wire the return air enthalpy sensor, perform the following:
1. Use a 2--conductor, 18 or 20 AWG, twisted pair cable to connect the return air enthalpy sensor to the enthal­py controller.
2. At the enthalpy control remove the factory--installed resistor from the (SR) and (+) terminals.
3. Connect the field--supplied RED wire to (+) spade connector on the return air enthalpy sensor and the (SR+) terminal on the enthalpy controller. Connect the BLK wire to (S) spade connector on the return air enthalpy sensor and the (SR) terminal on the enthalpy controller.
Indoor Air Quality (CO
sensor) — The indoor air quality
2
sensor accessory monitors space carbon dioxide (CO levels. This information is used to monitor IAQ levels. Several types of sensors are available, for wall mounting in the space or in return duct, with and without LCD display, and in combination with space temperature sensors. Sensors use infrared technology to measure the levels of CO
The CO
present in the space air.
2
sensors are all factory set for a range of 0 to
2
sensor for electrical
2
requirements and terminal locations. See Fig. 37 for typical CO
sensor wiring schematic.
2
50TC
)
2
23
+
0-10VDC
-
SIG COM
+
4-20mA
NC COM NO
24 VAC
HG
OR
+
-
24 VDC
2
1
J3 J4
5
1
4
32
7
6
8
50TC
Fig. 37 -- Indoor/Outdoor Air Quality (CO2)Sensor
(33ZCSENCO2) -- Typical Wiring Diagram
To accurately monitor the quality of the air in the conditioned air space, locate the sensor near a return--air grille (if present) so it senses the concentration of CO leaving the space. The sensor should be mounted in a location to avoid direct breath contact.
Do not mount the IAQ sensor in drafty areas such as near supply ducts, open windows, fans, or over heat sources. Allow at least 0.9 m (3 ft) between the sensor and any corner. Avoid mounting the sensor where it is influenced by the supply air; the sensor gives inaccurate readings if the supply air is blown directly onto the sensor or if the supply air does not have a chance to mix with the room air before it is drawn into the return airstream.
Wiring the Indoor Air Quality Sensor —
For each sensor, use two 2--conductor 18 AWG (American Wire Gage) twisted--pair cables (unshielded) to connect the separate isolated 24 vac power source to the sensor and to connect the sensor to the control board terminals.
ALARM RELAY
}
CONTACTS
C08635
Refer to Form 33CS--58SI, PremierLink Installation, Start--up, and Configuration Instructions, for detailed configuration information
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus weatherproof enclosure) — The outdoor air CO designed to monitor carbon dioxide (CO outside ventilation air and interface with the ventilation damper in an HVAC system. The OAQ sensor is packaged with an outdoor cover. See Fig. 39. The outdoor air CO sensor must be located in the economizer outside air hood.
2
COVER REMOVED SIDE VIEW
Fig. 39 -- Outdoor Air Quality Sensor Cover
Wiring the Outdoor Air CO
Sensor — A dedicated power
2
supply is required for this sensor. A two--wire cable is required to wire the dedicated power supply for the sensor. The two wires should be connected to the power supply and terminals 1 and 2.
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the OAQ sensor. See Fig. 37. Connect the 4 to 20 mA terminal to the TB1--13 terminal of the 50TC. Connect the SIG COM terminal to the TB1--11 terminal of the 50TC. See Fig. 40.
sensor is
2
) levels in the
2
C07135
2
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the sensor. See Fig. 37. Connect the 4--20 mA terminal to terminal TB1--9 and connect the SIG COM terminal to terminal TB1--11. See Fig. 38.
IAQ Sensor
SEN J5-5
COM
24 VAC
TB1
9
TB1
11
PL
J5-3
C08636
Fig. 38 -- Indoor CO2Sensor (33ZCSENCO2)
Connections
OAQ Sensor/RH Sensor
SEN J5-2
COM
24 VAC
TB1
13
TB1
11
PL
J5-3
C08275
Fig. 40 -- Outdoor CO2Sensor Connections
Fire Shutdown (FSD) — This function is available only when PremierLink is configured for (Space) Sensor Mode. The unit is factory--wired for PremierLink FSD operation when PremierLink is factory--installed.
Filter Status Switch — This function is available only when PremierLink is configured for (Space) Sensor Mode.
24
PremierLink control can monitor return filter status in two ways: By monitoring a field--supplied/installed filter pressure switch or via supply fan runtime hours.
Occupied mode. This function may also provide a “Door Switch” time delay function that will terminate cooling and heating functions after a 2--20 minute delay.
Using switch input: Install the dirty filter pressure switch according to switch manufacturer’s instructions, to measure pressure drop across the unit’s return filters. Connect one side of the switch’s NO contact set to CTB’s THERMOSTAT--R terminal. Connect the other side of the NO contact set to TB1--10. Setpoint for Dirty Filter is set at the switch. See Fig. 41.
Filter Switch (NO, close on rising pressure (high drop))
CTB
Thermostat
R
TB1
10
PL
J4-4
C08216
Fig. 41 -- PremierLink Filter Switch Connection
When the filter switch’s NO contact set closes as filter pressure drop increases (indicating dirt--laden filters), the input signal to PremierLink causes the filter status point to read “DIRTY”.
Using Filter Timer Hours: Refer to Form 33CS--58SI for instructions on using the PremierLink Configuration screens and on unit alarm sequence.
Connect one side of the NO contact set on the timeclock to CTB’s THERMOSTAT--R terminal. Connect the other side of the timeclock contact to the unit’s TB1--2 terminal.
Remote Occupied
Time Clock
CTB
Thermostat
R
TB1
2
PL
J4-12
C08214
Fig. 43 -- PremierLink Wiring Remote Occupied
Refer to Form 33CS--58SI for additional information on configuring the PremierLink control for Door Switch timer function.
Space Relative Humidity Sensor — The RH sensor is not used with these 50Hz 50TC models at this time.
CCN Communication Bus — The PremierLink controller connects to the bus in a daisy chain arrangement. Negative pins on each component must be connected to respective negative pins, and likewise, positive pins on each component must be connected to respective positive pins. The controller signal pins must be wired to the signal ground pins. Wiring connections for CCN must be made at the 3--pin plug.
50TC
Supply Fan Status Switch — The PremierLink control can monitor supply fan operation through a field--supplied/installed differential pressure switch. This sequence will prevent (or interrupt) operation of unit cooling, heating and economizer functions until the pressure switch contacts are closed indicating proper supply fan operation.
Install the differential pressure switch in the supply fan section according to switch manufacturer’s instructions. Arrange the switch contact to be open on no flow and to close as pressure rises indicating fan operation.
Connect one side of the switch’s NO contact set to CTB’s THERMOSTAT--R terminal. Connect the other side of the NO contact set to TB1--8. Setpoint for Supply Fan Status is set at the switch. See Fig. 42.
Fan (Pressure) Switch (NO, close on rise in pressure)
CTB
Thermostat
R
TB1
8
PL
J4-6
C08118
Fig. 42 -- PremierLink Wiring Fan Pressure Switch
Connection
At any baud (9600, 19200, 38400 baud), the number of controllers is limited to 239 devices maximum. Bus length may not exceed 1219 m (4000 ft), with no more than 60 total devices on any 305 m (1000--ft) section. Optically isolated RS--485 repeaters are required every 305 m (1000 ft).
NOTE: Carrier device default is 9600 band. COMMUNICATION BUS WIRE SPECIFICATIONS —
The CCN Communication Bus wiring is field--supplied and field--installed. It consists of shielded 3--conductor cable with drain (ground) wire. The cable selected must be identical to the CCN Communication Bus wire used for the entire network.
See Table 7 for recommended cable.
Table 7 – Recommended Cables
MANUFACTURER CABLE PART NO.
Alpha 2413 or 5463
American A22503
Belden 8772
Columbia 02525
Remote Occupied Switch — The PremierLink control permits a remote timeclock to override the control’s on--board occupancy schedule and place the unit into
25
NOTE: Conductors and drain wire must be at least 20 AWG, stranded, and tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of
-- 2 0 _Cto60_C(--4_F to 140_F) is required. Do not run communication wire in the same conduit as or next to any AC voltage wiring.
The communication bus shields must be tied together at each system element. If the communication bus is entirely within one building, the resulting continuous shield must be connected to ground at only one single point. If the communication bus cable exits from one building and enters another building, the shields must be connected to the grounds at a lightning suppressor in each building (one point only).
Connecting CCN bus:
50TC
NOTE: When connecting the communication bus cable, a color code system for the entire network is recommended to simplify installation and checkout. See Table 8 for the recommended color code.
Table 8 – Color Code Recommendations
SIGNAL TYPE
+ Red 1
Ground White 2
--- Black 3
CCN BUS WIRE
COLOR
CCN PLUG PIN
NUMBER
Connect the CCN (+) lead (typically RED) to the unit’s TB1--12 terminal. Connect the CCN (ground) lead (typically WHT) to the unit’s TB1--14 terminal. Connect the CCN (--) lead (typically BLK) to the unit’s TB1--16 terminal. See Fig. 44.
CCN Bus
+ (RED)
GND (WHT)
– (BLK)
TB1
12
TB1
14
TB1
16
PL
J2-1
J2-2
J2-3
C08276
Fig. 44 -- PremierLink CCN Bus Connections
26
RTU--MP control system
The RTU--MP controller, see Fig. 45, provides expanded stand--alone operation of the HVAC system plus connection and control through communication with several Building Automation Systems (BAS) through popular third--party network systems. The available network systems are BACnet MP/TP, Modbus and Johnson J2. Communication with LonWorks is also possible by adding an accessory interface card to the RTU--MP. Selection of the communication protocol and baud rate are made at on--board DIP switches.
The RTU--MP control is factory--mounted in the 50TC unit’s main control box, to the left of the CTB. See Fig. 46. Factory wiring is completed through harnesses connected to the CTB. Field connections for RTU--MP sensors will be made at the Phoenix connectors on the RTU--MP board. The factory--installed RTU--MP control includes the supply--air temperature (SAT) sensor. The outdoor air temperature (OAT) sensor is included in the FIOP/accessory EconoMi$er2 package.
Refer to Table 9, RTU--MP Controller Inputs and Outputs for locations of all connections to the RTU--MP board.
50TC
Fig. 45 -- RTU--MP Multi--Protocol Control Board
CTB
RTU-MP Board
Fig. 46 -- 50TC Control Box Component Locations
27
C07129
C08585
50TC
Fig. 47 -- RTU--MP System Control Wiring Diagram
28
C09461
Table 9 – RTU--MP Controller Inputs and Outputs
POINT NAME
Space Temperature Sensor sptsens AI (10K Thermistor) J 2 0 --- 1 , 2 Supply Air Temperature sat AI (10K Thermistor) J2---1, 2 Local Outside Air Temperature Sensor oatsens AI (10K Thermistor) J2--- 3, 4 Space Temperature Offset Pot sptopot AI (100K Potentiometer) J 2 0 --- 3 Indoor Air Quality iaq A I ( 4 --- 2 0 m a ) J4---2, 3 Outdoor Air Quality oaq A I ( 4 --- 2 0 m a ) J4---5, 6 Safety Chain Feedback safety DI (24 VAC) J1---9 Compressor Safety compstat DI (24 VAC) J1---2 Fire Shutdown firedown DI (24 VAC) J 1 --- 1 0 Enthalpy Switch enthalpy DI (24 VAC) J2---6, 7 Humidistat Input Status humstat DI (24 VAC) J5---7, 8
50TC
Space Relative Humidity sprh A I ( 4 --- 2 0 m a )
Outside Air Relative Humidity oarh A I ( 4 --- 2 0 m a )
Supply Fan Status fanstat DI (24 VAC)
Filter Status filtstat DI (24 VAC)
Remote Occupancy Input remocc DI (24 VAC)
Economizer Commanded Position econocmd 4 --- 20ma J2---5 SupplyFanRelayState sf DO Relay (24VAC , 1A) J1 ---4 Compressor 1 Relay State comp_1 DO Relay (24VAC , 1A) J1---8 Compressor 2 Relay State comp_2 DO Relay (24VAC , 1A) J1---7 Heat Stage 1 Relay State heat_1 DO Relay (24VAC , 1A) J1 ---6 Heat Stage 2 Relay State heat_2 DO Relay (24VAC , 1A) J1 ---5 Power Exhaust Relay State aux_2 DO Relay (24VAC , 1A) J 1 1 --- 3 Dehumidification Relay State humizer DO Relay (24VAC, 1A) J 1 1 --- 7 , 8
LEGEND AI --- A n a l o g I n p u t AO --- A n a l o g O u t p u t DI --- D i s c r e t e I n p u t DO --- Discrete Output
* These inputs (if installed) take the place of the default input on the specific channel according to schematic. P a r a l l e l p i n s J 5 --- 1 = J 2 --- 6 , J 5 --- 3 = J 1 --- 1 0 , J 5 --- 5 = J 1 --- 2 a r e u s e d f o r f i e l d --- i n s t a l l a t i o n .
BACnet OBJECT
NAME
INPUTS
CONFIGURABLE INPUTS*
OUTPUTS
TYPE OF I/O
CONNECTION PIN
NUMBERS
J 4 --- 2 , 3 o r J 4 --- 5 , 6
J5--- 1,2 or J5 ---3,4 or
J5 5,6 or J5 --- 7,8
The RTU--MP controller requires the use of a Carrier space sensor. A standard thermostat cannot be used with the RTU--MP system.
Supply Air Temperature (SAT) Sensor -- On FIOP--equipped 50TC unit, the unit is supplied with a supply--air temperature (SAT) sensor (33ZCSENSAT). This sensor is a tubular probe type, approx 152 mm (6--inches) in length. It is a nominal 10--k ohm thermistor.
The SAT is factory--wired. The SAT probe is wire--tied to the supply--air opening (on the horizontal opening end) in its shipping position. Remove the sensor for installation. Re--position the sensor in the flange of the supply--air opening or in the supply air duct (as required by local
(1
codes). Drill or punch a 12.7 m
/2--in.) hole in the flange or duct. Use two field--supplied, self--drilling screws to secure the sensor probe in a horizontal orientation. See Fig. 28.
Outdoor Air Temperature (OAT) Sensor -- The OAT is factory--mounted in the EconoMi$er2 (FIOP or accessory). It is a nominal 10k ohm thermistor attached to an eyelet mounting ring.
EconoMi$er2 -- The RTU--MP control is used with EconoMi$er2 (option or accessory) for outdoor air management. The damper position is controlled directly by the RTU--MP control; EconoMi$er2 has no internal logic device.
Outdoor air management functions can be enhanced with field--installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors) Space CO Outdoor air CO
29
sensor
2
sensor
2
Field Connections -- Field connections for accessory sensors and input devices are made the RTU--MP, at plugs J1, J2, J4, J5, J11 and J20. All field control wiring that connects to the RTU--MP must be routed through the raceway built into the corner post as shown in Fig. 22. The raceway provides the UL required clearance between high-- and low--voltage wiring. Pass the control wires through the hole provided in the corner post, then feed the wires thorough the raceway to the RTU--MP. Connect to the wires to the removable Phoenix connectors and then reconnect the connectors to the board.
BRN (COM)
BLK (STO)
BLU (SPT)
SENSOR
WIRING
Space Temperature (SPT) Sensors
A field--supplied Carrier space temperature sensor is required with the RTU--MP to monitor space temperature. There are 3 sensors available for this application:
S 33ZCT55SPT, space temperature sensor with override
button
50TC
S 33ZCT56SPT, space temperature sensor with override
button and setpoint adjustment
S 33ZCT59SPT, space temperature sensor with LCD
(liquid crystal display) screen, override button, and setpoint adjustment
Use 20 gauge wire to connect the sensor to the controller. The wire is suitable for distances of up to 500 ft. Use a three--conductor shielded cable for the sensor and setpoint adjustment connections. If the setpoint adjustment (slidebar) is not required, then an unshielded, 18 or 20 gauge, two--conductor, twisted pair cable may be used.
Connect T--55 -- See Fig. 30 for typical T--55 internal connections. Connect the T--55 SEN terminals to RTU--MP J20--1 and J20--2. See Fig. 48.
SEN
J20-1
OR SET SEN
OPB COM- PWR+
POWER
24 VAC
NOTE: Must use a separate isolated transformer.
WIRING
C07132
Fig. 50 -- Space Temperature Sensor Typical Wiring
(33ZCT59SPT)
Economizer controls — Outdoor Air Enthalpy Control (PNO HH57AC077) -­The enthalpy control (HH57AC077) is available as a
field--installed accessory to be used with the EconoMi$er2 damper system. The outdoor air enthalpy sensor is part of the enthalpy control. (The separate field--installed accessory return air enthalpy sensor (HH57AC078) is required for differential enthalpy control. See “Return Air Enthalpy Sensor”below.)
SEN
J20-2
C08460
Fig. 48 -- RTU--MP T--55 Sensor Connections
Connect T--56 -- See Fig. 32 for T--56 internal connections. Install a jumper between SEN and SET terminals as illustrated. Connect T--56 terminals to RTU--MP J20--1, J20--2 and J20--3 per Fig. 49.
SEN J20-1
SEN
Jumper
SET
SET
J20-2
J20-3
C08461
Fig. 49 -- RTU--MP T--56 Sensor Connections
Locate the enthalpy control in the economizer hood. Locate two GRA leads in the factory harness and connect these leads to enthalpy control sensors 2 and 3. See Fig. 35. Connect the enthalpy control power input terminals to economizer actuator power leads RED (connect to TR) and BLK (connect to TR1).
The outdoor enthalpy changeover setpoint is set at the enthalpy controller.
Differential Enthalpy Control — Differential enthalpy control is provided by sensing and comparing the outside air and return air enthalpy conditions. Install the outdoor air enthalpy control as described above. Add and install a return air enthalpy sensor.
Return Air Enthalpy Sensor — Mount the return--air enthalpy sensor (HH57AC078) in the return--air duct. The return air sensor is wired to the enthalpy controller (HH57AC077). See Fig. 36.
30
To wire the return air enthalpy sensor, perform the following:
1. Use a 2--conductor, 18 or 20 AWG, twisted pair cable to connect the return air enthalpy sensor to the enthal­py controller.
2. At the enthalpy control remove the factory--installed resistor from the (SR) and (+) terminals.
3. Connect the field--supplied RED wire to (+) spade connector on the return air enthalpy sensor and the (SR+) terminal on the enthalpy controller. Connect the BLK wire to (S) spade connector on the return air enthalpy sensor and the (SR) terminal on the enthalpy controller.
Indoor Air Quality (CO
sensor) — The indoor air quality
2
sensor accessory monitors space carbon dioxide (CO levels. This information is used to monitor IAQ levels. Several types of sensors are available, for wall mounting in the space or in return duct, with and without LCD display, and in combination with space temperature sensors. Sensors use infrared technology to measure the levels of CO
The CO
present in the space air.
2
sensors are all factory set for a range of 0 to
2
2000 ppm and a linear mA output of 4 to 20. Refer to the instructions supplied with the CO
sensor for electrical
2
requirements and terminal locations. See Fig. 37 for typical CO
sensor wiring schematic.
2
IAQ Sensor
SEN
COM
J4-2
J4-3
24 VAC
C08462
Fig. 51 -- RTU--MP / Indoor CO2Sensor
(33ZCSENCO2) Connections
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus weatherproof enclosure) — The outdoor air CO designed to monitor carbon dioxide (CO
sensor is
2
) levels in the
2
outside ventilation air and interface with the ventilation damper in an HVAC system. The OAQ sensor is packaged with an outdoor cover. See Fig. 39. The outdoor air CO sensor must be located in the economizer outside air hood.
)
2
Wiring the Outdoor Air CO
Sensor — A dedicated power
2
2
50TC
supply is required for this sensor. A two--wire cable is required to wire the dedicated power supply for the sensor. The two wires should be connected to the power supply and terminals 1 and 2.
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the OAQ sensor. See Fig. 37. Connect the 4 to 20 mA terminal to RTU--MP J4--5. Connect the SIG COM terminal to RTU--MP J4--6.
To accurately monitor the quality of the air in the conditioned air space, locate the sensor near a return--air grille (if present) so it senses the concentration of CO leaving the space. The sensor should be mounted in a location to avoid direct breath contact.
Do not mount the IAQ sensor in drafty areas such as near supply ducts, open windows, fans, or over heat sources. Allow at least 3 ft (0.9 m) between the sensor and any corner. Avoid mounting the sensor where it is influenced by the supply air; the sensor gives inaccurate readings if the supply air is blown directly onto the sensor or if the supply air does not have a chance to mix with the room air before it is drawn into the return airstream.
Wiring the Indoor Air Quality Sensor — For each sensor, use two 2--conductor 18 AWG (American
Wire Gage) twisted--pair cables (unshielded) to connect the separate isolated 24 vac power source to the sensor and to connect the sensor to the RTU--MP control board terminals.
To connect the sensor to the control, identify the positive (4 to 20 mA) and ground (SIG COM) terminals on the sensor. See Fig. 36. Connect the 4--20 mA terminal to RTU--MP J4--2 and connect the SIG COM terminal to RTU--MP J4--3. See Fig. 51.
OAQ Sensor/RH Sensor
2
24 VAC
SEN
COM
Fig. 52 -- RTU--MP / Outdoor CO2Sensor
(33ZCSENCO2) Connections
Connecting Discrete Inputs
Status
Filter
The filter status accessory is a field--installed accessory. This accessory detects plugged filters. When installing this accessory, the unit must be configured for filter status
by setting MENU to Filter Status and normally open (N/O) or normally closed (N/C). Input 8 or 9 is recommended for easy of installation. Refer to Fig. 45 and Fig. 47 for wire terminations at J5.
Config→Inputs→input3,5,8,or9
J4-5
J4-6
C08463
31
Fan Status
Communication Wiring -- Protocols
The fan status accessory is a field--installed accessory. This accessory detects when the indoor fan is blowing air. When installing this accessory, the unit must be configured for fan status by setting
MENU
Config→Inputs→input3,5,8,or9to Fan
Status and normally open (N/O) or normally closed (N/C). Input 8 or 9 is recommended for easy of installation. Refer to Fig. 45 and Fig. 47 for wire terminations at J5.
Remote Occupancy
The remote occupancy accessory is a field--installed accessory. This accessory overrides the unoccupied mode and puts the unit in occupied mode. When installing this accessory, the unit must be configured for remote
occupancy by setting MENU 5, 8, or 9 to Remote Occupancy and normally open (N/O)
50TC
or normally closed (N/C).
Also set MENU
Schedules→occupancy source to DI
on/off. Input 8 or 9 is recommended for easy of installation. Refer to Fig. 45 and Table 9 for wire terminations at J5.
Space Relative Humidity Sensor -- The RH sensor is not used with these 50Hz 50TC models at this time.
Config→Inputs→input 3,
General
Protocols are the communication languages spoken by control devices. The main purpose of a protocol is to communicate information in the most efficient method possible. Different protocols exist to provide different kinds of information for different applications. In the BAS application, many different protocols are used, depending on manufacturer. Protocols do not change the function of a controller; just make the front end user different.
The RTU--MP can be set to communicate on four different protocols: BACnet, Modbus, N2, and LonWorks. Switch 3 (SW3) on the board is used to set protocol and baud rate. Switches 1 and 2 (SW1 and SW2) are used to set the board’s network address. See Fig. 53 for the switch setting per protocol. The 3rd party connection to the RTU--MP is through plug J19.
NOTE: Power must be cycled after changing the SW1--3 switch settings.
Refer to the RTU--MP 3rd Party Integration Guide for more detailed information on protocols, 3rd party wiring, and networking.
SW3 Protocol Selection
PROTOCOL DS8 DS7 DS6 DS5 DS4 DS3 DS2 DS1
BACnet MS/TP (Master)
Modbus (Slave)
N2 (Slave)
LonWorks Unused ON ON OFF ON OFF OFF OFF
NOTE: DS = Dip Switch BACnet MS/TP SW3 example shown
BAUD RATE DS2 DS1
9600 OFF OFF
19,200 ON OFF
38,400 OFF ON
76,800 ON ON
Unused OFF OFF OFF ON OFF Select Baud Select Baud
Unused OFF OFF ON ON OFF Select Baud Select Baud
Unused OFF OFF OFF ON ON OFF OFF
Baud Rate Selections
Fig. 53 -- RTU--MP SW3 Dip Switch Settings
C07166
32
Local Access
BACview6Handheld
The BACview6is a keypad/display interface used to connect to the RTU--MP to access the control information, read sensor values, and test the RTU, see Fig. 54. This is an accessory interface that does not come with the MP controller and can only be used at the unit. Connect the BACview are 2 password protected levels in the display (User and Admin). The user password is defaulted to 0000 but can be changed. The Admin password is 1111 and cannot be changed. There is a 10 minute auto logout if a screen is idle. See Form 48--50H--T--2T, Appendix A for navigation and screen content.
Virtual BACview
Virtual BACview is a freeware computer program that functions as the BACview
6
to the RTU--MP’s J12 local access port. There
6
Handheld. The USB Link
interface (USB--L) is required to connect a computer to the RTU--MP board. The link cable connects a USB port to the J12 local access port. This program functions and operates identical to the handheld.
RTU--MP Troubleshooting
Communication
The LEDs indicate if the controller is speaking to the devices on the network. The LEDs should reflect communication traffic based on the baud rate set. The higher the baud rate the more solid the LEDs will appear. See Table 10 for further details.
LEDs
50TC
Fig. 54 -- BACview6Handheld Connections
33
C07170
Table 10 – LEDs
The LEDs on the RTU--MP show the status of certain functions
If this LED is on... Status is...
Power The RTU MP has power
Rx The RTU MP is receiving data from the network segment
Tx The RTU MP is transmitting data over the network segment DO# The digital output is active
The Run and Error LEDs indicate control module and network status
If Run LED shows...
2 flashes per second Off Normal
2 flashes per second
2 flashes per second
2 flashes per second
50TC
2 flashes per second On
5 flashes per second On Exec start --- up aborted, Boot is running
5 flashes per second Off Firmware transfer in progress, Boot is running
7 flashes per second
14 flashes per second
On On
And Error LED shows... Status is...
2flashes, alternating with Run LED
3flashes, then off
4flashes, then pause
7 flashes per second, alternating with Run LED
14 flashes per second, alternating with Run LED
Five minute auto---restart delay after system error
Control module has just been formatted
Two or more devices on this network have the same ARC156 network address
Exec halted after frequent system errors or control programs halted
Ten second recovery period after brownout
Brownout
Failure. Try the following solutions:
S Turn the RTU --- MP off, then on. S F o r m a t t h e R T U --- M P. S Download memory to the RTU---MP. S Replace the RTU---MP.
NOTE: Refer to Form 48--50H--T--2T for complete configuration of RTU--MP, operating sequences and troubleshooting information. Refer to RTU--MP 3rd Party Integration Guide for details on configuration and troubleshooting of connected networks. Have a copy of these manuals available at unit start--up.
34
50TC
Economizer 2 Position
Fig. 55 -- EconoMi$ert IV Wiring
Step 11 — Adjust Factory--Installed Options
EconoMi$er IV Occupancy Switch —
Refer to Fig. 55 for general EconoMi$er IV wiring. External occupancy control is managed through a connection on the Central Terminal Board.
If external occupancy control is desired, connect a time clock or remotely controlled switch (closed for Occupied, open for Unoccupied sequence) at terminals marked OCCUPANCY on CTB. Remove or cut jumper JMP 2 to complete the installation.
Step 12 — Install Accessories
Available accessories include:
Roof Curb Thru--base connection kit (must be installed before unit
is set on curb) Manual outside air damper Two--Position motorized outside air damper EconoMi$er IV (with control and integrated barometric
relief) EconoMi$er2 (without control/for external signal and
integrated barometric relief)
Power
Exhaust
Damper
Unit Without Economizer
or 2 Position Damper
C09382
Differential dry--bulb sensor (EconoMi$er IV) Outdoor enthalpy sensor Differential enthalpy sensor Electric Heaters Single Point kits Low Ambient Controls Thermostat / Sensors
sensor
CO
2
DDC interface (PremierLink) Louvered hail guard Phase monitor control Winter Start kit
Refer to separate installation instructions for information on installing these accessories.
Pre--Start and Start--Up
This completes the mechanical installation of the unit. Refer to the unit’s Service Manual for detailed Pre--Start and Start--up instructions.
35
Table 11 – Unit Wire/MOCP Sizing Data
ELECTRIC HEATER
UNIT
50TC*A07
IFM
TYPE
CRHEATER***A00
N O M . V --- P H --- H Z
CRHEATER106A00
CRHEATER108A00
STD
CRHEATER109A00
CRHEATER108A00,108A00
CRHEATER108A00,109A00
4 0 0 --- 3 --- 5 0
CRHEATER106A00
CRHEATER108A00
HIGH
CRHEATER109A00
CRHEATER108A00,108A00
CRHEATER108A00,109A00
CRHEATER116A00
CRHEATER113A00
STD
CRHEATER114A00
CRHEATER115A00
CRHEATER114A00,116A00
Nom (kW)
--- --- 15.4 25 15 75
6.0 6.0 15.4 25 15 75
11.5 11.5 17.6 25 16 75
14.0 14.0 20.8 25 19 75
23.1 23.1 32.1 35 30 75
25.6 25.6 35.3 40 32 75
--- --- 16.2 25 16 94
6.0 6.0 16.2 25 16 94
11.5 11.5 18.6 25 17 94
14.0 14.0 21.8 25 20 94
23.1 23.1 33.1 35 30 94
25.6 25.6 36.3 40 33 94
--- --- 17.5 20 18 99
13.9 13.9 20.6 25 19 99
16.5 16.5 23.9 25 22 99
27.9 27.9 38.1 40 35 99
33.1 33.1 44.6 45 41 99
41.8 41.8 55.5 60 51 99
--- --- 18.3 20 19 118
FLA MCA MOCP
DISC. SIZE
FLA LRA
50TC
CRHEATER116A00
MED
50TC*D08
4 0 0 --- 3 --- 5 0
HIGH
CRHEATER113A00
CRHEATER114A00
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER116A00
CRHEATER113A00
CRHEATER114A00
CRHEATER115A00
CRHEATER114A00,116A00
NOTE: See page 38 for table legend and notes.
13.9 13.9 21.6 25 20 118
16.5 16.5 24.9 25 23 118
27.9 27.9 39.1 40 36 118
33.1 33.1 45.6 50 42 118
41.8 41.8 56.5 60 52 118
--- --- 22.7 30 24 171
13.9 13.9 26.6 30 24 171
16.5 16.5 29.9 30 27 171
27.9 27.9 44.1 45 41 171
33.1 33.1 50.6 60 47 171
41.8 41.8 61.5 70 57 171
36
Table 11 – Unit Wire/MOCP Sizing Data (cont)
ELECTRIC HEATER
50TC
IFM
UNIT
50TC*D09
TYPE
CRHEATER***A00
N O M . V --- P H --- H Z
CRHEATER116A00
CRHEATER113A00
STD
CRHEATER114A00
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER116A00
CRHEATER113A00
MED
CRHEATER114A00
4 0 0 --- 3 --- 5 0
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER116A00
CRHEATER113A00
HIGH
CRHEATER114A00
CRHEATER115A00
CRHEATER114A00,116A00
Nom (kW)
--- --- 17.5 20 18 108
13.9 13.9 20.6 25 19 108
16.5 16.5 23.9 25 22 108
27.9 27.9 38.1 40 35 108
33.1 33.1 44.6 45 41 108
41.8 41.8 55.5 60 51 108
--- --- 17.5 20 18 114
13.9 13.9 20.6 25 19 114
16.5 16.5 23.9 25 22 114
27.9 27.9 38.1 40 35 114
33.1 33.1 44.6 45 41 114
41.8 41.8 55.5 60 51 114
--- --- 19.3 25 20 172
13.9 13.9 22.9 25 21 172
16.5 16.5 26.1 30 24 172
27.9 27.9 40.4 45 37 172
33.1 33.1 46.9 50 43 172
41.8 41.8 57.8 60 53 172
--- --- 21.6 25 23 123
FLA MCA MOCP
DISC. SIZE
FLA LRA
CRHEATER116A00
STD
MED
50TC*D12
4 0 0 --- 3 --- 5 0
HIGH
CRHEATER113A00
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER115A00,113A00
CRHEATER116A00
CRHEATER113A00
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER115A00,113A00
CRHEATER116A00
CRHEATER113A00
CRHEATER115A00
CRHEATER114A00,116A00
CRHEATER115A00,113A00
13.9 13.9 21.6 25 23 123
16.5 16.5 23.9 25 23 123
33.1 33.1 44.6 45 41 123
41.8 41.8 55.5 60 51 123
50.1 50.1 53.4 60 61 123
--- --- 23.4 30 25 181
13.9 13.9 23.4 30 25 181
16.5 16.5 26.1 30 25 181
33.1 33.1 46.9 50 43 181
41.8 41.8 57.8 60 53 181
50.1 50.1 55.6 60 63 181
--- --- 26.4 30 28 189
13.9 13.9 26.6 30 28 189
16.5 16.5 29.9 30 28 189
33.1 33.1 50.6 60 47 189
41.8 41.8 61.5 70 57 189
50.1 50.1 59.4 70 66 189
NOTE: See page 38 for table legend and notes.
37
Legend for Table 11
LEGEND:
DISC --- Disconnect FLA --- Full load amps IFM --- Indoor fan motor LRA --- Locked rotor amps MCA --- Minimum circuit amps MOCP --- Maximum over current protection
50TC
38
50TC
39
50TC
Copyright 2009 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 11/09
Manufacturer reserves the r ight to change, at any time, specifications and designs without notice and without obligations.
40
Catalog No: 50TC --- C02SI
Replaces: NEW
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