Carrier 50HJQ008-012 User Manual

Single-Package Rooftop Heat Pump Units
Installation, Start-Up and
Service Instructions
50HJQ008-012
CONTENTS
Page
SAFETY CONSIDERATIONS ...................... 1
INSTALLATION ................................ 1-38
Step 1 -- Provide Unit Support ................... 1
SLAB MOUNT
ALTERATE UNIT SUPPORT
Step 2 -- Field Fabricate Ductwork ............... 2
Step 3 -- Install Condensate Drain Line and
External Trap .................................... 2
Step 4 -- Rig and Place Unit ..................... 2
POSITIONING
Step 5 -- Make Electrical Connections ........... 7
FIELD POWER SUPPLY
FIELD CONTROL WIRING
DEFROST BOARD
HEAT ANTICIPATOR SETTINGS
Step 6 -- Adjust Factory-Installed Options ...... 13
DISCONNECT SWITCH
CONVENIENCE OUTLET
NOVAR CONTROLS
MANUAL OUTDOOR-AIR DAMPER
PREMIERLINK TM CONTROL
ENTHALPY SENSORS AND CONTROL
OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2
ECONOMISER IV STANDARD SENSORS
ECONOMISER IV CONTROL MODES
Step 7 -- Adjust Indoor-Fan Speed .............. 25
PRE-START-UP .................................. 39
START-UP .................................... 39-42
SERVICE ..................................... 42-44
TROUBLESHOOTING ......................... 45-48
INDEX ........................................... 49
START-UP CHECKLIST ........................ CL-I
Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filtet.s. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precau- tions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.
Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensute voltage listed on unit information plate agrees with electrical supply to rite unit. Electrical shock could cause serious personal injury.
INSTALLATION
Unit is shipped in the vertical configuration. To convert to hotizont_dconfiguration, remove side duct opening covers. Us- ing the same screws, install covers on vertical duct openings with the insulation-side down. Seals around duct openings must be tight.
Step 1 -- Provide Unit Support
ROOF CURB -- Assemble and inst_dlthe accessoty roof curb in accordance with instructions shipped with the curb. See Fig. 1. Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to the curb. If electric or control power is to be routed through the basepan,
attach the accessory thru-the-bottom service connections to the basepan in accor&mce with the accessory installation instruc-
tions. Connections must be installed before the unit is set on roof curb.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electtic_d compo- nents. Only trained and qualified service personnel should
install, repair, or service ai>conditioning equipment.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500017-01 Printed in U.S.A, Form 50HJQ-17SI Pg 1 9-05 Replaces: 50HJQ-14SI
critical for watertightness. Install gasket supplied with the roof curb as shown in Fig. 1. hnproperly applied gasket can
I IMPORTANT: The gasketing of the unit to the roof curb is I
also result in air leaks and poor unit performance.
I
The roof curb should be level. Unit leveling tolerances am
shown in Fig. 2. This is necessmy for unit drain to function properly. Refer to Accessory Roof Curb Installation Instruc-
tions for additional information, as required. SLAB MOUNT (Horizontal Units Only) -- Provide a level
concrete slab that extends a minimum of 6 in. beyond file unit's cabinet. Inst_fll a gravel apron in front of the condenser coil air
inlet to prevent grass and foliage from obstructing airflow. NOTE: Horizontal units may be installed on a roof curb if
required. ALTERNATE UNIT SUPPORT -- When the curb or adapter
cannot be used, support unit with sleepers using unit curb or a&Tter support area. If sleepers cannot be used, support
the long sides of the unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side.
Step 2 -- Field Fabricate Ductwork -- On vertic;d
discharge units, secure all ducts to the roof curb and building structure. Do not connect ductwork to the unit. For horizontal
applications, field-supplied flanges should be attached to hori- zontal discharge openings and all ductwork attached to the flanges. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accor&mce with applicable codes.
Ducts passing through an unconditioned space must be in-
sulated and covered with a vapor barriel:
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with applica- ble fire codes.
A minimum clearance is not required around ductwork.
Cabinet return-air static pressure (a negative condition) should not exceed 0.35 in. wg with economizer, or 0.45 in. wg without
economizer.
Step 3 -- Install Condensate Drain Line and External Trap -- Condensate di'ain connections ;ue
located at the bottom and end of the unit. Unit discharge connections do not determine the use of drain connections; use
either drain connection in vertic_d or horizontal applications.
When using the standmd end diain connection, make sure
the plug (Red) in the _dternate bottom connection is tight before installing the unit.
To use the bottom drain connection for a roof curb installa-
tion, relocate the factory-installed plug (Red) from the bottom connection to the end connection. Tile center di'ain plug looks
like a star connection, but can be removed with a I/2 in. socket drive extension. See Fig. 3. The piping for the condensate di'ain
and external trap can be completed after the unit is in place.
All units must have an extern_fl trap for condensate di'ain- age. [nstall a trap at least 4-in. deep and protect it against freeze-up. If the drain line is installed downstream from the ex- tern_d trap, pitch the line away from the unit at 1 in. per 10 ft of run. Do not use a pipe size smaller than the unit connection
(314in.). See Fig. 4. Step 4 -- Rig and Place Unit --Inspect the unit for
transportation damage. File any claim with the transportation agency. Keep the unit upright and do not diop. Spreader bars are not required if top crating is left on the unit. Rollers may be used to move the unit across a roof. Level by using the unit frame as a reference. See Table 1 and Fig. 5 for additional information. Operating weight is shown in Table 1 and Fig. 5.
Lifting holes are provided in the base rails as shown in
Fig. 5 and 6. Refer to the rigging instructions on file unit. POSITIONING --Maintain clearance m'ound and above the
unit to provide proper airflow and service access. See Fig. 6.
Position the unit on the roof curb so that the following
clearances are maintained: %-in. clearance between roof curb and base rails on each side and in duct end of unit;
3s/16-in. clearance between the roof curb and outdoor coil
end of the unit (see Fig. 1, section C-C).
Do not install the unit indoor._. Do not locate the unit's air inlet near exhaust vents or other soumes of contaminated all:
Although the unit is weatherproof, gumd against water from higher level runoff and overhangs.
After the unit is in position, remove the polyethylene ship-
ping wrapper and rigging skid.
CONNECTOR ! B I C DRAIN GAS POWER .......
PKG. ACCY, I I I HOLE I I IL'UR/HUL I POWER
......... l-- -I -- I- -- - --I .... "$s ..... I ..... I--
CRB-TM-P-WR001-A0-11 I I , 3/4" _/4_"[_19]_N_P_ ,
i = I ACCESSORY
C_RB_TM2_WEO£2_AO_I,, , . [LCLN£Ti_lW'j_.7], ,
CRBTMPWROO3A01 [827] [583] [44.5] 127NPT /4" [19] NPT [12.7] NPT [12.7]NPT
CRBTMPWROO4AOOI I I I 3/4" I 1V4"[31.7] I I
2'-87/16" 1'-1015/16" 13/4" 1/2" 3 1/2" 1/2"
--I-- .J -- L. ....... I ..... I--
_i_It9_1_NP_T.
ROOF CURB I I
ACCESSORY I "A" I UNIT SIZE
"CRRF_U-RB0_3AOTII_ '---2'r[3_ 6_ I- - .........
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels: 1-in. thick polyurethane foam, 1s/4 Ib density.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: 16-gage steel.
5. Attach ductwork to curb (flanges of duct rest on
curb).
6. Service clearance 4 ft on each side.
7. _ Direction of airflow.
8. Connector packages CRBTMPWROO1A01 and
2A01 are for thru-the-curb gas type. Packages CRBTMPWROO3A01 and 4A01 are for the thru-
the-bottom type gas connections.
O" €"
[76]
0' €"
E7C]
1" 31/4" I
[38?3
[11]
(COLT CEACC)
O' O 7/15"
C" 0 1/4"[?]
[113_
I
CUPPLY AIR l
OPENING "C"
I I
[786]
2" 6 15/1Gj
O'
[763
4' 0 13/16"
[1240]
I- D-
/
GASKET
(SUPPLIED WITH CURB;
DUCT
[FIELD SUPPLIED)
TYPICAL (4) S[OES
O" 7/15"
(FIELD SUPPLIED)
FLACB NG;
€" €/€"
O" O 7/15"
(BOLT BEADS)
O' 0 7/1G"
(BO_TAEACC]
[11]
[IOO6]
RIGID INCULAT[ON (FIELD CUPPLIED)
I
#
B [€4]
o' 2 1/8"
1" 8 3/16"
[513]
ClN5IOE)
(FIELD CUPPLIED) o
OPENING FOR CACEPAN
ENTRY CERVICE (CEE NOTE _€)
[290]
O' 4 5/16"
[llO]
INSIDE)
SECTION "C C"
CCALE 1=4
CEE NOTE #2
€/15"
HEAD OF BOLT TO BE ON
INSIDE OF FLANGE
O" 1 7/8"
[48]
_ (Ty p _/]AEL_ iOBRNERC )
4;
CUPPLY A[R
VIEW
"A-A"
O" l"
[25]
RETURN
R
I
SEE VIEW
4" 1 3/4"
[1264]
Fig. 1 -- Roof Curb Details
TYP
2 3/€ °
[51]
3]
I I
I I
I
G" G"
[1CC1]
NOTE= CAMCRIDGEPORT "CURE LOCK" CORNER
FACTEN[NG DEVICE IC ACCEPTABLE ALTERNATE CONSTRUCT)ON,
MINIMUM PITCH ONE IN PER
lOFT ()F LINE
RA,LI itF
IIII
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-B I B-C A-C
0.5 I 1.0 1.0
Fig. 2 -- Unit Leveling Tolerances
HORIZONTAL DRAIN PLUG DRAIN OUTLET
NOTE:Drain plug is shown in factory-installed position.
Fig. 3 -- Condensate Drain Pan
(Side View)
91 4-1 371 CLOSE TO THIS ENDAS POSSIBLE
(36"-54") _,
T OOF
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
POSITION ALL SEAL STRIPS
IN PLACE BEFORE INSTALLING
UNIT ON ROOF CURB AS
SEE DETAIL DUCT END
DRAIN PLUG
Fig. 4- Condensate Drain Piping Details
"DETAIL A"
T
SEE
NOTE
.._ROOF
CURB
NOTES:
1. Dimension in ( ) is inches. Dimensions outside ( ) are millimeters. 50HJQ
2. Hook rigging shackles through holes in base rail, as shown in UNIT detail "A." Holes in base rails are centered around the unit cen- SIZE
ter of gravity. Use wooden top skid when rigging to prevent rig- ging straps from damaging unit. 008
3. Unit weights do not include economizer. See Table 1 for econo- 009 mizer weights. 012
All panels must be in place when rigging. Unit is not designed for handling by a fork truck. Damage to unit may result.
Fig. 5 -- Rigging Details
OPERATING
WEIGHT Ib kg
870 395 1000 454 1000 454
_,A _,
in. mm
77.42 1966.5
77.42 1966.5
77.42 1966.5
in. mm
41.5 1054
41.5 1054
41.5 1054
,,C _,
in. mm 42,12 1070 42,12 1070 42,12 1070
Table1-- Physical Data
50HJQ UNIT SIZE NOMINAL CAPACITY (tons) OPERATING WEIGHT (Ib)
Unit EconoMiSer IV
Roof Curb
COMPRESSOR
Quantity Oil (oz) (each compr)
REFRIGERANT TYPE
Operating Charge (Ib)
Circuit 1 Circuit 2
OUTDOOR FAN
Quantity...Diameter (in.) Nominal Cfm
Motor Hp...Rpm
OUTDOOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
INDOOR FAN
Quantity...Size (in.)
Type Drive
Nominal Cfm Maximum Continuous Bhp
Motor Frame Size
Nominal Rpm Fan Rpm Range Motor Bearing Type
Maximum Allowable Rpm Motor Pulley Pitch Diameter MiniMax (in.)
Nominal Motor Shaft Diameter (in.) Fan Pulley Pitch Diameter (in.) Belt, Quantity...Type...Length (in.) Pulley Center Line Distance (in.) Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full
Turns from Closed Position
Factory Setting Factory Speed Setting (rpm) Fan Shaft Diameter at Pulley (in.)
INDOOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief Cutout
Reset (Auto.)
LOSS-OF-CHARGE/LOW-PRESSURE SWITCH (Liquid Line) (psig)
Cutout Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens (F) Closes (F)
OUTDOOR-AIR INLET SCREEN RETURN-AIR FILTERS
Ouantity...Size (in.)
LEGEND
Bhp -- Brake Horsepower
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
Standard
High-Static
008 009 012
71/2 81/2 10
870 1000 1000
75 75 75
223 223 223
Scroll
2 I 2 I 257 70 57
R-22
9.5 11.0 10.7
9.5 11.O 10.8
2...22 2...22 I 2...22 6500 6500 I 65001/4...1100 1/4..,1100 1/4.,.1100
Enhanced Copper Tubes, Aluminum Fins, AcutroF M Metering Device
2...17 I 2...17 I 2...1720.5 25.1 25.1
1...15 x 15 1...15 x 15 1...15 x 15
1...15 x 15 1...15 x 15 1...15 x 15 Belt Belt Belt Belt Belt Belt
3000 3400 4000
2.90 2,90 3,70
3.70 3.70 5.25 56 56 56 56 56 56
1725 1725 1725 1725 1725 1725
730-950 840-1085 860-1080
860-1080 860-1080 830-1130
Ball Ball Ball
1300 1300 1300
3.4/4.4 3.4/4.4 4.0/5,0
4.0/5.0 4.0/5.0 2.8/3,8
7/8 7/8 7/8 7/8 7/8 7/8
6.0 7.0 8.0
8.0 8.0 5.8
1...A...51 1...A...51 1...A...53
1...A...53 1...A...53 1...BX...48
16,75-19,25 16,75-19,25 15.85-17.50
16.75-19.25 16.75-19.25 15.85-17,50 45 45 45 45 45 60
5 5 5 5 5 6 5 5 5
5 5 5 730 840 860 860 860 887
1 1 1
Enhanced Copper Tubes, Aluminum Double-Wavy Fins,
3...15 I 4...15 I 4...156.9 11.1 11.1
Cleanable. Screen size and quantity vary by option selected.
4..,16x20x2 I 4...20x20x2 I 4._20x20x2
Propeller
Centrifugal Type
Acutrol Metering Device
625 428 32O
7_+3
22_+5
3O 45
Throwaway
UNIT HEIGHT HEIGHT W/ P E. WEIGHT CORNER WEIGHT (A) CORNER WEIGHT (B) CORNER WEIGHT (C) CORNER WEIGHT (D) "N"
5OHJQOO8 870 395 3 1 1 BSI 9 198 90 183 83 237 108 252 114 2' 0 7/8" 532
SOHJQOO9,012 lOOO 231 105 214 97 269 122 285 130 2" 10 7/8" 885
NOTES=
1. DIMENSIONS IN [ ] ARE iN MILLIMETERS.
2. _CENTER OF GRAVITY.
3. _ DIRECTION OF AIR FLOW.
4. DUCTWORK TO BE ATTACHED TO ACCESSORY ROOF CURB ONLY.
5. MINIMUM CLEARANCE (LOCAL CODES OR JURISDICTION MAY PREVAIL):
o. BOTTOM TO COMBUSTIBLE SURFACES (WHEN NOT USING CURB)
O INCHES, ON HORIZONTAL DISCHARGE UNITS HITH ELECTRIC HEAT 1 INCH CLEARANCE TO DUCTWORK FOR 1 FOOT.
b. OUTDOOR COIL, FOR PROPER AIR FLOW, 35 INCHES
ONE SIDE, 12 INCHES THE DTHER. THE SIDE GETTING THE CREATER CLEARANCE 15 OPTIONAL.
c. OVERHEAD, 50 INCHES TO ASSURE PROPER OUTDOOR FAN
OPERATION.
d. BETWEEN UNITS, CONTROL BOX SIDE, 42 IN. PER NEC. e. BETWEEN UNIT AND UNGROUNDED SURFACES, CONTROL BOX
SIDE, 35 IN. PER NEC.
F. BETWEEN UNIT AND BLOCK OR CONCRETE WALLS AND OTHER
GROUNDED SURFACES, CONTROL BOX SIDE, 42 IN. PER NEC.
9- HORIZONTAL SUPPLY AND RETURN END, 0 INCHES WHEN THE
ALTERNATE CONDENSATE DRAIN IS USED.
5. WITH THE EXCEPTION OF THE CLEARANCE FOR THE OUTDOOR COIL AS STATED IN NOTES 5u, b, AND c, A REMOVABLE
FENCE OR BARRICADE REQUIRES NO CLEARANCE.
7. UNITS MAY BE INSTALLED ON COMBUSTIBLE FLOORS MADE FROM HOOD OR CLASS A, B, OR C ROOF COVERING MATERIAL.
8.
THE VERTICAL CENTER OF GRAVITY [5 1" 7 1/2" FOR OOB , 2' 0"[510] FOR 009 AND 012 UP FROM THE BOTTOH OF THE
BASE RAILI
I 3Z8"
DIA. [35] FIELD POWER SUPPLY HOLE
5TO. UNIT ECONOMIZER IV HERT ECON IV
LB 45KG4 LBT_ KG4_ LBiS KG LB KG LB KG LB KG LB KG FT IN. MM
SIZES
" "F ?
OF UNIT
BOTTOM
O" 4_9/16"
[llB]
0" 2 9/18 "_"
[55] TYP
i
OUTDOOR COIL L C 2['510913/8"
_,_ r--m \ EC
"
LEFT SIDE DISCONNECTLOCATION
FILTER/ECONOMIZER ACCE55 PANEL
OUTDOOR COIL
CORNER "A'_
4" 9 3/4"
[1467]
LEFT
SIDE
CORNER "D "_
-- D.EI 4HB.
B [B7]
OUTSIDE AIR
s S
REAR
3'[%91] ECONOMISER IV HOOD I_/I0 1/4" [555]
/_'I"f-_INDOOR I 11403
ALT. CONDENSATE I I
II IN BASEPAN
_O DRAIN OPENING
II ' ? 1/21_SEE NOTE #E
SEE BOTTOM POWER
CHART (ELEC, ONLY)
F/ ECONOMISER IVAND [BO]
POWER EXHAUST
O" 3 1/8"
[79] _
I RETURN AIR OPENING I l" O 5/B _ , VERTICAL _ [320]
_ _ RETURN AIR
I SUPPLy I
AIR I
I I I I
I I
(_B1.B_ FRONT
_3' 4 1/4"_
El022]
CONTROL BOX/ BLOWER AND ELECTRIC
COMPRESSOR ACCESS PANEL HEAT ACCESB PANEL
7' 3 3/8"
[2219]
FORK TRUCK SLOTS
INDOOR FAN MOTOR.
[20B]
O' 0 3/8"
[IO] _
O" 2 1/4" [573 (TYP B PLACE5)
FRONT
CORNER "B"
ECONOMIGER IV
(_50_RIGHT SIDE
SUPPLY AIR
' 5 ?/16"
[79]
CORNER "C"
SUPPLY AIR \ I I
I HORIZONTAL I [635]
OF PANEL _'BAROMETRIC RELIEF D[SCHAGE
OHTSIDE 8 __ 1_
SUPPLY AIR / RETURN AIR
Fig. 6 -- Base Unit Dimensions
jr "K"
3" 5 5/18" 1050 2' 9 11/16" 856
FT IN. MM B' 0 3/8 _ MM4" 1 5/18" FT IN.
THESEHOLES REQ'D FOR USE WITH ACCESSORYPACKAGES
O" 7 5/1 G"
[lB5]
[719]
OPENING I 2" 1"
3" l" ll/16 [940] El 78] El 44]
1253 924
BOTTOMPOWERCHART=
CRBTMPWROO1A01,2A01
2" I"
O" 4 ° ECONOMISER IV
[I01] H/ POWER EXHAH5T
1" O 5/B"
[320] FILTER ACCE55 PANEL
I
I RETURN
AIR
IDPENING I
ZONTAL
I
I I OUTSIDE AIR
FILTER ACCE5S PANEL (DISPOSABLE FILTERS)
BLOCKOFF
PANEL
RIGHT SIDE
LE 5TD. CONDENSATE DRAIN
r-----n
VIEW S S
O" [O OO]
VERTICAL
FILTERS)
I
Step 5 -- Make Electrical Connections
Unit cabinet must have an uninterrupted, unbroken electri- cal ground to minimize the possibility of personal inju U if an electrical fault should occm_ This ground may consist of electrical wire connected to unit ground lug in control com- partment, or conduit approved for electrical ground when
installed in actor&race with NEC (National Electrical Code) ANSI (American Nation_d Standiu_ds Institute)/ NFPA (Natiomd Fire Protection Association) 70 latest revi-
sion and local electric_d codes. Failure to follow this warn- ing could result in the installer being liable for persomd
inju U of others.
FIELD POWER SUPPLY -- All units except 208/230-v units are factory-wired for the voltage shown on the unit nameplate. If the 208/230-v unit will be connected to a 208-v power sup- ply, the transformer must be rewired by disconnecting the
black wire fiom the 230-v l/4-in, male spade temrinal on the transformer and connecting it to the 200-v l/4-in, m_de spade
terminal fiom the transformel_
Refer to the unit label diagram for additional infommtion.
Pigtails are provided for field wire connections. Use facto U-
supplied splices or a UL (Underwriters' Laboratories) ap- proved copper/aluminum connectol:
When inst_dling units, provide a disconnect per the NEC. All field wiring must comply with the NEC and local re-
quirements. In Canada, electrical connections must be made in accor&mce with CSA (Canadian Stan&_rds Association) C22.1 Canadian Electric_d Code Part One.
Inst_dl field wiring as follows:
1. Inst_dl conduit through the unit's side panel openings. For units without electric heat, install conduit between the
disconnect and control box.
2. Inst_dl power lines to terminal connections as shown in Fig. 7.
3. For units with electric heat, refer to Table 2 and Accessory Installation Instructions.
During operation, voltage to compressor terminals must
be within the range indicated on the unit nameplate (see Tables 3A-3D). On 3-phase units, voltages between phases
must be balanced within 2%, and the current within 10%. Use the formula shown in Tables 3A-3D, Note 2 on page 11 to
determine the percentage of voltage imbalance. Operation on
iml)rOl)er line voltage or (_rcessive phase imbalance constitutes abuse and may cause damage to electrical components. Such
ol)eration invalidaws an)" applicable Carrier warrant).'.
BLK
FIELD POWER SUPPLY
I I I
I DISCONNECTII,'IN]
[ PER NEC
TO COMP 2
T
BLU ORN
C -- Contactor COMP- Compressor
IFC -- Indoor Fan Contactor NEC -- National Electrical Code
[ll.rG-] Equipment Grounding Plug
-- Factory Wiring
Fig. 7-- Power Wiring Connections
LEGEND
Splice Connection
(Factory Supplied)
Field Wiring
Table 2 -- Electric Heating Capacities
50HJQ VOLTAGE ACCESSORY HEATER
UNIT (60 Hz) kW PART NUMBER POINT BOX PART NO.
SIZE CRSINGLE---A00
7.8/ 9.6/10.4 117 007
208/230/240 12.0/14.7/18.0 110 007
(3 phase) 16.6/22.6/24.8 111 009
008 31.8/39.0/42.4" 112,117 013
(71/2Tons) 12.6/13.9 116 008
460/480 15.2/16.5 113 008
(3 phase) 38.4/33.0 115 008
208/230/240 18.6/22.8/24.8 111 015
(3 phase) 24.0/29.4/32.0 112 015
009 31.8/39.0/42.4" 112,117 017
(81/2Tons) 12.8/13.9 116 011
460/480 25.6/27.8 114 014
(3 phase) 30.4/33.0 115 014
208/230/240 24.0/29.4/32.0 112 015
(3 phase) 31.8/39.0/42.4" 112,117 017
012 37.6/46.2/50.0" 112,110 017
(10 Tons) 15.2/16.5 113 011
460/480 30.4/33. O 115 014
(3 phase) 38.4/41.7" 114,116 016
*Two heater packages required to provide kW indicated. NOTES:
1. The rated heater voltage is 240 and 480 v. If power distribution voltage varies from rated heater voltage, heater kW will vary accordingly.
2. To determine heater kW at voltages other than those shown in table, use the following formula: Heater kWnew= Heater kW rated x (unit power distribution voltage/rated heater voltage) 2
As an example:
For a 16 kW heater rated at 240 v with a power distribution voltage of 215 v kWnew= 16 kW (215/240) 2 kWnew= 12.8 kW (rating at 218 v)
24.0/29.4/32.0 112 009
25.6/27.8 114 008
38.4/41.7" 114,116 --
7.8/ 9.6/10.4 117 012
12.0/14.7/16.0 110 012
15.2/16.5 113 011
38.4/41.7" 114,116 016
7.8/ 9.6/10.4 117 012
12.0/14.7/16.0 110 012
25.6/27.8 114 014
46.0/50.0" 115,113 016
ACCESSORY ACCESSORY SINGLE
CRHEATER---A00
Table 3A -- Electrical Data -- Standard Motor Units Without Electrical Convenience Outlet
50HJQ
UNIT
SIZE
O08
(7112 Tons)
009
(8112Tons)
012
(10 Tons)
NOMINAL VOLTAGE COMPRESSOR OFM IFM ELECTRIC HEAT*
VOLTAGE RANGE (each) (each)
(V-Ph-Hz) Min Max RLA LRA FLA FLA kW** FLA
208/230-3-60 187 254 12.4 88.0 1.4 7.5 12.0/16.0 33.3/ 38.5
460-3-60 414 508 6.4 44.0 0.7 3.4 16.5 19.8
208/230-3-60 187 254 13.9 105 1.4 7.5 12.0/16.0 33.3/ 38.5
460-3-60 414 508 7.9 55.0 0.7 3.4 16.5 19.8
208/230-3-60 187 254 19.3 123.0 1.4 10.6 12.0/16.0 33.3/ 38.5
460-3-60 414 508 10.0
62.0 0.7 4.8 27,8 33.4
78/10.4 217/ 250
18.6/24.8 51.6/ 59,7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39,7
41.7 50.2
7.8/10.4 21.7/ 25,0
18.6/24.8 51.6/ 59,7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27,8 33.4
33.0 39,7
41.7 50.2
7.8/10.4 21.7/ 25.0
24.0/32.0 66.6/ 77.0 31,8/42,4 88.3/102,0
37.6/50.0 104.4/120.3
16,5 19.8
33.0 39,7
41,7 50,2
50.0 60.1
POWER SUPPLY
MCA
38.2/ 38.2
65.3/ 69.5
79.8/ 86.3
102.7/112.8
121.5/134.5
148.6/165.7 19,2
40.1
44.0
61.0
68.8
82.0
41.3/ 41.3
68.4/ 72.5
82.9/ 89.4
105.8/115.9
124.5/137.5
151.7/168.8
22.3 43,2
47.0
64.0
71.9
85.0
56.8/ 56.8
84.0/ 88.1
98.5/105.0
140.1/153.1
167.2/184.3
187.3/177.1
28.7 53,5
70.5
78.3
91.5
88.8
MINIMUM UNIT
DISCONNECT
SIZEt
MOCP FLA LRA
40/ 40tt 40/ 40 242/242 70/ 70tt 65/ 69 264/267
80/ 90 79/ 85 275/281"**
110/125 100/109 294/302"** 125/150 117/129
150/175 142/158
2Oft 20 451t 39
45ft 43 70 59 70 66
90 78
45/ 45it 43/43 70/ 80tt 68/72
90/ 90 82/88
110/125 103/112 125/150 120/132
175/175 145/161
25ft 23 45ft 43
5Oft 46 70 62 80 69
90 81
60/ 6Oft 60/ 60 90/ 90 85/ 89
100/110 98/104 150/175 136/148 403/414***
175/200 161/177 425/439"**
200/200 180/198 441/457"**
30tt 30 170 60tf 53 189
80 69 203 80 76 209
100 88 220*** 100 99 230***
309/319*** 330/344"**
121 138
141 155
161 171
276/276 298/301
309/315"** 328/336"**
343/353"** 364/378"**
143 160
163 177
183 193
337/337 358/362"**
370/375"**
Table 3B -- Electrical Data -- Standard Motor Units With Electrical Convenience Outlet
50HJQ
UNIT SIZE
OO8
(7112 Tons)
009
(8112Tons)
012
(10 Tons)
NOTE: See legend and notes on page 11.
NOMINAL VOLTAGE COMPRESSOR OFM
VOLTAGE RANGE (each) (each) IFM ELECTRIC HEAT*
(V-Ph-Hz) Min Max RLA LRA FLA FLA kW** FLA
208/230-3-60 187 254 12.4
460-3-60 414 508 6.4
208/230-3-60 187 254 13.9 105
460-3-60 414 508 7.9 55.0
208/230-3-60 187 254 19.3 123.0
460-3-60 414 508 10.0 62.0
88.0 1.4 7.5 12.0/16.0 33.3/ 38.5
44.0 0.7 3.4 16.5 19.8
1.4 7.5 12.0/16.0 33.3/ 38.5
0.7 3.4 16.5 19.8
1.4 10.6 12.0/16.0 33.3/ 38.5
0.7 4.8 27.8 33.4
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59.7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59.7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
37.6/50.0 104.4/120.3
16.5 19.8
33.0 39.7 41,7 50.2
50.0 60.1
POWER SUPPLY
MCA
43,0/ 43.0
70.1/ 74.3 84,6/ 91.1
107.5/117.6
126.3/139.3
153.4/170.5
21.4
42.3
46.1
63.1
71.0
84.1
46.1/ 46.1
73.2/ 77.3
87.7/ 94.2
110.6/120.7
129.3/142.3
156.5/173.6
24.5
45.3
49.2
66.2
74.1
87.2
61.6/ 61.6
88.8/ 92.9
103.3/109.8
144.9/157.9
172.0/189.1
192.1/181.9
30.9
55.6
72.6
80.5
93.6
91.0
MINIMUM UNIT
DISCONNECT
SIZEt
MOCP FLA LRA
45/ 45tt 46/ 46 247/247 80/ 80 71/ 75 269/272 90/100 84/ 90 280/285"**
110/125 105/115 298/307"** 150/150 122/134 313/324"**
175/175 147/163 335/349"**
25¢t 23 123 45ft 42 140
5Oft 46 143 70 61 157 80 68 163
90 80 174
50/ 50tt 49/ 49 281/281 80/ 80 74/ 78 303/306 90/100 87/ 93 314/319"**
125/125 108/118 332/341 *** 150/150 126/138 347/358"**
175/175 151/166 369/383"**
25it 26 145 5Oft 45 162
5Oft 49 165 70 64 179
80 72 185 90 84 196
70/ 70 65/ 65 341/341 90/1 O0 90/ 94 363/366"**
110/110 104/110 375/380"** 150/175 142/154 408/418***
175/200 167/183 430/443"** 200/200 185/204 446/462"**
35tt 33 172 60tf 55 191
80 71 205 90 78 211
100 90 222*** 100 102 232***
50HJQ
UNIT
SIZE
O08
(7412Tons)
009
(8412Tons)
012
(10 Tons)
Table 30 -- Electrical Data -- High-Static Motor Units Without Electrical Convenience Outlet
NOMINAL VOLTAGE COMPRESSOR OFM IFM ELECTRIC HEAT*
VOLTAGE RANGE (each) (each)
(V-Ph-Hz)
208/230-3-60 187 254 12.4
460-3-60 414 508 6.4
208/230-3-60 187 254 13.9 105
460-3-60 414 508 7.9 55.0
208/230-3-60 187 254 19.3 123.0
460-3-60 414 508 10.0 62.0
Min Max RLA LRA FLA FLA kW** FLA
88.0 1.4 10.6 12.0/16.0 33.3/ 38.5
44.0 0.7 4.8 16.5 19.8
1.4 10.6 12.0/16.0 33.3/ 38.5
0.7 4.8 16.5 19.8
1.4 15.0 12.0/16.0 33.3/ 38.5
0,7 7,4 27.8 33.4
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59,7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59,7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
24.0/32.0 66.6/ 77.0 31,8/42.4 88.3/102.0
37.5/50.0 104.4/120.3
16.5 19.8
33,0 39.7
41.7 50.2 50,0 60,1
POWER SUPPLY
MCA
41 3/ 41.3
68.4/ 72.6
82.9/ 89.4
105.8/115.9
124.6/137.6
151.7/168.8
20.6
41.5
45.4 62,4
70.2
83.4
44.4/ 44.4
71.5/ 75.6
86.0/ 92.5
108.9/119,0
127.6/140.6
154.8/171.9
23.7
44.6
48.4
65.4
73.3
86.4
61.2/ 61.2
88.4/ 92.5
102.9/109.4
144.5/157.5
171.6/188.7
191.7/181.5
31.3
56.1
73.1
80.9
94.1
96.4
MOCP FLA LRA
45/ 45tt 44/ 44 267/267
70/ 80 69/ 73 288/292
90/ 90 82/ 88 300/305"** 110/125 103/113 318/336"** 125/150 121/132 333/344"**
175/175 145/169 355/369"**
251-1- 22 134 451-1- 41 150
501-1- 45 153 70 60 167 80 68 173
90 80 184
45/ 451-1- 47/ 47 301/301
80/ 80 72/ 76 322/326
90/100 85/ 91 334/339"** 110/125 106/116 352/360"**
150/150 124/136 367/378"** 175/175 149/164 38_403"**
251-1- 25 156 451-1- 44 172
501-1- 48 175 70 63 189
80 71 195 90 83 206
70/ 70 65/ 65 360/360
90/100 90/ 94 382/385"** 110/110 103/109 39_399"**
150/175 141/153 42_437"** 175_00 166/182 44_462"**
200_00 185_03 464/480"**
351-1- 33 181 601-1- 56 201
80 72 215 90 79 221
100 91 231"** 100 102 241"**
MINIMUM UNIT
DISCONNECT
SIZEt
Table 3D -- Electrical Data -- High-Static Motor Units With Electrical Convenience Outlet
50HJQ
UNIT SIZE
O08
(7412Tons)
009
(8412Tons)
012
(10 Tons)
NOTE: See legend and notes on page 11.
NOMINAL VOLTAGE COMPRESSOR OFM IFM ELECTRIC HEAT*
VOLTAGE RANGE (each) (each)
(V-Ph-Hz)
208/230-3-60 187 254 12.4
460-3-60 414 508 6.4
208/230-3-60 187 254 13.9 105
460-3-60 414 508 7.9 55.0
208/230-3-60 187 254 19.3 123.0
460-3-60 414 508 10.0 62.0
Min Max RLA LRA FLA FLA kW** FLA
88.0 1.4 10.6 12.0/16.0 33.3/ 38.5
44.0 0.7 4.8 16.5 19.8
1.4 10.6 12.0/16.0 33.3/ 38.5
0.7 4.8 16.5 19.8
1.4 15.0 12.0/16.0 33.3/ 38.5
0.7 7.4 27.8 33.4
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59.7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
18.6/24.8 51.6/ 59.7
24.0/32.0 66.6/ 77.0
31.8/42.4 88.3/102.0
13.9 16.7
27.8 33.4
33.0 39.7
41.7 50.2
7.8/10.4 21.7/ 25.0
24.0/32.0 66.6/ 77.0 31,8/42.4 88.3/102.0
37.5/50.0 104.4/120.3
16.5 19.8
33.0 39.7
41.7 50.2
50.0 60.1
POWER SUPPLY
MCA
461/ 46.1
73.2/ 77.4 87,7/ 94.2
110.6/120.7
129.4/142.4
156.5/173.6
22.8
43.7
47.5
64.5
72.4
85.5
49.2/ 49.2
76.3/ 80.4
90.8/ 97.3
113.7/123.8
132.4/145.4
159.6/176.7
25.9
46.7
50.6
67.6
75.5
88.6
66.0/ 66.0
93.2/ 97.3
107.7/114.2
149.3/162.3
176.4/193.5
196.5/186.3
33.5
58.2
75.2
83.1
96.2
93.6
MINIMUM UNIT
DISCONNECT
SEE1-
MOCP FLA LRA
50/ 501-1- 49/ 49 271/271
80/ 80 74/ 78 293/296
90/100 88/ 94 305/310"** 125/125 109/118 323/331"**
150/150 126/138 338/348"** 175/175 159/167 360/373"**
251-1- 24 136 451-1- 44 152
501-1- 47 155
70 63 169 80 70 175
90 82 186"**
50/ 501-1- 53/ 53 305/305
80/ 90 78/ 81 327/330 100/100 91/ 97 339_44"**
125/125 112/121 357_65"** 150/150 129/141 372_82"**
175_00 154/170 394/407"**
301-1- 27 158 501-1- 47 174
601-1- 50 177 70 66 191
80 73 197 90 85 208***
70/ 70 70/ 70 365/365 100/100 95/ 99 387_90"**
110/125 109/115 398/403"** 150/175 147/159 431/442"**
200_00 172/188 453/467"** 200_00 190_09 469/485"**
351-1- 36 183 601-1- 58 203
80 74 217 90 81 223***
100 93 234*** 100 105 243***
]0
LEGEND AND NOTES FOR TABLES 3A-3D
LEGEND
FLA -- Full Load Amps HACR -- Heating, Air Conditioning
IFM -- Indoor-Fan Motor LRA -- Locked Rotor Amps
MCA -- Minimum Circuit Amps MOCP -- Maximum Overcurrent
NEC -- National Electrical Code OFM -- Outdoor-Fan Motor
RLA -- Rated LoadAmps
*Heaters are field installed only.
1-Minimum unit disconnect size is used to determine minimum dis-
connect per NEC.
**Heater capacity (kW) is based on heater voltage of 208 v, 240 v,
480 v. If power distribution voltage to unit varies from rated heater voltage, heater kW will vary accordingly.
1-1-Fuseor HACR circuit breaker.
***Factory-installed disconnect is not available for these units when
electric heat package is installed.
NOTES:
1. In compliance with NEC requirements for multimotor and com-
2. Unbalanced 3-Phase Supply Voltage
and Refrigeration
Protection
bination load and equipment (refer to NEC Articles 430 and
440), the overcurrent protective device for the unit shall be fuse or HACR breaker.
Never operate a motor where a phase imbalance in supply volt- age is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
% Voltage Imbalance
= 100 x max voltage deviation from average voltage
average voltage
Example: Supply voltage is 460-3-60.
A B C
Determine maximum deviation from average voltage:
(AB) 457 - 452 = 5 v (BC) 464 - 457 = 7 v (AC) 457 - 455 = 2 v
Maximum deviation is 7 v. Determine percent of voltage imbalance:
% Voltage Imbalance = 100 x --
This amount of phase imbalance is satisfactory as it is below
the maximum allowable 2%.
than 2%, contact your local electric utility company immediately.
I IMPORTANT: If the supply voltage phase imbalance is more I
3. Non-fused disconnect switch cannot be used when rooftop unit electrical ratings exceed 80 amps.
AB = 452 v BC = 464 v AC = 455 v
452 + 464 + 455
Average Voltage = 3
1371
3
= 457
7
457
= 1.53%
I
]!
HELD CONTROL WIRING -- Install a Carrier-approved accessory thennostat assembly according to the installation
instructions included with the accessory. Locate file thermostat assembly on a solid wall in the conditioned space to sense average temperature in accor&mce with thermostat installa-
tion instructions. NOTE: If using a Carrier electronic thermostat, set the thenno-
star configuration for "non-heat pump operation." This family of products does not require an O temfinal to energize the
reversing valve.
Route the thermostat cable or equivalent single leads of col- ored wire from the subbase termimds to the low-voltage con- nections on the unit (shown in Fig. 8A and 8B) as described in Steps 1 fllrough 4 below.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insukited wire (35 C minimum). For 51 to 75 1l, use
no. 16 AWG insukited wire (35 C minimum). For over 75 fi, use no. 14 AWG insukited wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected to the thermostat and will require ajunction box and splice at the thermostat.
1. If the unit is mounted on the roof curb and an accessory thin-the-curb service plate connection is used, route the
wire through connection plate.
2. Pass control wires through the hole provided on the unit (see connection D in the Connection Sizes table in
Fig. 6).
3. Feed wire through the raceway built into the comer post to the 24-v bmrier located on the left side of the control box.
See Fig. 9. The raceway provides the UL lequiled clear- ance between the high-voltage and low-voltage wiring.
m
COOL STAGE 1 Y1/W2 - - - i FAN G -
HEAT STAGE 1 W/W1- - _ I _
COOL STAGE 2 Y/Y2- - - F - HEAT STAGE 2 O/W2 - _ i _ -I-
24 VAC HOT R-
24 VAC COM C- N/A OUTDOOR AIR $1 SENSOR $2
- R
I
- G
I
I
Y1
- Y2 W1
, W2
- C
IPD/X
WIRE CONNECTIONS
-TO LOW-VOLTAGE
SECTION
4. Connect the thermostat wires to the screw terminals of the low-voltage connector (see Fig. 8A and 8B).
NOTE: If the unit is mounted on a roof curb and the electrical power will be run up "thru-the-bottom," use accessory kit
CRBTMPWR002A00. This kit, av_dlable from your local dis- tributor, ensures a reliable watertight connection. Refer to the accessory installation instructions for information on power
wiring. Refer to Fig. 6 for drilling holes in the basepan. DEFROST BOARD -- The defrost board timer cycle is fac-
tory set to 30 minutes. To chtmge the cycle time, remove the wire from the defrost board connected to the 30 minute quick- connect. See Fig. 10. Connect the wire to the 50 or 90 minute quick-connects on the defrost board, depending on the desired
defmst time. HEAT ANTICIPATOR SETTINGS -- For units with electric
heat, set heat anticipator settings as shown in Table 4.
CONNECTION
BOARD
DISCONNECT
SWITCH (OPTIONAL)
COMPRESSOR
NO. 1
NO. 2
RACEWAY
OPTIONAL CONVENIENCE'
OUTLET
HOLEIN END
i
Fig. 9 -- Field Control Wiring Raceway
THERMOSTAT DIPSWITCH SETTINGS LEGEND
O_F [] [] [] [] FieldWiring
A B C D
NOTE: Underlined letter indicates active thermostat output when configuredfor A/C operation.
Fig. 8A- Low-Voltage Connections With or
Without Economizer or Two-Position Damper
CONTROL THERMOSTAT CONTROL
CONNECTION CONNECTION
BOARD BOARD
/_R_R )_ 24 vAC _ll _ (FLIP {[::_[) RMTOOC 7ii (,[?_'5 ,/[_J[>
CMPSAFE7 i" <_
< Y27 ESD I 1 <[_i) <_!) (Wl)_ SFS _ 1
NOT USED ;
=,
1 1
c
(g2_x <x)
Fig. 8B -- Low Voltage Connections (Units with PremierLink Controls)
TM
12
OF2_ _OF1
P1
QUICK CONNECTS
FOR DEFROST TIMER
oI]
30 50 90
Fig. 10 -- Defrost Board
I]
[1I-1
UNIT
50HJQ
*kW is based on 240 v.
Heater
kW*
10.4, 16.0
32.0, 24.8
42.4, 50.0
Table 4 -- Heat Anticipator Settings
208/230
Configuration
2-Stage
1-Stage Stage 1 Stage 2
0.3 NA NA
0.6 0.3 0.3
0.9 0.6 0.3
UNIT VOLTAGE
Heater
kW
13.9, 16.5
27.8, 33.0
41.7, 50.0
1-Stage
0.3
0.6
46O
Configuration
2-Stage
Stage 1 Stage 2
NA NA
0.3 0.3
Step 6 -- Adjust Factory-Installed Options
DISCONNECT SWITCH -- The optional disconnect switch is non-fused. The switch can be locked in place for safety
purposes. CONVENIENCE OUTLET -- An optiomd convenience out-
let provides power for rooftop use. For maintenance personnel safety, the convenience outlet power is off when the unit dis-
connect is off. Adjacent unit outlets may be used for service tools. An optional "Hot Outlet" is available from file factory as
a speci_d order item. NOVAR CONTROLS -- Option_d Novar controls (ETM 3051 )
ale available for leplacement or new construction jobs. MANUAL OUTDOOR-AIR DAMPER -- The outdoor-air
hood and screen me attached to the basepan at the bottom of the unit (for shipping).
Assemblys.:
1. Determine the amount of ventilation required for the building. Record the amount for use in Step 8.
2. Remove the filter access panel by raising the panel and swinging the panel bottom outward. The panel is now
disengaged from the track and can be removed. No tools are requiled to remove the filter access panel. Remove the
outdoor-air opening panel. Save the panels and screws. See Fig. 11.
3. Separate file hood and screen from the basepan by remov- ing file screws and brackets securing them. Save all
screws and discmd the brackets.
4. Replace the outdoor air opening panel.
5. Place the hood on the front of the outdoor air opening panel. See Fig. 12 for hood details. Secure the top of the
hood with the 6 screws removed in Step 3. See Fig. 13.
6. Remove and save the 8 screws (4 on each side) from the sides of the manual outdoor-air &tmpel:
7. Align the screw holes on the hood with the screw holes on the side of manual outdoor-air dampel: See Fig. 12 and
13. Secure the hood with 8 screws fiom Step 6.
8. Adjust the minimum position setting of the &tmper blade by adjusting the manual outdoor-air adjustment screws on file front of the &tmper blade. See Fig. 11. Slide the blade vertically until it is in file appropriate position determined by Fig. 14. Tighten the screws.
9. Remove and save the screws currently on the sides of hood. Insert the screen. Secure the screen to the hood
using the screws. See Fig. 13.
10. Replace the filter access panel. Ensure that the filter ac- cess panel slides along the tracks and is securely engaged.
ADJUSTMENT SCREWS
DAMPER BLADE
Fig. 11 -- Damper Panel with Manual
Outdoor-Air Damper Installed
13
HOOD TOP SCREWS
(HIDDEN) _.,
SCREWS (SCREEN HOLDERS)
HOOD SIDES AND TOP-
ASSEMBLED
HOOD SIDE
Fig. 12 -- Outdoor-Air Hood Details
SCREW HOLES
(TOP)
HOOD
HOOD SCREEN LOCATION
(SCREEN NOT
SHOWN)
Fig. 13- Optional Manual Outdoor-Air
Damper with Hood Attached
1.0
0.8 / /
LU rr
0,6
60
PREMIERLINK TM CONTROL -- The PmmierLink control- let is compatible with Career Comfort Network® (CCN)
devices. This control is designed to allow users the access and ability to change factory-defined settings, thus expanding the function of file standiu'd unit control board. Career's diagnostic
standard tier display tools such as Navigator TM or Scrolling Marquee can be used with the PremierLink controller.
The PremielLink controller (see Fig. 15A and 15B) requires
the use of a Carrier electronic thermostat or a CCN connection for time broadcast to initiate its intermfl fimeclock. This is
necessary for broadcast of time of &ty functions (occupied/ unoccupied). No sensors me supplied with the field-mounted
PremierLink control. The factory-installed PremierLink con- trol includes only the supply-air sensor (SAT) and the outdoor
air temperature sensor (OAT) as standard. An indoor air quality (CO2) sensor can be added as an option. Refer to Table 5 for
sensor usage. Refer to Fig. 16 for PmmierLink controller wir- ing. The PremierLink control may be mounted in file control
panel or an area below the control panel. NOTE: PmmierLink controller versions 1.3 and later am
shipped in Sensor mode. If used with a thermostat, the PmmierLink controller must be configured to Themlostat
mode. Install the Supply Air Temperature Sensor (SAT) -- When
the unit is supplied with a factory-mounted PremierLink con- trol, the supply-air temperature (SAT) sensor (33ZCSENSAT)
is factory-supplied and wired. The wiring is routed from file PmmierLink control over the control box, through a grommet,
into the fan section, down _flong the back side of the fan, and along the fan deck over to the supply-air opening.
The SAT probe is wire-tied to the supply-air opening (on the
horizontal opening end) in its shipping position. Remove the sensor for installation. Re-position the sensor in file flange of
the supply-air opening or in file supply air duct (as lequimd by loc_fl codes). Drill or punch a 1/2-in. hole in the flange or duct.
Use two field-supplied, self-drilling screws to secure the sensor probe in a horizontal orientation.
NOTE: The sensor must be mounted in the dischmge airstmam downstream of file cooling coil and any heating devices. Be
sum the probe tip does not come in contact wifll any of the unit or heat surfaces.
Outdoor Air Temperature Sensor (OAT) -- When the unit is supplied with a factory-mounted PremierLink control, the
outdoor-_dr temperature sensor (OAT) is factory-supplied and wimdi
Install the Indoor Air Quality (CO_ Sensor -- Mount the optional indoor air quality (Ci2)2) sensor according to manufac- turer specifications.
A separate field-supplied transformer must be used to pow-
er the CO2 sensor:
Wile the CO2 sensor to the COM and IAQI terminals of J5
on the PremierLink controllec Refer to the PremierLink Instal- lation, Start-up, and Configuration Instructions for detailed
wiring and configuration information.
# 0.4 /
0 2 4 8 10 12
OUTDOOR AIRFLOW (cfm x 100)
Fig. 14 -- Outdoor Air Damper Position Setting
14
HVAC SENSOR INPUTS
SPACE TEMP
SET POINT
SUPPLY AIR TEMP
OUTDOOR TEMP -_.
INDOOR AIR QUALITY
OUTDOOR AIR QUALITY
DUAL MODE SENSOR/STAT
0 0
am" _f_
................ _ .- J
_ _ _ut N_ber 33C_pP_=_K
.-_c_]_ PremzerLznk .....
COMP SAFETY (Y1) J
FIRE SHUTDOWN (Y2) Z
SUPPLY FAN STATUS (Wl)
NOT USED (W2) J
ENTHALPY STATUS (ENTH) Z
PREMIERLINK CONTROL
tb-_- i I-_ @H, _r:-ar-_ _ _ _ " "
, 7°1.o lqo_,.'_°,,= ..I ,.-.._ I I _
--' "C'ITTIT I'
.......................... J _ P_ N _ *.-_ _N Y_ _ _ _ O_ _ED
/ t / t "4 "-4 \
CCN/LEN
PORT
Fig. 15A -- PremierLink TM Controller
NAVIGATOR 4-20MA INDOOR COMPR HEAT EXHAUST
PORT ECONOMIZER FAN MOTOR 1 & 2 LOW/HIGH RVSVALVE
OUTPUTS
HINGED DOOR PANEL
Fig. 15B -- PremierLink Controller (Installed)
15
Table 5- PremierLink TM Sensor Usage
APPLICATION TEMPERATURE SENSOR TEMPERATURE SENSOR ENTHALPY SENSOR ENTHALPY SENSOR
Dry Bulb
Temperature with
PremierLink* Included --
(PremierLink HH79NZ017
requires 4-20 mA
Actuator)
Differential Dry Bulb
Temperature with Required --
PremierLink* Included -- 33ZCT55SPT -- --
(PremierLink HH79NZ017
requires 4-20 mA or Equivalent
Actuator)
Single Enthalpy with
PremierLink*
(PremierLink Included -- _ Required -- _
requires 4-20 mA
Actuator)
Differential Enthalpy
with PremierLink*
(PremierLink Included -- _ Required -- Required --
requires 4-20 mA
Actuator)
*PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and
Outdoor Air Temperature sensor HH79NZ017 -- included with factory-installed PremierLink control
field-supplied and field-installed with field-installed PremierLink control.
NOTES:
1. CO2 Sensors (Optional): 33ZCSENCO2 -- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.
33ZCASPCO2 -- Aspirator box used for duct-mounted CO2 room sensor. 33ZCT55CO2 -- Space temperature and CO2 room sensor with override.
33ZCT56CO2 -- Space temperature and CO2 room sensor with override and set point.
2. All units include the following Standard Sensors: Outdoor-Air Sensor -- 50HJ540569 -- Opens at 67 F, closes at 52 F, not adjustable.
Mixed-Air Sensor -- HH97AZ001 -- (PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature Sensor HH79NZ017)
Compressor Lockout Sensor -- 50HJ540570 -- Opens at 35 F, closes at 50 R
OUTDOOR AIR RETURN AIR OUTDOOR AIR RETURN AIR
Not Used HH57AC077
Not Used HH57AC077 HH57AC078
............. BLK
iiiii-°L°
PNK
YEL
RED
BLU
YEL
WHT
HK50AA039]
VIO
6
10
2 ¸
3 ¸
EconomiSer2
4 - 20mA
i VlO
Power Exhaust'Energy Recycle r
SpaceTemp/ Set i
PointAd}ustment
]ndoofAk
Oua]_y Sensor
Outdoor Air
Quality Sensor
6_
i_ ii1
8 (_ ............. ORN
YEL
BLU
PNK I
RED
7 <I_
8r]rh
COMMS -- Communications OAT
PWR RTU
SAT
TB
WNT
k_U]
BLK
LEGEND
-- Outdoor Air Temperature Sensor
-- Power
-- Rooftop Unit
-- Supply Air Temperature Sensor
-- Terminal Block
PremierLink
J9 J7 J8
O-20 mA PPIMP Relays
TB- 1
_ED
t SII_ R
2 /ll _Y1
i
3 _/I _Y2
5 SIIhW2
6 /I]\GG
\J[/
<JJ
\JL/
\ HJ
RE_ '
ORN '" _ i
ORN ' '
PNK ,,
Wm
7 S j--, C 8_X
<IL;
RTU Terminal
Board
RED
Fig. 16 -- Typical PremierLink Controls Wiring
16
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