Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair,
or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguishers
available for all brazing operations.
Recognize safety information. This is the safety--alert symbol
.When you see this symbol on the furnace and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which ma y result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability,or operation.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lockout tag. Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit
rating plate.
WARNING
INSTALLATION
Unit is shipped in the vertical discharge configuration. To convert
to horizontal discharge application, remove duct opening covers.
Using the same screws, install covers on duct openings in
basepan of unit with insulation-side down. Seals around
openings must be tight. (See Fig. 1.)
1
Step 1 —Provide Unit Support
Curb
Roof
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. (See Fig. 2.) Install insulation,
cant strips, roofing felt, and counter flashing as shown. Ductworkmust be attached to curb, not to the unit. If electric control power
or gas service is to be routed through the basepan, attach the
accessory thru-the-bottom service connections to the basepan in
accordancewiththeaccessoryinstallationinstructions.
Connections must be installed before unit is set on roof curb.
50HE,HJ
Fig. 1 --- Horizontal Conversion Panels
IMPORTANT: The gasketing of the unit to the roof curb is critical
for a watertight seal. Install gasket supplied with the roof curb as
shown in Fig. 2. Improperly applied gasket can resul t in air leaks and
poor unit performance.
Curb should be level. Unit leveling tolerances are shown in Fig.
3. This is necessary for unit drain to function properly.Refer to
Accessory Roof Curb Installation Instructions for additional
information as required.
Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a gravel apron in front of
condenser-coil air inlet to prevent grass and foliage from
obstructing airflow.
C06108
NOTE: Horizontal units may be installed on a roof curb if
required.
Alternate Unit
Support
When the curb or adapter cannot be used, support unit with
sleeper rails using unit curb or adapter support area. If sleeper
rails cannot be used, support the long sides of the unit with a
minimum of 3 equally spaced 4-in. x 4-in. pads on each side.
Step 2 —Field Fabricate Ductwork
Secure all ducts to roof curb and building structure on vertical
discharge units. Do not connect ductwork to unit. For horizontal
applications, field-supplied isolation flanges should be attached to
horizontal discharge openings and all ductwork should be secured
to the flanges. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through an unconditioned space must be insulated
and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be
ducted through the roof deck to comply with applicable fire
codes.
A minimum clearance is not required around ductwork. Cabinet
return-air static pressure (a negative condition) shall not exceed
0.35 in. wg with economizer or 0.45 in. wg without economizer.
Step 3 —Install External Trap for
Condensate Drain
Condensate drain connections are located on the bottom and side
of the unit. Unit discharge connections do not determine the use
of drain connections; either drain connection can be used with
vertical or horizontal applications.
When using the standard side drain connection, ensure the plug
(Red) in the alternate bottom connection is tight before installing
the unit.
To use the bottom drain connection for a roof curb installation,
relocate the factory-installed plug (Red) from the bottom
connection to the side connection. The center drain plug looks
like a star connection, however it can be removed with a
1
/2-in.
socket drive extension. (See Fig. 4.) The piping for the
condensate drain and external trap can be completed after the unit
is in place.
All units must have an external trap for condensate drainage.
Install a trap 4-in. deep and protect against freeze-up. If drain line
is installed downstream from the external trap, pitch the line away
from the unit at 1 in. per 10 ft of run. Do not use a pipe size
smaller than the unit connection (
3
/4in.). (See Fig. 5.)
2
1-4
[406]
DALT
DRAIN
HOLE
13/4
[44.5]
GASPOWERCONTROL
3
/4
[19] NPT
1
/2
[12.7] NPT
3
/4
[19] NPT
CONNECTOR
PKG. ACCY.
CRBTMPWR001A01
CRBTMPWR002A011
CRBTMPWR003A01
BC
11
/16
1-9
[551]
CRBTMPWR004A01
3
/4 [19] NPT
1
/4 [31.7]
3
/4 [19] NPT
1
/4 [31.7]
1
1
/2
[12.7]
ACCESSORY
POWER
1
/2
[12.7]
ROOF CURB
ACCESSORY
CRRFCURB001A01
CRRFCURB002A01
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest
on curb).
6. Service clearance: 4 ft on each side.
1-2
[356]
2-0
[610]
A
UNIT
SIZE
50HJ004-007
50HE003-006
7.Direction of airflow.
8. Connector packages CRBTMPWR001A01
and 002A01 are for thru-the-curb type gas.
Packages CRBTMPWR003A01 and 004A01
are for thru-the-bottom type gas conne ctions.
50HE,HJ
Fig. 2 --- Roof Curb Details
3
C06155
Step 4 —Rig and Place Unit
Inspect unit for transportation damage, and file any claim with
transportation agency. Keep unit upright and do not drop.
Spreader bars are not required if top crating is left on unit, and
rollers may be used to move unit across a roof. Level by using
unit frame as a reference. See Table 1, 2 and Fig. 6 for additional
information. Operating weight is shown in Table 1, 2 and Fig. 6.
Lifting holes are provided in base rails as shown in Fig. 7. Refer
to rigging instructions on unit.
!
PERSONAL INJURY AND PROPERTY DAMAGE
HAZARD
WARNING
Failure to follow this warning could result in personal
injury, death and property damage.
All panels must be in place when rigging and lifting.
50HE,HJ
Positioning
Maintain clearance around and above unit to provide minimum
distance from combustible materials, proper airflow, and service
access. (See Fig. 7, 8 and 9.)
Position unit on roof curb so that the following clearances are
maintained:
1
/4in. clearance between the roof curb and the base
rail inside the front and rear, 0.0 in. clearance between the roof
curb and the base rail inside on the duct end of the unit. This will
result in the distance between the roof curb and the base rail
inside on the condenser end of the unit being approximately
equal to Fig. 2, section C-C.
Do not install unit in an indoor location. Do not locate unit air
inlets near exhaust vents or other sources of contaminated air.
CONDENSATE PAN (SIDE VIEW)
HORIZONTAL
DRAIN OUTLET
NOTE: Drain plug is shown in factory-installed position.
DRAIN PLUG
C06003
Fig. 4 --- Condensate Drain Connection
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
C06004
Fig. 5 --- Condensate Drain Piping Details
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-BB-CA-C
0.51.01.0
Fig. 3 --- Unit Leveling Tolerances
Although unit is weatherproof, guard against water from higher
level runoff and overhangs.
After unit is in position, remove polyethylene shipping wrapper
and top crating.
C06110
4
NOTES:
1. Place unit on curb as close as possible to the duct end.
2. Dimension in ( ) is in millimeters.
3. Hook rigging shackles through holes in base rail as shown in detail "A." Holes in base rails are centered around the unit center of gravity. Use wooden
top skid when rigging to prevent rigging straps from damaging unit.
4. Weights include base unit without economizer. See Table 1 for unit operating weights with accessory economizer.
5. Weights include base unit without the Humidi-MiZer
Humidi-MiZer system.
TM
adaptive dehumidification system. See Table 1 for unit operating weights with the
Failure to follow this warning could result in personal
injury, death and property damage.
All panels must be in place when rigging and lifting.
Fig. 7 --- Roof Curb Alignment
C06208
5
C06156
50HE,HJ
Fig. 8 --- 50HJ004--007 Base Unit Dimensions
6
C06157
50HE,HJ
Fig. 9 --- 50HE003--006 Base Unit Dimensions
7
Step 5 —Make Electrical Connections
!
WARNING
ELECTRICAL SHOCK HAZARD
Failur e to follow this warning could res ul t in personal
injury or death,
Unit cabi net must have an uninterrupted, unbroke n
electrical ground to minimize the possibility of personal
injury if an electr i cal fault should occur. This ground may
consist of el ectri cal wire connected to unit ground lug in
control compa rtment, or conduit approved for electr i cal
ground when installed in accordance with NEC (National
Electrical Code), ANSI/NFPA (National Fire Protection
Association), latest edition, and local electrical codes. Do
not use gas piping as an ele ctrical ground.
Field Power Supply
All units except 208/230-v units are factory wired for the voltage
50HE,HJ
shown on the nameplate. If the 208/230-v unit is to be connected
to a 208-v power supply, the transformer must be rewired by
disconnecting the black wire from the 230-v 1/4--in. terminal on
the transformer and connecting it to the 200-v 1/4--in. terminal
from the transformer.
Refer to unit label diagram for additional information. Pigtails
are provided for field service. Use factory-supplied splices or UL
(Underwriters’ Laboratories) approved copper connector.
When installing units, provide a disconnect per NEC.
Allfield wiringmustcomplywithNECand local
requirements.
Install field wiring as follows:
1. Install conduit through side panel openings. For units
without electric heat, install conduit between disconnect
and control box.
2. Install power lines to terminal connections as shown in
Fig. 12.
3. For units with electric heat, refer to Accessory Electric
Heat Installation Instructions.
During operation, voltage to compressor terminals must bewithin
range indicated on unit nameplate (also see Table 3 and 4). On
3--phase units, voltages between phases must be balanced within
2% and the current within 10%. Use the formula shown in Table
3 and 4, Note 2, to determine the percentage of voltage
imbalance. Operation on improper line voltage or excessive phase
imbalance constitutes abuse and may cause damage to electrical
components. Such operation invalidates any applicable Carrier
warranty.
NOTE: If accessory thru-the-bottom connections and roof curb
are used, refer to the Thru-the-Bottom Accessory Installation
Instructions for information on wiring the unit.
Field Control W
iring
Install a Carrier-approved accessory thermostat assembly
according to installation instructions included with the accessory.
Locate thermostat assembly on a solid wall in the conditioned
space to sense average temperature in accordance with thermostat
installation instructions.
Route thermostat cable or equivalent single leads of colored wire
from subbase terminals through connector on unit to low-voltage
connections (shown in Fig. 10 and 11).
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gauge) insulated wire (35_Cminimum).For50to75ft,use
no. 16 AWG insulated wire (35_C minimum). For over 75 ft, use
no. 14 AWG insulated wire (35_C minimum). All wire larger
than no. 18 AWG cannot be directly connected to the thermostat
and will require a junction box and splice at the thermostat.
1. Connect thermostat wires to screw terminals of lowvoltage
terminal board.
2. Pass the control wires through the hole provided in the
control box.
3. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
13.) This raceway provides the required clearance between
high--voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high--voltage and low--voltage wiring.
Heat Anticipator
Settings
Set heat anticipator settings at 0.8 amp for first stage and 0.3 for
second stage heating.
W1
W2
IPD/X
R
G
Y1
Y2
C
WIRE
CONNECTIONS
TO
LOW-VOLTAGE
SECTION
C06008
COOL STAGE 1
FAN
HEAT STAGE 1
COOL STAGE 2
HEAT STAGE 2
24 VAC HOT
24 VAC COM
N/A
OUTDOOR AIR
SENSOR
THERMOSTATDIPSWITCH SETTINGS
ON
OFF
A
LEGEND
NOTE: Under lined letter indicates active thermostat output when
configured for A/C operation.
B
C
Field Wiring
Y1/W2
G
W/W1
Y/Y2
O/W2
R
C
S1
S2
D
Fig. 10 --- Low--Voltage connections With or
Without Economizer or Two--Position Damper
CONTROL
CONNECTION
BOARD
24 VAC
R
RMTOCC
G
CMPSAFE
Y2
FSD
W1
SFS
NOT USED
C
C
X
X
THERMOSTAT CONTROL
CONNECTION
BOARD
R
Y1
Y2
W1
W2
G
C
R
Y1
Y2
W1
W2
G
C
X
C06009
Fig. 11 --- Low--Voltage Connections
(Units with PremierLinkt Controls)
8
Table 1—Physical Data 50HJ
BASE UNIT 50HJ004005006007
NOMINAL CAPACITY
OPERATING WEIGHT (lb)
Unit
Humidi-MiZer Adaptive Dehumidification System
EconoMi$er IV
Roof Cur b
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Standard Unit
Unit With Humidi-Mizer Adaptive Dehu midification System
CONDENSER FAN
Quantity...Diameter (in.)
Nominal C f m
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Rows...Fins/in.
Tot a l Face Area (s q ft )
EVAPORATOR COIL
Standard Unit
Rows...Fins/in.
Tot a l Face Area (s q ft )
Unit with Humidi-Mizer Adaptive Dehu midification System
Rows...Fins/in.
Tot a l Face Area (s q ft )
EVAPORATOR FAN
Quantity...Size (in.)
Nominal C f m
Maximum Continuous BhpStd
Hi-Static
Motor Frame SizeStd
Hi-Static
Fan Rpm RangeStd
Hi-Static
Motor Bearing Type
Maximum Fan Rpm
Motor Pulley Pitch Diameter A/B (in.)
Hi-Static
Nominal Motor Shaft Diameter (in.)Std
Hi-Static
Fan Pulley Pitch D iameter (in.)Std
Hi-Static
Belt — Type...Length (in.)Std
Hi-Static
Pulley Center Line Distance (in.)
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full
Turns from Closed Position
Hi-Static
Hi-Static
Factory Setting — Full Turns OpenStd
Hi-Static
Factory Speed Setting (rpm)Std
Hi-Static
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
Cutout
Reset (Auto.)
HACR --- Heating, Air Conditioning an d Refrigeration
IFM --- Indoor (Evaporator) Fan Motor
LRA --- Locked Rotor Amps
MCA --- Mini mum Ci rcuit Am ps
MOCP --- Maxi mum Ov ercurrent Protectio n
NEC --- National Electrical Code
OFM --- Outdoor (Condenser) Fan Motor
RLA --- Rated Load Amps
* The values listed in this table do not include power exhaust. See power exhaust table for power exhaust requirements.
** Fuse or HACR breaker
FLA ---Full Load Amps
(tons)
{ Heater capacity (kW) is based on h eater voltage of 240v, 480v or 575v. If power distribution voltage to un it varies from rated heater voltage, h eater kW will v ary acc ordingly