Carrier 48SS User Manual

Page 1
Product Data
48SS
Single-Package
Gas Heating/Electric Cooling
Units
11⁄2to 5 Nominal Tons
Single-Package Rooftop Products with Energy-Saving Features
• direct spark ignition
• low sound levels
• 81% AFUE on most units
• 10 SEER
Features/Benefits
One-piece heating and cooling units with low installation costs, depend­able performance, and easy maintenance
Easy installation
Factory-assembled package is a
compact, fully self-contained, combina­tion gas heating/electric cooling unit that is prewired, prepiped, and precharged for minimum installation expense.
These 48SS units are available in a variety of standard and optional heating/cooling size combinations with voltage options to meet residen­tial and light commercial require­ments. Units are lightweight and install easily on a rooftop or a ground-level pad.
Convertible duct configuration
Unit is designed for easy use in either downflow or horizontal applications.
Efficient operation
High-efficiency design with SEERs
(Seasonal Energy Efficiency Ratios) of 10.0 and AFUE (Annual Fuel Utili­zation Efficiency) ratings as high as
81.0%. All units have a minimum CSE (California Seasonal Efficiency) rating of 76.5%.
Copyright 1998 Carrier Corporation Form 48SS-4PD
Page 2
Energy-saving, direct-spark igni­tion saves gas by operating only
when the room thermostat calls for heating. Standard units are furnished with natural gas controls. A low­cost, field-installed kit for propane conversion is available for all units.
Monoport inshot burners produce precise air-to-gas mixture which provides for clean and efficient com­bustion. The large monoport on the inshot (or injection type) burners seldom, if ever, needs cleaning. All gas furnace components are accessible in one compartment.
The 48SS units meet California Air Quality Management NO
x
requirement of 40 nanograms/ joule or less when NO
kit
x
no. CRLOWNOX001A00 is installed.
Durable, dependable components
Top quality, top reliability compo-
nents are designed and tested for a minimum of 15 years of operation under the harshest conditions. Every 48SS unit is thoroughly run-tested at the factory in each operating mode, and is evacuated prior to final charging.
Compressors are designed for high efficiency. Each compressor is her­metically sealed against contamination to help promote longer life and de­pendable operation. Each compressor also has vibration isolation to pro­vide quiet operation. All compressors have internal high-pressure and overcurrent protection. Rotary com­pressors are standard on unit size 018. Reciprocating compressors are standard on unit sizes 024-042. Scroll compressors are standard on unit sizes 048 and 060.
Dimpled heat exchangers optimize heat transfer for improved efficiency. The tubular design permits hot gases to stay in close contact with the cell walls to maximize heat transfer and efficiency.
The induced draft combustion system eliminates the unsightly ap-
pearance of flue stacks, and diminishes the effects of wind on heating opera­tion. The induced draft also pre­vents contaminants from entering the supply air if a leak in the heat ex­changer occurs.
Direct-drive multispeed, PSC (permanent split capacitor) blower motor is standard on all
models.
Direct-drive, PSC condenser-fan motor is designed to help reduce
energy consumption and provide for cooling operation down to 40 F outdoor temperature.
Refrigerant system is designed to provide dependability. Liquid refriger­ant strainers are used to promote clean, unrestricted operation. Each unit leaves the factory with a full refrig­erant charge. Refrigerant service connections make checking operating pressures easier.
Color-coded wires permit easy trac­ing and diagnostics.
Evaporator and condenser coils
are computer-designed for optimum heat transfer and cooling efficiency. Condenser coil is fabricated of copper tube and aluminum fins and is lo­cated inside the unit for protection against damage for long life and reli­able operation. The condenser coil is internally mounted and protected by a composite grille. Copper fin coils are also available from the factory by special order. These coils are rec­ommended in applications where alu­minum fins are likely to be damaged due to corrosion and are ideal for sea­coast applications.
Low sound ratings ensure a quiet indoor and outdoor environment with sound ratings as low as 7.4 bels.
Easy to service cabinets provide easy accessibility to serviceable com­ponents during maintenance and installation. Rounded corners are an important safety feature, and a high quality finish ensures an attractive appearance.
Optional base rails provide holes for rigging and forklifts as well as an elevated mounting frame that pro­vides structural support for horizon­tal installations. Ideal for light commercial applications.
Downflow option unit is converted for downflow at the factory to al­low vertical ductwork connections. Unit is equipped with base rail.
Low and high voltage electrical entries allow low and high voltage to
be brought in through either the front duct panel or rear flue panel.
Integrated gas unit controller (IGC) contains all the ignition compo-
nents and is easily accessible for ser­vice. The IGC provides built-in diagnostic capabilities. A light-emitting diode (LED) simplifies troubleshoot­ing by providing visual fault notifi­cation and system status information. The IGC board provides exclusive anti-cycle protection for gas heat operation. The IGC also contains burner control logic for dependable heating operation. The 48SS units maximize heating efficiency through the IGC’s control of evaporator fan ON/OFF delays. The IGC helps make 48SS units reliable for years.
Weatherized cabinets are con­structed of heavy-duty, phosphated, zinc-coated prepainted steel capable of withstanding 500 hours (Federal Test Method Standard No. 141, Method 6061) in salt spray. Interior surfaces of the evaporator/heat exchanger compartment are insulated with cleanable, foil-faced insulation for improved indoor-air quality. Unit conforms to American Society of Heating, Refrigeration and Air Condi­tioning Engineers [ASHRAE] No. 62, with use of a sloped conden­sate pan. An external drain trap is required.
The standard control system is readily adaptable to all conventional and programmable thermostats. In addition, units are suitable for integra­tion into monitor control systems if required.
Standardized components for the complete 48SS line of products are found in all safety devices, condenser­fan motors, evaporator-fan motors, and control boards, while the gas sec­tions use common inducer motors, limit switches, and rollout switches. This allows for greater inventory con­trol, familiarity of parts, and fewer stocked parts.
2
Page 3
Table of contents
Page
Features/Benefits ..................................................1,2
Model Number Nomenclature ........................................3
ARI Capacities .................................................... 4,5
Physical Data ......................................................6
Options and Accessories .............................................7
Base Unit Dimensions .............................................8-11
Accessory Dimensions ...........................................12,13
Selection Procedure ................................................13
Performance Data ...............................................14-18
Typical Installation .................................................19
Application Data ..................................................20
Typical Control Wiring Schematic .................................. 21-23
Electrical Data .................................................... 24
Controls ..........................................................25
Guide Specifications ............................................. 26,27
Model number nomenclature
3
Page 4
ARI* capacities
COOLING CAPACITIES AND EFFICIENCIES
UNIT 48SS
018040 1 024040
024060 030040
030060 030080
036060 036080 036100 036120
042060 042080 042100 042120
048080 048100 048120 048140
060080 060100 060120 060140
NOMINAL
TONS
1
2
2 800 24,000 10.0 7.6
1
2
2
3 1200 36,000 10.0 8.0
1
3
2
4 1600 47,000 10.0 8.2
5 1995 59,500 10.0 8.2
STANDARD
CFM
600 17,000 10.0 7.4
1000 29,200 10.0 8.0
1400 42,500 10.0 8.2
LEGEND
Bels Sound Levels (1 bel = 10 decibels) db Dry Bulb SEER — Seasonal Energy Efficiency Ratio wb Wet Bulb
*Air Conditioning & Refrigeration Institute. †Rated in accordance with U.S. Government DOE (Department of
Energy) test procedures and/or ARI Standard 210/240.
**Rated in accordance with ARI Standard 270.
NET COOLING†
CAPACITIES
NOTES:
1. Capacity ratings are net values, reflecting the effects of circulating fan heat. Ratings are based on:
Cooling Standard: 80 F db, 67 F wb indoor entering-air tempera­ture and 95 F db outdoor entering-air temperature.
2. Before purchasing this appliance, read important energy cost and ef­ficiency information available from your retailer.
SEER†
SOUND RATINGS**
(Bels)
OUTDOOR SOUND: ONE-THIRD OCTAVE BAND DATA — DECIBELS
FREQUENCY (Hz)
63 49.8 38.1 45.7 47.8 45.5 56.0 54.3 125 56.5 55.0 58.1 59.3 61.2 65.6 65.1 250 60.3 65.3 68.7 67.4 70.4 71.5 71.5 500 59.8 67.2 64.7 68.8 69.9 71.4 72.7
1000 64.1 68.9 73.0 73.1 76.5 74.2 73.9 2000 64.1 65.5 70.2 69.5 71.3 73.3 73.4 4000 65.2 63.8 68.8 68.2 73.7 69.6 71.7 8000 56.0 60.3 66.6 65.8 65.5 67.1 66.3
Bels — Sound Levels (1 bel = 10 decibels)
018 024 030 036 042 048 060
UNIT 48SS
4
Page 5
HEATING CAPACITIES AND EFFICIENCIES
LEGEND
HEATING INPUT
(Btuh)
40,000 32,800
60,000 48,600
80,000 64,800
100,000 81,000
120,000 97,200
140,000 113,000
UNIT 48SS
018040 024040 030040
024060 030060 036060 042060
030080 036080 042080 048080 060080
036100 042100 048100 060100
036120 042120 048120 060120
048140 060140
AFUE — Annual Fuel Utilization Efficiency CSE California Seasonal Efficiency
NOTE: Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.
OUTPUT CAPACITY
(Btuh)
TEMPERATURE
RISE RANGE (°F)
20-50 20-50 20-50
25-55 25-55 25-55 25-55
40-70 40-70 40-70 40-70 40-70
50-80 50-80 50-80 50-80
60-90 60-90 60-90 60-90
50-80 50-80
AFUE (%) CSE (%)
81 81 81
81 81 81 81
81 81 81 81 81
81 81 81 81
80 80 80 80
80 80
76.5
76.5
76.5
77.5
77.5
77.5
77.5
77.5
77.5
77.5
77.5
77.5
78.0
78.0
78.0
78.0
77.5
77.5
77.5
77.5
77.5
77.5
5
Page 6
Physical data
UNIT SIZE 48SS 018040 024040 024060 030040 030060 030080 036060 036080 036100 036120
1
NOMINAL CAPACITY (ton) 1 OPERATING WEIGHT (lb)
Without Base Rail 272 303 315 320 324 324 336 336 348 348 With Optional Base Rail 296 327 339 344 356 356 360 360 372 372
COMPRESSORS Rotary Reciprocating
Quantity 11
REFRIGERANT (R-22)
Charge (lb) 2.60 2.75 2.75 3.40 3.40 3.40 4.30 4.30 4.30 4.30
REFRIGERANT METERING DEVICE Acutrol™ Device
Orifice ID (in.) .030 .030 .030 .030 .030 .030 .032 .032 .032 .032
CONDENSER COIL
Rows...Fins/in. 1...17 1...17 1...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 Face Area (sq ft) 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95
CONDENSER FAN
Nominal Cfm 1700 1700 1700 1900 1900 1900 1900 1900 1900 1900 Diameter (in.) 18 18 18 18 18 18 18 18 18 18 Motor Hp (Rpm)
EVAPORATOR COIL
Rows...Fins/in. Face Area (sq ft) 1.83 2.29 2.29 2.29 2.29 2.29 3.06 3.06 3.06 3.06
EVAPORATOR FAN Direct Drive
Nominal Airflow (Cfm) 600 800 800 1000 1000 1000 1200 1200 1200 1200 Size (in.) 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10
FURNACE SECTION*
Burner Orifice No. (Qty...drill size)
Natural Gas
Burner Orifice No. (Qty...drill size)
Propane Gas
RETURN-AIR FILTERS (in.)†
Throwaway 20x20 20x20 20x20 20x24 20x24 20x24 20x24 20x24 20x24 20x24
2
1
⁄8(850)1⁄8(850)1⁄8(850)1⁄8(850)1⁄8(850)1⁄8(850)1⁄4(1050)1⁄4(1050)1⁄4(1050)1⁄4(1050)
3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15
1...32 1...32 2...40 1...32 2...40 2...32 2...40 2...32 2...30 3...32
1...41 1...41 2...47 1...41 2...47 2...42 2...47 2...42 2...40 3...42
222
1
2
1
2
2
1
2
2
3333
UNIT SIZE 48SS 042060 042080 042100 042120 048080 048100 048120 048140 060080 060100 060120 060140
1
2
31⁄
2
31⁄
2
31⁄
NOMINAL CAPACITY (ton) 3 OPERATING WEIGHT (lb)
Without Base Rail 375 375 387 387 414 426 426 426 453 465 465 465 With Optional Base Rail 399 399 411 411 438 450 450 450 477 489 489 489
COMPRESSORS Reciprocating Hermetic Scroll
Quantity 11
REFRIGERANT (R-22)
Charge (lb) 5.20 5.20 5.20 5.20 6.50 6.50 6.50 6.50 7.00 7.00 7.00 7.00
REFRIGERANT METERING Acutrol™ Device
DEVICE
Orifice ID (in.) .034 .034 .034 .034 .030 .030 .030 .030 .030 .030 .030 .030
CONDENSER COIL
Rows...Fins/in. 2...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 2...17 Face Area (sq ft) 7.04 7.04 7.04 7.04 8.67 8.67 8.67 8.67 8.67 8.67 8.67 8.67
CONDENSER FAN
Nominal Cfm 1900 1900 1900 1900 2400 2400 2400 2400 2400 2400 2400 2400 Diameter (in.) 18 18 18 18 20 20 20 20 20 20 20 20 Motor Hp (Rpm)
EVAPORATOR COIL
Rows...Fins/in. 3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15 4...15 4...15 4...15 4...15 Face Area (sq ft) 3.33 3.33 3.33 3.33 4.44 4.44 4.44 4.44 4.44 4.44 4.44 4.44
EVAPORATOR FAN Direct Drive
Nominal Airflow (Cfm) 1400 1400 1400 1400 1600 1600 1600 1600 1995 1995 1995 1995 Size (in.) 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10 10x10
FURNACE SECTION*
Burner Orifice No.
(Qty...drill size) Natural Gas
Burner Orifice No.
(Qty...drill size) Propane Gas
RETURN-AIR FILTERS (in.)†
Throwaway 24 x 24 24 x 24 24 x 24 24 x 24 24 x 30 24 x 30 24 x 30 816** 24 x 30 24 x 30 24 x 30 960**
*Based on altitude of 0-2000 feet.
†Required filter sizes shown are based on the larger of the ARI (Air Conditioning & Refrigeration Institute) rated
cooling airflow or the heating airflow at a velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.
**Sq inch. Filter is mounted external to unit.
1
⁄4(1050)1⁄4(1050)1⁄4(1050)1⁄4(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)1⁄3(1050)
2...40 2...32 2...30 3...32 2...32 2...30 3...32 3...31 2...32 2...30 3...32 3...31
2...47 2...42 2...40 3...42 2...42 2...40 3...42 3...40 2...42 2...40 3...42 3...40
2
44445555
6
Page 7
Options and accessories
Factory-installed options Unit with base rail provides holes for rigging and forklifts
as well as an elevated mounting frame that gives additional structural support for horizontal installations. Ideal for light commercial applications.
Downflow option unit is shipped from factory configured for vertical ductwork connection. Unit is equipped with base rail.
Field-installed accessories
Factory-assembled roof curbs are designed for use on
downflow discharge applications. Heavy gage, galvanized steelconstructionprovides one-piece support.The curb com­plies with the standards of the NRCA (National Roofing Contractors Association). A wood nailing strip is provided for attaching the roofing to the curb.
25% Open manual outdoor-air damper provides for minimum outdoor air and is manually adjustable.
Thermostat and subbase provide heating and cooling unit control. The subbase provides system and fan switch­ing at the thermostat location.
Carrier electronic programmable thermostats pro­vide 2-stage heating and 2-stage cooling control with re­mote communication ability.
Low-ambient kit (Motormastert II device) allows the use of mechanical cooling down to outdoor ambient tem­peratures as low as 0° F.
LP conversion kit allows for conversion from natural gas to liquid propane. Conversion kit involves changing the gas orifices and adding ceramic baffles to accommodate liquid propane.
Solid-state Time Guardt II device protects compressor by preventing short cycling.
Crankcase heater warms crankcase oil to reduce refrig­erant migration and ensure proper compressor lubrication. (Recommended on 208/230-v single-phase units in sizes 024-042 only).
UNIT WITH OPTIONAL BASE RAIL
High- and low-pressure switches provide additional
safety features and protect the unit from running at unsuit­able pressures.
Filter rackfeatures easy installation,serviceability,and high filtering performance for vertical applications.
Lifting bracket kit provides attachment points for rigging straps. The kit is not required when unit is equipped with an optional base rail or downflow application.
High altitude kit is for use at 2001 to 5000 feet above sea level. Kit consists of natural gas orifices that compen­sate for gas heat operation at high altitude.
Low NO
requirements for units being installedinCalifornia Air Qual­ity Management Districts, which require NO 40 nanograms/joule or less.
kit provides compliance with low NOxemissions
x
emissions of
x
7
Page 8
Base unit dimensions
48SS018-042 WITHOUT OPTIONAL BASE RAIL
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel ........................0
Unit top .......................36(914)
Side opposite ducts ..................36(914)
Compressor access ..................36(914)
(Except for NEC requirements) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs ............48(1219)
Unit top .......................14(356)
Duct side of unit ....................2(51)
Side opposite ducts ..................14(356)
Bottom of unit .......................0
Flue panel ......................36(914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side .............42(1067)
Unit and ungrounded surfaces, control box side .......36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side ...............42(1067)
UNIT
48SS180040 208/230-1-60 272 123 81/37 62/28 76/35 53/24 24.1/613 48SS024040 208/230-1-60 303 138 97/44 43/20 123/56 40/18 24.1/613 48SS024060 208/230-1-60 315 143 100/45 46/21 126/57 43/20 24.1/613 48SS030040 208/230-1-60, 208/230-3-60 320 145 100/45 47/21 126/57 47/21 24.1/613 48SS030060/080 208/230-1-60, 208/230-3-60 324 147 94/43 63/29 115/52 52/24 24.1/613 48SS036060/080 208/230-1-60, 208/230-3-60, 460-3-60 336 153 86/39 76/35 111/50 63/29 24.1/613 48SS036100/120 208/230-1-60, 208/230-3-60, 460-3-60 348 158 89/40 79/36 114/52 66/30 24.1/613 48SS042060/080 208/230-1-60, 208/230-3-60, 460-3-60 375 170 95/43 86/39 119/54 75/34 28.1/714 48SS042100/120 208/230-1-60, 208/230-3-60, 460-3-60 387 176 98/45 89/40 122/55 78/35 28.1/714
UNIT
48SS018040 48SS024040 27.07/688 23.35/593 48SS024060 26.98/685 23.27/591 48SS030040 26.71/678 23.46/596 48SS030060/080 27.15/689 22.36/568 48SS036060/080 27.50/698 22.48/571 48SS036100/120 27.40/696 22.44/570 48SS042060/080 48SS042100/120 26.94/684 22.44/570
F
in./mm
9
⁄16/420.7 1815⁄16/481.0
16
9
⁄16/522.3 2215⁄16/582.6
20
ELECTRICAL
CHARACTERISTICS
G
in./mm
CENTER OF GRAVITY in./mm XYZ
25.07/637 20.59/523
27.01/686 22.44/570
UNIT WEIGHT
lbkgABCD E
CG Center of Gravity COND — Condenser LV Low Voltage
10.85/276
12.7/321
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge.
2. Adequate clearancearoundair openings into combustioncham­ber must be provided.
CORNER WEIGHT
(lb/kg)
LEGEND
MAT’L — Material NEC National Electrical Code REQ’D — Required
8
UNIT HEIGHT
(in./mm)
Page 9
48SS018-042 WITH OPTIONAL BASE RAIL
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel ........................0
Unit top ......................36(914)
Side opposite ducts .................36(914)
Compressor access .................36(914)
(Except for NEC requirements) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs ...........48(1219)
Unit top ......................14(356)
Duct side of unit ....................2(51)
Side opposite ducts .................14(356)
Bottom of unit .......................0
Flue panel .....................36(914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side ............42(1067)
Unit and ungrounded surfaces, control box side ......36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side ..............42(1067)
UNIT
48SS018040 208/230-1-60 296 135 87/40 68/31 82/37 59/27 27.4/697 48SS024040 208/230-1-60 327 149 103/47 49/22 129/59 46/21 27.4/697 48SS024060 208/230-1-60 339 155 106/48 52/24 132/60 49/22 27.4/697 48SS030040 208/230-1-60, 208/230-3-60 344 157 106/48 53/24 132/60 53/24 27.4/697 48SS030060/080 208/230-1-60, 208/230-3-60 356 162 102/46 71/32 123/56 60/27 27.4/697 48SS036060/080 208/230-1-60, 208/230-3-60, 460-3-60 360 164 92/42 82/37 117/53 69/31 27.4/697 48SS036100/120 208/230-1-60, 208/230-3-60, 460-3-60 372 169 95/43 85/39 120/55 72/33 27.4/697 48SS042060/080 208/230-1-60, 208/230-3-60, 460-3-60 399 181 101/46 92/42 125/57 81/37 31.4/798 48SS042100/120 208/230-1-60, 208/230-3-60, 460-3-60 411 187 104/47 95/43 128/58 84/38 31.4/798
UNIT
48SS018040 48SS024040 26.90/683.3 20.17/512.3 48SS024060 26.82/681.2 20.22/513.6 48SS030040 26.57/674.9 20.1/ 509.3 48SS030060/080 26.93/684 21.1/535.4 48SS036060/080 27.31/693.7 21.0/532.6 48SS036100/120 27.23/691.6 21.0/533.1 48SS042060/080 48SS042100/120 26.81/681 21.0/533.7
F
in./mmGin./mm
7
19
⁄8/504.8 221⁄4/565.4
7
23
⁄8/606.4 261⁄4/666.8
ELECTRICAL
CHARACTERISTICS
CENTER OF GRAVITY in./mm
XYZ
25.04/636 22.72/577
26.87/682.5 21.0/533.1
UNIT WEIGHT
lbkgABCD E
CG Center of Gravity
13.16/334.3
14.96/380
COND — Condenser LV Low Voltage
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge.
2. Adequate clearance around air openings into combustion chamber must be provided.
CORNER WEIGHT
(lb/kg)
LEGEND
MAT’L — Material NEC National Electrical Code REQ’D — Required
UNIT HEIGHT
(in./mm)
9
Page 10
Base unit dimensions (cont)
48SS048,060 WITHOUT OPTIONAL BASE RAIL
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel .......................0
Unit top ......................36(914)
Side opposite ducts ................36(914)
Compressor access ................36(914)
(Except for NEC requirements) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs .........48(1219)
Unit top ......................14(356)
Duct side of unit ...................2(51)
Side opposite ducts ................14(356)
Bottom of unit ......................0
Flue panel ....................36(914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side ..........42(1067)
Unit and ungrounded surfaces, control box side ....36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side .............42(1067)
UNIT
48SS048080 208/230-1-60, 208/230-3-60, 460-3-60 414 188 107/49 83/38 158/72 66/30 48SS048100/120/140 208/230-1-60, 208/230-3-60, 460-3-60 426 193 110/50 86/39 159/72 71/32 48SS060080 208/230-1-60, 208/230-3-60, 460-3-60 453 206 117/53 93/42 167/76 76/35 48SS060100/120/140 208/230-1-60, 208/230-3-60, 460-3-60 465 211 120/55 96/44 167/76 82/37
UNIT
48SS048080 28.76/731 23.46/596 15.35/390 48SS048100/120/140 28.42/722 23.42/595 15.35/390 48SS060080 28.36/720 23.27/591 15.35/390 48SS060100/120/140 27.95/710 23.23/590 15.35/390
ELECTRICAL
CHARACTERISTICS
CENTER OF GRAVITY (in./mm)
XYZ
UNIT WEIGHT
lb kg A B C D
CG Center of Gravity COND — Condenser LV Low Voltage
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge.
2. Adequate clearancearoundair openings into combustionchambermust be provided.
CORNER WEIGHT
(lb/kg)
LEGEND
MAT’L — Material NEC National Electrical Code REQ’D — Required
10
Page 11
48SS048,060 WITH OPTIONAL BASE RAIL
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel ........................0
Unit top ......................36(914)
Side opposite ducts .................36(914)
Compressor access .................36(914)
(Except for NEC requirements) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs ...........48(1219)
Unit top ......................14(356)
Duct side of unit ....................2(51)
Side opposite ducts .................14(356)
Bottom of unit .......................0
Flue panel .....................36(914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side ............42(1067)
Unit and ungrounded surfaces, control box side ......36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side ..............42(1067)
UNIT
48SS048080 208/230-1-60, 208/230-3-60, 460-3-60 438 199 113/51 89/40 164/75 72/33 48SS048100/120/140 208/230-1-60, 208/230-3-60, 460-3-60 450 205 116/53 92/42 165/75 77/35 48SS060080 208/230-1-60, 208/230-3-60, 460-3-60 477 217 123/56 99/45 173/79 82/37 48SS060100/120/140 208/230-1-60, 208/230-3-60, 460-3-60 489 222 126/57 102/46 173/79 88/40
UNIT
48SS048080 28.54/724.9 20.00/508 17.66/448.6 48SS048100/120/140 28.22/716.8 20.05/509.3 17.66/448.6 48SS060080 28.18/715.6 20.19/512.8 17.66/448.6 48SS060100/120/140 27.79/705.9 20.23/513.8 17.66/448.6
ELECTRICAL
CHARACTERISTICS
CENTER OF GRAVITY (in./mm)
XYZ
UNIT WEIGHT CORNER WEIGHT (lb/kg)
lb kg A B C D
CG Center of Gravity COND — Condenser LV Low Voltage
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge.
2. Adequate clearance around air openings into combustion chamber must be provided.
LEGEND
MAT’L — Material NEC National Electrical Code REQ’D — Required
11
Page 12
Accessory dimensions
ROOF CURB DIMENSIONS
PART NUMBER ‘‘A’’
CPRFCURB001A00 89 [203]
48SS
CPRFCURB002A00 119 [279] CPRFCURB003A00 149 [356]
NOTES:
1. Roof curb must be set up for unit being installed.
2. Seal strip must be applied as required for unit being installed.
3. Dimensions in [ ] are in millimeters.
4. Roof curb is made of 16 gage steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance 4 ft on each side.
7. Direction of airflow.
8. Insulated panels: 1-in. thick fiberglass 1 lb density.
12
Page 13
MANUAL OUTDOOR AIR DAMPER FILTER RACKS AND FILTERS
Selection procedure (with example)
I Determine cooling and heating requirements at
design conditions:
Given:
Required Cooling Capacity (TC) ......34,000 Btuh
Sensible Heat Capacity (SHC) .......24,000 Btuh
Required Heating Capacity .......... 60,000 Btuh
Condenser Entering-Air Temperature ........95F
Indoor-Air Temperature .......80Fedb, 67 F ewb
Evaporator-Air Quantity ...............1200 cfm
External Static Pressure ...............0.2in.wg
Electrical Characteristics (V-Ph-Hz) ....... 208-1-60
II Select unit based on required cooling capacity.
Enter Cooling Capacities table at condenser entering temperature of 95 F. Unit 48SS036 at 1200 cfm and 67 F ewb (entering wet bulb) will provide a total ca­pacity of 36,000 Btuh and an SHC of 26,200 Btuh. Calculate SHC correction, if required, using Note 4 under Cooling Capacities tables.
III Select heating capacity of unitto provide design
condition requirement.
In the Heating Capacities and Efficiencies table on page 5, note that unit 48SS036080 will provide 64,800 Btuh with an input of 80,000 Btuh.
IV Determine fan speed and power requirements
at design conditions.
Before entering the air delivery tables, calculate the total static pressure required. From the given, the Wet Coil Pressure Drop table, and the Filter Pressure Drop table on page 18, find at 1200 cfm:
External static pressure 0.20 in. wg Wet coil 0.088 in. wg Filter 0.13 in. wg
Total static pressure 0.42 in. wg (rounded)
Enter the table for Dry Coil Air Delivery — Horizontal Discharge for 230 and 460 V on page 16. For 208 v operation, deduct 10% from value given. The fan will deliver 1233 cfm at 0.4 external static pressure (1370 x 0.9) at high speed and 852 cfm at 0.5 external static pressure(946x 0.9) atlowspeed. The fanspeed should be set at high to satisfy job requirements.
V Select unit that corresponds to power source
available.
The Electrical Data table on page 24 shows that the unit is designed to operate at 208-1-60.
ACCESSORY PART NUMBER ‘‘A’’
FILTER
RACK
CPFILTRK001A00 21 CPFILTRK002A00 31 CPFILTRK003A00 25
11 11 11
16
9
16
9
16
9
13
Page 14
Performance data
COOLING CAPACITIES
48SS018
TEMP (F)
AIR ENT
COND
TC 15.8 17.4 19.0 16.0 17.6 19.2 16.1 17.8 19.3
85
SHC 13.6 11.2 8.7 14.4 11.8 9.0 15.1 12.4 9.2 kW 1.76 1.80 1.85 1.81 1.86 1.90 1.86 1.91 1.95
TC 15.3 16.9 18.5 15.5 17.0 18.7 15.6 17.1 18.8
95
SHC 13.4 11.1 8.6 14.2 11.6 8.9 14.9 12.2 9.1 kW 1.90 1.95 2.00 1.95 2.00 2.05 2.01 2.05 2.10
TC 14.6 16.2 17.9 14.9 16.3 18.0 14.9 16.4 18.0
105
SHC 13.2 10.9 8.4 14.0 11.4 8.6 14.6 12.0 8.8 kW 2.05 2.10 2.15 2.10 2.15 2.20 2.15 2.20 2.25
TC 13.8 15.5 17.1 14.1 15.6 17.3 14.3 15.7 17.4
115
SHC 12.8 10.6 8.1 13.6 11.2 8.4 14.2 11.7 8.7 kW 2.20 2.26 2.31 2.25 2.31 2.37 2.31 2.36 2.42
48SS024
TEMP (F)
AIR ENT
COND
TC 22.5 25.1 27.8 23.0 25.6 28.3 23.4 26.0 28.7
85
SHC 19.8 16.6 13.2 21.2 17.6 13.7 22.3 18.6 14.2 kW 2.51 2.60 2.69 2.56 2.65 2.75 2.62 2.71 2.80
TC 21.1 23.6 26.3 21.5 24.0 26.6 21.9 24.4 27.0
95
SHC 19.3 16.1 12.7 20.5 17.1 13.1 21.5 18.1 13.7 kW 2.63 2.73 2.84 2.69 2.82 2.89 2.75 2.85 2.95
TC 19.6 22.0 24.6 20.0 22.4 25.0 20.5 22.6 25.3
105
SHC 18.5 15.5 12.1 19.7 16.5 12.7 20.5 17.4 13.2 kW 2.74 2.86 2.97 2.81 2.92 3.03 2.88 2.97 3.09
TC 17.9 20.3 22.9 18.6 20.6 23.2 19.2 20.9 23.5
115
SHC 17.6 14.9 11.6 18.5 15.9 12.2 19.2 16.9 12.7 kW 2.85 2.97 3.10 2.93 3.03 3.16 3.01 3.09 3.21
525/0.10 600/0.12 675/0.13
62 67 72 62 67 72 62 67 72
700/0.06 800/0.07 900/0.08
62 67 72 62 67 72 62 67 72
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
48SS036
TEMP (F)
AIR ENT
COND
TC 33.6 37.6 41.7 34.2 38.3 42.3 34.8 38.7 42.6
85
SHC 30.5 25.4 19.9 32.5 27.1 20.7 34.2 28.5 21.4 kW 3.72 3.86 3.99 3.81 3.95 4.08 3.90 4.03 4.15
TC 31.2 35.5 39.3 31.9 36.0 40.2 32.8 36.4 40.4
95
SHC 29.4 24.7 19.1 31.4 26.2 20.1 32.8 27.7 20.8 kW 3.90 4.05 4.18 3.99 4.14 4.29 4.09 4.22 4.36
TC 28.8 33.2 37.2 30.0 33.7 37.6 31.1 34.0 37.9
105
SHC 28.2 23.8 18.4 30.0 25.4 19.2 31.0 26.8 20.0 kW 4.08 4.23 4.39 4.17 4.32 4.48 4.29 4.41 4.56
TC 26.7 30.9 34.7 28.1 31.3 35.0 29.2 31.6 35.2
115
SHC 26.7 22.9 17.5 28.1 24.5 18.3 29.2 25.9 19.0 kW 4.26 4.41 4.57 4.37 4.50 4.66 4.48 4.58 4.73
48SS042
TEMP (F)
AIR ENT
COND
TC 40.3 44.2 47.9 41.1 44.9 48.5 41.8 45.4 49.0
85
SHC 36.1 30.0 23.5 38.3 31.7 24.3 40.2 33.2 25.0 kW 4.28 4.43 4.57 4.38 4.52 4.66 4.48 4.61 4.75
TC 38.0 41.8 45.3 38.8 42.5 45.9 39.4 43.0 46.4
95
SHC 34.9 29.2 22.5 37.1 30.9 23.4 38.9 32.5 24.2 kW 4.50 4.67 4.81 4.61 4.77 4.91 4.71 4.87 5.00
TC 35.7 39.3 43.0 36.4 39.9 43.3 37.2 40.4 43.7
105
SHC 33.8 28.2 21.8 35.8 29.9 22.5 37.2 31.5 23.4 kW 4.73 4.90 5.08 4.84 5.01 5.17 4.94 5.10 5.26
TC 33.3 36.7 40.1 34.1 37.2 40.4 35.0 37.6 40.8
115
SHC 32.5 27.2 20.7 34.1 28.8 21.4 35.0 30.4 22.3 kW 4.94 5.12 5.30 5.06 5.23 5.39 5.18 5.32 5.49
1050/0.07 1200/0.08 1350/0.09
62 67 72 62 67 72 62 67 72
1225/0.11 1400/0.12 1575/0.14
62 67 72 62 67 72 62 67 72
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
48SS030
TEMP (F)
AIR ENT
COND
TC 27.5 30.7 33.7 28.0 31.1 34.0 28.4 31.3 34.5
85
SHC 25.2 21.0 16.3 26.8 22.3 16.9 28.2 23.4 17.6 kW 3.01 3.09 3.16 3.07 3.15 3.22 3.13 3.20 3.28
TC 25.8 28.8 31.7 26.3 29.2 32.3 26.9 29.4 32.4
95
SHC 24.4 20.4 15.6 25.9 21.6 16.4 26.9 22.7 16.9 kW 3.16 3.25 3.33 3.23 3.32 3.40 3.30 3.37 3.44
TC 23.9 26.9 29.9 24.6 27.2 30.1 25.3 27.5 30.5
105
SHC 23.4 19.6 15.0 24.6 20.9 15.6 25.3 22.1 16.4 kW 3.30 3.40 3.49 3.38 3.46 3.54 3.45 3.52 3.61
TC 21.9 24.8 27.6 22.9 25.0 28.0 23.6 25.2 28.1
115
SHC 21.9 18.8 14.2 22.9 20.1 15.0 23.6 21.2 15.6 kW 3.44 3.53 3.62 3.52 3.59 3.89 3.59 3.64 3.74
875/0.08 1000/0.09 1125/0.10
62 67 72 62 67 72 62 67 72
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
LEGEND
BF Bypass Factor edb — Entering Dry-Bulb Ewb — Entering Wet-Bulb kW Total Unit Power Input ldb Leaving Dry-Bulb lwb — Leaving Wet-Bulb SHC — Sensible Heat Capacity, 1000 Btuh TC Total Cooling Capacity, 1000 Btuh (net)
NOTES:
1. Ratings are net; they account for the effects of the indoor-fan motor power and heat.
2. Direct interpolation is permissible. Do not extrapolate.
3. The following formulas may be used: t=t –
ldb edb
t = Wet-bulb temperature corresponding to enthalpy of air
lwb
h=h – Where: h = Enthalpy of air entering indoor coil
4. The SHC is based on 80 F edb temperature of air entering indoor coil.
Below 80 F edb, subtract (corr factor x cfm) from SHC.
Above 80 F edb, add (corr factor x cfm) to SHC.
Correction Factor = 1.10 x (1 – BF) x (edb – 80).
leaving indoor coil (h )
lwb ewb
ewb
sensible capacity (Btuh)
1.10 x cfm
lwb
total capacity (Btuh)
4.5 x cfm
14
Page 15
COOLING CAPACITIES (cont)
48SS048
TEMP (F)
AIR ENT
COND
TC 43.8 48.3 52.9 44.5 49.1 53.7 45.1 49.6 53.9
85
SHC 39.4 32.7 25.6 41.9 34.6 26.4 44.1 36.4 27.1 kW 4.76 4.85 4.95 4.87 4.97 5.07 4.99 5.08 5.17
TC 41.9 46.4 50.9 42.6 47.0 51.7 43.3 47.5 52.2
95
SHC 38.6 32.1 24.8 41.1 33.9 25.9 43.1 35.9 26.8 kW 5.17 5.28 5.38 5.29 5.40 5.50 5.41 5.51 5.61
TC 39.3 44.2 48.8 40.1 44.7 49.2 41.2 45.2 49.6
105
SHC 37.3 31.2 24.1 39.7 33.1 25.1 41.2 35.1 26.0 kW 5.61 5.73 5.83 5.74 5.85 5.95 5.87 5.96 6.06
TC 36.6 41.5 46.4 37.7 42.4 47.0 39.0 42.8 47.4
115
SHC 35.9 30.2 23.4 37.6 32.4 24.3 39.0 34.2 25.4 kW 6.08 6.22 6.34 6.22 6.34 6.45 6.36 6.46 6.57
48SS060
TEMP (F)
AIR ENT
COND
TC 55.0 62.0 69.4 56.3 63.1 70.5 58.2 63.9 71.3
85
SHC 52.4 43.7 34.2 56.1 46.7 35.8 58.1 49.5 37.4 kW 6.14 6.33 6.53 6.32 6.50 6.70 6.52 6.67 6.88
TC 51.8 58.8 66.2 53.6 59.6 67.3 55.6 60.2 68.1
95
SHC 51.0 42.4 33.2 53.5 45.3 34.8 55.6 48.2 36.3 kW 6.62 6.82 7.05 6.83 7.00 7.22 7.03 7.17 7.39
TC 48.7 55.1 62.9 51.0 56.0 63.9 53.0 56.7 64.5
105
SHC 48.7 41.1 32.1 50.9 44.0 33.7 52.8 46.9 35.3 kW 7.17 7.37 7.60 7.39 7.54 7.78 7.59 7.71 7.95
TC 45.8 52.0 59.5 48.5 52.8 60.5 50.4 53.4 60.8
115
SHC 45.8 40.0 30.9 48.4 42.8 32.6 50.3 45.6 34.1 kW 7.77 7.94 8.19 7.98 8.12 8.36 8.18 8.29 8.43
1400/0.08 1600/0.10 1800/0.11
62 67 72 62 67 72 62 67 72
1750/0.03 2000/0.04 2250/0.05
62 67 72 62 67 72 62 67 72
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
EVAP AIR — CFM/BF
Evap Air — Ewb (F)
LEGEND
BF Bypass Factor edb — Entering Dry-Bulb Ewb — Entering Wet-Bulb kW Total Unit Power Input ldb Leaving Dry-Bulb lwb — Leaving Wet-Bulb SHC — Sensible Heat Capacity, 1000 Btuh TC Total Cooling Capacity, 1000 Btuh (net)
NOTES:
1. Ratings are net; they account for the effects of the indoor-fan motor power and heat.
2. Direct interpolation is permissible. Do not extrapolate.
3. The following formulas may be used: t=t –
ldb edb
t = Wet-bulb temperature corresponding to enthalpy of air
lwb
h=h – Where: h = Enthalpy of air entering indoor coil
4. The SHC is based on 80 F edb temperature of air entering indoor coil.
Below 80 F edb, subtract (corr factor x cfm) from SHC.
Above 80 F edb, add (corr factor x cfm) to SHC.
Correction Factor = 1.10 x (1 – BF) x (edb – 80).
leaving indoor coil (h )
lwb ewb
ewb
sensible capacity (Btuh)
1.10 x cfm lwb
total capacity (Btuh)
4.5 x cfm
15
Page 16
Performance data (cont)
DRY COIL AIR DELIVERY* — HORIZONTAL DISCHARGE
(Deduct 10% for 208 v)
UNIT SIZE 48SS
018
024, 030
036
042
048
060
*Air delivery values are based on operating voltage of 230 v or 460 v, dry coil, without filter.
Deduct wetcoil and filterpressure drops to obtain external static pressure available for ducting.
NOTES:
1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point.
2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended.
MOTOR
SPEED
Low
High
Low
Med
High
Low
Med
High
Low
High
Low
High
Low
Med
High
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Watts 230 225 220 210 195 170 ————— Cfm760745725695640540————— Watts ————270235200———— Cfm————850700450———— Watts 275 275 273 269 260 257 249 ———— Cfm857835802782745717663———— Watts 371 368 360 349 345 326 319 304 293 — Cfm 1079 1063 1027 996 978 919 865 783 726 — Watts 514 493 476 460 443 425 401 378 344 — Cfm 1409 1383 1324 1282 1223 1156 1068 984 857 — Watts 473 447 427 418 395 367 346 337 323 — Cfm 1253 1253 1172 1130 1047 946 865 829 768 — Watts 519 500 478 459 439 410 377 357 340 — Cfm 1414 1366 1287 1234 1162 1074 920 829 743 — Watts 667 634 609 593 564 541 506 469 436 422 — Cfm 1734 1639 1563 1461 1370 1292 1157 960 829 743 — Watts 678 635 604 580 550 520 493 455 430 — Cfm 1540 1515 1475 1430 1375 1280 1225 1128 1020 — Watts 820 785 750 700 680 649 612 570 — Cfm 1825 1750 1685 1610 1525 1485 1335 1215 — Watts 854 786 744 706 641 606 557 511 — Cfm 2026 1905 1830 1752 1603 1513 1367 1228 — Watts 905 846 824 804 748 683 637 — Cfm 2025 1905 1830 1752 1603 1398 1228 — Watts 1104 1093 1072 1029 986 938 891 830 769 733 697 Cfm 1876 1865 1840 1803 1765 1710 1641 1533 1425 1345 1264 Watts 1351 1295 1245 1197 1148 1096 1053 994 936 871 812 Cfm 2249 2209 2157 2097 2036 1959 1882 1781 1679 1542 1405 Watts 1391 1343 1296 1247 1191 1129 1067 1002 936 Cfm 2299 2231 2152 2060 1975 1859 1746 1591 1441
230 AND 460 VOLT HORIZONTAL DISCHARGE
External Static Pressure (in. wg)
16
Page 17
DRY COIL AIR DELIVERY* — VERTICAL DISCHARGE
(Deduct 10% for 208 v)
UNIT
SIZE
48SS
018
024,
030
036
042
048
060
*Air delivery values are based on operating voltage of 230 v or 460 v, dry coil, without filter.
Deduct wetcoil and filterpressure drops to obtain external static pressure available for ducting.
NOTES:
1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point.
2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended.
MOTOR
SPEED
Low
High
Low
Med
High
Low
Med
High
Low
High
Low
High
Low
Med
High
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Watts 295 251 223 201 176 149 124
Cfm 821 817 753 665 536 343 164
Watts 401 376 346 322 294 272 250 229 219
Cfm 1334 1253 1128 996 816 658 461 246 167
Watts 285 284 282 278 274 270 261 251 244 230
Cfm 798 761 727 682 634 581 525 450 371 304
Watts 378 371 368 362 357 343 332 315 301 283
Cfm 1011 982 948 906 858 771 703 597 492 387
Watts 520 511 487 472 451 431 411 385 362 341
Cfm 1342 1289 1237 1181 1106 1007 892 745 610 471
Watts 460 439 423 898 379 349 322 297 270 246
Cfm 1191 1136 1081 1005 907 795 687 579 471 349
Watts 511 492 470 450 420 392 364 332 308 275
Cfm 1316 1244 1178 1104 1005 891 784 657 535 389
Watts 655 631 603 584 552 522 492 459 433 398
Cfm 1541 1458 1367 1292 1178 1053 920 806 662 509
Watts 637 612 587 560 536 493 455
Cfm 1500 1450 1405 1350 1290 1200 1105
Watts 790 750 700 699 639 608 574 547
Cfm 1750 1625 1604 1509 1421 1323 1221 1094
Watts 847 784 746 708 646 609 563 516
Cfm 1995 1901 1822 1730 1580 1477 1319 1178
Watts 909 852 820 801 751 687 639
Cfm 2018 1896 1814 1729 1582 1380 1220
Watts 983 960 923 885 845 804 751 697 665 633
Cfm 1838 1808 1755 1702 1628 1553 1446 1339 1257 1175
Watts 1115 1083 1045 1006 964 921 872 823 783 742
Cfm 2067 2023 1957 1891 1807 1723 1612 1501 1392 1282
Watts 1284 1201 1166 1131 1092 1053 1001 950 907 864
Cfm 2187 2108 2038 1968 1882 1796 1676 1555 1437 1318
230 AND 460 VOLT VERTICAL DISCHARGE
External Static Pressure (in. wg)
17
Page 18
Performance data (cont)
WET COIL PRESSURE DROP
UNIT SIZE
018
024
030
036
042
048
060
AIRFLOW
(cfm)
600 0.069 700 0.082 800 0.102 900 0.116 600 0.039 700 0.058 800 0.075 900 0.088
900 0.088 1000 0.095 1200 0.123 1000 0.068 1200 0.088 1400 0.108 1600 0.123 1000 0.048 1200 0.069 1400 0.088 1600 0.102 1400 0.068 1600 0.075 1800 0.088 1700 0.082 1900 0.095 2100 0.108 2300 0.123
PRESSURE DROP
(in. wg)
FILTER PRESSURE DROP (in. wg)
UNIT SIZE 018, 024 20 x 20 0.05 0.07 0.08 0.10 0.12 0.13 ————————————
030, 036 20x24————0.09 0.10 0.11 0.13 0.14 0.15 0.16 ———————— 042 24x24—————— ——0.110.12 0.14 0.15 ——————— 048, 060 24x30—————— —— —0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18
FILTER
SIZE (in.)
500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300
CFM
18
Page 19
Typical piping and wiring
HORIZONTAL DISCHARGE
Power Wiring Control Wiring
Outdoor Airflow Indoor Airflow
NEC — National Electrical Code
ROOF-MOUNTING CURB
SUPPLY-AIR FLEXIBLE DUCT
DOWNFLOW DISCHARGE
ROOF
RETURN-AIR FLEXIBLE DUCT
CEILING
19
Page 20
Application data
Condensate trap — A 2-in. condensate trap must be field supplied.
Ductwork — Secure downflow discharge ductwork to roof curb. For horizontal discharge applications, attach duct­work to unit with flanges.
To convert a unit to downflow discharge or horizon­tal discharge — Units are equipped with factory-installed
duct covers on both the downflow and horizontal openings. Remove appropriate duct panel covers for intended dis­charge application. Units with downflow option do not re­quire duct panel cover removal.
Airflow — Units are draw-thru on cooling and blow-thru on heating.
Maximum cooling airflow — To minimize the possibility ofcondensateblow-off fromevaporator,airflow through units should not exceed 450 cfm/ton.
Minimum cooling airflow is 350 cfm/ton. Minimum ambient operating temperature in cooling
for all standard units is 40 F. With accessory low ambient temperature kit, units can operate at temperatures down to 0° F.
20
Page 21
Typical control wiring schematic,
48SS018-060; 208/230-1-60
LEGEND
AWG American Wire Gage BR Blower Relay C—Contactor CAP Capacitor CH Crankcase Heater COMP Compressor Motor CR Combustion Relay EQUIP Equipment FL Fuse Link FS Flame Sensor FU Fuse GND Ground GVR Gas Valve Relay HS Hall Effect Sensor HV TRAN — High-Voltage Transformer I—Ignitor IDM Induced-Draft Motor IFM Indoor-Fan Motor IGC Integrated Gas Control IP Internal Protector LS Limit Switch MGV Main Gas Valve NEC National Electrical Code
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
OFM Outdoor-Fan Motor PWR — Power QT Quadruple Terminal RS Rollout Switch TRAN — Transformer
Field Splice Terminal (Marked)
Terminal (Unmarked) Splice Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential
Only, Not to Represent Wiring
21
Page 22
Typical control wiring schematic,
48SS030-060; 208/230-3-60
22
LEGEND
AWG American Wire Gage BR Blower Relay C—Contactor CAP Capacitor CH Crankcase Heater COMP Compressor Motor CR Combustion Relay EQUIP Equipment FL Fuse Link FS Flame Sensor FU Fuse GND Ground GVR Gas Valve Relay HS Hall Effect Sensor HV TRAN — High-Voltage Transformer I—Ignitor IDM Induced-Draft Motor IFM Indoor-Fan Motor IGC Integrated Gas Control IP Internal Protector LS Limit Switch MGV Main Gas Valve NEC National Electrical Code
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
OFM Outdoor-Fan Motor PWR — Power QT Quadruple Terminal RS Rollout Switch TRAN — Transformer
Field Splice Terminal (Marked)
Terminal (Unmarked) Splice Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential
Only, Not to Represent Wiring
Page 23
Typical control wiring schematic,
48SS036-060; 460-3-60
LEGEND
AWG American Wire Gage BR Blower Relay C—Contactor CAP Capacitor CH Crankcase Heater COMP Compressor Motor CR Combustion Relay EQUIP Equipment FS Flame Sensor FU Fuse GND Ground GVR Gas Valve Relay HS Hall Effect Sensor HV TRAN — High-Voltage Transformer I—Ignitor IDM Induced-Draft Motor IFM Indoor-Fan Motor IGC Integrated Gas Control LS Limit Switch MGV Main Gas Valve NEC National Electrical Code OFM Outdoor-Fan Motor
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
PWR — Power QT Quadruple Terminal RS Rollout Switch TRAN — Transformer
Field Splice Terminal (Marked)
Terminal (Unmarked) Splice Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential
Only, Not to Represent Wiring
23
Page 24
Electrical data
UNIT
48SS
018 208/230-1-60 187 253 7.6 45 0.7 1.8 12.0 15 14 75 024 208/230-1-60 187 253 12.4 61 0.7 2.0 18.2 30 12 80
030
036
042
048
060
AWG American Wire Gage CSA CanadianStandards Association FLA Full Load Amps HACR — Heating, Air Conditioning and
LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP — Maximum Overcurrent Protection
NEC National Electrical Code RLA Rated Load Amps
*Fuse or HACR breaker. †Minimum wire size is based on 60 C copper wire. If other than 60 C if
used, determinesize fromNEC. Voltagedrop ofwire must be less than 2% of rated voltage.
NOTES:
1. In compliance with NEC requirements for multimotor and combina­tion load equipment (refer to NEC Articles 430 and 440), the over­current protective device for the unit shall be fuse or HACR breaker. The CSA units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operatea motor where a phase imbalance insupply voltage is greater than 2%.
age of voltage imbalance. % Voltage Imbalance
= 100 x
V-PH-HZ
208/230-1-60 187 253 14.4 82 1.4 2.0 21.8 30 10 100 208/230-3-60 187 253 9.4 66 1.4 2.0 15.5 25 12 80 208/230-1-60 187 253 18.0 96 1.4 2.8 26.7 40 10 90 208/230-3-60 187 253 11.7 75 1.4 2.8 18.8 30 12 65
460-3-60 414 506 5.6 40 0.8 1.4 9.2 10 14 100 208/230-1-60 187 253 20.4 104 1.4 4.0 30.9 50 8 100 208/230-3-60 187 253 14.0 91 1.4 4.0 22.9 35 10 85
460-3-60 414 506 6.4 42 0.8 2.0 10.8 15 14 100 208/230-1-60 187 253 26.4 129 2.1 5.0 40.1 60 6 100 208/230-3-60 187 253 15.0 99 2.1 5.0 25.9 40 10 75
460-3-60 414 506 8.2 50 1.1 2.3 13.7 20 14 100 208/230-1-60 187 253 32.1 169 2.1 6.8 49.0 60 6 100 208/230-3-60 187 253 19.3 123 2.1 6.8 33.0 50 8 90
460-3-60 414 506 10.0 62 1.1 3.2 16.8 25 12 100
LEGEND
Refrigeration
(fuses or HACR-type circuit breaker)
Use thefollowing formula to determine the percent-
max voltage deviation from average voltage
VOLTAGE
RANGE
Min Max RLA LRA FLA FLA MCA MOCP*
average voltage
COMPRESSOR
COND
FAN
MOTOR
INDOOR
FAN
EXAMPLE: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v
Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
POWER SUPPLY
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
AWG60C MIN WIRE
SIZE†
452 + 464 + 455 1371
=
3
= 457
7
457
3
MAX WIRE
LENGTH
(ft)
24
Page 25
Controls
Sequence of operation
Heating — On acallforheating, terminal‘‘W’’of the ther-
mostat is energized, starting the induced-draft motor.When the hall-effectsensoron the induced-draft motor senses that it has reached the required speed, the burner sequence be­gins. This function is performed by the integrated control board (IGC). The indoor-fan motor is energized 45 seconds after flame is established. When the thermostat is satisfied and ‘‘W’’ is deenergized, the indoor-fan motor stops after a 45-second time-off delay.
Cooling — With the room thermostat SYSTEM switch in the COOL position and the FAN switch in the AUTO. po­sition, the cooling sequence of operation is as follows:
When theroom temperature rises toa point that isslightly above thecooling control setting ofthethermostat,the ther­mostat completes the circuit between thermostat terminal R to terminals Y and G. These completed circuits through the thermostat connect contactor coil (C) (through unit wire Y) and blower relay coil (BR) (through unit wire G) across the 24-v secondary of transformer (TRAN).
The normally-open contacts of energized contactor (C) close and complete the circuit through compressor motor (COMP) and condenser (outdoor) fan motor (OFM). Both motors start instantly.
The set of normally-open contacts of energized relay BR close and complete the circuit through evaporator blower (indoor) fan motor (IFM). The blower motor starts instantly.
The cooling cycle remains ‘‘on’’ until the room tempera­ture drops to point that is slightly below the cooling control setting of the room thermostat. At this point, the thermostat ‘‘breaks’’ the circuit between thermostat termi­nal R to terminals Y and G. These open circuits deenergize contactor coil Candrelaycoil BR. The condenser and com­pressor motors stop. After a 30-second delay, the blower motor stops. The unit is in a ‘‘standby’’ condition, waiting for the next ‘‘call for cooling’’ from the room thermostat.
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Page 26
Guide specifications
Packaged Heating/Cooling Units Constant Volume Application
HVAC Guide Specifications
Size Range: 11⁄2to 5 Tons, Nominal Cooling
40,000 to 140,000 Btuh, Nominal Input Heating
Carrier Model Number: 48SS Part 1 — General
1.01 SYSTEM DESCRIPTION Outdoor rooftop mounted, gas heating/electric cool-
ing unit utilizing a rotary, reciprocating, or scroll her­meticcompressorfor cooling duty.Unit shall discharge supply airdownward or horizontally asshownon con­tract drawings. Outdoor fan/coil section shall have a blow-thru design for minimum sound levels.
1.02 QUALITY ASSURANCE
A. Unit shall be rated in accordance with ARI Standards
210/240 and 270.
B. Unit shall be designed in accordance with UL Stand-
ard 564.
C. Unit shall be UL listed and CSA certified as a total
package for safety requirements.
D. Roof curb shall be designed to conform to NRCA
Standards.
E. Insulation and adhesive shall meet NFPA 90A re-
quirements for flame spread and smoke generation.
F. Cabinet insulation shall meet ASHRAE standard
no. 62.
1.03 DELIVERY, STORAGE, AND HANDLING Unit shall be stored and handled per manufacturer’s
recommendations.
Part2—Products
2.01 EQUIPMENT
A. General:
Factory-assembled, single-piece heating and cooling unit. Contained within the enclosure shall be all fac­tory wiring, piping, controls, refrigerant charge (R-22), and special features required prior to field start-up.
B. Unit Cabinet:
1. Unit cabinet shall be constructed of phosphated,
zinc-coated prepaintedsteel, capable of withstand­ing 500 hours in salt spray.
2. Cabinet panels shall be easily removed for
servicing.
3. Indoor blower compartment interior cabinet sur-
facesshallbe insulated witha minimum flexible cleanableinsulation, coated on theairside. Aluminum foil-faced cleanable insulation shall be used in the entire section.
1
⁄2-in.thick,
4. Unit shall utilize a sloped condensate drain pan. External trap required.
C. Fans:
1. The indoor (evaporator) fan shall be 2- or 3-speed direct-drive, as shown on equipment drawings.
2. Fan wheel shall be made from steel, be double­inlet type with forward curved blades with corro­sion resistant finish and be dynamically balanced.
3. Outdoor (condenser) fan shall be of the direct driven, propeller type with aluminum blades riv­eted to corrosion resistant steel spiders, be dy­namically balanced, and discharge air vertically upwards and horizontally.
D. Compressor:
1. Fully hermetic compressor withfactory-installed vi­bration isolation.
2. Rotary compressors shall be standard on unit size018.Reciprocating compressorsshallbe stand­ardonunit sizes 024-042.Scrollcompressors shall be standard on unit sizes 048 and 060.
E. Coils:
Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless copper tubes with all joints brazed. Tube sheet openings shall be belled to prevent tube wear.
F. Heating Section:
1. Induced-draft combustion type with energy saving direct spark ignition system and redundant main gas valve.
2. Induced-draft motors shall be provided with solid­state hall effects sensor to ensure adequate airflow for combustion.
3. The heat exchangers shall be constructed of alu­minized steel for corrosion resistance.
4. Burners shall be of the in-shot type constructed of aluminum coated steel.
5. Integrated gas control board shall provide control of heating and simplify troubleshooting through its built-in diagnostic function. The IGC shall pro­vide timed control of indoor-fan functioning and burner ignition. A light-emitting diode (LED) shall provide diagnostic information. The IGC board shall also contain anti-short cycle protection for gas heat operation.
6. All gas piping and electric power shall enter the unit cabinet at a single location.
G. Refrigerant Components:
Refrigerant componentsshallbe of the Acutrol™ feed system type.
H. Controls:
Unit shallbe complete with self-containedlow-voltage control circuit.
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Page 27
I. Operating Characteristics:
1. Unit shall be capable of starting and running at 125 F ambient outdoor temperature per maxi­mum load criteria of ARI Standard 210/240.
2. Compressor with standard controls shall be ca­pable of operation in cooling down to 40 F am­bient outdoor temperature.
3. Unit provided with fan time delay to prevent cold air delivery before heat exchanger warms up.
4. Unit provided with fan time-delay after the ther­mostat is satisfied.
J. Electrical Requirements:
All unitpower wiring shall enterunit cabinet at asingle location.
K. Motors:
1. Compressor motors shall be of the refrigerant­cooled type with line break thermal and current overload protection.
2. All fan motors shall have permanently lubricated­bearings and inherent automatic reset thermal overload protection.
3. Condenser-fan motor shall be totally enclosed.
L. Special Features:
1. Roof Curb: Curb shall have seal strip and a wood nailer for
flashing and shall be installed per manufacturer’s instructions.
2. 25% Open Manual Outdoor-Air Damper: Manual damper package shallconsistofdamper,
birdscreen, and rainhood which can be preset to admit outdoor air for year-round ventilation.
3. Thermostat and Subbase: To provide for one-stage heating and cooling
in addition to manual or automatic changeover and fan control.
4. Electronic Programmable Thermostat: Thermostat provides 2-stageheatingand 2-stage
cooling control with remote communication ability.
5. Natural-to-Propane Conversion Kit: Kit shall be complete with burner orifice(s).
6. Low Ambient Package: Package shall consist of a solid-state control and
condenser coil temperature sensor for control­ling outdoor-fan motor operation, which shall al­low unit to operate down to 0° F outdoor ambi­ent temperature.
7. Compressor Short-Cycle Protection: Solid-state control shall protect compressor by
preventing short cycling.
8. Lifting Bracket Kit: Kit shall provide attachment points for rigging
straps. (Not required with optional base rail or downflow option applications.)
9. High- and Low-Pressure Switch Kits: Switches provide additional safety features and
protect the unit from running at unsuitable pressures.
10. Filter Rack: Rack provides mounting location for filters when
unit is in downflow application.
11. Crankcase Heater: Heater warms crankcase oil to reduce refriger-
antmigration (recommendedon208/230-v,single­phase units in sizes 024-042).
12. Base Rail: Base rail providesholesforrigging and handling,
and an elevated base for horizontal applications.
13. Downflow Option: Option provides for vertical ductwork connec-
tions. Unit shall be equipped with base rail.
14. High Altitude Kit: Kit shall have new burner orifices for use in ap-
plications from 2001 to 5000 feet.
15. Low NO Kit shall provide low NO
x
Kit:
emissions for units be-
x
ing installed in California Air Quality Manage­ment Districts which require NO
emissions of
x
40 nanograms/joule or less.
27
Page 28
Carrier Corporation • Syracuse, New York 13221 9-98
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Tab 1a 6a
Page 28 Catalog No. 524-890 Printed in U.S.A. PC 111 Form 48SS-4PD
Replaces: 48SS-3PD
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