Carrier 48LC 04, 48LC 05, 50LC 05, 50LC 06, 48LC 06 Controls, Start-up, Operation And Troubleshooting

...
48/50LC 04---06 Single Package Rooftop Units with ComfortLink Controls Version 1.X and PURONr (R---410A) Refrigerant
Controls, Start---Up, Operation
and Troubleshooting
IMPORTANT: This literature covers 48/50LC 04--06 models with ComfortLink Software version 1.x.
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
BASIC CONTROL USAGE 3...........................
ComfortLink Control 3................................
Scrolling Marquee 3..................................
Accessory Navigator Display 4..........................
Operation 4.........................................
System Pilott and Touch Pilot Devices 4.................
CCN Tables and Display 4.............................
Conventions Used in This Manual 6......................
START--UP 6.........................................
Unit Preparation 6....................................
Compressor Mounting 6...............................
Refrigerant Service Ports 6.............................
Crankcase Heater 6...................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 7...........................
Return--Air Filters 7..................................
Outdoor--Air Inlet Screens 7............................
Accessory Installation 7...............................
Orifice Change (48LC) 7..............................
Gas Heat (48LC) 8...................................
CONTROLS QUICK SET--UP 8.........................
Control Set Point and Confirmation Log 8.................
Thermostat Control 8.................................
Space Temperature Sensor Control -- Direct Wired
(T--55 or T--56 or T--59) 8.............................
T--58 Communicating Room Sensor 8....................
CCN Linkage Control 8...............................
System Pilott -- Communication Space Sensor 8...........
Thermidistat Control 8................................
Space Humidistat Control 9............................
Relative Humidity Sensor Control 9......................
CCN Communication 9...............................
Accessories 9.......................................
Programming Operating Schedules 9.....................
SERVICE TEST 11....................................
Independent Outputs 11...............................
Fan Test 11.........................................
Cooling Test 11.....................................
Heating Test 11......................................
THIRD PARTY CONTROL 11..........................
Cooling/Heating Control 11............................
Dehumidification Control 11...........................
Remote Occupancy 12................................
Fire Shutdown 12....................................
Alarm Output 12.....................................
Economizer Damper Control 12.........................
CONTROLS OPERATION 12...........................
Display Configuration 12..............................
Unit Configuration 12.................................
Modes 13..........................................
General Operation 13.................................
Temperature Setpoint Determination 14...................
Occupancy Determination 14...........................
Indoor Fan Operation 14...............................
Cooling Operation 15.................................
Heating Operation 18.................................
Economizer 19......................................
Air--Side Economizer High Limit Switches Control 22.......
Indoor Air Quality (IAQ) 23............................
Temperature Compensated Start 25.......................
Carrier Comfort Network (CCN)
Demand Limit 26....................................
Linkage 26.........................................
Alarm Handling 26...................................
TROUBLESHOOTING 27..............................
Complete Unit Stoppage 27............................
Restart Procedure 27..................................
Alarms and Alerts 27.................................
Control Module Communication 32......................
R
Configuration 25.........
Communication Failures 32............................
Cooling Troubleshooting 33............................
Economizer Troubleshooting 34.........................
Title 24 FDD Status Points 34..........................
Heating Troubleshooting 36............................
Phase Loss Protection 39..............................
Thermistor Troubleshooting 39.........................
Transducer Troubleshooting 40.........................
Forcing Inputs and Outputs 40..........................
MAJOR SYSTEM COMPONENTS 43....................
General 43.........................................
Main Base Board (MBB) 49............................
Economizer Control Board (ECB) 51.....................
Integrated Gas Control (IGC) Board 53...................
Low Voltage Terminal Board 54.........................
Communication Interface Board (CIB) 54.................
Central Terminal Board (CTB) 54........................
Variable Frequency Drive (VFD) 56......................
48/50LC
VFD Diagnostics (with Keypad) 58......................
Scrolling Marquee Display 61..........................
Accessory Navigatort Display 61.......................
R
Carrier Comfort Network (CCN)
Protective Devices 63.................................
Field--Installed Accessories 63..........................
APPENDIX -- LOCAL DISPLAY AND
CCN TABLES 66.....................................
CONTROL SET POINT AND CONFIGURATION LOG 80....
UNIT START--UP CHECKLIST 87.......................
Interface 61.............
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform the basic maintenance functions of replacing filters. Trained service personnel should perform all other operations.
When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.
Follow all safety codes. Wear safety glasses and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety--alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate.
.
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may cause equipment damage.
This unit uses a microprocessor--based electronic control system. Do not use jumpers or other tools to short out components or to bypass or otherwise depart from recommended procedures. Any short--to--ground of the control board or accompanying wiring may destroy the electronic modules or electrical components.
2
!
WARNING
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death and/or property damage.
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, personal injury, or loss of life. Refer to the User’s Information Manual provided with this unit for more details. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. What
to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any phone in your building.
3.IMMEDIATELY call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
GENERAL
This publication contains Start--Up, Controls, Operation, Service, and Troubleshooting information for the 48/50LC rooftop units. (See Table 1.) These units are equipped with ComfortLink controls version 1.X or higher and use Puronr refrigerant. The specific base unit installation instructions, service manual and/or wiring label diagram may also be required in conjunction with this book as a guide to a specific unit on the roof. All the units in table 1 are Staged Air Volume (SAVt) units that provide stand--alone or network operation.
Table 1 – Rooftop Units
MODEL SIZE NOMINAL TONS
04 3
48/50LC
05 4 06 5
BASIC CONTROL USAGE
ComfortLink Control
The ComfortLink control is a comprehensive unit-management system. The control system is easy to access, configure, diagnose and troubleshoot.
The ComfortLink control is fully communicating and cable-ready for connection to the Carrier Comfort Network(CCN) building management system. The control provides high-speed communications for remote monitoring via the Internet. Multiple units can be linked together (and to other ComfortLink control equipped units) using a 3-wire communication bus.
The ComfortLink control system is easy to access through the use of a unit-mounted display module. There is no need to bring a separate computer to this unit for start-up. Access to control menus is simplified by the ability to quickly select from 11 menus. A scrolling readout provides detailed explanations of control information. Only four, large, easy-to-use buttons are required to maneuver through the entire controls menu. The display readout is designed to be visible even in bright sunlight.
For added service flexibility, an accessory hand-held Navigator module is also available. This portable device has an extended communication cable that can be plugged into the unit’s communication network at the main control box. The Navigator display provides the same menu structure, control access and display data as is available at the unit-mounted Scrolling Marquee display.
MODE
Run Status
Service Test
Temperature
Pressures
Setpoints
Inputs
Outputs
Configuration
Time Clock
Operating Modes
Alarms
Alarm Status
ESCAPE
ENTER
C06320
Fig. 1 -- Scrolling Marquee
Scrolling Marquee
This device is the keypad interface used to access the control information, read sensor values, and test the unit. The Scrolling Marquee is located in the main control box and is standard on all units. The Scrolling Marquee display is a 4-key, 4-character, 16-segment LED (light-emitting diode) display module. The display also contains an Alarm Status LED. (See Fig. 1.)
The display is easy to operate using 4 buttons and a group of 11 LEDs that indicate the following menu structures:
S Run Status S Service Test S Temperatures S Pressures S Set points S Inputs S Outputs S Configuration S Timeclock S Operating Modes S Alarms
Through the Scrolling Marquee, the user can access all of the inputs and outputs to check on their values and status, configure operating parameters plus evaluate the current decision status for operating modes. The control also includes an alarm history which can be accessed from the display. In addition, through the Scrolling Marquee, the user can access a built-in test routine that can be used at start-up commissioning and to diagnose operational problems with the unit. (See Table 2.)
48/50LC
3
Accessory Navigator Display
The accessory hand-held Navigator display can be used with the 48/50LC units. (See Fig. 2.) The Navigator display operates the same way as the Scrolling Marquee device. The Navigator display is plugged into the LEN (local equipment network) port on either CIB or the J3 port on the ECB (economizer control board).
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48/50LC
Fig. 2 -- Accessory Navigator Display
Operation
All units are shipped from the factory with the Scrolling Marquee display, which is located in the main control box. (See Fig. 1.) In addition, the ComfortLink control also supports the use of the handheld Navigator display.
Both displays provide the user with an interface to the ComfortLink control system. The displays have up and down arrow keys, an ESCAPE key and an ENTER key. These keys are used to navigate through the different levels of the display structure. The Navigator display and the Scrolling Marquee operate in the same manner, except that the Navigator display has multiple lines of display and the Scrolling Marquee has a single line. All further discussions and examples in this document will be based on the Scrolling Marquee display. See Table 2 for the menu structure.
The four keys are used to navigate through the display structure, which is organized in a tiered mode structure. If the buttons have not been used for a period, the display will default to the AUTO VIEW display category as shown under the RUN STATUS category. To show the top-level display, press the ESCAPE key until a blank display is shown. Then use the up and down arrow keys to scroll through the top-level categories. These are listed in Appendix A and will be indicated on the Scrolling Marquee by the LED next to each mode listed on the face of the display.
When a specific mode or sub-mode is located, push the ENTER key to enter the mode. Depending on the mode, there may be additional tiers. Continue to use the up and down keys and the ENTER keys until the desired display item is found. At any time, the user can move back a mode level by pressing the ESCAPE key. Once an item has been selected the display will flash showing the item, followed by the item value and then followed by the item units (if any).
Items in the Configuration and Service Test modes are password protected. The display will flash PASS and WORD when required. Use the ENTER and arrow keys to enter the four digits of the password. The default password is 1111.
C06321
Pressing the ESCAPE and ENTER keys simultaneously will scroll an expanded text description across the display indicating the full meaning of each display point. Pressing the ESCAPE and ENTER keys when the display is blank (MODE LED level) will return the display to its default menu of rotating AUTO VIEW display items. In addition, the password will need to be entered again before changes can be made.
Changing item values or testing outputs is accomplished in the same manner. Locate and display the desired item. If the display is in rotating auto-view, press the ENTER key to stop the display at the desired item. Press the ENTER key again so that the item value flashes. Use the arrow keys to change the value of state of an item and press the ENTER key to accept it. Press the ESCAPE key and the item, value or units display will resume. Repeat the process as required for other items.
There are some points that can be forced from the Scrolling Marquee or the Navigator. If the user needs to force a variable, follow the same process as when editing a configuration parameter. A forced variable, regardless where the force has come from will be displayed with a blinking “.” on a Scrolling Marquee and a blinking “f” on a Navigator following its value. For example, if economizer commanded position (EC.CP) is forced, the Navigator display shows “80f”, where the “f” is blinking to signify a force on the point. The Scrolling Marquee display shows “80.” Where the “.” is blinking to signify a force on the point. Remove the force by selecting the point that is forced with the key ENTER and then pressing the up and down arrow keys simultaneously.
Depending on the unit model, factory-installed options and field-installed accessories, some of the items in the various Mode categories may not apply.
System Pilott and Touch Pilot Devices
The System Pilot device (33PILOT-01) and Touch Pilot device (33CNTPILOT) can be used as CCN communication user--interfaces. These devices can be put on the CCN bus and addressed to communicate with any other device on the network. Unlike the Scrolling Marquee and Navigator, these pilots read the unit’s CCN tables and its CCN points can be monitored, forced, or configured. The Pilot devices can be used to install and commission a 3V zoning system, linkage compatible air source, universal controller, and all other devices operating on the Carrier communicating network.
Additionally, the System Pilot device can serve as a wall-mounted temperature sensor for space temperature measurement. The occupant can use the System Pilot device to change set points. A security feature is provided to limit access of features for unauthorized users. See Fig. 3 for System Pilot device details.
CCN Tables and Display
In addition to the unit--mounted Scrolling Marquee display, the user can also access the same information through the CCN tables by using the Service tool or other CCN programs/devices. The variable names used for the CCN tables and the Scrolling Marquee menus may be different and more items may be displayed in the CCN tables. Details on the CCN tables are included with the local display menus in Appendix A. Appendix A is structured towards the organization of the local display (Scrolling Marquee) menus. Because of the variety of CCN programs and devices, the CCN tables, sub--tables, and points are referenced within that organization.
4
Table 2 – Scrolling Marquee Mode and Menu Display Structure
/
RUN
STATUS
Auto View
of
Run Status
(VIEW)
Softwa re
Version
Numbers
(VERS)
Control
Modes
(MODE)
Cooling
Status
(COOL)
Heating
Status
(HEAT)
Economizer
Status
(ECON)
Component
Run Hours
(HRS)
Component
Starts
(STRT)
NAVIGATE/ EXIT
SERVICE
TEST
Service Test
Mode
(TEST)
Test Indepen-
dent
Outputs
(INDP)
Te st F an s
(FANS)
Test Cooling
(COOL)
Te st H eat i ng
(HEAT)
SCROLL
TEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATION
Air
Temperatures
(AIR.T)
Refrigerant
Temperatures
(REF.T)
MODIFY SELECT
+
-
PAGE
C06322
Fig. 3 -- System Pilott User Interface
Force Hierarchy
There is a hierarchy in CCN with regards to forcing a point. Programs and devices write a force at different priority levels. A higher level (smaller number, 1 being the highest) will override a lower level force. The Scrolling Marquee uses a Control Force at level 7. The Navigator writes a Service Force which is level 3. System Pilots and Touch Pilots write Supervisor Forces at level 4. Network programs can be set to write different level priority forces.
Thermostat
Inputs
(STAT)
General
Inputs
(GEN.I)
Air Quality
Inputs
(AIR.Q)
Fan
Outputs
(FANS)
Cool Outputs (COOL)
Heat Outputs
(HEAT)
Economiz-
er Outputs (ECON)
Alarm Relay
(ALRM)
Display
Configuration
(DISP)
Unit
Configuration
(UNIT)
Indoor Fan
Configuration
(I.FAN)
Cooling
Configuration
(COOL)
Heating
Configuration
(HEAT)
Economizer
Configuration
(ECON)
Air Quality
Cfg.
(AIR.Q)
Alarm Relay
Config.
(ALM.O)
Sensor
Calibration
(TRIM)
CCN
TIME
CLOCK
Time of
(TIME)
Month,
Day and
(DATE)
Daylight
Savings
(DST)
Local Time
Schedule
(SCH.L)
Local
Holiday
Schedules
(HOL.L)
Day
Date
Yea r
Time
OPERATING
MODES
Control
Modes
(MODE)
Cool Mode
Diagnostic
(COOL)
Heat Mode
Diagnostic
(HEAT)
Economizer
Diagnostic
(ECON)
Demand
Listing
(DMD.L)
Generic Status Display Table
The GENERIC points table allows the service/installer the ability to create a custom table in which up to 20 points from the 5 CCN categories (Points, Config, Service--Config, Set Point, and Maintenance) may be collected and displayed.
In the Service--Config table section, there is a table named “GENERICS.” This table contains placeholders for up to 20 CCN point names and allows the user to decide which points are displayed in the GENERIC points sub--table under the status display table. Each one of these placeholders allows the input of an 8--character ASCII string. Using a CCN interface, enter the Edit mode for the Service--Config table “GENERICS” and enter the CCN name for each point to be displayed in the custom points table in the order they will be displayed. When done entering point names, download the table to the rooftop unit control.
IMPORTANT: The computer system software (ComfortVIEWt, Service Tool, etc.) that is used to interact with CCN controls, always saves a template of items it considers as static (e.g., limits, units, forcibility, 24--character text strings, and point names) after the software uploads the tables from a control. Thereafter, the software is only concerned with run time data like value and hardware/force status. With this in mind, it is important that anytime a change is made to the Service--Config table “GENERICS” (which in turn changes the points contained in the GENERIC point table), that a complete new upload be performed. This requires that any previous table database be completely removed first. Failure to do this will not allow the user to display the new points that have been created and the CCN interface will have a different table database than the unit control.
ALARMS
Reset All
Current
Alarms
(R.CURR)
Reset Alarm
History
(R.HIST)
Currently
Active
Alarms
(CURR)
Alarm
HIstory
(HIST)
48/50LC
5
Conventions Used in This Manual
The following conventions for discussing configuration points for the local display (Scrolling Marquee or Navigatoraccessory) will be used in this manual.
Point names will be written with the Mode name first, then any submodes, then the point name, each separated by an arrow symbol (). Names will also be shown in bold and italics. As an example, the Thermostat Control Type which is located in the Configuration mode, and Unit sub-mode would be written as Configuration
UNITT.C TL .
This path name will show the user how to navigate through the local display to reach the desired configuration. The user would scroll through the modes and sub-modes using the up and down keys. The arrow symbol in the path name represents pressing ENTER to move into the next level of the menu structure.
When a value is included as part of the path name, it will be shown at the end of the path name after an equals sign. If the value represents a configuration setting, an explanation will be shown in parenthesis after the value. As an example, ConfigurationUNITT.CT L =1(1 Stage Y1).
Pressing the ESCAPE and ENTER keys simultaneously will scroll an expanded text description of the point name across the display.
48/50LC
The expanded description is shown in the local display tables but will not be shown with the path names in text.
The CCN point names are also referenced in the local display tables for users configuring the unit with CCN software instead of the local display. See Appendix A of this manual.
START-UP
IMPORTANT: Do not attempt to start unit, even momentarily,
until all items on the Start--Up Checklist (see page 87) and the following steps have been read/completed.
Unit Preparation
Check that unit has been installed in accordance with these installation instructions and all applicable codes.
Compressor Mounting
Compressors are internally spring mounted. Do not loosen or remove compressor holddown bolts.
Refrigerant Service Ports
The refrigerant system has a total of 3 Schrader-type service gauge ports per circuit. One port is located on the suction line, one on the compressor discharge line, and one on the liquid line. Be sure that caps on the ports are tight.
Crankcase Heater
The compressor is equipped with a crankcase heater. There is a temperature switch used to turn the crankcase heaters on and off when the compressor is not running. If the ambient is above 75_F the switch will prevent the crankcase heater from turning on, and if the ambient is below 60_F the switch will allow the crankcase heater on.
IMPORTANT: Unit power must be on for 24 hours prior to start--up to allow the crankcase heater to run. Otherwise, damage to the compressor may result.
Compressor Rotation
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage. Improper wiring will cause compressor stoppage and alarm.
Correct wiring by switching leads as indicated below.
On 3-phase units, it is important to be certain the compressors are rotating in the proper direction. To determine whether or not compressors are rotating in the proper direction, use a phase-rotation meter on the unit input power to check for L1-L2-L3 or clockwise rotation or use the Service Test mode to energize a compressor. If the compressor is rotating in the wrong direction, the controls will stop the compressor and display alarm for “Circuit A Failure to Pressurize,”.
NOTE: Indoor or outdoor fan rotation direction may not indicate proper input power phase sequence, as some 3-phase units use single-phase fan motors.
To correct the wrong compressor rotation direction, perform the following procedure:
1. Turn off power to the unit and lock out the power.
2. Switch any two of the incoming unit power leads.
3. Turn on power to the unit.
4. Verify corrected compressor rotation.
Power Supply
All 208/230-v units are factory wired for 230-v power supply. If the 208/230-v unit is to be connected to a 208-v power supply, the transformers (TRAN1, TRAN2 and TRAN3) must be rewired by moving the wire from the 230-volt connection and moving to the 200-volt terminal on the primary side of the transformer. Refer to unit label diagram for additional information.
Internal Wiring
Check all electrical connections in unit control boxes; tighten as required.
Evaporator Fan
The Evaporator fan should be checked and may need to be adjusted for specific applications. The unit can have a direct drive Electronic Commutated Motor (ECM) fan system or a belt drive motor powered by a Variable Frequency Drive (VFD). Refer to the unit product data for Fan Performance tables and physical data.
On direct drive units, the ECM has 5 speed taps to allow a range of fan performance. The ComfortlLink control has 3 output wires to connect to 3 different taps. From the factory the low and high speed wires are connected to the first and second speed taps, respectively. The ventilation speed tap is disconnected. The speed taps increase the speed the higher the tap number, so the first tap is the lowest speed and tap 5 is the highest speed. If the low and high speed wires are moved to higher taps, the ventilation speed wire can be wired into the motor. To activate the use of the ventilation
speed wire, the Number of Speeds (Configurations
NSPD) configuration must be set to 3.
On belt drive units, the fan belt and variable pulleys are factory installed and set, but may need to be adjusted for specific applications. Check the fan to ensure its rotation is in the proper direction before adjusting performance. To alter fan performance, first adjust the pulley settings to provide the applications full load design air flow when running at the Supply Fan Maximum Speed
(Configuration then be adjusted with Supply Fan Speed 1 (Configuration
I.FANF. S P 1 ), Supply Fan Speed 2 (ConfigurationI.FAN
F. S P 2 ), Supply Fan Speed 3 (ConfigurationI.FANF. S P 3 ),
and Fan Speed – Ventilation (Configuration Set the indoor fan pulley to the application design point CFM for heating and cooling at 100% fan speed so that the CFM is not lower than the minimum CFM allowed in the product data. If the exact CFM cannot be set by the half turn pulley settings then adjust the Supply Fan Maximum Speed (FS.MX) to fine tune the CFM to the application requirements. The VFD’s settings should not be used for adjusting fan performance. Specific VFD information can be found in the major components section.
IMPORTANT: The Supply Fan Maximum Speed (FS.MX) RPM must not produce a supply CFM that is lower than the minimum CFM allowed in the product data for heating and cooling.
6
UNITFS.MX). The unit operating speeds can
I.FANFS.VN).
I.FAN
For belt drive units with a power exhaust option, the controls require an accurate supply duct CFM at the unit design point where the indoor fan will run at the Supply Fan Maximum Speed (FS.MX) for proper operation. The supply duct CFM is configured by the Indoor Fan Max Speed CFM
(Configuration
ECONIDF.C). Default values for Indoor
Fan Max Speed CFM (IDF.C) are at 400 CFM per ton (1200CFM for the 04 size,1600 CFM for the 05 size, and 2000 CFM for the 06 size). It is preferred to use the supply duct CFM from an air balance report to configure the Indoor Fan Max Speed CFM (IDF.C). If an air balance report is not available, then use the fan tables to determine Fan Max Speed CFM (IDF.C). When using the fan tables to determine Fan Max Speed CFM (IDF.C) set Economizer Position Test (Service
INDPECON) to 0 (Economizer Damper Closed) and
Test
Indoor Fan Speed Test (Service Test
FANSF. S P D ) equal to
Supply Fan Maximum Speed (FS.MX). Measure the supply to return duct static pressure difference and indoor fan RPM.Make correction to static pressure for all options installed in the unit per the accessory pressure drop table. Determine Indoor Fan Max Speed CFM (IDF.C) on the fan table where the corrected static pressure and RPM cross.
Condenser Fans and Motors
Condenser fans and motors are factory set.
Return--Air Filters
Check that correct filters are installed in filter tracks (see Physical Data table in Installation Instructions). Do not operate unit without return-air filters.
Outdoor--Air Inlet Screens
Outdoor-air inlet screens must be in place before operating unit.
Accessory Installation
Check to make sure that all accessories including space thermostats and sensors have been installed and wired as required by the instructions and unit wiring diagrams.
Orifice Change (48LC)
This unit is factory assembled for heating operation using natural gas at an elevation from sea level to 2000 ft.
Use accessory high altitude kit when installing this unit at an elevation of 2000 to 7000 ft. For elevations above 7000 ft, refer to High Altitude section to identify the correct orifice size for the elevation. Purchase these orifices from your local Carrier dealer. Follow instructions in accessory Installation Instructions to install the correct orifices.
Use accessory LP (liquid propane) gas conversion kit when converting this unit for use with LP fuel usage for elevations up to 7000 ft. For elevations above 7000 ft, refer to High Altitude section to identify the correct orifice size for the elevation. Purchase these orifices from your local Carrier dealer. Follow instructions in accessory Installation Instructions to install the correct orifices.
48/50LC
INDOOR BLOWER
CONTROL BOX ACCESS PANEL
GAS SECTION ACCESS PANEL
ACCESS PAN EL
FILTER ACCESS PANEL
Fig. 4 -- 48/50LC SRT Units, Panel and Filter Locations (48LC*06 Unit Shown)
INDOOR COIL ACCESS PANEL
UNIT BACKUNIT FRONT
C12218
7
Gas Heat (48LC)
Inspect the gas heat section of the unit. Verify the number of burners match the number of heat exchanger openings and the burner assembly is properly aligned. If the orifices were changed out for elevation or Liquid Propane purposes, verify proper installation. Visually inspect other components in heat section.
Verify gas pressures before turning on heat as follows:
1. Turn off field-supplied manual gas stop, located external to unit.
2. Connect pressure gauge to supply gas tap, located on field-supplied manual shutoff valve. (See Fig. 5.)
MANUAL SHUT OFF
(FIELD SUPPLIED)
PRESSURE TAP
(1/8˝ NPT PLUG)
TO
UNIT
48/50LC
UNION
Fig. 5 -- Field Gas Piping
3. Connect pressure gauge to manifold pressure tap.
4. Turn on field-supplied manual gas stop. Enter Service Test mode by setting Service TestTEST to “ON” using the Scrolling Marquee display. Temporarily install the jumper wire between “R” and “W1” on TB. Use the Service Test feature to set Service TestHEATHT.1 to ON (first stage of heat) using the Scrolling Marquee.
5. After the unit has run for several minutes, verify the supply gas pressure is adequate per the base unit installation in­structions. If not, adjust accordingly.
NOTE: Supply gas pressure must not exceed 13.0--in. wg.
6. Set Service TestHEATHT.1 to OFF using Scrolling Marquee.
7. Remove jumper wire if the unit will be operating under thermostat mode. The jumper must remain if a space temperature sensor (T-55, T-56, T-58, or System Pilot device) will control the unit.
8. Exit Service Test mode by setting Service TestTEST to “OFF” using the Scrolling Marquee.
SEDIMENT TRAP
CONTROLS QUICK SET--UP
The following information will provide a quick guide to setting up and configuring the 48/50LC series units with ComfortLink controls. Unit controls are pre-configured at the factory for factory-installed options. Field-installed accessories will require configuration at start-up. Service Test is recommended for initial start--up. Additionally, specific job requirements may require changes to default configuration values. See the CCN and Display parameter tables and other sections of these instructions for more details. Refer to the Major System Components or accessory installation instructions for specific wiring detail.
Control Set Point and Configuration Log
During start up, accessory installation, and equipment service set points and/or configuration changes might have to be made. When setting set points or changing configuration settings, documentation is recommend. The Control Log starting on page
80. should be filled out and left with the unit at all times, a copy should also be provided to the equipment owner.
GAS
SUPPLY
C09242
Thermostat Control
Wire accessory thermostat to the corresponding R, Y1, Y2, W1, W2, and G terminals on the field connection terminal board located at the unit control box.
The Unit Control Type configuration, Configuration UNITU.CTL, default value is for Thermostat (2) so there is no need to configure this item.
The Thermostat Control Type, Configuration UNITT.CTL, selects the unit response to the thermostat inputs above.
NOTE: May not be compatible with heat anticipator thermostats.
Space Temperature Sensor Control -- Direct Wired (T--55 or T--56 or T--59)
Wire accessory space temperature sensor(s) to the T-55 terminals on the field connection terminal board located at the unit control box. Refer to Field-Installed Accessories section for additional information.
The Unit Control Type configuration, Configuration UNITU.CTL, must be set to Space Sensor (3). The jumper wire in the installer’s packet must be connected between R and W1 on TB for heating mode to operate.
T--58 Communicating Room Sensor
Install the T-58 communicating thermostat. Connect the CCN communication bus from the T-58 to the CCN terminals on the field connection terminal board located at the unit control box. Configure the unit’s CCN communication element number, bus number, and baud rate. Configure the T--58’s CCN communication bus number and baud rate the same as the unit, while the element number has to be different. Configure the T--58 to send SPT to the unit’s element number. Refer to the Field--Installed Accessories section for additional information.
The Unit Control Type configuration, Configuration UNITU.CTL, must be set to Space Sensor (3). The jumper wire in the installer’s packet must be connected between R and W1 on TB for heating mode to operate.
CCN Linkage Control
The CCN communication must be properly configured for the 48/50LC units and all other devices. Linkage configuration is automatically done by the supervisory CCN Linkage device.
The Unit Control Type configuration, Configuration UNITU.CTL must be set to Space Sensor (3). The jumper wire in the installer’s packet must be connected between R and W1 on TB for heating mode to operate.
Installation of an accessory supply air temperature (SAT) sensor in the supply duct is recommended for Linkage applications. A supply duct SAT measurement is valid for heating mode display, while the factory-standard internal SAT is not valid for heating due to its location upstream of the heating section. When installing the supply duct SAT, the heating mode display is enabled by setting ConfigurationHEATSAT.H to ENBL.
Installation of an accessory return air temperature (RAT) sensor in the return duct and wired to the space sensor input is recommended for Linkage applications. This will allow the unit to continue to run if Linkage communication is lost.
System Pilott -- Communication Space Sensor
Install the System Pilot and connect the CCN communication bus from it to the unit’s CCN connection on the low voltage terminal board. Configure the unit’s CCN communication element number, bus number, and baud rate. Refer to the System Pilot’s installation instructions for configuring it to be used as a space temperature and attaching it to a unit.
Thermidistat Control
The thermidistat is a thermostat and humidistat combined and theinputs are provided on the field connection terminal board. The unit control type configuration, ConfigurationUNITU.CTL, default value is for thermostat (2) so there is no need to configure this
8
item. The thermostat control type configuration, ConfigurationUNITT. CT L, selects the unit response to the thermostat inputs above. See below for Space Humidity Switch.
Space Humidistat Control
The HUM terminal can be used on the Field Connection board when the isolation relay is installed between the MBB and TB. The Space Humidity Switch configuration, ConfigurationUNITRH.SW, identifies the normally open or normally closed status of this input at LOW humidity.
Relative Humidity Sensor Control
For units with the economizer option (with the ECB--economizer control board), the humidity sensor input is provided on the field connection terminal board (TB). The sensor can be used in addition to or instead of a humidistat or thermidistat. The RH Sensor on OAQ Input configuration, ConfigurationUNITRH.S=YES, identifies that the sensor is being used instead of an OAQ sensor. Adjust RH setpoints as needed. Terminal LPWR is the 24vdc loop power and Terminal SPRH is the 4--20 mA signal input. Refer to the Field Installed Accessories and Dehumidification Operation sections for more information.
CCN Communication
Configure ConfigurationCCNCCN.A to desired element number. (Default is 1.) Configure ConfigurationCCNCCN.B to desired bus number. (Default is 0.) Configure ConfigurationCCNBAUD to desired code number for baud rate (Default is 3 = 9600 baud).
Accessories
Below are quick configuration settings for field installed accessories. If these accessories were installed by the factory, they will already be configured. See the Field--Installed Accessories section, third party control, control connection tables, and CCN or Display parameter tables for any accessories not mentioned below and any additional information on accessories.
Economizer
If an Economizer accessory was field installed, the unit must be configured for it by setting ConfigurationECONEC.EN to YES. The default settings for the other economizer configurations should be satisfactory. If they need to be changed, additional information about these configuration settings can be found in the Economizer section.
Power Exhaust
If a Power Exhaust accessory was field installed, the unit must be configured for it by setting ConfigurationECONPE.EN to ENBL. The default settings for the other power exhaust configurations should be satisfactory. If they need to be changed, additional information about these configurations can be found in the Power Exhaust section.
Electric Heat
If an Electric Heat accessory was field installed, the unit must be configured for it by setting ConfigurationHEATHT.TY to a value of 2. The number of electric heat stages must be configured by setting ConfigurationHEATN.HTR per the installed heater.
Fire Shutdown
If a Fire Shutdown or Smoke Detector accessory was field installed, the unit must be configured for it by setting ConfigurationUNITFS.SW to normally open (1) or normally closed (2) when there is not a fire alarm. Normally open (1) is the preferred configuration.
Outdoor Enthalpy
If an Outdoor Enthalpy accessory was field installed, the unit must be configured for it by setting ConfigurationECONEN.SW, identifies the normally open or normally closed status of this input when the outdoor enthalpy is low.
IAQ Switch
If an IAQ Switch accessory was field installed, the unit must be configured for it by setting ConfigurationAIR.QII.CF, identifies the normally open or normally closed status of this input when the indoor air quality value is low (good) and also selects the unit response to this input.
NOTE: An IAQ switch cannot be used if an enthalpy switch is already on this input.
IAQ Sensor
If a CO2Sensor accessory was field installed, the unit must be configured for it by setting ConfigurationAIR.QIA.CF selects the unit response to this input. Default conversion to 0 to 2000 ppm.
OAQ Sensor
If an Outdoor Air Quality Sensor accessory was field installed, the unit must be configured for it by setting ConfigurationAIR.Q OA.CF selects the unit response to this input. Default conversion to 0 to 2000 ppm.
Fan Status
If a Fan Status accessory was field installed, the unit must be configured for it by setting ConfigurationUNITFN.SW to normally open (1) or normally closed (2). Normally open (1) is the preferred configuration.
Filter Status
If a Filter Status accessory was field installed, the unit must be configured for it by setting ConfigurationUNITFL.SW to normally open (1) or normally closed (2). Normally open (1) is the preferred configuration.
Programming Operating Schedules
The ComfortLink controls will accommodate up to eight different schedules (Periods 1 through 8), and each schedule is assigned to the desired days of the week. Each schedule includes an occupied on and off time. As an example, to set an occupied schedule for 8 AM to 5 PM for Monday through Friday, the user would set days Monday through Friday to ON for Period 1. Then the user would configure the Period 1 Occupied From point to 08:00 and the Period 1 Occupied To point to 17:00. To create a different weekend schedule, the user would use Period 2 and set days Saturday and Sunday to ON with the desired Occupied On and Off times.
NOTE: By default, the time schedule periods are programmed for 24 hours of occupied operation.
To create a schedule, perform the following procedure:
1. Scroll to the Configuration mode, and select CCN CONFIGURATION (CCN). Scroll down to the Schedule Number (ConfigurationCCNSCH.O=SCH.N). If password protection has been enabled, the user will be prompted to enter the password before any new data is accepted. SCH.N has a range of 0 to 99. The default value is 1. A value of 0 is always occupied, and the unit will control to its occupied set points. A value of 1 means the unit will follow a local schedule, and a value of 65 to 99 means it will follow a CCN schedule. Schedules 2--64 are not used as the control only supports one internal/local schedule. If one of the 2--64 schedules is configured, then the control will force the number back to 1. Make sure the value is set to 1 to use a local schedule.
2. Enter the Time Clock mode. Scroll down to the LOCAL TIME SCHEDULE (SCH.L) sub--mode, and press ENTER. Period 1 (PER.1) will be displayed.
3. Scroll down to the MON.1 point. This point indicates if schedule 1 applies to Monday. Use the ENTER command to go into Edit mode, and use the Up or Down key to change the display to YES or NO. Scroll down through the rest of the days and apply schedule 1 where desired. The schedule can also be applied to a holiday.
48/50LC
9
4. Configure the beginning of the occupied time period for Period 1 (OCC). Press ENTER to go into Edit mode, and the first two digits of the 00.00 will start flashing. Use the Up or Down key to display the correct value for hours, in 24--hour (military) time. Press ENTER and hour value is saved and the minutes digits will start flashing. Use the same procedure to display and save the desired minutes value.
5. Configure the unoccupied time for period 1 (UNC). Press ENTER to go into Edit mode, and the first two digits of the
00.00 will start flashing. Use the Up or Down key to display
Table 3 – Setting an Occupied Time Schedule — Weekdays Only for 7:30 to 22:30
the correct value for hours, in 24--hour (military) time. Press ENTER and hour value is saved and the minutes digits will start flashing. Use the same procedure to display and save the desired minutes value.
6. The first schedule is now complete. If a second schedule is needed, such as for weekends or holidays, scroll down and repeat the entire procedure for period 2 (PER.2). If additional schedules are needed, repeat the process for as many as are needed. Eight schedules are provided. See Table 3 for an example of setting the schedule.
48/50LC
DISPLAY
MENU
TIMECLOCK
SCH.L
SUB-SUB
MODE
PER.1
KEYPAD
ENTRY
ENTER Local Occupancy Schedule
ENTER OCC.1 Period Occupied Time
ENTER 00.00 Scrolling stops
ENTER 00.00 Hours Flash
Y 07.00 Select 7
ENTER 07.00 Change accepted, minutes flash
Y 07.30 Select 30
ENTER 07.30 Change accepted
ESCAPE OCC.1 07.30 Period Occupied Time Item/Value/Units scrolls again
B UNC.1 00.00 Period Unoccupied Time
ENTER 00.00 Scrolling stops
ENTER 00.00 Hours Flash
Y 22.00 Select 22
ENTER 22.00 Change accepted, minutes flash
Y 22.30 Select 30
ENTER 22.30 Change accepted
ESCAPE UNC.1 22.30 Period Unoccupied Time Item/Value/Units scrolls again
B MON.1 NO Monday In Period
ENTER NO Scrolling stops
Y YES Select YES
ENTER YES Change accepted
ESCAPE MON.1 YES Monday In Period Item/Value/Units scrolls again
B TUE.1 NO Tuesday In Period
ENTER NO Scrolling stops
Y YES Select YES
ENTER YES Change accepted
ESCAPE TUE.1 YES Tuesday In Period Item/Value/Units scrolls again
B WED.1 NO Wednesday In Period
ENTER NO Scrolling stops
Y YES Select YES
ENTER YES Change accepted
ESCAPE WED.1 YES Wednesday In Period Item/Value/Units scrolls again
B THU.1 NO Thursday In Period
ENTER NO Scrolling stops
Y YES Select YES
ENTER YES Change accepted
ESCAPE THU.1 YES Thursday In Period Item/Value/Units scrolls again
B FRI.1 NO Friday In Period
ENTER NO Scrolling stops
Y YES Select YES
ENTER YES Change accepted
ESCAPE FRI.1 YES Friday In Period Item/Value/Units scrolls again
ESCAPE
ESCAPE
ITEM DISPLAY ITEM EXPANSION COMMENT
10
SERVICE TEST
The Service Test function can be used to verify proper operation of compressors, heating stages, indoor fan, power exhaust fans, economizer, and the alarm relay. Use of Service Test is recommended at initial system start up and during troubleshooting (See Table 4 for point details).
Service Test mode has the following changes from normal operation:
S Outdoor air temperature limits for cooling circuits, economizer,
and heating are ignored. Normal compressor time guards and other staging delays are reduced to 30 seconds or less.
S Circuit alerts are limited to 1 strike (versus 3) beforechanging to
alarm shut down state.
S The status of ALM.N is ignored so all alerts and alarms are
broadcast on CCN.
S The words “SERVICE TEST” areinserted into every alarm
message.
Service test can only be turned ON/OFF at the unit display. Once turned ON, other entries may be made with the display or through CCN. To turn Service Test on, change the value of TEST to ON. To turn service test off, change the value of TEST to OFF.
NOTE: Service Test mode may be password protected. Refer to Basic Control Usage section for more information. Depending on the unit model, factory--installed options, and field--installed accessories, some of the Service Test functions may not apply.
Independent Outputs
The independent (INDP) submenu is used to change output status for the economizer, power exhaust stages, and alarm relay. These independent outputs can operate simultaneously with other Service Test modes. All outputs return to normal operation when Service Test is turned off. When the economizeris using the factory default Digital Control Type (ConfigurationECONE.CTL is 1 or 2) then the Economizer Calibration feature may be used to automatically check and reset the economizer actuator range of motion. Refer to the economizer operation section of more details.
Fan Test
The fans (FANS) submenu is used to change output status for the indoor fan. On Direct Drive ECM fan units the indoor fan relays can be energized or de--energized using the IDF1, IDF2, and IDF3 test. For units with a VFD the indoor fan speed test (F.SPD) is available. F.SPD runs the fan at the desired speed entered. IDF Fan Mode (F.MOD) will run the fan at the programmed speed for each mode.
Cooling Test
The cooling (COOL) submenu is used to change output status for the compressor, loader, and the low ambient outdoor fan. The fans (FANS) and heating (HEAT) service test outputs are reset to OFF for the cooling service test. Indoor fans and outdoor fans are controlled normally to maintain proper unit operation. If LEN VFD fan is configured, then the indoor fan speed will default to the Supply Cooling Fan Speed configuration point (ConfigurationI.FANF. S P 2 ) when one compressor is turned on. The Reduced Cool Fan Speed (F.SPD) can be used to change the fan speed during cool test. When the compressor and loader are turned on the fan will run at Supply Fan Maximum Speed (FS.MX). On Direct Drive ECM units the fan will run Low Speed when the compressor is turned on and will run High Speed when the loader is turned on. The Reduced Cool Fan Speed (F.SPD) is not used with ECM units. All normal cooling alarms and alerts are functional. The low ambient outdoor fan test (L.ODF) can be turned on and off while running the compressor.
Table 4 – Service Test Modesand Submodes Directory
DISPLAY MENU/ .
S U B --- M E N U / . .
NAME
SERVICE TEST
TEST Field Service Test Mode Off/On INDP Test Independent Outputs
ECON Economizer Position Test 0 to 100% E.CAL Calibrate Economizer Off/On PE.1 Powe r Exhaust 1 Test Off/On PE.2 Powe r Exhaust 2 Test Off/On ALRM Alarm Relay Test Off/On
FANS Te st F an s
F. SP D Indoor Fan Speed Test 0 to 100% F. MO D IDF Fan Mode 0to7 IDF.1 Indoor Fan 1 Test Off/On IDF.2 Indoor Fan 2 Test Off/On IDF.3 Indoor Fan 3 Test Off/On
COOL Test Cooling
CMP.A Cool A Test Off/On LDR_A Cir A Loader Test Off/On F. SP D Reduced Cool Fan Speed 0 to 100% L.ODF Low Amb ODF Test 0 to 100%
HEAT Te st H eat i ng
HT.1 Heat Stage 1 Test Off/On HT.2 Heat Stage 2 Test Off/On F. SP D Reduced Heat Fan Speed 0 to 100%
EXPANDED NAME VALUES
Heating Test
The heating (HEAT) submenu is used to change output status for the individual heat stages, gas or electric. The fans (FANS) and cooling (COOL) service test outputs are reset to OFF for the heating service test. Indoor and outdoor fans are controlled normally to maintain proper unit operation. The fan will run at Supply Fan Maximum speed (FS.MX) when running any heat output. The Reduced Heat Fan Speed (F.SPD) is not used at this time. All normal heating alarms and alerts are functional.
NOTE: Field terminal board terminal R must be connected to W1 for the heat to operate in service test. Alert number T410 will occur as a reminder if not done. If the normal unit control mode is thermostat mode, then remove the R--W1 jumper after completing service test.
THIRD PARTY CONTROL
Third party controls may interface with the unit ComfortLink controls through the connections described below. See other sections of these instructions for more information on the related unit control and configurations.
Cooling/Heating Control
The thermostat inputs are provided on the field connection terminal board. The Unit Control Type configuration, ConfigurationUNITU.CTL, must be 2 to recognize the below inputs. Terminal R is the 24vac source for the following:
S Y1 = First stage cooling S Y2 = Second stage cooling S W1 = First stage heating S W2 = Second stage heating S G = Indoor fan
Dehumidification Control
The HUM terminal can be used on the Field Connection board when the isolation relay is installed between the MBB and TB. Humidity Switch configuration, ConfigurationUNITRH.SW, identifies the normally open or normally closed status of this input at LOW humidity.
NOTE: Dehumidification is considered a cooling function in the software.
48/50LC
11
Remote Occupancy
The remote occupancy input is provided on the field connection terminal board (TB). The Remote Occupancy Switch configuration, ConfigurationUNITRM.SW, identifies the normally open or normally closed status of this input when unoccupied.
S RMOC = 24 VAC signal input S R--2 = 24 VAC sourcefor dry contact
Fire Shutdown
The fire shutdown input is provided for unit shutdown in response to a fire alarm or smoke detector. The Fire Shutdown Switch configuration, ConfigurationUNITFS.SW, identifies the normally open or normally closed status of this input when there is no fire alarm.
S FDWN = 24 VAC signal input
Alarm Output
The alarm output is provided on the field connection terminal board to indicate a current alarm status. The output will be 24VAC if a current alarm exists.
S C--2 = 24 VAC common
48/50LC
S X = 24 VAC signal output
Economizer Damper Control
For units with the economizer option or accessory and the ECB control board, the damper position can be directly controlled through the IAQ sensor input provided on the field connection terminal board. The IAQ Analog Input configuration, ConfigurationAIR.QIA.CF will have to set to 3 (Control Minimum Position). When IA.CF = 3, an external 4 to 20 mA source is used to move the damper 0% to 100% directly.
IAQ = 4--20mA + signal COM = 4--20mA -- common
NOTE: In this mode, preset minimum positions configurations are not valid, the damper position may exceed the input position to provide economizer cooling and CO for DCV control. Refer to the Indoor Air Quality operation section for more information.
sensor input can not be used
2
CONTROLS OPERATION
Display Configuration
The ConfigurationDISP submenu is used to configure the local display settings.
Metric Display (METR)
This variable is used to change the display from English units to Metric units.
Language Selection (LANG)
This variable is used to change the language of the ComfortLink display. At this time, only English is available.
Password Enable (PROT)
This variable enables or disables the use of a password. The password is used to restrict use of the control to change configurations.
Service Password (PSWD)
This variable is the 4-digit numeric password that is required if enabled.
Test Display LEDs (TEST)
This is used to test the operation of the ComfortLink display.
Unit Configuration
Many configurations that indicate what factory options and/or field accessories are installed and other common operation variables are included in Unit Configuration (ConfigurationUNIT). These configurations will be set in the factory for the factory--installed options (FIOPs). Field--installed accessories installed will require
configuration changes. General unit configurations are also covered under this Unit Configuration menu.
Start--Up Delay (S.DLY)
This configuration sets the control start-up delay after the power is interrupted. This can be used to stagger the start-up of multiple units.
Unit Control Type (U.CTL)
This configuration defines if temperature control is based on thermostat inputs or space temperature sensor input.
S U.CTL = 2 (Thermostat) – The unit determines cooling and
heating demand by the state of G, Y1, Y2, W1, and W2 inputs from a space thermostat. This value is the factory default.
S U.CTL = 3 (Space Sensor) – The unit determines cooling and
heating demand based on the space temperature and the appropriate set point. Used also as Linkage configuration. The jumper wire in the installer’s packet must be connected between R and W1 on the low voltage terminal board for heating mode to operate.
Thermostat Control Type (T.CTL)
This configuration applies only if Unit Control Type is Thermostat (ConfigurationUnitU.CTL = 2). The value determines alternative system staging. See the specific operation sections for more information. The factory default value is T.CTL =0 (Adaptive).
Fan Status Switch (FN.SW)
This configuration identifies if a fan status switch is installed, and what status (normally open, normally closed) the input is when the indoor fan is OFF.
Filter Status Switch (FL.SW)
This configuration identifies if a filter status switch is installed, and what status (normally open, normally closed) the input is when the filter is CLEAN.
Fire Shutdown Switch (FS.SW)
This configuration identifies if a fire shutdown switch is installed, and what status (normally open, normally closed) the input is when the fire or smoke alarm is OFF (no alarm).
Remote Occupancy Switch (RM.SW)
This configuration identifies if a remote occupancy switch is installed, and what status (normally open, normally closed) the input is when UNOCCUPIED.
SAT Settling Time (SAT.T)
This configuration sets the settling time of the supply air temperature (SAT). This tells the control how long to wait after a stage change before trusting the SAT reading. See Adaptive Thermostat Control (U.CTL =2, T. CTL =0) and Space Sensor Control (U.CTL =3) within the Cooling operation section for more information. The factory default value is 240 seconds.
RAT Sensor Installed (RAT.S)
This configuration identifies if a return air temperature (RAT) sensor is installed. A YES value enables RAT display. A NO value disables RAT display. The RAT sensor can allow economizer differential dry bulb control.
RAT sensor is required for compliance with Title 24 Fault Detection and Diagnostics (FDD).
RH Sensor On OAQ Input (RH.S)
This configuration identifies if a space relative humidity sensor is installed on the outdoor air quality (OAQ) input. A YES value enables SP.RH display. The unit determines dehumidification demand based on this input and the appropriate set point. A NO value disables SP.RH display and use.
Space Humidity Switch (RH.SW)
This configuration identifies if a space relative humidity switch is installed on the humidistat (HUM) input, and what status (normally open, normally closed) the input is when the space humidity is LOW.
12
Temperature Compensated Start Cooling Factor (TCS.C)
This factor is used in the equation of the Temperature Compensated Start Time Bias for cooling. A setting of 0 minutes indicates Temperature Compensated Start in Cooling is not permitted.
Temperature Compensated Start Heating Factor (TCS.H)
This factor is used in the equation of the Temperature Compensated Start Time Bias for heating. A setting of 0 minutes indicates Temperature Compensated Start in Heating is not permitted.
Modes
The ComfortLink controls operate under a hierarchy of command structure as defined by four main elements: the System Mode, the HVAC Mode, the Occupied status, and the Unit Control Type.
The System Mode is the top level that defines three main states of the control system: Disabled, Enabled, or Test.
The HVAC Mode is the next level that defines four main states of functional operation: Disabled, Fan Only, Cool, and Heat.
The Occupied status affects set points for cooling and heating in Space Sensor control mode and operation of the economizer for indoor air quality ventilation and free cooling.
The Unit Control Type (ConfigurationUNITU.CTL) defines if temperature control is based on thermostat inputs or space temperature sensor input.
The general operating mode of the control and the status of some related operation lockouts are located on the display at two locations: Run StatusMODE and Operating ModesMODE.
System Mode (SYS)
In Run Status and Operating Modes, the current system mode is displayed with expandable text. This is an overall state of the unit. Three states are: Unit Operation Disabled, Unit Operation Enabled, or Service Test Enabled.
HVAC Mode (HVAC)
In Run Status and Operating Modes, the current allowed HVAC mode is displayed with expandable text. This is the mode the unit decides to run in based on its inputs. There are four main HVAC modes; cooling has six different expanded texts. These modes are shown below.
HVAC Mode
Disabled HVAC Operation
Fan Only
Cooling
Heating Heating Heating mode
Indoor Fan Mode (F.MOD)
This displays the mode in which the fan is running. There are 8 fan modes in total, the 1-Speed fans can only be in 1 of 2 modes (off or High). Staged Air Volume (SAV) units can utilize all 8 modes if programmed for it. The table below shows the 8 modesand a brief description for each.
Mode
Expanded Text Brief Description
Disabled
Ventilation ( f a n --- o n l y )
Cooling Mechanical cooling
Free Cooling Only economizer used for cooling
Unoccupied Free Cooling
Dehumidification Running advanced dehumidification
Dehum Cooling Running coo ling with advanced dehumidification
Fan
Expanded Text Brief Description
0 OFF When the fan is off
1 Speed 1 P r e --- L o w S p e e d
2 Speed 2 Low Speed
3 Speed 3 P r e --- H i g h S p e e d
4 Max Speed When running at Maximum Fan Speed
5 Ven t When in Ventilation mode and the fan is on
Unit is in test mode or System mode is dis­abled
Fanmayrunforventilation
Only economizer use for cooling (occupied cooling set point active)
HVAC Operation Disabled (HV.DN)
Allow disabling of HVAC mode. This is only available on a network connection and shows if the unit has been forced into the disabled status.
Cool Setpoint In Effect (EFF.C)
This shows the actual setpoint that is being used for control during cooling mode. If a 0 is displayed, then space sensor control is not being used and the unit is being controlled by a thermostat.
Heat Setpoint In Effect (EFF.H)
This shows the actual setpoint that is being used for control during heating mode. If a 0 is displayed, then space sensor control is not being used and the unit is being controlled by a thermostat.
Currently Occupied (OCC)
Displays the current state of assumed space occupancy based on unit configuration and inputs.
Timed Override in Effect (T.OVR)
Displays if the state of occupancy is currently occupied due to an override.
Linkage Active (LINK)
Displays if a linkage communication “Linkage” is established between the unit and a linkage source.
Demand Limit in Effect (D.LMT)
Displays if a demand limit has been placed on the unit’s capacity.
Compressor OAT Lockout (C.LOC)
Displays ifoperation of the compressor is prevented due to outdoor temperature limit lockout.
Heat OAT Lockout (H.LOC)
Displays if heating operation is prevented due to outdoor temperature limit lockout.
Econo Cool OAT Lockout (E.LOC)
Displays if economizer operation for cooling is prevented due to outdoor temperature limit lockout.
General Operation
48/50LC units can provide cooling, dehumidification, heating, and ventilation operation. Each unit will operate under one of two basic types of control: thermostat or space temperature sensor. There are many inputs, configurations, safety factors, and conditions that ultimately control the unit. Refer to the specific operation sections for detail on a specific unit operation.
When thermostat control is enabled (ConfigurationUNIT U.CTL = 1), the unit will operate based on discrete input commands (G, Y1, Y2, W1, and W2) and there is a one minute time delay between modes and when re--entering a mode. The G command calls for ventilation, the Y1 and Y2 commands call for cooling, and the W1 and W2 commands call for heating. Thermostat Control Type (ConfigurationUNITT.CTL ) affects how cooling operates based on Y1 and Y2 commands and if cooling/heating stage time guards are applied.
When space temperature sensor control is enabled (Configuration UNITU.CTL = 2), the unit will try to maintain the Space Temperature (TemperaturesAIR.TSPT) between the effective cool and heat setpoints (Run StatusMODEEFF.C and EFF.H). However, to minimize unnecessary cool to heat and heat to cool changes, there is a 10 minute delay after the last stage turns off before the control will switch modes and a 1 minute delay when re--entering the last mode. Linkage operation overrides the mode changeover delay to 15 seconds. The cooling and heating Mode Select Timeguard (Operating ModesCOOLMS.TG and Operating ModesHEATMS.TG) show the remaining time before allowing the respective mode to be entered.
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13
Temperature Setpoint Determination
Setpoints are used to control the unit while under space temperature sensor control. The Cool Setpoint in Effect (EFF.C) and the Heat Setpoint in Effect (EFF.H) are the points in which the unit is controlling to at a specific time. These points are read only points and change according to occupancy, the offset slider status, and network writes (Linkage or LON).
If the building is in occupied mode, the Occupied Cool Setpoint (SetpointsOCSP) and the Occupied Heat Setpoint (Setpoints OHSP) are active. When the building is in unoccupied mode, the Unoccupied Cool Setpoint (SetpointsUCSP)andthe Unoccupied Heat Setpoint (SetpointsUHSP) are active. The heating and cooling set points are also separated by a Heat--Cool Set Point Gap (SetpointsGAP) that is user configurable from 2 to 10 degrees F. This parameter will not allow the setpoints to be set too close together, it will changethe last setpoint adjusted if it is set within the GAP.
When the space sensor has a setpoint slider adjustment, the cool and heat setpoints (occupied) can be offset by sliding the bar from one side to the other. The SPT Offset Range (+/--) (Setpoints STO.R)sets the total positive or negative degrees that can be added to the setpoints. With the slider in the middle, no offset is applied. Moving
48/50LC
the slider to the “COOL” side will subtract from each setpoint, and sliding it to the “WARM” side will add to the setpoints. The slider offset being applied at any given time is displayed as Space Temperature Offset (TemperaturesAIR.T SPTO).
Occupancy Determination
The building’s occupancy is affected by a number of different factors. When the unit is operating with a space temperature sensor (T--55, T--56, T--58 or T--59), occupancy affects the unit set points and the operation of the economizer. If the unit is operating under thermostat control, occupancy only affects the operation of the economizer. If using a relative humidity sensor, then occupancy will affect the RH setpoints. The factors affecting occupancy are listed below from highest to lowest priority.
Level 1 Priority
Level 1 classification is a force/write to occupancy and can occur three ways. Listed in order of priority: force on OCCUPIED, a write to NVI_OCC, and a Linkage write. The CCN point OCCUPIED is forced via an external device such as a ComfortIDt controller or a service tool. When OCCUPIED is forced to YES, the unit is considered occupied, when OCCUPIED is forced to NO, the unit is considered unoccupied. If the 3rd party protocol LON is writing to NVI_OCC, the control maps it to OCCUPIED as an input. If the unit is being controlled by Linkage, the occupancy is communicated and mapped to OCCUPIED as an input. LON and Linkage do not force the point, only write to it, therefore a force applied to OCCUPIED will override them.
If OCCUPIED is not being forced or written to, proceed to the level 2 priority.
Level 2 Priority
Remote Occupancy Switch should be configured to either Normally Open or Normally Closed when the user would like to control the occupancy with an external switch. This switch is field--supplied (24v, single pole, single throw [SPST]). There are three possible configurations for the remote occupancy switch:
1. (ConfigurationUNITRM.SW = 0) No Switch
2. (ConfigurationUNITRM.SW = 1) Normally Open
Switch
3. (ConfigurationUNITRM.SW = 2) Normally Closed
Switch
If the switch is configured to No Switch (0), the switch input value will be ignored and software will proceed to level 3 priority. For each type of switch, the appropriate configuration and states are listed in the table below. The Remote Occupancy Switch
(INPUTSGEN.IRM.OC) point will show the status of the switch.
TYPE OF SWITCH
Occupied when Closed or Unoccupied when Open
Occupied when Open or Unoccupied when Closed
SWITCH
CONFIGURATION
Normal Open (1)
Normal Closed (2)
STATE OF SWITCH
AND STATE OF
OCCUPANCY
Open and Unoccupied
Closed an d Occupied
Open and Occupied
Closed and Unoccupied
NOTE: To perform remote occupancy, an Economizer Control Board must be installed in the unit.
(Level 3 Priority
The following occupancy options are determined by the state of Occupancy Schedule Number (ConfigurationCCNSCH.O
SCH.N) and the Global Schedule Broadcast (ConfigurationCCNBRODB.GS).
1. (ConfigurationCCNSCH.OSCH.N = 0) The unit is always considered occupied and the programmed schedule is ignored. This is the factory default.
2. (ConfigurationCCNSCH.OSCH.N = 1- 64) Follow the local programmed schedule. Schedules 1 to 64 are local within the controller. The unit can only store one local schedule and therefore changing this number only changes the title of the schedule table.
3. (ConfigurationCCNSCH.OSCH.N = 65-99) Follow the global programmed schedule. If the unit is configured as a Global Schedule Broadcaster (ConfigurationCCNBRODB.GS = YES), the unit will follow the unit’s programmed schedule and broadcast the schedule so that other devices programmed to follow this schedule number can receive the schedule. If the unit is not programmed as a Global Schedule Broadcaster (ConfigurationCCNBRODB.GS = NO), the unit will receive broadcasted schedules from a unit programmed to broadcast this schedule number. While using the programmed schedule, occupancy can be temporarily switched from unoccupied to occupied by pressing the override button for approximately 3 seconds on the T--55, T--56, T--58 or T--59 space temperature sensor. Override will only occur if SPT Override Enabled (Configuration CCNSCH.OOV.SP) is set to YES. The length of the override period when pressing the override button is determined by the Override Time Limit (Configuration CCNSCH.OOV.TL). The hours remaining in override is displayed as Timed Override Hours (ConfigurationCCNSCH.OOV.EX). This point can also be changed from the local display or network to set or change the override period length.
Indoor Fan Operation
The indoor fan is required for every function of the unit and has several configurations that effect its operation. The Indoor Fan Type configuration (Configuration I.FAN FTYP)setsthe type of fan and how it is controlled. These 48/50LC units can utilize the LEN VFD (FTYP = 1) or ECM (FTYP = 2) fan types. The Number of Speeds configuration (Configuration I.FAN ECM NSPD) is used when Fan Type is set for ECM, and tells the control how many speed outputs to use. The fan operation for these two fan types is explained in detail below. For gas heating units, the IGC fan request output (Inputs GEN.I IGC.F)is also monitored by the MBB control. This can result in additional modification of fan delays or other operation due to safety functions of the IGC control. See the Gas Heating operation section for more details. If configured for IAQ fan operation, the fan may be turned on to satisfy air quality demands. See the Indoor Air Quality section if using IAQ (indoor air quality) accessory sensors. The fan can only run under thermostat or space sensor
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control if the System Mode (SYS) status is enabled. The fan will remain on if compressors or heat relays are ever stuck on. If configured for fan status switch (FN.SW) and Shut Down on IDF Failure is enabled (Configuration UNIT IDF.F =Yes),the fan and unit will be shutdown without delay on alarm. Fan off delays are honored when exiting specific HVAC modes. The Fan-off Delay delays are as follows: Mech Cool (Configuration
COOL FOD.C), Elect Heat (Configuration HEATFOD.E), and Gas Heat (Configuration HEAT FOD.G).
Direct Drive Units (FTYP = ECM)
Direct Drive ECM fan units can operate with two or three speeds, set by the number of fan speeds configuration point (NSPD). Low Speed and High speed are standard unit speeds, and the Ventilation Speed is the 3 relays on the main base board (MBB). Indoor Fan Speed Relay 1 (Outputs FANS IDF1) controls the low speed command; Indoor Fan Speed Relay 2 (Outputs FANS IDF2) controls the high speed command; and Indoor Fan Speed Relay 3 (Outputs FANS IDF3) controls the optional vent speed command. The actual speeds are set by the motor tap in which they are wired to. For only 2 speed units (NSPD = 2), the vent speed (IDF.3) will not be used, instead the low speed output will be used during the ventilation times. Refer to the heating or cooling operation sections for details on when the fan changes speed, but general operation is explained below.
Thermostat Control
In thermostat mode, the fan will run vent speed when only the fan request G in ON. If a cooling request Y1 is ON the fan will be at low speed. If the cooling request Y2 is ON the fan will be at high speed. If a heating request W1 or W2 is ON, the fan will run high speed. If the G call is dropped or was never on with an Y1, Y2, W1, or W2 call; the fan will turn off after a configurable time delay with respect to the HVAC mode that is ending.
Space Sensor Control
In Space Sensor mode, the fan will run vent speed if the unit is in Occupied mode and the indoor fan is configured to always run while occupied (Configuration I.FAN OC.FN = YES). If the indoor fan is configured for intermittent fan (OC.FN = No), the fan will only be on at low or high speed when there are cooling, heating, or dehumidification running; or if there is an air quality demand. In general, the fan will run low speed with part load cooling and high speed any other time. During the unoccupied period, the fan will operate intermittent. With intermittent fan, the fan will turn off after a configurable time delay with respect to the HVAC mode that is ending.
rd
optional speed. These speeds are controlled by the
Belt Drive VFD Units (FTYP = LEN VFD)
Belt drive fan units are equipped with a Variable Frequency Drive (VFD), which is powered direct from the distribution block and is always on with power applied. The VFD communicates on the Local Equipment Network (LEN) bus. When the thermostat or space sensor control conditions require the fan, the control will command the VFD to the desired speed with the Commanded Fan Speed (Outputs FANS F.SPD) point. Feedback from the VFD can be reviewed in the Supply Fan VFD Menu (Run Status S.VFD). Refer to the VFD Major Component section for more information on the VFD (see page 56). There are 5 speeds that the indoor fan will run at based on the running mode and demand for conditioning. The five configurable speeds are: Supply Fan Maximum Speed (Configuration I.FAN FS.MX) Supply Fan Speed 1 (Configuration I.FAN F.SP1) Supply Fan Speed 2 (Configuration I.FAN F.SP2) Supply Fan Speed 3 (Configuration I.FAN F.SP3) Fan Speed – Ventilation (Configuration I.FAN FS.VN). Fan speed is always calculated by evaluating the current applicable conditions. Each fan speed “mode” is evaluated independently, and the highest requested fan speed is used. When first ramping up from 0%, the fan will run at max speed (FS.MX) for 1 minute.
Refer to the speed configurations below for an overview of usage; refer to other specific operating sequences for more details on fan operation during the corresponding mode.
Supply Fan Maximum Speed (FS.MX)
Max speed is the highest fan speed allowed. This is typically 100% as pulleys are set to deliver design CFM to the space per job requirement. Most safety conditions for the unit will override the fan speed to this to help protect the unit. In free cooling after the damper has been at max for 5 minutes, the fan will be set to max before mechanical cooling can be used and locked at max while damper is 100% and mechanical cooling is on. With a heating demand, the fan will always run at this speed. When in an IAQ override condition the fan will run at this speed. When the IAQ override condition is cleared the speed will go to the next commanded speed.
Supply Fan Speed 1, 2, and 3 (F.SP1, F.SP2, and F.SP3)
These configurations define the intermittent fan speeds used during cooling. Supply Fan Speed 2 (F.SP2) is pre set to the optimum energy efficiency part load speed. Changing this might affect the overall efficiency of the unit. Supply Fan Speed 1 and 3 (F.SP1 and F.SP3) are pre set to transition the fan during cooling stage up, and to aid in dehumidification. These 2 speeds can be adjusted in the field to optimize dehumidification, load balancing, or efficiency.
Fan Speed - Ventilation (FS.VN)
This configuration defines the fan speed used in Ventilation (fan-only) mode. Ventilation mode is when the supply fan is running, but there is no demand for heating or cooling. In thermostat mode, this is with just a G call. In space sensor control, this is when the unit is Occupied mode and the indoor fan is configured to always run while occupied (Configuration I.FAN OC.FN = YES). If the indoor fan is configured for intermittent fan (OC.FN = No), the fan will be off instead of this speed during ventilation. The economizer damper will adjust its position based on how far away this speed is from max speed. IMPORTANT: It is important that the ventilation rate is check after setting this speed to verify that the unit can properly ventilate the space per requirements. Adjusting this configuration or the economizer minimum setting curve should be performed to meet job requirements.
Traditional Fan Operation
On units with a belt drive VFD, traditional fan operation can also be selected. When Smart Fan Control (Configuration I.FAN SMT.F) is set to NO, the fan will operate with simple logic and run the fan as an electromechanical unit would. When in ventilation mode, the fan will run at the Fan Speed – Ventilation (FS.VN) fan speed. When cooling requests the fan, the fan will run at Supply Fan Speed 2 (F.SP2). Supply Fan Maximum Speed (FS.MX) will be active anytime 2 cooling stages are requested or running. In free cooling the fan will run at F.SP2 until the damper is 100% for 4.5 minutes when the fan will ramp to FS.MX. When heating request the fan, the fan will run at FS.MX. Advanced dehumidification function will not be allowed to run. The fan will still honor respective off delays.
Cooling Operation
The 48/50LC unit’s cooling operation consists of: demand and mode determination, staging request to satisfy the demand, and handling a request with the unit’s resources. These resources can include compressor, a loader, an economizer, and fan speed based on options. This section covers mechanical cooling. For economizer and dehumidification refer to their respective sections. In general, the unit enters a cooling mode based on a demand, decides how to satisfy the demand, executes its plan, and then leaves the cooling mode.
Cooling Mode Control
The cooling HVAC mode (Run Status MODE HVAC=3) has 4 different expandable texts: Cooling, Free Cooling, Unoccupied
15
48/50LC
Free Cooling, and Dehumidification. These are all part of a general cooling mode and resemble the specific type of cooling that being performed at any given time. All types of cooling are still performed under the generalcooling function, and theexpanded textis for user reference only. The control will display if it is ok to select the cooling mode (Operating Modes COOL OK.CL= Yes).
Thermostat Control
For the unit to enter cooling mode, three things must be true: the indoor fan must be ok to use, the mode changeover time guard must be expired, and there must be a cooling demand (Y1, Y2, or dehum demand). The unit will remain in cooling until the cooling demand is dropped or if any of the above conditions turn false. If only a dehum demand exists and a heat demand (W1, W2) occurs, the unit will end cooling. The cooling mode can not officially end until the compressor is off.
Space Sensor Control
For the unit to enter cooling mode, four things must be true: the indoor fan must be ok to use, the mode changeover time guard must be expired, the unit must have a valid space temperature, and there must be a cooling or dehum demand. The unit will remain in cooling for at least one minute and until the demand is dropped or if any of the above conditions turn false. If only a dehum demand
48/50LC
exists and the heat demand becomes greater than the Dehum Heat Setpoint Deadband (Setpoints RH.HB), the unit will end cooling. The cooling mode can not officially end until all compressors are off.
Cooling Staging Control
Once the unit is in a cooling mode, it must decide what the demand is and how to satisfy. If an economizer is installed and can be used for cooling (Operating Modes COOL OK.EC= Yes), the unit will use it first (see economizer section for its operation). If the economizer cannot be used or additional cooling is needed, a mechanical cooling check is performed. OK to use Compressors? (Operating Modes COOL OK.MC), will be set to yes when the compressor is enabled and not locked out. Based on the unit control configuration, requested cooling stages (Run Status COOL REQ.C) will be determined then passed to compressor control to actually add the cooling stages.
Thermostat Control
There are two ways of requesting stages when thermostat control is enabled, Traditional Thermostat control or Adaptive control. Traditional Thermostat control is used if the Thermostat Control Type (T.CTL) is set to 1, 2, or 3 and the unit cannot use the economizer for free cooling. If Thermostat Control (T.CTL) is set for 0 or any time the economizer is available for free cooling, the unit will use Adaptive control for staging.
T.CTL = 0 (Adaptive Control) Stage timers, Supply air trend, and supply air temperature limits
apply when determining the request for stages. The first request (REQ.C=1) comes immediately when the Y1 input is active. The Cool Stage Increase Time (Configuration COOL C.INC) or the Cool Stage Decrease Time (Configuration COOL C.DEC) has to expire before another stage can be added or a stage can be subtracted. The Supply-Air Trend (Operating Modes COOL SA.TR) decides if the next stage can be requested or should be subtracted based on the Y2 input status. If the Y1 and Y2 inputs are dropped, the supply air trend is not considered because cooling is no longer needed. If at any time the Supply-Air Temperature (SAT) falls below the Minimum Supply Air Temperature Upper Level (Configuration COOL SAT SAT.U), the requested stages will not be allowed to increase. If at any time the SAT falls below the Minimum Supply Air Temperature Lower Level (Configuration COOL SAT SAT.L), the requested stages will be reduced by one without honoring C.DEC. If SAT.L and SAT.U are configured so that they are close together, the last stage might cycle rapidly, slowed only by its minimum on and off-time requirements.
T.CTL=1or2(1StageY1or2stageY1) Stage timers, Supply air trend, and supply air temperature limits do
not apply when determining the request for stages. Request staging will follow the thermostat inputs directly. Y1 will request one stage. Y2 will request all stages.
T.CTL = 3 (Digital) Stage timers, Supply air trend, and supply air temperature limits do
not apply when determining the request for stages. Request staging will follow the thermostat inputs directly. Y1 will request one stage. Y2 will request two stages. Y1 and Y2 will request all stages.
Space Sensor Control
Space sensor staging control is an adaptive anticipation control that weighs the actual space demand against the trend of that demand and the trend of the supply air. It also honors stage time guards and supply air limits. The demand for cooling in the space is displayed as the Cooling Demand (Run Status COOL DMD.C).The control tries to anticipate the change in the space because of its current stage status. This anticipation is based on the Supply-Air Trend (Operating Modes COOL SA.TR) and the Cool Demand Trend (Operating Modes COOL TRD.C).These trends will show the control how the space is reacting to the current running conditions and help it decide when to add or remove one stage from the requested stages. The Cool Stage Increase Time (Configuration COOL C.INC) or the Cool Stage Decrease Time (Configuration COOL C.DEC) has to expire before another stage can be added or a stage can be subtracted. If at any time the Supply-Air Temperature (SAT) falls below the Minimum Supply Air Temperature Upper Level (Configuration COOL SAT SAT.U), the requested stages will not be allowed to increase. If at any time the SAT falls below the Minimum Supply Air Temperature Lower Level (Configuration COOL SAT SAT.L), the requested stages will be reduced by one without honoring C.DEC. If SAT.L and SAT.U are configured so that they are close together, the last stage might cycle rapidly, slowed only by its minimum on and off-time requirements.
Compressor Control
The compressor control works hand and hand with the staging control. As the staging control request stages, the compressor control determines what is available or running and tries to provide stages for what is requested. The availability of the compressor or loader depends on time guards, circuit diagnostics, and outdoor temperature. The Circuit A Lockout Temp (Configuration COOL CA.LO) configuration set the outdoor temperature in which the compressor is allowed to run down to. Any time the outdoor ambient falls below 10 degrees, the loader will be locked on when the compressor is turned on. The outdoor ambient must then rise above 15 degrees before the compressor will be allowed to run without the loader. Timeguard A (Run Status COOL TG.A) and Timeguard Loader (Run Status COOL TG.L) display the time the compressor or loader has before it is available for use. Circuit diagnostic tests are performed during operation which may or may not allow the compressor or loader to be used. The available stages at any given time are displayed as Available Cooling Stages (Run Status COOL AVL.C). The actual stages running at any given time are displayed as Actual Cooling Stages (Operating Modes COOL ACT.C). Compressor A
(Run Status COOL CMP.A), and Circuit A Loader (Run Status COOL LDR.A) are displayed on when the respective
output is turned on. There are time guards to protect the compressor, Compressor Min On Time (Configuration COOL
MRT.C) and Compressor Min Off Time (ConfigurationCOOL MOT.C) apply before the compressor or loader can be
turned back on or turned off.
Outdoor Fan Control
The outdoor fan is controlled electromechanically with the compressor contactor, not directly by the control system. Refer to
16
specific unit wiring diagram and or service manual for details on how the outdoor fan operates. In general, the outdoor fan will be on full speed when the compressor is turned on. The control system can override the speed of the outdoor fan for low ambient operation. When the Outdoor Air Temperature (Temperatures
AIR.T OAT) falls below the Low Ambient ODF Setpoint (Configuration COOL LA.SP) the Low Ambient Outdoor
Fan relay (Outputs COOL L.ODF) will be energized. When this happens the outdoor fan will reduce its speed to the pre-set low ambient RPM. The ambient must then rise 5_F above LA.SP to allow full speed on the outdoor fan.
Indoor Fan Smart Staging Control
On direct drive fan units the fan will follow simple control. With one stage of cooling running, the fan will run the low fan speed. With 2 stages of cooling running, the fan will run high fan speed. On belt drive VFD fan units the fan will be controlled as described below. Refer to the Fan operation section for other details on fan operation.
The indoor fan speed will change throughout cooling operation based on cooling demand, run time, supply air temperature, and refrigerant suction temperature. With only one stage of cooling running the fan will run at Supply Fan Speed 1 (F.SP1) and then Supply Fan Speed 2 (F.SP2). With 2 stages of cooling running the fan will run at Supply Fan Speed 3 (F.SP3) and then Supply Fan Maximum Speed (FS.MX). The fan will wait the Fan Transition Time (Configuration Cooling FTT) between fan speeds 1 and 2 or 3 and max, unless the supply air overrides it. The supply air temperature (SAT) can override the FTT if it falls below the Minimum Supply Air Temperature Upper Level (SAT.U) or if its trend (SA.TR) anticipates a need for more air. The fan will be allowed to run F.SP3 if the SAT is limiting second stage cooling. Maximum Speed (FS.MX) will be allowed too after running F.SP3 for halfofFTT.
Any time during cooling after the compressor has been on for 2 minutes, a low refrigerant suction temperature can override the fan speed to the Supply Fan Maximum Speed (FS.MX). This will occur if the Sat. Suction Temp A (Temperatures REF.T
SST.A) falls below the Fan Low Suction Temp (ConfigurationCOOL SST FLSU) for one minute. If both cooling stages
are on with the fan at Max speed and the low suction condition occurs for 1 minute, then the second cooling stage will be removed. The Fan Low Suction State (Operating Modes COOL LSST) will be set to yes. Cooling stage 2 will be allowed back on after the Compressor Min Off Time (MOT.C), and the Fan Low Suction State can be cleared after 5 minutes of running without the low suction condition. If the suction returns low within the 5 min, then a stage down of cooling stage 2 will occur again. If this cycle happens 3 times in a row, the Full Load Lockout (Operating Modes COOL FLLO) will be set to yes and the second cooling stage will not be allowed back on until the cooling demand is removed.
Dehumidification Control
Dehumidification operation requires installation and configuration of either a space relative humidity sensor or a relative humidity switch input. Space Humidity Switch (Configuration UNIT RH.SW) set to 1 for use of a normally open switch, or 2 for normally closed switch. The switch is wired to the field connection terminal board terminals R-2 and HUM. RH Sensor on OAQ Input (Configuration UNIT RH.S) set to Yes for use of a 4 to 20 mA output RH sensor wired to field connection terminal board terminals LPWR and SPRH (for loop powered). RH Sensor Value at 4ma (ConfigurationAIR.QH.4M) sets the % display for a 4mA input from the relative humidity sensor. RH Sensor Value at 20ma (ConfigurationAIR.QH.20M) sets the % display for a 20mA input from the relative humidity sensor.
IMPORTANT: The HUM terminal on the field connection board is not wired and requires a isolation relay with gold plated contacts
to wire to MBB J9-5 and 6. The RH sensor input requires the ECB to be installed if not already.
Dehumidification is a cooling mode function. When using a humidistat or switch input, the demand for dehumidification is seen as Space Humidity Switch (Inputs GEN.I HUM) being Low or High. A low value means humidity level is good and a high value means that dehumidification is needed. When using an RH sensor, the demand is based on the Space Humidity Sensor (Inputs AIR.Q SP.RH) value compared to the Space RH Setpoint (Setpoints RH.SP). If the Space Humidity Sensor (SP.RH) value is above the Space RH Setpoint (RH.SP), then dehumidification is needed. If the Space Humidity Sensor (SP.RH) value is below the Space RH Setpoint (RH.SP) minus the Space RH Deadband (Setpoints RH.DB), then dehumidification is no longer needed. If the unit is configured for space sensor control (Configuration UNIT U.CTL = 3), then the setpoint Dehum Heat SP Deadband (Setpoints RH.HB) applies. This configuration sets the offset above the heating set point at which a unit in dehum mode will turn off. This is a protection against over cooling the space and causing a heat demand. There are three types of dehum control set by the configuration Dehum Control Type (Configuration COOL DHUM). Dehum Control is factory defaulted to 0 which is No Control meaning that any dehum demand is ignored.
NOTE: When there is a dehumidification demand, the economizer damper position is limited to its minimum damper position
(Operating Mode ECON
Max Dehum (DHUM = 1)
When the Dehum Control Type (DHUM) is set to (1) Max dehum, the control will try to satisfy the dehum demand. The Fan Transition Time (FTT) will not be utilized nor the Supply Air Upper Level (SAT.U). The Supply Air Lower Level (SAT.L) limit will be honored while running the cooling stages. Fan Low Suction (FLSU) will be handled per below.
With only a dehum demand, the control will start with 1 cooling at the Supply Fan Speed 1 (F.SP1). When stage 2 is available it too will be requested leaving the fan at F.SP1. If the Sat. Suction Temp A (SST.A) falls below the Fan Low Suction Temp (FLSU) for one minute the fan will step up to Supply Fan Speed 2 (F.SP2) for one minute. If SST.A still falls below FLSU for one minute the fan will run at Supply Fan Speed 3 (F.SP3). If the low suction still occurs, the second cooling stage will be removed and the fan set back to F.SP1. If the low suction still persists, then the fan will run at F.SP2 until the low suction alarm trips out the circuit or the dehum call is satisfied.
With a dehum call and 1 stage of cooling being requested, the control will run 1 stage of cooling at Supply Fan Speed 1 (F.SP1). If the Sat. Suction Temp A (SST.A) falls below the Fan Low Suction Temp (FLSU) for one minute the fan will step the fan to F.SP2, if it continues, the fan will ramp to Supply Fan Maximum Speed (FS.MX).
If dehum and max cooling is being requested, the control will run both cooling stages at Supply Fan Speed 2 (F.SP2). Fan Low Suction Temp (FLSU) will follow normal cooling operation.
Max Comfort (DHUM = 2)
When the Dehum Control Type is set to (2) Max Comfort, the control will try to satisfy the demand while minimizing the cold air dump. The Fan Transition Time (FTT) will not be utilized nor the Supply Air Upper Level (SAT.U). The Supply Air Lower Level (SAT.L) limit will be honored while running the cooling stages. Fan Low Suction (FLSU) will be handled per below. With only a dehum demand, the control will run 1 stage of cooling at Supply Fan Speed 1 (F.SP1). If Supply Air Temperature (SAT) falls below the Comfort SAT Setpoint (Setpoints CCSP),thefan speed will be raised to Supply Fan Speed 2 (F.SP2) for one minute and so on up until Supply Fan Maximum Speed (FS.MX) is reached or the SAT raises above the Comfort SAT Setpoint
EC.MP).
st
stage of
48/50LC
17
(CCSP). If running FS.MX for one minute and the SAT is still lower than the comfort setting, the cooling stage will be removed for 10 min before trying again. Fan Low Suction Temp (FLSU) will not be honored however the circuit will be allowed to trip on low suction alarm.
With a dehum call and 1 stage of cooling being requested, the control will run 1 stage of cooling at Supply Fan Speed 1 (F.SP1). If the SAT falls below CCSP then the fan will raise one speed every minute until Supply Fan Speed 3 (F.SP3) or SAT rises above the CCSP. If SAT stays above CCSP plus 5 degrees the control will be allowed to run 2 Temp A (SST.A) falls below the Fan Low Suction Temp (FLSU) for one minute the control will drop the request for the second stage cooling. If SST.A then falls below FLSU for one minute, the fan will ramp to Supply Fan Maximum Speed (FS.MX).
If dehum and max cooling is being requested, the control will run both cooling stages at Supply Fan Speed 2 (F.SP2). If the SAT falls below CCSP then the fan will raise one speed every minute until Supply Fan Maximum Speed (FS.MX) or SAT raises above the CCSP. Fan Low Suction Temp (FLSU) will follow normal cooling operation.
nd
stage of cooling. If the Sat. Suction
Heating Operation
48/50LC
The 48/50LC unit’s heating operation consists of: demand and mode determination, staging request to satisfy the demand, and handling a request with the unit’s resources. These resources can be gas heat or electric heat. This section covers both gas heat units and electric heat units. The Type of Heat Installed (Configuration HEAT HT.TY) configuration will be factory set to 1 for gas units, 2 for electric heat units with heaters installed, and 0 for electric heat units without heat installed. In general, the unit enters a heating mode based on a demand, decides how to satisfy the demand, executes its plan, and then leaves the heating mode.
Supply-Air Temperature Sensor (SAT)
The SAT Heat Mode Sensing (Configuration
HEATSATSAT.H) informs the unit that the supply air sensor has been relocated downstream of the heat section. This configuration affects the Supply Air Temperature (Temperatures AIR.T SAT) value displayed as listed below.
When SAT.H = DSBL, the Supply Air Temperature (Temperatures AIR.T SAT) value on the Scrolling Marquee and the CCN tables will be forced to zero when heat outputs come ON and for 5 minutes after. The default Supply Air Temperature location is at the fan inlet, upstream of the heat section.
When SAT.H = ENBL, the Supply Air Temperature (Temperatures AIR.T SAT) sensor reading is displayed at the Scrolling Marquee and the CCN tables during heating mode. This setting should only be used if the original SAT sensor wires are removed from the field connection terminal board and replaced by an accessory SAT sensor located in the supply duct downstream of the heat section. There are then two supply air temperature limits that become active, the Maximum SAT Lower Level (Configuration HEAT SAT SAM.L) the Maximum SAT Upper Level (Configuration HEAT SAT SAM.U).Any time the supply air temperature rises above SAM.L the heat staging will be limited to what is currently on and no additional stages can be added until the supply air temperature falls back below SAM.L. If the supply air temperature rises above SAM.U, then heating will be reduced by removing a heat stage. That stage cannot be added again until the Supply Air Temperature falls below SAM.L. If the supply air temperature stays above SAM.U, then another stage will be removed after the Heat Stage Decrease Time (Configuration HEAT H.DEC). If SAM.L and SAM.U are configured so that they are close together, the last stage of heat might cycle rapidly, slowed only by its minimum on and off-time requirements.
Indoor Fan Control
On direct drive fan units the fan will follow simple control. With any heating stages gas or electric, the fan will run high fan speed.
On belt drive VFD fan units the fan will always run at Supply Fan Maximum Speed (FS.MX) during heat mode.
Heating Mode Control
The heating HVAC mode (Run Status MODE HVAC=4) represents both types of heating (gas or electric) under all types of control. For the unit to be allowed to enter the heat mode, heat must be enabled (HT.TY = 1 or 2), and the Outdoor Air Temperature (Temperatures AIR.T OAT) must be less than the Heating Lockout Temp (Configuration HEAT HT.LO). Heat OAT Lockout (Run Status MODE H.LOC) displays when heat is locked out on outdoor temperature and therefore cannot allow heat mode. The control will display if it is ok to select the heating mode (Operating Modes HEAT OK.HT= Yes).
Thermostat Control
For the unit to enter heating mode, three additional things must be true: the indoor fan must be ok to use, the mode changeover time guard must be expired, and there must be a heating demand (W1, W2). The unit will remain in heating until the heating demand is dropped or if any of the above conditions turn false. The heating mode can not officially end until all heat stages are off and the IGC fan request (IGC.F) is dropped.
Space Sensor Control
For the unit to enter heating mode, five things must be true: the indoor fan must be ok to use, the mode changeover time guard must be expired, the unit must have a valid space temperature, the W1 jumper must be installed, and there must be a heating demand. The unit will remain in heating for at least one minute and until the demand is dropped or if any of the above conditions turn false. The heating mode can not officially end until all heat stages are off and the IGC fan request (IGC.F) is dropped.
Staging Control
Once the unit is in a heating mode, it must decide what the demand is and how to satisfy. Based on the unit control configuration, requested heating stages (Run Status HEAT REQ.H) will be determined then passed to heat control to actually add the heating stages.
Thermostat Control
There are two ways of requesting stages when thermostat control is enabled, Traditional Thermostat control or Adaptive control. Traditional Thermostat control is used if the Thermostat Control Type (T.CTL) is set to 1, 2, or 3. Adaptive control is used if Thermostat Control (T.CTL) is set for 0.
T.CTL = 0 (Adaptive Control) Stage timers and supply air temperature limits apply when
determining the request for stages. The first request (REQ.C=1) comes immediately when the W1 input is active. The Heat Stage Increase Time (Configuration HEAT H.INC) or the Heat Stage Decrease Time (Configuration HEAT H.DEC) has to expire before another stage can be added or a stage can be subtracted. If at any time the Supply-Air Temperature (SAT) falls below the Maximum Supply Air Temperature Lower Level (Configuration HEAT SAT SAM.L), the requested stages will not be allowed to increase. If at any time the SAT falls below the Maximum Supply Air Temperature Upper Level (Configuration HEAT SAT SAM.U), the requested stages will be reduced by one without honoring H.DEC.
T.CTL = 1, 2 or 3 (Traditional thermostat control) Stage timers and supply air temperature limits do not apply when
determining the request for stages. Request staging will follow the thermostat inputs directly. W1 will request one stage. W2 will request all stages.
Space Sensor Control
Space sensor staging control is an adaptive anticipation control that weighs the actual space demand against the trend of that demand. It also honors stage time guards and supply air limits. The demand for heating in the space is displayed as the Heating Demand (Run
18
Status HEAT DMD.H). The control tries to anticipate the change in the space because of its current stage status. This anticipation is based on the Heat Demand Trend (Operating Modes HEAT TRD.H). This trend will show the control how the space is reacting to the current running conditions and help it decide when to add or remove one stage from the requested stages. The Heat Stage Increase Time (Configuration HEAT H.INC) or the Heat Stage Decrease Time (Configuration HEAT H.DEC) has to expire before another stage can be added or a stage can be subtracted. If at any time the Supply-Air Temperature (SAT) falls below the Maximum Supply Air Temperature Lower Level (Configuration HEAT SAT SAM.L), the requested stages will not be allowed to increase. If at any time the SAT falls below the Maximum Supply Air Temperature Upper Level (Configuration HEAT SAT SAM.U), the requested stages will be reduced by one without honoring H.DEC.
Heat Relay Control
The heat relay control is responsible for energizing or de-energizing the heat stage relays and works hand and hand with the staging control. As the staging control requests stages, the heat relay control determines what actual heat relays are available or energized and tries to provide stages for what is requested. The availability of a heat relays depends on the heat installed, how many stages, and time guards. The type of Heat Installed (Configuration HEAT HT.TY) must be set for gas or electric for any stages to be available. The Number of Heat Stages (Configuration HEAT N.HTR) configuration tells the control how many heat relays can be used. Heat Stage 1Timeguard (Run
Status HEAT TG.H1) and Heat Stage 2 Timeguard (Run Status HEAT TG.H2) display the time a respective heat relay
has before it is available for use. The available stages at any given time are displayed as Available Heating Stages (Run Status HEAT AVL.H). The actual heat relays on at any given time are displayed as Actual Heating Stages (Operating Modes
HEAT ACT.H). Heat Stage 1 Relay (Run Status HEATHT.1) and Heat Stage 2 Relay (Run Status HEAT HT.2)
are displayed on when the respective relay is energized. There are time guards to protect from short cycling, Heat Minimum On Time (Configuration HEAT MRT.H) and Heat Minimum Off Time (Configuration HEAT MOT.H) apply before a heat relay can be turned back on or turned off.
Integrated Gas Controller (IGC) – 48LC Units Only
The heat staging is determined as described above and the Integrated Gas Controller (IGC) initiates the gas heat module start-up. The Integrated Gas Controller (IGC) minimum on-time of 1 minute will be followed even if Heat Minimum On Time (Configuration HEAT MRT.H) is lower and during Service Test. If the IGC temperature limit switch opens within 10 minutes of the end of the gas heat cycle, the next fan off delay will be extended by 15 seconds. The maximum delay is 3 minutes. Once modified by the IGC, the fan off delay will not change back to the configured Fan-off Delay, Gas Heat (Configuration HEAT FOD.G) unless power is reset to the control. A light emitting diode (LED) is provided on the IGC to indicate status. During normal operation the LED is continuously on. See the Troubleshooting section if the LED is off or flashing. The IGC is located above the gas section in the control box.
When the control energizes Heat Stage 1 Relay (Run Status HEAT HT.1), power is sent to the W terminal on the IGC board. A check is made to ensure that the rollout switch and limit switch are closed. The induced-draft motor is then energized, and when speed is proven with the Hall Effect sensor on the motor, the ignition activation period begins. The burners will ignite within 5 seconds. If the burners do not light, there is a 22-second delay before another 5-second attempt. If the burners still do not light, this sequence is repeated for 15 minutes. After the 15 minutes have elapsed, if the burners still have not lit, heating is locked out. The control will reset when the request for heat is temporarily removed. When ignition occurs the IGC board will continue to monitor the
condition of the rollout switch, limit switches, the Hall Effect sensor, as well as the flame sensor. If the unit is controlled through a room thermostat or space sensor set for fan auto and 45 seconds after ignition occurs, the indoor-fan request IGC Fan Request (Inputs GEN.I IGC.F) will be energized. If for some reason the over temperature limit opens prior to the start of the indoor fan blower, on the next attempt, the 45-second delay will be shortened to 5 seconds less than the time from initiation of heat to when the limit tripped. Gas will not be interrupted to the burners and heating will continue. Once modified, the fan on delay will not change back to 45 seconds unless power is reset to the control. When the control energizes Heat Stage 2 Relay (Run Status HEAT HT.2), power is supplied to the second stage of the main gas valve. If both stage 1 and stage 2 of the gas valve close, gas will be turned off to the main burners.
Economizer
If an economizer is installed, then Economizer Installed (ConfigurationECONEC.EN) should be set to YES. The economizer damper is controlled by the Econo Commanded Position (OutputsECONEC.CP) on the Economizer Control Board (ECB). Feed back from the economizer actuator is output to the ECB and is displayed as Econo Actual Position (Outputs ECONEC.AP). The Economizer is used for ventilation, cooling and to control the power exhaust. If the Indoor fan is not on, the economizer will not operate.
Economizer Fault Detection and Diagnostics (FDD)
ol
Contr
The Economizer Fault Detection and Diagnostics control can be divided into two tests:
1. Test for mechanically disconnected actuator
2. Test for stuck/jammed actuator
1. Mechanically Disconnected Actuator
The test for a mechanically disconnected actuator shall be performed by monitoring SAT as the actuator position changes and the damper blades modulate. As the damper opens, it is expected SAT will drop and approach OAT when the damper is at 100%. As the damper closes, it is expected SAT will rise and approach RAT when the damper is at 0%. The basic test shall be as follows:
1. With supply fan running take a sample of SAT at current actuator position.
2. Modulate actuator to new position.
3. Allow time for SAT to stabilize at new position.
4. Take sample of SAT at new actuator position and determine:
a. If damper has opened, SAT should have decreased.
b. If damper has closed, SAT should have increased.
5. Use current SAT and actuator position as samples for next comparison after next actuator move
The control shall test for a mechanically disconnected damper if all the following conditions are true:
1. An economizer is installed.
2. The supply fan is running.
3. Conditions are good for economizing.
4. The difference between RAT and OAT > T24RATDF. It is necessary for there to be a large enough difference between RAT and OAT in order to measure a change in SAT as the damper modulates.
5. The actuator has moved at least T24ECSTS %. A very small change in damper position may result in a very small (or non--measurable) change in SAT.
6. At least part of the economizer movement is within the range T24TSTMN% to T24TSTMX%. Because the mixing of outside air and return air is not linear over the entire range of damper position, near the ends of the range even a large change in damper position may result in a very small (or non--measurable) change in SAT.
19
48/50LC
Furthermore, the control shall test for a mechanically disconnected actuator after T24CHDLY minutes have expired when any of the following occur (this is to allow the heat/cool cycle to dissipate and not influence SAT):
1. The supply fans switches from OFF to ON.
2. Mechanical cooling switches from ON to OFF.
3. Reheat switches from ON to OFF.
4. The SAT sensor has been relocated downstream of the heating section and heat switches from ON to OFF.
The economizer shall be considered moving if the reported position has changed at least +/-- T24ECMDB %. A very small changed in position shall not be considered movement.
The determination of whether the economizer is mechanically disconnected shall occur SAT_SEC/2 seconds after the economizer has stopped moving.
The control shall log a “damper not modulating” alert if:
1. SAT has not decreased by T24SATMD degrees F SAT_SET/2 seconds after opening the economizer at least T24ECSTS%, taking into account whether the entire movement has occurred within the range 0--T24TSTMN%.
48/50LC
2. SAT has not increased by T24SATMD degrees F SAT_SET/2 seconds after closing the economizer at least T24ECSTS%, taking into account whether the entire movement has occurred within the range T24TSTMX--100%.
3. Economizer reported position <=5% and SAT is not approximately equal to RAT. SAT not approximately equal to RAT shall be determined as follows:
a. SAT<RAT--(2*2(thermistor accuracy) + 2 (SAT increase
due to fan)) or
b. SAT>RAT+(2*2(thermistor accuracy) + 2 (SAT increase
due to fan))
4. Economizer reported position >=95% and SAT is not approximately equal to OAT. SAT not approximately equal to OAT shall be determined as follows:
a. SAT<OAT--(2*2(thermistor accuracy) + 2 (SAT increase
due to fan)) or
b. SAT>OAT+(2*2(thermistor accuracy) + 2 (SAT increase
due to fan))
2. Actuator Stuck or Jammed
The control shall test for a jammed actuator as follows:
S If the actuator has stopped moving and the reported position
(ECONOPOS) is not within +/-- 3% of the commanded position (ECONOCMD) after 20 seconds, a “damper stuck or jammed” alert shall be logged.
S If the actuator jammed while opening (i.e., reported position <
commanded position), a “not economizing when it should” alert shall be logged.
S If the actuator jammed while closing (i.e., reported position >
command position), the “economizing when it should not” and “too much outside air” alerts shall be logged.
The control shall automatically clear the jammed actuator alerts as follows:
S If the actuator jammed while opening, when ECONOPOS >
jammed position the alerts shall be cleared.
S If the actuator jammed while closing, when ECONOPOS <
jammed position the alerts shall be cleared.
Title 24 FDD Configuration Points
LOG.F (T24LOGFL) – “Log Title 24 Faults” – defines when Title 24 mechanically disconnected actuator faults should be logged:
Range=YES, NO,
YES – attempt to detect and log mechanically disconnect
actuator
NO – do not attempt to detect and log mechanically
disconnect actuator
Default=NO
EC.MD (T24ECMDB) – “T24 Econ Move Detect” – amount of change required in economizer reported position before economizer is detected as moving
Range=1--10 Default=1
EC.ST (T24ECSTS) – “T24 Econ Move SAT Test” – minimum amount economizer must move in order to trigger the test for a change in SAT, i.e., the economizer must move at least T24ECSTS % before the control will attempt to determine whether the actuator is mechanically disconnected.
Range=10--20 Default=10
S.CHG (T24SATMD) – “T24 Econ Move SAT Change” – minimum amount (in degrees F) SAT is expected to change based on economizer position change of T24ECSTS.
Range=0--5 Default=.2
E.SOD (T24SRATDF) – “T24 Econ RAT--OAT Diff” – minimum difference (in degrees F) between RAT (if available) or SAT (with economizer closed and fan on) and OAT to perform mechanically disconnected actuator testing.
Range=5--20 Default=15
E.CHD (T24CHDLY) – “T24 Heat/Cool End Delay” – amount of time (in minutes) to wait after mechanical cooling or heating has ended before testing for mechanically disconnected actuator. This is to allow SAT to stabilize at conclusion of mechanical cooling or heating.
Range=0--60 Default=25
SAT.T (SAT_SET) – “SAT Settling Time” – SAT_SET/2 is the amount of time (in seconds) economizer reported position must remain unchanged (+/--T24ECMDB) before the control will attempt to detect a mechanically disconnected actuator. This is to allow SAT to stabilize at the current economizer position. This configuration sets the settling time of the supply air temperature (SAT). This typically tells the control how long to wait after a stage change before trusting the SAT reading, and has been reused for Title 24 purposes.
Range=10--900 Default=240
ET.MN (T24TSTMN) – “T24 Test Minimum Pos.” – minimum position below which tests for a mechanically disconnected actuator will not be performed. For example, if the actuator moves entirely within the range 0--T24TSTMN a determination of whether the actuator is mechanically disconnected will not be made. This is due to the fact that at the extreme ends of the actuator movement, a change in position may not result in a detectable change in temperature. When the actuator stops in the range 0--2% (the actuator is considered to be closed), a test shall be performed where SAT is expected to be approximately equal to RAT. If SAT is not determined to be approximately equal to RAT, a “damper not modulating” alert shall be logged.
Range=0--50 Default=15
20
ET.MX (T24TSTMX) – “T24 Test Maximum Pos” – maximum position above which tests for a mechanically disconnected actuator will not be performed. For example, if the actuator moves entirely within the range T24TSTMX --100 a determination of whether the actuator is mechanically disconnected will not be made. This is due to the fact that at the extreme ends of the actuator movement, a change in position may not result in a detectable change in temperature. When the actuator stops in the range 98--100% (the actuator is considered to be open), a test shall be performed where SAT is expected to be approximately equal to OAT. If SAT is not determined to be approximately equal to OAT, a “damper not modulating” alert shall be logged.
Range=50--100 Default=85
Economizer Actuator Communication
The economizer actuator used with the 48/50LC units is a Multi--Function Technology (MFT) actuator. This allows the ComfortLink system to communicate with the actuator digitally using Belimo MP protocol. The configuration Economizer Control Type (ConfigurationECONE.CTL) determines the communication method, either digital or analog, used to communicate between the Economizer Control Board and the economizer actuator.
NOTE: The power to the unit must be cycled after the Economizer Control Type (ConfigurationECONE.CTL) configuration parameter is changed.
E.CTL = 1 or 2 (Digital/Position or Digital/Command)
When Economizer Control Type (ConfigurationECONE.CTL) is set to 1, the Economizer Control Board will
communicate with the economizer actuator using the digital protocol, from Economizer Control Board plug J7--1 to actuator pin 5. The commanded position and the actuators actual position are communicated back and forth between the actuator and the Economizer Control Board. When the Economizer Control Board and actuator first initiate communication, a Control Angle (Operating ModesECONC.ANG) is provided to the Economizer Control Board and defines the actuator’s range of motion. The control angle must be greater than the Min Actuator Ctrl Angle (ConfigurationECONM.ANG). During this digital control, the Economizer Control Board analog 4 to 20 mA output will represent the actuator’s actual position when E.CTL = 1
or commanded position when E.CTL =2. Because the wiring has a built--in 500--ohm resistor, the 4 to 20mA signal is converted to a 2 to 10VDC signal at the actuator.
E.CTL = 3 (Analog Control)
When E.CTL is set to 3, the Economizer Control Board will NOT communicate with the actuator using digital MFT. It will instead control the economizer actuator directly with the 4 to 20mA analog signal wired with the 500--ohm resistor producing a 2 to 10VDC signal for the actuator. While in this mode, the actuator’s built--in 2 to 10VDC feedback signal can be read as actual position any time because it is not used by the Economizer Control Board.
Minimum Ventilation
The economizer will open to allow ventilation when the indoor fan is running and the unit is in the occupied state. The economizer damper position at any given time for ventilation is displayed as the Min Position in Effect (Run StatusECONEC.MP). This minimum position can be effected by the indoor fan speed and indoor air quality.
On Direct Drive ECM units, the economizer minimum position will be equal to the ECON MIN at MAX Fan Speed (ConfigurationECONMP.MX), when running High Fan Speed, ECON MIN at Low Fan Speed (Configuration ECONMP.LO), when running Low Fan Speed, or ECON MIN at VENT Fan Speed (ConfigurationECONMP.VT) when running Ventilation Fan Speed, unless Indoor air quality requests something different.
On Belt Drive VFD units, to maintain a constant airflow through the economizer, as the indoor fan speed decreases or increases, the damper minimum position will increase or decrease, respectively. This relationship curve is shown in Fig. 6.
Units can also be equipped with optional CO additional indoor air quality control. When unit is equipped with a return duct CO
sensor the Economizer minimum position will be recalculated
CO
2
basedontheCO
sensor or return duct CO2sensor and outside air
2
level of the return and/or outside air. On VFD
2
units the fan speed will also be used in recalculating minimum position, as shown in Fig. 6. When the Commanded Fan Speed (F.SPD) is less than the Supply Fan Maximum Speed (FS.MX) the damper will operate in the shaded area of Fig. 6 based on the IAQ Level (IAQ). See the Indoor Air Quality (IAQ) section (starting on page 23) for more details on Demand Control Ventilation (DCV).
sensors for
2
48/50LC
Economizer Position %
100
75
50
25
0
0 100 50 75 25 20
Minimum Fan Speed
MP.25
MP.50
MP.25 DCV
MP.75
MP.50 DCV
MP.75 DCV
Fig. 6 -- Minimum Damper Position Curve (on units with multiple fan speeds)
21
EC.MX
MP.MX
AQ.MN for DCV
Fan Speed %
C11544
The shape of the Economizer Minimum Position vs. Fan Speed curve is determined by the configuration parameters: Econ Min at 25% Fan speed (ConfigurationECONMP.25), Econ Min at 50% Fan speed (ConfigurationECONMP.50), Econ Min at 75% Fan speed (ConfigurationECONMP.75) and Econ Min at Max Fan speed (ConfigurationECONMP.MX). These configurations are preset at the factory for default purposes. The Econ Min at Max Fan Speed (MP.MX) should be changed based on the air balance of the unit for proper ventilation. The Econ Min at 25% Fan speed (MP.25), Econ Min at 50% Fan speed (MP.50) and Econ Min at 75% Fan speed (MP.75) damper positions will be calculated and changed automatically after changing the Econ Min at Max Fan Speed (MP.MX) and Supply Fan Maximum Speed (ConfigurationI.FANFS.MX).
The damper position curve can be field adjusted per application, if needed. The Econ Min at 25% Fan speed (Configuration
ECONMP.25), Econ Min at 50% Fan speed (ConfigurationECONMP.50) and Econ Min at 75% Fan speed
(ConfigurationECONMP.75) damper position are user configurable and can be determined by setting the fan speed at 25, 50 and 75% and determining the damper position required to maintain the Econ Min at Max Fan Speed (Configuration ECONMP.MX) outside air CFM through the economizer
48/50LC
outside air dampers. The default calculations programmed into the LC controls are based on a side shot economizer at 400 CFM/TON Supply Air flow with negative 0.25 in H2O pressure in the return duct. Econ Min at Max Fan Speed (FS.MN) is set by user based on minimum required outside air ventilation CFM required for the application. This procedure would be the same as if this were a CV unit with the unit running at the design point CFM. This determines the minimum position amount of outside air CFM required when the fan is running at maximum speed.
Free Cooling
The economizer will be allowed to help with cooling (Run Status MODEOK.EC = Yes) if the supply air temperature sensor reading is valid, there are no applied lockouts, and there is not a dehumidification demand. There are four economizer lockouts that can be applied at any time. Econo Cool OAT Lockout (Operating ModesECONE.LOC) occurs when the Outdoor Air Temperature (OAT) is greater than the configured Econo Cool Hi Temp Limit (ConfigurationECONEH.LO)orlessthanthe configured Econo Cool Lo Temp Limit (ConfigurationECON
EL.LO). Econo Diff DBulb Lockout (Operating Modes ECOND.LOC) occurs when Diff Dry Bulb Control is enabled
(ConfigurationECONDF.DB = Enable) and the accessory return air temperature (RAT) is lower then the outdoor air temperature (OAT). Econo Cool Enth Lockout (Operating ModesECON EN.LO) occurs when an enthalpy sensor is installed and the Outdoor Enthalpy is HIGH. OAQ Lockout Mode (Operating ModesECONAQ.LO) occurs when the outdoor air quality sensor is configured for lockout and the value is greater then the OAQ Lockout Limit (ConfigurationAIR.QOAQ.L). Any one of these lockouts will disable economizer free cooling.
When the economizer is available for free cooling and the compression is not on, the damper will open from minimum position based on the supply air temperature (SAT) to provide free cooling. In thermostat control mode, a Y1 command will utilize the Low Cool SAT Setpoint (Setpoints LCSP) to control the economizer, and a Y2 will utilize the High Cool SAT Setpoint (Setpoints HCSP). In Space Sensor Control, the LCSP and HCSP points are utilized according to Table 5.
If the control senses low suction pressure when the economizer is also providing cooling, the maximum allowable economizer position will be reduced. The Bottom Stage Max Econo (ConfigurationECONE.MXB) configuration sets the position the damper will move to. Factory default configurations have been qualified over a large range of conditions and should only be changed with care.
Table 5 – LCSP and HCSP Transitions for
Space Temperature Mode
CURRENT SAT
SET POINT
LCSP >0.5 HCSP
HCSP <0 LCSP
LCSP <–0.5 Exit Cooling
LEGEND HCSP --- High Cool Set Point LCSP --- L o w C o ol S e t Poi n t SAT --- S u ppl y --- A i r T emp e r a t ure
COOL DEMAND
(F)
NEXT SAT
SET POINT
Direct Drive Units
During free cooling the fan will run at Low Speed. After the economizer reaches 100% (or Max) for 5 minutes, the fan will be changed to High Speed. The fan will drop back to low speed if the damper position falls below 75%. The compressor will be allowed for use after the fan and economizer are 100% (or Max) for 5 minutes. Once compression is turned on the economizer and fan will remain at 100% until the call for cooling is removed.
Belt Drive VFD Units
During free cooling the fan will start at Speed 1. After the economizer reaches 100% (or Max) for 1 minute, the fan will be changed to Speed 2. If the damper remains at 100% the speed will increase every minute until maximum speed. If the damper starts to close the current running fan speed will be locked in until cooling call is removed. The compressor will be allowed for use after the fan and economizer are 100% (or Max) for 5 minutes. Once compression is turned on the economizer and fan will remain at 100% until the call for cooling is removed.
Air--Side Economizer High Limit Switches Control
Differential Dry Bulb Cutoff Control
Econo Diff DBulb Lockout (Operating Modes-->ECON-->D.LOC) occurs when Diff Dry Bulb Control is enabled (Configuration-->ECON-->DF.DB != DISABLE). The accessory return air temperature (RAT) will then be compared to the outdoor air temperature (OAT) based on the DF.DB setting to determine whether lockout should occur as shown in the following table:
DF.DB
(DIFFBULB)
DISABLE N/A NO
R A T --- 0
R A T --- 2
R A T --- 4
R A T --- 6
The OAT/RAT comparison must maintain the same result for 60 consecutive seconds before D.LOC will be changed.
Unoccupied Free Cooling
The unoccupied free cooling algorithm attempts to maintain the building space half way between the Occupied Cool Set Point (SetpointsOCSP) and Occupied Heat Set Point (SetpointsOHSP) using only the economizerwhen the conditions in the building and the outdoors are suitable, during unoccupied periods. Three different configurations define this algorithm: Unoccupied FreeCooling (ConfigurationECONUEFC), Free Cooling Preoccupancy Time (ConfigurationECONFC.TM), and FreeCool Low Temp Limit(ConfigurationECONFC.LO).
UEFC = 0 (Disabled)
When UEFC = 0, unoccupied free cooling is disabled. Cooling will only occur if the space exceeds the unoccupied setpoints.
OAT/RAT
Comparison
OAT>RAT YES
OAT<=RAT NO
O A T > R A T --- 2 YES
OAT<=RAT ---2 NO
O A T > R A T --- 4 YES
OAT<=RAT ---4 NO
O A T > R A T --- 6 YES
OAT<=RAT ---6 NO
D.LOC
(DFDBLOCK)
22
UEFC = 1 (Unoccupied)
When UEFC is set to 1, unoccupied free cooling can occur throughout the entire unoccupied period. The space temperature must be higher than the mid--point between the occupied cooling and heating setpoints.
UEFC = 2 (Preoccupancy)
When UEFC is set to 2, unoccupied free cooling can only occur when the time until the next occupied period is less than the Free Cool PreOcc Time (FC.TM) in minutes.
Free Cool PreOcc Time (FC.TM)
FC.TM is the configuration that determines how many minutes before occupancy that free cooling can occur when set for Preoccupancy (UEFC = 2).
Free Cool Low Temp Limit (FC.LO)
Unoccupied free cooling cannot occur if the Outdoor Air Temperature (Temp era tureAIR.TOAT)islessthanFC.LO.
Power Exhaust (Direct Drive ECM units)
To enable power exhaust, ConfigurationECONPE.EN must be set to ENBL. If power exhaust is enabled, Power Exhaust 1 will turn on when the economizer position is greater than the value of ConfigurationECONPE.1 and the fan is running High Speed. Power Exhaust 2 will turn on when the economizer position is greater than the value of ConfigurationECONPE.2 and the fan is running High Speed. There are small time delays to ensure that rapid cycling does not occur.
When running Low Fan speed or Ventilation Fan Speed, the Power Exhaust setpoints will be offset based on the difference between Econ Min at Max Fan Speed (MP.MX) and the Econ Min at Low Fan Speed (MP.LO) or Econ Min at Ventilation Fan Speed (MP.VT).
Power Exhaust (Belt Drive VFD units)
To enable power exhaust, set Power Exhaust Installed (ConfigurationECONPE.EN) to YES. Both power exhaust fans are wired together and are controlled by the configuration Power Exhaust Stage1 CFM (ConfigurationECONPE1.C). When the Indoor Fan Max Speed CFM (ConfigurationECON IDF.C) is set to the correct supply duct CFM (either by fan tables or air balance report) the control will calculate the outside air CFM based on outside air damper position and Commanded Fan Speed (OutputsFAN SF. S P D ) to turn on the power exhaust when the calculated outside air CFM reaches Power Exhaust Stage1 CFM (PE1.C). The power exhaust will then turn off when the calculated outside air CFM falls below Power Exhaust Stage1 CFM (PE1.C). The Power Exhaust Stage2 CFM (Configuration ECONPE2.C) is not currently used on these products.
Indoor Air Quality (IAQ)
The ComfortLINK control has the capability for several methods of demand ventilation control. Indoor air quality is typically measured using a CO in parts per million (ppm). Outdoor air quality may be measured with a CO
2
ventilation control, or with other sensor types for the outdoor air lockout function. The factory-installed indoor air quality CO sensor is mounted in the return section. A field-installed indoor air quality CO
sensor may be mounted in the return duct or directly
2
in the occupied space, per job requirements. The indoor air quality modes of operation can be affected by configurations for indoor air quality sensor (ConfigurationAIR.QIA.CF), indoor air quality switch (ConfigurationAIR.QII.CF), outdoor air quality sensor (ConfigurationAIR.QOA.CF) and other related fan and limit configurations as described below.
IAQ (Analog Input)
The ComfortLink control is configured for indoor air quality sensors which provide 4 to 20 mA signal for 0 to 2000 ppm CO If the sensor being used has a different range, the ppm display range must be reconfigured by entering new values for the IAQ
sensor whose measurements are displayed
2
sensor for indoor-outdoor differential demand
Sensor Value at 4mA (ConfigurationAIR.QI.4M)andIAQ Sensor Value at 20mA (ConfigurationAIR.QI.20M).
IA.CF = O (No IAQ)
IA.CF = 0 signifies that there is no IAQ sensor installed. The damper will operate at the Econ Min at Max Fan Speed (ConfigurationECONMP.MX) when the fan is at Supply Fan Maximum Speed (ConfigurationI.FANFS.MX) and the damper position will vary at other fan speeds as described in the Economizer section, when the space is occupied and the indoor fan is on.
IA.CF = 1 (DCV)
When IA.CF = 1, the IAQ algorithm is set for Demand Control Ventilation (DCV). During DCV, the damper modulates between two user configurations depending upon the relationship between the Indoor Air Quality (IAQ) and the Outdoor Air Quality (OAQ). The lower of these two positions is referred to as the Econo Min IAQ Position (ConfigurationAIR.QAQ.MN), while the higher is referredtoastheEconMinatMaxFanSpeed (ConfigurationECONMP.MX). The Econo Min IAQ Position (AQ.MN) should be set to an economizer position that brings in enough fresh air to remove contaminates and CO
generated by
2
sources other than people while fan is running at maximum speed. The Econ Min at Max Fan Speed (MP.MX) should be set to an economizer position that brings in fresh air to remove contaminates and CO
generated by all sources including people when the indoor
2
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fan is operating at the Supply Fan Maximum Speed (ConfigurationI.FANFS.MX). The Econ Min at Max Fan Speed (MP.MX) value is the design value for maximum occupancy.
The ComfortLink control will begin to open the damper from the Econo Min IAQ Position (AQ.MN) position when the IAQ level begins to exceed the Outdoor Air Quality (OAQ) level by a configurable amount. This amount is referred to as AQ Differential Low (ConfigurationAIR.QAQD.L). When the differential between IAQ and OAQ reaches AQ Differential High (ConfigurationAIR.QAQD.H), the economizer position will be at the Econ Min at Max Fan Speed (MP.MX) when the indoor fan speed is at Supply Fan Maximum Speed (FS.MX). When the IAQ/OAQ differential is between AQ Differential Low (AQD.L) and AQ Differential High (AQD.H), the control will modulate the damper between Econ Min at Max Fan Speed (MP.MX) and Econo Min IAQ Position (AQ.MN) in a linear manner as shown in Fig. 7. At other fan speeds the economizer damper will operate in the shaded area between the two economizer position curves but at the actual fan speed as indicated by Commanded Fan Speed (Outputs FANS F. S P D ). (See Fig. 6.) The Econ Min IAQ position (AQ.MN) is offset based on fan speed and the minimum positions at different fan speed configurations.
ECON MIN
AT MAX
FANSPEED
POSITION
(MP.MX)
2
MINIMUM
IAQ
DAMPER
POSITION
(AQ.MN)
.
2
VENTILATION FOR PEOPLE
INCREASING VENTILATION
VENTILATION FOR SOURCES
100 700 INSIDE/OUTSIDE CO
AQ DIFFERENTIAL LOW (AQD.L)
AQ DIFFERENTIAL HIGH (AQD.H)
DIFFERENTIAL
2
C11476
Fig. 7 -- Economizer Minimum Position
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IA.CF = 2 (Override IAQ)
When IA.CF = 2, the IAQ algorithm maintains the damper at Econ Min at Max Fan Speed (ConfigurationECONMP.MX)when the indoor fan speed is at Supply Fan Maximum Speed (ConfigurationI.FANFS.MX) or along the curve on Fig. 6 when the indoor fan speed is at the Commanded Fan Speed (OutputsFAN SF. S P D ) until the override condition triggers. The override triggers when the IAQ/OAQ differential is greater than AQ Differential High (ConfigurationAIR.QAQD.H). The IAQ Override Position (ConfigurationAIR.QOVR.P) sets the damper position during override. The economizer damper will return to the Econ Min at Max Fan Speed (MP.MX) or MP.MX curve at other fan speeds when the IAQ/OAQ differential is less than the AQ Differential Low (ConfigurationAIR.QAQD.L).
The override algorithm will operate whenever the building is occupied and the indoor fan is operating or whenever the IAQ algorithm has caused the indoor fan to operate. The IAQ Analog Fan Config (ConfigurationAIR.QIA.FN) determines whether or not the IAQ algorithm can turn on the indoor fan. If the indoor fan is not operating, the economizer position will be zero. If the override is not active and the building is unoccupied, the economizer position will be zero. The damper position may
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exceed Econ Min at Max Fan Speed (MP.MX) or IAQ Override Position (OVR.P) to provide economizer cooling.
IA.CF = 3 (Control Minimum Position)
When IA.CF = 3, an external 4 to 20 mA source is used to set the minimum position. The 4mA signal corresponds to 0% and the 20 mA signal corresponds to 100%. In this mode, configurations such as Econ Min at Max Fan Speed (ConfigurationECON
MP.MX), Econo Min IAQ Position (ConfigurationAIR.QAQ.MN) and the economizer minimum position and DCV
minimum position curves in Fig. 6 and 7 are not used. If the indoor fan is not operating, the economizer position will be zero. The damper position may exceed the economizer minimum position to provide economizer cooling.
IAQ (Switch Input)
Indoor air quality can also be measured using a switch input. For the purpose of specifying the type of switch input, low CO are considered normal. The IAQ switch input is defined by the IAQ Switch Input Config (ConfigurationAIR.QII.CF). Enthalpy and IAQ are controlled by the same switch input and therefore cannot be used simultaneously.
II.CF = 0 (No IAQ)
The II.CF = 0 configuration signifies that there is no IAQ switch input. The damper will operate at the Econ Min at Max Fan Speed (ConfigurationECONMP.MX) and corresponding damper position curve based on indoor fan speed when the space is occupied and the indoor fan is on.
II.CF = 1 (DCV Normally Open) or II.CF = 2 (DCV Normally Closed)
The Demand Control Ventilation (DCV) allows the economizer minimum position to be decreased when there is no IAQ problem. If IAQ is low, the economizer minimum position is Econo Min IAQ Position (ConfigurationAIR.QAQ.MN) when the indoor fan is operating at Supply Fan Maximum Speed (Configuration UNITFS.MX). If IAQ is high, the economizer minimum position is Econ Min at Max Fan Speed (ConfigurationECON MP.MX) when the indoor fan is operating at Supply Fan Maximum Speed (FS.MX). If the fan speed is modulating, see Fig. 6 for higher or lower damper position setting at the specific fan speed.
II.CF = 3 (Override Normally Open) or II.CF = 4 (Override Normally Closed)
The damper override function permits absolute positioning of the economizer damper for ventilation purposes. The override is active when IAQ is high and inactive when IAQ is low. The
levels
2
override position is configured by the IAQ Override Position (ConfigurationAIR.QOVR.P).
Outdoor Air Quality (Analog Input)
The ComfortLink control can be configured for outdoor air quality sensors which provide a 4 to 20 mA signal corresponding to 0 to 2000 ppm CO
. If a field supplied sensor has a different range, the
2
ppm display range must be reconfigured by entering new values for the OAQ Sensor Value at 4mA (ConfigurationAIR.Q
O.4M) and OAQ Sensor Value at 20mA (ConfigurationAIR.QO.20M).
OA.CF = 0 (No OAQ)
This signifies that there is no outdoor air sensor installed. The default value of OAQ is 400 ppm CO
when using demand control
2
ventilation (DCV).
OA.CF = 1 (DCV)
The outdoor air quality sensor analog input is the value of OAQ for demand control ventilation (DCV).
OA.CF = 2 (OAQ Lockout)
The outdoor air quality analog input is only used to lock out the outdoor ventilation. The economizer commanded position is set to 0% when the CO
ppm exceeds the OAQ lockout value configured
2
for the OAQ Lockout Limit (ConfigurationAIR.Q OAQ.L). The default value for OAQ Lockout Limit (OAQ.L) is 600 ppm CO
Fan Enable (Analog IAQ Sensor)
The DCV algorithm will operate whenever the building is occupied and the indoor fan is operating or whenever the IAQ algorithm has caused the indoor fan to operate. The IAQ Analog Fan Config (ConfigurationAIR.QIA.FN) determines whether or not the IAQ algorithm can turn on the indoor fan. If the indoor fan is not operating, the economizer position will be zero. The damper position may exceed Econ Min at Max Fan Speed (ConfigurationECONMP.MX) and corresponding damper position curve to provide economizer cooling.
IA.FN = 0 (Never)
When IA.FN = 0, the IAQ algorithm can never turn on the fan.
IA.FN = 1 (Occupied)
When IA.FN =1, the IAQ algorithm will turn on the indoor fan at the ventilation speed whenever the building is occupied and IAQ/OAQ differential is greater than the Fan On AQ Differential (ConfigurationAIR.Q DF.ON). The indoor fan will turn off when the IAQ/OAQ differential is less than the Fan Off AQ Differential (Configuration AIR.QDF.OF).
IA.FN = 2 (Always)
The indoor fan operation for IA.FN = 2, is the same as the operation when IA.FN =1, except the algorithm is not limited to the occupied periods only. The fan can be triggered on when the space is occupied or unoccupied.
Fan Enable (Switch Input)
The DCV algorithm will operate whenever the building is occupied and the indoor fan is operating or whenever the IAQ algorithm has caused the indoor fan to operate. The IAQ Switch Fan Config (ConfigurationAIR.QII.FN) determines whether or not the IAQ algorithm can turn on the indoor fan. If the indoor fan is not operating, the economizer position will be zero. The damper position may exceed Econ Min at Max Fan Speed (ConfigurationECONMP.MX) and corresponding damper position curve to provide economizer cooling.
II.FN = 0 (Never)
When the II.FN = 0, the IAQ algorithm can never turn on fan.
II.FN = 1 (Occupied)
When II.FN =1, the IAQ algorithm will turn on the indoor fan at the ventilation speed whenever the building is occupied and IAQ is high. The indoor fan will turn off when the IAQ returns to normal.
.
2
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II.FN = 2 (Always)
The indoor fan operation for II.FN =2 is the same as the operation when IA.FN =1, except the algorithm is not limited to the occupied periods only. The fan can be triggered on when the space is occupied or unoccupied.
Temperature Compensated Start
This logic is used when the unit is in the unoccupied state. The control will calculate early Start Bias time based on Space Temperature deviation from the occupied cooling and heating set points. This will allow the control to start the unit so that the space is at conditioned levels when the occupied period starts. This is required for ASHRAE 90.1 compliance. A space sensor is required for non-linkage applications.
Setting Up the System
The settings for temperature compensated start can be found in the local display under ConfigurationUNIT.
ITEM EXPANSION RANGE UNITS CCN POINT
TCS.C Temp.Cmp.Strt.Cool Factr 0-60 min TCSTCOOL
TCS.H Temp.Cmp.Strt.Heat Factr 0-60 min TC STHEAT
Temp Comp Strt Cool Factr (TCS.C)
This is the factor for the start time bias equation for cooling.
Temp Comp Strt Heat Factr (TCS.H)
This is the factor for the start time bias equation for heating. NOTE: Temperature compensated start is disabled when these
factors are set to 0.
Temperature Compensated Start Logic
The following conditions must be met for the algorithm to run:
S Unit is in unoccupied state. S Next occupied timeis valid. S Current time of day is valid. S Valid space temperature reading is available (sensor or CCN
network). The algorithm will calculate a Start Bias time in minutes using the following equations: If (space temperature > occupied cooling set point)
Start Bias Time = (space temperature – occupied cooling set point)* TCS.C
If (space temperature < occupied heating set point) Start Bias Time = (occupied heating set point – space
temperature)*TCS.H When the Start Bias Time is greater than zero the algorithm will
subtract it from the next occupied time to calculate the new start time. When the new start time is reached, the Temperature Compensated Start mode is set, the fan is started and the unit controlled as in an occupied state. Once set, Temperature Compensated mode will stay on until the unit goes into the Occupied mode. The Start Bias Time will be written into the CCN Linkage Equipment Table if the unit is controlled in DAV mode. If the Unoccupied Economizer Free Cool mode is active when temperature compensated start begins, the Unoccupied Free Cool mode will be stopped.
NOTE: The maximum minutes Start Bias can be is 180.
Carrier Comfort Network (CCN)RConfiguration
It is possible to configure the ComfortLink control to participate as an element of the Carrier Comfort Network (CCN) system directly from the local display. This section will deal with explaining the various programmable options which are found under the CCN sub-menu in the Configuration mode.
The major configurations for CCN programming are located in the local displays at ConfigurationCCN. See Appendix A.
CCN Address (CCN.A)
This configuration is the CCN address the rooftop is assigned.
CCN Address (CCN.B)
This configuration is the CCN bus the rooftop is assigned.
CCN Baud Rate (BAUD)
This configuration is the CCN baud rate.
CCN Time/Date Broadcast (BRODB.TIM)
If this configuration is set to ON, the control will periodically send the time and date out onto the CCN bus once a minute. If this device is on a CCN network then it will be important to make sure that only one device on the bus has this configuration set to ON. If more than one time broadcaster is present, problems with the time will occur.
NOTE: Only the time and date broadcaster can perform daylight savings time adjustments. Even if the rooftop is stand alone, the user may want to set this to ON to accomplish the daylight/savings function.
CCN OAT Broadcast (BRODB.OAT)
If this configuration is set to ON, the control will periodically broadcast its outside-air temperature at a rate of once every 30 minutes.
Global Schedule Broadcast (BRODB.GS)
If this configuration is set to ON and the schedule number (SCH.N) is between 65 and 99, then the control will broadcast the internal time schedule once every 2 minutes.
CCN Broadcast Acknowledger (BRODB.ACK)
If this configuration is set to ON, then when any broadcasting is done on the bus, this device will respond to and acknowledge. Only one device per bus can be configured for this option.
Schedule Number (SCH.OSCH.N)
This configuration determines what schedule the control may follow.
SCH.N = 0 The control is always occupied.
SCH.N = 1 The control follows its internal
time schedules. The user may enter any number between 1 and 64 but it will be overwritten to “1” by the control as it only has one internal schedule.
SCH.N = 65 --- 99 The control is either set up to
receive to a broadcasted time schedule set to this number or the control is set up to broadcas t its internal time schedule (B.GS)tothenetwork and this is the global schedule number it is broadcasting. If this is the case, then the control still follows its internal time schedules.
Accept Global Holidays? (SCH.OHOL.G)
If a device is broadcasting the time on the bus, it is possible to accept the time yet not accept the global holiday from the broadcast message.
Override Time Limit (SCH.OOV.TL)
This configuration allows the user to decide how long an override occurs when it is initiated. The override may be configured from 1 to 4 hours. If the time is set to 0, the override function will become disabled.
Timed Override Hours (SCH.OOV.EX)
This displays the current number of hours left in an override. It is possible to cancel an override in progress by writing “0” to this variable, thereby removing the override time left.
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SPT Override Enabled? (SCH.OOV.SP)
If a space sensor is present, then it is possible to override an unoccupied period by pushing the override button on the T55 or T56 sensor. This option allows the user to disable this function by setting this configuration to NO.
Demand Limit
Demand Limit Control may override the cooling algorithm to limit or reduce cooling capacity during run time. The term Demand Limit Control refers to the restriction of machine capacity to control the amount of power that a machine will use. This can save the owner money by limiting peaks in the power supply. Demand limit control is intended to interface with an external network system. This is through a CCN Loadshed POC Device or writing to network points.
To limit stages through network writes, the points Run Status COOLMAX.C and Run StatusHEATMAX.H are forced on the network through CCN points MAXCSTGS and MAXHSTGS respectively. Force these to the desired maximum stages of cooling/dehumidification and heating, respectively. When there is no force on these points, they automatically reset to allow all cooling/dehumidification and heating stages to be used. These points are reset at power--on/reset (POR).
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When using the Loadshed POC to do Demand Limiting, the cool and heat stage limits under both Redline and Loadshed conditions can be set individually with configuration decisions. If the active stages is greater then the loadshed or redline configurations when a loadshed or redline command is given, the unit will remove stages.
ConfigurationCCNLDSHS.GRP
This is the Loadshed Group Number and corresponds to the loadshed supervisory devices that resides elsewhere on the CCN network and broadcasts loadshed and redline commands to its associated equipment parts. This variable will default to zero which is an invalid group number. This allows the loadshed function to be disabled until configured.
ConfigurationCCNLDSHR.MXC
This configuration tells the unit the maximum cooling stages allowed to be on during a redline condition.
ConfigurationCCNLDSHS.MXC
This configuration tells the unit the maximum cooling stages allowed to be on during a loadshed condition.
ConfigurationCCNLDSHR.MXH
This configuration tells the unit the maximum heating stages allowed to be on during a redline condition.
ConfigurationCCNLDSHS.MXH
This configuration tells the unit the maximum heating stages allowed to be on during a loadshed condition.
The two Demand Limiting methods can be active simultaneously. The lowest cool and heat stage limits imposed by either method are applied, and these “effective stage limits” are shown in the points CSTGLIMT (Run StatusCOOLLMT.C) and HSTGLIMT (Run StatusHEATLMT.H), respectively. In normal running mode, these limits will prevent stages from being added, or stages to be removed, as applicable. In test mode, these limits are ignored, and the user may continue to operate all stages. The point MODEDMDL (Run StatusMODED.LMT)isusedtoshowif any Demand Limiting is in effect that prevents the unit from operating either cooling or heating at full--capacity.
NOTE: MODEDMDL may reflect that staging is NOT limited even though Loadshed is active, or the network points are being forced, if the stage limits in effect are not less than the stages present in the unit.
If a more drastic mode of Demand Limiting is required, the network point HVACDOWN (Run StatusMODEHV.DN) can be used to prohibit the unit from selecting any HVAC mode, thus preventing the operation of the supply fan, compressors, condenser
fans, and heat stages. This point must also be forced, and is reset automatically when not forced, and at POR.
NOTE: HVACDOWN can be used as an immediate shutdown of the unit before limiting capacity (ex. Generator switching).
Linkage
ComfortLink controls do not require any configuration settings to establish linkage with a Linkage Coordinator. This is done automatically when the unit’s bus and element address are configured in the Linkage Coordinator’s LINKAGE configuration table. The linkage information that is supplied to the ComfortLink unit by the Linkage Coordinator is as follows:
S Reference zone temperature S Reference zone occupied biased heating and cooling set points S Reference zone unoccupied heating and cooling set points S Composite occupancy mode
The unit will control the equipment based on this information and in return will provide the Linkage Coordinator with the following data:
S Operating mode -- Cooling, Heating, Free Cooling, Fire
Shutdown Evacuation, or Off
S Supply--air temperature S Optimal Start Bias time (Based on worst case zone)
This synchronization of data optimizes the efficiency of the unit and the zones to operate at peak system performance at all times. This information can be seen in linkage maintenance tables of the Linkage Coordinator and the RTU; it is updated at approximately 1--minute intervals.
Cooling and heating operation is slightly modified during Linkage control. A PID loop is run to calculate required stages. This is necessary because in stand alone operation, the unit tries to anticipate the space. With Linkage, the unit must try to satisfy the demand as soon as possible. The PID configurations are in ConfigurationPID. These values have been field tested and the default values should NOT BE CHANGED.
For information on set up and configuration, see the Space Temperature Control--CCN Linkage text in the Controls Quick Start section of this book.
For additional information on the Linkage Coordinator or Zone Controllers, please refer to their appropriate manuals.
Alarm Handling
There are a variety of different alerts and alarms in the system. Alerts are indicated by TXXX (where XXX is the alert number) on the display and generally signify that the improperly functioning circuit can restart without human interaction. If an alarm occurs, indicated by AXXX (where XXX is the alarm number), the damaged circuit will generally not restart without an alarm reset via the Scrolling Marquee display or CCN.
The response of the control system to various alerts and alarms depends on the seriousness of the particular alert or alarm. In the mildest case, an alert does not affect the operation of the unit in any manner. An alert can also cause a “strike.” A “striking” alert will cause the circuit to shut down for 15 minutes. This feature reduces the likelihood of false alarms causing a properly working system to be shut down incorrectly. If three strikes occur before the circuit has an opportunity to show that it can function properly, the circuit will strike out, causing the shutdown alarm for that particular circuit. Once activated, the shutdown alarm can only be cleared via an alarm reset.
However, circuits with strikes will be given an opportunity to reset their strike counter to zero. As discussed above, a strike typically causes the circuit to shut down. Fifteen minutes later, that circuit will once again be allowed to run. If the circuit is able to run for 1 minute, its replacement circuit will be allowed to shut down (if not required to run to satisfy requested stages). However, the “troubled” circuit must run continuously for a user defined time (ConfigurationCOOLRST.C) with no detectable problems before the strike counter will be reset to zero. Default value is 5 minutes.
26
CCN Alarm Broadcast
Operators of CCN networks might not want to be notified of “striking” alerts for refrigerant circuits until the circuit has been shut down due to 3 strikes. Set the cooling configuration of Alert Each Strike (ConfigurationCOOLALM.N on display, ALM_NOW on CCN) to YES to broadcast each circuit strike alert. Set Alert Each Strike to NO to broadcast only circuit shut down. Alert Each Strike configuration is ignored during Service Test and all alerts are broadcast.
Alarm Relay Output
The alarm relay output is a normally open 24 vac output between field connection terminal board terminals C and X. Selection of which alerts and alarms will result in closing of the alarm relay may be set in the Alarm Relay Configuration (ConfigurationALM.O). Setting a configuration to YES will result in the alarm output relay, ALRM, status of ON and 24 vac between C and X on the field connection terminal board when that particular condition is in an alarm state. Setting a configuration to NO will result in no action by the alarm output relay for that particular condition.
NOTE: An accessory filter switch can be used along with the alarm relay output function to indicate dirty filter service need.
See the Troubleshooting section for more information on viewing, diagnosing, and clearing alerts and alarms.
TROUBLESHOOTING
The Scrolling Marquee display shows the actual operating conditions of the unit while it is running. If there are alarms or there have been alarms, they will be displayed in either the current alarm list or the history alarm list. (See Table 6.) The Service Test mode allows proper operation of the compressors, fans, and other components to be checked while the unit is not operating. See Service Test.
Complete Unit Stoppage
There are several conditions that can cause the unit not to provide heating or cooling:
S If an alarm is active which causes the unit to shut down,
diagnose the problem using the information provided in Alarms
and Alerts section below.
S Cooling and heating loads are satisfied. S Programmed occupancy schedule. S General power failure. S Tripped 24-volt transformer circuit breakers. S Blown fuse or circuit breakers S Unit is turned off through the CCN network. S If supply-air temperature is less than the Minimum SAT Lower
Level (SAT.L) configuration value, unit cannot cool.
S If outdoor-air temperature is less than the Compressor Lockout
Temperature (CA.LO) configuration value, unit cannot cool.
S If outdoor-air temperature is greater than the Heating Lockout
Temperature (HT.LO) configuration value, unit cannot heat.
Restart Procedure
Before attempting to restart the machine, check the alarm list to determine the cause of the shut down. If the shutdown alarm for a particular control function has occurred, determine and correct the cause before allowing the unit to run under its own control again. When there is problem, the unit should be diagnosed in Service Test mode. The alarms must be reset before the control function can operate in either Normal mode or Service Test mode.
Alarms and Alerts
Viewing and Clearing Unit Alarms
Presence of active alarms will be indicated on the Scrolling Marquee display by the Alarm Status light turning on and by the number of active alarms being displayed in the automatic View of Run Status. Presence of active alarms may also be signaled on the
Alarm Output terminals. Each alarm may also be broadcast on the CCN network. Active alarms and past alarm history can be reviewed and cleared via the local display or a CCN device. The following menu locations are used for the local display:
AlarmsR.CURR (Reset All Current Alarms)
Change to YES to reset all active alarms. Turning unit power off will also reset all current alarms.
AlarmsR.HIST (Reset Alarm History)
Change to YES to reset the alarm history. Turning unit power off will not reset the alarm history.
AlarmsCURR (Currently Active Alarms)
Use the ENTER key, then scroll through any alarm numbers using the up and down arrow keys. Alarms are displayed in numerical order.
AlarmsHIST (Alarm History)
Use the ENTER key, then scroll through any alarm numbers using the up and down arrow keys. Up to 20 alarms are displayed in order of occurrence, with time and date.
The description for an alarm can be viewed on the Scrolling Marquee display by pressing ESCAPE and ENTER keys simultaneously while displaying the alarm code number. Be sure to expand description for each code, because in some cases there are different possible descriptions and causes for the same code number.
Diagnostic Alarm Codes and Possible Causes
Alert Code T051 (without Current Sensor)
This alert can only be activated if set to Diagnose Compressor Safety (Configuration COOL D.CMP = Yes). There are 4 different texts for this alert code. There are two different alerts which have corresponding test mode alerts indicated with “Service Test” in the expanded text. Pressing enter and esc on the marquee or navigator to expand the T051 alert will show you one of the below alerts. Make sure the expanded text is read correctly before troubleshooting.
S Compressor Safety T
This alert occurs when the respective compressor has been running for 25 sec and the Saturated Suction Pressure (Pressures SSP.A) reflectsa change in compressor operation. A change in compressor operation is when the SSP changes more than the Maximum Suction Change configuration (Configuration COOL MX.SA) in a two second window while running the compressor and persists for 40 seconds. This alert can also occur when the compressor is diagnosed with a high pressure switch trip. A high pressure trip is when the compressor suction rises and falls two times within 2 minutes.
When this occurs, the control turns off the compressor and logs a strike for the circuit. This alert resets automatically. The possible causes are: high--pressure switch (HPS) open, Condensate overflow switch (COFS) open, compressor internal protection is open, or a wiring error (a wiring error might not allow the compressor to start). The HPS and optional COFS are wired in series with compressor relay on the MBB. If one of these opens during compressor operation, the compressor stops causing the control to activate this alert.
S Compressor Detected After Turnof
This alert occurs when the compressor is turned off but the Saturated Suction Pressure (Pressures SSP.A) does not reflect a shutdown. When shutting down the compressor suction pressure must rise more than Maximum Suction Change configuration (Configuration COOL MX.SA) within the first 10 seconds and stay above it. When this occurs, the control turns off the compressor relay, stays in cooling mode and keeps the indoor fan on. Use the Scrolling Marquee to reset the alert. The possible causes are a welded contactor, frozen compressor relay on MBB, or adverse conditions.
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Alert Codes T051 (with Current Sensor)
This alert can only be activated if Current Sensing A1 is enabled (Configuration COOL CS.A1 = Enabled). There are 4 different texts for the alert code. There are two different alerts which have corresponding test mode alerts indicated with “Service Test” in the expanded text. Pressing enter and esc on the marquee or navigator to expand the T051 alert will show you one of the below alerts. Make sure the expanded text is read correctly before troubleshooting.
S Compressor Safety T
This alert occurs when the Current Sensor (CS) does not detect compressor current during compressor operation. When this occurs, the control turns off the compressor and logs a strike for the circuit. This alert resets automatically. The possible causes are: high-pressure switch (HPS) open, Condensate overflow switch (COFS) open, compressor internal protection is open, or a wiring error (a wiring error might not allow the compressor to start). The HPS and optional COFS are wired in series with compressor relays on the MBB. If one of these opens during compressor operation, the compressor stops causing the control to activate this alert.
S Compressor Detected After Turnof
This alert occurs when the Current Sensor (CS) detects current when the compressor should be off. When this occurs, the control turns off
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all of the compressor relays, stays in cooling mode and keeps the indoor fan on. Use the Scrolling Marquee to reset the alert. The possible causes are a welded contactor, frozen compressor relay on MBB, or adverse conditions.
Alert Code T064 -- Circuit Saturated Condensing Temp Thermistor Failure
This alert occurs when the temperature is outside the range –40_ to 240_F (–40_ to 116_C). The cause of the alert is usually a faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection.
Alert Code T066 -- Circuit Saturated Suction Temperature Thermistor Failure
This alert occurs when the unit’s suction transducers are turned off internally. Cooling will not operate. This is usually due to a network force on a non exposed CCN point. Reload factory defaults or reinstall software on the MBB. Consult the network manager if alert continues.
Alert Code T073 -- Outdoor Air Temperature Thermistor Failure
This alert occurs when the temperature is outside the range –40_ to 240_F (–40_ to 116_C). For all units, all ambient temperature lockout limits for cooling and heating are ignored. For economizer equipped units, the economizer will not operate to provide cooling. The economizer will still operate for ventilation. This alert resets automatically. The cause of the alert is usually a faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection.
Alert Code T074 -- Space Temperature Thermistor Failure
This alert occurs when the temperature is outside the range –40_ to 240_F (–40_ to 116_C). This alert will only occur if the unit control type is configured for Space Sensor (versus Thermostat). Cooling and heating will not operate. For economizer equipped units, the economizer will still operate for ventilation. This alert resets automatically. The cause of the alert is usually a faulty thermistor in the T--55, T--56, or T--58 device, a shorted or open thermistor caused by a wiring error, or a loose connection.
Alert Code T075 -- Supply Air Temperature Thermistor Failure
This alert occurs when the temperature is outside the range –40_ to 240_F (–40_ to 116_C). Economizer cooling and adaptive compressor staging cannot occur while this alarm is active. This alert resets automatically. The cause of the alert is usually a faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection.
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Alert Code T076 -- Return Air Thermistor Failure
This alert occurs when the temperature is outside the range –40_ to 240_F (–40_ to 116_C). This alert will only occur if the unit is configured for a return air sensor. Economizer differential dry bulb control will not be allowed during this alert. This alert resets automatically. The cause of the alert is usually a faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection.
Alert Code T077 -- Space Relative Humidity Sensor Failure
This alert occurs when the input is less than 3.5 mA and the sensor is configured as installed. If a humidistat is not installed, then dehumidification will not be functional. Check sensor and wiring. This alert clears automatically.
NOTE: An ECB must be installed to use the space relative humidity sensor.
Alert Codes T092 – Circuit Suction Pressure Transducer Failure
This alert occurs when the board does not properly read the transducer voltage. A circuit cannot run when this alert is active. Use the Scrolling Marquee to reset the alarm. The cause of the alert is usually a faulty transducer, faulty 5--v power supply, or a loose connection.
Alert Codes T102 - Compressor Current Sensor Failure
This alert can only occur if the unit is configured to have compressor current sensor ( This is not factory installed so would have to be installed in the field and configured accordingly. This alert occurs when the output of the current sensor (CS) is a constant high value. This alert resets automatically. The cause of the alert is a wiring error, a loose connection, or when configured to have the sensors when they are not actually installed. If the problem cannot be resolved and the CS board must be replaced, the CS board can be disabled while securing a replaced board. A CS board is disabled by setting the corresponding configuration to DISABLE.
Alert Codes T110 – Circuit Loss of Charge
This alert has “Service Test” text that will be displayed if the alert occurred during service test. This alert occurs when the compressor is OFF and the suction pressure is less than 5 psig and OAT is greater than –5_F for 1 continuous minute. Use the Scrolling Marquee to reset the alert. The cause of the alert is usually low refrigerant pressure or a faulty suction pressure. This alert only occurs when the compressor is OFF because the low refrigerant pressure alarms (alert T133) handle this situation when the compressor is operating.
Alert Codes T126 -- Circuit High Discharge Pressure
This alert has“Service Test” text that will be displayed if the alert occurred during service test. This alert occurs when alert T051 is active while the appropriate condensing temperature is greater than 150_F. This alert reset automatically. The cause of the alert is usually an overcharged system, high outdoor ambient temperature coupled with dirty outdoor coil, plugged filter drier, or a faulty high--pressure switch. See Alert T051for diagnostic procedure.
Alert Codes T133 -- Circuit Low Refrigerant Pressure
This alert has “Service Test” text that will be displayed if the alert occurred during service test. This alert occurs when the compressor is operating and the evaporating temperature (converted from the suction pressure) is less than configured low suction control levels, ConfigurationCOOLSSTSST.1 (Low Suction — Level 1) or SST.2 (Low Suction — Level 2) or SST.3 (Low Suction Level
3). The circuit SST value must be less than SST.1 (for 5 minutes), SST.2 (for 4 minutes), or SST.3 (for 3 minutes when using the economizer and 1.5 minutes when not using the economizer) for the alert to occur. When the outdoor temperature is less than 40_F, the above values are reduced 1_F for every 2_F the OAT is below 40_F. An alert will also occur if the circuit SST value is less than SST.3 –5_F for 20 seconds and the outdoor temperature is above
ConfigurationCOOLCS.A1).
28
40_F. All the above timers will reset if the suction temperature rises above SST.O for 1 minute. This alert causes a strike for the circuit. If the OAT is less than 10_F, the circuit will shut down without a strike. This alert activates when the coil becomes frosted. However, during the 15--minute reset period, the coils will thaw and strike should clear at restart if there is nothing else wrong with the circuit. The alert resets automatically. The cause of the alert is usually low refrigerant charge, dirty filters, evaporator fan operating backwards, loose or broken belt, plugged filter drier, faulty transducer, excessively cold return air, or stuck open economizer when the ambient temperature is low.
Alert Codes T143 -- Circuit Failure to Pressurize
This alert has “Service Test” text that will be displayed if the alert occurred during service test. This alert occurs when the compressor turns on and the suction pressure does not drop at least 10 PSIG in the first 20 seconds. If the OAT is less than 40_F(4.4_C) the suction only has to drop 5 PSIG. This alert causes a strike for the circuit. The alert resets automatically. The cause of the alert is usually compressor wiring causing reverse rotation or a faulty compressor.
Alarm Code T153 -- Real TimeClock Hardware Failure
The alert occurs when the RTC clock chip on the MBB is not responding. Time and date functions will not operate, such as local occupancy schedules. The unit will default to 24/7 unoccupied mode. Recovery is automatic but MBB board replacement may be necessary. Cycling power to the control and reconfiguring the time and date should be tried before board replacement.
Alarm Code A154 -- Serial EEPROM Hardware Failure
The unit will completely shut down. The serial EEPROM chip on the MBB which stores the unit’s configuration is not responding. Recovery is automatic, but MBB board replacement may be necessary. Cycling the power to the control should be tried before board replacement.
Alarm Code T155 -- Serial EEPROM Storage Failure Error
Configuration data in the serial EEPROM chip can not be verified. The unit will run to last know good values or defaults, and therefore operating errors may occur. Recovery is automatic but MBB board replacement may be necessary. Cycling power to the control and reconfiguring the control points should be tried before board replacement.
Alarm Code A156 -- Critical Serial EEPROM Storage Fail Error
The unit will completely shut down. Critical configuration data in the serial EEPROM chip can not be verified. Recovery is automatic but MBB board replacement may be necessary. Cycling power to the control and reconfiguring the critical control points should be tried before board replacement.
Alarm Code A157 -- A/D Hardware Failure
The unit will completely shut down. The analog to digital conversion chip on the MBB has failed. Recovery is automatic but MBB board replacement may be necessary. Cycling power to the control should be tried before board replacement.
Alarm Codes A163 -- CircuitDown due to Failure
This alarm has “Service Test” text that will be displayed if the alarm occurred during service test. This alarm occurs when a circuit has 3 strikes. Use the Scrolling Marquee display to reset the alarm. Investigate the alarm that caused the strikes to occur.
Alert Code T173 – Loss of Communication with the Energy Management Module
This alert occurs when the MBB cannot communicate with the EMM. These units do not currently support any operation with the EMM. This alert is caused by an internal force to look for the EMM board. When this happens, reload software on the MBB and do not restore configurations, the factory configurations must be used at first. Replace the MBB if alert continues.
Alert Code T175 – Loss of communication with VFD
This alert occurs when the Indoor Fan Type (Configuration I.FANFTYP) is set to 1 and the MBB cannot communicate with the
VFD. The control will shutdown the unit and prevent normal operation. This alert will automatically reset when communication is established again. This alert is usually caused by a wiring problem or a incorrect configuration in the VFD or the MBB.
Alert Code T179 – Loss of Communication with the Economizer Control Board
This alert occurs when the MBB cannot communicate with the ECB. Economizer operation will be disabled. This is usually caused by a wiring problem. If a relative humidity sensor is installed and configured but there is not an ECB installed on the unit, this alert will be generated (the ECB is required for RH sensor operation). Investigate using the Low Voltage Schematic, check that the ECB address is correct, and verify the resistance between pins on the LEN connections.
Alert Code T180 -- Loss of Communication with the Economizer Actuator
This alert occurs when the ECB cannot communicate with the Belimo Actuator. If the analog signal is connected properly, the economizer can still be controlled through it. This is usually caused by a wiring problem, actuator failure, or the wrong actuator. Investigate using the Low Voltage Schematic. Make sure the actuator is a MFT communication actuator and verify the feedback signal from the actuator is correct.
Alarm Code A200 -- Linkage Timeout -- Comm Failure
This alarm occurs when the MBB fails to communicate with a Linkage device. This only occurs when the MBB has previously communicated with a Linkage device since last power cycle. If a back up sensor was not installed the T074 alert will occur shortly after this one. Reset power to the unit and verify Linkage is communicating.
Alarm Code A404 -- Fire Shutdown
This alarm occurs when the shutdown input is either open or closed depending upon its configuration. This alarm is usually caused by an auxiliary device that is trying to shut down the unit, e.g., smoke detector. The configuration for this switch input can be found at variable ConfigurationUNITFS.SW. Verify that the configuration is set correct, verify the wiring and auxiliary device. This alarm resets automatically.
Alert Code T408 -- Dirty Air Filter
This alert occurs when the Filter Status switch senses a plugged filter for 120 continuous seconds after the indoor fan has been running for 10 seconds. Because the Dirty Air Filter switch can be configured normally opened or closed, theswitch might be open or closed. The configuration for this switch input can be found at variable ConfigurationUNITFL.SW. Verify that the configuration is set correct, verify the wiring and filter status switch. The hose should be connected to the low side of the switch. This alert resets automatically.
Alert Code T409
There are 2 different texts for this alert code. Pressing enter and esc on the marquee or navigator to expand the T409 alert will show you one of the below alerts. Make sure the expanded text is read correctly before troubleshooting.
S Fan Status Switch On, Fan Contactor Off
This alarm occurs when the fan status switch has sensed that the indoor fan has been on for 10 seconds and the indoor fan feedback has determined that the indoor fan should be off. Because the Fan Status switch can be configured normally opened or closed, the switch might be open or closed. The configuration for this switch input can be found at ConfigurationUNITFN.SW.Verifythat the configuration is set correctly. Verify the wiring and fan status switch. The hose should be connected to the high side of the
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48/50LC
switch. If the IDF is configured to shut down the unit when this alarm occurs (ConfigurationI.FANIDF.F = YES), then this alarm can only be reset manually and the unit is shut down. If the IDF is not configured to shut the unit down when this alarm occurs (IDF.F = NO), then this alarm resets automatically and no specific control action is taken.
S Fan Status Switch Off, Fan Contactor On
This alert occurs when the fan status switch has sensed that the indoor fan has been off for 10 seconds and the indoor fan feedback has determined that the indoor fan should be on. Because the Fan Status switch can be configured normally opened or closed, the switch might be open or closed. The configuration for this switch input can be found at ConfigurationUNITFN.SW. Verify that the configuration is set correctly. Verify the wiring and fan status switch. The hose should be connected to the high side of the switch. If the IDF is configured to shut down theunit down when this alert occurs (ConfigurationI.FANIDF.F = YES), then this alarm can only be reset manually and the unit is shut down. If the IDF is
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not configured to shut the unit down when this alert occurs (IDF.F = NO), then this alert resets automatically and no specific control action is taken.
Alert Code T410
S R--W1 Jumper Not Installed in Space Temp Mode
This alert occurs when the control mode is Space Temperature mode via Auto Select or Space Temp Select, yet there is no power to W1. Verify that space temperature mode is the desired mode or add jumper between R and W1 (on TB). This alert resets automatically.
S R--W1 Jumper Must be Installed to Run Heat in Service Test
This alert occurs when a request for a heat output has occurred yet the W1 input is not high. A jumper must be installed between R and W1 (on TB) when trying to test heat in Service Test. The alert will clear when Service Test is exited or if another Service Test mode is selected. Remove jumper when done using Service Test if the unit is operating with a thermostat. The jumper should only beleft in place if the unit is operating with a space temperature probe.
Alert Code T411 -- Thermostat Y2 Input Activated without Y1 Activated
This alert occurs in Thermostat mode when Y2 is energized and Y1 is not. Verify thermostat and thermostat wiring. When Y2 turns On, the software will behave as if Y1 and Y2 are both On. When Y2 turns Off, the software will behave as if Y1 and Y2 are both Off. This alert resets automatically when Y1 is turned On.
Alert Code T412 – Thermostat W2 Input Activated without W1 Activated
This alert occurs in Thermostat mode when W2 is energized and W1 is not. Verify thermostat and thermostat wiring. When W2 turns On, the software will behave as if W1 and W2 are both On. When W2 turns Off, the software will behave as if W1 and W2 are both Off. This alert resets automatically when W1 is turned On.
Alert Code T413 – Thermostat Y and W Inputs Activated Simultaneously
This alert occurs in Thermostat mode when Y1 or Y2 is energized simultaneously with W1 or W2. Verify thermostat and thermostat wiring. The software will enter either the cooling or heating mode depending upon which input turned on first. This alert resets
automatically when Y1 and Y2 are not on simultaneously with W1 and W2.
Alert Code T414
There are10 different alerts under this one alert code. Pressing enter and esc on the marquee or navigator to expand the T414 alert will show you one of the below alerts. All these alerts are generated by the Belimo actuator and reported to the ECB. These alerts can only occur if the ECB is controlling the actuator digitally through MFT.
S Economizer Damper Actuator Out of Calibration
This alert occurs when the economizer actuator reports a control angle (Operating ModesECONC.ANG) less than the minimum control angle (ConfigurationECONM.ANG). Initiate economizer calibration (Service TestINDPE.CAL) using the Service Test menu. The economizer calibration procedure will try to find new maximum open and closed positions. If the alert does not clear automatically after the calibration procedure is complete, investigate what is limiting economizer rotation. After that step, run another calibration, but first power off unit (spring return the damper), loosen the actuator clamp, and while pushing the damper closed, tighten the clamp. This alert resets automatically.
S Economizer Damper Actuator Torque Above Load Limit
This alert occurs when the actuator load is too high. Investigate to determinewhat is increasing damper load, and verify that the actuator is the correct size for the unit. This alert resets automatically.
S Economizer Damper Actuator Hunting Excessively
This alert occurs when the commanded damper position is changing too rapidly. The stop jog ratio must be less than 21% to clear this alert. Leave the actuator powered with no signal for a few hours to allow the ratio to decrease (may have to wait longer than a few hours). If the alert continues, determine if the ECB or actuator is bad. This alert resets automatically.
S Economizer Damper Stuck or Jammed
This alarm occurs when the actuator is no longer moving and the actual position is greater than or less than 3% of the commanded position for 20 seconds. Investigate what is stopping the rotation of the actuator and fix. This alert resets automatically.
S Economizer Damper Actuator Mechanical Failure
This alert occurs when the actuator sensesa catastrophic failure. Investigateactuator and replace if necessary. This alert resets automatically.
S Economizer Damper Actuator Direction Switch Wrong Position
This alert occurs when the economizer damper direction switch is in the wrong position. The direction switch should be in the clockwise position and the actuator should be mounted so that the CW face of the actuator is accessible. Correct if necessary. This alert clears automatically.
S Excess Outdoor Air
In this failure mode the economizer provides an excessive level of ventilation, usually much higher than is needed for design minimum ventilation.
S Economizer Economizing When It Should Not
In this case, conditions are such that the economizer should be at minimum ventilation position but for some reason it is open beyond the correct position.
30
S Economizer Not Economizing When It Should
In this case, the economizer should be enabled, but for some reason it’s not providing free cooling.
S Damper Not Modulating
This issue represents a stuck, disconnected, or otherwise inoperable damper that does not modulate open and close.
Alert Code T415 -- IAQ Input Out of Range
This alert occurs when the IAQ input (on ECB) is less than 3.5 mA and the sensor is configured as installed. IAQ operation will be disabled. Check sensor and wiring. This alert clears automatically.
Alert Code T416 -- OAQ Input Out of Range
This alert occurs when the OAQ input (on ECB) is less than 3.5 mA and the sensor is configured as installed. OAQ operation will be disabled. Check sensor and wiring. This alert clears automatically.
Alert Code A420 -- Supply VFD Fault
This alarm occurs when the VFD has faulted and communicates it to the Main Base Board (MBB). The last VFD fault number can be viewed as VFD1 Last Full code (Run Status to VFD major component section for details on its alarms and faults. The alarm will shut down the unit if the fan ramps down to 0%. This alarm will automatically reset or can be reset through the display.
Table 6 – ComfortLink Alarm Codes
ALARM
OR
ALERT
NUMBER
T051
T064
T066
T073 Outdoor Air Temper at ure Thermistor Failure No cooling with economizer Automatic
T074 Space Temperature Thermistor Fai lure
T075 Supply Air Temperature Thermistor Failure
T076 Return Air Thermi stor Fai lure
T077 Space Relative Humidity Sensor Failure
T092 Circuit A Suction Pressure Transducer Failure Lockout Circuit A Manual
T102 Compressor Current Sensor Failure No Circuit A Cooling Automatic
T110
T126
T133
T143
T153 Real Timecloc k Hardware Failure
A154 Serial EEPROM Hardw ar e Failure Unit Shutdown Automatic Soft w ar e failure or MBB failure
T155 Serial EEPROM Sto rage Failure Error Unit opera tion errors Automatic Softw are failure or MBB failure
A156 Critica l Seri al EEPROM Storage Fai l Erro r Unit Shutdown Automatic Softwar e failure or MBB failure
A157 A/D Hardware Failur e Un it Shutdown Automatic Softwar e failure or MBB failure
A163
T173
T175 Loss of communication with VFD Unit Shutdown Automatic
T179
T180
A200 Linkage Timeout Error - -- Comm Fail ure
A404 Fire Shutdown Unit Shutdown Automatic Sm oke detected by smoke detector
T408 Dirty Air Filter Aler t Generated Automatic Dirty Filter
T409
T410
Compresso r A1 Saf ety Trip Service Test -- - Compressor A1 Sa fety Trip Compress or A1 Detected After Turnoff Service Test --- Compressor A1 Detected After
Tur no ff Circuit A Saturate d Condensing Temp Thermistor
Failure Circuit A Saturated Suction Temperature
Thermistor Failure
Circuit A Loss of Charge Service Test -- - Circuit A Loss of Charge
Circuit A High Discha rge Pressure
Service Test -- - Circuit A High Discha rge P ressure
Circuit A Low Refrigerant Pressure
Service Test --- Ci rcuit A Low Ref rigerant Pressure
Circuit A Fail ure To P ressurize Service Test -- - Circuit A Fail ure to Pressurize
Circuit A Down Due to Failure Service Test --- Circuit A Do wn Due to Fai lure
Loss o f communicatio n with the Energy Management Module
Loss o f communicatio n with the Economizer Control Board
Loss o f communicatio n with the Economizer Actuator
Fan Status Switch ON, fan commanded off
Fan Status Switch OFF, fan commanded on
R-- -W1 J umper Not Installed in Space Temp Mode
R-- -W1 Jumper M ust Be Insta lled to Run Hea t In Service Test
DESCRIPTION
ACTION TAKEN BY
CONTROL
Add Strike fo r Circuit A Automatic
Turn off al l compressors Automatic Wel ded contactor
Limited Diagnostic Automatic
No Circuit A Cooling Automatic Circuit A Suction transducer interna lly forced inactive
If U.CTL = 3, then no
heating or coo ling
No cooling with economizer
and No adaptive
compresso r stag ing
If RAT .S = Yes, then no
differential Dry Bulb control
If RH.S = Yes, then no indoor humidity control
Lockout Circuit A Manual Low refri gerant or faulty sucti on pre ssure tra nsducer
Shutdown Circuit A Automatic
Add Strike fo r Circuit A Automatic
Add Strike fo r Circuit A Automatic Wiring causing reverse rotation or faulty compressor
No time and date schedule
operation
Lockout Circuit A Manual C ir c uit has 3 strikes or has been locked out by another alarm
No action Automatic MBB Software failure, reload software or replace board
No economizer operation Automatic
No economizer operation Automatic Communication wiri ng problem with actuator.
No Linkage Operation fall
back to local SPT
If IDF.F = Yes, then Unit
Shutdown
If IDF.F = Yes, then Unit
Shutdown
Unable to run heat Automatic Missing jumper wire
Unable to Te s t Heat Outputs Automatic Missi ng jumper wi re
RESET
METHOD
High - -- pressure switch o pen. Compressor inte rnal protecti on open. Wiring error
Faulty, shorted, or ope n thermistor cause d by wi ring error or loose connection.
Faulty, shorted, or ope n thermistor cause d by wi ring error or loose connection.
Automatic
Automatic
Automatic
Automatic
Automatic No time/date configured, software failure, or MBB failure
Automatic
If IDF.F = YES,
then Manual,
otherwise
automatic
If IDF.F = YES,
then Manual,
otherwise
automatic
Faulty, shorted, or ope n thermistor cause d by wi ring error or loose connection.
Faulty, shorted, or ope n thermistor cause d by wi ring error or loose connection.
Faulty, shorted, or ope n thermistor cause d by wi ring error or loose connection.
Faulty,shorted,oropensensorcausedbywiringerroror loose connection.
Faulty transdu c er, faulty 5--- V power supply, or loose connection
Miswired, bad Current board, or no board ins talled but configured fo r it.
An overcharged system, high outdoor ambient temper atu r e coupled with dirty outdoor coil, plugged filter drier, or a faulty high - -- pressure switch.
Low refrigerant charge, dirty filters, evaporator fan turning backwards , loose or broken fan belt, plugged filter drier, faulty t ransducer, e xcessively co ld re turn ai r , or stuck o pen economizer when the ambient temperature is low.
Communication connection bad or miswired, misconfig u red VFD.
Communicatio n wiring probl em with ECB o r faulty MBB or ECB
Received a table write from Linkage before, now not receiving any linkage command s
Bad Fan Status Switch. Configuration incorrect.
Tripped Circuit Breaker. Broken belt. Bad indoor fan motor. Configuration incorrect. Bad fan status switch.
PROBABLE CAUSE
S.VFDLFC). Refer
48/50LC
31
Table 6 — ComfortLink Alarm Codes (cont)
ALARM
OR
ALERT
NUMBER
T411
T412
T413
T414
T415 IAQ Input Out of Range No IAQ Operati ons Automatic Bad sensor, bad wiring , or sens or configur ed incorrec t ly.
T416 OAQ Input Out of Range No OAQ Operati ons Automatic Bad sensor, bad wiring, or sensor configur ed incorrec t ly.
48/50LC
A420 Supply VFD Fault Unit Shutdown Automatic VFD f ault occurred, revi ew VFD fa ults.
LEGEND: ECB ---Economizer Control Board IGC---Integrated Gas Controller MBB --- Main Base Board OAT --- O u td o o r --- A ir T h er m i st o r
Therm os t at Y2 Inpu t Activated without Y1 Activated
Therm os t at W2 Inpu t Activated without W1 Activated
Thermostat Y and W Inputs Activated Simultan eou s ly
Economiz er Damper Actuator Out of Calibration Alert Generated Automati c
Economiz er Damper Actuator Torque Above Load Limi t
Economiz er Damper Actuator Huntin g Excessiv ely
Economizer Damper Stuck or Jamme d Alert Generated Automatic
Economiz er Damper Actuator Mechanical Failure Aler t Generated Automatic Check actuator and replace if necessary. Economiz er Damper Actuator Direction Switch
Wrong Excess Outdoor Air Alert Generated Automatic Economizer Economizing When It Should Not Alert Generated Automatic Economizer not Economizing When it Should Alert Generated Automatic Damper Not Modulating Alert Generated Automati c
DESCRIPTION
ACTION TAKEN BY
CONTROL
Run unit as if Y2 and Y1 are
Rununitinmodeactivated
On
Run unit as if W2 and W1
are On
first
Alert Generated Automatic Actuator load too high. Check damper load.
Alert Generated Automatic Damper positio n changing too quickly.
Alert Generated Automatic Actuator direction control switch (CCW, CW) wrong.
RESET
METHOD
Automatic B ad The rmostat or Thermostat Wiring
Automatic B ad The rmostat or Thermostat Wiring
Automatic B ad The rmostat or Thermostat Wiring
Control Module Communication
Red LED
Proper operation of the MBB and ECB control boards can be visually checked by looking at the red status LEDs. When operating correctly, the red status LEDs should blink in unison at a rate of once every 2 seconds. If the red LED on the ECB is not blinking, check the DIP switch positions on the board. If the red LEDs are not blinking in unison, verify that correct power is being supplied to all modules. A blinking red LED at the rate of once per second means that software is not loaded on the board. Also, be sure that the board is supplied with the current software. If necessary, reload current software. A board LED that is lit continuously should be replaced.
Green LED
The MBB and ECB each have one green LED. The Local Equipment Network (LEN) LED should always be blinking whenever power is on. If LEN LED is not blinking, check LEN connections for potential communication errors (MBB J3, J4, and J5). Communication between modules is accomplished by a 3-wire sensor bus. These 3 wires run in parallel from module to module. The J4 connector on the MBB also provides both power and
communication directly to the Scrolling Marquee display. The J5 connector on the MBB provides a LEN interface at the field connection terminal (TB).
Yellow LED
The MBB has one yellow LED which is used to indicate CCN communication activity. The Carrier Comfort Network(CCN) LED will blink during times of network communication.
Communication Failures
If the Scrolling Marquee or Navigator display Communication Failure or the green or yellow LED’s do not flash on the boards then the problem could be the communication chip on one of the control boards (MBB or ECB). Disconnect all the LEN and CCN plugs from the board and use an ohm meter to measure the resistance on the communication pins of the boards to determine if the board is bad. If the reading is less than half the value indicated in Table 7, then the board needs to be replaced.
NOTE: The resistive values should be read when the board is powered off and the unit is locked out.
PROBABLE CAUSE
Calibrate economizer (E.CAL). If problem still exist then determine what is limiting economiz e r rotation.
No economizer motion. Check damper blades, gears, and actuator.
Device
MBB
ECB
Board Serial Num-
ber
Prior to 4702N
Starting 4702N
Prior to 0803N
Starting 0803N
Table 7 – LEN and CCN Communication Resistances
(LEN) Resis tance between Pins/Connector (CCN) Resistance between Pins/Connector
Pins 1 to 3 Pins 1 to 2 Pins 2 to 3 Pins 5 to 7 Pins 5 to 6 Pins 6 to 7
15K
J3, J4, & J5
18.9K
J3, J4, & J5
5.9K J2
18.9K J2
7.5K
J3, J4, & J5
9.9K
J3, J4, & J5
5.2K J2
9.9K J2
7.5K
J3, J4, & J5
9.9K
J3, J4, & J5
5K
J2
9.9K J2
15K
J5
18.9K J5
--- --- ---
--- --- ---
7.5K J5
9.9K J5
7.5K J5
9.9K J5
32
Cooling Troubleshooting
Use the Scrolling Marquee display or a CCN device to view the cooling status display and the cooling diagnostic display (see Appendix A) for information on the cooling operation. Check the current alarms and alarm history for any cooling alarm codes and correct any causes. (See Table 6.) Verify any unique control configurations per installed site requirements or accessories.
Table 8 – Cooling Service Analysis
PROBLEM CAUSE REMEDY
Compressor and Fan Will Not Start.
CompressorCycles(otherthan normally satisfying thermostat).
Compressor Operates Continuously.
Excessive Condenser Pressures.
Condenser Fans Not Operating. No Power to contactors. Fuse blown or plug at motor loose.
Excessive Suction Pressure.
Suction Pressure Too Low.
Compressor not running but ComfortLINK Status show it is on.
LEGEND CB --- Circuit Breaker TXV --- T hermostatic Expansion Valve
Power failure. Call power company .
Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker.
Disconnect off. Power disconnect.
Compressor time guard to prevent short cycling. Check using Com fortLink Scrolling Marquee.
Thermostat or occupancy schedule set point not calling for Cooling.
Outdoor temperature too low. Check Compressor Lockout Temperature using
Active alarm. Check active alarms using ComfortLink Scrolling
Insufficient line voltage. Determine cause and correct.
Active alarm. Check active alarms using ComfortLink Scrolling
Unit undersized for load. Decrease load or increase size of unit.
Thermostat or occupancy schedule set point t oo low. Resetthermostatorschedulesetpoint.
Dirty air filters. Replace filters.
Low refrigerant charge. Check pressure, locate leak, repair, evacuate, and
Condenser coil dirty or restricted. Clean coil or remove restriction.
Loose condenser thermistors. Tighten thermistors.
Dirty condenser coil. Clean coil.
Refrigerant overcharge. Recover excess refrigerant.
Faulty TXV. 1. Check TXV bulb mounting and secure tightly to
Condenser air restricted or air short cycling. Determine cause and correct.
Restrictioninliquidtube. Remove restriction.
High heat load. Check for sources and eliminate
Faulty TXV. 1. Check TXV bulb mounting and secure tightly to
Refrigerant overcharged. Recover excess refrigerant.
Dirty air filters. Replace air filters.
Low refrigerant charge. Check pressure, locate leak, repair, evacuate, and
Faulty TXV. 1. Check TXV bulb mounting and secure tightly to
Insufficient evaporator airflow. Check belt tension. Check for other restrictions.
Temperature too low in conditioned area (low return-air temperature).
Condensate overflow switch, High pressure, or Freeze protection thermostat has tripped.
If alarms conditions are corrected and cleared, operation of the compressors and fans may be verified by using the Service Test mode. (See Table 4.) See Table 8 for general cooling service analysis.
Check using Com fortLink Scrolling Marquee.
ComfortLink Scrolling Marquee.
Marquee.
Marquee.
recharge.
suction line an d insulate.
2. Replace TXV (and filter drier) if stuck open or closed.
suction line an d insulate.
2. Replace TXV (and filter drier) if stuck open or closed.
recharge.
suction line an d insulate.
2. Replace TXV (and filter drier) if stuck open or closed.
Reset thermostat or occupancy schedule.
Check Alarms. (T051 or T055), check switches and conditions that can cause their trips.
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Economizer Troubleshooting
Use the unit Scrolling Marquee display or a CCN device to view the economizer status display and the economizer diagnostic display (see Appendix A) for information on the economizer operation. Check the current alarms and alarm history for any economizer alarm codes and correct any causes. (See Table 6.) Verify any unique control configurations per installed site requirements or accessories. If alarms conditions are corrected and cleared, operation of the economizer may be verified by using the Service Test mode (see Service Test section and Table 4). The following steps specify how to test the economizer using the Scrolling Marquee display. See Table 9 for general economizer service analysis.
1. Enter the Service Test main menu on the display.
2. Enter TEST and turn ON test mode. A password may be
needed in order to turn ON the Service Test. The default password is 1111.
3. Return to the main level of Service Test.
4. Enter the INDP submenu and enter an initial value for ECON. This will drive the economizer damper to the specified position. Continue to adjust the ECON value to
48/50LC
make sure the economizer opens and closes.
5. Because of a mechanical problem with the economizer, the actuator might acquire a new degree of rotation which is less than M.ANG. If this occurs, a “T414 Economizer Damper Actuator Out of Calibration” alert will be generated. This alert can only occur if the economizer is using digital communications (Configuration ECONE.CTL = 1or2). The economizer calibration procedure (Service TestIND.PE.CAL) will reconfigure the actuator to the new fully closed and fully open positions. To implement the calibration procedure, change E.CAL from OFF to ON. E.CAL will remain ON as long as the calibration procedure is being implemented (as long as 5 minutes). During the calibration procedure the actuator will close fully and then open fully. After the calibration is complete, the degree of rotation should be greater than M.ANG, causing the T414 alert to clear. If the T414 alert does not clear, check the economizer damper for other mechanical problems.
6. Return to Service TestTEST and turn OFF test mode. This will cause the unit to return to normal operation.
Title 24 FDD Status Points
The control shall utilize the following points to determine whether a damper is mechanically disconnected:
ECONO -- “Economizer Installed” -- Flag indicating whether an economizer is installed
RAT -- “Return Air Temperature” SAT -- “Supply Air Temperature” OA_TEMP -- “Outdoor Air Temperature” OCCUPIED -- “Currently Occupied” -- Flag indicating whether
currently in occupied mode IDF_MODE -- “Indoor Fan Mode” -- Current indoor (supply) fan
mode. IDFSTATE – “Indoor Fan State” FANSPEED -- “Commanded Fan Speed” -- Commanded fan speed ECONOCMD -- “Econo Commanded Position” -- Economizer
position as commanded by the ComfortLink control ECONOPOS -- “Econo Actual Position” -- Economizer position as
reported by the actuator ECONCOOL -- “OK To Use Economizer?” -- Flag indicating whether
the economizer is able to help with cooling without taking into account whether the supply fan is on.
OKTSTMDA -- “OK Test Mech. D/C Act” -- Flag indicating whether the control will attempt to test for a mechanically disconnected actuator.
T24PRSAT -- “Title 24 Previous SAT” -- SAT sample taken at T24ECSMP
T24ECSMP -- “Title 24 Econ Samp Pos” -- Economizer position when T24PRSAT taken
T24SATCT -- “Title 24 SAT Check Time” -- Time when next SAT sample will be taken or test for mechanically disconnected actuator will be performed.
ELAPSECS -- “Elapsed Seconds” -- Current ComfortLink control elapsed seconds
34
Table 9 – Economizer Service Analysis
PROBLEM POSSIBLE CAUSE REMEDY
Damper Does Not Move. Indoor Fan is off.
Actuator is unplugged at motor or at economizer board.
Unit is not configured for economizer. Configure unit for economizer per the
Outdoor-air temperature is above economizer high temperature lockout.
Outdoor-air temperature is below economizer low temperature lockout.
Communication loss to economizer board. Check wiring connections.
Damper is jammed. Identify the obstruction and safely remove.
Economizer Operation is Limited to Minimum Position.
Economizer Position is Less Than Minimum Position.
Economizer Does Not Return to Minimum Position.
Damper Does Not Close on Power Loss.
Outdoor Damper Does Not Fully Close at 0% or Fully Open at 100%.
Economizer is Not at Configured Minimum Position
LEGEND CCN --- Carrier Comfort Network IAQ --- I n doo r A i r Q ual i t y
Minimum position is set incorrectly. Adjust minimum position setting.
Outdoor-air temperature is above economizer high temperature lockout.
Outdoor-air temperature is below economizer low temperature lockout.
Enthalpy or differential dry bulb are preventing free cooling.
Outdoor-air thermistor is faulty. Replace outdoor-air thermistor.
Low suction pressure problem with a compressor. Econom izer is operating correctly, identify
IAQ is controlling minimum damper position. Adjust the IAQ settings if incorrect,
Unit is in Unoccupied mode. Adjust unit occupied schedule if incorrect,
Unit is operating under free cooling. Economizer is operating correctly.
Damper is jammed or spring return is backwards. Identify the obstruction and safely remove.
Economizer actuator is out of calibration or spring return is backwards.
Unit is operating under free cooling or a force is applied to the commanded position.
Check for proper thermostat connection.
Unit is not configured for continuous fan operation and the thermostat is not calling for heating or cooling.
Unit is in Unoccupied mode and there is no call for heating or cooling.
Tripped circuit breaker.
No power to the unit.
Unit is off via CCN command.
Check wiring connections.
instructions.
Adjust the high temperature lockout setting if it is incorrect, oth erwise, economizer is operating correctly.
Adjust the low temperature lockout setting if it is incorrect, oth erwise, economizer is operating correctly.
Adjust the high temperature lockout setting if it is incorrect, oth erwise, economizer is operating correctly.
Adjust the low temperature lockout setting if it is incorrect, otherwise, economizer is operating correctly.
Check enthalpy and return air compared to outside air temperature.
compressor problem.
otherwise, the economizer is operating correctly.
otherwise, economizer is operating correctly.
Enter Service Test mode and run the Calibrate Economizer (E.CAL) procedure.
Economizer is operating correctly.
48/50LC
35
Heating Troubleshooting
Use the unit Scrolling Marquee display or a CCN device to view the heating status display and the heating diagnostic display (see Appendix A) for information on the heating operation. Check the current alarms and alarm history for any heating alarm codes and correct any causes. (See Table 6.) Verify any unique control configurations per installed site requirements or accessories. If alarms conditions are corrected and cleared, operation of the heat stages and indoor fan may be verified by using the Service Test mode. (See Table 4.)
Table 10 – Gas Heating Service Analysis
PROBLEM CAUSE REMEDY
Heat Will Not Turn On.
Burners Will Not Ignite.
48/50LC
Inadequate Heating.
Poor Flame Characteristics.
Burners Will Not Turn Off.
Unit is NOT configured for heat. Check heating configurations using the ComfortLink Scrolling
Active alarm. Check active alarms using ComfortLink Scrolling Marquee and
No power to unit. Check power supply, fuses, wiring, and circuit breakers.
No power to IGC (Integrated Gas Control). Check fuses and plugs.
Heaters off due to time guard to prevent short cycling.
Thermostat or occupancy schedule set point not calling for Cooling.
No gas at main burners. Check gas line for air and purge as necessary. After purging gas
Water in gas line. Drain water and install drip.
Dirty air filters. Replace air filters.
Gas input too low. Check gas pressure at manifold. Refer to gas valve adjustment.
Thermostat or occupancy schedule set point only calling for W1.
Unit undersized for load. Decrease load or increase of size of unit.
Restricted airflow. Remove restriction. Check SAT compared to the SAT heating
Too much outdoor air. Check economizer position and configuration. Adjust minimum
Limitswitchcyclesmainburners. Check rotation of blower, thermostat heat anticipator settings,
Incomplete combustion (lack of combustion air) results in: Aldehyde odors, CO, sooting flame, or floating flame.
Unit is in Minimum on-t ime. Check using Com fortLink Scrolling Marquee and the IGC flash
Unit running in Service Test mode. Check using ComfortLink Scrolling Marquee.
Main gas valve stuck. Turn off gas supply and unit power. Replace gas valve.
Gas Heat (48LC Units)
See Table 10 for general gas heating service analysis. See Fig. 8 for service analysis of the IGC board logic. Check the status LED on the IGC board for any flashing alarm codes and correct any causes. (See Table 11.)
Electric Heat (50LC Units)
See Table 12 for electric heating service analysis.
Marquee
the IGC flash codes.
Check using Com fortLink Scrolling Marquee and the IGC flash codes.
Check using Com fortLink Scrolling Marquee.
line of air, allow gas to dissipate for at least 5 minutes before attempting to re-light unit.
Allow time for W2 to energize or adjust setpoints.
limits.
position using Com fortLink Scrolling Marquee.
and temperature rise of unit. Adjust as needed.
Check all screws around flue outlets and burner compartment. Tighten as necessary.
Cracked heat exchanger, replace.
Unit is over-fired, reduce input. Adjust gas line or manifold pressure.
Check vent for restriction. Clean as necessary.
Check orifice to burner alignment.
codes.
36
1 FLASH - INDOOR FAN DELAY
MODIFIED (HEATING)
2 FLASHES - OPENING OF LIMIT
5 FLASHES - IGNITION LOCKOUT
SWITCH
3 FLASHES - FLAME SENSOR
INDICATES FLAME WITH
CLOSED GAS VALVE
4 FLASHES - LIMIT SWITCH
CYCLED 4 TIMES ON SINGLE
CALL FOR HEAT
(No ignition within 15 minutes)
6 FLASHES - INDUCED DRAFT
MOTOR FAULT
(No signal from the Hall Effect
Sensor or 60 seconds)
7 FLASHES - OPENING OF
ROLLOUT SWITCH
FLASHING
LED is
ON
CALL FOR
COMBUSTION RELAY ENERGIZES INDUCED DRAFT MOTOR (IDM) THROUGH
IF IDM IS TURNING AT CORRECT SPEED (AT LEAST 2400 RPM), HALL
EFFECT SENSOR SENDS CORRECT SIGNAL TO TERMINAL ‘J1’ ON IGC
OFF
HEATING
‘W1’ FROM BASE CONTROL BOARD ENERGIZES ‘W’ ON IGC - 1 MINUTE LOCK-ON
COMBUSTION RELAY ON IGC IN ENERGIZED
TERMINAL ′CM′ ON IGC
24 VOLTS
BETWEEN
F1 AND C
1. BLOWN 5 AMP FUSE
2. DEFECTIVE 24V TRANS.
3. BROKEN WIRE
4. NO POWER TO UNIT
YES
No
DEFECTIVE IGC BOARD
8 FLASHES - HARDWARE OR
SOFTWARE FAULT
9 FLASHES - SOFTWARE
LOCKOUT
No
IGC SAFETY LOGIC WILL SHUT
OFF GAS VALVE AND SPARK
20 SECOND PURGE OF HEAT
EXCHANGER
IS THIS THE
33RD RETRY? (OR 15
MINUTES)
Yes
IGNITION LOCKOUT
(5 FLASHES OF LED)
SWITCH ARE CLOSED, IGC SAFETY
IGC HIGH VOLTAGE
TRANSFORMER CREATES A
10,000 VOLT SPARK FOR 5
SECONDS
No
AFTER 45 SECONDS (OR LESS IF THE TIMING
HAS BEEN REDUCED DUE TO LIMIT SWITCH TRIPS) IGC WILL ENERGIZE BLOWER RELAY
IF LIMIT SWITCH AND ROLLOUT
LOGIC WILL INITIATE IGNITION
SEQUENCE
IGC SAFETY LOGIC OPENS GAS
DOES IGC DETECT
.2 MICROAMPS FOR 2
SECONDS
Yes
SWITCH OPEN BEFORE THE 45
DID LIMIT
SECONDS (OR THE MODIFIED
TIME) HAS TIMED OUT?
VALVE FOR 5 SECONDS
Yes
SUBTRACT 5 SECONDS (OR
ANOTHER 5 SECONDS) FROM
INDOOR FAN ON TIME DELAY
48/50LC
LEGEND
IDM – Induced-Draft Motor IGC – Integrated Gas Unit Controller
NOTE: Thermostat Fan Switch in the “AUTO” position.
No
NORMAL HEATING OPERATION
HEATING DEMAND SATISFIED
IDM STOPS, SAFETY LOGIC SHUTS OFF GAS VALVE
(DELAY EXTENDED BY 5 SECONDS FOR EACH LIMIT SWITCH TRIP
45 SECOND BLOWER SHUTOFF DELAY
MAXIMUM DELAY: 3 MINUTES)
Fig. 8 -- IGC Service Analysis Logic
37
C07014
Table 11 – IGC Board LED Alarm Codes
LED
FLASH
DESCRIPTION
CODE
On Normal Operation Off Hardware Failure No gas heating.
1Flash Indoor Fan On/Off Delay
Modified
2Flashes Limit Switch Fault Gas valve and igniter Off.
3Flashes Flame Sense Fault Indoor fan and inducer On. Flame sense normal.
4Flashes Four Consecutive Limit
Switch Fault
5Flashes Ignition Fault No gas heating. Heat call (W) Off.
48/50LC
6Flashes Induced Draft Motor
7Flashes Rollout Switch Lockout Gas valve and igniter Off.
8Flashes Internal Control Lockout No gas heating. Power reset. IGC has sensed internal hardware or software error. If
9Flashes Temporary Software
LEGEND IGC --- Integrated Gas Unit Control LED --- L i g h t --- E m i tti n g D iod e
Fault
Lockout
ACTION TAKEN BY
CONTROL
RESET METHOD PROBABLE CAUSE
5 seconds subtracted from On delay. 5 seconds added to Off delay (3 min max).
Indoor fan and inducer On.
No gas heating. Heat call (W) Off.
If heat off: no gas heating. If heat on: gas valve Off and inducer On.
Indoor fan and inducer On.
No gas heating. 1 hour auto reset, or
Power reset. High temperature limit switch opens during heat
Limit switch closed, or heat call (W) Off.
Power reset for LED reset.
Power reset for LED reset.
Power reset for LED reset.
Inducer sense normal, or heat call (W) Off.
Power reset. Rollout switch has opened. Check gas valve
power reset.
NOTES:
1. Thereisa3---secondpausebetweenalarmcodedisplays.
2. If more than one alarm code exists, all applicable alarm codes will be displayed in numerical sequence.
3. Alarm codes on the IGC will be lost if power to the unit is interrupted.
Loss of power to the IGC. Check 5 amp fuse on IGC, power to unit, 24V circuit breaker, transformer, and wiring to the IGC.
exchanger warm-up period before fan-on delay expires. High tem perature limit switch opens within 10 minutes of heat call (W) Off. See Limit Switch Fault.
High tem perature limit switch is open. Check the operation of the indoor (evaporator) fan motor. Ensure that the supply-air temperature rise is within the range on the unit nameplate. Check wiring and limit switch operation.
TheIGCsensedaflamewhenthegasvalveshould be closed. Check wiring, flame sensor, and gas valve operation.
4 consecutive limi t switch faults within a single call for heat. See Limit Switch Fault.
Unit unsucces s f ul ly attempted ignition for 15 minutes. Check igniter and flame sensor electrode spacing, gaps, etc. Check flame sense and igniter wir ing. Check gas valve operation and gas supply .
Inducer sense On when heat call Off, or inducer sense Off when heat call On. Check wiring, voltage, and operation of IGC motor. Check speed sensor wiring to IGC.
operation. Check induced-draft blower wheel is properly secured to motor shaft.
fault is n ot cleared by resetting 24 v power, replace the IGC.
Electrical interference is disrupting the IGC software.
PROBLEM CAUSE REMEDY
Heat Will Not Turn On.
Inadequate Heating.
Heat Will Not Turn Off.
Table 12 – Electric Heat Service Analysis
Active alarm. Check active alarms using ComfortLink Scrolling Marquee.
Unit is NOT configured for heat. Check heating configurations using the ComfortLink
No power to unit. Check power supply, fuses, wiring, and circuit breakers. Unit is in minimum heat off-time, or min imum cool-h eat
changeover time.
Thermostat or occupancy schedule setpoint not calling for heating.
Heat forced off in Service Test mode. Check using ComfortLink Scrolling Marquee. Turn Service
No 24 vac at heater contactor.
Open temperature limit switch on heater. Check minimum airflow. Check limit switch when it is cool,
Dirty air filters. Replace air filters. Thermostat or occupancy schedule setpoint only
calling for W1.
Heat un dersized for load. Decrease load or increase size of heater. Restricted airflow Remove restriction. Check SAT compared to the SAT
Too much outdoor air. Check economizer position and configuration. Adjust
Limit switch cycles heaters. Check rotation of blower and minimum airflow. Bad heater elements. Power off unit and remove high voltage wires. Check
Unit is in minimum heat on-time. Check using ComfortLink Scrolling Marquee. Thermostat or occupancy schedule setpoint still
calling for heating.
Heat forced on in Service Test mode. Check using ComfortLink Scrolling Marquee. Turn Service
Heater contactor failed. Power off unit. Check contactor and replace if closed.
Scrolling Marquee
Check using ComfortLink Scrolling Marquee.
Check using ComfortLink Scrolling Marquee.
Tes t m od e o ff .
Check transformer and circuit breaker. Check auto-reset limit switches on heater. Check manual-reset limit switch (LS) on indoor fan housing.
replace if open.
Allow time for W2 to energize or adjust setpoints.
heating limits.
minimum position.
resistance of element, replace if open.
Check using ComfortLink Scrolling Marquee.
Tes t m od e o ff .
38
Phase Loss Protection
The phase loss protection option will monitor the three-phase electrical system to provide phase reversal and phase loss protection.
Phase Reversal Protection
If the control senses an incorrect phase relationship, the relay (K1) will be de-energized (opening its contact). If the phase relationship is correct, the relay will be energized. The control has a self-bypass function after a pre-set time. If the control determines that the three phases stay in a correct relationship for 10 consecutive minutes, the relay will stay energized regardless of the phase sequence of three inputs as long as 24-vac control voltage is applied. This self-bypass function will be reset if all three phases are restored in a phase loss event.
Phase Loss Protection
If the reverse rotation board senses any one of the three phase inputs has no AC voltage, the relay will be de--energized (opening its contact). This protection is always active as long as 24-vac control voltage is applied, and is not affected by the self by-pass function of the phase sequence monitoring function. However, in the event of phase loss, the relay will be re-energized only if all three phases are restored and the three phases are in the correct sequence.
A red LED is provided to indicate the function of the board. See the table below.
LED STATUS FUNCTION
On Continuously Relay contact closed (normal operation).
Blinking
Off 24 vac control power not present (off).
Relay contact open (phase loss or phase reversal has occurred) — No power will be supplied to the control system.
Thermistor Troubleshooting
The electronic control uses thermistors to sense temperatures used to control operation of the unit. Resistances at various temperatures are listed in Table 13 and 14. Thermistor pin connection points are shown in the Major System Components section. The general locations of the thermistors are shown the Major System Components section.
Air Temperatures
Air temperatures are measured with 10 kilo-ohm thermistors. This includes supply-air temperature (SAT), outdoor-air temperature (OAT), space temperature sensors (T55, T56, T58), and return air temperature (RAT).
The supply air temperature (SAT) and outdoor air temperature (OAT) thermistors use a snap-mount to attach through the unit sheet metal panels. The snap-mount tabs must be flattened on the tip end of the sensor to release for removal from the panel. (See Fig. 9.) To reinstall, make sure the snap-mount tabs extend out.
Refrigerant Temperature
Condenser coil temperature is measured with 5 kilo-ohm thermistors. The measurement provides an approximate saturated condensing temperature. Fig. 10 shows the factory locations for the SCT thermistors. Ensure that thermistors are placed at the correct location and are snapped securely over the return bend so that contact is made between the thermistor and the tube.
C07015
Fig. 9 -- SAT and OAT Thermistor Mounting
Thermistor/Temperature Sensor Check
A high quality digital volt-ohmmeter is required to perform this check.
Connect the digital voltmeter across the appropriate thermistor terminals at the J8 terminal strip on the Main Base Board (see Major System Components section).
Using the voltage reading obtained, read the sensor temperature from Table 13 and 14.
To check thermistor accuracy, measure temperature at probe location with an accurate thermocouple-type temperature-measuring instrument. Insulate thermocouple to avoid ambient temperatures from influencing reading. Temperature measured by thermocouple and temperature determined from thermistor voltage reading should be close, within 5F if care was taken in applying thermocouple and taking readings.
If a more accurate check is required, unit must be shut down and thermistor removed and checked at a known temperature (freezing point or boiling point of water) using either voltage drop measured across thermistor at the J8 terminal, or by determining the resistance with unit shut down and thermistor disconnected from J8. Compare the values determined with the value read by the control in the Temperatures mode using the Scrolling Marquee display.
Sensor Trim
Corrective offsets can be applied to the space temperature and the supply air temperature sensor readings. These corrections are set in the ConfigurationTRIM menu for the display, or in the MaintenanceTRIM table for CCN. See the Indoor Air Quality section for available adjustments to IAQ and OAQ sensor readings. The space temperature may be corrected by entering either a calibration temperature value in SPT.C, or an offset temperature value in SPT.T. The supply-air temperature may be corrected by entering either a calibration temperature value in SAT.C,oran offset temperature value in SAT.T. If installed, the return air temperature may be corrected by entering either a calibration temperature value in RAT.C, or an offset temperature value in RAT.T. Temperature corrections should only be made if sensor readings are compared to an accurate reference temperature measurement device.
48/50LC
39
SCT.A
48/50LC
SCT.A
Size 04 Units
Fig. 10 -- Saturated Condensing Temperature Thermistor Location — 48/50LC04--06
Transducer Troubleshooting
The electronic control uses suction pressure transducers to measure the suction pressure of the refrigerant circuits. The pressure/voltage characteristics of these transducers are in shown in Table 15, the 5vdc power is applied to legs A and B of the transducer and legs B to C represent the signal voltage. To use the voltage drop table for troubleshooting, read the voltage across A and B, then subtract the voltage reading from B to C. This is the voltage drop which can be looked up in Table 15. The accuracy of these transducers can be verified by connecting an accurate pressure gauge to the second refrigerant port in the suction line.
Forcing Inputs and Outputs
Many variables may have their value forced through CCN or directly at the local display. This can be useful during diagnostic testing and also during operation, typically as part of an advanced third party control scheme. Input and output points that may be
Size 05 & 06 Units
C12219
forced are indicated as ‘forcible’ in the write status column of the display and CCN tables.
If the user needs to force a variable, follow the same process as when editing a configuration parameter. A forced variable will be displayed on the Scrolling Marquee with a blinking period “.” following its value. A forced value on Navigatoraccessory is indicated with a blinking “f”. A forced value on CCN devices is indicated with “Control” if forced at the unit display, or “Supervisor” if forced via CCN. To remove a local force with the Scrolling Marquee, select the point with the ENTER key and then press the up-arrow and down-arrow keys simultaneously.
NOTE: In the case of a control power reset, any force in effect at the time of power reset will be cleared.
40
Table 13 – Temperature (_F) vs Resistance/VoltageDrop Values for OAT, SAT, and SPT Thermistors (10K at 25_C Type II Resistors)
TEMP
(F) –25 196,453 4.758 –24 189,692 4.750 –23 183,300 4.741 61 2.994 14,925 –22 177,000 4.733 62 2.963 14,549 –21 171,079 4.724 63 2.932 14,180 147 0.890 2,166 –20 165,238 4.715 64 2.901 13,824 148 0.876 2,124 –19 159,717 4.705 65 2.870 13,478 149 0.862 2,083 –18 154,344 4.696 66 2.839 13,139 150 0.848 2,043 –17 149,194 4.686 67 2.808 12,814 151 0.835 2,003 –16 144,250 4.676 68 2.777 12,493 152 0.821 1,966 –15 139,443 4.665 69 2.746 12,187 153 0.808 1,928 –14 134,891 4.655 70 2.715 11,884 154 0.795 1,891 –13 130,402 4.644 71 2.684 11,593 155 0.782 1,855 –12 126,183 4.633 72 2.653 11,308 156 0.770 1,820 –11 122,018 4.621 73 2.622 11,031 157 0.758 1,786 –10 118,076 4.609 74 2.592 10,764 158 0.745 1,752
–9 114,236 4.597 75 2.561 10,501 159 0.733 1,719 –8 110,549 4.585 76 2.530 10,249 160 0.722 1,687 –7 107,006 4.572 77 2.500 10,000 161 0.710 1,656 –6 103,558 4.560 78 2.470 9,762 162 0.699 1,625 –5 100,287 4.546 79 2.439 9,526 163 0.687 1,594 –4 97,060 4.533 80 2.409 9,300 164 0.676 1,565 –3 94,020 4.519 81 2.379 9,078 165 0.666 1,536 –2 91,019 4.505 82 2.349 8,862 166 0.655 1,508 –1 88,171 4.490 83 2.319 8,653 167 0.645 1,480
0 85,396 4.476 84 2.290 8,448 168 0.634 1,453 1 82,729 4.461 85 2.260 8,251 169 0.624 1,426 2 80,162 4.445 86 2.231 8,056 170 0.614 1,400 3 77,662 4.429 87 2.202 7,869 171 0.604 1,375 4 75,286 4.413 88 2.173 7,685 172 0.595 1,350 5 72,940 4.397 89 2.144 7,507 173 0.585 1,326 6 70,727 4.380 90 2.115 7,333 174 0.576 1,302 7 68,542 4.363 91 2.087 7,165 175 0.567 1,278 8 66,465 4.346 92 2.059 6,999 176 0.558 1,255
9 64,439 4.328 93 2.030 6,838 177 0.549 1,233 10 62,491 4.310 94 2.003 6,683 178 0.540 1,211 11 60,612 4.292 95 1.975 6,530 179 0.532 1,190 12 58,781 4.273 96 1.948 6,383 180 0.523 1,169 13 57,039 4.254 97 1.921 6,238 181 0.515 1,148 14 55,319 4.235 98 1.894 6,098 182 0.507 1,128 15 53,693 4.215 99 1.867 5,961 183 0.499 1,108 16 52,086 4.195 100 1.841 5,827 184 0.491 1,089 17 50,557 4.174 101 1.815 5,698 185 0.483 1,070 18 49,065 4.153 102 1.789 5,571 186 0.476 1,052 19 47,627 4.132 103 1.763 5,449 187 0.468 1,033 20 46,240 4.111 104 1.738 5,327 188 0.461 1,016 21 44,888 4.089 105 1.713 5,210 189 0.454 998 22 43,598 4.067 106 1.688 5,095 190 0.447 981 23 42,324 4.044 107 1.663 4,984 191 0.440 964 24 41,118 4.021 108 1.639 4,876 192 0.433 947 25 39,926 3.998 109 1.615 4,769 193 0.426 931 26 38,790 3.975 110 1.591 4,666 194 0.419 915 27 37,681 3.951 111 1.567 4,564 195 0.413 900 28 36,610 3.927 112 1.544 4,467 196 0.407 885 29 35,577 3.903 113 1.521 4,370 197 0.400 870 30 34,569 3.878 114 1.498 4,277 198 0.394 855 31 33,606 3.853 115 1.475 4.185 199 0.388 841 32 32,654 3.828 116 1.453 4,096 200 0.382 827 33 31,752 3.802 117 1.431 4,008 201 0.376 814 34 30,860 3.776 118 1.409 3,923 202 0.370 800 35 30,009 3.750 119 1.387 3,840 203 0.365 787 36 29,177 3.723 120 1.366 3,759 204 0.359 774 37 28,373 3.697 121 1.345 3,681 205 0.354 762 38 27,597 3.670 122 1.324 3,603 206 0.349 749 39 26,838 3.654 123 1.304 3,529 207 0.343 737 40 26,113 3.615 124 1.284 3,455 208 0.338 725 41 25,396 3.587 125 1.264 3,383 209 0.333 714 42 24,715 3.559 126 1.244 3,313 210 0.328 702 43 24,042 3.531 127 1.225 3,244 211 0.323 691 44 23,399 3.503 128 1.206 3,178 212 0.318 680 45 22,770 3.474 129 1.187 3,112 213 0.314 670 46 22,161 3.445 130 1.168 3,049 214 0.309 659 47 21,573 3.416 131 1.150 2,986 215 0.305 649 48 20,998 3.387 132 1.132 2,926 216 0.300 639 49 20,447 3.357 133 1.114 2,866 217 0.296 629 50 19,903 3.328 134 1.096 2,809 218 0.292 620 51 19,386 3.298 135 1.079 2,752 219 0.288 610 52 18,874 3.268 136 1.062 2,697 220 0.284 601 53 18,384 3.238 137 1.045 2,643 221 0.279 592
54 17,904 3.208 55 17,441 3.178 56 16,991 3.147 140 0.996 2,488 57 16,552 3.117 141 0.980 2,439 58 16,131 3.086 142 0.965 2,391
RESISTANCE
(Ohms)
VOLTAGE DROP (V)
TEMP
(F)
RESISTANCE
(Ohms)
VOLTAGE DROP (V)
TEMP
(F)
VOLTAGE DROP (V)
RESISTANCE
(Ohms)
59 3.056 15,714 143 0.949 2,343 60 3.025 15,317 144 0.934 2,297
145 0.919 2,253 146 0.905 2,209
138 1.028 2,590 222 0.275 583 139 1.012 2,539 223 0.272 574
224 0.268 566 225 0.264 557
48/50LC
41
Table 14 – Temperature (_F) vs. Resistance/Voltage Drop Values for SCT Sensors (5K at 25_C Resistors)
TEMP
(F) –25 3.699 98,010 59 1.982 7,866 143 0.511 1,190 –24 3.689 94,707 60 1.956 7,665 144 0.502 1,165 –23 3.679 91,522 61 1.930 7,468 145 0.494 1,141 –22 3.668 88,449 62 1.905 7,277 146 0.485 1,118 –21 3.658 85,486 63 1.879 7,091 147 0.477 1,095 –20 3.647 82,627 64 1.854 6,911 148 0.469 1,072 –19 3.636 79,871 65 1.829 6,735 149 0.461 1,050 –18 3.624 77,212 66 1.804 6,564 150 0.453 1,029 –17 3.613 74,648 67 1.779 6,399 151 0.445 1,007 –16 3.601 72,175 68 1.754 6,238 152 0.438 986 –15 3.588 69,790 69 1.729 6,081 153 0.430 965 –14 3.576 67,490 70 1.705 5,929 154 0.423 945 –13 3.563 65,272 71 1.681 5,781 155 0.416 925 –12 3.550 63,133 72 1.656 5,637 156 0.408 906 –11 3.536 61,070 73 1.632 5,497 157 0.402 887 –10 3.523 59,081 74 1.609 5,361 158 0.395 868
–9 3.509 57,162 75 1.585 5,229 159 0.388 850 –8 3.494 55,311 76 1.562 5,101 160 0.381 832 –7 3.480 53,526 77 1.538 4,976 161 0.375 815 –6 3.465 51,804 78 1.516 4,855 162 0.369 798 –5 3.450 50,143 79 1.493 4,737 163 0.362 782 –4 3.434 48,541 80 1.470 4,622 164 0.356 765 –3 3.418 46,996 81 1.448 4,511 165 0.350 750 –2 3.402 45,505 82 1.426 4,403 166 0.344 734 –1 3.386 44,066 83 1.404 4,298 167 0.339 719
48/50LC
0 3.369 42,679 84 1.382 4,196 168 0.333 705
1 3.352 41,339 85 1.361 4,096 169 0.327 690
2 3.335 40,047 86 1.340 4,000 170 0.322 677
3 3.317 38,800 87 1.319 3,906 171 0.317 663
4 3.299 37,596 88 1.298 3,814 172 0.311 650
5 3.281 36,435 89 1.278 3,726 173 0.306 638
6 3.262 35,313 90 1.257 3,640 174 0.301 626
7 3.243 34,231 91 1.237 3,556 175 0.296 614
8 3.224 33,185 92 1.217 3,474 176 0.291 602
9 3.205 32,176 93 1.198 3,395 177 0.286 591
10 3.185 31,202 94 1.179 3,318 178 0.282 581 11 3.165 30,260 95 1.160 3,243 179 0.277 570 12 3.145 29,351 96 1.141 3,170 180 0.272 561 13 3.124 28,473 97 1.122 3,099 181 0.268 551 14 3.103 27,624 98 1.104 3,031 182 0.264 542 15 3.082 26,804 99 1.086 2,964 183 0.259 533 16 3.060 26,011 100 1.068 2,898 184 0.255 524 17 3.038 25,245 101 1.051 2,835 185 0.251 516 18 3.016 24,505 102 1.033 2,773 186 0.247 508 19 2.994 23,789 103 1.016 2,713 187 0.243 501 20 2.972 23,096 104 0.999 2,655 188 0.239 494 21 2.949 22,427 105 0.983 2,597 189 0.235 487 22 2.926 21,779 106 0.966 2,542 190 0.231 480 23 2.903 21,153 107 0.950 2,488 191 0.228 473 24 2.879 20,547 108 0.934 2,436 192 0.224 467 25 2.856 19,960 109 0.918 2,385 193 0.220 461 26 2.832 19,393 110 0.903 2,335 194 0.217 456 27 2.808 18,843 111 0.888 2,286 195 0.213 450 28 2.784 18,311 112 0.873 2,239 196 0.210 445 29 2.759 17,796 113 0.858 2,192 197 0.206 439 30 2.735 17,297 114 0.843 2,147 198 0.203 434 31 2.710 16,814 115 0.829 2,103 199 0.200 429 32 2.685 16,346 116 0.815 2,060 200 0.197 424 33 2.660 15,892 117 0.801 2,018 201 0.194 419 34 2.634 15,453 118 0.787 1,977 202 0.191 415 35 2.609 15,027 119 0.774 1,937 203 0.188 410 36 2.583 14,614 120 0.761 1,898 204 0.185 405 37 2.558 14,214 121 0.748 1,860 205 0.182 401 38 2.532 13,826 122 0.735 1,822 206 0.179 396 39 2.506 13,449 123 0.723 1,786 207 0.176 391 40 2.480 13,084 124 0.710 1,750 208 0.173 386 41 2.454 12,730 125 0.698 1,715 209 0.171 382 42 2.428 12,387 126 0.686 1,680 210 0.168 377 43 2.402 12,053 127 0.674 1,647 211 0.165 372 44 2.376 11,730 128 0.663 1,614 212 0.163 367 45 2.349 11,416 129 0.651 1,582 213 0.160 361 46 2.323 11,112 130 0.640 1,550 214 0.158 356 47 2.296 10,816 131 0.629 1,519 215 0.155 350 48 2.270 10,529 132 0.618 1,489 216 0.153 344 49 2.244 10,250 133 0.608 1,459 217 0.151 338 50 2.217 9,979 134 0.597 1,430 218 0.148 332 51 2.191 9,717 135 0.587 1,401 219 0.146 325 52 2.165 9,461 136 0.577 1,373 220 0.144 318 53 2.138 9,213 137 0.567 1,345 221 0.142 311 54 2.112 8,973 138 0.557 1,318 222 0.140 304 55 2.086 8,739 139 0.548 1,291 223 0.138 297 56 2.060 8,511 140 0.538 1,265 224 0.135 289 57 2.034 8,291 141 0.529 1,240 225 0.133 282 58 2.008 8,076 142 0.520 1,214
RESISTANCE
(Ohms)
VOLTAGE DROP (V)
TEMP
(F)
RESISTANCE
(Ohms)
VOLTAGE DROP (V)
TEMP
(F)
VOLTAGE DROP (V)
RESISTANCE
(Ohms)
42
Table 15 – Pressure (psig) vs. Voltage Drop Values for Suction Pressure Transducers
PRESSURE
(psig)
0 0.465 68 1.135 136 1.804 204 2.474
2 0.485 70 1.154 138 1.824 206 2.493
4 0.505 72 1.174 140 1.844 208 2.513
6 0.524 74 1.194 142 1.863 210 2.533
8 0.544 76 1.214 144 1.883 212 2.553
10 0.564 78 1.233 146 1.903 214 2.572
12 0.583 80 1.253 148 1.922 216 2.592
14 0.603 82 1.273 150 1.942 218 2.612
16 0.623 84 1.292 152 1.962 220 2.631
18 0.642 86 1.312 154 1.982 222 2.651
20 0.662 88 1.332 156 2.001 224 2.671
22 0.682 90 1.351 158 2.021 226 2.690
24 0.702 92 1.371 160 2.041 228 2.710
26 0.721 94 1.391 162 2.060 230 2.730
28 0.741 96 1.410 164 2.080 232 2.749
30 0.761 98 1.430 166 2.100 234 2.769
32 0.780 100 1.450 168 2.119 236 2.789
34 0.800 102 1.470 170 2.139 238 2.809
36 0.820 104 1.489 172 2.159 240 2.828
38 0.839 106 1.509 174 2.178 242 2.848
40 0.859 108 1.529 176 2.198 244 2.868
42 0.879 110 1.548 178 2.218 246 2.887
44 0.898 112 1.568 180 2.237 248 2.907
46 0.918 114 1.588 182 2.257 250 2.927
48 0.938 116 1.607 184 2.277 252 2.946
50 0.958 118 1.627 186 2.297 254 2.966
52 0.977 120 1.647 188 2.316 256 2.986
54 0.997 122 1.666 190 2.336 258 3.005
56 1.017 124 1.686 192 2.356 260 3.025
58 1.036 126 1.706 194 2.375 262 3.045
60 1.056 128 1.726 196 2.395 264 3.065
62 1.076 130 1.745 198 2.415 266 3.084
64 1.095 132 1.765 200 2.434 268 3.104
66 1.115 134 1.785 202 2.454 270 3.124
VOLTAGE DROP (V)
PRESSURE
(psig)
VOLTAGE DROP (V)
PRESSURE
(psig)
VOLTAGE
DROP (V)
PRESSURE
(psig)
VOLTAGE DROP (V)
48/50LC
MAJOR SYSTEM COMPONENTS
General
The 48/50LC single package rooftop units contain the ComfortLink electronic control system that monitors all operations of the rooftop. The control system is composed of several main control components and available factory-installed options or field-installed accessories as listed in sections below. See Figs. 11 through 15 for the control and power schematics for 48/50LC.
43
48/50LC
Fig. 11 -- 48LC 04--06 ComfortLink Control Schematic
44
C12220
48/50LC
Fig. 12 -- 50LC 04--06 ComfortLink Control Schematic
45
C12221
48/50LC
Fig. 13 -- 48LC 04--06 ComfortLink Power Schematic -- 208/230V, 460V 3 Phase Units
46
C12222
48/50LC
Fig. 14 -- 48LC 04--06 ComfortLink Power Schematic --575V 3 Phase Units
47
C12223
48/50LC
Fig. 15 -- 50LC 04--06 ComfortLink Power Schematic -- 208/230V, 460V, 575V 3 Phase Units
48
C12224
Main Base Board (MBB)
See Fig. 16 and Table 16. The MBB is the center of the ComfortLink control system. It contains the major portion of the operating software and controls the operation of the unit. The MBB continuously monitors input/output channel information received from its inputs and from the Economizer Control Board (ECB). The MBB receives inputs from thermistors and transducers.
The MBB also receives the Current Sensor inputs for compressors and other discrete or digital inputs. The MBB reads space temperature (SPT) from either a T-55, T-56 or T-58 device and space temperature offset (SPTO) from a T-56 device. See Field-Installed Accessories section. The MBB controls 11 relays.
NOTE: The Main Base Board (MBB) has a 3-position instance jumper that is factory set to ‘1.’ Do not change this setting.
RED LED - STATUS GREEN LED -
LEN (LOCAL EQUIPMENT NETWORK)
CEPL130346-01
J1
J6
J4
J5
J2
J3
LEN
CCN
STATUS
YELLOW LED ­CCN (CARRIER COMFORT NETWORK)
INSTANCE JUMPER (SET TO 1)
48/50LC
J10
J7
J8
Fig. 16 -- Main Base Board (MBB)
J9
C07026
49
Table 16 – Main Base Board (MBB) Connections
DISPLAY
NAME
Input power from TRAN2 control box 24 VAC J 1 , 1 --- 3
IGC.F IGC Fan Request gas section switch input J6, 4
FDWN Fire shutdown switch supply/return/space switch input J6, 6
G Thermostat G (Fan) space switch input J7, 2
W2 Thermostat W2 (2nd Stage Heat) space switch input J7, 4
W1 Thermostat W1 (1st Stage Heat) space switch input J7, 6
Y2 Thermostat Y2 (2nd Stage Cool) spa ce switch input J7, 8
Y1 Thermostat Y1 (1st Stage Cool) space switch input J7, 10
FIL.S Filter stat us switch indoor fan section switch input J 9 , 2 --- 3
HUM Humidist at switch input spa ce switch input J 9 , 5 --- 6
Not Used 0--- 5vdc digital input J 9 , 7 --- 9
Not Used 0--- 5vdc digital input J 9 , 1 0 --- 1 2
SPT Space temperature (T55/56) space 10k thermistor J 8 , 1 --- 2
SPTO Space temperature offset (T56) space 10k thermistor J 8 , 2 --- 3
OAT Outdoor air temperature outdoor coil support 10k thermistor J 8 , 5 --- 6
SAT Supply air temperature
48/50LC
SCT.A Saturated condenser temperature, circuit A outdoor coil, circuit A 5k thermistor J 8 , 9 --- 1 0
Not Used 5k thermistor J 8 , 1 1 --- 1 2
RAT Return Air Temperature Return 10k thermistor J 8 , 1 3 --- 1 4
FAN.S Fan status switch indoor fan section switch input J 8, 1 5 --- 1 6
SSP.A Suction pressure, circuit A compressor A suct ion pipe
Not Used
Not Used 0 --- 5 V D C J 8 , 2 4 --- 2 6
L.ODF Low Ambient Outdoor Fan relay J10, 3
Not Used relay J10, 6
Not Used relay J10, 9
IDF.1 Indoor Fan Speed relay 1 relay J10, 11
IDF.2 Indoor Fan Speed relay 2 relay J10, 13
IDF.3 Indoor Fan Speed relay 3 relay J10, 16
ALRM Alarm relay relay J10, 19
COMP.A Circuit A Compressor relay J10, 21
LDR.A Circuit A Loader relay J10, 23
HT.1 Heat Stage 2 relay relay J10, 25
HT.2 Heat Stage 1 relay relay J10, 27
Local Equipment Network (LEN) communication J 5 , 1 --- 3
Carrier Comfort Network (CCN) communication J 5 , 5 --- 7
Network device power 24 VAC J 5 , 9 --- 1 0
Scrolling Marquee Display (LEN) communication J 4 , 1 --- 3
Scrolling Marquee Display power 24 VAC J 4 , 5 --- 6
Expansion LEN Bus communication J 3 , 1 --- 3
Optional ECB power 24 VAC J 2 , 1 --- 2
POINT DESCRIPTION SENSOR LOCATION TYPE OF I/O
INPUTS
indoor fan housing, or
supply duct
OUTPUTS
COMMUNICATION
10k thermistor J8, 7 --- 8
0 --- 5 V D C p r e s s ur e
transducer
0 --- 5 V D C p r e s s ur e
transducer
CONNECTION
PIN NUMBER
J 8 , 1 8 --- 2 0
J 8 , 2 1 --- 2 3
50
Economizer Control Board (ECB)
The ECB controls the economizer actuator. (See Fig. 17 and Table
17.) The control signal from the ECB uses either the MFT (Multi-Function Technology) digital communication protocol or a 4 to 20 mA output signal as defined by the configuration ConfigurationECONE.CTL. The ECB has inputs for Indoor Air Quality (IAQ), Outdoor Air Quality (OAQ), enthalpy and RH sensor. It also controls two power exhaust outputs.
By digitally communicating with the ECB, the economizer actuator is able to provide the damper position and diagnostic information to the ComfortLink controller. The damper position is displayed at OutputsECONEC.AP. Diagnostic information is displayed via Alert T414. More information about these alarms is contained in the Alarms and Alerts section.
NOTE: The Economizer Control Board (ECB) has a 4-position DIP switch that is factory set to ‘0’ (ON, towards the center of the board). Do not change this setting.
48/50LC
Fig. 17 -- Economizer Control Board (ECB)
51
C07027
Table 17 – Economizer Control Board (ECB) Connections
DISPLAY NAME POINT DESCRIPTION
Input power from MBB control box 24 VAC J 1 , 1 --- 2
RM.OC Remote occupancy switch field installed switch input J4, 2
ENTH or IAQ.S
IAQ Indoor air quality sensor return/space 0 --- 2 0 m A J5, 2
OAQ or SP.RH
PE.1 Power exhaust 1 relay relay J8, 3
PE.2 Power exhaust 2 relay relay J8, 6
EC.CP Commanded Economizer position 0 --- 2 0 m A J9, 1
48/50LC
EC.CP & EC.AP
Outdoor enthalpy switch, or Indoor air quality switch
Outdoor air quality sensor, or Relative humidity sensor
Sensor Common Ground J5, 3
Actuator Common Ground J7, 3
Output power to enthalpy switch 24 VAC J4, 3
Output power for loop power sensors 24 VDC J5, 1
Output power to economizer actuator 24 VAC J7, 2
COMMUNICATION
Local Equipment Network (LEN) communication J2 , 1 --- 3
Carrier Comfort Network (CCN) communication J3
Economizer actuator position (digital control)
SENSOR
LOCATION
INPUTS
economizer, or
return/space
field installed 0 --- 2 0 m A J5, 5
OUTPUTS
TYPE OF I/O
switch input J4, 4
MFT communicat ion J7, 1
CONNECTION
PIN NUMBER
52
Integrated Gas Control (IGC) Board
The IGC is provided on gas heat units. (See Fig. 18 and Table 18.) The IGC controls the direct spark ignition system and monitors the rollout switch, limit switch, and induced-draft motor Hall Effect switch.
RED LED-STATUS
48/50LC
Fig. 18 -- Integrated Gas Control (IGC) Board
Table 18 – Integrated Gas Control (IGC) Board Connections
TERMINAL
LABEL
RT, C Power for IDR on 575v units control box 24 VAC Spade
C Input power common Spade
SS Speed sensor gas section analog input J1, 1 --- 3
FS, T1 Flame sensor gas section switch input Spade
W Heat stage 1 Call MBB to CTB to IGC 24 VAC J2, 2
G Indoor Fan Call CTB to IGC 24 VAC J2, 3
R Input power from TRAN 1 CTB to IGC 24 VAC J2, 4
RS Rollout switch gas section switch input J 2 , 5 --- 6
LS Limit switch gas section switch input J 2 , 7 --- 8
CS Centrifugal switch (not used) switch input J 2 , 9 --- 1 0
L1, CM Induced draft combustion motor or relay gas section line VAC
IFO Indoor fan request control box relay J2, 1
GV (W1) Gas valve (heat stage 1) gas section relay J2, 12
GV (W2) Gas Valve (heat stage 2, from CTB) gas section Not o n IGC
POINT DESCRIPTION SENSOR LOCATION TYPE OF I/O
INPUTS
OUTPUTS
CONNECTION
PIN NUMBER
C07028
53
Low Voltage Terminal Board (TB)
The field connection terminal board has 30 terminals oriented in 3 rows of 10 terminals. The front has screw terminals and the back has spade connectors. This board provides connection fo the thermostat, space sensor, and most field installed accessories. See Table 19.
Table 19 – Field Connection Terminal Board (TB) Connections (04--14 Size Units)
TERMINAL
LABEL
C --- 2 Transformer 2 Common 24 VAC common 1,2
R --- 2 24 VAC power Transformer 2 24 VAC 9,10
SPT+ SPT Space temperature (T55/56) spa ce 10k thermistor 14
S P T --- SPT Space temperature (T55/56) space 10k thermistor 13
SPTO SPTO Space temperature offset (T56) space 10k thermistor 12
FDWN FDWN Fire shutdown switch input supply/return/space 24 VAC input 30
X ALRM Alarm output (norma lly open) space 24 VAC output 3
G G Thermostat G (Fan) space 24 VAC input 4
W1 W1 The rmostat W1 (1st stage heat) space 24 VAC input 5
W2 W2 The rmostat W2 (2nd st age heat) space 2 4 VAC input 6
Y1 Y1 Thermostat Y1 (1st stage cool) space 24 VAC input 7
Y2 Y2 Thermostat Y2 (2nd stage cool) space 24 VAC input 8
RAT RAT Return Air Temperature Sensor return section 10k thermistor 15,16
48/50LC
SAT SAT Supply Air Temperature Sensor Blower or duct 10k thermistor 17,18
HUM HUM Humidistat switch input supply/return/space switch input 27
LPWR Analog Sensor Loop power (24vdc) 24 VDC 24
COM Analog sensor common Ground 22
IAQ IAQ Indoor air quality sensor return/space 4 --- 2 0 m A i n p u t 23
SPRH SP.RH or OAQ
RMOC RM.OC Remote occupancy switch field installed 24 VAC input 25
ENTH
*Point name displayed on the Scrolling Marquee or Navigator.
DISPLAY
NAME*
ENTH or IAQ.S
DESCRIPTION
Relative humidity sensor or Outdoor air quality sensor
Outdoor enthalpy switch, or Indoor air quality switch
Not Used 11,19,20,28,29
SENSOR
LOCATION
field installed 4 --- 2 0 m A i n p ut 21
economizer, or
return/space
TYPE OF I/O
24 VAC input 26
TERMINAL NUM-
BER
Communication Interface Board (CIB)
This circuit board provides a field connection point for unit communications. The Local Equipment Network (LEN) RJ--11 connector allows a handheld Navigator to be plugged in to access the unit’s menus. The Carrier Comfort Network
R
(CCN) RJ--11 connector or the CCN screw terminals allow building communication connections. See Fig. 19.
(+) (-)(com) shield
1
LEN CCN
2
CCN
4
3
C11508
Fig. 19 -- Communications Interface Board (CIB)
Central Terminal Board (CTB)
This circuit board is a simple trace board that serves as a junction point between components and the ComfortLink system. It is the distribution center for transformer 1’s power. The integrated gas controller (IGC), electric heater control, compressor control, and unit shutdown all feed through this trace board. See Fig. 20 and Table 20 for the connections through this board.
54
Fig. 20 -- Central Terminal Board (CTB)
C11509
Table 20 – Central Terminal Board (CTB) Connections
CONNECTION LA-
BEL
DDC
T’STAT
ECON
CLO1/
COMP1
CLO2/
COMP2
CIRCUIT 1
CIRCUIT 2
CONTRL
BOARD
PMR
UNIT
SHUTDOWN
R Spades Transformer1PowerafterSafetyChain(T1J9) CONTL BOARD
C Spades Ground CONTL BOARD
The References above for T1J1 through T1J9 are to show the path of t ransformer 1 as is goes through the board and safety devices.
PIN NUMBER POINT DESCRIPTION 24Vac FROM 24Vac TO
7 Cool 1 Call MBB ECON
6 Cool 2 Call MBB ECON
5 Heat Stage 1 Call MBB CONTL BOARD
4 Heat Stage 2 Call MBB CONTL BOARD
3 IGC Fan Input MBB CONTL BOARD
1,2 Cool 1 Call jumper DDC T’STAT CLO1/COMP1
3,4 Cool 2 Call jumper DDC T’STAT CLO2/COMP2
3 Comp 1 Contactor Common CTB C C1 --- Coil
4,5 Comp 1 jumper ECON CIRCUIT 1 LPS
6 Comp 1 Contactor Signal CIRCUIT 1 HPS C1 --- Coil
2 Loader Common CTB C Comp. Loader
3 OFMC Common CTB C O F MC --- B R N
4,5 Loader jumper ECON CIRCUIT 2 LPS
6 Loader Contactor Signal CIRCUIT 2 HPS Comp. Loader
7 ODF H igh Speed Signal ECON O F M C --- Y E L
HPS Comp 1 High Pressure Switch CIRCUIT 1 LPS CLO1/COMP1
LPS Comp 1 jumper CLO1/COMP1 CIRCUIT 1 H PS
HPS Loader jumper CIRCUIT 2 LPS CLO2/COMP2
LPS Loader jumper CLO2/COMP2 CIRCUIT 2 HPS
2 Heat Stage 2 Call DDC T’STAT Gas Valve or PL3
3 Heat Stage 1 Call DDC T’STAT I G C --- W o r P L 3
4 IGC Common/Ground CTB C IGC C
5 Transformer 1 Common/Ground TRAN1 Common CTB C
6 IGC Call for Indoor fan IGC IFO CONTL BOARD
7 IGC Call for Indoor fan/Fan feedback CONTL BOARD MBB
8 IGC power (T1J9) CTB R IGC R
9 Transformer1Power(T1J1) TRAN1 24Vac UNIT SHUTDOWN
10 Limit Switch signal (T1J9) LSM CTB R
11 Limit Switch source (T1J8) PMR Fan overload
1 Ground CTB C PMR Device
2 Phase Monitor Source (T1J6) UNIT SHUTDOWN PMR Device
3 Phase Monitor Normally Closed Signal (T1J7) PMR Device CONTL BOARD
REMOTE
SHUTDOWN
SMOKE
SHUTDOWN
24V OUT Smoke Detector Controller Power (T1J2) CONTL BOARD Smoke Detector
C Smoke Detector Controller Common CTB C Smoke Detector
Remote Disable Switch if installed (T1J4 and T1J5) SMOKE SHUTDOWN PMR
Normally Closed Smoke Detector Contact (T1J3) Smoke Detector REMOTE SHUTDOWN
48/50LC
55
Variable Frequency Drive (VFD)
On units equipped with supply fan VFDs, the indoor fan motor is controlled by a 3-phase VFD. The supply fan VFD is located in the supply fan section behind the access door. These units use ABB VFDs. The VFD varies the frequency of the AC voltage supplied to the indoor fan. This allows the variance in the speed of the fan. The VFD is always powered during normal operation and the fan is stopped by driving the speed to 0. Fig. 21 and Table 21 show the VFD terminals and connections.
48/50LC
TERMINALS
10 – 16
POWER
LED
FAULT
LED
Table 21 – VFD Connections
POINT DESCRIPTION TYPE OF I/O
Low Voltage Power (jumped to DI1 & DI4)
Low Voltage Common (jumped to DCOM)
Discrete Inputs Common (jumped from GND)
Discrete Input 1 (jumped from 24v)
Not Used Switch Input 14 DI2
Not Used Switch Input 15 DI3
Discrete Input 4 (jumped from 24v)
Shielded Cable Ground Shield 28 SCR
LEN communication LEN 29 B+
LEN communication LEN 30 A ---
LEN Communication LEN 31 AGND
Vol t a g e L e g f r o m C --- 1 1 Voltage Input U1 MAINS
Vol t a g e L e g f r o m C --- 1 3 Voltage Input V1 MAINS
Voltag e L eg fro m IF TB Voltage Input W1 MAINS
Vol t a g e L e g t o I F M --- 3 Vol tag e Out put U2 MOTOR
Vol t a g e L e g t o I F M --- 2 Vol tag e Out put V2 MOTOR
Vol t a g e L e g t o I F M --- 1 Vol tag e Out put W2 MOTOR
LOW VOLTAGE INPUTS
24vdc 10 24v
Ground 11 GND
Ground 12 DCOM
Switch Input 13 DI1
Switch Input 16 DI4
HIGH VOLTAGE
!
CAUTION
TERMINAL
NUMBER
TERMINAL
NAME
TERMINALS
28 – 31
U1 V1 W1 U2 V2 W2
C12225
Fig. 21 -- Variable Frequency Drive (VFD) Terminals and
Connections -- unit shown front cover removed
The VFD is factory–configured to match the current and power requirements for each motor selection and all wiring connections are completed by the factory; no field adjustments or connections are necessary. While the basic VFD retains all of its standard capabilities, this application uses only a limited portion of these features to provide discrete output speeds to the motor. Consequently the VFD is not equipped with a keypad. A keypad is available as an accessory (PNO CRDISKIT001A00) for field—installation or expanded service access to VFD parameter and troubleshooting tables. The VFD used has soft start capabilities to slowly ramp up the speeds, eliminating any high inrush of air volume during speed changes.
EQUIPMENT DAMAGE/PERFORMANCE HAZARD
Failure to follow this caution may result in damage to the unit or in degradation of unit performance.
Do not run the Carrier Assistant through the VFD keypad. This will cause parameters to change value that are not desired on these applications.
The VFDs communicate to the ComfortLink MBB over the local equipment network (LEN). The VFD speed is controlled directly by the ComfortLink controls over the LEN. The VFD parameters required to allow the VFD to communicate on the LEN are shown in Table 22. These are factory set and would only need to be adjusted if replacing the drive. Table 23 shows VFD parameters that are set by the ComfortLink controls, and sent to the VFD over the LEN at power up of the VFD. These are hard-coded to be set as listed. The parameters listed in Table 24 have corresponding ComfortLink configurations (Configuration I.FAN S.VFD). The factory sets these parameters per motor installed in the unit and these should not be adjusted in the field. These are only provided for drive or motor replacement or future adjustments. These parameters in Table 24 require the drive to be off or 0% to change them. Table 25 lists the status information the VFD sends to the
ComfortLink controls. This table is updated at every scan the ComfortLink controls perform of the LEN. This occurs
approximately once every second.
!
WARNING
EQUIPMENT DAMAGE HAZARD
Failure to follow this warning could result in equipment damage.
The VFD motor parameters shown in Table 26 should never be changed in the field unless authorized by Carrier Corporation. Damage could occur to the motor or unit if these are set to anything besides what is shown in the table. These are only provided for drive or motor replacement or future adjustments.
56
Table 22 – VFD Parameters Configured by Factory or VFD Keypad
Parameter Group Parameter Tit le ABB Parameter HVAC Default CARRIER
Options COMM PROT SEL 9802 NOT SEL LEN (6)
EFB PROTOCOL ID 5301 0000 hex 0601 hex
EFB STATION ID 5302 0 41
EFB Protocol
EFB BAUD RATE 5303 9.6 kb/s 38.4 kb/s
EFB PARITY 5304 8NONE1 8NONE1
EFB CTRL PROFILE 5305 ABB DRV LIM DCU PROFILE
Table 23 – VFD Parameters Hard Coded by ComfortLink
Parameter Group Parameter Tit le ABB Parameter HVAC Default CARRIER
Start/Stop/Dir EXT1 COMMANDS 1001 DI1 COMM (2)
Reference Select REF1 SELECT 1103 AI1 COMM (2)
Constant Speeds CONST SPEED 7 1208 60 Hz 0Hz
RUN ENABLE 1601 NOT SEL NOT SEL (0)
System Controls
Start/Stop
Fault Functions
FAULT RESET SEL 1604 KEYPAD COMM (7)
START ENABLE 1 1608 DI4 DI4 (4)
START FUNCTION 2101 SCALAR FLYSTART AUTO (0)
STOP FUNCTION 2102 COAST COAST (1)
COMM FAULT FUNC 3018 NOT SEL CONST SP 7 (2)
COMM FAULT TIME 3019 10.0 s 10.0 s
Table 24 – VFD Parameters Configurable Through ComfortLink
Param eter
Group
S t a rt --- U p D a t a
Start/Stop/Dir DIRECTION 1003 FORWARD REQUEST VFD1MDIR M.DIR
Limits MAXIMUM CURRENT 2003 1.3*I2n See Table 26 VFD1MAXA MAX.A
Accel/Decel
Motor Control SWITCHING FREQ 2606 4kHz 4kHz VFD1SWF Q SW.FQ
* The VFD must be running 0% speed to be able to change these through ComfortLink.
Param eter Title ABB Parameter HVAC Default CARRIER CCN POINT*
MOTOR NOM VOLT 9905 230V,460V,575V See Table 26 VFD1NVLT N.VLT
MOTOR NOM CURR 9906 1.0*In See Table 26 VFD1NAMP N.AMP
MOTOR NOM FREQ 9907 60 Hz 60 Hz VFD1 NFRQ N.FRQ
MOTOR NOM SPEED 9908 1750 rpm See Table 26 VFD1NRPM N.RPM
MOTOR NOM POWER 9909 1.0*Pn Se e Table 26 VFD1NPWR N.PWR
ACCELER TIME 1 2202 30.0s 30.0s VFD1ACCL ACCL
DECELER TIME 1 2203 30.0s 10.0s VFD1DECL DECL
Display Menu
48/50LC
Item*
Table 25 – VFD Standard Parameters Through ComfortLink
Parameter Group Parameter T itle ABB Parameter Units CCN POINT Display Menu Item
FB STS WORD 1 VFD1STAT
SPEED (%) % VFD1_SPD SPD
SPEED 0102 rpm VFD1RPM RPM
OUTPUT FREQ 0103 Hz VFD1FREQ FREQ
CURRENT 0104 A VFD1AMPS AMPS
TORQUE 0105 % VFD1TORQ TORQ
POWER 0106 kW VFD1PWR PWR
DC BUS VOLTAGE 0107 V VF D1VDC VDC
OUTPUT VOLTAGE 0109 V VF D1VOUT V. OU T
Operating Data
Fault History LAST FAULT 401 VFD1LFC LFC
DRIVE TEMP 0110 °C VFD1TEMP TEMP
RUN TIME (R) 0114 h VFD1RUNT RUN.T
KWH COUNTER (R) 0115 kWh VFD1KWH KWH
DI1 STATUS 0118 VFD1 _DI1
DI2 STATUS 0118 VFD1 _DI2
DI3 STATUS 0118 VFD1 _DI3
DI4 STATUS 0119 VFD1 _DI4
DI5 STATUS 0119 VFD1 _DI5
DI6 STATUS 0119 VFD1 _DI6
AI1 0120 VFD1_AI1
AI2 0121 VFD1_AI2
57
Table 26 – VFD Motor Default Configurations
UNIT
SIZE
(Digits
7&8)
03
04
05
*If Digit 10 is a 0 or 1 there is no VFD so th ese parameters will default to Medium (2) option
48/50LC
For proper operation, there are three jumper wires that must remain
UNIT
VOLTAGE
(Digit 12)
208/230v
(5)
460v
(6)
575v
(1)
208/230v
(5)
460v
(6)
575v
(1)
208/230v
(5)
460v
(6)
575v
(1)
UNIT
STATIC
OPTION
(Digit 10)*
Medium (2) 230 5.8 60 1725 1.7 6.7
High (3) 230 7.9 60 1725 2.4 9.1
Medium (2) 460 2.9 60 1725 1.7 3.3
High (3) 460 4 60 1725 2.4 4.6
Medium (2) 575 3.1 60 1725 1.7 3.6
High (3) 575 3.4 60 1725 2.4 3.9
Medium (2) 230 5.8 60 1725 1.7 6.7
High (3) 230 9.2 60 1725 2.9 10.6
Medium (2) 460 2.9 60 1725 1.7 3.3
High (3) 460 4.6 60 1725 2.9 5.3
Medium (2) 575 3.1 60 1725 1.7 3.6
High (3) 575 4.2 60 1725 3.7 4.8
Medium (2) 230 7.9 60 1725 2.4 9.1
High (3) 230 9.2 60 1725 2.9 10.6
Medium (2) 460 4 60 1725 2.4 4.6
High (3) 460 4.6 60 1725 2.9 5.3
Medium (2) 575 3.4 60 1725 2.4 3.9
High (3) 575 4.2 60 1725 3.7 4.8
VFD1NVLT
(N.VLT)
VFD1NAMP
(N.AMP)
installed and the VFD must be set to the auto mode. The 3 jumpers are shown on the unit schematic and are connected through a plug called PL25. These jumpers set the VFD to start enabled, run enabled, and tie the common bus together. The VFD has 2 LEDs on its front panel to indicate operating status. See below and VFD Troubleshooting section for details on VFD faults and alarms. The VFD faults can be reset with the VFD keypad or through the ComfortLink controls (AlarmsR.CUR =Yes).
The Green LED on steady indicates power is on the VFD, flashing Green indicates an alarm condition detected. Alarms are advisory in nature. These indicate a problem has been detected by the VFD’s diagnostics but this problem will not require a shutdown.
The Red LED steady or flashing indicates a fault condition is detected. A fault is a significant internal situation for the VFD or Motor. Faults will typically shutdown the motor.
VFD Diagnostics (with Keypad)
The drive detects error situations and reports them using:
1. Green and red LEDs on the body of the drive (located under the keypad)
2. Status LED on the control panel
3. Control panel display
4. The Fault Word and Alarm Word parameter bits (parameters 0305 to 0309)
The form of the display depends on the severity of the error. The user can specify the severity for many errors by directing the drive to ignore the error situation, report the situation as an alarm, or report the situation as a fault.
Faults (Red LED Lit)
The VFD signals that it has detected a severe error, or fault, by:
1. Enabling the red LED on the drive (LED is either steady or flashing)
2. Setting an appropriate bit in a Fault Word parameter (0305 to 0307)
3. Overriding the control panel display with the display of a fault code
4. Stopping the motor (if it was on)
5. Sets an appropriate bit in Fault Word parameter 0305--
0307.
The fault code on the control panel display is temporary. Pressing the MENU, ENTER, UP button or DOWN buttons removes the fault message. The message reappears after a few seconds if the control panel is not touched and the fault is still active.
COMFORTLINK CCN POINT (DISPLAY MENU ITEM)
VFD1NFRQ
(N.FRQ)
VFD1NRPM
(N.RPM)
VFD1NPWR
(N.PWR)
Alarms (Green LED Flashing)
For less severe errors, called alarms, the diagnostic display is advisory. For these situations, the drive is simply reporting that it had detected something unusual. In these situations, the drive:
1. Flashes the green LED on the drive (does not apply to alarms that arise from control panel operation errors)
2. Sets an appropriate bit in an Alarm Word parameter (0308 or 0309)
3. Overrides the control panel display with the display of an alarm code and/or name
Alarm messages disappear from the control panel display after a few seconds. The message returns periodically as long as the alarm condition exists.
Correcting Faults
The recommended corrective action for faults is shown in the Fault Listing Table 27. The VFD can also be reset to remove the fault. If an external source for a start command is selected and is active, the VFD may start immediately after fault reset.
To reset a fault indicated by a flashing red LED, turn off the power for 5 minutes. To reset a fault indicated by a red LED (not flashing), press RESET from the control panel or turn off the power for 5 minutes. Depending on the value of parameter 1604 (FAULT RESET SELECT), digital input or serial communication could also be used to reset the drive. When the fault has been corrected, the motor can be started.
History
For reference, the last three fault codes are stored into parameters 0401, 0412, 0413. For the most recent fault (identified by parameter 0401), the drive stores additional data (in parameters 0402 through 0411) to aid in troubleshooting a problem. For example, a parameter 0404 stores the motor speed at the time of the fault. To clear the fault history (all of Group 04, Fault History parameters), follow these steps:
1. In the control panel, Parameters mode, select parameter
0401.
2. Press EDIT.
3. Press the UP and DOWN buttons simultaneously.
4. Press SAVE.
Correcting Alarms
To correct alarms, first determine if the Alarm requires any corrective action (action is not always required). Use Table 28 to find and address the root cause of the problem.
58
VFD1MAXA
(MAX.A )
If diagnostics troubleshooting has determined that the drive is defective during the warranty period, contact ABB Automation Inc., at 1--800--435--7365, option 4, option 3. A qualified technician will review the problem with the caller and make a
Table27–FAULTCODES
determination regarding how to proceed. This may involve dispatching a designated service station (DSS) representative from an authorized station, dispatching a replacement unit, or advising return for repair.
FAULT
CODE
FAULT NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION
1
2
3
4 SHORT CIRC Fault current. Check for short---circuit in the motor cable(s) or motor or supply disturbances.
5 OVERLOAD Inverter overload condition. The drive output current exceeds the ratings.
6
7
8
9
10
11 ID RUN FAIL The motor ID run was not completed successfully. Check motor connections.
12
13 RESERVED Not used.
14 EXT FAULT 1 Digital input defined to report first external fault is active. See parameter 3003 EXT ERNAL FAULT 1.
15 EXT FAULT 2 Digital input defined to report second external fault is active. See parameter 3004 EXTERNAL FAULT 2.
16
17
18 THERM FAIL Internal fault. The thermistor measuring the internal temperature of the drive is open or shorted. Contact Carrier.
19
20 OPEX PWR Internal fault. Low voltage condition detected on the OINT board. Contact Carrier.
21 CURR MEAS Internal fault. Current measurement is out of range. Contact Carrier.
22 SUPPLY PHASE Ripple vol tage in the DC link is too high. Check for missing main phase or blown fuse.
23 RESERVED Not used.
24
25 RESERVED Not used.
26 DRIVE ID Internal fault. Configuration block drive ID is not valid.
27 CONFIG FILE Internal configuration file has an error. Contact Carrier.
28
29 EFB CON FILE Error in reading the configuration file for the field bus adapter.
30 FORCE TRIP Fault trip forced by the field bus. See the field bus reference literature.
31 EFB 1 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.
32 EFB 2 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.
33 EFB 3 Fault code reserved for the EFB protocol application. The meaning is protocol dependent.
34
35 OUTP WIRING Error in power wiring suspected. Check that input power wired to drive output. Check for ground faults.
OVERCURRENT
DC OVERVOLT
DEV OVERTEMP
DC OVERVOLT
Al1 LOSS
Al2 LOSS
MOT OVERTEMP
PAN EL LO SS
MOTOR STA LL
EARTH FAULT
UNDERLOAD
OPEX LINK
OVERSPEED
SERIAL 1 ERR
MOTOR PHASE
Output current is excessive. Check for excessive motor load, insufficient acceleration time (parameters 2202 ACCELER TIME 1, default 30 seconds), or faulty motor, motor cables or connections.
Intermediate circuit DC voltage is excessive. Check for static or transient over voltages in the input power supply, insufficient deceleration time (parameters 2203 DECELER TIME 1, default 30 seconds), or undersized brake chopper (if present).
Drive heat sink is overheated. Temperature is at or above 115_C (239_F). Check for fan failure, obstructions in the air flow, dirt or dust coating on the h eat sink, excessive ambient temperature, or excessive motor load.
Intermediate circuit DC voltage is not sufficient. Check for missing phase in the input power supply, blown fuse, or under voltage on main circuit.
Analog input 1 loss. Analog input value is less than AI1 FLT LIMIT (3021). Check source an d connection for analog input a nd parameter settings for AI1 FLT LIMIT (3021) and 3001 AI<MIN FUNCTION.
Analog input 2 loss. Analog input value is less than AI2 FLT LIMIT (3022). Check source an d connection for analog input a nd parameter settings for AI2 FLT LIMIT (3022) and 3001 AI<MIN FUNCTION.
Motor is too hot, as estimated by the drive. Check for overloaded motor. Adjust the parameters used for the estimate (3005 through 3009). C heck the temperature sensors and Group 35 parameters.
Panel communication is lost and either drive is in local control mode (the control pan el displays LOC), or drive is in remote control mode (REM) and is parameterized to accept start/stop, direction or reference from the control panel. To correct check the communication lines and connections. Check parameter 3002 PANEL COMM ERROR, parameters in Group 10: Command Inputs and Group 11:Reference Select (if drive operation is REM).
Motor or process stall. Motor is operating in the stall region. Check for excessive load or insufficient motor power. Check parameters 3010 through 3012.
The load on the input power system is ou t of balance. Check for f au lts in the motor or motor cable. Verify that motor cable does not exceed maximum specified length.
Motor load is lower than expected. Check for disconnected load. Check parameters 3013 UNDERLOAD FUNCTION through 3015 UNDERLOAD CURVE.
Internal fault. A communication---related problem has been detected between the OMIO and OINT boards. Contact Carrier.
Motor speed is greater than 120% of the larger (in magnitude) of 2001 MINIMUM SPEED or 2002 MAXIMUM SPEED parameters. C heck parameter settings for 2001 and 2002. C heck adequacy of motor braking torque. Check applicability of torque control. Check brake chopper and resistor.
Field bus communication has timed out. Check fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME). Check communication settings (Group 51 or 53 as appropriate). Check for poor connections and/or noise on line.
Fault in the motor circuit. One of the motor phases is lost. Check for motor fault, motor cable fault, thermal relay fault, or internal fault.
48/50LC
59
Table 27 — FAULT CODES (cont)
FAULT
CODE
101--- 105 SYSTEM E RROR Error internal to the drive. Contact Carrier and report the error number.
201--- 206 SYSTEM E RROR Error internal to the drive. Contact Carrier and report the error number.
1000
1001 PAR PFA RE FN G Parameter values are inconsistent. Ch eck that 2007 MINIMUM FREQ is negative, when 8123 PFA ENABLE is active.
1002
1003
1004
1005
48/50LC
1006
1007
1008
1009
1010 OVERRIDE/PFA
FAULT NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION
Parameter values are inconsistent. Check for any of the following: 2001 MINIMUM SPEED > 2002 MAXIMUM SPEED 2007 MINIMUM FREQ > 2008 MAXIMUM FREQ
PAR HZ RPM
PAR PFA IOCNF
PAR AI SC AL E
PAR AO SC AL E
PAR PC U 2
PAR EX T R O
PAR FB US
PAR PFA MODE
PAR PC U 1
CONFLICT
2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range: --- 128/+128 2002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range: --- 128/+128 2007 MINIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range: --- 128/+128 2008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range: --- 128/+128
Parameter values are inconsistent. The number of programmed PFA relays does not match with Interlock configuration, wh en 8123 PFA ENABLE is active. Check consistency of RELAY OUTPUT parameters 1401 through 1403, and 1410 throu gh 1412. Check 8117 NR OF AUX MOTORS, 8118 AUTOCHANGE INTERV, and 8120 INTERLOCKS.
Parameter values are inconsistent. Check that parameter 1301 AI 1 MIN > 1302 AI 1 MAX and that parameter 1304 AI 2 MIN > 1305 AI 2 MAX.
Parameter values are inconsistent. Check that parameter 1504 AO 1 MIN > 1505 AO 1 MAX and that parameter 1510 AO 2 MIN > 1511 AO 2 MAX.
Parameter values for power control are inconsistent: Improper motor nominal kVA or motor nominal power. Check the following parameters:
1.1 < (9906 MOTOR NOM CURR * 9905 MOTOR NOM VOLT * 1.73 / PN) < 2.6 Where: PN = 1000 * 9909 MOTOR NOM POWER (if units are kW) or PN = 746 * 9909 MOTOR NOM POWER (if units are HP, e.g., in US)
Parameter values are inconsistent. Check the extension relay module for connection and 1410 through 1412 RELAY OUTPUTS 4 through 6 have non---zero values.
Parameter values are inconsistent. Check that a parameter is set for field bus control (e.g., 1001 EXT1 COMMANDS = 10 (COMM)), but 9802 COMM PROT SEL = 0.
Parameter val ues are inconsistent. The 9904 MOTOR CTRL MODE must = 3 (SCALAR SPEED) when 8123 PFA ENABLE activated.
Parameter values for power control are inconsistent or improper motor nominal frequency or speed. Check for both of the f ol lowing: 1 < (60 * 9907 MOTOR NOM FREQ / 9908 MOTOR NOM SPEED < 16
0.8 < 9908 MOTOR NOM SPEED / (120 * 9907 MOTOR NOM FREQ / Motor poles) < 0.992
Override mode is enabled and PFA is activated at the same time. This cannot be done because PFA interlocks cannot be observed in the override mode.
Table 28 – ALARM CODES
ALARM
CODE
2001 --- Reserved
2002 --- Reserved
2003 --- Reserved
2004 DIR LOCK
2005 I/O COMM
2006 Al1 LOS S
2007 Al2 LOS S
2008 PAN EL LO SS
2009 --- Reserved
2010 MOT OVERTEMP
2011 UNDERLOAD
2012 MOTOR STALL Motor is operating in the stall region. This alarm warns that a Motor Stall fault trip may be near.
ALARM NAME
IN PANEL
DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION
The change in direction being attempted is not allowed. Do not attempt to change the direction of motor rotation, or Change parameter 1003 D IRECTION to allow direction change (if reverse operation is safe).
Field bus communication has timed out. Check fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME). Check communication settings (Group 51 or 53 as appropriate). Check for poor connections and/or noise on line.
Analog input 1 is lost, or value is less than the minimum setting. Check input source and connections. Check the parameter that sets the minimum (3021) and the parameter that sets the Alarm/Fault operation (3001).
Analog input 2 is lost, or value is less than the minimum setting. Check input source and connections. Check parameter that sets the minimum (3022) and the parameter that sets the Alarm/Fault operation (3001).
Panel communication is lost and either the VFD is in local control mode (the control panel displays HAND), or the VFD is in remote control mode (AUTO) and is parameterized to accept start/stop, direction or reference from the control panel. To correct, check the communication l ines and connections, Parameter 3002 PANEL LOSS, and parameters in groups 10 COMMAND INPUTS and 11 REFERENCE SELECT (if drive operation is REM).
Motor is hot, based on either the VFD estimate or on temperature feedback. This alarm warns that a Motor Overload fault trip may be near. Check for overloaded motor. Adjust the parameters used for the estimate (3005 through 3009). Check the temperature sensors and Group 35 parameters.
Motor load is lower than expected. This alarm warns that a Motor Underload fault trip may be near. Check that the motor and drive ratings match (motor is NOT undersized for the drive). Check th e settings on para meters 3013 to
3015.
60
Table 28 — ALARM CODES (cont)
ALARM
CODE
2013* AUTO RES ET
2014 AUTOCHANGE
2015 PFA INTERLOCK
ALARM NAME
IN PANEL
DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION
This alarm warns that the drive is about to perform an automatic fault reset, which may start the motor. To control automatic reset, use parameter group 31 (AUTOMATIC RESET).
This alarm warns that the PFA autochange function is active. To control PFA, use parameter group 81 (PFA) and the Pump Alternation macro.
This alarm warns that the PFA interlocks are active, which means that the drive cannot start any motor (when Autochange is used), or a speed regulated motor (when Autochange is not used).
2016 --- Reserved
2017* OFF BUTTON This alarm indicates that the OFF button has been pressed.
2018 PID SLEEP
This alarm warns that the PID sleep function is active, which means that the motor could accelerate when the PID sleep function ends. To control PID sleep, use parameters 4022 through 4026 or 4122 through 4126.
2019 ID RUN The VFD is performing an ID run.
2020 OVERRIDE Override mode is activated.
2021
2022
START ENABLE 1
MISSING
START ENABLE 2
MISSING
This a larm warns that the Start Enable 1 signal is missing. To control Star t Enable 1 function, use parameter 1608. To correct, check the digital input configuration and the communication settings.
This a larm warns that the Start Enable 2 signal is missing. To control Star t Enable 2 function, use parameter1609. To correct, check the digital input configuration and the communication settings.
2023 EMERGENCY STOP Emergency stop is activated.
* This al a r m is not indicated by a relay output, even when the relay output is configured to indicate alarm conditions, parameter 1401 RELAY OUTPUT = 5
(ALARM) or 16 (FLT/ALARM).
Scrolling Marquee Display
This device is the keypad interface used to access rooftop information, read sensor values, and test the unit. (See Fig. 22.) The Scrolling Marquee display is a 4-key, 4-character, 16-segment LED (light-emitting diode) display. Eleven mode LEDs are located on the display as well as an Alarm Status LED. See Basic Control Usage section for further details.
Accessory Navigatort Display
The accessory hand-held Navigator display can be used with 48/50LC units. (See Fig. 23.) The Navigator display operates the same way as the Scrolling Marquee device. The Navigator display plugs into the LEN port on either TB or the ECB board.
Carrier Comfort Network (CCN)RInterface
The units can be connected to the CCN if desired. The communication bus wiring is a shielded, 3-conductor cable with drain wire and is field supplied and installed. The system elements are connected to the communication bus in a daisy chain arrangement. (See Fig. 24.) The positive pin of each system element communication connector must be wired to the positive pins of the system elements on either side of it. This is also required for the negative and signal ground pins of each system element. Wiring connections for CCN should be made at the CIB. (See Figs. 11 and 12.) Consult the CCN Contractor’s Manual for further information.
NOTE: Conductors and drain wire must be 20 AWG (American Wire Gauge) minimum stranded, tinned copper. Individual
MODE
Run Status
Service Test
Temperature
Pressures
Setpoints
Inputs
Outputs
Configuration
Time Clock
Operating Modes
Alarms
Alarm Status
ESCAPE
ENTER
Fig. 22 -- Scrolling Marquee
O
A
la
C06320
C
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A
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em
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ure
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in
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u
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er
ating
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1
2
T
.
5
8
5
4
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.
6
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F
4
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4
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conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –20_Cto60_Cis required. See Table below for acceptable wiring.
MANUFACTURER PART NO.
Alpha 2413 or 5463
Belden 8772
Carol C2528
West Penn 302
It is important when connecting to a CCN communication bus that a color-coding scheme be used for the entire network to simplify the installation. It is recommended that red be used for the signal positive, black for the signal negative and white for the signal ground. Use a similar scheme for cables containing different colored wires.
At each system element, the shields of its communication bus cables must be tied together. The shield screw on CIB can be used to tie the cables together. If the communication bus is entirely within one building, the resulting continuous shield must be connected to a ground at one point only. The shield screw on CIB is not acceptable for grounding. If the communication bus cable exits from one building and enters another, the shields must be connected to grounds at the lightning suppressor in each building
Fig. 23 -- Accessory Navigatort Display
C06321
where the cable enters or exits the building (one point per building only).
48/50LC
61
To connect the unit to the network:
1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white (ground), and black (–) conductors. (Substitute appropriate colors for different colored cables.)
3. Connect the red wire to (+) terminal on CIB, the white wire to COM terminal, and the black wire to the (–) terminal.
4. The RJ14 CCN connector on CIB can also be used, but is only intended for temporary connection (for example, a laptop computer running Carrier network software).
5. Restore power to unit.
CCN BUS
IMPORTANT: A shorted CCN bus cable will prevent some routines from running and may prevent the unit from starting. If abnormal conditions occur, unplug the connector. If conditions return to normal, check the CCN connector and cable. Run new cable if necessary. A short in one section of the bus can cause problems with all system elements on the bus.
48/50LC
BUILDING SUPERVISOR
REMOTE CCN SITE
NETWORK
OPTIONS
AUTODIAL GATEWAY
TERMINAL
SYSTEM
MANAGER
CL
CL
ROOFTOP
UNIT
ROOFTOP
UNIT
CL
ROOFTOP
UNIT
HEATING/COOLING UNITS
TCU
DAV AI R
TERMINAL
TCU
DAV AIR
TERMINAL
CL
CL
ROOFTOP
UNIT
ROOFTOP
UNIT
TCU
CCN -- Carrier Comfort Network
LEGEND
CL -- ComfortLink Controls DAV -- Digital Air Volume HVAC -- Heating, Ventilation, and Air Conditoning TCU -- Terminal Control Unit
TO ADDITIONAL TERMINALS
DAV FAN POWERED MIXING BOX
®
NON CARRIER
HVAC
EQUIPMENT
COMFORT
CONTROLLER
AIR DISTRIBUTION-DIGITAL AIR VOLUME CONTROL (DAV)
C07030
Fig. 24 -- CCN System Architecture
62
Protective Devices
Compressor Protection
Overcurrent
Each compressor has internal line break motor protection.
Overtemperature
Each compressor has an internal protector to protect it against excessively high discharge gas temperatures.
High--Pressure Switch
If the high-pressure switch trips, the compressor will shut down and the compressor safety alarm should trip. Refer to the Alarm section for compressor safety alarms.
Evaporator Fan Motor Protection
Direct drive ECM motors are protected from locked rotor and over-current through the electronic control module attached to the motor. In the belt drive application, the VFD serves as the motor thermal and over-current protection. Refer to Major Component’s section for more detail on the VFD.
!
CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the unit.
DO not bypass the VFD while running the motor. Do not change VFD parameter associated with motor characteristics, these are factory programmed for motor protection. Damage to the motor or the VFD can occur.
Condenser--Fan Motor Protection
The ECM motor is protected from locked rotor and over-current protection through the electronic control module attached to the motor.
Saturated Suction Pressure (SSP)
If the SSP for a particular circuit is reading below the alarm set point for an extended period of time, that circuit will be shut down. After 15 minutes, the alarm will automatically reset. If this alarm occurs 3 times consecutively, the circuit will remain locked out until an alarm reset is initiated via CCN or manually via the Scrolling Marquee display (see Alarms and Alerts section for more details).
Condensate Overflow Switch (COFS)
A separate factory installed device can detect a full drain pan. This device consists of a pan sensor to detect the water level and a relay control switch to read the sensor. The control switch is located in the unit control box and will trip out the compressors on overflow detection. Since this device is in series with the compressor contactor and high pressure switch on any given circuit,
ComfortLink does not directly read this. The relay switch is a normally open device that closes when power is applied; this allows the compressor to be energized without problem. If the sensor detects high water levels for 10 seconds straight, it will open the contact breaking the compressor call. The switch will also turn its red LED on. If the water level is low enough for 5 minutes the relay will close again allowing the compressor call. A blinking red LED on the switch indicates that the sensor has been disconnected.
Field-Installed Accessories
Space Temperature Sensor (T--55)
The T-55 space temperature sensor (part no. 33ZCT55SPT) is a field-installed accessory. The sensor is installed on a building interior wall to measure room air temperature. TheT-55 sensor also includes an override button on the front cover to permit occupants to override the Unoccupied Schedule (if programmed). The jumper wire in the installer’s packet must be connected between R and W1 when using a T-55 device.
TB --SPT+ Sensor Input.........
TB --SPT– Sensor Common..........
Space Temperature Sensor (T--56)
The T-56 space temperature sensor (part no. 33ZCT56SPT) is a field-installed accessory. This sensor includes a sliding scale on the front cover that permits an occupant to adjust the space temperature set point remotely. The T-56 sensor also includes an override button on the front cover to allow occupants to override the unoccupied schedule (if programmed). The jumper wire in the installer’s packet must be connected between R and W1 when using a T-56 device.
TB --SPT+ Sensor Input.......
TB --SPT– Sensor Common........
TB --SPTO Setpoint Offset Input.......
Space Temperature Sensor (T--58)
The T-58 space temperature sensor (part no. 33ZCT58SPT) is a field-installed accessory. The T-58 sensor communicates with the ComfortLink controller, providing space temperature, heating and cooling set points, and mode operation information. The jumper wire in the installer’s packet must be connected between R and W1 when using a T-58 device.
Refer to the T-58 installation instructions for information on installing and configuring the T-58 sensor.
Each T-58 sensor must have a unique address on the CCN. Each T-58 sensor must also be configured with the address of the unit control it is communicating to.
Space Temperature Sensor Averaging
See Fig. 25 for space temperature averaging with T-55 sensors only. If the use of one T-56 sensor is required, refer to Fig. 26.
48/50LC
63
RED
T
BLK
RED
BLK
48/50LC
LEGEND
B -- Terminal Block ______ -- Factory Wiring _ _ _ _ -- Field Wiring
TB1-T55
1
2
TO MAIN BASE BOARD
TB1-T55
1
2
TO MAIN BASE BOARD
RED
BLK
SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4
RED
BLK
RED
BLK
SPACE TEMPERATURE AVERAGING --4 T-55 SENSOR APPLICATION
RED
BLK
BLK
SENSOR 1
RED
RED
BLK
SENSOR 2
RED
BLK
RED
BLK
RED
BLK
SENSOR 3
SENSOR 6SENSOR 5
BLK
SENSOR 4
RED
RED
BLK
RED
BLK
SENSOR 8SENSOR 7 SENSOR 9
SPACE TEMPERATURE AVERAGING --9 T-55 SENSOR APPLICATION
C07032
Fig. 25 -- Space Temperature Sensor Averaging
RED
BLK
TB1-T55
1
2
TO MAIN
BASE
BOARD
RED
BLK
RED
BLK
RED
BLK
RED
BLK
TB1-T55
3
TO MAIN
BASE
BOARD
T-55 SENSOR 1 T-55 SENSOR 2 T-55 SENSOR 3 T-56 SENSOR 4
WHT
C07033
Fig. 26 -- Space Temperature Sensor Averaging with 3 T--55 Sensors and One T--56 Sensor
64
Carrier Accessory Kits
There are specific accessory kits sold for various field installed accessories. These kits vary based on model, size, voltage, manufacture date, and duct orientation. Some of these kits include Economizer, Power Exhaust, and Electric Heat. Refer to the Controls Quick Set--Up section for configuration and more information on these accessories.
Indoor Air Quality
The indoor air quality (IAQ) sensor (part no. 33ZCSENCO2) is a field-installed accessory which measures CO When installing this sensor, an ECB board must be installed and the unit must be configured for IAQ use by setting ConfigurationAIR.QIA.CF to a value of 1, 2, or 3. See the Indoor Air Quality section for more information.
TB or IAQ 4--20mA Input.............
TB or COM Sensor Common............
TB or R--2 24vac Output..............
TB or C--2 Common (GND)..............
levels in the air.
2
Outdoor Air Quality
The outdoor air quality (OAQ) sensor is a field-installed accessory that measures CO ECB board must be installed and the unit must be configured for OAQ use by setting ConfigurationAIR.QOA.CF to a value of 1 or 2. See the Indoor Air Quality section for more information.
TB or TB B--SARH 4--20mA Input......
TB or TB B--COM Sensor Common TB or TB B--R--2 24vac Output TB or TB B--C--2 Common (GND)
levels in the air. When installing this sensor, an
2
Smoke Detectors
The smoke detectors are field-installed accessories. These detectors can detect smoke in either the return air or supply and return air. When installing either detector, the unit must be configured for fire shutdown by setting ConfigurationUNITFS.SW to normally open (1) or normally closed (2).
TB or FDWM Discrete Input to Board...
Filter Status
The filter status accessory is a field-installed accessory. This accessory detects plugged filters. When installing this accessory, the unit must be configured for filter status by setting ConfigurationUNITFL.SW to normally open (1) or normally closed (2). Normally open (1) is the preferred configuration.
Filter status wires are pre--run in the unit harness and located near the switch installation location. Refer to the Filter Accessory installation instructions for more information.
Fan Status
The fan status accessory is a field-installed accessory. This accessory detects when the indoor fan is blowing air. When installing this accessory, the unit must be configured for fan status by setting ConfigurationUNITFN.SW to normally open (1) or normally closed (2). Normally open (1) is the preferred configuration.
Fan status wires are pre--run in the unit harness and located near the switch installation location. Refer to the Fan Accessory installation instructions for more information.
Enthalpy Sensors
The enthalpy accessories are field-installed accessories. The first accessory (outdoor air only) determines when the enthalpy is low relative to a fixed reference. Adding the second accessory (return air) compares the enthalpy between the outdoor and return airstreams. In each case, the enthalpy 4 to 20 mA signals are converted to a switch output which is read by the ECB. When installing this accessory, the unit must be configured for enthalpy-based control by setting ConfigurationECONEN.SW to normally open (1). See Fig. 11 and Fig. 12 for wiring details.
Normal status is an active switch which tells the control that enthalpy is LOW. The actual switch terminal LOW is normally closed. Refer to the Enthalpy Kit installation instructions for more information on the installation.
Return/Supply Air Temperature Sensor
The temperature sensor (part no. 33ZCSENSAT) is a field-installed accessory which may be installed on the common return air duct and/or the common supply air duct near the unit. The duct return air temperature (RAT) may be used to replace the RAT sensor that is inside the unit’s return air section. The duct supply air temperature (SAT) may be used to replace the SAT sensor that is internal to the unit. A supply duct SAT measurement is valid for heating mode display while the factory-standard internal SAT is not valid for heating due to its location upstream of the heating section. When installing the supply duct SAT, the unit must be configured by setting ConfigurationUNITSAT.H to ENBL. A SAT sensor in the supply duct is the preferred configuration for systems with Carrier variable volume and temperature (VVT) accessory controls.
The field connection terminal board has SAT and RAT terminals. When installing field sensors, use these terminals accordingly to connect into the MBB.
IMPORTANT: When wiring a field SAT sensor, the factory installed on must be disconnected from the back of the terminal board.
Space Humidistat
The Space Humidistat (part no. ----HL----38MG--029) is a wall mounted device with an adjustable setpoint to control humidity levels. The humidistat input is provided on the field connection terminal board. The Space Humidity Switch configuration, ConfigurationUNITRH.SW, identifies the normally open or normally closed status of this input at LOW humidity.
TB or HUM Discrete Input to Board............
TB or TR--2 24 VAC Dry Contact Source............
NOTE: The humidistat terminals are only in use when the unit is equipped with the Humidi--MiZer factory option.
Space Humidity Sensor
The space relative humidity sensor (part no. 33ZCSENDRH--01 duct mount or 33ZCSENSRH--01 wall mount) is a field--installed accessory. The space relative humidity (RHS) may be selected for use if the outdoor air quality sensor (OAQ) is not used and an economizer board is installed. When installing the relative humidity sensor, the unit must be configured by setting ConfigurationUNITRH.S to YES.
TB or LPWR 24 VDC Loop Power...........
TB or SPRH 4--20mA Input Signal............
48/50LC
65
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — RUN STATUS
ITEM EXPANSION RANGE UNITS
RUN STATUS STATUS DISPLAY
VIEW Auto View of Run Status (VIEW = Display only)
HVAC HVAC Mode Status 1=Disabled
OCC Currently Occupied No/Yes OCCUPIED SAT Supply Air Temperature xxx..x °F SAT_DISP ALRM Current Alarms & Alerts xx ALRMALRT TIME Time of Day xx.xx hh.mm TIMECOPY
VERS Software Version Numbers VERSIONS
MBB CESR131505---xx---xx ( x x --- x x i n t a b l e ) MODEL_NUMBER_01 ECB CESR131249--- xx--- xx MODEL_ NUMBER_02 MARQ CESR131171--- xx---xx MODEL_NUMBER_03 VFD1 FW Version --- xxxxx VFD1_SW NAVI CESR131227---xx ---xx
MODE Control Modes MODEDISP MODEDISP
SYS Current System Mode 1=Disabled
HVAC Current HVAC Mode 1=Disabled
48/50LC
F. M O D Indoor Fan Mode x IDF_MODE HV.DN Remote HVAC Mode Disable No/Yes HVACDOWN forcible EFF . C Cool Setpoint In Effect xx.x °F CSP_EFF EFF . H Heat Setpoint In Effect xx.x °F HSP_EFF OCC Currently Occupied No/Yes OCCUPIED forcible T. O VR Timed Override in Effect No/Yes MODETOVR LINK Linkage Active No/Yes MODELINK D.LMT Demand Limit In Effect No/Yes MODEDMDL C.LOC Compressor OAT Lockout No/Yes COMPLOCK H.LOC Heat OAT Lockout No/Yes HEATLOCK OK.EC OK to Use Economizer? No/Yes ECONCOOL
COOL Cooling Status COOLDISP
DMD.C Cooling Demand xxx.x ^F COOL_DMD AVL.C Available Cooling Stages x AVL CSTGS REQ.C Requested Cooling Stages x REQCSTGS MAX.C Max Allowed Cool Stages x MAXCSTGS forcible LMT.C Max Cool Stage In Effect x CSTGLIMT F. SP D Commanded Fan Speed xxx % FANSPEED CMP.A Circuit A Compressor Off/On COMP_A TG.A Timeguard A xxx sec TIMGD_A LDR.A Circuit A Loader Off/On LOA DER TG.L Timeguard Loade r xxx sec TIMGD_L SST.A Sat. Suction Temp A xxx.x °F SST_A SSP.A Suction Pressure A xxx.x psig SSP_A SCT.A Sat. Condenser Temp A xxx.x °F SCT_ A SCP.A Co ndenser Pressure A xxx.x psig SCP_A
HEAT Heating Status HEATDISP
DMD.H Heating Demand xxx.x ^F HEAT_DMD AVL.H Available Heating Stages x AVLHSTGS REQ.H Requested Heating Stages x REQHSTGS MAX.H Max Allowed Heat Stages x MAXHSTGS forcible LMT.H Max Heat Stage In Effect x HSTGLIMT F. SP D Commanded Fan Speed xxx % FANSPEED HT.1 Heat Stage 1 Relay Off/On HEAT_1 TG.H1 Heat Stage 1 Timeguard xxx sec TIMG D_H1 HT.2 Heat Stage 2 Relay Off/On HEAT_2 TG.H2 Heat Stage 2 Timeguard xxx sec TIMG D_H2
ECON Economizer Status ECONDISP
EC.CP Econo Commanded Position xxx % ECONOCMD EC.AP Econo Actual Position xxx % ECONOPOS EC.MP MinPositioninEffect xxx % MIN_POS forcible IAQ.S IAQ Level (switch) Low/High IAQIN IAQ IAQ Level (sensor) xxxx IAQ OAT Outdoor Air Temperature xxx.x °F OA_TEMP RAT Return Air Temperature xxx.x °F RETURN_T ENTH Outdoor Enthalpy Switch Low/High ENTHALPY OAQ OAQ Level (sensor) xxxx OAQ PE.1 Power Exhaust 1 Relay Off/On PE_1 PE.2 Power Exhaust 2 Relay Off/On PE_2
2=Ventilation 3=Cool 4=Heat
2=Run Enabled 3: Service Test
2=Ventilation 3=Cool 4=Heat
CCN TABLE/
S u b --- T A B L E
CCN POINT
HVACMODE
SYS_MODE
HVACMODE
CCN WRITE
STATUS
66
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — RUN STATUS (cont)
ITEM EXPANSION RANGE UNITS
S.VFD SUPPLY FAN VFD VFD_DATA
VFD1 Status Word 1 NNNNN VFD1STAT SPD VFD1 Actual Speed % NNN.n % VFD1_SPD RPM VFD1 Actual Motor RPM NNNNN VFD1RPM FREQ VFD1 Actual Motor Freq NNN.n VFD1FREQ AMPS VFD1 Actual Motor Amps NNN.n amps VFD1AMPS TORQ VFD1 Actual Motor Torque NNNN.n % VFD1TORQ PWR VFD1 Actual Motor Power NNNN.nn VFD1PWR VDC VFD1 DC Bus Voltage NNNN volts VFD1VDC V.OU T VFD1 Output Voltage NNNN volts VFD1VOUT TEMP VFD1 Transistor Temp (C) NNN VFD1TEMP RUN.T VFD1 Cumulative Run Time NNNNN hours VFD1RUNT KWH VFD1 Cumulat ive kWh NNNNN VFD1KWH LFC VFD1 Last Fault Code NNNNN VFD1LFC
VFD1 DI1 State Open/Close VFD1_DI1
VFD1 DI2 State Open/Close VFD1_DI2
VFD1 DI3 State Open/Close VFD1_DI3
VFD1 DI4 State Open/Close VFD1_DI4
VFD1 DI5 State Open/Close VFD1_DI5
VFD1 DI6 State Open/Close VFD1_DI6
VFD1 AI1 (% of range) NNN.n % VFD1_AI1
VFD1 AI2 (% of range) NNN.n % VFD1_AI2
HRS Component Run Hours STRTHOUR
A1 Compressor A1 Run H ours xxxxx.xx hours HR_A1 forcible A.LDR Comp A1 Loader Run Hours xxxxx.xx hours HR_A1LDR IDF1 Indoor Fan 1 Run Hours xxxxx.xx hours HR_IDF1 forcible IDF2 Indoor Fan 2 Run Hours xxxxx.xx hours HR_IDF2 IDF3 Indoor Fan 3 Run Hours xxxxx.xx hours HR_IDF3 HT.1 Heat Stage 1 Run Hours xxxxx.xx hours HR_HTR_1 forcible HT.2 Heat Stage 2 Run Hours xxxxx.xx hours HR_HTR_2 forcible
PE.1 Power Exhaust1 Run H ours xxxxx.xx hours HR_PE_1 forcible PE.2 Power Exhaust2 Run H ours xxxxx.xx hours HR_PE_2 forcible ALRM Alarm Relay Run Hours xxxxx.xx ho urs HR_ALM forcible L.ODF Low Amb ODF Run Hours xxxxx.xx hours HR_LAODF forcible
STRT Component Starts
A1 Compressor A1 Starts xxxxxx ST_A1 forcible A.LDR Comp A1 Loader Starts xxxxxx ST_A1LDR IDF1 Indoor Fan 1 Starts xxxxxx ST_IDF1 forcible IDF2 Indoor Fan 2 Starts xxxxxx ST_IDF2 IDF3 Indoor Fan 3 Starts xxxxxx ST_IDF3 HT.1 Heat Stage 1 Starts xxxxxx ST_HTR_1 forcible HT.2 Heat Stage 2 Starts xxxxxx ST_HTR_2 forcible PE.1 Power Exhaust 1 Sta rts xxxxxx ST_PE_ 1 forcible PE.2 Power Exhaust 2 Sta rts xxxxxx ST_PE_ 2 forcible ALRM Alarm Relay Starts xxxxxx ST_ALM forcible L.ODF Low Amb ODF Starts xxxxxx ST_LAODF forcible
(ALRMDISP) = CCN only) ALRMDISP
Active Alarm 1 Code xxx ALMCODE1
Active Alarm 2 Code xxx ALMCODE2
Active Alarm 3 Code xxx ALMCODE3
Active Alarm 4 Code xxx ALMCODE4
Active Alarm 5 Code xxx ALMCODE5
Reset All Current Alarms No/Yes ALRESET forcible
Reset Alarm History No/Y es ALHISCLR forcible
CCN TABLE/
S u b --- T A B L E
CCN POINT
CCN WRITE
STATUS
48/50LC
67
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — RUN STATUS (cont)
ITEM EXPANSION RANGE UNITS
(GENERIC = CCN only) GENERIC
(LON_DATA = CCN only) LON_DATA
48/50LC
nviSpaceTemp xxx.x °F NVI_SPT Forcible
nviSetPoint xxx.x °F NVI_SP forcible
nvoSpaceTemp xxx.x °F NVO_SPT
nvoUnitStatus.mode xxxx NVO_MODE
nvoUnitStatus.heat_o ut_p xxx.x % NVO_HPRI
nvoUnitStatus.heat_o ut_s xxx.x % NVO_H SEC
nvoUnitStatus.cool_out xxx.x % NVO_COOL
nvoUnitStatus.econ_out xxx.x % NVO_ECON
nvoUnitStatus.fan_out xxx % NVO_ FAN
nvoUnitStatus.in_alarm xxx NVO_ ALRM
nviSetPtOffset xxx.x ^F NVI_SPTO forcible
nviOutside Te mp xxx.x °F NVI_OAT forcible
nviOutside RH xxxx.x % NVI_OARH forcible
nvoEffectSetPt xxx.x °F NVO_EFSP
nvoOutsideTemp xxxx.x °F NVO_OAT
nvoOutsideRH xxx.x % NVO_OARH
nviSpaceRH xxx.x % NVI_SPRH forcible
nviCO2 xxxxx NVI_CO2 forcible
nvoCO2 xxxxx NVO_CO2
nvoTEMP1 xxx.x °F NVO_SAT
nvoTEMP2 xxx.x °F NVO_RAT
nviPCT1 xxx.x % NVI_RHSP forcible
nvoPCT1 xxx.x % NVO_SPRH
nviDISCRETE1 Off/On NVI_FSD forcible
nviDISCRETE2 No/Yes NVI_OCC forcible
nviDISCRETE3 Off/On NVI_IAQD forcible
nvoDISCRETE1 Off/On NVO_FSD
nvoDISCRETE2 No /Y es NVO_OCC
nvoDISCRETE3 Off/On NVO_IAQD
nciCO2Limit xxxxx NCI_CO2 forcible
nciSetPnts.occupied_cool xxx.x °F NCI_OCSP forcible
nciSetPnts.standby_cool xxx.x °F NCI_ SCSP forcible
nciSetPnts.unoccupd_cool xxx.x °F NCI_UCSP forcible
nciSetPnts.occupied_heat xxx.x °F NCI_OHSP forcible
nciSetPnts.standby_heat xxx.x °F NCI_SHSP forcible
nciSetPnts.unoccupd_heat xxx.x °F NCI_ UHSP forcible
CCN TABLE/
S u b --- T A B L E
CCN POINT
up to 20 points
CCN WRITE
STATUS
68
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — SERVICE TEST
SERVICE TEST
TEMPERATURES STATUS DISPLAY
PRESSURES
ITEM EXPANSION RANGE UNITS CCN TABL E/Su b--- TABLE CCN POINT
TEST Field Service Test Mode Off/On (TEST = display only)
INDP Test Independent Outputs TESTINDP
ECON Economizer Position Test 0 to 100 % S_ECONO
E.CAL Calibrate Economizer Off/On S_ECOCAL
PE.1 Powe r Exhaust 1 Test Off/On S_PE_1
PE.2 Powe r Exhaust 2 Test Off/On S_PE_2
ALRM Alarm Relay Test Off/On S_ALMOUT
FANS Te st F an s TESTFANS
F. SP D Indoor Fan Speed Test 0 to 100 % S_FANSPD
F. MO D IDF Fan Mode 0to7 S_IDFMOD
IDF1 Indoor Fan Test 1 Off/On S_IDF_1
IDF2 Indoor Fan Test 2 Off/On S_IDF_2
IDF3 Indoor Fan Test 3 Off/On S_IDF_3
COOL Test Cooling TESTCOOL
CMP.A Cool A Test Off/On S_COMP_A
LDR_A Cir A Loader T est Off/On S_LOADER
F. SP D Reduced Cool Fan Speed 0 to 100 % S_ FSPDCL
L.ODF Low Amb O DF Test Off/On S_LAODF
HEAT Te s t H e at i ng TESTHEAT
HT.1 Heat Stage 1 Test Off/On S_HEAT_1
HT.2 Heat Stage 2 Test Off/On S_HEAT_2
F. SP D Reduced Heat Fan Speed 0 to 100 % S_FSPDH T
MODE — TEMPERATURES & PRESSURES
ITEM EXPANSION RANGE UNITS
AIR.T Air Temperatures UINPUT
SAT Supply Air Temperature xxx.x °F SAT_DISP
OAT Outdoor Air Temperature xxx.x °F OA_TEMP forcible forcible
SPT Space Temperature xxx.x °F SPACE_T forcible forcible
SPTO Space Temperature Offset xxx.x ^F SPTO forcible forcible
RAT Return Air Temperature xxx.x °F RETURN_T forcible forcible
REF.T Refrigerant Temperatures xxx.x °F
SST.A Sat. Suction Temp A xxx.x °F SST_A
SCT.A Sat. Condenser Temp A xxx.x °F SCT_A
SSP.A Suction Pressure A xxx.x psig SSP_A
SCP.A Condenser Pressure A xxx.x psig SCP_A
CCN TABLE/ S u b --- T A B L E
CCN POINT
CCN WRITE
STATUS
DISPLAY WRITE
STATUS
48/50LC
MODE — SETPOINTS
ITEM EXPANSION RANGE UNITS DEFAULT CCN TABLE/Sub ---TA BLE CCN POINT
SETPOINTS SETPOINT CONFIGURATION
OCSP Occupied Cool Setpoint 55 t o 80 °F 78 SET_PNT OCSP
UCSP Unoccupied Cool Setpoint 65 to 95 °F 85 UCSP
OHSP Occupied Heat Setpoint 55 to 80 °F 68 OHSP
UHSP Unoccupied Heat Setpoint 40 to 80 °F 60 UHSP
GAP Heat --- Cool Setpoint Gap 2to10 ^F 5 HCSP_GAP
STO.R SPT Offset Range (+/ ---) 0to5 ^F 5 SPTO_RNG
RH.SP Space RH Occupied SP 30 to 100 % 50 SPRH _SP
RH.UN Space RH Unoccupie d SP 30 to 100 % 80 SPRH _USP
RH.DB Space RH Deadband 2to20 % 8 SPRH_DB
RH.HB Dehum Heat SP Deadband --- 5 t o 5 ^F 2 RH_HSPDB
LCSP Low Cool SAT Setpoint 55 to 75 °F 60 LCSASP
HCSP High Cool SAT Setpoint 50 to 70 °F 55 HC SASP
CCSP Comfort SAT Setpoint 40 to 70 °F 55 CFSASP
69
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — INPUTS
ITEM EXPANSION RANGE UNITS
INPUTS STATUS DISPLAY
STAT Thermostat Inputs UINPUT
Y1 Thermost at Y1 Input Off/On Y1 forcible forcible
Y2 Thermost at Y2 Input Off/On Y2 forcible forcible
W1 Thermostat W1 Input Off/On W1 forcible forcible
W2 Thermostat W2 Input Off/On W2 forcible forcible
G Thermostat G Input Off/On G forcible forcible
GEN.I General Inputs General Inputs
FIL.S Filter Status Switch Clean/Dirty FILTSTAT forcible
FAN.S Fan Status Switch Off/On FAN_STAT forcible
FDWN Fire Shutdown Swit ch Off/On FIREDOWN forcible
ENTH Outdoor Enthalpy Switch Low/High ENTHALPY forcible forcible
RM.OC Remote Occupancy Switch Off/On REM_OCC forcible forcible
HUM Space Humidity Switch Lo w/High HUM_STAT forcible forcible
IGC.F IGC Fan Request Off/On IDF_FDBK
CS.A1 Current Sensing A1 Off/On CS_A1
AIR.Q Air Quality Inputs
IAQ.S IAQ Level (switch) Low/High IAQIN forcible forcible
48/50LC
IAQ IAQ Level (sensor) xxxx IAQ forcible forcible
OAQ OAQ Level (sensor) xxxx OAQ forcible forcible
SP.RH Space Humidity Sensor xxx.x % SPRH forcible forcible
MODE — OUTPUTS
ITEM EXPANSION RANGE UNITS
OUTPUTS STATUS DISPLAY
FANS Fan Out puts UOUTPUT
F. SP D Commanded Fan Speed xxx % FANSPEED
IDF1 Indoor Fan Speed Relay 1 Off/On IDF_1
IDF2 Indoor Fan Speed Relay 2 Off/On IDF_2
IDF3 Indoor Fan Speed Relay 3 Off/On IDF_3
COOL Cool Outputs
CMP.A Circuit A Compressor Off/On COMP_A
LDR.A Circuit A Loader Off/On LOADER
L.ODF Low Ambient Outdoor Fan Off/On LA_ODF
HEAT Heat Outputs
HT.1 Heat Stage 1 Relay Off/On HEAT_1
HT.2 Heat Stage 2 Relay Off/On HEAT_2
ECON Economizer Outputs
EC.CP Econo Commanded Position 0 to 100 % ECONOCMD forcible forcible
EC.AP Econo Actual Position 0 to 100 % ECONOPOS
PE.1 Power Exhaust 1 Relay Off/On PE_1 forcible
PE.2 Power Exhaust 2 Relay Off/On PE_2 forcible
ALRM Alarm Relay Off/On ALMOUT forcible
CCN TABLE/
S u b --- T A B L E
CCN TABLE/ S u b --- T A B L E
CCN POINT
CCN POINT
CCN WRITE
STATUS
CCN WRITE
STATUS
DISPLAY WRITE
STATUS
DISPLAY WRITE
STATUS
70
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — CONFIGURATIONS
ITEM EXPANSION RANGE UNITS DEFAULT
CONFIGURATION SERVICE
DISP Display Configuration DISPLAY
METR Metric Display Off/On Off DISPUNIT 12
LANG Language Selection 0=English
PROT Password Enable Disable/Enable Enable PA SS_EB L 12
PSWD Service Password 0000 to 9999 1111 PAS SWO RD 12
TEST T est Display LEDs Off/On Off (display only, not in table) DISPTEST 12
UNIT Unit Configuration UNIT
S.DLY Startup Delay 10 to 600 se c 30 STARTDLY 12
U.CTL Unit Control Type 2=Thermostat
T. CTL Thermostat Control Type 0=Adaptive
FN.SW Fan Status Switch 0=No Switch
FL.SW Filter Status Switch 0=No Switch
FS.SW Fire Shutdown Switch 0=No Switch
RM.SW Remote Occupancy Switch 0=No Switch
SAT.T SAT Settling Time 10 to 900 sec 240 SAT_SET 12
RAT.S RAT Sensor Installed No/Yes Ye s RAT_SENS 12
RH.S RH Sensor on OAQ Input No/Yes No RH_OAQ 12
RH.SW Space Humidity Switch 0=No Switch
TCS.C Temp Cmp Strt Cool Factr 0to60 mins 0 TCSTCOOL 13
TCS.H TempCmpStrtHeatFactr 0to60 mins 0 TCSTHEAT 13
I.FAN INDOOR FAN CONFIG AFAN_CFG
FTYP Indoor Fan Type 1=LEN VFD
NSPD Number of Speeds 2or3 0 NUM_ SPDS 14
SMT.F Smart Fan Control No/Yes Ye s
OC.FN FanOnWhenOccupied No/Yes Ye s OCC_ FAN 15
IDF.F Shut Down on IDF Failure No/Yes Ye s FATALFAN 15
FS.MX Supply Fan Maximum
F. SP 1 Supply Fan Speed 1 0 to 100 70 (04)
F. SP 2 Supply Fan Speed 2 0 to 100 87 (04)
F. SP 3 Supply Fan Speed 3 0 to 100 92 (04)
FS.VN Fan Speed --- Ventilation 0 to 100 % 50 FSPDVENT 15
S.VFD SUPPL Y FAN VFD CONFIG 15
N.VLT VFD1 Nominal Motor Volts 0 to 999 volts 230
N.AMP VFD1 Nominal Motor Amps 0 to 999 amps See VFD Motor Parameters
N.FRQ VFD1 Nominal Motor Freq 10 to 500 60 VFD1NFRQ 57
N.RPM VFD1 Nominal Motor RPM 50 to 30000 1725 VFD1NRPM 57
N.PWR VFD1 Nominal Motor HPwr 0 to 500 See VFD Motor Parameters
MAX.A VFD1 Maximum Amps 0 to 999 amps See VFD Motor Parameters
M.DIR VFD1 Motor Direction 0=FORWARD
ACCL VFD1 Acceleration Time 0 to 1800 secs 30 VFD1ACCL 57
DECL VFD1 Deceleration Time 0 to 1800 secs 10 VFD1DECL 57
SW.FQ VFD1 Switching Frequency 0to3 1 VFD1SWFQ 57
Speed
1=Spanish 2=French 3=Portuguese
3=Space Sensor
1=1 Stage Y1 2=2 Stage Y1 3=Digital
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
2=ECM
80 to 100 100 SPEEDMAX 15
1=REVERSE
0 LANGUAGE 12
2 CTL_TYPE 12
0 STATTYPE 12
0 FANSTCFG 12
0 FILSTCFG 12
0: no FIOP 1: FIOP
0 REMOCCFG 12
0 HUMSTCFG 12
1 2: Direct Drive Fan
No (Direct Drive Fan)
57 (05 & 06)
71 (05) 69 (06)
84 (05 & 06)
460 575
(T able 26 )
(T able 26 )
(T able 26 )
0 VFD1MDIR 57
CCN TABLE/ S u b --- T A B L E
CONFIGURATION
CCN POINT
SHTDNCFG 12
FAN_TYPE 14
SMARTFAN 15
SPEED1 15
SPEED2 15
SPEED3 15
VFD1NVLT 57
VFD1NAMP 57
VFD1NPWR 57
VFD1MAXA 57
PAG E
NO.
48/50LC
71
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
COOL Cooling Configuration COOL_CFG 11
N.STG Number of Stages 1to2 2 NUM_ST AG
MRT.C Compressor Min On Time 120 to 999 sec 180 MIN_ON 16
MOT.C Compressor Min Off Time 300 to 999 se c 300 MIN_OFF 16
RST.C Runtime to Reset Strikes 120 to 999 sec 300 MIN_ON_S 26
C.DEC Cool Stage Decrease Time 120 to 999 sec 300 STAGEDEC 16
C.INC Cool Stage Increase Time 120 to 999 sec 450 STAGEINC 16
FOD.C Fan--- off Delay, Mech Cool 0 to 600 sec 75 COOL_FOD 15
FTT Fan Transition Time 60 to 600 sec 75 FANTRANT 17
ALM.N Alert Each Strike No/Yes sec 480 ALM_NOW 27
CA.LO CircuitALockoutTemp 0 to 100F °F 0 OATLCMPA 16
LA.SP Low Ambie nt ODF
D.CMP Diagnose Comp Safety No/Yes Ye s DIAGCOMP 27
MX.SA Max Suction Change CirA 0 to 100 PSIG 4 MAXDS SP A 27
CS.A1 Current Sensing A1 Disable/Enable Disable A1_SENSE 28
DHUM Dehum Co ntrol Type 0=No Control
48/50LC
SAT Supply Air Temperature
SA.PD SAT Cool Demand (+)
SA.ND SAT Cool Demand (--- )
SAT.U Minimum SAT Upper Level 35.0 to 65.0 °F 52 SATMIN_H 16
SAT.L Minimum SAT Lower Level 35.0 to 65.0 °F 40 SATMIN_L 16
SPT Space Temperature
CL.PD SPT Cool Demand (+)
CL.ND SPT Cool Demand (---)
C.LAG Cool Thermal Lag Factor 0to5 1 COOL_LAG
SST Low Suction Control
SST.O Suction OK Temperature 10 to 50 °F 18 SSTOK 29
SST.1 Low Suction --- Level 1 10 to 50 °F 20 SSTLEV1 28
SST.2 Low Suction --- Level 2 5to50 °F 15 SSTLEV2 28
SST.3 Low Suction --- Level 3 0to50 °F 10 SSTLEV3 28
CK.DL Delay On Low SST Check 0 to 300 sec 0 SSTCKDLY
FLSU FanLowSuctionTemp 28 to 50 °F 32 FANLOSUC 17
HEAT Heating Configuration HEAT_CFG
HT.TY Type of Heat Installed 0=No Heat
N.HTR Number of Heat Stages 1to2 2 (all except below)
MRT.H Heat Minimum On Time 60 to 999 sec 120 HMIN_ON 19
MOT.H Heat Minimum Off Time 60 to 999 sec 120 HMIN_OFF 19
H.DEC Heat Stage Decrease Time 120 to 999 sec 300 HSTAGDEC 19
H.INC Heat Stage Increase Time 120 to 999 sec 450 HSTAGINC 19
FOD.E Fan--- off Delay, Elect Heat 10 to 600 sec 30 ELEC_FOD 15
FOD.G Fan --- off Delay, Gas Heat 45 to 600 sec 45 GAS_FOD 15
HT.LO Heating Lockout Temp 40 to 125 °F 75 OATLHEAT 18
SAT
SAT.H SAT Heat Mode Sensing Disable/Enable Disable SAT_HEAT 18
SAM.L Maximum SAT Lower Level 85 to 200 °F 140 SATMAX_L 18
SAM.U Maximum SAT Upper Level 85 to 200 °F 160 SATMAX_H 18
SPT Space Temperature
HT.PD SPT H eat Demand (+)
HT.ND SPT Heat Demand (--- )
H.LAG Heat Thermal Lag Factor 0to5 1 HEAT_LAG
ECON Economizer Configuration ECON_CFG
EC.EN Economizer Installed No/Yes No: no FIOP
E.CTL Economizer Control Type 1=Dig/Position
MP.25 Econ Min at 25% Fanspeed 0 to 100 % 0 MINP_25 22
Setpoint
Level
Level
Level
Level
Level
Level
0to80 °F 40 LAODF_SP 17
1=Max Dehum 2=Max Comfort
0.5 to 10 ^F 1 SAT_POS
--- 1 0 t o --- 0 . 5 ^F --- 1 SAT_NEG
0.5 to 5 ^F 1 DEM_POS
--- 5 t o --- 0 . 5 ^F --- 1 DEM_NEG
1=Gas 2=Electric
0.5 to 5 ^F 1 HDEM_POS
--- 5 t o --- 0 . 5 ^F --- 1 HDEM_NEG
2=Dig/Command 3=Analog Ctrl
0 DEHUMCTL 17
0 (50 series with no electric heat) 1(48series) 2 (50 series with electric heat)
1 (48 series Low Nox or singl e
phase unit))
1 (50 series with low or medium
heat)
1 (50 series 04--- 05 with high heat)
Yes : FI OP
1 ECON_CTL 21
CCN TABLE/
S u b --- T A B L E
CCN POINT
HEATTYPE 18
NUM_HEAT 19
ECONO 19
PAG E
NO.
72
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
ECON (cont ) Economizer Configuration ECON_CFG
MP.50 Econ Min at 50% Fanspeed 0 t o 100 % 0 MINP_50 22
MP.75 Econ Min at 75% Fanspeed 0 t o 100 % 0 MINP_75 22
MP.MX Econ Min at Max Fanspeed 0 to 100 % 30 MINP_ MAX 22
MP.LO Econ Min at Low Fanspeed 0 to 100 % 40 MINP_LOW 21
MP.VT Econ Min at Vent Fanspeed 0 to 100 % 50 MINPVENT 21
EC.MX Econo Cool Max Position 0 to 100 % 100 ECONOMAX
M.ANG Min Actuator Ctrl Angle 75 to 90 88 MINANGLE 21
EH.LO Econo Cool Hi Temp Limit 40 to 100 °F 65 OATLECLH 22
EL.LO Econo Cool Lo Temp Limit --- 30 to 50 °F 0 OATLECLL 22
DF.DB Diff Dry Bulb Control 0=Disable
UEFC Unoccupied Free Cooling 0=Disabled
FC.TM Free Cool PreOcc Time 1 to 9999 mins 120 UEFCTIME 22
FC.LO Free Cool Low Temp Limit ---30 to 70 °F 50 OATLUEFC 22
PE.EN Power Exhaust Installed No/Yes No PE_ENABL 23
PE.1 PE Stage1 Econo Position 0 to 100 % 40 PE1_POS 23
PE.2 PE Stage2 Econo Position 0 to 100 % 75 PE2_POS 23
PE1C Power Exhaust Stage1
PE2C Power Exhaust Stage2
IDF.C Indoor Fan Max Speed
EN.SW Enthalpy Switch 0=No Switch
E.TRV Economizer Travel Time 5 to 300 secs 150 ECONOTRV
E.MXB Bottom Stage Max Econo 0 to 100 % 50 ECONMAXB 22
LOG .F Log Title 24 Faults No/Yes T24LOGFL 20
EC.MD T24 Econ Move Detect 1to10 T24ECMDB 20
EC.ST T24 Econ Move SAT Test 10 to 20 T24ECSTS 20
S.CHG T24 Econ Move SAT Change 0to5 T24SATMD 20
E.SOD T 24 E co n R AT --- O AT Dif f 5to20 T24RA T DF 20
E.CHD T24 Heat/Cool End Delay 0to60 T24CHDLY 20
ET.MN T24 T est Mininmum Pos. 0to50 T24TSTMN 20
ET.MX T24 Test Maximum Pos. 50 to 100 T24TSTMX 20
AIR.Q Air Quality Config. IAQ_CFG
IA.CF IAQ Analog Input Config 0=No IAQ
IA.FN IAQ Analog Fan Config 0=Never
II.CF IAQ Switch Input Config 0=No IAQ
II.FN IAQ Switch Fan Config 0=Never
AQ.MN Econo Min IAQ Position 0 to 100 % 10 IAQMINP 23
OVR.P IAQ Override Position 0 to 100 % 100 IAQOVPOS 24
OA.CF OAQ Analog Input Config 0=No OAQ
OAQ.L OAQ Lockout Limit 0 to 5000 600 OAQLOCK 22
AQD.L AQ Differential Low 0 to 5000 100 DAQ_LOW 23
AQD.H AQ Differential High 0 to 5000 700 DAQ_HIGH 23
DF.ON FanOnAQDifferential 0 to 5000 600 DAQFNON 24
DF.OF Fan Off AQ Differential 0 to 5000 200 DAQFNOFF 24
I.4M IAQ Sensor Value at 4mA 0 to 5000 0 IAQ_4MA 23
I.20M IAQ Sensor Value at 20mA 0 to 5000 2000 IAQ_20MA 23
O.4M OAQ Sensor Value at 4mA 0 to 5000 0 OAQ_4MA 24
O.20M OAQ Sensor Value at 20mA 0 to 5000 2000 OAQ_20MA 24
H.4M RH Sensor Value at 4 mA 0to50 % 0 RH_4MA 17
H.20M RH Sensor Value at 20mA 60 to 100 % 100 RH_20MA 17
CFM
CFM
CFM
1=RAT --- 0° F 2=RAT --- 2° F 3=RAT --- 4° F 4=RAT --- 6° F
1=Unoccpied 2=PreOccupancy
0 to 15000 CFM 800 PE1_CFM
0 to 15000 CFM 0 PE2_CFM
500 to 15000 CFM 1200 (04)
1=Normal Open 2=Normal Closed
1=DCV 2=Override IAQ 3=Ctrl Min Pos
1=Occupied 2=Always
1=DCV N/O 2=DCV N/C 3=Override N/O 4=Override N/C
1=Occupied 2=Always
1=DCV 2=Lockout OAQ
0=Disable DIFFBULB 22
2 UEFC_CFG 22
1600 (05) 2000 (06)
0: no FIOP 1: FIOP
0: no FIOP 1: FIOP
0 IAQANFAN 24
0 IAQINCFG 23
0 IAQINFAN 24
0 OAQANCFG 24
CCN TABLE/ S u b --- T A B L E
CCN POINT
IDF_CFM 7
ENTHLCFG 9
IAQANCFG 9
PAG E
NO.
48/50LC
73
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
ALM.O Alarm Relay Config. ALM_CFG
A.SPC SPT/SPRH Sensor Failure No/Yes Ye s SPACE_AL
A.SRT SAT/RAT Sensor Failure No/Yes Ye s SATRATAL
A.OAT OAT Thermistor Failure No/Yes Ye s OAT_AL
A.CS Current Sensor Failure No/Yes No CS_AL
A.CMP Compressor Failure No/Yes Ye s COMP_AL
A.CKT Refrig Circuit Failure No/Yes Ye s CKT_AL
A.SSP SSP Transducer Failure No/Yes Ye s SSP_AL
A.SCT SCT Thermistor Failure No/Yes Ye s SCT_AL
A.FAN Indoor Fan Failure No/Yes Yes FAN_AL
A.FIL Dirty Filter No/Yes Yes FILT_AL
A.TST Thermostat Failure No/Yes Yes TSTAT_AL
A.ECO Economizer Failure No/Yes Yes ECON_AL
PID PID Configurations PID_CFG
EC.P Economizer PID --- kP 0.00 to 99.90 2.5 ECONO_P
EC.I Economizer PID --- kI 0.00 to 99.90 0.12 ECONO_I
EC.D Economizer PID --- kD 0.00 t o 99.90 1 ECONO_D
EC.DT Economizer PID --- rate 10.00 to 180.00 secs 15 ECONO_DT
48/50LC
EC.DB Economizer PID Deadband 0to25 % 3 ECONBAND
LK.P Linkage Staging PID --- kP 0.00 to 99.90 10 LINK_ P
LK.I Linkage Staging PID --- kI 0.00 to 99.90 5 LINK_I
LK.D Linkage Staging PID --- kD 0.00 to 99.90 5 LINK_D
LK.DT Linkage Staging PID - -- rate 10.00 to 180.00 secs 30 LINK_DT
(GENERIC = CCN only) GENERICS
TRIM Sensor Calibra tion (CCN TRIM --- see
SPT.C Space Temp Calibration ---30 to 130 °F 39
SPT.T Space Temp Trim ---30 to 30 ^F 0 39
SAT.C Supply Air Temp Calib. --- 30 to 130 °F 39
SAT.T Supply Air Temp Trim --- 30 to 30 ^F 0 12
RAT.C Return Air Temp Calib. --- 30 to 130 °F 39
RAT.T Return Air Temp Trim --- 30 to 30 ^F 0 39
CCN CCN Configuration CCN CONFIGURATION
CCN.A CCN Element Number 1 to 239 1 48_ 50_LC CCNADD 25
CCN.B CCN Bus Number 0 to 239 0 CCNBUS 25
BAUD CCN Baud Rate 1=2400
BROD CCN Broadcast Config. BRODEFS
B.TIM CCN Time/Date Broadcast No/Yes No CCNBC 25
B.OAT CCN OAT Broadcast No/Yes No OATBC 25
B.GS Global Schedule Broadcst No/Yes No GSBC 25
B.ACK CCN Broadcast Ack’er No/Yes No CCNBCACK 25
POINT 01 Definition Point_01
POINT 02 Definition Point_02
POINT 03 Definition Point_03
POINT 04 Definition Point_04
POINT 05 Definition Point_05
POINT 06 Definition Point_06
POINT 07 Definition Point_07
POINT 08 Definition Point_08
POINT 09 Definition Point_09
POINT 10 Definition Point_10
POINT 11 Definition Point_11
POINT 12 Definition Point_12
POINT 13 Definition Point_13
POINT 14 Definition Point_14
POINT 15 Definition Point_15
POINT 16 Definition Point_16
POINT 17 Definition Point_17
POINT 18 Definition Point_18
POINT 19 Definition Point_19
POINT 20 Definition Point_20
2=4800 3=9600 4=19200 5=38400
3 CCNBAUDD 25
CCN TABLE/
S u b --- T A B L E
Maintenance Display)
CCN POINT
PAG E
NO.
74
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
SCH.O CCN Schedule Overrides SCHEDOVR
SCH.N Schedule Number 0 = Always Occupied
HOL.G Accept Global Holidays No /Y es No HOLIDAYT 25
OV.TL Override Time Limit 0to4 hours 4 OTL 25
OV.EX Timed Override Hours 0to4 hours --- OVR_EXT 25
OV.SP SPT Override Enabled No /Y es Yes TIMEOVER 26
LDSH CCN LOADSHED CONFIG. LOADSHED
S.GRP Loadshed Group Number 0to16 0 SHED_NUM 26
R.MXC Redline Max Cool Stages 0to3 2 MAXCREDL 26
S.MXC Loadshed Max Cool Stages 0to3 2 MAXCSHED 26
R.MXH Redline Max Heat Stages 0to2 2 MAXHREDL 26
S.MXH Loadshed Max Heat
Stages
1 --- 6 4 = Loc a l S che dul e 65--- 99 = Global Schedule
0to2 2 MAXHSHED 26
0 SCHEDNUM 25
CCN TABLE/
S u b --- T A B L E
CCN POINT
PAG E
NO.
48/50LC
75
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — TIME CLOCK
ITEM EXPANSION RANGE UNITS DEFAULT
TIME CLOCK CONFIGURATION
TIME Time of Day TIME
TIME Hour and Minute xx.xx hh.mm TIME
DATE Current Date
MNTH Month of Year J anuary, February , ...,
DOM Day of Month 1to31 DOM
YEAR Ye ar xxxx YOCDISP
DAY Day of Week Monday, Tuesday, ...,
DST Daylight Savings Config. BRODEFS (continued)
December
Sunday
CCN TABLE/ S u b --- T A B L E
CCN POINT
MOY
DOWDISP
STR.M Start Month January , February, ...,
STR.W Start Week 1to5 2 STARTW
STR.D Start Day 1to7 7 STARTD
M.ADD Minutes to Add 0to90 60 MINADD
STP.M Stop Month January, February, ...,
48/50LC
STP.W Stop Week 1to5 1 STOPW
STP.D Stop Day 1to7 7 STOPD
M.SUB Minutes to Subtract 0to90 60 MINSUB
SCH.L Occupancy Schedule (SCH.L = Display only)
PER.x Occupancy Period x
OCC.x Occupied From 00.00 to 23.59 hh.mm 00.00 PERxOCC
UNC.x Occupied To 00.00 to 23.60 hh.mm 00.00 PERxUNC
MON.x Monday in Period Yes /No No PERxMON
TUE.x Tuesday in Period Yes /No No PERxTUE
WED.x Wednesday in Period Yes /N o No PERxWED
THU.x Thursday in Period Ye s/ No No PERxTHU
FRI.x Friday in Period Yes /No No PERxFRI
SAT.x Saturday in Period Yes /No No PERxSAT
SUN.x Sunday in Period Ye s/ No No PERxSUN
HOL.x Holiday in Period Ye s/ No No PERxHOL
(repeat up to x=8 Periods)
(OCCFECS = CCN only) OCCDEFCS
Timed Override Hours x hours O V R --- E X T
Period x DOW (MTWTFSSH) xxxxxxxx 00000000 DOWx
Occupied From 00.00 to 24.00 hh.mm 00.00 OCCTODx
Occupied To 00.00 to 24.00 hh.mm 00.00 UNOCTODx
HOL.L Holiday Schedule HOLIDAY
HOL.x Holiday x HOLDYxxS
MON.x Holiday Start Month 1to12=Januaryto
DAY.x Holiday Start Day 1to31 0 HOLDAYxx
LEN.x Holiday Duration (days) 1to99 0 HOLLENxx
(repeat up to x=9 Holidays) (repeat up to
December
December
December
3 STARTM
11 STOPM
(repeat up to x=8 Peri ods)
0 HOLMONxx
xx=30 Holidays)
CCN ONLY TABLES
ITEM EXPANSION RANGE UNITS DEFAULT
(ALARMDEF = CCN only) ALARMDEF
Alarm Routing Control 00000000 to 11111111 11000000 ALRM_CNT
Equipment Priorit y 0to7 5 EQP_TYPE
Comm Failure Retry Time 1 to 240 min 10 RETRY_TM
R e --- A l a r m T i m e 1 to 255 min 180 RE--- ALARM
AlarmSystemName up to 8 alphanum 48_50_LC ALRM_NAM
(CTLRID = CCN only) C TLR --- I D
Device Name: 48_50_LC
Description: text string
Location: text string
Software Part Number: CESR131505--- XX---XX
Model Number:
Serial Number:
Reference Number:
CCN TABLE/ S u b --- T A B L E
76
CCN POINT
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — OPERATING MODES
ITEM EXPANSION RANGE UNITS
OPERATING MODES MAINTENANCE
MODE Control Modes MODES
SYS Unit operation disabled
HVAC HVAC Operation Disabled
F. MO D Indoor Fan Mode x IDF_MODE F. OV R Fan Override in Effect No /Y es FAN_OVR HV.DN Remote HVAC Mode Disable No/Yes HVACDOWN forcible EFF . C Cool Setpoint In Effect xx.x °F CSP_EFF EFF . H Heat Setpoint In Effect xx.x °F HSP_EFF OCC Currently Occupied No/Yes OCCUPIED forcible forcible T. O VR Timed Override in Effect No /Y es MODETOVR LINK Linkage Active No/Yes MODELINK D.LMT Demand Limit In Effect No/Yes MODEDMDL C.LOC Compressor OAT Lockout No/Yes COMPLOCK H.LOC Heat OAT Lockout No/Y es HEATLOCK OK.EC OK to Use Economizer? No/Yes ECONCOOL
COOL Cool Mode Diagnostic COOLDIAG
COOL In Cooling Mode? No/Yes IN_COOL OK.CL OK to Select Cool Mode? No/Yes OKTOCOOL MS.TG Mode Select Timeguard xxx secs COOLMSTG OK.EC OK to Use Economizer? No/Yes ECONCOOL OK.MC OK to Use Compressors? No/Yes MECHCOOL C.LOC Compressor OAT Lockout No/Yes COMPLOCK CA.LO CircuitALockoutTemp xxx °F OATLCMPA F. MO D Indoor Fan Mode x IDF_MODE F. SP D Commanded Fan Speed NNN % FANSPEED AVL.C Available Cooling Stages x AVLCSTGS REQ.C Requested Cooling Stages x REQCSTGS LMT.C Max Cool Stage In Effect x CSTGLIMT ACT.C Actual Cooling Stages x ACTCSTGS CMP.A Circuit A Compressor(s) Off/On COMP_ A LDR.A Circuit A Loader Off/On LOADER L.ODF Low Ambient Outdoor Fan Off/On LA_ ODF ST.A Circuit A Strikes x ASTRIKES ST.L Cir A Loader Strikes x LSTRIKES HPS.A Ckt A Hi Pres Sw Check No/Yes INHPSCKA LSST FanLowSuctionState No/Yes LOW _SS T LS.CT Low SST Count xxx LO _SSTCT FLLO Full Load Lockout No/Yes FL_LKOUT FLSU FanLowSuctionTemp 10 to 50 °F FANLOSUC SAT Supply Air Temperature
SAT Supply Air Temperature xxx.x °F SAT_DISP SA.DM Supply Air Temp Demand xxx.x ^F SAT_DMD SA.PD SAT Cool Demand (+) Level xx.x ^F SAT_POS SA.ND SAT Cool Demand (--- ) Level xx.x ^F SAT_NEG SAT.U Minimum SAT Upper Level xx.x °F SATMIN_H SAT.L Minimum SAT Lower Level xx.x °F SATMIN_L SA.TR Supply Air d/dt (F/min) xxxx.x SATTREND SA.DR SAT Delta Reference Temp xxx.x °F SAT_REF
SPT Space Temperature
SPT Space Temperature xxx.x °F SPACE_T forcible forcible DMD.C Cooling Demand xxx.x ^F COOL_DMD TRD.C Cool Demand d/dt (F/min) xxx.x CLDTREND CL.PD SPT Cool Demand (+) Level xx.x ^F DEM_POS CL.ND SPT Cool Demand (---) Level xx.x ^F DEM_NEG C.LAG Cool Thermal Lag Factor x.x COOL_LAG
DHUM Dehumidification
HUM Space Humidity Switch Low/High HUM_STAT forcible forcible SP.RH Space Humidity Sensor xxx.x % SPRH forcible forcible AVL.R Available Dehum Stages x AVLRSTGS REQ.R Requested Dehum Stages x REQRSTGS ACT.R Actual Dehum Stages x ACTRSTGS
Unit operation enabled Service test enabled
Ventilation (fan ---only) Cooling Free Cooling Unoccupied Free Cooling Dehumidification Dehum Cooling Heating
CCN TABLE/
S u b --- T A B L E
DISPLAY
CCN POINT
SYS_MODE_TEXT1 SYS_MODE_TEXT2 (table only) SYS_MODE_TEXT3 (table only)
HVACMODE_TEXT_1 HVACMODE_TEXT_2 (table only) HVACMODE_TEXT_3 (table only)
CCN
WRITE
STATUS
DISPLAY
WRITE
STATUS
48/50LC
77
48/50LC
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — OPERATING MODES (cont)
ITEM EXPANSION RANGE UNITS
HEAT Heat Mode Diagnostic HEATDIAG
HEAT In Heating Mode? No/Yes IN_HEAT OK.HT OK to Select Heat Mode? No/Yes OKTOHEAT MS.TG Mode Select Timeguard xxx secs HEATMSTG H.LOC Heat OAT Lockout No/Y es HEATLOCK HT.LO Heating Lockout Temp xxx °F OATLHEAT IGC.F IGC Fan Request Off/On IDF_FDBK F. MO D Indoor Fan Mode x IDF_MODE F. SP D Commanded Fan Speed xxx % FANSPEED AVL.H Available Heating Stages x AVLHSTGS REQ.H Requested Heating Stages x REQHSTGS LMT.H Max Heat Stage In Effect x HSTGLIMT ACT.H Actual Heating Stages x ACTHSTGS HT.1 Heat Stage 1 Relay Off/On HEAT_1 HT.2 Heat Stage 2 Relay Off/On HEAT_2 SAT Supply Air Temperature
SAT.H SAT Heat Mode Sensing Disable/Enable SAT_HEAT SAT Supply Air Temperature xxx.x °F SAT_DISP SAM.L Maximum SAT Lower Level xxx.x °F SATMAX_L SAM.U Maximum SAT Upper Level xxx.x °F SATMAX_H
SPT Space Temperature
SPT Space Temperature xxx.x °F SPACE_T forcible forcible DMD.H Heating Demand xxx.x ^F HEAT_DMD TRD.H Heat Demand d/dt (F/min) xxx.x HTDTREND HT.PD SPT Heat Demand (+) Level xx.x ^F HDEM_POS HT.ND SPT Heat Demand (---) Level xx.x ^F HDEM_NEG H.LAG Heat Thermal Lag Factor x.x HEAT_LAG
ECON Economizer Diagnostic ECONDIAG
EC.EN Economizer Installed No/Yes ECONO OK.EC OK to Use Economizer? No/Yes ECONCOOL OCC Currently Occupied No/Yes OCCUPIED forcible forcible F. MO D Indoor Fan Mode x IDF_MODE F. SP D Commanded Fan Speed xxx % FANSPEED COOL In Cooling Mode? No/Yes IN_COOL OAT Outdoor Air Temperature xxx.x °F OA_TEMP forcible forcible RAT Return Air Temperature xxx.x °F RETURN_T forcible forcible E.LOC Econo Cool OAT Lockout No/Yes ECONLOCK D.LOC Econo Diff Dbulb Lockout No/Yes DFDBLOCK EH.LO Econo Cool Hi Temp Limit xxx °F OATLECLH EL.LO Econo Cool Lo Temp Limit xxx °F OATLECLL FC.LO Free Cool Low Temp Limit xxx °F OATLUEFC EN.LO Econo Cool Enth Lockout No/Yes ENTHLOCK EC.MX Econo Cool Max Position xxx % ECONOMAX AQ.DV IAQ DCV Mode No/Yes IN_IAQDV AQ.MN Econo Min IAQ Position xxx % IAQMINP AQ.OV IAQ Override Mode No/Yes IN_IAQOV OVR.P IAQ Override Position xxx % IAQOVPOS AQ.LO OAQ Lockout Mode No/Yes IN_OAQLO OAQ.L OAQ Lockout Limit xxxx OAQLOCK LP.OV Lo Refrig Press Override No/Yes IN_LPOV EC.CP Econo Commanded Position xxx % ECONOCMD forcible forcible EC.AP Econo Actual Position xxx % ECONOPOS EC.MP MinPositioninEffect xxx % MIN_POS forcible forcible C.ANG Actuator Control Angle xx.x CTLANGLE E.CAL Economizer Calibrating No/Yes ECOINCAL
DMD.L DEMAND LIMITING DMDL
D.LMT Demand Limit In Effect No/Yes MODEDMDL LMT.C Max Cool Stage In Effect x CSTGLIMT LMT.H Max Heat Stage In Effect x HSTGLIMT REDL Redline Activated No/Yes MODEREDL SHED Loadshed Activated No/Yes MODESHED MAX.C Max Allowed Cool Stages x MAXCSTGS MAX.H Max Allowed Heat Stages x MAXHSTGS
( D isp l a y T R I M --­see Configuration)
Sensor Calibra tion TRIM
Space Temp Calibration ---30 to 130 °F SPT_CAL forcible Space Temp Trim --- 30 to 30 ^F SPT_OFF forcible Supply Air Temp Calib. --- 30 to 130 °F SAT_CAL forcible Supply Air Temp Trim --- 30 to 30 ^F SAT_OFF forcible Return Air Temp Calib. ---30 to 130 °F RAT_CAL forcible Return Air Temp Trim --- 30 t o 30 ^F RAT_OFF forcible
CCN TABLE/
S u b --- T A B L E
CCN POINT
CCN
WRITE
STATUS
DISPLAY
WRITE
STATUS
78
APPENDIX — LOCAL DISPLAY AND CCN TABLES
MODE — OPERATING MODES (cont)
ITEM EXPANSION RANGE UNITS
(LINKDATA = CCN only) CCN --- Linkage LINKDATA
Supervisory Element # xxx S U P E --- A D R Supervisory Bus xxx S U P E --- B U S Supervisory Block Number xxx BLOCKNUM Average Occup. Heat Stp. xxxx.x °F AOHS Average Occup. Cool Stp. xxxx.x °F AOCS Average Unocc. Heat Stp. xxxx.x °F AUHS Average Unocc. Cool Stp. xxxx.x °F AUCS AverageZoneTemperature xxxx.x °F AZT Average Occup. Zone Temp xxxx.x °F AOZT Linkage System Occupied? No/Y es LO CC Next Occupied Day ”Mon”, ”Tue”, ..., ”Sun” 3 --- cha r t ex t LNEXTOCD Next Occupied Time xx:xx hh:mm LNEXTOCC forcible Next Unoccupied Day ”Mon”, ”Tue”, ..., ”Sun” 3 --- cha r t ex t LNEXTUOD Next Unoccupied Time xx:xx hh:mm LNEXTUNC forcible Last Unoccupied Day ”Mon”, ”Tue”, ..., ”Sun” 3 --- c ha r t e xt LLASTUOD Last Unoccupied Time xx:xx hh:mm LLASTUNC forcible
(OCCDEFM = CCN only) Occupancy Supervisory OCCDEFM
Current Mode (1=Occup) 0,1 MODE CurrentOccupPeriod# 0to8 PER_NO T i me --- O v e r r i d e i n E f f e ct No/Yes OVERLAST Time--- Override Duration 0to4 hours OVR_HRS Current Occupied Tiime xx.xx hh:mm STRTTIME Current Unoccupied Time xx.xx hh:mm ENDTIME
Next Occupied Day NXTOCDAY Next Occupied Time xx.xx hh:mm NXTOCTIM Next Unoccupied Day NXTUNDAY Next Unoccupied Time xx.xx hh:mm NXTUNTIM Previous Unoccupied Day PRVUNDAY Previous Unoccupied Time xx.xx hh.mm PRVUNTIM
CCN TABLE/
S u b --- T A B L E
CCN POINT
CCN
WRITE
STATUS
DISPLAY
WRITE
STATUS
48/50LC
MODE — ALARMS
ITEM EXPANSION RA NGE DEFAULT
ALARMS ALARMS
R.CUR Reset All Current Alarms Ye s/No No ALRESET forcible forcible
R.HIS Reset Alarm History Yes /N o No ALHISCLR forcible forcible
CURR Currently Active Alarms
alarm# text string ALARM01C --- ALARM25C
(repeat up to 25 alarms)
HIST Alarm History ALARM HISTORY
alarm# a lar m # --- m m/d d /y y --- hh . mm --- t e xt s t ri n g
(repeat up to 20 Alarms)
CCN TABLE/ S u b --- T A B L E
MAINTENANCE DISPLAY
CCN POINT
CCN
WRITE
STATUS
DISPLAY
WRITE
STATUS
79
CONTROL SET POINT AND CONFIGURATION LOG
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
SOFTWARE VERSIONS
MBB: CESR131505----_ _
ECB: CESR131249----_ _
MARQ: CESR131171----_ _
INDICATE UNIT SETTINGS BELOW
CONTROL TYPE: Thermostat/T55 Space Temp./T--56 Space Temp./T--58 Space Temp.
SET POINT Cooling Occupied: Unoccupied:
Heating Occupied: Unoccupied:
MODE — CONFIGURATION
ITEM EXPANSION RANGE UNITS DEFAULT
CONFIGURATION SERVICE
DISP Display Configuration DISPLAY
48/50LC
METR Metric Display Off/On Off DISPUNIT
LANG Language Selection 0=English
PROT Password Enable Disable/Enable Enable PAS S_ EBL
PSWD Service Password 0000 to 9999 1111 PASSW ORD
TEST Test Display LEDs Off/On Off (display only, not in table) DISPTEST
UNIT Unit Configuration UNIT
S.DLY Startup Delay 10 to 600 sec 30 STARTDLY
U.CTL Unit Control Type 2=Thermostat
T. CTL Thermo stat Control Type 0=Adaptive
FN.SW Fan Status Switch 0=No Switch
FL.SW Filter Stat us Switch 0=No Switch
FS.SW Fire Shutdow n Switch 0=No Switch
RM.SW Remote Occupancy Switch 0=No Switch
SAT.T SAT Set tling Time 10 to 900 sec 240 SAT_SET
RAT.S RAT Sensor Installed No/Yes Ye s RAT_SEN S
RH.S RH Senso r on OAQ Input No/Yes No RH_OAQ
RH.SW Space Humidity Switch 0=No Switch
TCS.C Tem p Cmp Strt Cool Factr 0to60 mins 0 TCSTCOOL
TCS.H TempCmpStrtHeatFactr 0to60 mins 0 TCSTH EAT
1=Spanish 2=French 3=Portuguese
3=Space Sensor
1=1 Stage Y1 2=2 Stage Y1 3=Digital
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
1=Normal Open 2=Normal Closed
0 LANGUAGE
2 CTL_TYPE
0 STATTYPE
0 FANSTCFG
0 FILSTCFG
0: no FIOP 1: FIOP
0 REMOC-
0 HUMSTCF G
CCN TABLE/ S u b --- T A B L E
CONFIGURATION
CCN
POINT
SHTDNCFG
CFG
ENTRY
80
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
I.FAN INDOOR FAN CONFIG AFAN_CFG
FTYP Indoor Fan Type 1=LEN VFD
NSPD Number of Speeds 2or3 0 NUM_SPDS
SMT.F Smart Fan Control No/Yes Ye s
OC.FN FanOnWhenOccupied No/Yes Ye s OCC_FAN
IDF.F Shut Down on IDF Failure No/Yes Yes FATALFAN
FS.MX Supply Fan Maximum Speed 80 to 100 100 SPEEDMAX
F. SP 1 Supply Fan Speed 1 0 to 100 70 (04)
F. SP 2 Supply Fan Speed 2 0 to 100 87 (04)
F. SP 3 Supply Fan Speed 3 0 to 100 92 (04)
FS.VN Fan Speed --- Ventilation 0 to 100 % 50 FSPDVENT
S.VFD SUPPLY FAN VFD CONFIG
N.VLT VFD1 Nominal Motor Volts 0 to 999 volts 230
N.AMP VFD1 Nominal Motor Amps 0 to 999 amps See VFD Motor Param eters
N.FRQ VFD1 Nominal Motor Freq 10 to 500 60 VFD1NFRQ
N.RPM VFD1 Nominal Motor RPM 50 to 30000 1725 VFD1NRPM
N.PWR VFD1 Nominal Motor HPwr 0 to 500 See VFD Motor Parameters
MAX.A VFD1 Maximum Amps 0 to 999 amps See VFD Motor Parameters
M.DIR VFD1 Motor Direction 0=FORWARD
ACCL VFD1 Acceleration Time 0 to 1800 secs 30 VFD1ACCL
DECL VFD1 Deceleration Time 0 to 1800 secs 10 VFD1DECL
SW.FQ VFD1 Switching Frequency 0to3 1 VFD1SWFQ
COOL Cooling Configuration COOL_CFG
N.STG Number of Stages 1to2 2 NUM_ST AG
MRT.C Compressor Min On Time 120 t o 999 sec 180 MIN_ ON
MOT.C Compressor Min Off Time 300 to 999 sec 300 MIN_ OFF
RST.C Runtime to Reset Strikes 120 to 999 se c 300 MIN_ON_S
C.DEC Cool Stage Decrease Time 120 to 999 sec 300 ST AGEDEC
C.INC Cool Stage Increase Time 120 to 999 sec 450 STAGEINC
FOD.C Fan--- off Delay, Mech Cool 0 to 600 sec 75 COOL_FOD
FTT Fan Transition Time 60 to 600 sec 480 FANTRANT
ALM.N Alert Each Strike No/Yes Yes ALM_NOW
CA.LO CircuitALockoutTemp 0 to 100F °F 0 OATLCM PA
LA.SP Low Ambient ODF
D.CMP Diagnose Comp Safety No/Yes Ye s DIAGCOMP
MX.SA Max Suction Change CirA 0 to 100 PSIG 4 MAXDSSP A
CS.A1 Current Sensing A1 Disable/Enable Disable A1_SENSE
DHUM Dehum Control Type 0=No Control
SAT Supply Air Temperature
SA.PD SAT Cool Demand (+)
SA.ND SAT Cool Demand (--- )
SAT.U Minimum SAT Upper Level 35.0 to 65.0 °F 52 SATMIN_H
SAT.L Minimum SAT Lower Level 35.0 to 65.0 °F 40 SATMIN_L
SPT Space Temperature
CL.PD SPT Cool Demand (+)
CL.ND SPT Cool Demand (--- )
C.LAG Cool Thermal Lag Factor 0to5 1 COOL_LAG
SST Low Suction Control
SST.O Suction OK Temperature 10 to 50 °F 18 SSTOK
SST.1 Low Suction --- Level 1 10 to 50 °F 20 SSTLEV1
SST.2 Low Suction --- Level 2 5to50 °F 15 SSTLEV2
SST.3 Low Suction --- Level 3 0to50 °F 10 SSTLEV3
CK.DL Delay On Low SST Check 0 to 300 sec 0 SSTCKDLY
FLSU FanLowSuctionTemp 28 to 50 °F 32 FANLOSUC
Setpoint
Level
Level
Level
Level
2=ECM
1=REVERSE
0to80 °F 40 LAODF_ SP
1=Max Dehum 2=Max Comfort
0.5 to 10 ^F 1 SAT_POS
--- 1 0 t o --- 0 . 5 ^F --- 1 SAT_NEG
0.5 to 5 ^F 1 DEM_POS
--- 5 t o --- 0 . 5 ^F --- 1 DEM_NEG
1 2: Direct Drive Fan
No (Direct Drive Fan)
57 (05 & 06)
71 (05) 69 (06)
84 (05 & 06)
460 575
(T able 26 )
(T able 26 )
(T able 26 )
0 VFD1MDIR
0 DEHUMCTL
CCN TABLE/ S u b --- T A B L E
CCN
POINT
FAN_TYPE
SMARTFAN
SPEED1
SPEED2
SPEED3
VFD1NVLT
VFD1NAMP
VFD1NPWR
VFD1MAXA
ENTRY
48/50LC
81
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
HEAT Heating Configuration HEAT_CFG
HT.TY Type of Heat Installed 0=No Heat
N.HTR Number of Heat Stages 1to2 2 (all except below)
MRT.H Heat Minimum On Time 60 to 999 sec 120 HMIN_ON
MOT.H Heat Minimum Off Time 60 to 999 sec 120 HMIN_OFF
H.DEC Heat Stage Decrease Time 120 to 999 sec 300 HSTAGDEC
H.INC Heat Stage Increase Time 120 to 999 sec 450 HSTAGINC
FOD.E Fan--- off Delay, Elect Heat 10 to 600 sec 30 ELEC_FOD
FOD.G Fan--- off Delay, Gas Heat 45 to 600 sec 45 GAS_FOD
HT.LO Heating Lockout Temp 40 to 125 °F 75 OATL HEA T
SAT
SAT.H SAT Heat Mode Sensing Disable/Enable Disable SAT_HEAT
SAM.L Maximum SAT Lower Level 85 to 200 °F 140 SATMAX_L
SAM.U Maximum SAT Upper Level 85 to 200 °F 160 SATMAX_H
SPT Space Temperature
48/50LC
HT.PD SPT Heat Demand (+)
HT.ND SPT Heat Demand ( --- )
H.LAG Heat Thermal Lag Factor 0to5 1 HEAT_LAG
ECON Economizer Configuration ECON_CFG
EC.EN Economizer Installed No/Yes No: no FIOP
E.CTL Economizer Control Type 1=Dig/Position
MP.25 Econ Min at 25% Fanspeed 0 to 100 % 0 MINP_25
MP.50 Econ Min at 50% Fanspeed 0 to 100 % 0 MINP_50
MP.75 Econ Min at 75% Fanspeed 0 to 100 % 0 MINP_75
MP.MX Econ Min at Max Fanspeed 0 to 100 % 30 MINP_MAX
MP.LO Econ Min at Low Fanspeed 0 to 100 % 40 MINP_LOW
MP.VT Econ Min at Vent Fanspeed 0 to 100 % 50 MINPVENT
EC.MX Econo Cool Max Position 0 to 100 % 100 ECONO-
M.ANG Min Actuator Ctrl Angle 75 to 90 88 MINANGLE
EH.LO Econo Cool Hi Temp Limit 40 to 100 °F 65 OATLECL H
EL.LO Econo Cool Lo Temp Limit --- 30 to 50 °F 0 OATLE CL L
DF.DB Diff Dry Bulb Control 0=Disable
UEFC Unoccupied Free Cooling 0=Disabled
FC.TM Free Cool PreOcc Time 1 to 9999 mins 120 UEFCTIME
FC.LO Free Cool Low Temp Limit --- 30 t o 70 °F 50 OATLUEFC
PE.EN Power Exhaust Installed No/Yes No PE _ENABL
PE.1 PE Stage1 Econo Position 0 to 100 % 40 PE1_POS
PE.2 PE Stage2 Econo Position 0 to 100 % 75 PE2_POS
PE1C Power Exhaust Stage1
PE2C Power Exhaust Stage2
IDF.C Indoor Fan Max Speed
EN.SW Enthalpy Switch 0=No Switch
E.TRV Economizer Travel Time 5 to 300 secs 150 ECONOTRV
E.MXB Bottom Stage Max Econo 0 to 100 % 50 ECONMAXB
LOG .F Log Title 24 Faults No/Yes T24LOGFL
EC.MD T24 Econ Move Detect 1to10 T24E CM DB
EC.ST T24 Econ Move SAT T est 10 to 20 T24ECSTS
S.CHG T24 Econ Move SAT Change 0to5 T24SATMD
E.SOD T 24 E c on R AT --- O AT D if f 5to20 T24RATDF
E.CHD T24 Heat/Cool End Delay 0to60 T24CHDLY
ET.MN T24 T est Mininmum Pos. 0to50 T24TSTMN
ET.MX T24 Test Ma ximum Pos. 50 to 100 T24TSTMX
Level
Level
CFM
CFM
CFM
1=Gas 2=Electric
0.5 to 5 ^F 1 HDEM_POS
--- 5 t o --- 0 . 5 ^F --- 1 HDEM_NEG
2=Dig/Command 3=Analog Ctrl
1=RAT --- 0° F 2=RAT --- 2° F 3=RAT --- 4° F 4=RAT --- 6° F
1=Unoccpied 2=PreOccupancy
0 to 15000 CFM 800 PE1_CFM
0 to 15000 CFM 0 PE2_CFM
500 to 15000 CFM 1200 (04)
1=Normal Open 2=Normal Closed
0 (50 series with no electric heat) 1(48series) 2 (50 series with electric heat)
1 (48 series Low Nox or singl e
phase unit)
1 (50 series with low or medium
heat)
1 (50 series 04--- 05 with high heat)
Yes : FI OP
1 ECON_CTL
0=Disable DIFFBULB
2 UEFC_CFG
1600 (05) 2000 (06)
0: no FIOP 1: FIOP
CCN TABLE/ S u b --- T A B L E
CCN
POINT
HEATT YPE
NUM_HEAT
ECONO
MAX
IDF_CFM
ENTHLCFG
ENTRY
82
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
AIR.Q Air Quality Config. IAQ_CFG
IA.CF IAQ Analog Input Config 0=No IAQ
IA.FN IAQ Analog Fan Co nfig 0=Never
II.CF IAQ Switch Input Config 0=No IAQ
II.FN IAQ Switch Fan Config 0=Never
AQ.MN Econo Min IAQ Position 0 to 100 % 10 IAQMINP OVR.P IAQ Override Position 0 t o 100 % 100 IAQOVPOS
OA.CF OAQ Analog Input Config 0=No OAQ
OAQ.L OAQ Lockout Limit 0 to 5000 600 OAQLOCK
AQD.L AQ Differential Low 0 to 5000 100 DAQ_L OW AQD.H AQ Differential High 0 to 5000 700 DAQ_HIGH
DF.ON FanOnAQDifferential 0 to 5000 600 DAQFNON DF.OF Fan Off AQ Differential 0 to 5000 200 DAQFNOFF
I.4M IAQ Sensor Value at 4mA 0 to 5000 0 IA Q_4MA I.20M IAQ Sensor Value at 20mA 0 to 5000 2000 IAQ_20MA
O.4M OAQ Sensor Value at 4mA 0 to 5000 0 OAQ_4M A O.20M OAQ Sensor Value at 20mA 0 to 5000 2000 OAQ_20MA
H.4M RH Sensor Value at 4mA 0to50 % 0 RH_4MA H.20M RH Sensor Value at 20mA 60 t o 100 % 100 RH_20MA
ALM.O Alarm Relay Config. ALM_CFG
A.SPC SPT/SPRH Sensor Failure No/Yes Yes SPACE_AL
A.SRT SAT/RAT Sensor Failure No/Yes Ye s SATRATAL A.OAT OAT Thermistor Failure No/Yes Ye s OAT_AL
A.CS Current Sensor Failure No/Y es No CS_AL A.CMP Compressor Failure No/Yes Ye s COMP_AL
A.CKT Refrig Circuit Failure No/Yes Ye s CKT_AL A.SSP SSP Transducer Failure No /Y es Ye s SSP_AL
A.SCT SCT Thermistor Failure No /Y es Ye s SCT_AL A.FAN Indoor Fan Failure No/Yes Ye s FAN_ AL
A.FIL Dirty Filter No/Yes Ye s FILT_AL A.TST Thermostat Failure No/Yes Yes TSTAT_AL
A.ECO Economizer Failure No /Y es Ye s ECON_AL
PID PID Configurations PID_CFG
EC.P Economizer PID --- kP 0.00 t o 99.90 2.5 ECONO_P EC.I Economizer PID --- kI 0.00 to 99.90 0.12 ECONO_I
EC.D Economizer PID --- kD 0.00 to 99.90 1 ECONO_D EC.DT Economizer PID --- rate 10.00 to 180.00 secs 15 ECONO_DT
EC.DB Economizer PID Deadband 0to25 % 3 ECONBAND LK.P Linkage Staging PID --- kP 0.00 to 99.90 10 LINK_P
LK.I Linkage Staging PID --- kI 0.00 to 99.90 5 LINK_I LK.D Linkage Staging PID --- kD 0.00 to 99.90 5 LINK_D
LK.DT Linkage Staging PID - -- rate 10.00 to 180.00 secs 30 LINK_DT
(GENERIC = CCN only) GENERICS
POINT 01 Definition Point_01 POINT 02 Definition Point_02
POINT 03 Definition Point_03 POINT 04 Definition Point_04
POINT 05 Definition Point_05 POINT 06 Definition Point_06
POINT 07 Definition Point_07 POINT 08 Definition Point_08
POINT 09 Definition Point_09 POINT 10 Definition Point_10
POINT 11 Definition Point_11 POINT 12 Definition Point_12
POINT 13 Definition Point_13 POINT 14 Definition Point_14
POINT 15 Definition Point_15 POINT 16 Definition Point_16
POINT 17 Definition Point_17 POINT 18 Definition Point_18
POINT 19 Definition Point_19 POINT 20 Definition Point_20
1=DCV 2=Override IAQ 3=Ctrl Min Pos
1=Occupied 2=Always
1=DCV N/O 2=DCV N/C 3=Override N/O 4=Override N/C
1=Occupied 2=Always
1=DCV 2=Lockout OAQ
0: no FIOP 1: FIOP
0 IAQANFAN
0 IAQINCFG
0 IAQINFAN
0 OAQANCFG
CCN TABLE/
S u b --- T A B L E
CCN
POINT
IAQANCFG
ENTRY
48/50LC
83
MODE — CONFIGURATION (cont)
ITEM EXPANSION RANGE UNITS DEFAULT
TRIM Sensor Calibration (CCN TRIM - -- see
SPT.C Space Temp Calibration ---30 to 130 °F
SPT.T Space Temp Trim --- 30 to 30 ^F 0
SAT.C Supply Air Temp Calib. --- 30 to 130 °F
SAT.T Supply Air Temp Trim --- 30 to 30 ^F 0
RAT.C Return Air Temp Calib. --- 30 to 130 °F
RAT.T Return Air Temp Trim ---30 to 30 ^F 0
CCN CCN Configuration CCN CONFIGURA-
CCN.A CCN Element Number 1 to 239 1 48_50_LC CCNADD
CCN.B CCN Bus Number 0 to 239 0 CCNBUS
BAUD CCN Baud Rate 1=2400
BROD CCN Broadcast Config. BRODEFS
B.TIM CCN Time/Date Broadcast No/Yes No CCNBC
B.OAT CCN OAT Broadcast No/Yes No OATBC
B.GS Global Schedule Broadcst No/Yes No GSBC
B.ACK CCN Broadcast Ack’er No/Yes No CCNBCACK
48/50LC
SCH.O CCN Schedule Overrides SCHEDOVR
SCH.N Schedule Number 0 = Always Occupied
HOL.G Accept Global Holidays No/Yes No HOLIDAYT
OV.TL Override Time Limit 0to4 hours 4 OTL
OV.EX Timed Override Hours 0to4 hours --- OVR_EXT
OV.SP SPT Override Enabled No/Yes Ye s TIMEOVER
LDSH CCN LOADSHED CONFIG. LOADSHED
S.GRP Loadshed Group Number 0to16 0 SHED_ NUM
R.MXC Redline Max Cool Stages 0to3 2 MAXCREDL
S.MXC Loadshed Max Cool Stages 0to3 2 MAXCSHED
R.MXH Redline Max Heat Stages 0to2 2 MAXHREDL
S.MXH Loadshed Max Heat
Stages
2=4800 3=9600 4=19200 5=38400
1 --- 6 4 = Loc a l S che d ­ule 65--- 99 = Global Schedule
0to2 2 MAXHSHED
3 CCNBAUDD
0 SCHED-
CCN TABLE/
S u b --- T A B L E
Maintenance Display)
TION
NUM
CCN
POINT
ENTRY
84
48/50LC
85
48/50LC
Copyright 2014 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 05/14
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
86
C a t a l o g N o : 4 8 --- 5 0 L C --- 4 --- 6 --- C 0 1 T
R e pl a c e s: 4 8 --- 5 0L C --- C 0 1T
UNIT START-UP CHECKLIST
MODEL NO.:
DATE:
SERIAL NO:
TECHNICIAN:
I. PRE-START-UP:
j VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT j VERIFY INSTALLATION OF OUTDOOR AIR HOOD j VERIFY INSTALLATION OF FLUE EXHAUST AND INLET HOOD (48LC ONLY) j VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS j VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT j VERIFY GAS PRESSURE TO UNIT GAS VALVE IS WITHIN SPECIFIED RANGE (48LC ONLY) j CHECK GAS PIPING FOR LEAKS (48LC ONLY) j CHECK THAT INDOOR--AIR FILTERS ARE CLEAN AND IN PLACE j CHECK THAT OUTDOOR AIR INLET SCREENS ARE IN PLACE j VERIFY THAT UNIT IS LEVEL j CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND VERIFY SETSCREW IS TIGHT j VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED j VERIFY THAT SCROLL COMPRESSORS ARE ROTATING IN THE CORRECT DIRECTION j VERIFY INSTALLATION OF THERMOSTAT/SPACE SENSOR j VERIFY CONFIGURATION VALUES FOR ELECTRONIC CONTROLS (REFER TO CONTROL SET UP CHECKLIST) j VERIFY THAT CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR AT LEAST 24 HOURS
II. START-UP
ELECTRICAL
48/50LC
SUPPLY VOLTAGE L1-L2 L2-L3 L3-L1
COMPRESSOR AMPS — UNLOADED L1 L2 L3
—WITHLOADER L1
ELECTRIC HEAT AMPS (IF EQUIPPED) L1 L2 L3
SUPPLY FAN AMPS AT MAX SPEED L1 L2 L3
L2 L3
TEMPERATURES
OUTDOOR-AIR TEMPERATURE F DB (Dry Bulb) F WB (Wet Bulb)
RETURN-AIR TEMPERATURE
COOLING SUPPLY AIR
GAS HEAT SUPPLY AIR (48LC )
ELECTRIC HEA T SUPPLY AIR (50LC)
FDB FWB
FDB FWB
F F
F F
PRESSURES
GAS INLET PRESSURE IN. WG
GAS MANIFOLD PRESSURE STAGE NO. 1
REFRIGERANT SUCTION CIRCUIT A
REFRIGERANT DISCHARGE CIRCUIT A
j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
IN.WG STAGENO.2 IN.WG
PSIG CIRCUIT A Superheat degF
PSIG CIRCUIT A Subcooling degF
GENERAL
j ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS
87
48/50LC
Copyright 2014 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 05/14
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
88
C a t a l o g N o : 4 8 --- 5 0 L C --- 4 --- 6 --- C 0 1 T
R e pl a c e s: 4 8 --- 5 0L C --- C 0 1T
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