Carrier 42TW, 42TD User Manual

42TW/TD

Chilled Water Fan Coil unit with Remote Control (50/60 Hz)

Insta

llation,

Se

ervice I

Start-

Instruct

Installation and servicing air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.

All other operations should be performed by trained service personnel When working on airconditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for un-brazing operations. Have fire extinguishers available for all brazing operations.

Up

and

tions

SAFETY CONSIDERATIONS

REMOTE CONTROL

Fig. 1 - 42TW Unit

ELECTRIC SHOCK HAZARD To avoid the possibility of electrical shock, open and tag all

service switches before installing this equipment.

CONTROL BOARD

WARNING

CONTENTS

Safety Consideration Introduction Receiving Inspection Protection Preliminary Check Physical Data

Sound Data Fan Performance Data Base Unit Dimensions Prepare Jobsite Identify and Prepare Units Unit Configuration Rigging and Unpacking Installation

Page Page

1

Placing unit in position

2

Making Piping Connections

2

Electrical Heater Option

2

Test and Insulate

2

Make Electrical Connections

2

Make Duct Connections

2

Make Final Preparation

4

Control Board & Remote control

5

Typical wiring digram

6

Start-up

7

Service

7

Start-up Checklist

7 7 7

7 7 8 8 8 8

8 9,10 11,12

13 13 14

-1-

- 2 -

INTRODUCTION

Size

03 05 06

07

09

11

12 16

CFM*

348

592

692

780

883

1181

1385

1572

Cooling Capacity (kw)*

3.4 6.1 7.5

8.9

9.9

11.5

14.5

16.9

Colling Capacity

(kbtuh)

11.7

20.7

25.6

30.4

33.8

39.2

49.5

57.7

SHR

0.75

0.74

0.72

0.71

0.75

0.73

Power Supply

208-230, 1 ph, 60 Hz / 220-240, 1 ph, 50 Hz / 110-127, 1 ph, 60 Hz

Motor HP(

Nominal)

1/15 1/10

1/15

1/10

Input W atts ( Med Speed, 25 Pa ESP)

56 64 70 80 80 130

146

160

Number of

Motors

1, 3

Speed

2, 3 Speed

Coil

Material

Smooth copper tubes/ Aluminum fins with double wavey fin

Coil Face Area,

m^2

0.11

0.15

0.21

0.26

0.31

0.44

0.52

Coil

Connection

Type

Sweat

Type

Coil

Connection Size

5/8

Inch

7/8

Inch

Number of

Rows

3

Fin Denisty/ Inch

14

Drain

Diameter

5/8

Inch

Blower type

Direct drive forward curved centerifugal fan

Blower

Number

1

2 4

Blower Diameter / Width, mm

156/220

156/170

156/220

156/170

156/220

Filter

Type

Washable Aluminum Filter

Width, mm

640

800

1010

1220

1430

1640

Depth, mm

590

Height, mm

275

375

Net Weight, kg

18 23 28 32 39 43 49 56

This document contains general installation instructions for the 42TW unit Fan Coils. Refer to the unit-wiring diagram installed on the blower housing or specific manufacturer literature for any other type of factory-mounted controls. See drawings for unit configurations, dimensions, clearances, and pipe connections. Refer to unit wiring label for all electrical connections; follow NEC (National Electrical Code) and local codes.

RECEIVING 42TW fan coil units are shipped individually packed in carton boxes. When cartons are individually off loaded from the truck, do not roll, nor throw, or drop the carton to avoid damage to the contents. Store boxes upright as the symbols on the boxes indicated. Do not stack units more than 6 units high for size 11-16 and 8 units high for other sizes.

INSPECTION Check the shipment against shipping list and remove unit from the carton and take off protective covering. If the unit has been

Table.1 -

Physical

Model 42TW3

Model

42T

Data - 42TW3, 42TD3 – 2 Pipe

D3

damaged, file claim with transportation company and notify Carrier immediately.

PROTECTION Protection unit from damage caused by job site debris. Do not allow dust, debris and water to get into the unit. These will damage unit’s component and unit’s performance will be affected.

PRELIMINARY Following is a checklist which should be checked before the installation is started. The installer should be familiar with each of the following requirements before the actual installation.

- Space requirement and clearance, See Fig.3.

- Ceiling or mounting strength.

- Piping connections.

- Condensate drain connection.

- Power supply and wiring.

- Air duct connections.

System

CHECK

* At 26.7/19 c approch 6.7c water inlet/12.7c water outlet, High speed @ 0 Static

- 3 -

Model 42TD 4

Size

03 04 05

06

08

10

11 14

CFM*

313

533

623

702

795

1065

1247

1416

Cooling Capacity (kw)*

3.8 6.2 7.7

9.0

9.9

12.7

15.7

17.6

Colling Capacity

(kbtuh)

13.0

21.0

26.3

30.8

33.7

43.3

53.6

60.1

SHR

0.69

0.71

0.69

0.7

0.68

0.69

Power Supply

208-230, 1 ph, 60 Hz / 220-240, 1 ph, 50 Hz / 110-127, 1 ph, 60 Hz

Motor HP

(Nominal)

1/15 1/10

1/15

1/10

Input W atts ( Med Speed, 25 Pa ESP)

52 60 65 75 75 121

136

150

Number of

Motors

1, 3

Speed

2, 3 Speed

Coil

Material

Smooth copper tubes/ Aluminum fins with double wavey fin

Coil Face Area

0.11

0.15

0.21

0.26

0.31

0.44

0.52

Coil

Connection

Type

Sweat

Type

Coil

Connection Size

5/8

Inch

7/8

Inch

Number of

Rows

4

Fin Denisty/ Inch

14

Drain

Diameter

5/8

Inch

Blower type Direct drive forward curved centerifugal fan

Blower

Number

1

2 4

Blower Diameter /

Width

156/220

156/170

156/220

156/170

156/220

Filter

Type

Washable Aluminum Filter

Width 640

800

1010

1220

1430

1640

Depth

590

Height

275

375

19 24 29 33 41 45 51 58

Model 42TW4

Size

03 04 05

06

08

10

11 14

CFM*

313

533

623

702

795

1065

1247

1416

Cooling Capacity (kw)*

3.4 5.3 6.9

8.0

8.9

11.2

14.1

15.9

Colling Capacity

(kbtuh)

11.6

18.1

23.5

27.3

30.4

38.2

48.1

54.3

Heating Capacity (kw)**

2.9 5.5 6.8

7.9

9.4

12.2

13.9

17.5

Heating Capacity

(kbtuh)

9.9 18.8

23.2

27.0

32.1

41.6

47.4

59.7

Power Supply

208-230, 1 ph, 60 Hz / 220-240, 1 ph, 50 Hz / 110-127, 1 ph, 60 Hz

Motor HP

(Nominal)

1/15 1/10

1/15

1/10

52 60 65 75 75

121

136

150

Number of

Motors

1, 3

Speed

2, 3 Speed

Coil

Material

Smooth copper tubes/ Aluminum fins with double wavey fin

Coil Face Area

0.11

0.15

0.21

0.26

0.31

0.44

0.52

Coil

Connection

Type

Sweat

Type

Coil

Connection

Size Cool & Heat

3/4 Inch & 5/8

Inch

Number of

Rows

4

Fin Denisty/ Inch

14

Drain

Diameter

5/8

Inch

Blower type

Direct drive forward curved centerifugal fan

Blower

Number

1

2 4

Blower Diameter /

Width

156/220

156/170

156/220

156/170

156/220

Filter

Type

Washable Aluminum Filter

Unit

Dimensions

640

800

1010

1220

1430

1640

590

275

375

Net

Weight

19 24 29 33 41 45 51 58

Table.2 -

Physical

Data - 42TW4,42TD4 – 2 Pipe

System

Model 42TW4

Net

Weight

* At 26.7/19 c approch 6.7c water inlet/12.7c water outlet, High speed @ 0 Static

Table.3 -

Physical

Data - 42TW4, 42TD4 – 4 Pipe

System

Model 42TD4

Width, Depth,

mm mm

Height, mm

* At 26.7/19 c approch 6.7c water inlet/12.7c water outlet, High speed @ 0 Static ** At 20 /14 c approch 70c water inlet/61.6c water outlet, High speed @ 0 Static

Table.4 a - POWER CONSUMPTION 42TW,42TD 3ROW

42TW,42TD ± 3Row

-03

-05

-06

-07

-09

-11

-12

-16

Amps

Watts

Amps

Watts

Amps

Watts

Amps

Watts

Amps

Watts

Amps

Watts

Amps

Watts

Amps

Watts

@ 0 Pa ESP @ 25 Pa ESP @ 50 Pa ESP

Hi Med Low Hi Med Low Hi Med Low

0.40 0.35 0.30 0.34 0.28 0.24 0.30 0.25 0.20 80 70 60 68 56 48 60 50 40

0.45 0.40 0.35 0.37 0.32 0.27 0.33 0.28 0.22 90 80 70 74 64 54 66 56 44

0.55 0.45 0.35 0.45 0.35 0.27 0.40 0.30 0.22

110 90 70 90 70 54 80 60 44

0.60 0.50 0.40 0.50 0.40 0.30 0.45 0.35 0.25

120 100 80 100 80 60 90 70 50

0.60 0.50 0.40 0.50 0.40 0.30 0.45 0.35 0.25

120 100 80 100 80 60 90 70 50

0.90 0.80 0.70 0.75 0.65 0.55 0.65 0.55 0.45

180 160 140 150 130 110 130 110 90

1.10 0.90 0.70 0.90 0.73 0.55 0.80 0.62 0.45

220 180 140 180 146 110 160 124 90

1.20 1.00 0.80 1.00 0.80 0.62 0.80 0.70 0.50

240 200 160 200 160 124 160 140 100

Table.4 b

42TW,42TD ± 4Row

-03

-04

-05

-06

-08

-10

-11

-14

Note: For 220V, 1 Phase Motor.

Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts

@ 0 Pa ESP @ 25 Pa ESP @ 50 Pa ESP

Hi Med Low Hi Med Low Hi Med Low

0.37 0.33 0.28 0.33 0.27 0.23 0.29 0.24 0.20

73 64 55 64 52 45 57 48 38

0.42 0.37 0.33 0.36 0.31 0.26 0.32 0.27 0.22

82 73 64 69 60 50 63 53 42

0.51 0.42 0.33 0.43 0.34 0.26 0.39 0.29 0.22

100 82 64 84 65 50 76 57 42

0.56 0.47 0.37 0.48 0.38 0.29 0.44 0.34 0.24

109 91 73 93 75 56 86 67 48

0.56 0.47 0.37 0.48 0.38 0.29 0.44 0.34 0.24

109 91 73 93 75 56 86 67 48

0.84 0.75 0.65 0.72 0.62 0.53 0.64 0.54 0.44

164 145 127 140 121 103 124 105 86

1.03 0.84 0.65 0.86 0.70 0.53 0.78 0.61 0.44

200 164 127 168 136 103 152 118 86

1.12 0.93 0.75 0.96 0.77 0.60 0.78 0.68 0.49

218 182 145 187 150 116 152 133 95

Table.5 a -SOUND PRESSURE

42TW,42TD ± 3Row

42TW3-03 42TW3-05 42TW3-06 42TW3-07 42TW3-09 42TW3-11 42TW3-12 42TW3-16

@ 0 Pa ESP @ 25 Pa ESP @ 50 Pa ESP

Hi Med Low Hi Med Low Hi Med Low

47.5 45.5 43.5 46.5 44.0 42.5 45.5 42.5 41.0

48.5 46.5 44.5 47.5 45.0 43.5 46.5 43.5 42.0

50.0 48.0 46.0 49.0 46.5 45.0 48.0 45.0 43.5

50.5 48.5 46.5 49.5 47.0 45.5 48.5 45.5 44.0

50.0 48.0 46.0 49.5 47.0 45.5 48.5 45.5 43.5

51.0 49.0 47.0 50.0 47.5 46.0 49.0 46.0 44.0

51.0 49.0 47.0 50.0 47.5 46.0 49.0 46.0 44.5

51.5 49.5 47.5 50.5 48.0 46.5 49.5 46.5 45.0

Table.5 b

42TW ± 4Row

42TW4-03 42TW4-04 42TW4-05 42TW4-06 42TW4-08 42TW4-10 42TW4-11 42TW4-14

Note: Assumes "standard room ", 3 meters from exit, no ducts, ducts will further reduce sound

@ 0 Pa ESP @ 25 Pa ESP @ 50 Pa ESP

Hi Med Low Hi Med Low Hi Med Low

46.5 44.5 42.5 46.0 43.5 42.0 45.0 42.0 40.5

47.5 45.5 43.5 47.0 44.5 43.0 46.0 43.0 41.5

49.0 47.0 45.0 48.5 46.0 44.5 47.5 44.5 43.0

49.5 47.5 45.5 49.0 46.5 45.0 48.0 45.0 43.5

49.0 47.0 45.0 49.0 46.5 45.0 48.0 45.0 43.0

50.0 48.0 46.0 49.5 47.0 45.5 48.5 45.5 43.5

50.0 48.0 46.0 49.5 47.0 45.5 48.5 45.5 44.0

50.5 48.5 46.5 50.0 47.5 46.0 49.0 46.0 44.5

-4-

Table.6 a - Fan Performance ± 42TW-3-SI

L

423

629

845

938

1011

1257

1690

1876

L

383

572

769

854

919

1144

1538

1707

42TW3 Air Flow (m3/hr)

Ex. Static Pres. Pa 0 12.5 25 37.5

Unit Size H M L H M

03 05 06 07 09 11 12 16

592 515 466 568 481 1005 846 694 940 761 1176 995 931 1132 943 1325 1174 1031 1284 1090 1500 1285 1120 1420 1178 2007 1690 1385 1879 1521 2353 1991 1862 2265 1886 2671 2349 2062 2569 2180

42TW3 Air Flow (m3/hr)

Ex. Static Pres. Pa 50 62.5 75

Unit Size H M L H M L H M L

03 05 06 07 09 11 12 16

H ± At High Fan Speed. M ± At Medium Fan Speed. L ± At Low Fan Speed.

460 358 250 380 270 ± 305 ±± 718 541 389 625 439 ± 524 ±±

919 715 499 737 541 ± 559 ±± 1031 788 634 890 651 ± 769 ±± 1120 865 650 1000 740 ± 862 ±± 1437 1082 777 1251 879 ± 1048 ±± 1839 1430 997 1437 1055 ± 1091 ±± 2062 1575 1268 1770 1295 ± 1530 ±±

HML HML

544 446 380 502 402 315

875 676 564 794 600 473 1088 891 759 1024 791 634 1243 1006 845 1158 896 752 1340 1071 902 1230 968 776 1751 1352 1129 1589 1200 946 2177 1781 1518 2048 1582 1268 2467 2011 1690 2315 1791 1504

Table.6 b - Fan Performance ± 42TW - 4 - SI

42TW4 Air Flow (m3/hr)

Ex. Static Pres. Pa 0 12.5 25 37.5

Unit Size H M L H M

03 05 06 07 09 10 11 14

532 463 419 517 437

905 764 625 855 693 1059 896 840 1030 858 1192 1058 931 1168 992 1350 1156 1007 1291 1072 1809 1524 1249 1710 1384 2119 1793 1679 2061 1716 2406 2118 1859 2338 1984

42TW4 Air Flow (m3/hr)

Ex. Static Pres. Pa 50 62.5 75

Unit Size H M L H M L H M L

03 05 06 07 09 10 11 14

H ± At High Fan Speed. M ± At Medium Fan Speed. L ± At Low Fan Speed.

433 336 235 363 279 ± 296 ±± 675 509 366 594 417 ± 503 ±± 864 672 469 700 514 ± 537 ±±

969 741 596 846 618 ± 738 ±± 1063 813 602 950 715 ± 825 ±± 1351 1017 730 1188 835 ± 1006 ±± 1729 1344 937 1365 1002 ± 1047 ±± 1938 1481 1192 1682 1230 ± 1469 ±±

HML HML

502 411 350 467 373 292

805 622 519 738 558 440 1001 820 698 952 736 590 1144 926 777 1077 833 699 1232 987 831 1148 900 717 1611 1244 1039 1478 1116 880 2003 1639 1397 1905 1471 1179 2270 1850 1555 2153 1666 1399

-5-