Carrier 42HNR018, 38HNR018 user guide manual

Page 1
SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
42CJR024-723 / 38CJR024-723 42CJR018-723 / 38CJR018-723
FILE NO. SVM-05010-2
42TAR024X-723 / 38TAR024X-723
42TAR018-723 / 38TAR018-723
42HNR024-713 / 38HNR024-713
42HNR018-713 / 38HNR018-713
(Heat pump model)
24 Class18 Class
(Cooling only model)
Revised Aug, 2005
Page 2
FILE NO. SVM-05010
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit (42CJR024-723, 42TAR024X-723, 42TAR018-723) 2-2 Outdoor Unit (42CJR018-723, 42HNR018-713, 42HNR024-713) 2-3 Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723, 38HNR024-713) 2-4 Outdoor Unit (38CJR018-723)
2-5 Outdoor Unit (38HNR018-713)
3. WIRING DIAGRAM
3-1 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723 3-2 42CJR018-723 / 38CJR018-723
3-3 42TAR018-723 / 38TAR018-723 3-4 42HNR018-713 / 38HNR018-713
3-5 42HNR024-713 / 38HNR024-713
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723) 4-2 Indoor Unit (42HNR024-713, 42HNR018-713) 4-3 Outdoor Unit (38CJR024-723, 38TAR024X-723) 4-4 Outdoor Unit (38CJR018-723)
4-5 Outdoor Unit (38TAR018-723) 4-6 Outdoor Unit (38HNR024-713)
Outdoor Unit (38HNR018-713)
4-7
5. REFRIGERATION CYCLE DIAGRAM
5-1 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723 5-2 42HNR024-713 / 38HNR024-713 5-3 42CJR018-723 / 38CJR018-723 5-4 42TAR018-723 / 38TAR018-723 5-5 42HNR018-713 / 38HNR018-713
6. CONTROL BLOCK DIAGRAM
6.1 42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723
6.2 42HNR024-713, 42HNR018-713
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 High-Temperature Limit Control 7-4 Low-Temperature Limit Control 7-5 Defrost Operation 7-6 Auto Restart Function 7-7 Filter Check Lamp
1
Page 3
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Parts 9-6 Troubleshooting for Indoor Unit 9-7 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board 9-9 Troubleshooting for Remote Control
FILE NO. SVM-05010
10. PART REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723) 10-3 Outdoor Unit (38CJR018-723) 10-4 Outdoor Unit (38HNR024-713)
10-5 Outdoor Unit (38HNR018-713)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E - Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (38CJR024-723, 38TAR024X-723) 11-4 Outdoor Unit (38TAR018-723)
11-5 Outdoor Unit (38CJR018-723) 11-6 Outdoor Unit (38HNR024-713) 11-7 Outdoor Unit (38HNR018-713)
– 2 –
Page 4
1. SPECIFICATIONS
FILE NO. SVM-05010
ITEM Cooling
Capacity
Power source V 220 – 240 220
Power consumption W 2420 2510 2250 Power factor % 98 92 95
R unning current A
Starting current A 67 Moisture removal lit/h 2.7
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection pipe Maximum length
INDOOR UNIT 42CJR024-723 42TAR024X-723
Dimensions Width mm 998
Net weight kg 13 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 750
Fan motor output W 30 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT 38CJR024-723 38TAR024X-723
Dimensions Width mm 880
Net weight kg 58 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 3380 3560 3380 Fan motor output W 65
Compressor
Safety device IOL Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Note
*1 Chargeless pipe *2 Maximum pipe
Indoor (H/M/L) dB 45/41/37 Outdoor (220 – 240V) dB 56-57 56 Name of refrigerant R22 Rated amount kg 1.70
Gas side size mm ∅15.88 Connection type Flare connection Liquid side size mm ∅6.35
(One way) 25* Maximum height
difference
Height mm 298
Depth mm 208
High fan m3/h 900
Low fan m3/h 625
Height mm 690
Depth mm 310
Model PH400X3CS-4KT1 Output W 1800
MODEL
kW
Phase 1
Hz 50
Indoor/Outdoor
42CJR024-723 / 38CJR024-723 42TAR024X-723 / 38TAR024X-723
220V 240V 220V
6.40 6.45 6.40
220V 240V 220V
0.3/10.9 0.3/11.1 0.3/10.5
1
m
m10
15*
2
– 3 –
Page 5
FILE NO. SVM-05010
ITEM Cooling
Capacity
Power source V 220 – 240 220
Power consumption W 1920 2000 1560 Power factor % 92 86 98
Running current A
Starting current A 42 42 Moisture removal lit/h 2
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection pipe Maximum length
INDOOR UNIT 42CJR018-723 42TAR018-723
Dimensions Width mm 998
Net weight kg 13 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 667
Fan motor output W 30 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT 38CJR018-723 38TAR018-723
Dimensions Width mm 780 880
Net weight kg 41 51 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 2120 2200 3380 Fan motor output W 42 65
Compressor
Safety device IOL Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Note
*1 Chargeless pipe *2 Maximum pipe
Indoor (H/M/L) dB 42/39/35 Outdoor (220 – 240V) dB 51 52 56 Name of refrigerant R22 Rated amount kg 1.17 1.47
Gas side size mm ∅12.7 ∅15.88 Connection type Flare connection Liquid side size mm ∅6.35
(One way) 20* Maximum height
difference
Height mm 298
Depth mm 208
High fan m3/h 750 900
Low fan m3/h 543
Height mm 550 690
Depth mm 270 310
Model PH340X3C-4KT1 PH290X2C-4FT1
Output W 1500 1700
MODEL
kW
Phase 1
Hz 50
Indoor/Outdoor
42CJR018-723 / 38CJR018-723 42TAR018-723 / 38TAR018-723
220V 240V 220V
5.20 5.25 5.10
220V 240V 220V
0.2/9.25 0.2/9.50 0.3/6.94
45/39/33
1
m
m8
15*
2
– 4 –
Page 6
FILE NO. SVM-05010
MODEL
ITEM
Capacity kW
Phase ∅1
Power source V 220 240
Power consumption W
Power factor %
Running current A
Indoor/Outdoor
Starting current A
Moisture removal lit/h
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection
pipe Maximum length
INDOOR UNIT
Dimensions Width mm 998
Net weight kg 13
Evaporator type Finned tube
Indoor fan type Cross flow fan
Air volume Medium fan m3/h 750
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT
Dimensions Width mm 880 830
Net weight kg
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h
Fan motor output W
Compressor
Safety device
Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
Note
*1 Chargeless pipe
Indoor (H/M/L) dB 45/41/37 42/39/35 Outdoor (220 − 240 V) dB
Name of refrigerant R22 Rated amount kg 1.75
Gas side size mm 15.88 12.7
Connection type Flare connection
Liquid side size mm 6.35
(One way) 25*
Maximum height difference
Height mm 298
Depth mm 220
High fan m3/h 900
Low fan m3/h 625
Height mm 690 538
Depth mm 310 300
Model
Output W
220 V
6.30
Hz 50
2430
96
220 V
0.3/
11.2
m
m
*2 Maximum pipe
42HNR024-713 38HNR024-713
Cooling
Heating Cooling
240 V
240 V
6.90 5.05
6.30
2510
92
240 V
0.3/
11.1
56-57
42HNR024-713 42HNR018-713
38HNR024-713 38HNR018-713
3380
2JS386D5BB02
IOL, Td Sensor IOL, Td Sensor
220 V
6.80
2390
94
220 V
0.3/
11.2
60
2.5
2
10 8
61 54
1800
10 ~ 24
2490
90
240 V
0.3/
11.28
57-58
790 667
3560
5
15*
1
65
220 V
1920
95
220 V
0.2/
9.0
42HNR018-713 38HNR018-713
240 V
5.90
5.05
2040
88
240 V
0.2/
9.5
52-53 53-54
750 667 543
2105 2310
2JS350D5A02
21 ~ 43 −10 ~ 24
45
2.0
1.17
20*
298 998
208
13
1700
220 V
5.80
1800
94
220 V
0.2/
8.5
2
Heating
240 V
1950
86
240 V
0.2/
9.3
800 708 584
Page 7
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-05010
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
Charge refrigerant according to the table below.
Refrigerant
*1 No need to charge
extra refrigerant
*2 Need to charge
extra refrigerant
42CJR024-723 / 38CJR024-723 42CJR018-723 / 38CJR018-723 42TAR024X-723 / 38TAR24X-723 42HNR024-713 / 38HNR024-713
Over 15 m up to 25 m (30 g/m)
Condition
Cooling Heating
(DB) 27°C20°C
(WB) 19°C12°C
(DB) 35°C7°C
(WB) 24°C6°C
15 m or less 15 m or less
JIS B8615-1
42TAR018-723 / 38TAR18-723 42HNR018-713 / 38HNR018-713
Over 15 m up to 20 m (20 g/m)
6
Page 8
2. CONSTRUCTION VIEWS
2-1. Indoor Unit (42CJR024-723, 42TAR024X-723, 42TAR018-723)
Back body Front panel
Grille inlet
298
998
FILE NO. SVM-05010
208
775
51
Knock out system Knock out system
50
75 65
Drain hose (0.54 m) Connecting pipe (0.49 m)
(Flare 6.35)
20
10
(For stud bolt 6) (For stud bolt 8 10)
29
41 55 5555
Outline of indoor unit
Connecting pipe (0.39 m) (Flare 15.88)
55 or more
Minimum distance
to ceiling
298
998
763.5 450
20
48
50
48
54
Wireless remote control
850
135
16
65
100
Installation Plate outline
7
100
65
40
Page 9
2-2.Outdoor Unit (42CJR018-723, 42HNR018-713, 42HNR024-713)
Back body Front panel
Grille inlet
298
998
FILE NO. SVM-05010
208
775
51
Knock out system Knock out system
50
75 65
Drain hose (0.54 m) Connecting pipe (0.49 m)
(Flare 6.35)
20
10
(For stud bolt 6) (For stud bolt 8 10)
29
41 55 5555
Outline of indoor unit
Connecting pipe (0.39 m) (Flare 12.7)
55 or more
Minimum distance
to ceiling
298
998
763.5 450
20
48
50
48
54
Wireless remote control
850
135
16
65
100
Installation Plate outline
8
100
65
40
Page 10
FILE NO. SVM-05010
2-3.Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723,38HNR024-713)
for 8 10
anchor bolt
4-12x18
600 or
more
600
more
52
Air inlet
340
68
Installation dimension
100 or
25 Drain outlet
120
600 or
more
Air outlet
100 or
more
140
600
310
23
Electric
Parts cover
Liquid side
Handle
(Flare 6.35)
Gas side
(Flare 15.88)
Service Port
12
364
340 (pitch)
12
88
74
880
A
600
A Detail Drawing
50
63.8 340
27
4-12x18 holes
12x18 hole
340
690
(for 8 10 anchor bolt)
Handle
9
Page 11
2-4. Outdoor Unit (38CJR018-723)
A
FILE NO. SVM-05010
A Detail Drawing (Back Leg)
600
52
310
36
302
270
6 Hole
R15
R5.5
32.5
310
302
30 Drain outlet
436
530
265
FAN GUARD
115 125
2-11x14 Hole (For 8-10 anchor bolt)
600 90
780 62
102
6 Hole
11x14 Hole
B
B Detail Drawing (Front Leg)
310
302
36
52
R15
310
330
COVER PV
Z
Electrical part cover
Installation dimension
100 or more
325
100 or more
Z View
Air outlet
600
Air inlet
600 or more
600 or more
120
5
75
4
Service port
4x11 Long holes (For 8-10 anchor bolt)
Liquid side (Flare 6.35)
Gas side (Flare 12.7) 13 Series
10
Page 12
2-5. Outdoor Unit (38HNR018-713)
FILE NO. SVM-05010
4x11x14
600 or more
600
600 or
Air inlet
Installation dimension
Air inlet
100 or more
more
325
100 or more
anchor bolt
for 8 10
Air
outlet
(for fixing outdoor unit)
8-6 holes
6-11x14 holes
(for 8 10 anchor bolt)
Liquid side
Electric
Parts cover
6.35)
(Flare
Service Port
12.7)
Gas side
(Flare
344
91 54
60
50
90
120
A
R10
600
50
35
A Detail Drawing
52
325
23
6 hole 
11x14 hole 
25 Drain outlet
Fan guard
Handle
600
830
90
538
300
– 11 –
Page 13
FILE NO. SVM-05010-1
3. WIRING DIA GRAM
3-1.42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723
COLOR IDENTIFICATION
BRW : BROWN RED : RED
BLK
CN27
GRN&YEL
WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE GRN : GREEN GRN&YEL : GREEN & YELLOW
P04
6.3A
CN30
CN31
Varistor
DSA
F01
250V
MAIN P.C. BOARD (WP-003)
Varistor
Louver motor
BLU
PNK
6
5 223311
6
5
Infrared rays receive
and Indication parts
5 98
1 2 3 4 6 10
BLU
BLU
BLU
BLU
YEL
RED
BRW
ORN
4
CN07
4
BLU
1 2 3 4 65 10
5 64
321
Power supply circuit
Control Fan motor circuit
GRY
BRW
YEL
105 64321
8 9
7 7
BLU
BLU
7 7
8 9
CN25
BLU
BLU
WHI
98
CN13
10
2
1
21
1
BLK2BLK
CN03
CN01
2
1
BLK
BLK
OUTDOOR TERMINAL BLOCK
POWER SUPPLY
240 V ~ 50 Hz
220 −
(For 38CJR024-723)
220 V ~ 50 Hz
(FOR 38TAR024X-723)
L
N
BLK
RED
BLK
RED
BLK BLK
RED
Indoor terminal
block
i
SPARK KILLER
A2 A1
52C
1/L1
2/T1
3/L2 4/T2
5/L3 6/T3
1
1
2
2
GRN&YEL
RED
CAPACITOR
3
3
GRY
i
CHASSIS
RED
WHI PNK
COMPRESSOR
INDOOR
UNIT
OUTDOOR UNIT
CAPACITOR
S
R
WHI
RED
BLK
C
COMPRESSOR TERMINAL
FAN MOTOR
C
RS
BLK
1
2
4
3
1
2
66554
3
145 C
TEMP FUSE
Thermo. sensor
(TA)
Heat exchanger sensor
(TC)
MAGNETIC CONTACTOR
12
Page 14
3-2. 42CJR018-723 / 38CJR018-723
COLOR IDENTIFICATION
BRW : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE GRN : GREEN
GRN&YEL : GREEN & YELLOW
P04
BLK
6.3A
CN30 CN31
CN27
GRN&YEL
Varistor
DSA
F01
250V
MAIN P.C. BOARD
(WP-003)
Varistor
Louver motor
BLU
PNK
6
5 223311
6
5
FILE NO. SVM-05010-1
Infrared rays receive
and Indication parts
1 2 3 4 6 10
BLU
BLU
BLU
YEL
RED
BRW
ORN
4
CN07
4
BLU
1 2 3 4 65 10
321
Power supply circuit
Control
Fan motor
circuit
GRY
BRW
YEL
1
2
4
3
1
2
3
5 98
BLU
5 64
66554
BLU
8 9
7 7
BLU
BLU
7
8 9
7
Thermo. sensor
(TA)
BLU
98
1
105 64321
10
21
BLK2BLK
WHI
CN03
CN25
CN13
2
1
CN01
2
1
BLK
BLK
Heat exchanger sensor
(TC)
OUTDOOR TERMINAL BLOCK
RED
POWER SUPPLY 220 240 V ~ 50 Hz
BLK
MAGNETIC
CONTACTOR
CAPACITOR
145 C
TEMP FUSE
Indoor
l
termina
block
L
N
BLK
RED
RED
i
GRN&YEL
1
1
RED
3
2
2
3
i
CHASSIS
GRN&YEL
BLK
BLK
INDOOR
UNIT
OUTDOOR
UNIT
SPARK KILLER
GRY
R
U
T
S
W
V
(or A)
A1
(or B)
A2
CAPACITOR
RED
S
WHI PNK
C
BLK
R
COMPRESSOR
C
S
R
COMPRESSOR TERMINAL
WHI
RED
FAN MOTOR
BLK
13
Page 15
3-3.42TAR018-723 / 38TAR018-723
COLOR IDENTIFICATION
BRW : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE GRN : GREEN
GRN&YEL : GREEN & YELLOW
P04
BLK
DSA
F01
250V
6.3A
CN30 CN31
CN27
GRN&YEL
Louver motor
Varistor
Varistor
MAIN P.C. BOARD (WP-003)
BLU
PNK
6
5 223311
4
6
5
4
FILE NO. SVM-05010-1
Infrared rays receive
and Indication parts
1 2 3 4 6 10
BLU
BLU
BLU
YEL
RED
BRW
ORN
CN07
BLU
1 2 3 4 65 10
321
Power supply circuit
Control Fan motor circuit
GRY
BRW
YEL
5 98
BLU
BLU
5 64
105 64321
8 9
7 7
BLU
7 7
BLU
8 9
CN25
BLU
WHI
98
CN13
10
2
1
21
1
BLK2BLK
CN03
CN01
2
1
BLK
BLK
OUTDOOR TERMINAL
BLOCK
Indoor termina
block
POWER SUPPLY 220 V ~ 50 Hz
L
N
BLK
RED
BLK
RED
BLK BLK
RED
l
1
1
i
SPARK KILLER
A1 A2
52C
R U
SV
TW
2
2
GRN&YEL
RED
CAPACITOR
3
3
GRY
i
CHASSIS
RED
WHI PNK
COMPRESSOR
INDOOR UNIT
OUTDOOR UNIT
CAPACITOR
S
R
WHI RED
BLK
C
COMPRESSOR TERMINAL
FAN MOTOR
C
S
R
BLK
1
2
4
3
1
2
66554
3
145 C
TEMP FUSE
Thermo. sensor
(TA)
Heat exchanger sensor
(TC)
MAGNETIC CONTACTOR
14
Page 16
.
3-4
42HNR018-713 /38HNR018-713
COLOR IDENTIFICATION
BRW : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE GRN : GREEN
GRN&YEL : GREEN & YELLOW
P04BLK
CN30 CN31
DSA
Varistor
F01
Louver motor
250V6.3A
MAIN P.C. BOARD
(WP-003)
BLU
PNK
6
5 223311 5
6
FILE NO. SVM-05010-1
Infrared rays receive
and Indication parts
BLU
RED
YEL
ORN
BRW
4
CN07
4
BLU
1 2 3 4 65 10
98 1071 2 3
4 65 4 6
5
BLU
BLU
BLU
BLU
5 64
321
CN25
10
9871 2 3
WHI
BLU
BLU
BLU
98
7
CN13
10
8 9
7
+12 VDC
+5 VDC
WP-003
C
S
R
COMPRESSOR TERMINAL
220 − 240V ~ 50 Hz
L
BLK
RED
BLK
RED
WHI PNK
N
FERRITE CORE
RED
MAGNETIC
CONTACTOR
R
(1/L1)
(3/L2)
(2/T1)
(4/T2)
U
CAPACITOR
S
R
C OMP R ES S O R
CN23
1
3
2
Serial Signal
circuit
TRANSFORMER
2
1
i
3
GRN&YEL
GRN&YEL
i
CHASSIS
BLK BLK
RED RED
BLK BLK WHI RED GRY
GRY
BRW
YEL
1
2
4
3
1
2
66554
3
145 C
TEMP FUSE
MAIN P.C. BOARD (MCC-890)
1
1 2
3
3
1
1
3
3
1
1
3
3
5
5 7
7
9
9
CN06
CN05
SG01
250VAC T6. 3A
CN01
F01
TNR R74
TNR R73
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
RY07
BLU
1
S
T
A1
(5/L3)
52C
(6/T3)
BLK
A2
W
COIL FOR 4 WAY VALVE
CAPACITOR
RED
WHI RED
BLK BLK
V
C
YEL
BLU
BLU
313
11 33
CN11
CN02
CR11
CR12
CR13
CN03
1 1
RY05
RY06
3
FA N MO TO R
15
Page 17
3-5.42HNR024-713 / 38HNR024-713
COLOR IDENTIFICATION
BRW : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE GRN : GREEN GRN&YEL : GREEN & YELLOW
P04BLK
CN30 CN31
DSA
Varistor
F01
250V6.3A
MAIN P.C. BOARD (WP-003)
Louver motor
BLU
PNK
6
5 223311 5
6
FILE NO. SVM-05010-1
Infrared rays receive
and Indication parts
BLU
RED
YEL
ORN
BRW
4
CN07
4
BLU
1 2 3 4 65 10
98 1071 2 3
4 65 4 6
5
BLU
BLU
BLU
BLU
5 64
321
CN25
10
9871 2 3
WHI
BLU
BLU
BLU
98
7
CN13
10
8 9
7
+12 VDC
+5 VDC
WP-003
C
S
R
COMPRESSOR TERMINAL
220 − 240V ~ 50 Hz
L
BLK
RED
BLK
RED
WHI PNK
i
N
FERRITE CORE
RED
MAGNETIC
CONTACTOR
R
S
(1/L1)
(3/L2)
(2/T1)
(4/T2)
U
V
CAPACITOR
S
C
R
COMPRESSOR
BLK
1
1
GRN&YEL
T
(5/L3) (6/T3)
W
A1
52C
A2
2
2
CN23
RED
RED
3
3
WHI
GRN&YEL
i
CHASSIS
CAPACITOR
FAN MOTOR
Serial Signal
circuit
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK BLK
RED RED
BLK BLK WHI RED GRY
BLU
YEL
BLU
BLU
GRY
BRW
YEL
1 1
145 C
TEMP FUSE
1
1 2
CN06
3
3
1
1
CN05
3
3
1
1
3
3
5
5
CN01
7
7
9
9
1
CN11
313
11
CN02
33
BLK BLK
2
4
3
2
66554
3
MAIN P.C. BOARD (MCC-890)
TNR
SG01
R74
F01
250VAC T6. 3A
TNR R73
RY07
CR11
RY05
CR12
CR13
CN03
3
1 1
RY06
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
16
Page 18
FILE NO. SVM-05010
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723)
No. Parts name Type Specifications
1 Fan motor (for indoor) AFS-220-31A AC 200 240V, 31W 2 Thermo sensor (TA-sensor) ——— 10 k at 25°C 3 Micro Power Module (M01) µRM1260V DC 390 V, Secondary DC 12 V 4 Microcontroller TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Diode (DB01) D3SBA60 4 A, 600 V 8 Capacitor (C63) KMH400VSSN47M22S 4.7µF, 400 V 9 Fuse (F01) BET6.3A T6.3 A, 250 V
10 Varistor (R21, R22) 15G561K 560 V
11 Resistor (R319) RF-2TK5R6 5.6, 2 W 12 Louver motor MP35EA12 Output (Rated) 2 W, 10 poles, 1 phase,
13 Relay : (RY04) G5NB-1A Coil DC 12V, 16.7mA, Contact AC 250V, 1A
——— 10 k at 25°C
DC 12 V
4-2. Indoor Unit (42HNR024-713, 42HNR018-713)
No. Parts name Type Specifications
1 Fan motor (for indoor) AFS-220-31A AC 200 V, 31 W 2 Thermo sensor (TA-sensor) ——— 10 k at 25°C 3 Micro Power Model (M01) µ RW1260 V DC 390 V, Secondary DC 12 V 4 Microcontroller TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27 mH, 600mA 7 Diode (DB01) D3SBA60 4 A, 600 V 8 Capacitor (C63) KMN400VSSN47M22S 4.74µF, 400 V 9 Fuse (F01) BET6.3A T6.3A, 250 V
10 Varistor (R21, R22) 15G561K 560 V 11 Resistor (R319) RF-2TK5R6 5.6 , 2 W
12 Louver motor MP35EA12 Output (Rated) 2 W, 10 poles, 1 phase,
——— 10 k at 25°C
DC 12 V
– 17
Page 19
FILE NO. SVM-05010
4-3. Outdoor Unit (38CJR024-723, 38TAR024X-723)
No. Parts name Type Specifications
Output (Rated) 2200 W, 2 poles, 1 phase, 220 - 240 V, 50 Hz
1 Compressor PH400X3CS-4KT1 Winding resistance ( ) C-R C-S
(at 20°C) 1.13 2.10 Output (Rated) 65 W, 6 poles, 1 phase, 220 - 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance () Red-Black White-Black
(at 20°C 64.4 127.4
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
5 Magnetic contactor A35 220 - 240 V, 50 Hz
451355L
BUM44X4505B
AC 450 V, 3.5µ F
AC 440 V, 45
µF
4-4. Outdoor Unit (38CJR018-723)
No. Parts name Type Specifications
Output (Rated) 1500 W, 2 poles, 1 phase, 220 – 240 V, 50 Hz
1 Compressor PH340X3C-4KT1 Winding resistance (Ω) C-R C-S
(at 20°C) 1.46 2.47 Output (Rated) 42 W, 6 poles, 1 phase, 220 – 240 V, 50 Hz
2 Fan motor (for outdoor) WLF-240-42A-1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 188 289
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
5 Magnetic contactor CLK-26J 220 – 240 V, 50 Hz
451155L AC 450 V, 1.5µF
BUM44X4505B AC 440 V, 45µF
– 18
Page 20
FILE NO. SVM-05010
4-5. Outdoor Unit (38TAR018-723)
No. Parts name Type Specifications
Output (Rated) 1500 W, 2 poles, 1 phase, 220 – 240 V, 50 Hz
1 Compressor PH290X2C-4FT1 Winding resistance (Ω) C-R C-S
(at 20°C) 1.71 3.09 Output (Rated) 65 W, 6 poles, 1 phase, 220 – 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor) 5 Magnetic contactor CLK-26J 220 – 240 V, 50 Hz
451355L AC 440 V, 3.5µF
BUM44X3505A AC 440 V, 45µF
4-6. Outdoor Unit (38HNR024-713)
No. Parts name Type Specifications
Output (Rated) 2200 W, 2 poles, 1 phase, 220 240 V, 50 Hz
1 Compressor 2JS386D5BB02 Winding resistance (
(at 20°C) 0.886 1.979 Output (Rated) 65 W, 6 poles, 1 phase, 220 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T1 Winding resistance () Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10 kΩ at 25°C / 50 k at 25°C 7 Magnetic contactor A35 220 240 V, 50 Hz 8 Transformer TT-05 220 240 V 9 Microcontroller TMP47C840N
10 Varistor (R73, R74, R86) 15G471K 470 V 11 Fuse (F01) MT3 T6.3 A, 250 V
451355L AC 450 V, 3.5µF
BUM44X6005C AC 440 V, 60µF
VHV (STF) AC 220 240 V
) C-R C-S
– 19
Page 21
FILE NO. SVM-05010
4-7. Outdoor Unit (38HNR018-713)
No. Parts name Type Specifications
Output (Rated) 1500 W, 2 poles, 1 phase, 220 240 V, 50 Hz
1 Compressor 2JS350D5DA02 Winding resistance () C-R C-S
(at 20°C) 0.981 2.845 Output (Rated) 65 W, 6 poles, 1 phase, 220 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T3 Winding resistance () Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10 k at 25°C / 50 kΩ at 25°C 7 Magnetic contactor CLK-26J 220 240 V, 50 Hz, 1P1a 8 Transformer TT-05 220 240 V 9 Microcontroller TMP47C840N
10 Varistor (R73, R74, R86) 15G471K 470 V 11 Fuse (F01) MT3 T6.3 A, 250 V
451205L
BUM44X4505B
VHV (STF) AC 220 240 V
AC 450 V, 2µF
AC 440 V, 45µF
20
Page 22
FILE NO. SVM-05010
5. REFRIGERATION CYCLE DIAGRAM
5-1. 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723
Indoor unit
Cooling
0.39 m (Connecting pipe)
15.88
O.D.:15.88 mm O.D.:6.35 mm
Cooling
Compressor
P
Packed valve
(∅15.88)
Gas container connection (Reinstall etc.)
PH400X3CS-4KT1
Evaporator
Cross flow fan
T
0.49 m (Connecting pipe)
6.35
Packed valve
6.35)
(
Capillary tube
2.4 x 1500 s
Cooling
Condenser
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak
Dryer
Refrigerant R22 1.70 kg
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.5 12.0 High 32/23 43/26*
Low temperature 0.3 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 21 –
Page 23
5-2. 42HNR024-713 / 38HNR024-713
FILE NO. SVM-05010
Indoor unit
Cooling
0.39 m (Connecting pipe)
15.88
O.D.:15.88 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(∅15.88)
Gas container connection (Reinstall etc.)
Heating
4-way valve
Cooling
Compressor
2JS386D5BB02
Accumulator
Condenser
Evaporator
Cross flow fan
T
Capillary tube
1.0 x 700 s
Dryer
Packed valve
6.35)
(
Capillary tube
2.0 x 1000 s
0.49 m (Connecting pipe)
6.35
Refrigerant R22 1.
75 kg
Cooling Heating
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 1.7 43.0 High 20/– 7/6
Heating High temperature 2.3 ~ 2.4 52.0 ~ 59.0 Low 27/– 24/18
Low temperature*1 1.2 36.0 High 20/– –10/–10 Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.6 12.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 22
Page 24
5-3. 42CJR018-723 / 38CJR018-723
FILE NO. SVM-05010
Indoor unit
Evaporator
(Connecting pipe)
0.39 m 12.7
O.D.:12.7 mm O.D.:6.35 mm
Compressor
P
Packed valve
(12.7)
Accumulator
PH340X3C-4KT1
Cross flow fan
Condenser
Propeller fan
T
0.49 m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
2.0 x 1400 s
Refrigerant R22 1.17 kg
Outdoor unit
Mark ( ) means check points of Gas Leak
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50 Hz
Standard
pressure
(MPaG)
P
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.5 13.0 High 32/23 43/26
Low temperature 0.3 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 23 –
Page 25
5-4. 42TAR018-723 / 38TAR018-723
FILE NO. SVM-05010
Indoor unit
Evaporator
(Connecting pipe)
0.39 m
15.88
O.D.:15.88 mm O.D.:6.35 mm
Compressor
P
Packed valve
(15.88)
Accumulator
PH290X2C-4FT1
Cross flow fan
Condenser
Propeller fan
T
0.49 m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
2.0 x 800 s
Refrigerant R22 1.47 kg
Outdoor unit
Mark ( ) means check points of Gas Leak
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50 Hz
Standard
pressure
(MPaG)
P
Standard 0.5 10.0 High 27/19 35/24
Cooling High temperature 0.6 12.0 High 32/23 43/26
Low temperature 0.3 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 24 –
Page 26
5-5. 42HNR018-713 / 38HNR018-713
FILE NO. SVM-05010
Indoor unit
Cooling
0.39 m (Connecting pipe)
12.7
O.D.:12.7 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(∅12.7)
Gas container connection (Reinstall etc.)
Heating
4-way valve
Cooling
Compressor
2JS350D5A02
Accumulator
Evaporator
Cross flow fan
T
Capillary tube
0.8 x 400 s
Packed valve
(
6.35)
Capillary tube
2.0
600 s
x
0.49 m (Connecting pipe)
6.35
Cooling Heating
Condenser
Propeller fan
Outdoor unit
Mark ( ) means check points of Gas Leak
Dryer
Refrigerant R22 1.17 kg
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 1.7 45.0 High 20/– 7/6
Heating High temperature*1 2.1 ~ 2.3 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 1.2 34.0 High 20/––10/–10 Standard 0.4 10.0 High 27/19 35/24
Cooling High temperature 0.5 15.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 25–
Page 27
6. CONTROL BLOCK DIAGRAM
6.1 42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723
Indoor Unit Control Panel
M.C.U.
Heat Exchanger Sensor
Functions
Louver Control
FILE NO. SVM-05010
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
Remote
Control
From Outdoor Unit 220 ~ 240 V~, 50 Hz
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Relay RY04
Outdoor Unit
Louver ON/OFF Signal
Louver Driver
Timer
Display
Filter Sign
Display
AUTO FAN
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, AUTO FAN
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
– 26–
Page 28
6.2 42HNR024-713, 42HNR018-713
Indoor Unit Control Panel
Heat Exchanger Sensor
Functions
Louver Control
FILE NO. SVM-05010
M.C.U.
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
Remote
Control
From Outdoor Unit 220 ~ 240 V~, 50 Hz
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Relay RY04
Outdoor Unit
Louver ON/OFF Signal
Louver Driver
Timer
Display
Filter Sign
Display
PRE DEF
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
– 27 –
Page 29
7. OPERATION DESCRIPTION
FILE NO. SVM-05010
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the
indoor heat exchanger by the indoor
temperature sensor
Temperature setting of the indoor heat
exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status
and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation
control
Operation control of
outdoor fan motor
OPERATION
MODE
42HNR024-713
42HNR018-713 42CJR024-723
Model
42TAR024X-723 42CJR018-723
42TAR018-723
Operations according
to the commands from the indoor unit
Table 7-1-1
Cooling UH H M+ Heat Fan only Dry rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
rpm Air flow volume (m3/h)
UH H
1300
1200
790 750
1250
873
Turning off the compressor and outdoor fan
when the outdoor unit receives the shutdown command
Defrost control in heating operation
(Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heat pump Model only
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW
=
LOW+MED
+
2
MED+=
MED+HIGH
2
FAN TAP
1150
1300
873 1150 750
1300
873
H
M+ M M+
1250
830 790
830
1100
708
1250
830
M
M
1200
1100
708
L
M
1150 1050
750
1050
667
1150
750
1050
667
1050
667
667 950 584
L
L+ L­L+
L L
L+
1000
625
900
543
1050
1000
625
667 950
900 543
584
900
950
584
543
UL
L- SUL/SL-
LL+
U
L­L- UL SUL
700
800
900
380
461 300
543
700
800
461
900
543 800 461
800 461
800
600
300
380 220
700
461
380
700
600
380
300
700
600 300
380
SUL/SL-
+
600
500
28
Page 30
FILE NO. SVM-05010
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-2-2.
°C
ON ON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
display lamp
OPERATION
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
(Preset temp.: 24°C)
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
(2) The Hi POWER, ECO and COMFORT SLEEP
operation cannot be set.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
M+
*1 *1 *1
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *1 *1
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
29
Page 31
FILE NO. SVM-05010
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-2-4.
°C
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-2-4
7-2-4. Heating operation *Heat pump model only
(1) The compressor, 4-way valve, outdoor fan and
Preset temp.
display lamp
OPERATION
([MODE] button on the remote control is set to the heating operation.)
operation display lamp are controlled as shown in Fig. 7-2-6.
°C
0
ON
OFF
0.5
ON
(Room temp.) (Preset temp.)
OFF
ON
4-way valve
Compressor
Outdoor fan
ON
display lamp
OPERATION
Fig. 7-2-6
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
R oom temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
°C
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L
*1 *2
+
M
H
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(4) The ECO and Hi Power operations can not be set.
– 30 –
Page 32
FILE NO. SVM-05010
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-2-8 and Table 7-2-1.
Manual (One of
AUTO
*4
SUL* SUL*1
Stop
5 speed)
L-H (Up to setting
3
speed)
*2
A+4 A+4
464534
33
33 21 32 20
A-8 A-8
*6 *5
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF. *2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24°C. *3: SUL means Super Ultra Low. *4: Calculated from difference in motor speed
between SUL and HIGH.
7-2-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
-1
Fig. 7-2-8 Cold draft preventing control
*5 and *6:
Table 7-2-1
Fan *5 *6 speed Starting period Stabilized period
AUTO • Up until 12 minutes
passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Manual • Room temperature (L – H) < Preset temperature
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature
Preset temperature
4°C
3.5°C
Heating operation
42HNR024-713
(Room temp.) (Preset temp.)
42HNR018-713
42CJR024-713, 42TAR024X-723 42CJR018-713, 42TAR018-723
Fig. 7-2-9
– 31
Page 33
60
55 52
Compressor
Outdoor fan
OFF
OFF
ON
ON
OFF
ON
Heat exchanger temp. (°C)
FILE NO. SVM-05010
7-3. High-Temperature Limit Control
*Heat pump model only
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Fig. 7-3
-1
7-4. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1.
Heat exchanger temperature
(°C)
6
2
Compressor Outdoor fan
ON
Less than continues
for 5 minutes
OFF
7-5-1. Defrost starting condition
A-Zone : If -10°C > Teo ≥ − 18°C, defrost will
start when. Teo - Te 2.5°C at teat 20 sec or
~ 30 min after operation.
B-Zone : If Te ≤ −18°C, defrost start instantaneously
(Suddenly) 00 ~ 25 min ofter operation
C-Zone : If -2ºC Teo ≥ −10°C defrost will start when
Teo - Te ≤ −3°C at least 20 sec or ~ 60 min after operation.
7-5-2. Defrost finish condition.
1) If Te 3°C at least 60 sec -->4 way value on.
2) If Te 8°C --> 4 way value on.
Timing
Operation time (4 Loops = Tt)
Td1
Td2
Td3 Td4
Fig. 7-4
-1
7-5. Defrost Operation *Heat pump model only
When the indoor unit is in heating operation, if the refrigerant evaporation temperature detected by the outdoor heat exchanger sensor is under the specified temperature, the outdoor unit starts the defrosting operation. At this time, the 4-way valve relay and the outdoor fan motor are turned off. The indoor fan motor is also turned off by the cold draft preventing control of the indoor microcomputer. Then, [PRE. DEF.] lamp on the indoor unit comes on. The defrosting operation stops and the 4-way valve relay, outdoor fan motor and the indoor fan motor are turned on automatically when the refrigerant evaporation increases to the specified temperature, or when the defrosting time is over 12 minutes.
-
32
Finish time recordStart time record
Defrost time rate : (Td/Tt) x 100 Heating time rate : (Tt - Td) x Tt
Fig. 7-5-2
-
Page 34
FILE NO. SVM-05010
7-6. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-6-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
0
3S
The unit beeps three times The lamp changes from
and continues to operate. green to orange.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
0
3S
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
This function can not be set if the timer operation
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.
While the filter check lamp is on, the [TEMPORARY] button has the function of filter reset button.
has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
– 33 –
Page 35
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
FILE NO. SVM-05010
The unit starts to operate. The orange lamp is on.
After approx. three seconds,
0
3S
The unit beeps three times The lamp changes from and continues to operate. orange to green.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on. than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
0
3S
TEMPORARY button
While this function is being set, if the unit is in
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.
7-7. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
7-6-3. Power failure during timer operation
check lamp indicates. After cleaning the filters, turn off the filter check lamp.
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is
7-7-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Press [FILTER] button on the remote control. OR push [TEMPORARY] button on the indoor unit.
Note:
If [TEMPORARY] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
– 34 –
Page 36
FILE NO. SVM-05010
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene sheathed flexible cord) or 3.5 mm2 (AWG-12).
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
35
Page 37
FILE NO. SVM-05010
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
36
Page 38
FILE NO. SVM-05010
8-2. Installation Diagram of Indoor and Outdoor Units
For installation of the indoor unit, use the paper pattern
on the back of the installation manual.
Hook
170 mm
or more
A
ir
filte
r
(Attach to the front panel) (Attach to the air filter)
6 Nano-silver filter
5 Nano-Photo filter
8
Pan head wood screw
65 mm or more
Hook
1 Installation
plate
170 mm
or more
Shield pipe
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and lift the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
Before installing the wireless remote control
• With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
3 Batteries
m
0
0
1
m
r
o
1
0
0
m
m
o
r m
o
re
m
r
o
m
m
0
0
6
r
o
600 mm or more
e
m
e
r
o
2 Wireless remote control
Extension drain hose (Not available, provided by installer)
Electric parts cover
6
0
0
m
o
m
r m
o
re
6
0
0
o
r m
The auxiliary piping can be connected the left, rear left, rear, right or bottom.
4 Remote control holder
Right
Rear
Insulate the refrigerant pipes separately with insulation, not together.
Vinyl tape Apply after carrying out a drainage test.
Saddle
Extension drain hose
ore
100 mm
1
0
0
m
m
o
r m
o
re
m
r
o
m
o
m
m
0
m
0
6
re
re
o
600 mm or more
or m
(Not available, provided by installer)
Electric parts cover
6
0
0
m
o
m
r m
o
re
Rear left
Bottom
6 mm thick heat resisting polyethylene foam
Left
18 Class Heat pump 24 Class
Loop the connecting cable (about 100 mm in diameter and 300 - 350 mm long).
18 Class Cooling
Loop the connecting cable (about 100 mm in diameter and 300 - 350 mm long).
37
Page 39
8-3.Installation
8-3-1. Optional installation parts
FILE NO. SVM-05010
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm Gas side : 12.70 mm (42CJR018)
A
Gas side : 15.88 mm (42CJR024,
42TA024, 42TA018)
Pipe insulating material
B
(polyethylene foam, 6 mm thick) Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
38HNR018-713
600 mm
Air inlet
120 mm
52 mm
325 mm
Q'ty
One
each
1
One
each
Air outlet
Fig. 8-3-1
38CJR024-723, 38TAR024X-723, 38TAR018-723, 38HNR024-713
600 mm
Air inlet
120 mm
64 mm
340 mm
Air outlet
32.5 mm
310 mm
7 mm
38CJR018-723
30
73 mm
Air outlet
600 mm
125 mm115 mm
Air inlet
102 mm
90 mm
Drain outlet
Fig. 8-3-3
Fig. 8-3-2
Secure the outdoor unit with the fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
38
Page 40
8-3-2. Accessory and installation parts
FILE NO. SVM-05010
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Nano silver filter x 2
6
Nano Photo filter x 2
Part
No.
Part name (Q'ty)
7
Mounting screw 4 x 25 x 8
8
Pan head wood screw
3.1 x 16 x 2
l
l
.
39
Page 41
FILE NO. SVM-05010
8-4.Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit's wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Remote control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 8-4-1
°
45
°
5 m
Remote control
m
5
45
Indoor unit
(Side view)
7 m
°
5
7
Reception range
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
6
5
m
m
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (100 mm A), drill the pipe hole ( 65 mm) at a slight downward slant to the outdoor side.
NOTE:
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
Pipe hole
65
Installation plate
* 7 m
170
120
Pipe hole
Hook
Indoor unit
Hook
Thread
Weight
55
Hook
7 Mounting screw
1
40
Fig. 8-4-3
Page 42
FILE NO. SVM-05010
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
NOTE:
2
Wire type : More than 1.5 mm
2
IEC66) or 1.3 mm
(AWG-16)
(H07RN-F or 245
CAUTION
This appliance can be connected to the mains in the following way. Connection to fixed wiring : A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
NOTE:
Perform wiring works so as to allow a generous wiring capacity.
7 Mounting
screw
ss
4 x 25
s
ss
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
7 .
NOTE:
Secure four corners and lower parts of the installation plate with 6 to 8 mounting screws to install it.
41
Page 43
FILE NO. SVM-05010
8-4-4. Wiring connection
Air Inlet grille
2
1
Terminal block
Cord clamp
Terminal cover
Screw
Screw
Front panel
Earth line
CAUTION
Be sure to refer to the wiring system diagram labeled inside the front panel.
Check local electrical cords and also any specific wiring instructions or limitations.
Connecting cable
a
b
o
u
t 1
5
c
m
Fig. 8-4-6
<Stripping length of the connecting cable>
10
10
40
50
Connecting cable
Fig. 8-4-5
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m).
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
Earth line
Fig. 8-4-7
NOTE:
Use stranded wire only.
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
Fig. 8-4-8
NOTE:
Connect the earth line to the metallic part (i mark) located at the side of 3P terminal.
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-9
42
Page 44
FILE NO. SVM-05010
8-4-5. Piping and drain hose installation <In case of rightward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
Slit (Body-right)
Fig. 8-4-10
<In case of downward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
400 mm
300 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
0
8
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-12
NOTE:
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Slit (Body-right)
Fig. 8-4-11
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Connecting cable
Drain hose
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
43
Page 45
FILE NO. SVM-05010
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-13
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE:
Hole should be made at a slight downward slant on the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
drain hose into
a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-15
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Fig. 8-4-14
Shield pipe
Drain hose
PushPush
Inside the room
Fig. 8-4-16
Extension drain hose
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Drain guide
Space for pipes
44
Fig. 8-4-17
Page 46
FILE NO. SVM-05010
8-5.Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up 15 m. (Refer to the table of TO CHARGE REFRIGERANT for detail.)
An allowable height level is up to 8 m. (38CJR018-713, 38TAR018-713, 38HNR018-703) or 10 m. (38CJR024-713, 38TAR024X-713, 38HNR024-703)
A place where the drain water does not raise any problem.
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Rigid Imperial
A
6.35 1.0 to 1.5 1.5 to 2.0
Warp
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Strong
wind
12.70 1.0 to 1.5 1.5 to 2.5
15.88 1.0 to 1.5 2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Fig. 8-5-1
45
Page 47
FILE NO. SVM-05010
(Unit : N·m)
Outer dia.
of copper pipe
Tightening torque
6.35 mm 16 to 18 (1.6 to 1.8 kgf·m)12.70 mm 50 to 62 (5.0 to 6.2 kgf·m)15.88 mm 65 to 80 (6.5 to 8.0 kgf·m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Flare nutHalf union
Externally threaded side
Use a wrench to secure.
Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-5
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING
WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both side of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
-101 kPa (-76 cmHg)
Handle Lo
Charge hose
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose
46
Connecting pipe
Packed valve at liquid side
Packed valve at gas side
Service port (Valve core (Setting pin))
Fig. 8-5-7
Vacuum
pump
Vacuum pump adapter for counter-flow prevention
Page 48
FILE NO. SVM-05010
TO CHARGE REFRIGERANT
Refrigerant
No need to charge
refrigerant Need to charge Over 15 m up to Over 15 m up to
refrigerant 25 m (20 g/m) 20 m (20 g/m)
18 Class
15 m or less 15 m or less
24 Class
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side Tightening torque A
Gas side 65 to 80 N·m 5 mm (15.88 mm) (6.5 to 8.0 kgf·m)
Gas side 50 to 62 N·m 4 mm (12.70 mm) (5.0 to 6.2 kgf·m)
Liquid side 16 to 18 N·m Same as (6.35 mm) (1.6 to 1.8 kgf·m) Gas side
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
<Stripping length of connection cable>
Terminal block
LN 1 32
Terminal screw
Earth line
Cord clamp
Power supply cord
N
L
10
60
10
70
Earth line
70
Screw
Cord clamp
Connecting cable
123
10
Connecting cablePower supply cord
Fig. 8-5-8
10
80
Hexagonel wrench : A (Unit : mm)
Hexagonal wrench is required.
A
Fig. 8-5-7
8-5-4. Wiring connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
Model
Power source (For Asia model)
Maximum running current
Plug socket & fuse rating
Pow er cord
18 Class
50 Hz, 220 240V Single phase
50 Hz, 220V Single phase
(For Thai model)
16A 18A
20A 20A
4 mm2 (H07RN-F or 245 IEC66) or 3.5 mm (AWG-12)
24 Class
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc).
Every wire must be connected firmly.
NOTE: Connecting cable
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
2
47
Page 49
FILE NO. SVM-05010
8-6.How to Set Remote Control Selector
Switch
When two indoor units as installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selectors witch with the indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to Chapter 10-1, procedure 1 )
3) Open the Electrical part cover (Refer to chapter 10-1, procedure 2 ), then cut the jumper (J90) with only the nippers.
2. Set the remote control selector switch with the remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the [CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the [MODE] button again while pressing the [CHECK] button.
MODE
AUTO COOL
AUTO FAN
DRY
TEMP.
FAN
AUTO QUIET
B
CAUTION
Do not use any other sharp tools (such as cutters, pliers, or the like). Such tools
may cause breakage or damage.
See Fig. 8-6-1
Fig. 8-6-1
TEMP.
START/STOP
SWING
MODE
ON OFF SET CLR
FIX
RST
TIMER
CHK
FAN
ECO
[MODE] button
[CHECK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
48
Page 50
FILE NO. SVM-05010
8-7. Others
8-7-1. Gas leak test
Electric parts cover
D
Flare nut connections (Outdoor unit)
B
Valve stem cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
C
Flare nut connections (Indoor unit)
Valve stem cap connection
A
Service cap connection
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold down the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the Owner’s Manual.
To switch the TEST RUN (COOL) mode, press TEMPORARY button for 10 sec. (The beeper will make a short beep.)
TEMPORARY button
Fig. 8-7-2
49
Page 51
9. TROUBLESHOOTING CHART
FILE NO. SVM-05010
9-1. Troubleshooting Procedure :
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
The indoor unit is connected to the outdoor unit with 4 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5 Hz).
9-2.1 Power supply voltage
The line voltage must be AC 220 – 240 V. If it is not within this range, the air conditioner may not operate normally.
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned
on, the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not
change in the Dry operation.
3 The compressor is not turned off even
though the room temperature is in the range that the compressor is turned off.
The OPERATION lamp blinks to indicate that power is turned on. If the [START/STOP] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and
off even though the thermo control is operated in the Dry operation.
*5 The PRE-DEF. lamp is indicated when
the Heating operation starts.
*6 The outdoor fan motor stops in the
Heating operation.
7 The compressor is not turned on even
though the room temperature is in the range that the compressor is turned on.
8 The operation mode changes in the
Automatic operation.
9 The Auto Fan operation continues in the
Automatic operation.
10 The ECO operation
operation does not work.
Note *5 and *6 are for Heat pump model :
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Auto Fan operation is selected.
These operations do not work when the unit is in the Dry operation or Auto Fan operation.
50
Page 52
FILE NO. SVM-05010
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz) F OPERATION and TIMER lamps are b linking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
G OPERATION, TIMER and AUTO FAN lamps
are blinking.
H OPERATION, TIMER and AUTO FAN lamps
are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor is defective.
51
Page 53
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, execute the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera­tion condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
FILE NO. SVM-05010
MODE
AUTO COOL
A
TEMP.
DRY
Hr.ON OFF
TEMP.
START/STOP
SWING
MODE
RST
TIMER
ON OFF SET CLR
FIX
CHK
FAN
AUTO QUIET
FAN
ECO
Alphanumeric characters are used for the check code.
is 5. is 6. is A. is B. is C. is D.
WH-K13JE
WC-K12JE
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
“00 is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
(2) Press [TEMP. 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00 01 1d 1E02 22
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TEMP. 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [START/STOP] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
Auto Fan
A
Heat
– 52–
Page 54
Table 9-4-1
Block level Diagnosis function
Check
code code status
Block
Indoor P.C. board
Cable connection
Outdoor P.C. board
Other parts (including compressor)
Check
Symptom
The indoor thermo sensor (TA) is defective. Disconnection or short-circuit
The indoor heat exchanger sensor (TC) is defective. Disconnection or short-circuit
The indoor fan motor or its circuit is defective.
The part other than the above parts on the indoor P.C. board is defective. EEPROM access error
IOL operation
The serial signals can not be transmitted and received between indoor and outdoor units.
The crossover wire is
connected wrongly.
The serial signal transmitting
circuit on the outdoor P.C. board is defective.
The serial signal receiving
circuit on the indoor P.C. board is defective.
The operation command signals are not transmitted from the indoor unit to the outdoor unit.
The outdoor thermo sensor (TE) is defective. Disconnection or short-circuit
The outdoor heat exchanger (TD) sensor is defective. Disconnection or short-circuit
The reply serial signal has been transmitted when starting the unit, but stops being transmitted shortly after.
1. Compressor thermo operation
Gas shortage
Gas leak
2. Instantaneous power failure
The discharge temperature is over 120°C.
The IOL operation is defective.
Unit
Operation continues.
Operation continues.
All off
Operation continues.
All off
Operation continues.
Operation continues.
All off
All off
Operation continues.
All off
All off
Condition
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is detected.
FILE NO. SVM-05010
Judgement and action
1. Check the indoor thermo sensor (TA).
2. Check the indoor P.C. board.
1. Check the indoor heat exchanger sensor (TC).
2. Check the indoor P.C. board.
1. Check the connector circuit of the indoor fan motor (CN10).
2. Check the indoor fan motor.
3. Check the indoor P.C. board.
1. Check the indoor P.C. board. (EEPROM and peripheral circuits)
Overload operation of refrigerating cycle
1. In the case of the outdoor unit not operating at all;
Check the crossover cable and
connect it properly.
Check the outdoor P.C. board.
2. In the case of the outdoor unit operating normally;
Check whether or not both of serial LED (Green) and serial LED (Orange) is blinking. If the serial LED (Green) is not blinking, check the outdoor P.C. board. If the serial LED (Orange) is not blinking, check the indoor P.C. board.
If the operation command signals continue to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board.
1. Check the outdoor thermo sensor (TE).
2. Check the outdoor P.C. board.
1. Check the outdoor heat exchanger sensor (TD).
2. Check the outdoor P.C. board.
1. Repeatedly turn the indoor unit on and off with the interval of approx. 10 to 40 minutes. (The check code is not indicated during operation.) And supply gas. (Check gas leak.)
2. The indoor unit operates normally during the check. If the reply serial signal continues to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board. If the signal stops between them, replace the indoor P.C. board.
1. Check the heat exchanger sensor (TD).
2. Gas purging
When turning on the unit, the normal phase (RST) is detected but T-R waveform has not been detected for 120 seconds or more.
53
Page 55
9-5. How To Diagnose Faulty Parts
[04 Serial signal error] (Heat pump model)
FILE NO. SVM-05010
Operation
Check item
Conceivable principle cause
Measure
Does outdoor
unit operate?
YES
NO
Are 1, 2 and 3 crossover
wires connected properly?
YES
Is connector
connected properly?
YES
Does LED (Orange) on
outdoor P.C. board blink?
YES
Does LED (Green) on
outdoor P.C. board blink?
YES
NO
NO
NO
NO
Outdoor P.C. board
is defective.
Indoor P.C. board
is defective.
Item by symptoms
Connect crossover
wires properly.
Connect connector
properly.
Replace
P.C. board.
Replace
P.C. board.
[08 Four-way valve error] (Heat pump model)
Does four-way valve
operate properly?
YES
Is TC sensor
resistance value
(10 k at 25°C) normal?
NO
NO
YES
Does coil terminal
have 220 240 V
in heating operation?
YES
Are circuit
wires normal?
YES
Is outdoor P.C. board
normal?
YES
YES
NO
NO
Four-way valve
is defective.
Outdoor P.C. board
is defective.
(CN11 220 240 V)
Indoor P.C. board
is defective.
Replace
Four-way valve
Circuit check/modification
Replace
P.C. board.
Replace
P.C. board.
Replace TC sensor.
– 54–
Page 56
[09 Other cycle error] (1) (Heat pump model)
FILE NO. SVM-05010
NO
Replace TC
sensor.
YES
Connect TC
sensor properly.
Does compressor operate?
YES
Is compressor
turned off shortly?
NO
Is TC sensor
resistance value
(10 k at 25°C) normal?
YES
Is TC sensor
disconnected from
the sensing element?
NO
NO
YES
Does inner
overload relay
(in compressor)
operate?
NO
Is circuit wiring
normal?
YES
Is outdoor P.C. board normal?
YES
YES
NO
NO
Check charged amount of refrigerant.
Check defective overload.
Check compressor.
Failure
Wiring check/modification
Outdoor P.C. board
is defective.
Indoor P.C. board
is defective.
Replace
compressor.
Replace
P.C. board.
Replace
P.C. board.
[09 Other cycle error] (2)
NO
Connect
connector
properly.
NO
Replace
condenser.
NO
Replace
fan motor.
Is connector
connected properly?
Is condenser normal?
Is indoor fan
motor normal?
YES
YES
YES
NO
Does indoor
fan operate?
Are filters clogged?
Is TC sensor
resistance value
(10 k at 25°C) normal?
Is charged amount
of refrigerant normal?
Is outside air
low load?
YES
NO
YES
YES
NO
YES
NO
NO
YES
Clean filters.
Replace
TC sensor.
Anti-freezing operation
Charge
refrigerant.
Anti-freezing operation
Indoor P.C. board
is defective.
– 55 –
Replacd
P.C. board.
Page 57
[0C Indoor TA sensor error]
FILE NO. SVM-05010
Is CN03 (TA sensor connector)
connected properly?
YES
Is TA sensor resistance value
(10 k at 25°C) normal?
YES
[0d Indoor TC sensor error]
Is CN01 (TC sensor connector)
connected properly?
YES
NO
NO
NO
Indoor P.C. board is defective.
Connect CN03 properly.
Replace T A sensor.
Replace P.C. board.
Connect CN01 properly.
Is TC sensor resistance value
(10 k at 25°C) normal?
YES
NO
Indoor P.C. board is defective.
[18 outdoor TE sensor error] (Heat pump model)
Is TE sensor connector
connected properly?
YES
Is TE sensor resistance value
(10 k at 25°C) normal?
YES
NO
NO
Replace TC sensor.
Replace P.C. board.
Connect connector
properly.
Replace TE sensor.
Indoor P.C. board is defective.
– 56 –
Replace P.C. board.
Page 58
[19 outdoor TD sensor error] (Heat pump model)
FILE NO. SVM-05010
Is TD sensor
connected properly?
YES
Is TD sensor resistance value
(50 k at 25°C) normal?
YES
NO
NO
Outdoor P.C. board is defective.
[1E Discharge temp. error] (Heat pump model)
Connect connector
properly.
Replace TD sensor.
Replace P.C. board.
Is protective
controller such as discharge
thermostat normal?
YES
Is charged amount
of refrigerant normal?
YES
Is overload relay normal?
NO
Is TD sensor resistance value
(50 k at 25°C) normal?
YES
NO NO
NO
YES
NO
Are wires connected
to connector properly?
Outdoor P.C. board is defective.
Connect wires to
connector properly.
Check and modify charged
amount of refrigerant.
Unit operates normally.
Replace TD sensor.
Replace P.C. board.
– 57 –
Page 59
9-6. Troubleshooting for Indoor Unit
Operation
Measure
Item by symptoms
Check item
Conceivable principle
cause
9-6-1. Power can not be turned on. (The unit does not operate at all.)
<Primary check>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK? (3) Is the fuse (F01) blown?
Turn off power supply once, and 5 second later, turn it
on again.
NO
Is OPERATION
lamp blinking?
YES
Does
Is it possible to
turn on power
supply by
pressing
[START/STOP]
button on remote
control?
YES
NO
transmission
mark on
remote
control flash
normally, and
is its signal transmitted
properly?
YES
NO
FILE NO. SVM-05010
Remote control is
defective.
Refer to 9-9
ÒTroubleshooting for
Remote Control.Ó
Is DC 310 -
340V across
C63?
Are DC 12V,
across C66?
YES
YES
NO
NO
Is fuse (F01)
control board
Is voltage (DC
NO
indicated on
rear of indoor
control board
Turn off breaker
once and turn it
on again after
removing motor.
of indoor
blown?
NO
12V or 5V)
normal?
YES
YES
Parts (R21,
R22, SG01,
C01, DB01,
C02,
M01 and IC04)
are defective.
Are DC 12V, across C66?
YES
58
NO
Does the fan
motor
connector
between 1
and 2 short-
circuit?
NO
Microcomputer is
defective.
M01 is
def
ec
tive.
Unit operates
normally.
YES
Replace main P.C.
board.
Replace motor.
Page 60
FILE NO. SVM-05010
9-6-2. Only the indoor fan does not operate
<Primary chec k>
(1) Is it possible to detect the power supply voltage (200 240V) between 1 and 2 on the terminal block? (2) Does the indoor fan motor operate in cooling operation?
Shut off the
power supply once.
Turn the power supply.
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the
bearing of
the fan.
Motor control circuit failure
(IC30, IC03, D38, R25, R26, Q17)
or 12V power circuit failure.
Replace the P.C. board.
of incompleted connecting.
NO
Thermal fuse operated
due to prevent
temperature rising cause
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
59
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Page 61
9-6-3. Compressor does not operate. <Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation? (2) Is the crossover cable connected properly?
<Inspection procedure>
-Cooling only model-
FILE NO. SVM-05010
60
Page 62
<Inspection procedure>
Turn on power supply.
FILE NO. SVM-05010
Does OPERATION
lamp blink?
YES
Is it possible to start
unit by remote control?
YES
Is it possible to detect AC 200V
between 2 and 3 on terminal block?
YES
Is crossover cable normal?
YES
Are all of compressor cords normal?
YES
Is compressor motor winding normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
YES
NO
NO
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Refer to item Power
can not be turned on .
Refer to 9-9 Troubleshooting
for Remote Control .
Replace P.C. Board
Connect crossover
cable properly.
Rewire or replace
defective cords.
Replace compressor.
Replace compressor.
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace P.C. borad
NO
NO
NO
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
Replace overload relay.
Replace compressor.
Supply gas.
61
Page 63
<Inspection pr ocedure>
- Heating model
AC 70-100V
FILE NO. SVM-05010
Replace transformer
outdoor
P.C. board.
62
Page 64
YES
FILE NO. SVM-05010
Are all of compressor cords normal?
YES
Is compressor motor winding normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
NO
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
Rewire or replace
defective cords.
Replace compressor.
Replace capacitor.
Replace overload relay.
Replace compressor.
Supply gas.
Compressor is defective.
YES
Replace compressor.
– 63 –
Page 65
FILE NO. SVM-05010
9-7. Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-7-1. Outdoor unit does not operate. <Inspection procedure>
(1) Is the voltage between and of the indoor terminal block varied?
1
(2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
 Measure the voltage for 2 minutes and 30 seconds after starting the unit. 
Heatpump model
Terminal block on indoor side
Red
2
3
White
2
1
Terminal block
Tester
Normal condition : Voltage varied between AC70 ~ 100V Abnormal condition : Voltage does not vary.
Cooling model
Terminal block on indoor side
Red
White
3
2
1
Terminal block
Tester
Fig. 9-7-1
Normal condition : After start operated about 2 minutes and 30 seconds. Voltage between 2 and 3 of the
of the indoor's Terminal block should be equal AC 220 ~ 240V
Abnormal condition : Don't found voltage AC 220 ~ 240V from terminal block (0V)
9-7-2. Outdoor unit stops a while after starting the unit.
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Measure gas pressure.
Compressor is turned off and on automatically by thermo sensor
(Heat pump Model) or thermostat (Cooling only Model).
Gas shortage
Gas leak
Pipe clogging
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-6-4 "Compressor does not operate"
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
64
Page 66
FILE NO. SVM-05010
9-8. Troubleshooting for P.C. Board
<Inspection procedure>
(1) If the P.C. board is detective, check for
9-8-1. How to check indoor P.C. board
disconnection, burn or discoloration of the copper foil pattern of the P.C. board.
<Cautions for handling P.C. board>
(1) When removing the front panel and the P.C. board,
be sure to turn off the power supply.
(2) When removing the P.C. board, hold the edge of
the P.C. board and do not apply force to the parts.
(3) When connecting or disconnecting the connectors
on the P.C. board, hold the housing. Do not pull at
(2) The P.C. board consists of the following 2 parts:
a. Main P.C. board parts:
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays parts:
Infrared rays receiving circuit
lead wires.
Check the defects of the P.C. board with Table 9-8-1.
Table 9-8-1 Inspection procedure
No. Procedure Check points Causes
1 Turn off the power supply and
remove the P.C. board assembly from electric parts base. Remove the connecting cables from the terminal block.
2 Remove the connector of the motor
and turn on the power supply. If OPERATION lamp blinks (once per second), it is not neccessary to check steps (1 to 4) in the right next column.
Check whenther or not the fuse (F01) is blown.
Check power supply voltage;
1. Between TP01 and CN31 (AC 220V)
2. Between + and – of C63 (DC310 – 340V)
3. Between 12V and GND
4.Between 5V and GND
Impluse voltage was applied or the indoor fan motor short-circuited.
1.The terminal block or the crossover cable is connected wrongly.
2. The capacitor (C01 and C02), line filter (L01), resistor (R319), or the diode (DB01) is defective.
3. M01, DB01, R319 and C63
are defective.
4. IC04 is defective.
3 Press [START/STOP] button once to
start the unit. (Do not set the mode to Fan Only or On-Timer operation.)
4 Shorten the line of the restart delay
timer and start unit.
Check power supply voltage;
Between connector of Q25 and GND
1. (for relay coil (DC12V))
2. Between 1 and 2 of terminal block for connecting cable
Check whether or not all lamps (OPERATION, TIMER, FAN ONLY, ECO and AUTO) are indicated for 3 seconds and
1. The wire of the rel comes down or the relay drive (Q25) is defective.
2. CN27 or wrongly.
The lamps are defective or the housing assembly (CN13) is defective.
RY03 is connected
ay coil (RY03)
65
Page 67
FILE NO. SVM-05010
No. Procedure Check points Causes
5 Press [START/STOP] button once to
start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature much
lower than the room temperature. (The unit (compressor) operates continuously in the above
condition.)
6 Connect the motor connector to the
motor and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above condition.)
1. Check whether or not the compres­sor operates.
2. Check whether or not the OPERA­TION lamp blinks.
1. The motor does not operate. (But it is possible to receive the signal from the remote control.)
2. The motor rotates but vibrates strongly.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connection of the heat exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
Table 9-8-2 Appr oximate resistance v alue of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 35.8 20.7 12.6 10.0 7.92
9-8-2. How to shorten time of restart delay time
(1) Set the operation mode, temperature, and air flow
rate to be applied with the timer short mode.
(2) Push the [CLR] button while keeping [CHK] button
pushed. in this case, the check mode is released, and the timer short mode is waited.
MODE
AUTO
COOL
DRY
AUTO FAN
TEMP.
Hr.ON OFF
TEMP.
FAN
AUTO QUIET
(The status is kept even if [CHK] and [CLR] buttons are released.)
START/STOP
(3) Pushing [START/STOP] buttons sends operation
code + timer short code.
(4) The timer short mode is released by only a trans-
mission. Therefore, repeat steps from (2) to perform the timer short mode again.
SWING
FIX
FAN
MODE
ON OFF SET CLR
RST
TIMER
CHK
ECO
[CHK] button
[CLR] button
(kΩ)
– 66
Page 68
9-9. Troubleshooting for Remote Control
FILE NO. SVM-05010
Is receiver on
indoor unit exposed
to direct sunlight?
YES
NO
Is there any
thyristor fluorescent
light nearby?
YES
YES
NO NO
Press START/STOP
button.
Is transmission
mark indicated?
Does indoor unit
operate when
moving remote control
near receiver or
indoor unit?
YES
Batteries are
exhausted.
The unit does not beep at all. OPERATION lamp on indoor unit is not indicated.
NO
Press ACL button on remote control
with tip of pencil.
Press START/STOP
button.
Avoid direct
sunlight.
Keep indoor unit
away from
thyristor
fluorescent light.
Does indoor unit
NO
start to operate by
automatic restart
function?
YES
Does radio sound
is affected by
remote control when
a signal is transmitted
at distance of 5 cm
from radio?
P.C. board is
defective.
Replace
P.C. board.
YES
Is transmission mark
indicated?
NO
NO
Replace
batteries.
Note : After replacing batteries,
press the RESET button with a tip of a pencil.
Does indoor unit
beep and operate?
operation
YES
YES
Normal
NO
Remote control
is defective.
Replace
remote control.
– 67 –
Page 69
(2)
(2) (2)
4-screws
(6) TC sensor
FILE NO. SVM-05010
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the inlet grille toward you to open it and remove 4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from the back body.
4) Open the horizontal grille right below by hand.
5) Pull the lower side of the front panel toward you until it touches the horizontal grille to remove it.
2 Electrical part
assembly
How to mount the front panel
1) Mount the front panel with the inverse procedure of How to remove the front panel.
2) Push 3 places (right, left and center) of the air outlet.
3) Check the gap between the front panel and the back body. If you operate the air conditioner in cooling or dry operation without pushing the 3 places, the surface of the front panel may be covered with frost and have dewdrops.
1) Remove the front panel with the procedure 1.
2) Remove the screw fixing the electrical part box.
3) Remove the drain guide.
4) Remove the connector (5P) for the fan motor and the connector (6P) for the louver motor from the microcomputer assembly.
5) Remove the screw for the earth, and pull the electrical part base toward you to remove it from the main unit.
6) Pull out the TC sensor from the sensor holder.
(3) Drain guide
(3)
(4)
(5) screws
5P 6P
(2) screws
When assembling the electrical parts assembly, make the connecting cable U-shaped and put it in the drain pan.
– 68 –
Page 70
Bearing base
Bearing
Motor fixture
(4) BODY (R)
(3) 2 screws
(4)
FILE NO. SVM-05010
No. Part name Procedures Remarks
3 Horizontal g rille
1) Remove center 2 shafts of the horizontal grille from the back body.
2) Remove left shaft of the horizontal grille from the back body.
3) Remove the horizontal grille from the back body.
(1) Center shafts
(2) Left shafts
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical parts assembly and the horizontal grille with procedure 2 and 3.
2) Remove the screw on the rear side of the main unit to remove the pipe holder.
3) Remove 2 screws fixing the heat exchanger and the bearing base.
4) Remove 2 screws fixing the heat exchanger fixtures (upper and lower) and the back body then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical parts assembly, horizontal grille and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base and the back body.
4) Pull the cross flow fan toward you.
Pipe holder
(3) 2 screws
(2) Screw
Bearing base
(4) 2 screws
(3) Screws
(2) Set screw
6 Bearing base
7 Fan motor
When assembling the cross flow fan, fix it with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
1) Remove the front panel, electrical parts assembly, horizontal grille, heat exchanger and the cross flow fan with procedure 5.
2) Remove the bearing from the bearing base. If the housing protrudes from the base bearing, put the housing in position and assemble the bearing to the bearing base.
1) Remove the front panel, electrical parts assembly, horizontal grille, and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body (R) and move it right to remove it.
5) Remove the motor from the motor fixture.
– 69 –
Page 71
FILE NO. SVM-05010
10-2. Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover . (4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screwson on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet (4 screws 4 x 10L & 2 screws 4 x 14L)
Top cabinet
Front cabinet Side cabinet
4 screws 4 x 22L
Electrical parts cover
2 Running
capacitor for compressor
3 Running
capacitor for fan motor
4 Magnetic
contactor
5 Spark killer
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
Spark killer
Magnetic contactor
Cooling only model
Running capacitor for compressor
Running capacitor for fan motor
70
Page 72
FILE NO. SVM-05010
10-3 Outdoor Unit (38CJR018-723)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the packed valved cover and the electrical
Parts cover
(3 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws 4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screws on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the upper cabinet. (4 scerws ∅ 4 x 10L) (Pulling out upward)
5) Remove the front cabinet. (3 screws∅ 4 x 10L)
(Pull the front right protion toward you, and remove it pulling out upward.)
Packed valve cover
Upper cabinet
Electric
parts cover
3 - screws 4 x 10L
2 Cord clamps
4 - screws 4 x 22L
2 Running
capacitor for compressor
Running
3
capacitor for fan motor
4 Magnetic contactor
Spark killer
5
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw
4 x 10L)
3) Disconnect the lead wires from the terminal.
Front
cabinet
Running capacitor for compressor
Magnetic contactor
Spark killer
Running capacitor for fan motor
71
Page 73
FILE NO. SVM-05010
10-4. Outdoor Unit (38HNR024-713)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover . (4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screwson on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet (4 screws 4 x 10L & 2 screws 4 x 14L)
Top cabinet
Front cabinet Side cabinet
4 screws 4 x 22L
Electrical parts cover
2 Running
capacitor for compressor
3 Running
capacitor for fan motor
4 Magnetic
contactor
5 Transformer
6 P.C. Board
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the housing from the P.C. Board.
1) Perform the common procedure 1
2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C.Board after unhooking 4 clams.
Magnetic contactor
P.C. Board
Transformer
Running capacitor for compressor
Running capacitor for fan motor
72
Page 74
FILE NO. SVM-05010
10-5 Outdoor Unit (38HNR018-713)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover. (4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws 4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screws on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the front cabinet. (8 scerws 4 x 10L) (Pull the front lower portion toward you, and pull out it upward to remove it.)
5) Remove the side cabinet. (8 screws 4 x 10L)
Remove 8 screws Ø4 x 10L
4 screws Ø4 x 22L 4 screws Ø4 x 10L
2 Running
capacitor for compressor
3 Running
capacitor
4 Magnetic contactor
5 Transformer
6 P.C. Board
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw 4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw 4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw (2 screw 4 x 16L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws 4 x 10L)
3) Disconnect the housing from the P.C. Board.
1) Perform the common procedure 1
2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C. Board after unhooking 4 clams.
Running capacitor for compressor
P.C. Board
Magnetic contactor
Running capacitor for fan motor
Transformer
73
Page 75
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
FILE NO. SVM-05010-2
Location Part
No. No.
402 43T60002 Terminal Block, 3P 403 43T50004 Sensor, Heat Exchanger 10 k 25°C 404 43T69005 Sensor, Thermostat 10 k 25°C 405
43T69066
407 43T62003 Cord Clamp
P.C. Board ASSY, WRS-LED MCC-819
Description
Location Part
74
No. No.
411 43T69442 P.C. Board ASSY (42TAR024X,CJR024) 411 411 43T69445 P.C. Board ASSY (42TAR018-723) 411 43T69448 P.C. Board ASSY (42HNR024-713)
411 43T69449
43T69443
P.C. Board ASSY (42CJR018-723)
P.C. Board ASSY (42HNR018-713)
Description
Page 76
11-2. Indoor Unit
FILE NO. SVM-05010-2
Location
No. No.
201 43T00411 Front Panel, ASSY 202 43T09323 202
203 43T80306 Air Filter (L) 204 43T80312 Air Filter (R)
207 43T03010 Body, Right 208 43T03011 Body, Left 209 43T03012 Hide, Claw 210 43T09334 Grille, horizontal 211 43T70301 Hose ASSY;Drain 212 43T21302 Motor, Stepping 213 43T44362 Refrigeration Cycle ASSY
213 43T44363 Refrigeration Cycle ASSY
214 43T47311 Pipe, Delivery 215
215
216 217 218
Part
43T09333
43T47016 Pipe, Suction
43T47316 Pipe, Suction
43T49010 Pipe, Shield 43T19003 Holder, Sensor 43T49009 Spring
Grille ASSY (Cooling model)
Grille ASSY (Heat pump model)
(42CJR018-723,42HNR018-713)
(42TAR018/024X-723,42CJR024-723, 42HNR024-713)
(42CJR018-723,42HNR018-713)
(42TAR018/024X-723,42CJR024-723, 42HNR024-713)
Description
Location Part
No.
No.
219 43T49036 Plate; EVA-Seal
220 43T49039 Holder; Plate EVA-Seal 221 43T49038 Plate; EVA-Seal 222 43T49037 Holder; Plate EVA-Seal 223 43T79007 Guide Drain 224 43T39306 Fix Motor 226 43T21359 Motor, Fan 227 43T20309 228 43T22002 229 43T39015 Base, Bearing 230 43T03301 Back Body ASSY 231 43T07022 Holder, Pipe 232 43T82007 Plate, Installation 233 43T85476 Owner's Manual (42CJR024-723,
233
234 43T69419
234 43T69420 Remote Control, Wireless
235 43T63002 Holder, Remote Control 236 43T62029
43T85477
Fan, Cross Flow
ASM-M-BEARING
42CJR018-723) Owner's Manual (42HNR024-713, 42HNR018-713, 42TAR024X-723, 42TAR018-723) Remote Control, Wireless (Cooling moded)
(Heat pump moded)
Cover, Terminal
Description
75
Page 77
11-3. Outdoor Unit (38CJR024-723, 38TAR024X-723)
FILE NO. SVM-05010
Location Part
No. No.
01 43T00024 Panel, Air Outlet 02 43T00025 Panel, Front 03 43T00026 Panel, Side
04 43T42316 Base Assembly 05 43T19320 Guard, Fin 06 43T19319 Guard, Fan
07 43T91001 Plate, Roof 08 43T42005 Plate, Valve, Packed 09 43T15001 Handle
10 43T43349 Condenser Assembly 11 43T46014 Valve, Packed 15.88Dia. 12 43T46016 Valve, Packed 6.35Dia. 13 43T47334 Bonnet, 15.88Dia. 14 43T47331 Bonnet, 6.35Dia.
16 43T60324 Terminal Block, 6P
43T41370
18
Compressor, PH400X3CS-4KT1
Description
Location Part
No. No.
76
Description
19 43T62014 Protector, Cord 20 43T62015 Protector, Cord
43T49316 Rubber Cushion
23 24 43T21314 Motor, Fan, AC 220 − 240V 50Hz
25 43T20301 Fan, Propeller
26 43T96001 Bushing 27 43T96004 Bushing, Cord
28 43T62013 Cover, E-Parts
29
43T52305
30 43T55322 MF Capacitor (45µ F 440V) 31 43T55321 MF Capacitor (3.5µ F 450V)
32 43T96003 Clip, Cable 40 43T47317 Nut, Flange
43 43T33002 Spark-Killer 44 43T47025 Capillar Tube 2.4Dia.
Magnetic contactor, A35
, PP491
Page 78
11-4. Outdoor Unit (38TAR018-723)
FILE NO. SVM-05010
Location Part
No. No.
01 43T00024 Panel, Air Outlet 02 43T00025 Panel, Front 03 43T00026 Panel, Side
04 43T42316 Base Assembly 05 43T19320 Guard, Fin 06 43T19319 Guard, Fan
07 43T91001 Plate, Roof 08 43T42005 Plate, Valve, Packed 09 43T15001 Handle
10 43T43320 Condenser Assembly 11 43T46014 Valve, Packed 15.88Dia. 12 43T46016 Valve, Packed 6.35Dia. 13 43T47334 Bonnet, 15.88Dia. 14 43T47331 Bonnet, 6.35Dia.
15 43T47013 Capillary Tube, 2.0Dia. 16 43T60324 Terminal Block, 6P
18 43T41369 Comressor, PH290X2C-4FT1
Description
Location Part
No. No.
77
Description
19 43T62014 Protector, Cord 20 43T62015 Protector, Cord
23
43T49008 Rubber Cushion
24 43T21314 Motor, Fan, AC 220 240V 50Hz 25 43T20301 Fan, Propeller, PP491
26 43T96001 Bushing
43T96004 Bushing, Cord
27 28 43T62013 Cover, E-Parts
29 43T52302 Magnetic Contactor,
AC 220 240V 50Hz
30 43T55320 MF Capacitor (35µ F 440V) 31 43T55321 MF Capacitor (3.5µ F 450V)
43T96003
32
43T47317 Nut, Flange
40
43T33002 Spark-Killer
43
Clip, Cable
Page 79
11-5. Outdoor Unit (38CJR018-723)
FILE NO. SVM-05010
Location Part
No. No.
01 43T00374 Front Cabinet Assembly 02 43T03306 Back Cabinet Assembly
03 43T42317 Base Coat Assembly
04 43T09320 Wire Guard 05 43T62311 Electric Part Cover 06 43T20307 Fan Propeller 07 43T21345 Fan Motor 08 43T47001 Nut Flange 09 43T43359 Condenser Assembly 10 43T46308 Valve;Packed 6.35Dia. 11 43T46019 Valve;Packed 12.7Dia. 12 43T47331 Bonnet, 6.35Dia. 13 43T47333 Bonnet, 12.70Dia.
14
43T43303 Fixing Plate Valve
Description
Location Part
No. No.
15 43T47013 Capillary Tube; 2.0Dia. 16 43T41371 Compressor;PH340X3C-4KT1 17 43T47324 Bolt Compressor (M6) 18 43T49008 Cushion, Rubber
20 43T00396 Upper Cabinet Assembly
21
22
23
78
Description
43T52310 Packed Valve Cover Assembly19
43T55322 MF Capacitor (45µF 440V) 43T55325 Capacitor, Plastic-Film
43T60352 Terminal Block, 6P
27 43T52302 Magnetic Contactor, CLK-26J
28
43T33002 Spark-Killer
Page 80
11-6. Outdoor Unit (38HNR024-713)
FILE NO. SVM-05010
Location Part
No. No.
01 43T00024 Panel, Air Outlet 02 43T00025 Panel, Front 03 43T00026 Panel, Side
04 43T42307 Base Assembly 05 43T19320 Guard, Fin 06 43T19319 Guard, Fan
07 43T91001 Plate, Roof 08 43T42005 Plate, Valve, Packed 09 43T15001 Handle
10 43T43357 Condenser Assembly 11 43T46014 Valve, Packed 15.88Dia. 12 43T46016 Valve, Packed 6.35Dia. 13 43T47334 Bonnet, 15.88Dia. 14 43T47331 Bonnet, 6.35Dia. 15 43T47013 Capillary Tube, 2.4Dia.
16 43T60324 Terminal Block, 6P
17
43T60325 Filter, Clamp
43T41343 Comressor, 2JS386D5BB02
18
19 43T62014 Protector
20 43T62015 Protector, Cord
Description
, Cord
Location Part
No. No.
23 43T49309 Cushing, Rubber 24 43T21315 Motor, Fan, AC225-240V 50Hz 25 43T20301 Fan, Propeller, PP491
26 43T96001 Bushing 27 43T96004 Bushing, Cord
28 43T62013 Cover, E-Parts
29 43T52305 Magnetic contactor, A35 30 43T55323 MF Capacitor (60µ F 440V) 31 43T55321 MF Capacitor (3.5µ F 450V)
32 43T96003 Clip, Cable 33 43T46319 4-Way Valve
34 43T46330 Coil, V-4Way, AC220-240V 50Hz 35 43T69059 Sensor, TE 36 43T69060 Sensor, TD
37 43T79305 Drain Nipple 38 43T58301 Transformer, TT-05
39 43T69336 PC Board 40 43T47317 Nut, Flange 48 43045085 Dry-Tank 49 43T47308 Capillary Tube,1.0Dia.
50 43T46005 Check-Valve
Description
79
Page 81
11-7. Outdoor Unit (38HNR018-713)
FILE NO. SVM-05010
Location Part
No. No.
01 43T00405 Cabinet, Front 02 43T00005 Cabinet, Back
03 43T00004 Cabinet, Side 04 43T42306 Base 05 43T00011 Plate, Packed, Valve
06 43T19007 Guard, Fan 07 43T19005 Handle 08 43T62301 Cover, E-Parts 09 43020302 Fan, Propeller, PP411 10 43T21333 Motor Fan, AC220-240V 50Hz 11 43T47001 Nut Flange 13 43T96001 Bushing
14
43043609 Condenser Assembly
15 43T46311 Valve, Packed 6.35 DIA 16 43T47331 Bonnet, 6.35 DIA
17 43T46019 Valve, Packed 12.7 DIA 18 43T47333 Bonnet, 12.7 DIA 19 43T47309 Capillary Tube, 0.8 DIA
Description
Location Part
No. No.
23 24 43T55322 MF Capacitor (45µF 440V)
25 43T55324 Capacitor, Plastic-Film
26 43T60324 Terminal Block, 6P
27 43T41341 Compressor, 2JS350D5DA02 28 43T52302 Magnetic Contactor, CLK-26J
36
37 38
47
48
80
Description
43T49309 Cushion, Rubber
29 43T46319 4-Way Valve
43T46330 Coil, V-4Way, AC220-240V 50Hz
30
43T69059 Sensor, TE31 43T69060 Sensor, TD32
43T79305 Drain Nipple33 43T58301 Transformer, TT-0534 43T69336 PC Board35
43T43316 Sub Condensor 43T47013 Capillary Tube, 2.0 DIA
43T60325 Filter, Clamp
43045085 Dry-Tank 43T19002 Guard-Stopper
Page 82
FILE NO. SVM-03012
64
Loading...