Carrier 40MBQB09F3 Installation Manual

40MB*F Floor Console Ductless Split System Sizes 09 to 12
Installation Instructions
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS. . . . . . ....... . . . . . ...... . . 2
SYSTEM REQUIREMENTS . . . . . . . . . . . . . . ....... . . . . ..2
MODEL NUMBER NOMENCLATURE..... . . . ... ..... . . 3
INSTALLATION INFORMATION . . . . . . . . . . . . . . ....... . 5
ACCESSORIES . . . . . . . . . . . . . . ....... . . . . . . . . . . . . . . . . 6
INSPECTING AND HANDLING THE UNIT . . . . . . . ...... 7
INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . ....... . . 7
OUTDOOR UNIT INSTALLATION . . . . . . . . . . . . . . ..... . . 8
INSTALL THE CONNECTING PIPE . . . . . . . . . . . . . . ..... . 9
CONNECT THE DRAIN PIPE . . . . . . . . . . . . . . ....... . . . . . 12
WIRING . . . . . . . . . . . . . . ....... . . . . . . . . . . . . . . . . ..... . . 13
TEST OPERATION . . . . . . . . . . . . . . ....... . . . . . . . . ..... 14
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
2
Installing, starting up, and servicing air-conditioning equipment
to
can be hazardous due and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by
trained service personnel. When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code special requirements. Recognize safety information. This is the
safety-alert in instructions or manuals, be alert injury. Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to
identify unsafe practices which injury or product and property damage. NOTE is used suggestions which will result in enhanced installation, reliability, or operation.
symbol&.
A.
ELECTRICAL Failure to follow this warning could result in personal
injury or death. Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
A.
system pressures, electrical components,
Wear
safety glasses and work gloves. Keep
(NEC) for
When you see this symbol on the unit and
to
the potential for personal
may
result in minor personal
to
WARNING
SHOCK
HAZARD
WARNING
EXPLOSION HAZARD Failure
to
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures oxygen can lead
follow this warning could
of
air or gases containing
to
an
explosion.
highlight
A.
EQUIPMENT DAMAGE HAZARD Failure
to
damage or improper operation. Do not bury more than 36 in. (914 mm)
in the ground.
6 in. (152 mm) vertical rise
a the outdoor units. buried, refrigerant may migrate during extended periods refrigerant slugging and could possibly damage the compressor
follow this caution may result in equipment
CAUTION
If
any section
If
more than the recommended length is
of
at
start-up.
of
of
pipe is buried, there must be
to
the valve connections on
to
the cooler buried section
system shutdown. This causes
refrigerant pipe
SYSTEM REQUIREMENTS
Allow sufficient space for airflow and servicing unit. See Fig. 1 for minimum required distances between unit and walls or ceilings.
and
Recommended Connection Method for Power cation Wiring ence>
Power Wiring: The main power is supplied
connecting cable from the outdoor unit three (3) wires and provides the power for the indoor unit. wires are high voltage AC power and one is a ground wire.
Consult your local building codes and the NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements.
All wires must be sized per NEC or CEC and local codes. Use Electrical Data table MCA (minimum circuit amps) and MOCP (maximum over current protection) the disconnect fuse or breakers respectively.
Per caution note, only copper conductors with a minimum 300 volt rating and 2/64-inch thick insulation must be used.
Communication Wiring: A separate shielded copper conductor only, with a minimum 300
volt rating and 2/64-inch thick insulation, must be used communication wire from the outdoor unit
To
minimize voltage drop
wire size and maximum lengths shown in the chart below:
EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment
damage or improper operation.
• Wires should be sized based on NEC and local codes.
• Use copper conductors only with a minimum 300 volt rating and 2/64 inch thick insulation.
A.
ITo
minimize communication wiring interfer-
to
Wire Size
18AWG 16AWG
the outdoor unit. The field supplied
of
the control wire, use the following
to
indoor unit consists
to
correctly size the wires and
to
50 {15)
CAUTION
Communi-
the indoor unit.
Length
ft (m)
50 {15)
to
100 (30)
as
of
Two
the
4
If usedasMULTIunit,please refer to the Installation& operation manuals packed with outdoorunit.
Unit Tons Unit Btuh
0.75 9,000 12,000
208/230-1 40MBQB09F--3
40MBQB12F--3208/230-11
Indoor Model
Number
Volt- Ph @
60Hz
Model Numbers
The first two digits indicate the equipment type. 40 = Indoor unit; 38 = Outdoor uni
Digit 5 indicates the system's type: C = Cooling only; Q = Heat pump
Maximum Number of fan coil units connected to the outdoor unit B = 1:1
Digits 7, 8 indicate the system's capacity in 1000 BTU/Hr
Example: 09 = 9000 BTU/Hr
Digit 9 - Indoor Fan Coil Unit Type B = High-Wall C = Cassette D = Ducted F = Console G = Underceiling H = High Wall Color Variation
- = Outdoor
Digit 12 indicates voltage 1 = 115/l/60 3 = 208-230-1-60Hz
40 MA Q B 09 B -- 3
Digits 10, 11 - blank
Digits 3 and 4 represent the model
3
Be sure to comply with the local, national and international laws and regulations.
Read "PRECAUTIONS" carefully before installation.
The following precautions include important safety items. Observe them and never forget.
Keep this manual with the owner's manual in a handy place for future reference.
Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only. Applicable to the North American area only
1. PRECAUTIONS
The safety precautions listed here are divided into two categories. In either case, important safety information is listed which must be read carefully.
After completing the installation, make sure that the unit operates properly during the start-up operation. Please instruct the customer on how to operate the unit and keep it maintained.Also, inform customers that they should store this installation manual along with the owner's manual for future reference.
Only trained and qualified service personnel should install, repair or service the equipment.
Improper installation, repair, and maintenance may result in electric shocks, short-circuit, leaks, fire or other damage to the equipment.
Failure to observe a warning may result in death.
Failure to observe a caution may result in injury or damage to the equipment.
Install the unit according to this installation instructions found in this document.
If installation is defective, it will cause water leakage, electrical shock or fire.
When installing the unit in a small space, take measures to prevent refrigerant concentration from exceeding allowable safety limits in the event of refrigerant leakage.
Contact the place of purchase for more information. Excessive refrigerant in a closed space can lead to oxygen deficiency.
Use the attached accessories parts and specified parts for installation.
Failure to use the included parts will cause the set to fall, water leakage, electrical shock or fire.
Install the unit in a strong and firm location which is able to withstand the set' s weight.
If the installation site is not secure or the installation is not properly done, the set will drop and possibly cause injury or damage.
The appliance should not be installed in the laundry.
Before obtaining access to terminals, all supply circuits must be disconnected.
The appliance must be positioned so that the plug is accessible.
The enclosure of the appliance shall be marked with words, or with symbols, with the direction of the fluid flow.
For electrical work, follow the local national wiring standard, regulations and these installation instructions. An independent circuit and single outlet must be used.
If electrical circuit capacity is insufficient or a defect exists in the electrical work, it will cause an electrical shock or a fire.
Connect the specified cable tightly and then clamp the cable so that no external force can act on the terminal.
If connection or fixing is not correct , it will cause a heat build-up or fire at the connection.
Wiring routing must be properly arranged so the control board cover is fixed properly.
If the control board cover is not fixed properly, it will cause a heat build-up at the connection point of the terminal, which may result in a fire or an electrical shock.
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid a hazard.
An all-pole disconnection switch with a contact separation of at least 3mm in all poles should be connected in the fixed wiring.
When performing the piping connection, make sure that air substances do not enter the refrigeration cycle.
If air substances enter the refrigeration cycle, it will reduce capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
Do not modify the length of the power supply cord or use an extension cord, and do not share the single outlet with other electrical appliances.
Failure to comply will cause fire or electrical shock.
Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
CAUTION
WARNING
WARNING
4
To install properly, please read this "installation manual" first.
The air conditioner must be installed by qualified persons.
When installing the indoor unit or its tubing, please follow this manual closely.
If the air conditioner is installed on a metal part of the building, it must be electrically insulated according to the relevant standards to electrical appliances.
When all the installation work is finished, please turn on the power only after a thorough check.
2. INSTALLATION INFORMATION
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, lightning rod or a telephone ground wire.Incomplete grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
Connect the outdoor unit wires , then connect the indoor unit wires.
You should not connect the air conditioner with the power source until wiring and piping the air conditioner is done.
While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power supply wiring and connecting wires at least 3.28ft (1m) meter away from televisions or radios in order to prevent image interference or noise.
Depending on the radio waves, a distance of 3.28ft (1m) may not be sufficient enough to eliminate the noise.
The appliance is not intended for use by young children or infirm persons without supervision.
Don't install the air conditioner in the following locations:t
Near petroleum facilities.
Near coastal areas with any concentration of salty air.
Near caustic gases, like sulfide, especially when near hot springs.
The volt vibrates violently (in the factories).
In buses or cabinets.
In kitchens with large amounts of oil gas.
Near a strong electromagnetic wave.
Near inflammable materials or gas.
Anywhere there is acid or alkaline liquid evaporating.
Other hazardous conditions.
If the refrigerant leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant enters into the area and comes in contact with fire.
The temperature of refrigerant circuit is high, please keep the interconnection cable away from the copper tube.
After completing the installation work, ensure that the refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
INSTALLATION ORDER
Select the location.
Install the indoor unit.
Install the outdoor unit.
Install the connecting pipe.
Connect the drain pipe.
Connect the wiring.
Test operation.
CAUTION
The appliance must be installed in accordance with national wiring regulations.
Do not operate your air conditioner in a wet room such as a bathroom or laundry room.
An all-pole disconnection device which has at least 3mm clearances in all poles, and has a leakage current that may exceed 10mA, and a residual current device (RCD) which has a rated residual operating current not to exceed 30mA, and a disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
5
SET TEMPERATURE」ィOC)
AUTO COOL DRY HEAT
FAN HIGH MED LOW
TEMP.
MODE
ON/OFF
FAN SPEED
SWING
ECONOMIC
TIMER ON
RESET
LOCK
TIMER OFF
AIR DIRECTION
POWERFUL
3. ACCESSORIES
Please check whether the following fittings are in scope. If there are some spare fittings , please restore them carefully.
Fig.3-1
Never throw or beat the controller.
Before installation, operate the remote controller to determine its location in a reception range.
Keep the remote controller at least 3.28ft (1m) apart from the nearest TV set or stereo equipment. (it is necessary to prevent image disturbances or noise interferences.)
Do not install the remote controller in a place exposed to direct sunlight or close to a heating source, such as a stove.
Note that the positive and negative poles are right positions when loading batteries.
This manual is subject to changes due to technological improvement without further notices.
Cautions on remote controller installation:
Remote
controller
Remote controller
holder
Mounting screw B
ST2.9x10-C-H
Table 3-1
QUANTITYSHAPENAME
1.Hook
6. Owner's manual
7. Installation manual
2. Remote controller
3. Frame
5. Alkaline dry batteries (AM4)
2
1
1
2
2
1
1
(on some models)
1
Installation fittings
Remote controller and its Frame
Others
4. Mounting screw(ST2.9×
10-C-H)
8 .Transfer connector( 9.52- 12.7) (Packed with the indoor unit ,used for multi-type models only ) (NOTE: Pipe sizes differ from appliance to appliance.To meet different pipe size requirements, sometimes the pipe connections need the transfer connector installed on the outdoor unit .)
9. Magnetic ring
(Hitch on the communication cable and
wind for two circles.)
10. Red short connected wire
(Applied to the W/L pin of outdoor unit
terminal block be short-circuited.)
1
(on some models)
1
(on some models)
6
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