Carrier 40MBCQ123 Installation Manual

0 (0)

40MB*C

Cassette Ductless System Sizes 09 to 18

Installation Instructions

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SYSTEM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIMENSIONS INDOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CLEARANCES INDOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 7

ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 13

STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

NOTE: The images in this manual are for illustration purposes only. The actual model may differ slightly.

NOTE: Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS

Installing, starting up, and servicing airconditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service mechanics should install, startup, and service this equipment.

Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should only be performed by trained service personnel.

When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep a quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment.

Read these instructions thoroughly and follow all warnings or cautions included in the literature and attached to the unit. Consult the local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information.

This is the safetyalert symbol !! . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safetyalert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing, modifying, or servicing system, the main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.

!WARNING

EXPLOSION HAZARD

Failure to follow this warning could result in death, serious personal injury, and/or property damage.

Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.

!CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Do not bury more than 36 in. (914 mm) of refrigerant pipe in the ground. If any section of pipe is buried, there must be a 6 in. (152 mm) vertical rise to the valve connections on the outdoor units. If more than the recommended length is buried, refrigerant may migrate to the cooler buried section during extended periods of system shutdown. This causes refrigerant slugging and could possibly damage the compressor at startup.

2

PARTS LIST

Table 1—Parts List

PART NO.

 

 

 

 

 

PART NAME

1

 

 

 

 

 

 

 

Air flow louver (at air outlet)

2

 

 

 

 

 

 

 

Drain pump (drain water from the indoor unit)

3

 

 

 

 

 

 

 

Drain pipe (Field Supplied)

4

 

 

 

 

 

 

 

 

 

 

 

Air outlet

5

 

 

 

 

 

 

 

Air filter (inside grille/ceiling panel)

6

 

 

 

 

 

 

 

 

 

 

 

Air inlet

7

 

 

 

 

 

 

 

Grille/Ceiling panel (Required - sold separately)

8

 

 

 

 

 

 

 

 

 

 

 

Display panel

9

 

 

 

 

 

 

 

 

 

 

 

Remote controller

10

 

 

 

 

 

 

 

Refrigerant pipe (Field Supplied)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 1 - Parts List

Note:

-If the outdoor unit is higher than the indoor unit, prevent rain from flowing into the indoor unit, along the connection pipe, by creating a downward arc in the connection pipe before it enters the wall to the indoor unit. This ensures that rain drips from the connection pipe before entering the wall.

-Piping and the interconnecting wiring are field supplied.

-Fig.1 is only a sketch. Different models may differ slightly.

See Table 2 for the units covered in these installation instructions.

Table 2—Indoor Units

kBTUh

V-Ph-Hz

ID Model No.

9

208/230-1-60

40MBQB09C--3

12

208/230-1-60

40MBQB12C--3

18

208/230-1-60

40MBQB18C--3

3

SYSTEM REQUIREMENTS

Allow sufficient space for airflow and unit servicing. See Fig. 3 for the minimum required distances between the unit and the walls or ceilings.

PIPING

IMPORTANT: Both refrigerant lines must be insulated separately.

SMinimum refrigerant line length between the indoor and outdoor units is 10 ft. (3 m).

STable 3 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and refrigerant information.

Table 3—Indoor Unit Pipe Sizes

 

SYSTEM SIZE

 

9K

12K

18K

Piping

Gas Pipe (size - connection type)

In (mm)

3/8 (9.52)

1/2 (12.7)

1/2 (12.7)

Liquid Pipe (size - connection type)

In (mm)

1/4 (6.35)

1/4 (6.35)

1/4 (6.35)

 

WIRING

All wires must be sized per NEC (National Electrical Code) or CEC (Canadian Electrical Code) and local codes. Use the Electrical Data table MCA (minimum circuit amps) and MOCP (maximum over current protection) to correctly size the wires and the disconnect fuse or breakers respectively.

Per the caution note, only stranded copper conductors with a 600 volt rating and double insulated copper wire must be used. The use of BX cable is not recommended.

IMPORTANT: The use of BX cable is not recommended.

Recommended Connection Method for Power and Communication Wiring Power and Communication Wiring:

The main power is supplied to the outdoor unit. The field supplied 14/3 power/communication wiring from the outdoor unit to the indoor unit consists of four (4) wires and provides the power for the indoor unit. Two wires are high voltage AC power. One wire is communication wiring and the other is a ground wire.

Recommended Connection Method for Power and Communication Wiring (To minimize communication wiring interference)

Power Wiring:

The main power is supplied to the outdoor unit. The field supplied connecting cable from the outdoor unit to the indoor unit consists of three (3) wires and provides the power for the indoor unit. Two wires are high voltage AC power and one is a ground wire.

Communication Wiring:

A separate shielded stranded copper conductor only, with a 600 volt rating and double insulated copper wire, must be used as the communication wire from the outdoor unit to the indoor unit. Please use a separate shielded 16GA stranded control wire.

!CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

SWires should be sized based on NEC and local codes.

SUse copper conductors only with a 600 volt rating and double insulated copper wire.

4

Carrier 40MBCQ123 Installation Manual

DIMENSIONS INDOOR

Liquid side

Gas side

Body

 

22.44(570)

20.59(523)

 

 

21.46(545)

 

 

22.44(570)

Drain hole

( for Service )

E-parts box

4-Screw hole (for install panel)

4-install hanger

2.56(65)

Outside Air Intake

 

2.95(75)

Wiring connection port

 

0.98(25)

Drain pipe

 

 

 

 

1.65(42)

1.73(44)

4.96(126)

6.18(157)

 

 

 

 

 

2.67(68)

 

 

 

 

Panel

Wiring connection port

10.24(260)

 

25.47(647)

25.47(647)

1.97(50)

 

Fig. 2 - Indoor Unit

Table 4—Dimensions Indoor

UNIT SIZE

 

9

 

 

 

12

 

 

 

18

 

 

BODY

PANEL

BODY

PANEL

BODY

PANEL

 

 

 

 

 

 

DIMENSIONS

 

 

 

 

 

 

Height

in(mm)

10.24 (260)

1.97

(50)

10.24 (260)

1.97

(50)

10.24

(260)

1.97

(50)

Width

in(mm)

22.44 (570)

25.47

(647)

22.44 (570)

25.47

(647)

22.44

(570)

25.47

(647)

Depth

in(mm)

22.44 (570)

25.47

(647)

22.44 (570)

25.47

(647)

22.44

(570)

25.47

(647)

 

 

 

 

PACKING

 

 

 

 

 

 

Height

in(mm)

11.42 (290)

4.84 (123)

11.42 (290)

4.84 (123)

11.42

(290)

4.84 (123)

Width

in(mm)

25.79 (655)

28.15

(715)

25.79 (655)

28.15

(715)

25.79

(655)

28.15

(715)

Depth

in(mm)

25.79 (655)

28.15

(715)

25.79 (655)

28.15

(715)

25.79

(655)

28.15

(715)

Weight-Gross

lbs(kg)

41.88 (19)

9.92 (4.5)

41.88 (19)

9.92 (4.5)

46.3

(21)

9.92 (4.5)

Weight-Net

lbs(kg)

35.27 (16)

5.51 (2.5)

35.27 (16)

5.51 (2.5)

39.68 (18)

5.51 (2.5)

5

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