Carrier 38TDA Operating And Maintaining

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NOTE TO INSTALLER: THIS MANUAL SHOULD BE LEFT WITH THE EQUIPMENT USER.
Congratulations on your excellent choice and sound in vestment in home cooling comfort!
Y our ne w air conditioning unit represents both the latest in engi­neering development and the culmination of many years of experience from one of the most reputable manufacturers of comfort systems.
Your new unit is among the most energy-efficient and reliable air conditioning products av ailable today. To assure its depend­ability , spend a fe w minutes with this booklet no w. Learn about the operation of your air conditioner , and the small amount of maintenance it takes to keep it operating at peak efficiency.
With minimal care, your ne w air conditioner will provide you and your family with cool comfort—both now and for years to come.
SAFETY CONSIDERATION
Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit or in instructions and man­uals, be alert to the potential for personal injury.
Understand the signal word DANGER, WARNING, or CAU­TION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which in severe personal injury or death. WARNING signifies haz­ards that is used to identify unsafe practices which personal injury or product and property damage.
could result in personal injury or death. CAUTION
would result in minor
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WARNING
Improper installation, adjustment, alteration, ser­vice, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or as­sistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product.
will result
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Fig. 1—Typical Split-System Installation
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WARNING
To prevent personal injury, death, or property damage, read and follow all instructions and warn­ings, including labels shipped with or attached to the unit before operating your new air conditioner.
YOUR COMFORT SYSTEM
Identifying Y our System
T ake the time to familiarize yourself with the type of system you have. This knowledge will be useful in understanding the basic operation of your new air conditioner.
The split-system type has an indoor and an outdoor unit, each of which contains a coil. These units are interconnected by refrig­erant tubes, as shown in Fig. 1.
Each unit has a rating plate affixed to it. A rating plate provides necessary information for specific identifica­tion of a unit. You should familiarize yourself with the product, model, and serial numbers listed on each rating plate.
IMPORTANT FACTS
To better protect your investment and to eliminate unnecessary service calls, familiarize yourself with the follo wing facts:
• Y our air conditioning system should ne ver be operated without a properly installed clean air filter . Plan to inspect the fi lter peri­odically . A clogged air filter will increase operating costs and shorten the life of the unit.
• Supply-air and return-air registers should not be blocked. Drapes, furniture, and toys are some of the items commonly found obstructing grilles. Restricted airflow lessens the unit’ s ef fi­ciency and shortens its life span.
• The outdoor unit must have unrestricted airfl o w. Do not cov er the unit, lean anything against it, or stand on it. Do not allo w grass clippings, leaves, or other debris to accumulate around or on top of the unit. Maintain a 12-in. minimum clearance between the outdoor unit and tall grass, vines, shrubs, etc.
• Your multipurpose indoor thermostat is the control center for your air conditioning system. You should familiarize yourself with its proper operation. Attempting to control the system by other means—for instance, switching the electrical supply power on and of f—may cause damage to the unit.
• You may find that you can maintain greater personal comfort by running the fan continuously. Air pock ets can form due to the structure of the house, placement of registers, etc. These air pock­ets may be too cool or warm for your liking. Continuous fan oper ­ation minimizes any temperature dif ferences. Also, systems equipped with electronic air cleaners and/or humidifiers of fer the added benefits of having the air continuously cleaned year -round, and humidified during the winter season.
• Your air conditioner will remov e humidity from your home during the cooling season. After a fe w minutes of operation, you should be able to see water trickle from the condensate drain of the cooling coil. Check this occasionally to be sure the drain sys­tem is not clogged. Do not expect to see much drainage if you li ve in a very dry en vironment.
• Do not operate your unit when outdoor temperature is belo w 55°F .
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LCD READOUT DISPLAYS
CURRENT ROOM TEMPERATURE,
DESIRED ROOM TEMPERATURE,
UNIT MODE SETTING,
AND FAN MODE SETTING
PROGRAM BUTTONS FOR PROGRAMMING
HEATING/COOLING
CYCLES
MODE BUTTON SELECTS BETWEEN OFF, HEAT, COOL, AND AUTO OPERATION
LCD READOUT DISPLAYS CURRENT ROOM TEMPERATURE, DESIRED ROOM TEMPERATURE OR OUTDOOR TEMPERATURE, UNIT MODE SETTING, FAN MODE SETTING, AND TIME OF DAY
Thermostat
RESET/FILTER
FAN
MODE
MODE BUTTON SELECTS BETWEEN OFF, HEAT, COOL, AND AUTO OPERATION
RESET FILTER BUTTON
RESTARTS THE TIMER
THAT CALCULATES
THE NEXT AIR FILTER
CHANGE OR CLEANING
FAN BUTTON CHOOSES BETWEEN ON OR AUTO FAN OPERATION
Fig. 2—Typical Non-Programmable
Thermostat
OPERATING YOUR AIR CONDITIONER
The operation of your air conditioning system is controlled by the indoor thermostat. Simply adjust the thermostat to maintain the indoor temperature at the lev el you select. Most thermostats have three controls: the temperature, FAN, and mode selectors.
The temperature selector could be a dial, lever, or buttons that allow you to establish the degree of temperature that you wish to maintain for your personal comfort. Some thermostats pos­sess two temperature control selectors: one for setting the tem­perature desired during the cooling cycle, and one to set the heating operation temperature.
The FAN button offers two options for controlling the blower; AUTO and ON. When set to AUTO, the blower will run only while the thermostat operates the cooling or heating section. When the FAN is set to the ON position, the blower will run continuously—regardless of whether the cooling or heating sec­tion is operating.
T ypically , the MODE button on your thermostat of fers the follow­ing selections; COOL, OFF , and HEA T . Y our thermostat may also have a fourth selection, A UT O. Neither the cooling nor heating section will operate when the MODE is set to the OFF position. With the MODE set to COOL, the cooling section of your comfort system will operate when the indoor temperature rises abov e the level that you wish to maintain. W ith the MODE set to HEAT, the heating section will operate automatically when the indoor tem­perature falls below the le v el that you have selected.
The AUTO selection found on some thermostats pro vides for auto­matic changeover between cooling and heating c ycles. With the MODE set to AUTO, the cooling section will operate when the indoor temperature rises above the thermostat cooling temperature setting, or the heating section will operate when the indoor temper ­ature drops below the thermostat setting for the heating c ycle.
NOTE:
features built in to protect the unit.
• 5-MINUTE TIME DELAY—Unit will delay operation upon initial start-up or short cycling of the indoor thermostat.
• 1-MINUTE TIME DELAY—When changing speeds from low to high, or high to low, there is a 1-minute time delay. Dur­ing the speed change delay, the outdoor fan will continue to run.
• 2-MINUTE LOW-SPEED MINIMUM—If the unit has not operated within the past 30 minutes, upon the next cooling demand it will operate for a minimum of 2 minutes on low speed.
If you wish to program your accessory electronic indoor ther­mostat, refer to thermostat Installation Instructions.
Y our 2-speed air conditioning system has se veral special
UP AND DOWN BUTTONS INCREASE OR DECREASE THE DESIRED TEMPERATURE SETTINGS
Programmable Thermostat
MODE
PROGRAM
COPY PREVIOUS DAY
CHANGE DAY
SET TIME/TEMP
SET TIME
BUTTON
RESET FILTER BUTTON
RESTARTS THE TIMER
THAT CALCULATES
THE NEXT AIR FILTER
CHANGE OR CLEANING
FAN
END
HOLDRESET FILTER
HOLDRESET FILTER
FAN BUTTON CHOOSES BETWEEN ON OR AUTO FAN OPERATION
HOLD BUTTON MAINTAINS THE CURRENT TEMPERATURE AND OVERRIDES PROGRAMMED TEMPERATURE CHANGES UNTIL RESET
UP AND DOWN BUTTONS INCREASE OR DECREASE THE DESIRED TEMPERATURE SETTINGS
Fig. 3—Typical Programmable Thermostat
COOLING CYCLE
When operating in the cooling cycle, your air conditioner will run until the indoor temperature is lowered to the le vel you ha ve selected. On extremely hot days, your air conditioner will run for longer periods at a time and have shorter “off” periods than on moderate days.
The following conditions typically add e xtra heat and/or humid­ity to your home and make your cooling unit work longer to k eep your home comfortable:
• Entrance doors are frequently opened and closed
• Laundry appliances are being operated
• A shower is running
• More than the usual number of people are present in the home
• More than the normal number of electric lights are in use
• Drapes are open on the sunny side of the home
HEATING CYCLE
With the MODE of your indoor thermostat set to HEAT, the heating section of your home comfort system will operate until room temperature is raised to the lev el you have selected. Of course, the heating unit will have to operate for longer periods to maintain a comfortable environment on cooler days and nights than on moderate ones.
Refer to your furnace User’s Manual for specific information on heating operation.
PERFORMING ROUTINE MAINTENANCE
With proper maintenance and care, your air conditioning unit will operate economically and dependably . Maintenance can be accomplished easily by referring to the following directions. Howev e r, before performing maintenance, consider these important safety precautions
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WARNING
To prevent personal injury or death disconnect all electrical power to the air conditioner before re­moving access panels to perform maintenance. Disconnect power to both the indoor and outdoor units. Note: there may be more than 1 electrical disconnect switch.
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MAIN
ON
OFF
Fig. 4—Main Electrical Disconnect
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CAUTION
Although special care has been taken to minimize sharp edges in the construction of your unit, be extremely careful when handling parts or reaching into the unit.
CHECK THE AIR FILTER
A dirty air filter will cause excessi ve strain on the compressor and blower motor. This can cause the components to overheat and automatically shut down. In the e xtreme, the components will fail and need to be replaced. To avoid in-efficient operation or failure of your unit, CHECK THE FILTER(S) EVERY 3 T O 4 WEEKS. Replace filter(s) when necessary , or clean the filter(s)
. if you have the reusable type.
Disposable filters should be replaced by similar, new filters of the same dimensions.
Reusable, permanent filters should be washed in a solution of cold water and mild detergent, then rinsed and thoroughly dried. THE FILTER MUST BE COMPLETELY DRY BEFORE BEING REINST ALLED. T o a void prolonged shutdown of your unit while a filter is drying, you should hav e an extra filter on hand, allowing you to rotate between the 2 with minimal down­time for your comfort system. Extra filters may be purchased from your dealer .
There are no filters in the outdoor unit of a split system. If your indoor unit is a gas or oil furnace, refer to your furnace User’s Manual for filter location and procedures for replacement or cleaning.
If your system includes an indoor fan coil unit, the filter may be located in the unit where it connects with the return-air duct or plenum. (See Fig. 5.) Remove the filter cover plate by sliding latches toward center of plate. Lift filter to clean lower flange. Filter is spring-loaded and will “pop out. ” Reinstall fi lter , being certain to secure filter behind lower flange. When reinstalling cover plate, secure plate behind upper flange then slide tabs outward.
The indoor fan coil unit may be located in the attic. In this instance, the filter could be located behind the return-air grille. Access the filter by removing 2 scre ws from return-air grille.
Fig. 5—Removing Filter from
Fan Coil Unit
INDOOR COIL
If the split-system coil has only been operated with a clean filter in place, it should require minimal cleaning. You may use a vac­uum cleaner and soft brush attachment to remov e any accumu­lation of dust from the top and underside of the finned coil surface. Howe ver , only perform this maintenance when the coil is completely dry.
If you cannot get the coil clean by this method, call your dealer for service. It may be necessary to clean the coil with a detergent solu­tion and rinse it with water , which could require removing the coil. You should not attempt this yourself.
OUTDOOR COIL
If grass clippings, leaves, shrubbery, and debris are kept away from the outdoor unit, minimal care should be sufficient to k eep the system functioning properly . For proper drainage, debris must be removed periodically from the base pan. However, if the out­door coil becomes dirty , use a brush or vacuum cleaner and soft brush attachment to clean the exterior surface. If dirt is deep in the coil, contact your dealer for service. The outdoor fan motor may have to be disconnected and the top panel remo ved to gain access to the coil for thorough cleaning. Do not attempt this yourself.
OUTDOOR COIL—SEA COAST
If your unit is located near the ocean, special maintenance is required. Ocean mist/breeze carries salt, which is corrosiv e to most metals. Although your new unit is made out of galv anized metal and is protected by top grade paint, you should take the precaution of additional maintenance by periodically washing the unit. By washing all exposed surfaces and coil approxi­mately every 3 months, you will add life to your unit. Please consult your installing contractor for proper intervals/proce­dures for your geographic area or service contact.
UNIT SUPPORT
Your split-system outdoor unit should be maintained in a level position. If its support shifts or settles so that the unit is no longer level, you should correct the condition. Relevel it promptly to assure condensate drainage out of the unit. If you notice that water or ice collects beneath the unit, arrange for it to be drained away from the unit.
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BEFORE YOU REQ UEST A SERVICE CALL
BEFORE YOU CALL FOR SERVICE, CHECK FOR THESE EASILY SOLVED PROBLEMS:
• Check the indoor and outdoor disconnect switches. Verify that circuit breakers are on or that fuses have not blown.
• Check for sufficient airflow. Check the air filter(s) for any accumulations of dirt. Check for blocked return-air or supply­air grilles. Be sure grilles are open and unobstructed.
• Check the settings on your indoor thermostat. If you desire cooling, see that the temperature set point is set below room tem­perature and the MODE is set to COOL or AUTO. If you require heat, be sure the desired temperature set point is set above room temperature and the MODE is HEAT or AUTO. The FAN should be set to ON for continuous blower operation or AUTO if you wish blower to function only while the unit is operating.
• Check note concerning special features and time delays in “Operating Your Air Conditioner” section.
If your comfort system still fails to operate, contact your servic­ing dealer for troubleshooting and repairs. Specify your apparent problem, and state the model and serial numbers of your equip­ment. (You should hav e them recorded on page 6 of this book­let.) With this information, your dealer may be able to offer helpful suggestions over the phone or sa ve valuable time through knowledgeable preparation for the service call.
• Inspection and cleaning of the blower wheel, housing, and motor.
• Inspection and, if required, cleaning of indoor and outdoor coils.
• Inspection of the indoor coil drain pan, plus the primary and secondary drain lines. If supplied, the auxiliary drain pan and line should be inspected at this time. Service should include cleaning if required.
• A check of all electrical wiring and connections.
• A check for secure physical connections of individual compo­nents within units.
• Operational check of the air conditioning system to determine actual working condition. Necessary repair and/or adjustment should be performed at this time.
Your servicing dealer may offer an economical service contract that covers seasonal inspections. Ask for further details.
FOR THE RECORD
Record the model, product, and serial numbers of your new equipment in the spaces provided. This information, along with the other ready-reference facts requested, will be necessary if you ever require information or service.
REGULAR DEALER MAINTENANCE
In addition to the routine mainte­nance that you perform, your home comfort system should be inspected regularly by a properly trained service technician. The inspection (preferably each year, but at least ev ery other year) should include the following:
• Routine inspection of air filter(s). Replacement or cleaning as required.
INSTALLATION DATA
Date Installed Dealer Name Address City State Zip Telephone
SPLIT SYSTEM
Outdoor Unit: Product No. Model No. Serial No.
Indoor Unit or Coil: Product No.
Modular Indoor Unit, if Applicable: Blower—Product No .
Model No. Serial No.
Coil—Product No.
Model No. Serial No.
Heater—Product No.
Model No. Serial No.
ACCESSORIES
Product No.
Model No. Serial No.
Product No. Product No. Product No. Product No.
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TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or classified section of your local telephone directory under the
“Heating Equipment’’ or “Air Conditioning Contractors & Systems’’ headings for dealer listing by brand name.
Have available the Model No., Series Letter & Serial No. of your equipment to ensure correct replacement part.
Carrier Corporation Indianapolis, IN 46231
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations .
Form: OM38-44 Printed in the U.S.A. PC 101 11-98 Catalog No. 563-756
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