Carrier 38QH User Manual

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38QH
HEATING A COOLING
Heat Pumps — Outdoor Section
Installation and Start-Up Instructions

SAFETY CONSIDERATIONS

Installing and servicing air conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install or service air conditioning equipment.
Untrained personnel can perform basic maintenance,
such as cleaning and replacing filters. All other operations should be performed by trained service personnel. When working on air conditioning equipment, observe pre cautions in literature and on tags and labels attached to unit.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing opera tions. Have fire extinguisher available. Read these instructions thoroughly. Consult local building codes
and National Electrical Code (NEC) for special installa
tion requirements.

A WARNING

Before installing or servicing unit, turn off main power to system. There may be more than one dis connect switch. Turn off accessory heater power if applicable. Electrical shock can cause personal injury.
DISCHARGE GRILLE
CONTROL
1-1/8" DIAM HOLE WITH 1-3/8" CONCENTRIC KNOCKOUT ' FOR POWER WIRING (OPP SIDE)
LIQUID LINE SERVICE PORT AT SERVICE^ VALVE(CLG CYCLE)
SUCTION SERVICE POR AT SERVICE VALVE(CLG CYCLE)
SUCTION SERVICE PORT
(HIDDEN)
BOX I 5-5/(
r-6" AIRFLOW AND SERVICE CLEARANCE ON 3 SIDES — 12" ON REMAINING SIDE

INSTALLATION

Step 1 — Check Equipment and Jobsite —

Install on a solid, level mounting pad. It is recommended that unit be attached to pad using tiedown bolts. Fasten unit to pad using holes provided in unit mounting feet. See Fig. 1.
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and servicing. Main tain a minimum of 4 ft clearance from obstructions above and 18 in. on 3 sides of unit (12 in. on fourth side). Main tain a distance of 24 in. between heat pumps. Position so water or ice from roof or eaves cannot fall directly on unit.
Step 2 — Replace AccuRater™ Refrigerant Control Piston in the indoor coil, if required, before
conneeting refrigerant lines. See AccuRater Selection
Charts, Table 2.
Step 3 — Make Piping Connections — Outdoor units may be connected to indoor sections using Carrier accessory tubing package (refer to Service data) or field-
supplied tubing of refrigerant grade, correct size and condition (Table 1). For tubing requirements beyond 50 ft, obtain information from local Carrier distributor.
Outdoor units connected to Carrier-approved indoor
units contain correct system refrigerant charge for opera
tion with indoor unit of the same size when connected by 25 ft of field-supplied or Carrier aceessory tubing. Check
refrigerant charge for maximum efficiency (refer to Table 5 and Service data).
NOTE Mounting pad may be square or circular
MODEL 38QH DIAMETERS (ft-in.) SQUARES (Minimum)
(in.)
TIEDOWN BOLT C
LOCATION (tt-in.) D
015,018 024-048 060
1-9Y2 2-5'/4
23
o-ey. 0- 9'/2
1-4
E
0-9'/4 1-1
Fig. 1 — Dimensions, Connections and
Mounting Pad (Refer to Table 1)
30
1-10V2
3-3
40
1-1'=/i6
2-7
1-5ye
Manufacturer reserves Ihe right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.
Bookll |4 PC 101 Catalog No 533-808 Printed inUS A Form38QH-2SI Pg 1 7-85 Replaces: 38QH-1 SI
38QH
HEATING & COOLING
Table 1 — Physical Data
MODEL 38QH OPER WT (lb)* REFRIGERANT
Control
COND FAN
Air Discharge AirQty (Cfm) Mtr Rpm (60 Hz)
COND COIL (FIn/in.)
Tube Diam Rows Refrig Ckts Face Area (sq ft)
Outer Row Inner Row
DIMENSIONS (ft-in.)
Diameter Height
CONNECTIONS (in. ODF)
Suction Liquid_________________
REFRIG LINES (in. ODF)
Suction Liquid________________
*Add 10 lbs for louvered casing (if so equipped). Weight increases slightly
with addition of any accessories
t38QFI042-060 require 1’/e-in. suction line for optimum performance. A
%- X I'/a-in connection adapter accessory (Carrier Part No 28AU900061) is available. If a 7e-ln accessory tubing package is used, expect a 2'/2% capacity loss
015 018
132 145 180 195 195 235
024 030 036 042 048
AccuRater” (Bypass Type)
Propeller Type, Direct Drive
1850 I 3100 I 4000 15000
830 850 840
Compatible Fitting (Suction)
1 y4
22
Vertical
& Flare (Liquid)
%
235
17.11 2188
17.11 21.88
I'/at
060
270
3-2'/2

A CAUTION

Heat Pumps.^^utdoor Section
FLARE NUT
Fig. 2 — AccuRater (Bypass Type) Components
4. Insert tube into Compatible Fitting until it bottoms.
Tighten nut until it bottoms on shoulder of fitting or
valve. Keep tube bottomed in Compatible Fitting
while tightening nut.

A CAUTION

If undersized, damaged or elliptically-shaped tubing is used when making Compatible Fitting, leaks may result.
DO NOT BURY MORE THAN 3 FT OF REFRIG ERANT TUBING IN GROUND. If any section of tubing is buried, there must be a 6-in. vertical rise to valve connections on outdoor unit. If more than the recommended length is buried, refrigerant may migrate to cooler buried section during extended periods of unit shutdown. This causes refrigerant slugging and possibly compressor damage at start-up.
CONNECT REFRIGERANT LINES to fittings on out door unit suction and liquid service valves (Fig. 1). Unit Compatible Fittings permit mechanical (quick-connect) or sweat connections.
Models 38OH042,048,060 — When using 1 -1 /8 in. field­supplied refrigerant suction line, sweat-connect suction line to 1-1/8 in. end of required connection adapter. Be sure to provide a heat sink at the service valve to prevent damage during sweating operation. Connect 3/4-in. end of adapter to unit suction line Compatible Fitting. Connect liquid refrigerant line to unit. When a 7/8-in. field-supplied suction line is used, provide a field-supplied 3/4-in. to 7/8-in. suction line adapter (not necessary if 38LS accessory tubing is used).
Mechanical Connection — Mate one set of connections at
a time.
1. Loosen nut on Compatible Fitting one turn. Do not remove.
2. Remove plug and be sure O-ring is in the groove inside the Compatible Fitting.
3. Cut tubing to correct length. Deburr and size as necessary.
Sweat Connection— Use refrigerant grade tubing.
1. Remove locking nut, rubber O-ring and Schrader core and cap from valve service port.
2. Cut tubing to correct length. Deburr and size as necessary.
3. Insert tube in Compatible Fitting until it bottoms.
NOTE: Wrap top and bottom of service valves in wet cloth to prevent damage by heat. Solder with low­temperature 430 F silver alloy solder.
4. Replace Schrader core and cap.
5. Evacuate or purge system with field-supplied refrigerant.

Compatible Fitting Repair

MECHANICAL CONNECTION — Frontseat unit service valves. Relieve refrigerant pressure from tubing. Back off locknut from Compatible Fitting onto tube. Cut fitting between threads and O-ring. See Fig. 3. Remove tubing section remaining in threaded portion of fitting. Discard locknut.
Clean, flux and insert new tube end into remaining portion of Compatible Fitting. Wrap valve in wet rag to prevent damaging factory-made joints. Heat and apply low-temperature (430 F) solder.
SWEAT CONNECTION — Frontseat unit service valves. Relieve refrigerant pressure from tubing. Clean and flux around leak. Repair, using low-temperature (430 F) solder. Evacuate or purge evaporator coil and tubing system. Add refrigerant charge. Refer to Table 5.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book| 1 |4 PC101 Catalog No 533-808 PrintedinUSA Form38QH-2SI Pg 2 7-85 Replaces: 38QH-1 SI
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For r<»nlacement items use Carrier Soecified Parts
38QH
HEATING A COOLING
Heat Pumps — Outdoor Section
Table 2 — AccuRater™ Selection Charts
OUTDOOR UNIT 38QH UNIT
015 40AQ018
(35)t
018
(42)t
024
(52)t
030
(59)t
036
(61 )t
'Replace factory-installed piston with this piston size
fRequired outdoor piston size
INDOOR
28AC015 28AC.AU018 28HQ.VQ024 49* 28AC.AU048 82*
40AQ024
40DQ014
40DQ018
40DQ024 49 28AC.AU018
28AC.au,AM024
28HQ.VQ024
28HQ.VQ030
40AQ018
40AQ024
40AQ030
40DQ018 40DQ024 52* 28AC260 86* 40DQ030
28AC,AU,AM024
28AC.AU030
28AM036 28HQ.VQ024 28HQ.VQ030 28HQ.VQ036
40AQ024
40AQ030
40AQ036
40DQ024 59
40DQ030 61* 28AC.AU030
28AC.AU036
28AC236
28AM036 70*
28HQ.VQ030 28HQ.VQ036 28HQ.VQ042
28SL030 28SL036
28SL042 73* 40AQ030 40AQ036 70* 40DQ030
28AC.AU036 73
28AC236
28AC.AU042 73’
28AC242 28AM036
28HQ.VQ036 28HQ.VQ042 73* 28HQ.VQ048 73*
28SL036
28SL042 73*
28SL048 40AQ036 40QB042 73’
INDOOR OUTDOOR
PISTON UNIT 38Qh
49‘ 28AC.AU042 80* 49’ 28AC242 80*
46 49* 28AM048 46* 46*
52*
55* 52* 55* 49* 52 55* 28AC248 49* 28AC.AU060
55* 28AM048 61*
63* 63* 59* 61* 63* 59*
61’ 63*
70* 73 73
67* 70* 73* 67* 70*
67* 67*
73 73*
70* 70*
70* 73*
70*
842
(73)t
048
(73)t
060331
(78)t
060341
(78)t
INDOOR INDOOR
UNIT
28AC248 82*
28HQ.VQ042 76 28HQ.VQ048 28HQ.VQ060
28SL042 28SL060
40QB.QH048 28AC.AU048 84
28HQ.VQ048 28HQ.VQ060
28SL048 28SL060
40QB048 40QB.QH060 40QB.QH062
28AC.AU060
28AC260 28HQ.VQ060
28SL060 98* 40QB,QH060 40QB.QH062
28AC.AU060
28AC260 28HQ.VQ060 90*
28SL060 40QB.QH060 40QB.QH062
PISTON
82 80*
82*
76* 82* 82
84 86*
84*
82* 84* 82
84*
84*
86*
86*
101* 101*
98*
101* 101*
93*
93*
90*
93
93
Step 4 — Make Electrical Connections — Be sure field wiring complies with local and national fire, safety and electrical codes, and voltage to system is within limits shown in Table 3. Contact local power company for correction of improper line voltage.
NOTE: Operation of unit on improper line voltage con stitutes abuse and could affect Carrier warranty. See
Table 3. Do not install unit in system where voltage may fluctuate above or below permissible limits.
See Table 3 for recommended fuse sizes. When making electrical connections, provide clearance at unit for refrig erant piping connections.
INSTALL BRANCH CIRCUIT DISCONNECT PER NEC of adequate size to handle unit starting current. Locate disconnect within sight from and readily access ible from unit, per Section 440-14 of National Electrical Code (NEC).
ROUTE LINE POWER LEADS — Extend leads from disconnect through power wiring hole provided (see Fig. 1) and into unit splice area. Remove control box cover to gain access to unit wiring.
CONNECT GROUND LEAD AND POWER WIRING — Connect ground lead to ground connection in control box for safety. Then connect power wiring. See Fig. 4. Splice line power leads to yellow and black pigtails. Use wire nuts and tape at each connection. Connect unit wiring to copper power wiring only.
CONNECT CONTROL POWER WIRING — Route 24-v control wires through control wiring hole and channel and eonnect leads to control wiring terminal
board. See Fig. 1 and 5.
Use furnace or fan coil transformer as 24-v (40-va minimum) supply for system as shown in Fig. 5, or use accessory transformer (refer to Service data).
--------
I-PHASE
CONN. TO
DISCONNECT PER NEC
GROUND LEAD- -IUgrounding lug
_
----------------------------------
— YEL
1- PHASE
UNIT
COMPATIBLE FITTING
^ Splice Connections
_________
----------------
Fig. 3 — Compatible Fitting
Field Wiring Factory Wiring
Fig. 4 — Line Power Connections
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.
Book|1 14 PC101 Catalog No 533-808 Printed in U.S A Form38QH-2SI Pg 3 7-85 Replaces: 38QH-1 SI
Tah IRaIRa
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