Carrier 42NQ012N, 38NY012N Service Manual

SERVICE MANUAL
AIR-CONDITIONER
FILE NO. SVM-10031
SPLIT WALL TYPE
42NQ012N / 38NY012N
April, 2010
CONTENTS
1. SPECIFICATIONS
2.
CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit
3.
WIRING DIAGRAM
4.
SPECIFICATION OF ELECTRICAL PARTS
5-1 Indoor Unit 5-2 Outdoor Unit
5.
REFRIGERANT CYCLE DIAGRAM
6.
CONTROL BLOCK DIAGRAM
OPERATION DESCRIPTION
7.
7-1 Remote control 7-2 Outline of Air Conditioner Control
7-3 Description of Operation Mode 7-4 Description of Safety and Reliability Prevention Function
7-5 Hi POWER operation 7-6 ECO operation 7-7 FILTER check lamp 7-8 Auto Restart Function
FILE NO. SVM-10031
8.
INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation
8-4 Indoor Unit 8-5 Outdoor Unit 8-6 Others
9.
TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
1 −
10. PARTS REPLACE THE MAIN PARTS
11-1 Indoor Unit 11-2 Microcomputer 11-3 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit
11-3 Outdoor Unit 11-4 Outdoor Unit (E-Parts Assy)
FILE NO. SVM-10031
2
1. SPECIFICATIONS
FILE NO. SVM-10031
MODEL
ITEM
Capacity
Power source V 220 240
Power consumption kW Power factor % Running Indoor A 0.15 current Outdoor A 5.20 Starting current A 22 Moisture removal lit/h 2.0
Noise
Refrigerant
Refrigerant control
Interconnection pipe
Indoor (H/M/L) dB 42/39/36/34/32 Outdoor (220-240V) dB 50 51 50 Name of refrigerant Rated amount
Gas side size Connection type Flare connection Liquid side size mm ∅ 6.35 Connection type Flare connection
Maximum length (One way)
Maximum height difference
kW 3.70 3.74
Phase 1
Hz 50
kg
mm
m
m
220V
1.14 97
Cooling Heating
42NQ012N/38NY012N
240V 220V 240V
1.18 88
5.45
R410A
1.05
Capillary tube
12.7
1
15*
6
4.10 4.20
1.13 96
5.20
1.17 86
5.55
51
INDOOR UNIT
Height mm
Dimensions Width mm
Depth mm 205 Net weight kg 9 Evaporator type Finned tube Indoor fan type Cross flow fan
High fan m3/h 600
Airflow volume
Fan motor output W Air filter
OUTDOOR UNIT 38NY012N
Dimensions Width mm 780
Net weight Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 2120 2200 Fan motor output W
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C
Medium fan m3/h 430
Low fan m3/h 380
Active Carbon Cleaning filter
Height mm 550
Depth mm
kg
Model PA145G1C-4FT1
Output W 1100
15 ~ 43 10 ~ 24
42NQ012N
275 790
20
290
34
42
620 520
400
2120 2200
3
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-10031
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
*1 No need to charge extra refrigerant.
Condition
Cooling Heating
(DB) 27°C 20°C
(WB) 19°C 15°C
(DB) 35°C 7°C
(WB) 24°C 6°C
JIS C9612
4
2-1. Indoor Unit
FILE NO. SVM-10031
2.CONSTRUCTION VIEWS
Front panel
65
Knock out system
51
<
Air inlet
275
116
Installation plate hanger
Air filter
790
Heat exchanger
65
>
205
65 6
51
Knock out system
48
68
193480
Installation plate hanger
Connecting pipe (0.35m)
(Flare 12.70mm)
84.5
Minimum
distance
to wall
275
170 or more
40
Hanger
84.5 150 84.5
621
235
215
Hanger
Minimum
distance
to ceiling
235
215
160.5 160.5 150
Center line
Drain hose (0.50m)
Connecting pipe (0.40m)
6.35mm)(Flare
84.5
65 or more
Minimum
distance
to wall
170 or more
Hanger
Installation plate outline
56
Wireless remote controller
63
Remote controller holder
45
190
40
157
19
125
26
5
2.2. Outdoor Unit
600
50
36
320
306
A detail Drawing (Back leg)
R5.5
R
Ø
15
6 hole
28
86
320
Ø
25 Drain outlet
FAN-GUARD
436
Ø
FILE NO. SVM-10031
A
108 125
306
320
Ø
2
-
Ø
11 x 14
(For 8 -
Ø
Hole
10 anchor bolt)
Ø
6 hole
11x14 hole
Ø
B Detail Drawing (Front leg)
36 50
R
15
COVER-PV
Z
290
550
275
320 342
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (Flare 12.7)
Ø
54
S
ervice port
Z View
9060090
69
129
84
100 or more
320
100 or more
Air outlel
600
Air intlel
600 or more
6
600 or more
4x 11 Long holes(For 8- 10 anchor bolt)
Ø
Ø
Ø
3. WIRING DIAGRAM
FILE NO. SVM-10031
OUTDOOR TERMINAL BLOCK
COMPRESSOR
COMPRESSOR
BLK
BLK
PNK
PNK WHI
WHI
(L)2(N)
(L)2(N)
(L)2(N)
(L)2(N)
(L)
(L)
1
1
1
1
1
RED
RED
(N)
(N)
2
2
BLU
BLU
BLU
BLU
BLU
BLU
SOLENOID COIL
SOLENOID COIL
CAPACITOR
CAPACITOR
RED
RED
RED
RED
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
3
3
3
3
313
BLU
BLU
BLU
BLU
BLU
BLU
FAN
FAN MOTOR
MOTOR
7
4
4
4
4
4
4
WHI
WHI
CHASSIS
BLK
BLK
OUTDOOR
4-1. Indoor Unit
FILE NO. SVM-10031
4. SPECIFICATION OF ELECTRICAL PARTS
No.
1 Fan motor (for indoor) AFN-220-20-4D AC Motor with 145 C thermo fuse 2 Thermo sensor (TA-sensor) 10k at 25 C 3 Power Module (M01) 4 Microcontroller unit (IC30) TMP87CM40ANG-6P68 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-R06270 27mH, 600mA 7 Bridge diode (DB01) DB105G 1A, 600 V 8 Capacitor (C03) 9 Fuse (F01) BET 6.3A T6.3A, 250VAC
10 Varistor (R06, R07) SR561K14DO 560 V 11 Resistor (R01 ) RF-2TK5R6 5.6 , 2 W 12 Louver motor MP24Z3T 12VDC 13 Relay (Comp., RY01) G4A-1A-E-CA Rating 20A/AC250 V, 12VDC 14 Relay (Fan, RY03) 15 Relay (Solenoide, RY04) Rating 3A/A
Parts name Type Specifications
°
GPS-9W-AA
400MXC47MEFCSN20X20
202N-1AC-C E
202N-1AC-C E
Rating 3A/A V, 12VDC
W
DC370V, Secondary DC13V
W
10k at 25 C
47mF, 400 V
W
°
°
C240 C240
V, 12VDC
4-2. Outdoor Unit
No. Parts name
1 Compressor PA145G1C-4FT1 Winding resistance () C-R C-S
Fan motor
2
(for outdoor)
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
(for 4-way valve)
5
(for Heat pump
model)
B32332I5306J063
Type
Output (Rated) 1100W, 2poles, 1 phase, 220 240V, 50Hz
(at 20°C) 2.67 4.48 Output (Rated) 42W, 6poles, 1 phase, 220 240V, 50Hz
WLF-240-42A
DS451155NPQB AC 450V, 1.5µF
STF-01AJ503H1
Winding resistance () Red-Black White-Black (at 20°C)
AC 450V, 30µF
AC 220 240V, 50Hz
Specifications
188
289
8
5. REFRIGERATION CYCLE DIAGRAM
FILE NO. SVM-10031
Indoor unit
Cooling
0.39m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(12.7)
Heating
4-way valve
Cooling
Compressor
PA145G1C-4FT1
Accumulator
Heat exchanger
Cross flow fan
T1
Capillary tube
1.5x1500l
0.49m (Connecting pipe)
6.35
Packed valve
(6.35)
Capillary tube
1.2x500l
Heat exchanger
Refrigerant R410A : 1.05 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
50Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 2.72 46.9 High 20/15 7/6
Heating Overload*1
3.70
59.9
Low
27/ 24/18
Low temperature 2.51 37.2 High 20/−−10/10 Standard 0.91
9.5
High
27/19
35/24
Cooling Overload 1.26 14.6 High 32/23 43/26
Low temperature 0.77 1.5 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 During heating overload operation, a value for the high temperature limit control operation is included.
9
6. CONTROL BLOCK DIAGRAM
FILE NO. SVM-10031
Heat Exchange sensor
Thermo. Sensor
Current Sensor
(Compressor Current)
Infrared Rays Signal Reciver
Main Unit Control Panel
Functions
 Louver Control
3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
Outdoor Fan
Relay
RY01
M.C.U.
ON/OFF
Signal
Relay
4-Way Valve
ON/OFF
Signal
RY03
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PRE DEF.
Sign Display
Indoor Fan
Motor
Louver
ON/OFF
Signal
Louver
Motor
Relay
RY04
220-240 V~, 50Hz
REMOTE CONTROL
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Compressor 4-Way Valve
Remote Control
Operation ( )
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
Outdoor Fan Motor
Infrared Rays
10
7. OPERATION DESCRIPTION
FILE NO. SVM-10031
7-1. Remote control
7-1-1. Remote control and its functions
Infrared signal emitter
1 2
Start/Stop button ( ) Mode select button ( )
3
Temperature button ( )
4
Fan speed button ( )
5
Swing louver button ( )
6
Set louver button ( )
7
On timer button ( )
8
Off timer button ( )
9
10
Sleep timer button ( )
11
Setup button ( )
12
Clear button ( )
13
Memory and Preset button ( )
14
High power button ( )
15
Economy button ( )
16
Filter reset button ( )
17
Clock reset button ( )
18
Check button ( )
ON
OFF
13
10
18 16
1
PRESET
2
6
7
8
ON OFF
SLEEP
CHECK FILTER CLECK
HI-POWER
FAN
MODE
ECOFIXSWING
CLR
SET
5 4
3
14 15
12
9
11
17
7-1-2. Operation of remote control
1. AUTOMATIC OPERATION
To automatically select cooling, heating, or fan only operation.
1. Press MODE : Select A.
2. Press MODE : Set the desired temperature.
2. COOLING / HEATING / FAN ONLY OPERATION
1. Press MODE : Select Cool , Heat , or Fan only .
2. Press MODE : Set the desired temperature. Cooling: Min. 17°C, Heating : Max, 30°C, Fan Only: No temperature indication
3. Press : Select AUTO, LOW , LOW+ , MED , MED+ , or
HIGH .
3. DRY OPERATION (COOLING ONLY)
For dehumidification, a moderate cooling performance is controlled automatically.
1. Press MODE : Select Dry .
2. Press MODE : Set the desired temperature.
4. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating operation (except in DRY and FAN ONLY mode)
Press HI-POWER : Start and stop the operation.
11
5. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 1 degree/
hour for 2 hours (maximum 2 degrees increase).
6. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
Pressing the RESET button, the unit can start or stop without using the remote control.
Operation mode is set on AUTOMATIC operation, preset temperature is 24°C and fan operation is automatic speed.
7. TIMER OPERATION
Setting the ON Timer Setting the OFF Timer
FILE NO. SVM-10031
1
Press : Set the desired ON timer.
Press : Set the timer. Press : Set the timer.
2
3
3
Press : Cancel the timer. Press
ON
Press : Set the desired OFF timer.
OF F
: Cancel the timer
Daily timer allows the user to set both the ON & OFF timers and will be activated on a daily basis.
Setting Daily Timer
ON
1
Press
: Set the ON timer.
3
Press .
2
Press
OF F
: Set the OFF timer.
· During the Daily timer is activation, both arrows are indicated.
Press button during the ( or )
4
mark flashing.
( or )
Note:
· Keep the remote control in accessible transmission to the indoor unit; otherwise, the time lag of up to 15 minutes will occur.
· The setting will be saved for the next same operation.
8. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold for 3 seconds to memorize the setting. The mark
P
displays.
3. Press : Operate the preset operation.
 − 12 − 
FILE NO. SVM-10031
9. AUTO RESTART OPERATION
To automatically restart the conditioner after the power failure (Power of the unit must be on.)
Setting
1. Press and hold the RESET button on the indoor unit for 3 seconds to set the operation. (3 beep sound and OPERATION lamp blink 5 time/sec for 5 secpmds)
Do not operate ON timer and OFF timer.
2. Press and hold the RESET button on the indoor unit for 3 seconds to cancel the operation. (3 beep sound but OPERATION lamp does not blink)
10. SLEEP TIMER OPERATION
To start the sleep timer (OFF timer) operation
Press : Select 1, 3, 5 or 9 hrs for OFF timer operation.
 − 13 − 
7-1-3. Name and Functions of Indications on Remote Controller
[Display]
FILE NO. SVM-10031
All indications, except for the clock time indicator, are displayed by pressing the
1
Transmission mark
This transmission mark indicates when the remote controller transmits signals to the indoor unit.
2
Mode indicator
Indicates the current operation mode. (A :
Auto, : Cool, : Heat, : Dry, : Fan only)
3
Temperature indicator
Indicates the temperature setting.
ºC ºC
(17 to 30 )
FAN speed indicator
4
Indicates the selected fan speed. AUTO or five fan speed levels
(
LOW , LOW+ , MED , MED+ , HIGH ) can be shown. Indicates AUTO when the operating mode is
either AUTO or : Dry.
TIMER and clock time indicator
5
The time setting for timer operation or the clock time is indicated.
The current time is always indicated except during TIMER operation.
6
Hi-POWER indicator
Indicates when the Hi-POWER operation starts. Press the Hi-POWER button to start and press it
again to stop the operation.
7
(PRESET) indicator
Flashes for 3 seconds when the PRESET button is pressed during operation.
The button for more than 3 seconds while the mark is
blinks.
Press another button to turn off the mark.
ECO indicator
8
Indicates when the ECO is in activated. Press the ECO button to start and press it again
to stop operation.
A, B change indicator remote controller
9
When the remote controller switching function is set, "B" appears in the remote controller display. (When the remote controller setting is "A", there is no indication at this position.)
10
Swing
Indicates when louver is swing. Press swing button to start the swing operation and press it again to stop the swing operation.
mark is shown when holding down the
button.
1
6
9
3
8
7
2
10
5
4
14
FILE NO. SVM-10031
7-2. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature measurement of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of
error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation control
Operation control of
outdoor fan motor
Operations according
to the commands from the indoor unit
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
Defrost control in heating operation (Temperature measurement by the indoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heat pump Model only
7-2-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed, it stops swinging.
7-2-2. Indoor Fan Control
The operation controls the fan speed at indoor unit side. The indoor fan (cross flow fan) is operated by the phase control induction motor. The fan rotates in 5 stages in MANUAL model, and in 5 stages in AUTO mode, respectively. (Table 7-2-1)
1) When setting the fan speed to L, L+, M, M+ or H on the remote controller, the operation is performed with the constant speed shown in Fig. 7-2-1 and Fig 7-2-2
Fig (7-2-1) Cooling Fig (7-2-2) Heating
Indication
L L+
M M+
H
Fan speed
Low
(L + M) / 2
Med
(M + H) / 2
High
Indication
L L+
M M+
H
Fan speed
(L + M) / 2
(M + H) / 2
Low
Med
High
Table 7-2-1 Indoor fan and air flow rate
Cooling Fan onlyOPERATION
MODE
Fan speed (rpm)
Air flow volume (m3/h)
Dry Heat
2) When setting the fan speed to AUTO on the remote controller, revolution of the fan motor is controlled to the fan speed level shown in Table 7-2-1 according to the setup temperature, room temperature, and heat exchanger temperature.
FAN TAP
H
UH
L L- SL
UH H
M+
1300
620
M+ M+
H M L L-
M+
1250
1150 110
600
550 520
M
M
L+
M
1000
0
430
L+ L+
L+
850
850
400 240
400
L-
L
L L- UL
UL
800 750 650
380 350 310
15
UL SL
SL
600 280
260
500550
FILE NO. SVM-10031
7-3. Description of Operation Mode
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-3-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
7-3-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-2.
° C
ON ON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-3-2
display lamp
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2
+1.5 +1 +0.5 0
(Preset temp.: 24 °C)
M+
*1 *2 *3
NOTE1 : *1 : Fan speed = (M + − L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
NOTE2 : The Hi Power, ECO and COMFORT SLEEP
operation can not be set
Fig. 7-3-1
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *2 *3
NOTE1 : *1 : Fan speed = (M + − L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
Fig. 7-3-3
16
FILE NO. SVM-10031
7-3-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-4.
° C
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-3-4
7-3-4. Heating operation
(1) The compressor, 4-way valve, outdoor fan and
Preset temp.
display lamp
OPERATION
([MODE] button on the remote control is set to the heating operation.)
operation display lamp are controlled as shown in Fig. 7-3-6.
° C
0
0.5
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
ON
OFF
ON
4-way valve
Outdoor fan
OPERATION
display lamp
Fig. 7-3-6
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-3-5.
Room temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-3-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi Power operations can not be set.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
°C
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L
*1 *2
+
M
H
*1 : Fan speed = (M + L) x 1/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 3/4 + L
(Calculated with inear approximation from M+ and L+)
Fig. 7-3-7
17
y.
c
e
U
.
c
U
g
y
g
FILE NO. SVM-10031
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-3-8 and Table 7-3-9.
T 46 46 45 45 33
33 33 21 32 32 20
*A+4 *A+4 *A+4
*A-4 *A-4 *A-4
* No limitation while fan speed MANUAL mode is in stabilit * A: When Tsc 24, A is 24, and when Tsc < 24, A is Ts
Tsc: Set valu
34
Fan speed MAN Fan speed AUTO in stabilit Fan speed AUTO in startin
H
Line-approximate H and S
SUL
L with Tc
Stop
AL in startin
Fig. 7-3-9 Cold draft preventing control
Table 7-3-8
7-3-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-3-10. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the RESET button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-3-10
°C
Cooling operation
0
(Preset temp.)
-1
Fan only operation
Fan *5 *6 speed Starting period Stabilized period
AUTO • Up until 12 minutes
passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Manual • Room temperature (L – H) < Preset temperature
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature
Preset temperature
4°C
3.5°C
Heating operation
(Room temp.)
Fig. 7-3-9
18
7-4. Description of Safety and Reliability Prevention Function
FILE NO. SVM-10031
7-4-1. High-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp.
(°C) 60
53 52
Fig. 7-4-1
7-4-2. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-2
7-4-3. Defrost Operation
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen. In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
Condition to start the defrost operation
The defrost operation starts whichever below conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control example is shown in Fig. starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
In case of B or C, the defrost operation
7-4-3.
Heat exchanger temperature
(°C)
7
5
Compressor Outdoor fan
Fig. 7-4-2
ON
Less than 5°C continues
for 5 minutes
OFF
D
xchanger temp
A
Indoor heat e
- Room temp
Fig. 7-4-3 (Indoor fan speed : M)
Defrost operation time control <In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is 10 minutes. (When the outdoor temperature is very low, however, the defrost operating time is 10 minutes.)
B
C
Cumulative compressor operating time
19
FILE NO. SVM-10031
minutes
40
Heating
minutes
40
Defrost
Heating
Max 6 minutes
minutes
40
Defrost
1 cycle
Heating
10 minutes
minutes
40
Defrost
Heating
Defrost
Fig. 7-4-4
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
Ending condition at defrost operation
(1) When the compressor current becomes 5.10A or
more during defrost operation, the defrost operation stops and the heating operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
DEFROST LAMP :
·
During defrost operation, the PRE-DEF. lamp is on and the indoor and outdoor fans are off.
·
The compressor start protection timer is inter­looked with the PRE-DEF. lamp. So the PRE-DEF. Lamp is off (the fans stop) for about 3 minutes after the [ ] button is turned on. When the compressor is turned on, the PRE-DEF. lamp comes on. After the heat ex-changer is preheated to about 24 goes off, and the indoor fan starts.
°C or higher
, the PRE-DEF. Lamp
20
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