Carrier 30XW325-400 User Manual

Product Data

a30-4659.eps

AQUAFORCE

30XW325-400

Water-Cooled Liquid Screw

Chillers

325 to 400 Nominal Tons

(1133 to 1354 kW)

Carrier's AquaForce 30XW chillers provide a great combination of performance and compact footprint for cooling and heat recovery applications. These chillers provide excellent reliability and efficiency at true operating conditions without compromising the environment.

• Chlorine-free R-134a HFC refrigerant

• Positive displacement, twin screw compressors

• AHRI (Air Conditioning, Heating, and Refrigeration Institute) certified efficiencies to 0.468 kW per ton IPLV (integrated part load value)

• Dual independent refrigerant circuits

• Compact footprint, less than 48 in. (1219 mm) wide

• Easy to use controls

Features/Benefits

Quality design and construction make the AquaForce 30XW chillers an excellent choice for modern, efficient chilled water plants.

Small footprint

The 30XW chillers feature a compact footprint and are delivered as a single complete package less than 48 in. (1219 mm) wide for easy installation and minimal indoor space. The 30XW chiller footprints may be up to 30% smaller when compared to other chillers and may require less mechanical room floor space and smaller concrete pads.

Features/Benefits (cont)

Easy installation

The AquaForce® 30XW screw chillers are shipped with starter and unit mounted flow switch installed and can be shipped with a full R-134a refrigerant charge to minimize installation time. The unit provides single point power connection (using optional control power transformer) and quick, easy piping connections (using Victaulictype clamp on couplings). The 30XW 200-v, 230-v, 460-v, and 575-v units are designed in accordance with UL (Underwriters Laboratory) and UL Canada (Underwriters Laboratory, Canada) standards to minimize electrical inspection time.

Dual circuits

Dual independent refrigerant circuits provide reliable, dependable cooling, excellent part load operation, and redundancy. Each circuit includes its own compressor, electronic expansion valve, filter drier, and sight glass to assure operation.

High efficiency

The Aquaforce 30XW screw chiller efficiency levels meet or exceed energy efficiency requirements of ASHRAE (American Society of Heating, Ventilation and Air Conditioning Engineers)

90.1 2007 and CSA (Canadian Standards Association) for both full load and part load operation and is certified to AHRI standards.

Per AHRI 550/590, chillers operate at design conditions less than one percent of the time. As a result, superior part load efficiency is required for today's chilled water applications. The 30XW chillers deliver integrated part-load

values (IPLV) as low as 0.468 kW per ton at AHRI conditions while offering the ability to operate in a broad range of applications and climates. This exceptional performance has a significant impact on energy savings and cost of ownership.

Heat recovery

The Aquaforce 30XW screw chiller provides up to 140 F (60 C) leaving condenser water (requires 300 psig [2068 kPa] condenser option) when applied in heat recovery applications. Further, the 30XW unit heat control mode can be utilized to maintain a constant leaving condenser water temperature. Low source controls provide evaporator suction protection to prevent nuisance trips when operating in heat recovery applications. This flexible capability allows a chiller to meet both cooling and heating requirements providing a high level of interchangeability within a chilled water plant.

Environmental leadership

Carrier has long been committed to the environment and its sustainability. The Aquaforce 30XW screw chiller provides customers with a high-efficiency, chlorine free, long-term solution unaffected by refrigerant phase outs. Carrier's decision to utilize non-ozone depleting R-134a refrigerant provides customers with a safe and environmentally sound choice without compromising efficiency. In addition, R-134a refrigerant was given an A1 safety rating by ASHRAE, meaning that it is among the safest refrigerants available.

Page

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Capacity Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,8

Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

Selection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19,20

Typical Control Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28

Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-32

Positive displacement screw compression

Positive displacement compression ensures stable operation under all load conditions without the possibility of compressor surge. High-efficiency rotary twin screw compressors with infinitely variable slide valves allow the chillers to exactly match actual load conditions, delivering excellent part load performance.

Factory testing

A quick start-up is assured once installation is complete, since each 30XW unit is manufactured at an ISO (International Organization for Standardization) 9001:2000 listed manufacturing facility to ensure quality. In addition, all 30XW units that are shipped with a full charge of R-134a refrigerant are tested under load at the factory to provide reliable start-up.

Low starting current (inrush)

Dual circuit units stage the start up of the compressors thereby reducing the over all current draw by up to 40%.

Constant or variable evaporator flow

Aquaforce 30XW screw chillers are suitable for constant or variable evaporator flow.

Hermetic motor

The Aquaforce 30XW chiller utilizes motors that are hermetically sealed from the machine room. Refrigerant is used to cool the motor windings.

Carrier's hermetic design eliminates:

• Compressor shaft seals that require maintenance and increase the likelihood of refrigerant leaks.

• Machine room cooling requirements associated with air-cooled motors, which dissipate heat to the mechanical room.

• High noise levels common with aircooled motors, which radiate noise to the machine room and adjacent areas.

• Shaft alignment problems that occur with open-drive designs during startup and operation, when equipment temperature variations cause thermal expansion.

Positive pressure design

Positive pressure designs eliminate the need for costly low pressure containment devices, reducing the initial cost

of the system. The AquaForce® 30XW chiller's positive pressure design ensures that air, moisture and other performance degrading contaminants are not sucked inside the chiller. Purge units and their associated maintenance are no longer necessary.

Refrigerant isolation valves

The refrigerant isolation valves enable service personnel to store the refrigerant charge in the evaporator or condenser during servicing. These valves also allow the refrigerant to be stored inside the chiller during shipment from the factory minimizing start-up time. During servicing, the in-chiller storage reduces refrigerant loss and eliminates time-consuming transfer procedures. As a self-contained unit, the AquaForce 30XW chiller does not require additional remote storage systems.

Optional suction service valves

The optional suction service valves allow for further isolation of the compressor from the evaporator vessel.

Marine container shipment

The compact design allows for container shipment to export destinations, ensuring quality while reducing shipping cost.

Heat exchangers

The Aquaforce 30XW chillers utilize mechanically cleanable shell and tube evaporators and condensers available with a complete line of waterbox options to meet project specific requirements. One, two, and three pass arrangements are available to meet a wide variety of flow conditions. Nozzle in head and marine waterboxes are available to meet 150 psig (1034 kPa) and 300 psig (2068 kPa) piping requirements.

Heat exchanger features include:

ASME certified construction

An independent agency certifies the design, manufacture, and testing of all heat exchangers to American Society of Mechanical Engineers (ASME) standards, ensuring heat exchanger safety, reliability and long life. The ASME U-stamp is applied to the refrigerant side of the evaporator and condenser and is applied to the water side of these heat exchangers when 300 psig (2068 kPa) marine waterboxes are provided.

Electronic thermal-dispersion flow switch

An electronic thermal-dispersion flow switch switch is included with the evaporator. The switch is factory installed and tested and contains no moving parts for high reliability.

High performance tubing

Carrier's AquaForce chillers utilize advances in heat transfer technology providing compact, high-efficiency heat exchangers. Tubing with advanced internally and externally enhanced geometry improves chiller performance by reducing overall resistance to heat transfer while reducing fouling.

Evaporator tube expansion

Evaporator tube expansion at center support sheets prevents unwanted tube movement and vibration, thereby reducing the possibility of premature tube failure. Tube wall thickness is greater at the expansion location, support sheets, and end tube sheets, to provide maximum strength and long tube life.

Closely spaced intermediate support sheets

Support sheets prevent tube sagging and vibration, thereby increasing heat exchanger life.

Refrigerant filter isolation valves

These valves allow filter replacement without pumping down the chiller, reducing service time and expense.

Microprocessor controls

The AquaForce 30XW screw chiller controls communicate in easy to understand English, making it as easy as possible to monitor and control each chiller while maintaining fluid temperatures. Controls are available with French, Portuguese and Spanish as standard configuration options. These controls result in higher chiller reliability, simplified training and correspondingly lower operational and maintenance costs.

Two user interface options are available, the Touch Pilot™ display and the Navigator™ module.

The Touch Pilot display is an easy to use touch screen display that provides simple navigation for configuration and control of the 30XW units.

Carrier's exclusive handheld Navigator display provides convenience and powerful information in the palm of your hand. The Navigator display helps technicians to quickly diagnose problems and even prevent them from occurring.

All 30XW units are ready to be used with Carrier Comfort Network devices.

Controls features include:

Automatic capacity override

This function unloads the compressor whenever key safety limits are approached, increasing unit life.

Chilled liquid reset

Reset can be accomplished manually or automatically from the building management system. For a given capacity, reset allows operation at slower compressor speeds, saving energy when warmer chilled liquid can be used.

Demand limiting

This feature limits the power draw of the chiller during peak loading conditions. When incorporated into the CCN building automation system, a red line command holds chillers at their present capacity and prevents any other chillers from starting. If a load shed signal is received, the compressors are unloaded to avoid demand charges whenever possible.

Ramp loading

Ramp loading ensures smooth pulldown of liquid loop temperature and prevents a rapid increase in compressor power consumption during the pulldown period.

Automated controls test

The test can be executed prior to startup to verify that the entire control system is functioning properly.

365-day real time clock

This feature allows the operator to program a yearly schedule for each week, weekends, and holidays.

Occupancy schedules

Schedules can be programmed into the controller to ensure that the chiller operates when cooling is required and remains off when not needed by the tenants or process.

(CCN)

Features/Benefits (cont)

Extensive service menu

Unauthorized access to the service menu can be password-protected. Built-in diagnostic capabilities assist in troubleshooting and recommend proper corrective action for pre-set alarms, resulting in greater up time.

TOUCH PILOT™ DISPLAY

Alarm file

This file maintains the last 50 time and date-stamped alarm and alert messages in memory. This function reduces troubleshooting time and cost.

a30-4456

SMOOTH ROTARY COMPRESSOR

Comfort

Link

Configuration data backup

Non-volatile memory provides protection during power failures and eliminates time consuming control reconfiguration.

30-562

TWIN-SCREW DESIGN

MODE

Alarm Status

Run Status

Service Test

Temperatures

Pressures

Setpoints

Inputs

Outputs

Configuration

Time Clock

ESC

Operating Modes

Alarms

ENTER

a30-3924

OPTIONAL NAVIGATOR™ DISPLAY

Model number nomenclature

30XW – 325 6 – – – 4 – 3 B

30XW – AquaForce® Water-Cooled

Screw Chiller

Design Series

Unit Size (Nominal Tons) (kW)

325 – 325 (1133) 350 – 350 (1206)

400 – 400 (1354)

Voltage 1 – 575-3-60 2 – 380-3-60 4 – 230-3-60 6 – 460-3-60 7 – 200-3-60

Condenser Options

- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) 0 – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections 1 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections 2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections

3 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections

4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections 5 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Connections 6 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, 7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections 8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Suction Connections 9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Su F – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Connections G – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Connections H – 1 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Leaving J – 1 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Leaving K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Leaving L – 1 Pass, MWB, 300 ps

Heat Machine

- – Std Condenser/Comfort Cooling (Std) M – Heat Machine Condenser/Comfort Cooling

Evaporator Options

- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) 0 – 2 P ass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections 1 – 2 P ass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections 2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections

– 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections

4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections 5 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Connections 6 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Connections 7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections 8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Su 9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Connections F – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Connections G – 2 Pass, MWB, 300 psig (2068 kPa), Fl

– 1 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Leaving

H J – 1 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Leaving K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Leaving L – 1 Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Leaving M – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Leaving N – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving P – 3 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Leaving Q – 3 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Leaving R – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Leaving

S – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving

Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Leaving

T – 3 V – 3 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Leaving

ig (2068 kPa), Flange, Discharge Leaving

Suction Connections

ction Connections

ange, Suction Connections

LEGEND

CPT — Control Power Transformer MWB — Marine Waterbox EMM — Energy Management Module NIH — Nozzle-In-Head GFCI — Ground Fault Circuit Interrupter XL — Across-the-Line Start LON — Local Operating Network

*Evaporator insulation is standard.

Packaging/Charging Options B – R-134a Refrigerant with Bag (Std) C – R-134a Refrigerant with Crate Over Bag D – Nitrogen Refrigerant with Bag F – Nitrogen Refrigerant with Crate Over Bag

Controls/Communications Options

- – Navigator™ Displa

0 – Navigator Dis pla y, EMM 1 – Navigator Dis pla y, GFCI Service Option 2 – Navigator Dis pla y, EMM, GFCI Service Option

3 – Touch Pilot™ Display (Std)

4 – Touch Pilot, EMM 5 – Touch Pilot, GFCI S ervice Option 6 – Touch Pilot, EMM, GFCI S ervice Option 7 – Navigator Dis pla y, BACnet™ Translator 8 – Navigator Dis pla y, EMM, BACnet Tra nslator 9 – Navigator Dis pl

BACnet Translator

B – Navigator Display, EMM, GFCI Service Option,

BACnet Translator

C – Touch Pilot Display (Std), BACnet Translator D – Touch Pilot Display, EMM, BACnet Translator F – Touch Pilot Display, GFCI Service Option,

BACnet Translator

G – Touch Pilot Display, EMM, GFCI Service Option,

BACnet Translator

H – Navigator Dis J – Navigator Display, EMM, LON Trans lator K – Navigator Display, GFCI Service Option,

LON Translator

L – Navigator Display, EMM, GFCI Service Option,

LON Translator

M – Touch Pilot Display (Std), LON Translator N – Touch Pilot Display, EMM, LON Translator P – Touch Pilot Display, GFCI

LON Translator

Q – Touch Pilot Display, EMM, GFCI Service

Option, LON Translator

Electrical Options

- – Single Point, XL Starter, Terminal Block

(Std 380, 460, 575-v)

0 – Single Point, Wye-Delta Sta rter, Terminal

Block (Std 200,230-v)

3 – Dual Point, XL Starter, Terminal Block

4 – Dual Point, Wye-Delta S tarter, Terminal Block 7 – Single Point, XL S tarter, Non-Fused Disconnect 8 – Single Point, Wye-Delta, Non-Fus C – Dual Point, XL Starter, Non-Fused Disconnect D – Dual Point, Wye-Delta Starter, Non-Fused

Disconnect

H – Single Point, XL Starter, Terminal Block, CPT J – Single Point, Wye-Delta S tarter, Terminal

Block, CPT

M – Dual Point, XL Starter, Terminal Block, CPT N – Dual Point, Wye-Delta Starter, Terminal

Block, CPT

R – Single Point, XL Starter, Non-Fused

Disconnect, CPT

S – Single Point, Wye-Delta, Non-Fused

Disconnect, CPT

– Dual Point, XL Starter, Non-Fused

Disconnect, CPT

X – Dual Point, Wye-Delta Starter, Non-Fused

Disconnect, CPT

Refrigeration Circuit Options 4 – Sta nda rd Unit 6 – With Suction Service Valves D – With Minimum Load Control G – With Suction Service Valves and Minimum

Load Control

N – With Condenser Insulation for Heat Machine Q – With Suction Service Valves and Condenser

Insulation for Heat Machine

X – With Minimum Load Control and Condenser

Insulation for Heat Machine

Z – With Suction Service Va

Control and Condenser Insulation for Heat Machine

ay, GFCI Service Option,

play, LON Translator

Service Option,

ed Disconnect

lves, Minimum Load

a30-4744

Quality Assurance

Certified to ISO 9001:2000

Capacity ratings

30XW

UNIT SIZE

325 322 1132.5 204.8 773 48.8 15.6 46.5 967 61.0 10.9 32.5 0.636 0.468 350 343 1206.3 215.7 824 52.0 17.5 52.2 1029 64.9 12.3 36.7 0.629 0.471 400 385 1354.0 242.8 924 58.3 21.5 64.1 1155 72.9 15.2 45.3 0.631 0.474

AHRI — Air Conditioning, Heating and Refrigeration Institute IPLV — Integrated Part Load Value

NOTES:

1. Certified in accordance with AHRI Standard 550/590 at standard rating conditions.

2. Standard rating conditions are as follows: Evaporator Conditions:

Condenser Conditions:

CAPACITY

Ton s

Leaving Water Temperature: 44 F (6.7 C) Flow: 2.4 gpm per ton (0.043 L/s per kW)

Entering Water Temperature: 85 F (29.4 C) Flow: 3.0 gpm per ton (0.054 L/s per kW)

Output

(kW)

LEGEND

INPUT

POWE R

(kW)

EVAPORATOR

FLOW

gpm L/s

EVAPORATOR

PRESSURE DROP

Ft of

Wate r

kPa gpm L/s

3. IPLV is a single number part-load efficiency value calculated from

4. Contact Carrier for custom ratings.

5. Data shown for standard chiller with 2 pass, nozzle-in-head (NIH)

CONDENSER

FLOW

Fouling Factor (Evaporator):

0.00010 hr x sq ft x F per Btuh (0.000018 m

Fouling Factor (Condenser):

0.00025 hr x sq ft x F per Btuh (0.000044 m2 x K per W)

the system full-load efficiency values and corrected for a typical building air-conditioning application.

waterboxes.

CONDENSER

PRESSURE DROP

Ft of

Water

kPa

FULL LOAD

EFFICIENCY

(kW/Ton)

x K per W)

IPLV

(kW/Ton)

Physical data

30XW325-400 UNIT PHYSICAL DATA — ENGLISH

30XW UNIT SIZE 325 350 400 NOMINAL CAPACITY (tons) 325 350 400 UNIT WEIGHT (lb) (Operating/Shipping) 14,319/13,163 14,515/13,369 14,759/13,489 COMPRESSORS Semi-hermetic, twin screw

Compressor Speed (rpm) 3500 Compressor Model Number (qty) 06TU483 (2) 06TU554 (2) Unloading Type Slide Valve

Minimum Step Capacity % (standard) 15% Optional % 10%

Economizer No Yes

Temperature Relief Valve Connection (in. SAE Flare) (each circuit) —3/8

REFRIGERANT HFC, R-134a

Charge (lb) Circuit A 260 270 Charge (lb) Circuit B 260 270

OIL POE, SW-220

Charge (gal.) Circuit A 4 Charge (gal.) Circuit B 4

EVAPORATOR

Net Fluid Volume (gal.) 76.0 Maximum Refrigerant Pressure (psig) 220 Maximum Water Side Pressure (psig)

Standard 150 Optional 300

Water Connections

Inlet and Outlet (in.)

1-Pass NIH or MWB Flange (optional) 6 1-Pass NIH Victaulic (optional) 8 2-Pass NIH or MWB Flange (optional) 6 2-Pass NIH Victaulic (standard) 8 2-Pass MWB Victaulic (optional) 6 3-Pass NIH or MWB Flange (optional) 6 3-Pass NIH Victaulic (optional) 8

Drain (in. NPT)

Relief Valve Connection (in. NPTF)

Quantity Per Circuit 1 Relief Valve Setting (psig) 220 Flow Rate (lb air/min) 31.7

CONDENSER

Net Fluid Volume (gal.) 82.6 Maximum Refrigerant Pressure (psig)

Standard Condenser 220 Heat Machine 300

Maximum Water Side Pressure (psig)

Standard 150 Optional 300 Heat Machine 300

Water Connections

Inlet and Outlet (in.)

1-Pass NIH or MWB Flange (optional) 6 1-Pass NIH Victaulic (optional) 8 2-Pass NIH or MWB Flange (optional) 6 2-Pass NIH Victaulic (standard) 8 2-Pass MWB Victaulic (optional) 6

Drain (in. NPT)

Relief Valve Connection (in. NPTF) (Standard/Heat Machine)

Quantity Per Circuit 2/2 Relief Valve Setting (psig) 220/300 Flow Rate (lb air/min) 31.7/46.6

Temperature Relief Valve Connection (in. SAE Flare)

Discharge Line (Qty per Circuit) 1 Liquid Line (Qty per Circuit) 1

CHASSIS DIMENSIONS (ft-in.)

Length 13 - 3 Width 3 - 11 3/ Height 6 - 6 11/

LEGEND

HFC — Hydrofluorocarbon MWB — Marine Waterbox NIH — Nozzle-In-Head NPTF — National Pipe Thread Female POE — Polyolester SAE — Society of Automotive Engineers

/4 / 3/

4 8

Physical data (cont)

30XW325-400 UNIT PHYSICAL DATA — SI

30XW UNIT SIZE 325 350 400 NOMINAL CAPACITY (kW) 1133 1206 1354 UNIT WEIGHT (kg) (Operating/Shipping) 6495/5971 6584/6064 6695/6119 COMPRESSORS Semi-hermetic, twin screw

Compressor Speed (r/s) 58.3 Compressor Model Number (qty) 06TU483 (2) 06TU554 (2) Unloading Type Slide Valve

Minimum Step Capacity % (standard) 15% Optional % 10%

Economizer No Yes

Temperature Relief Valve Connection (in. SAE Flare) (each circuit) —

REFRIGERANT HFC, R-134a

Charge (kg) Circuit A 117.9 122.5 Charge (kg) Circuit B 117.9 122.5

OIL POE, SW-220

Charge (L) Circuit A 15.1 Charge (L) Circuit B 15.1

EVAPORATOR

Net Fluid Volume (L) 287.7 Maximum Refrigerant Pressure (kPa) 1517 Maximum Water Side Pressure (kPa)

Standard 1034 Optional 2068

Water Connections

Inlet and Outlet (in.)

Drain (in. NPT)

Relief Valve Connection (in. NPTF)

Quantity Per Circuit 1 Relief Valve Setting (kpa) 1517 Flow Rate (kg air/min) 14.38

CONDENSER

Net Fluid Volume (L) 312.7 Maximum Refrigerant Pressure (kPa)

Standard Condenser 1517 Heat Machine 2068

Maximum Water Side Pressure (kPa)

Standard 1034 Optional 2068 Heat Machine 2068

Water Connections

Inlet and Outlet (in.)

1-Pass NIH or MWB Flange (optional) 6 1-Pass NIH Victaulic (optional) 8 2-Pass NIH or MWB Flange (optional) 6 2-Pass NIH Victaulic (standard) 8 2-Pass MWB Victaulic (optional) 6

Drain (in. NPT)

Relief Valve Connection (in. NPTF) (Standard/Heat Machine)

Quantity Per Circuit 2/2 Relief Valve Setting (kpa) 1517/2068 Flow Rate (kg air/min) 14.38/21.1

Temperature Relief Valve Connection (in. SAE Flare)

Discharge Line (Qty per Circuit) 1 Liquid Line (Qty per Circuit) 1

/4 / 3/

CHASSIS DIMENSIONS (mm)

Length 4057.7 Width 1203.3 Height 1998.7

LEGEND

HFC — Hydrofluorocarbon MWB — Marine Waterbox NIH — Nozzle-In-Head NPTF — National Pipe Thread Female POE — Polyolester SAE — Society of Automotive Engineers

Options and accessories

ITEM

Controls Options Navigator Hand-Held Display XX Remote Enhanced Display X BACnet Translator Control XX LON Translator Control XX Energy Management Module XX Evaporator Options One-Pass Evaporator Head X Three-Pass Evaporator Head X Marine Waterboxes X Flanged Connections X Suction Service Valve X 300 psig (2068 kPa) Operating Pressure X Condenser Options Heat Machine Condenser X One-Pass Condenser Head X Marine Waterboxes X Flanged Connections X 300 psig (2068 kPa) Operating Pressure X Starter Options Wye-Delta Starter X Dual Point Power X Non-Fused Disconnect X Control Transformer X 115-v GFCI Convenience Outlet X Unit Options Minimum Load Control X Temperature Reset Sensor X Nitrogen Charge X Crate for Shipment X Vibration Pads X Vibration Isolation Springs X

FACTORY-

INSTALLED

OPTION

FIELD-

INSTALLED

ACCESSORY

Factory-installed options

Navigator™ module provides a portable, hand-held dis-

play for convenient access to unit status, operation, configuration and troubleshooting diagnostics capability. The four-line, 20-character LCD (liquid crystal display) display provides clear language information in English, French, Spanish, or Portuguese. The Navigator module features an industrial grade extension chord and magnets located on the back of the weatherproof enclosure to allow attachment to sheet metal components for hands free operation.

BACnet™ translator control provides an interface between the chiller and BACnet Local Area Network (LAN, i.e., MS/TP EIA 485). The BACnet translator control is also available as a field-installed option.

LON translator control provides an interface between the chiller and Local Operating Network (LON, i.e., LONWorks FT-10A ANSI/EIA-709.1). The LON translator control is also available as a field-installed option.

Energy management module provides energy management capabilities to minimize chiller energy consumption. Several features are provided with this module including leaving fluid temperature reset, cooling set point reset or demand limit control from a 4 to 20 mA signal, 2-point demand limit control (from 0 to 100%) activated by a remote contact closure, and discrete input for "Ice Done" indication for ice stage system interface.

The 300 psig (2068 kPa) evaporator operating pressure option allows operation for water-side pressure

up to 300 psig (2068 kPa).

The 300 psig (2068 kPa) condenser operating pressure option allows operation for water-side pressure

up to 300 psig (2068 kPa). Minimum load control allows additional capacity reduc-

tion for unit operation below the minimum step of unloading via hot gas bypass.

Marine waterboxes provide water piping connections extending from the side of the waterbox (as opposed to extending from the end of the waterbox). This option also includes a removable bolt on waterbox cover allowing access to the heat exchanger tubes without breaking the existing field piping. This option is available for both the evaporator and condenser.

a30-4684.eps

Flanged connection option provides an ANSI (American National Standards Institute) flange on the end of the chiller water piping for connection to a customer supplied mating flange in the field piping. This option is available for both the evaporator and condenser.

a30-4685

One-pass evaporator provides a lower pressure drop through the evaporator for applications with low delta T (temperature) or high flow or where the evaporators are piped in a series or side stream arrangement. One-pass evaporator is only available with flanged connections and with discharge end leaving water connection.

Three-pass evaporator provides a greater efficiency for brine applications and in applications with a high delta T and low flow. Three-pass evaporator is only available with flanged connections.

Heat machine condenser allows operation with up to 140 F (60 C) leaving condenser water temperature (see E-CAT for selections). In addition, this option provides factory-installed thermal insulation on the condenser, condenser flow switch and leaving condenser water

Options and accessories (cont)

temperature sensor to facilitate operating in HEAT mode. Heat machine units require 300 psig (2068 kPa) option and field-installed thermal insulation on the compressor discharge piping and waterbox heads because of high temperature.

One-pass condenser provides a lower pressure drop through the condenser for applications with low delta T (temperature) or high flow or where the condensers are piped in a series. The one-pass condenser option is only available with flanged connections and with a discharge end leaving water connection.

Wye-delta start is an alternate starting method which reduces the inrush current when starting the compressor. Wye delta start is standard on 208-v, and 230-v units, optional for 380-v, 460-v, and 575-v.

Dual point power provides a means for connecting two sources of power to dual compressor 30XW chillers. One source of power is wired to operate the compressor on the A circuit and one source of power is wired to operate the compressor on the B circuit of the chiller.

Non-fused disconnect provides a no load, lockable, through the door handle disconnect for unit power on the chiller. On dual point power, one disconnect is provided for each of the two main power supplies. This disconnect does not remove the control circuit from power supply.

Control transformer is sized to supply the needs of the control circuit from the main power supply.

115-v GFCI convenience outlet includes 4 amp GFI (ground fault interrupt) receptacle. Convenience outlet is 115-v female receptacle. Not available with 380-v units.

Nitrogen charge provides a 15 lb (6.8 kg) charge of nitrogen instead of a full factory charge of R-134a refrigerant to keep the chiller refrigerant circuit dry during shipment. This option is recommended for applications where the unit will be disassembled prior to installation. Units shipped with a nitrogen charge will receive an electrical continuity test at the factory prior to shipment.

Crate for shipment provides a wooden crate around the chiller. The chiller is bagged prior to being placed in the crate. This option is recommended for export orders.

Suction service valves allow for further isolation of the compressor from the evaporator vessel.

Field-installed accessories

Remote enhanced display is a remotely mounted

indoor 40-character per line, 16-line display panel for unit monitoring and diagnostics.

Temperature reset sensor provides temperature reset capability from either the occupied space or outdoor temperature sensor.

NOTE: Temperature reset capability using return temperature is standard.

Vibration isolation pads are neoprene pads for installation under the chiller feet at the jobsite.

Vibration springs provide a set of non-siesmic spring isolators for installation at the jobsite.

Navigator™ module provides a portable, hand-held display for convenient access to unit status, operation, configuration and troubleshooting diagnostics capability. The four-line, 20-character LCD (liquid crystal display) display provides clear language information in English, French, Spanish, or Portuguese. The Navigator module features an industrial grade extension chord and magnets located on the back of the weatherproof enclosure to allow attachment to sheet metal components for hands free operation.

Field-supplied and field-installed insulation

Evaporator waterbox insulation must be field installed.

When insulating waterboxes, allow for service access and removal of covers. To estimate waterbox cover areas, refer to the following figure.

Insulation for discharge piping between the compressor and condenser must be field installed on heat machine units. Refer to the following figure.

Condenser waterbox insulation must be field installed on heat machine units. When insulating waterboxes, allow for service access and removal of covers. To estimate waterbox cover areas, refer to the following figure.

+ 22 hidden pages

Carrier 30XW325-400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Features/Benefits

Table of contents

Model number nomenclature

Capacity ratings

Physical data

Options and accessories