Carrier 30RH017 User Manual

Page 1
Air-to-Water Heat Pumps with Integrated Hydronic Module
Carrier is participating in the Eurovent Certification Programme. Products are as listed in the Eurovent Directory of Certified Products.
AQUASNAP
30RH 017-033
Nominal cooling capacity 16.7-29 kW Nominal heating capacity 18.8-34 kW
This new generation of air-to-water heat pumps features the latest technological innovations, incorporating scroll compressors and operating on the ecological refrigerant HFC-407C. The 30RH heat pumps from Carrier have an integrated hydronic module, with pump and expansion tank, limiting the installation to simple operations like connection of the power supply and the water supply and return piping. An auto-adaptive control system ensures intelligent control of the compressor start-up sequence.
Features
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Refrigerant R-407C is a blend of R-32, R-125 and R-134a, ensures similar performances to those achieved with R-22 and offers an economical solution to environmental protec­tion problems. It has no effect on the ozone layer and can be used as a replacement for R-22 in air conditioning appli­cations with small and medium capacities.
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The components of these units are specifically designed for R-407C refrigerant, and all units have been submitted to the necessary laboratory tests to ensure perfect operation.
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The unit incorporates two axial fans with horizontal air dis­charge. The advanced design allows exceptionally low­noise operation.
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Compact unit dimensions facilitate installation of these units in restricted spaces.
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Prepainted steel panels.
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Removable panels for improved service and easier access to all components.
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The condenser coils are constructed of high-quality copper tube, expanded into pre-treated aluminium fins to offer high corrosion resistance in industrial and marine environments.
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The refrigerant-to-water heat exchangers are plate heat exchangers, ensuring excellent heat transfer at reduced dimensions and low weight. The plates are made of welded stainless steel. This heat exchanger type requires only minimum refrigerant quantities, compared with traditional heat exchangers.
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The scroll compressors run very quietly and vibration-free. They are known for their durability and reliability. The motor is fully cooled by suction gas and permits up to 12 starts per hour. The advanced concept of the scroll allows reverse rotation due to incorrect wiring, without impairing the operation of the compressor. These compressors are especially designed for operation with R-407C.
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The hydronic module is factory-installed. This eliminates the need to install the necessary components on site, making the unit more compact and easy to install.
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Water fill system:
- Spherical check valve
- Pressure reduction valve
- Safety valve
Hydronic kit
- Flow switch
- Suction pressure gauge
- Expansion tank
- Spherical shutoff valve
- Filter
- Pressure pump
- Spherical control valve
- Discharge pressure gauge
- Automatic purge.
PRO-DIALOG Plus control
PRO-DIALOG Plus is an advanced numeric control sys­tem that combines complex intelligence with great opera­ting simplicity. PRO-DIALOG Plus constantly monitors all machine parameters and safety devices, and precisely manages the operation of compressor and fans for optimum energy efficiency. It also controls the operation of the water pump.
A powerful control system
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The PID control algorithm with permanent compensation for the difference between entering and leaving water tem­perature anticipates load variations, and ensures intelligent leaving water temperature control.
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Reset of the leaving water temperature set point (according to the outdoor air temperature or the return water temperature).
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PRO-DIALOG Plus control is auto-adaptive for improved heat pump protection. Compressor cycling is automatically adapted to the characteristics of the application according to the inertia of the water loop and prevents dangerous com­pressor short cycling.
Clear and easy-to-use control system
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The operator interface is clear and user-friendly: LEDs and numeric displays ensure immediate verification of the unit operating data.
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A simple push of the button positioned on the synoptic heat pump diagram gives you immediate display of the usual parameters: temperatures, pressures, set point, compressor run times etc.
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10 menus offer direct access to all machine controls, including fault history, for rapid fault diagnosis.
Extended communications capabilities
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PRO-DIALOG Plus offers a standard wired remote control with multiple functions for easy integration into any buil­ding management system: on/off control, cooling/heating mode selection, power demand limit or dual set point and a general alarm indication.
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The optional CCN Clock Board offers enhanced control possibilities: Time scheduling of the unit with up to eight sequences, cascade operation of two units, remote control by communication bus through its RS 485 serial port, time scheduling for low-speed fan operation.
Options/accessories
Option Accessory
Unit without neutral x
220-3-50 power supply x
Unit without hydronic kit x
Water fill system x x
Coil protection grille x x
Page 3
Physical data
30RH 017 021 026 033
Net cooling capacity*
Net heating capacity**
Operating weight
Without hydronic module 245 275 305 340 With hydronic module 265 305 335 370
Refrigerant charge R-407C
Compressor
Control type
Water heat exchanger
Net water volume l 1.50 1.88 2.16 2.82 Water connections (MPT gas) in 1 1 1-1/4 1-1/4 Maximum water pressure (option without hydronic module) kPa 1000 1000 1000 1000
Hydronic module
Pump One single-speed Available pressure*** kPa 142 125 155 142 Water inlet connections in 1-1/4 1-1/4 1-1/4 1-1/4 Water outlet connections in 1 1 1-1/4 1-1/4 Expansion tank water volume l 8888
Water fill system (option)
Inlet/outlet diameter in 1/2 1/2 1/2 1/2
Air heat exchanger
Tube diameter in 3/8 3/8 3/8 3/8 No. of rows 3234 Tubes/row 52 60 60 60 Fin spacing mm 1.81 1.81 1.81 1.81
Fan
Diameter mm 500 610 610 610 No. of blades 5555 Air flow l/s 2222 3611 3111 3333 Fan speed r/s 14.50 14.33 13.58 13.33
* Based on an outdoor entering air temperature of 35°C dry bulb, and a water heat exchanger entering/leaving water temperature of 12°C/7°C.
** Based on an outdoor entering air temperature of 7°C dry bulb/6°C wet bulb, and a water heat exchanger entering/leaving water temperature of 40°C/45°C.
*** Based on water flow at nominal cooling conditions
kW 16.70 21.60 24.60 29.00
kW 18.80 24.80 27.80 34.00
kg
kg 7.15 7.83 9.30 10.50
One scroll compressor
Pro-Dialog Plus
One plate heat exchanger
Pump, screen filter, expansion tank, pressure gauge, purge valve, flow switch and flow control
One, copper tubes and pre-treated aluminium fins
Two propeller fans
Electrical data
30RH 017 021 026 033
Power supply
Voltage range
Nominal power input*
Effective power input**
Nominal current drawn*
Effective current drawn**
Maximum power input***
Maximum current drawn***
Starting current
Pump power input
* Based on an outdoor entering air temperature of 35°C dry bulb, and a water heat exchanger entering/leaving water temperature of 12°C/7°C.
** Eurovent standard
*** Based on an outdoor entering air temperature of 46°C and a water heat exchanger leaving water temperature of 10°C.
Operating range – 30RH units
Cooling
50 46 42 38 34 30 26 22 18 14 10
6 2
-2
-6
-10
Outdoor air temperature ºC
-14
-101234567891011121314
Leaving water temperature ºC
Operating range with anti-freeze solution and with special configuration of the Pro-Dialog control system
V-ph-Hz 400-3-50
V 360-440
kW 6.28 8.95 9.05 11.75
kW 6.38 8.10 9.25 12.00
A 10.75 15.50 18.80 24.55
A 10.95 15.75 19.10 24.95
kW 7.87 10.80 12.23 14.95
A 13.50 20.00 22.50 28.00
A 87 132 134 139
kW 0.65 0.68 0.89 0.93
Heating
25
20
15
10
5
0
-5
-10
Outdoor air temperature ºC
-15
20 25 30 35 40 45 50 55
Leaving water temperature ºC
3
Page 4
Dimensions, mm
30RH 017-021 standard unit
1. On-off switch
2. Control box access panel
3. Compressor access panel
4. Side access panel
A Control wiring Ø 10/14 B Power wiring Ø 20/26 C Water inlet evaporator 1" gas male D Water outlet evaporator 1" gas male E Water pump connection F Water inlet hydronic module 1-1/4" gas male G Safety valve 1/2" gas male (option) H Fill system 1/2" gas male (option)
Supply air
30RH 017-021 unit without hydronic kit
1. On-off switch
2. Control box access panel
3. Compressor access panel
4. Side access panel
A Control wiring Ø 10/14 B Power wiring Ø 20/26 C Water inlet evaporator 1" gas male D Water outlet evaporator 1" gas male
Supply air
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30RH 026-033 standard unit
5
1. On-off switch
2. Control box access panel
3. Compressor access panel
4. Side access panel
A Control wiring Ø 10/14 B Power wiring Ø 20/26 C Water inlet evaporator 1-1/4" gas male D Water outlet evaporator 1-1/4" gas male E Water pump connection F Water inlet hydronic module 1-1/4" gas male G Safety valve 1/2" gas male (option) H Fill system 1/2" gas male (option)
Supply air
30RH 026-033 unit without hydronic kit
1. On-off switch
2. Control box access panel
3. Compressor access panel
4. Side access panel
A Control wiring Ø 10/14 B Power wiring Ø 20/26 C Water inlet evaporator 1-1/4" gas male D Water outlet evaporator 1-1/4" gas male
Supply air
Page 6
Cooling capacities
30RH
017 5 18.23 4.4 5.1 0.87 136 16.78 4.9 5.7 0.80 143 15.20 5.5 6.3 0.73 151 13.50 6.2 7.0 0.65 159 11.67 6.9 7.8 0.56 166 021 026 033
017 6 19.09 4.4 5.1 0.91 131 17.58 4.9 5.7 0.84 139 15.95 5.5 6.3 0.76 147 14.20 6.2 7.0 0.68 156 12.32 7.0 7.8 0.59 164 021 026 033
017 7 19.94 4.4 5.2 0.95 126 18.38 5.0 5.7 0.88 135 16.70 5.6 6.3 0.80 142 14.90 6.2 7.0 0.71 152 12.96 7.0 7.8 0.62 161 021 026 033
017 8 20.79 4.5 5.2 0.99 121 19.18 5.0 5.7 0.92 130 17.45 5.6 6.3 0.83 140 15.59 6.3 7.0 0.75 149 13.61 7.0 7.8 0.65 158 021 026 033
017 9 21.64 4.5 5.2 1.03 116 19.98 5.0 5.8 0.95 126 18.20 5.6 6.4 0.87 136 16.29 6.3 7.1 0.78 146 14.25 7.0 7.8 0.68 155 021 026 033
017 10 22.48 4.5 5.3 1.07 111 20.78 5.0 5.8 0.99 121 18.94 5.6 6.4 0.91 132 16.98 6.3 7.1 0.81 142 14.89 7.1 7.8 0.71 152 021 026 033
Air heat exchanger entering air temperature, °C
25 30 35 40 45
LWT CAP COMP UNIT °C kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa
21.68 6.2 7.2 1.04 125 21.38 6.4 7.4 1.02 127 21.00 6.7 7.8 1.00 129 20.53 7.2 8.2 0.98 131 19.99 7.7 8.7 0.95 134
24.68 7.1 8.2 1.18 155 24.34 7.4 7.9 1.16 156 23.90 7.8 8.9 1.14 158 23.37 8.3 9.4 1.12 161 22.74 8.9 10.0 1.09 163
29.16 9.5 10.7 1.39 141 28.76 9.9 11.0 1.37 143 28.25 10.4 11.5 1.35 145 27.63 11.0 12.2 1.32 147 26.90 11.8 13.0 1.29 150
22.09 6.3 7.4 1.06 123 22.04 6.6 7.6 1.05 123 21.30 6.9 7.9 1.02 127 20.79 7.3 8.4 0.99 130 20.19 7.9 8.9 0.96 133
25.15 7.3 8.4 1.20 153 24.75 7.6 8.7 1.18 154 24.25 8.0 9.1 1.16 157 23.66 8.5 9.6 1.13 159 22.98 9.1 10.2 1.10 162
30.04 9.8 10.9 1.44 138 29.64 10.1 11.3 1.42 140 28.66 10.6 11.8 1.37 143 27.97 11.3 12.4 1.34 146 27.18 12.1 13.2 1.30 149
22.49 6.5 7.5 1.07 120 22.70 6.7 7.8 1.08 119 21.60 7.1 8.1 1.03 125 21.05 7.5 8.5 1.01 128 20.40 8.0 9.1 0.97 132
25.61 7.5 8.6 1.22 150 25.16 7.8 8.9 1.20 152 24.60 8.2 9.3 1.18 155 23.95 8.7 9.8 1.14 158 23.21 9.3 10.4 1.11 161
30.92 10.0 11.2 1.48 134 30.52 10.4 11.5 1.46 136 29.00 10.9 12.0 1.39 149 28.32 11.5 12.7 1.35 145 27.45 12.3 13.5 1.31 148
22.90 6.7 7.7 1.09 118 23.35 6.9 7.9 1.12 115 21.91 7.2 8.3 1.05 124 21.30 7.7 8.7 1.02 127 20.60 8.2 9.2 0.98 131
26.08 7.9 8.8 1.25 148 25.56 8.0 9.1 1.22 151 24.95 8.4 9.4 1.19 153 24.25 8.9 9.9 1.16 157 23.45 9.5 10.5 1.12 160
31.79 10.3 11.4 1.52 131 31.40 10.6 11.8 1.50 133 29.48 11.1 12.3 1.41 140 28.66 11.8 12.9 1.37 143 27.72 12.6 13.7 1.32 147
23.30 6.8 7.9 1.11 115 24.01 7.1 8.1 1.15 111 22.22 7.4 8.4 1.06 122 21.55 7.8 8.9 1.03 126 20.81 8.4 9.4 0.99 130
26.54 7.3 9.0 1.27 146 25.97 8.2 9.2 1.24 149 25.30 8.6 9.6 1.21 152 24.54 9.1 10.1 1.17 155 23.68 9.7 10.7 1.13 159
32.67 10.5 11.7 1.56 128 32.27 10.9 12.1 1.54 132 29.89 11.4 12.5 1.43 139 29.00 12.0 13.2 1.39 142 28.00 12.8 14.0 1.34 146
23.70 7.0 8.0 1.13 113 24.66 7.2 8.3 1.18 107 22.52 7.6 8.6 1.08 120 21.81 8.0 9.0 1.04 124 21.01 8.5 9.6 1.00 129
27.01 8.1 9.2 1.29 143 26.38 8.4 9.4 1.26 147 25.65 8.7 9.8 1.23 150 24.83 9.2 10.3 1.19 154 23.92 9.8 10.9 1.14 158
33.53 10.8 12.0 1.60 125 33.14 11.1 12.3 1.58 126 30.29 11.6 12.8 1.45 137 29.34 12.3 13.4 1.40 141 28.27 13.1 14.2 1.35 145
Legend LWT - Leaving water temperature CAP kW - Net cooling capacity = gross cooling capacity plus the capacity
COMP kW - Compressor power input UNIT kW - Unit power input (compressor, fans, control circuit and pumps) minus the
COOL l/s - Water heat exchanger water flow rate PRES kPa - Available pressure at the unit outlet (unit with single-pump hydronic
corresponding to the available pressure (flow x pressure/0.3)
power corresponding to the available pressure (flow x pressure/0.3)
module)
Capacity based on standard EUROVENT conditions
Cooler
Pres CAP COMP UNIT Cooler Pres CAP COMP UNIT Cooler Pres CAP COMP UNIT Cooler Pres CAP COMP UNIT Cooler Pres
The published performances are in accordance with EUROVENT tolerances:
-5% for heating and cooling capacities +5% for power input +15% for the pressure drop
Full load corrections factors for Eurovent laboratory test:
Net cooling capacity 1.00 Energy efficiency ratio 1.00
Application data:
Refrigerant: R-407C Evaporator temperature drop: 5 K Evaporator fluid: chilled water Fouling factor: 0.000044 m
2
K/W
Heating capacities
30RH LWT Entering air temperature, °C
017 30 021 026 033
017 35 021 026 033
017 40 021 026 033
017 45 021 026 033
017 50 021 026 033
-10 -5 0 7 10
CAP
CAP
Integr.
°C kW kW kW l/s kPa kPa kW kW kW l/s kPa kPa kW kW kW l/s kPa kPa kW kW kW l/s kPa kPa kW kW kW l/s kPa kPa
Legend LWT - Leaving water temperature CAP Integ. kW - Integrated heating capacity CAP Inst. kW - Net nominal heating capacity (instantaneous capacity = gross
Comp kW - Compressor power input Unit kW - Unit power input, (compressors, fans, control circuit and pumps)
Cond l/s - Air heat exchanger water flow rate Pres kPa - Available pressure at the unit outlet (unit with single-pump hydronic
Inst.
9.4 10.9 4.7 5.5 0.52 169 10.4 12.4 4.7 5.5 0.59 163 12.8 14.8 4.9 5.7 0.71 153 19.8 19.8 4.1 4.9 0.96 128 19.9 19.9 4.30 5.10 0.97 127
12.4 14.3 5.9 6.9 0.68 160 13.8 16.3 5.9 6.9 0.78 152 17.0 19.7 6.2 7.2 0.94 120 25.5 25.5 5.9 6.9 1.22 101 27.2 27.2 5.94 6.96 1.30 89
13.9 16.0 8.1 9.3 0.77 189 15.4 18.3 7.6 8.7 0.88 181 18.9 21.9 7.2 8.3 1.05 167 28.6 28.6 6.8 7.8 1.36 135 30.8 30.8 6.66 7.74 1.47 123
18.3 21.0 10.4 11.6 1.00 177 20.1 23.9 9.8 10.9 1.14 167 24.5 28.4 9.2 10.4 1.35 152 35.0 35.0 8.7 9.9 1.67 124 37.8 37.8 8.52 9.87 1.81 111
9.3 10.7 5.1 5.9 0.51 170 10.3 12.2 5.2 5.9 0.58 164 12.6 14.6 5.3 6.1 0.70 154 19.5 19.5 4.8 5.5 0.95 131 19.6 19.6 4.94 5.69 0.95 1300
12.2 14.1 6.4 7.4 0.67 161 13.6 16.2 6.6 7.5 0.8 128 16.7 19.4 6.8 7.7 0.93 120 25.3 25.3 6.4 7.4 1.21 102 27.1 27.1 6.48 7.49 1.29 91
13.7 15.8 8.7 9.9 0.76 189 15.2 18.1 8.2 9.3 0.86 182 18.6 21.6 7.8 8.9 1.03 168 28.5 28.5 7.4 8.4 1.36 136 30.7 30.7 7.26 8.34 1.47 123
17.9 20.7 11.2 12.4 0.99 177 19.8 23.6 10.5 11.7 1.13 168 24.2 28.0 10.0 11.1 1.34 153 34.8 34.8 9.5 10.7 1.66 125 37.7 37.7 9.30 10.64 1.80 112
9.1 10.4 5.6 6.4 0.50 171 10.1 11.9 5.7 6.4 0.57 165 12.5 14.3 5.8 6.6 0.69 155 19.2 19.2 5.5 6.2 0.93 132 19.3 19.3 5.60 6.40 0.94 131
12.0 13.7 7.0 8.0 0.66 162 13.5 15.9 7.2 8.1 0.8 130 16.6 19.1 7.4 8.4 0.9 122 25.1 25.1 7.1 8.0 1.20 104 26.9 26.9 7.11 8.12 1.28 92
13.4 15.4 9.5 10.7 0.73 191 14.9 17.6 9.0 10.1 0.84 183 18.4 21.2 8.5 9.6 1.01 170 28.2 28.2 8.1 9.2 1.35 137 30.5 30.5 7.99 9.06 1.46 125
17.6 20.2 12.1 13.3 0.96 179 19.5 23.0 11.5 12.6 1.10 170 23.9 27.5 11.0 12.1 1.31 155 34.5 34.5 10.4 11.6 1.65 126 37.3 37.3 10.23 11.56 1.78 113
8.9 10.0 6.2 6.9 0.48 173 9.9 11.5 6.2 7.0 0.55 167 12.3 13.9 6.4 7.1 0.67 157 18.8 18.8 6.2 7.0 0.91 133 18.9 18.9 6.40 7.20 0.92 131
11.7 13.2 7.7 8.7 0.63 164 13.1 15.2 7.7 8.7 0.7 133 16.2 18.4 7.9 8.9 0.9 125 24.8 24.8 7.8 8.8 1.19 106 26.6 26.6 7.84 8.84 1.27 94
13.1 14.8 10.3 11.5 0.71 193 14.7 17.0 9.8 10.9 0.81 185 18.2 20.6 9.4 10.4 0.98 172 27.8 27.8 9.0 10.0 1.33 142 30.1 30.1 8.83 9.90 1.44 127
17.2 19.4 13.2 14.4 0.93 181 19.2 22.2 12.6 13.7 1.06 173 23.6 26.7 12.0 13.1 1.28 157 34.0 34.0 11.5 12.7 1.62 130 36.8 36.8 11.32 12.62 1.76 116
8.6 9.4 6.8 7.6 0.45 175 9.7 11.0 6.9 7.6 0.52 169 12.2 13.4 7.0 7.8 0.64 159 18.4 18.4 7.1 7.9 0.89 134 18.5 18.5 7.30 8.00 0.90 132
11.4 12.5 8.5 9.5 0.60 167 12.8 14.4 8.2 9.1 0.7 137 16.0 17.6 8.4 9.4 0.8 129 24.5 24.5 8.6 9.6 1.17 108 26.2 26.2 8.68 9.67 1.25 97
12.8 14.0 11.3 12.5 0.67 195 14.4 16.2 10.8 11.9 0.78 188 18.0 19.8 10.4 11.4 0.95 175 27.3 27.3 9.9 11.0 1.30 142 29.5 29.5 9.79 10.86 1.41 130
16.8 18.4 14.4 15.7 0.88 184 18.8 21.2 13.8 14.9 1.01 176 23.4 25.7 13.3 14.4 1.23 161 33.3 33.3 12.7 13.9 1.59 131 36.2 36.2 12.55 13.84 1.73 119
UNIT
COMP
Capacity based on standard EUROVENT conditions
COND PRES CAP
heating capacity minus the capacity corresponding to the available pressure (flow x pressure/0.3).
minus the capacity corresponding to the available pressure (flow x pressure/0.3).
module)
Integr.
CAP Inst.
COMP
UNIT
COND PRES CAP
Integr.
CAP Inst.
UNIT
COMP
COND PRES CAP
The published performances are in accordance with EUROVENT tolerances:
-5% for heating and cooling capacities +5% for power input +15% for the pressure drop
Full load corrections factors for Eurovent laboratory test:
Net cooling capacity 1.00 Energy efficiency ratio 1.00
Application data:
Refrigerant: R-407C Air heat exchanger temperature drop: 5 K Air heat exchanger fluid: water Fouling factor: 0.000044 m
Integr.
2
CAP Inst.
K/W
COMP
UNIT
COND PRES CAP
Integr.
CAP Inst.
COMP
UNIT
COND PRES
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Page 7
Order No. 13419-20, 11.01. Supersedes: New Printed on Totally Chlorine Free Paper. Manufacturer reserves the right to change any product specifications without notice. Printed in the Netherlands.
Manufactured by: Carrier, Villasanta, Italy
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