What is the RTU Open controller? ...................................................................................................................... 1
To mount the RTU Open ....................................................................................................................................... 6
To wire the controller for power.......................................................................................................................... 7
Using the rooftop equipment control power transformer ................................................................... 8
Using an auxiliary control power transformer ...................................................................................... 8
To set the RTU Open's address ........................................................................................................................... 9
To set the RTU Open's communications protocol and baud rate ............................................................... 10
Wiring the RTU Open to the MS/TP network ................................................................................................. 11
Analog output ...................................................................................................................................... 14
To wire inputs and outputs ................................................................................................................. 14
Wiring sensors to inputs ................................................................................................................................... 18
Sequence of Operation ............................................................................................................................................. 43
To wire an occupancy switch or door contact ......................................................................... 35
Service Test ......................................................................................................................................................... 37
Configuring the RTU Open's properties .......................................................................................................... 38
Unit Configuration properties ............................................................................................................. 38
Supply fan ........................................................................................................................................................... 44
Power Exhaust .................................................................................................................................................... 46
Enthalpy control ................................................................................................................................................. 47
Indoor Air CO2 .................................................................................................................................................... 47
Door contact ....................................................................................................................................................... 50
Fire Shutdown .................................................................................................................................................... 50
Fan Status ........................................................................................................................................................... 51
Filter status ......................................................................................................................................................... 51
Linkage Air Source Modes ................................................................................................................................ 55
Serial number ..................................................................................................................................................... 56
CE Compliance ................................................................................................................................................... 58
Unit Configuration .............................................................................................................................................. 60
Service Configuration ........................................................................................................................................ 68
Appendix B: Single Point Linkage and Device Address Binding ............................................................................ 75
Index ........................................................................................................................................................................... 77
Single Point Linkage ......................................................................................................................................... 75
The RTU Open controller is available as an integrated component of a Carrier rooftop unit, or as a fieldinstalled retrofit product. Its internal application programming provides optimum rooftop performance and
energy efficiency. RTU Open enables the unit to run in 100% stand-alone control mode or it can communicate
to the Building Automation System (BAS).
On board DIP switches allow you to select the baud rate and choose one of the following protocols:
• BACnet
• Modbus
• Johnson N2
• LonWorks
Carrier’s diagnostic display tools such as BACview®6 Handheld or Virtual BACview can be used with the RTU
Open controller via the
Access Port. See illustration on the following page.
RTU Open 1
Introduction
2 RTU Open
Specifications
J12
J13
Driver drv_rtuopn_std
Power 24 Vac ±10%, 50–60 Hz
20 VA power consumption (26 VA with a BACview device attached)
26 Vdc (25 V min, 30 V max)
Single Class 2 source only, 100 VA or less
Access port
To connect a BACview6 Handheld device, Virtual BACview application, or
Field Assistant
Rnet port
For SPT sensors and a BACview6 device in any of the following combinations,
wired in a daisy-chain configuration:
• 1 SPT Plus or SPT Pro
• 1–4 SPT Standards
• 1–4 SPT Standards, and 1 SPT Plus or SPT Pro
Any of the above combinations, plus a BACview
6
device, but no more than 6
devices total
Comm Option port For communication with the LonWorks Option Card.
Inputs 12 inputs:
Inputs 1 - 2: 4-20 mA only
Inputs 3, 5, 8, 9: Binary, 24 Vac
Inputs 6 - 7: Thermistor
Inputs 10 - 11: Thermistor
Rnet sensor
Binary outputs 8 relay outputs, contacts rated at 3 A max @ 24 Vac
Configured normally open.
Analog output 1 analog output
AO1: 2 - 10 Vdc or 4-20 mA
Output resolution 10 bit D/A
Real-time clock Battery-backed real-time clock keeps track of time in event of power failure
Battery 10-year Lithium CR2032 battery provides a minimum of 10,000 hours of
data retention during power outages
Protection Incoming power and network connections are protected by non-replaceable
internal solid-state polyswitches that reset themselves when the condition
that causes a fault returns to normal.
The power, network, and output connections are also protected against
transient excess voltage/surge events lasting no more than 10 msec.
Status indicators LED's indicate status of communications, running, errors, power, and digital
outputs
RTU Open 3
Introduction
NOTE
Safety considerations
Environmental operating
range
-40 to 158°F (-40 to 70°C), 10–95% relative humidity, non-condensing
Controllers should be mounted in a protective enclosure.
Vibration during operation: all planes/directions, 1.5G @ 20–300 Hz
Shock during operation: all planes/directions, 5G peak, 11 ms
Shock during storage: all planes/directions, 100G peak, 11 ms
Overall dimensions A:
B:
Mounting dimensions 7 mounting holes in various positions
Depth 1-11/16 in. (4.3 cm)
Weight 11.2 oz (0.32 kg)
BACnet support Conforms to the Advanced Application Controller (B-AAC) Standard Device
Profile as defined in ANSI/ASHRAE Standard 135-2004 (BACnet) Annex L
Listed by UL-873, FCC Part 15-Subpart B-Class A, CE EN50082-1997
6-1/2 in. (16.5 cm)
6-1/2 in. (16.5 cm)
Disconnect electrical power to the RTU Open before wiring it. Failure to follow this warning could cause
electrical shock, personal injury, or damage to the controller.
4 RTU Open
Field-supplied hardware
Installation
To install the RTU Open:
1 Mount the controller (page 6).
2 Wire the controller for power (page 7).
○ Using the rooftop equipment control power transformer (page 8).
○ Using an auxiliary control power transformer (page 8).
3 Set the controller's address (page 9).
4 Wire inputs and outputs (page 12).
5 Wire sensors to the controller (page 18).
An RTU Open retrofit installation may require the following field-supplied components:
• wiring harness: Part #OPN-RTUHRN
• transformer – 24 Vac, 20 VA minimum
• wiring
Application-dependent components:
• carbon dioxide sensors
• damper/damper actuator
• differential pressure switch
• enthalpy switch
• fan status switch
• door switch
• fan section door switch
• relative humidity sensor
• remote occupancy contact
• smoke detector
• temperature sensors
RTU Open 5
Installation
To mount the RTU Open
We highly recommend that you mount the RTU Open in the unit control panel!
When you handle the RTU Open:
• Do not contaminate the printed circuit board with fingerprints, moisture, or any foreign material.
• Do not touch components or leads.
• Handle the board by its edges.
• Isolate from high voltage or electrostatic discharge.
• Ensure that you are properly grounded.
When you mount the RTU Open:
• Do not locate in an area that is exposed to moisture, vibration, dust, or foreign material.
• Follow NEC and local electrical codes.
• Do not obstruct access for unit maintenance.
• Protect from impact or contact during unit maintenance.
6 RTU Open
To wire the controller for power
CAUTIONS
Screw the RTU Open into an enclosed panel using the mounting slots on the cover plate. Leave about 2 in. (5
cm) on each side of the controller for wiring.
•The RTU Open is powered by a Class 2 power source. Take appropriate isolation measures when
mounting it in a control panel where non-Class 2 circuits are present.
• Do not power pilot relays from the same transformer that powers the RTU Open.
• Carrier controllers can share a power supply as long as you:
○ Maintain the same polarity
○ Use the power supply only for Carrier controllers
•The RTU Open has an operating range of 21.6 Vac to 26.4 Vac. If voltage measured at the RTU Open's
input terminals is outside this range, the RTU Open may not work properly.
○ In most cases, the RTU Open will be powered from the control power transformer provided with the
rooftop equipment. If you must use a separate control power transformer, additional precautions
must be taken to ensure that the auxiliary transformer is in-phase with the rooftop equipment’s
control power transformer. See Using an auxiliary control power transformer (page 8).
RTU Open 7
Installation
Using the rooftop equipment control power transformer
J1
J1
J1
J1
J1
NOTE
Power
Run
Using an auxiliary control power transformer
must
J1
J1
J1
J1
NOTE
Power
Run
1 Remove power from the 24 Vac transformer.
2 Remove connector assembly from RTU Open's
3 If the rooftop equipment has thermostat connection terminals, connect wiring harness
wire 3 to C. Alternately, connect the control power transformer wires to J1 connector wires 1 (24
and
connector.
wire 1 to R,
Vac) and 3 (Gnd).
4 Apply power to the rooftop equipment.
5 Measure the voltage at the RTU Open’s
terminals 1 and 3 to verify that the voltage is within the
operating range of 21.6–26.4 Vac.
6 Attach harness to RTU Open connector
The harness and connector are keyed and must be oriented properly for correct installation.
7 Verify that the
LED is on and the
.
LED is blinking.
If you use a separate control power transformer, it is essential that the auxiliary transformer and the rooftop
transformer are in-phase. You
verify this prior to connecting the auxiliary transformer to the RTU Open.
Follow these steps:
1 Verify the available primary voltage at the rooftop equipment.
2 Remove power from the rooftop equipment and install the appropriate auxiliary transformer. Follow the
manufacturer’s installation instructions.
3 Ground one leg of the auxiliary transformer’s secondary wiring.
4 Apply power to the rooftop equipment. Measure the potential between the rooftop equipment control
power and auxiliary transformer's secondary hot (non-grounded) legs. If the voltage measured is less
than 5 volts, the transformers are in-phase; proceed to step 7. If you measure a voltage greater than 24
Vac, then the phases are reversed.
5 Correct the phase reversal by either of the following methods:
○ Remove the ground from the secondary at the auxiliary transformer and connect it to the other
secondary
○ Reverse the primary wiring at the auxiliary transformer
6 Repeat step 4 to rewire.
7 Remove connector assembly from RTU Open's
8 Connect the auxiliary transformer wires to
connector.
wires 1 (24 Vac) and 3 (Gnd).
9 Apply power to the transformer.
10 Measure the voltage at the RTU Open’s
- 1 and 3 to verify that the voltage is within the operating
range of 21.6–26.4 Vac.
11 Attach harness to RTU Open's connector
The harness connectors are keyed and must be oriented properly for correct installation.
12 Verify that the
LED is on and the
. See illustration below.
LED is blinking.
8 RTU Open
Optional
J1
J1
To set the RTU Open's address
CAUTION
* Safety chain devices, field-installed - normally closed. Apply 24 Vac to this terminal
(jumper from
** Fire shutdown device, field-installed, configurable as normally open or closed
*** Enthalpy switch, field-installed - configurable as normally open or closed
The RTU Open's two rotary switches determine the RTU Open's MAC address when it is placed on an MS/TP
network. The rotary switches define the MAC address portion of the RTU Open's BACnet device instance
number, which is composed of the MS/TP network number and the MAC address. They also set the slave
address on a Modbus or N2 network when less than 100. See the RTU Open Integration Guide for additional
information on integration.
The MAC address of the controller must be unique on its network.
- 1 to
- 9) where no safety devices are installed.
RTU Open 9
Installation
off
MSB (SW1) (10's
LSB (SW2) (1's
EXAMPLE
MSB (SW1
LSB (SW2
CAUTION
To set the RTU Open's communications protocol and baud rate
SW3
SW3
NOTE
1 Turn
2 Using the rotary switches, set the
the RTU Open's power. The controller reads the address each time you apply power to it.
To set the RTU Open’s address to 01, point the arrow on the
arrow on the
) switch to the ones digit.
) switch to 1.
) switch to the tens digit of the address, and set the
) switch to 0 and the
3 Turn on the RTU Open's power.
The factory default setting is 00 and must be changed to successfully install your RTU Open.
RTU Open's
selection is determined by the network on which the controller will be installed. For Carrier BACnet
implementations, select MS/TP @ 76.8 k as follows:
1 Power down the RTU Open. The controller reads the protocol and baud rate each time you apply power to
2 Set
it.
DIP switches are used to set the controller's protocol and baud rate. The protocol and speed
DIP switches 1, 2, and 4 to On to configure the controller for BACnet MS/TP and 76.8 k baud.
3 Power up the RTU Open.
Other protocols and baud rates are available. See the RTU Open Integration Guide for additional
instructions.
10 RTU Open
Wiring the RTU Open to the MS/TP network
Wiring specifications
To wire the controller to the network
Gnd
24 Vac
Hot
Net +, Net -
Shield
NOTE
MSTP
MSTP
NOTE
The RTU Open communicates using BACnet on an MS/TP network segment communications at 9600 bps,
19.2 kbps, 38.4 kbps, or 76.8 kbps.
Wire the controllers on an MS/TP network segment in a daisy-chain configuration.
Install a BT485 on the first and last controller on a network segment to add bias and prevent signal
distortions due to echoing.
See the MS/TP Networking and Wiring Installation Guide for more details.
1 Pull the screw terminal connector from the controller's power terminals labeled
2 Check the communications wiring for shorts and grounds.
3 Connect the communications wiring to the BACnet port’s screw terminals labeled
.
Use the same polarity throughout the network segment.
4 Verify that the
5 Set DIP switches 1 and 2 to the appropriate baud rate. See the MSTP baud diagram on the RTU Open.
The default baud rate is 76.8 kbps.
Use the same baud rate for all controllers on the network segment.
jumper is set to
and
or
.
, and
.
RTU Open 11
Installation
Wiring inputs and outputs
RTU Open Inputs and Outputs Table
Channel
Number
Type
Signal
Function
Part Number
Wire/Terminal
Numbers
Alternate
Terminals
Input 1
AI
4-20 mA
CO2
33ZCT55CO2
33ZCSENSRH-02
J4
N/A
Input 2
AI
4-20 mA
CO2
33ZCT55CO2
33ZCSENSRH-02
J4 -
N/A
Input 3
BI
24 Vac
Compressor Safety **
N/A
J1 -
J5
Input 4
BI
24 Vac
Safety Chain *
N/A
J1
N/A
Input 5
BI
24 Vac
Fire Shutdown **
Field-supplied
J1
J5
Input 6
AI
10K
Supply Air Temperature
33ZCSENSAT
J2 - 1 & 2
N/A
Input 7
AI
10K
Outside Air Temperature
33ZCSENOAT
J2
N/A
Input 8
BI
24 Vac
Enthalpy **
33SENTHSW
J2
J5
Input 9
BI
24 Vac
Humidistat **
--HL—38MG-029
J5
N/A
Input 10
AI
10K
Space Temperature
33ZCT55SPT 33ZCT56SPT
J20 - 1 & 2
N/A
Input 11
AI
100K
Space Temperature
Setpoint Adjust
33ZCT56SPT 33ZCT59SPT
J20
N/A
Rnet
AI Zone Temperature
SPS / SPPL / SPP
J13
N/A
AO - 1
AO
Economizer
Economizer
Actuator-Field-supplied
J2
N/A
AO - 2
AO
N/A
Not used
N/A
J22
N/A
BO - 1
BO
N/A - Relay
Fan (G)
N/A
J1
N/A
6 Insert the power screw terminal connector into the RTU Open's power terminals.
7 Verify communication with the network by viewing a module status report.
OAQ
Space Relative Humidity
33ZCT56CO2
33ZCSPTCO2 w/
33ZCASPCO2
- 5 & 6
2 & 3
OAQ
Space Relative Humidity
33ZCT56CO2
33ZCSPTCO2 w/
33ZCASPCO2
Thermistor
Thermistor
Fan Status
Filter Status
Remote Occupancy
Door Contact
Fan Status
Filter Status
Remote Occupancy
Door Contact
Fan Status
Filter Status
Remote Occupancy
Door Contact
Fan Status
Filter Status
Remote Occupancy
Door Contact
*
safeties are utilized. See To wire inputs and outputs (page
terminations.
** Default input function
*** Parallel screw terminal at J5 (J5 - 1 = J2 - 6, J5 - 3 = J1 - 10, J5 - 5 = J1 - 2) may be used in place of the associated flying leads at
the harness (Part #OPN-RTUHRN). See To wire inputs and outputs (page
- Analog Output
- Digital Output
- 24 Vac required at this wire to provide
14) for additional information on the RTU Open wiring harness assembly
status. Provide a jumper from J1 - 1 to
14) for additional information.
- 5
- 6
- 7
- 8
- 7 & 8
- 4 & 6
- 1 & 3
- 9 if no
Thermistor 1000 feet
(305 meters)
4-20 mA 3000 feet
(914 meters)
Binary input
1000 feet
(305 meters)
SPT (RNET) 500 feet
(152 meters)
22 AWG Unshielded
22 AWG Unshielded
22 AWG Unshielded
22 AWG
Unshielded
4 conductor
RTU Open 13
Installation
Inputs
These
inputs...
Support this
signal type...
Description
Binary outputs
NOTE
Analog output
To wire inputs and outputs
These RTU Open inputs accept the following signal types:
1, 2 4-20 mA The input resistance on the positive (+) terminal is 250 Ohms.
3, 5, 8, 9 Binary (24 Vac) 24 Vac voltage, resulting in a 25 mA maximum sense current
6, 7, 10 Thermistor 10 kOhm at 77° F
11 100k Potentiometer Typically used for 33CZT56SPT Setpoint Offset Potentiometer
The RTU Open has 8 binary outputs. You can connect each output to a maximum of 24 Vac/Vdc. Each output
is a dry contact rated at 3 A, 24 V maximum, and is normally open.
To size output wiring, consider the following:
• Total loop distance from the power supply to the controller, and then to the controlled device
• Acceptable voltage drop in the wire from the controller to the controlled device
The Aux Power Out terminal is capable of supplying 24 Vdc to
a 4-20 mA transducer, but the total current demanded must
not exceed 40 mA. If the voltage measured from the Aux
Power Out terminal to Gnd is less than 18 Vdc, you need to
use an external power supply.
when the contacts are closed
Include the total distance of actual wire. For 2-conductor wires, this is twice the cable length.
• Resistance (Ohms) of the chosen wire gauge
• Maximum current (Amps) the controlled device requires to operate
The RTU Open has 1 analog output that supports voltage or current devices. The controlled device must share
the same ground as the controller and have input impedance of 500 Ohms maximum for the 4-20 mA mode
on AO - 1.
1 Turn off the RTU Open's power.
2 Connect the input wiring to the screw terminals on the RTU Open.
3 Turn on the RTU Open's power.
14 RTU Open
AO - 1
0 - 10 Vdc/4-20 mA
Battery Jumper
In (Do not remove)
Format Jumper*
Out
W3
Input 11 mA Jumper
Out (mA not utilized on this channel)
Input 11 Thermistor
In (default position)
W5
Input 10 mA Jumper
Out (mA not utilized on this channel)
W6
Input 10 Thermistor Jumper
In (default position)
4 Set the appropriate jumpers on the RTU Open.
J3
W1
W2
W4
*Formatting the controller may result in lost information and should only be done under the guidance of
Carrier Control Systems Support.
RTU Open 15
Optional
* Safety chain devices, field-installed - normally closed. Apply 24 Vac to this terminal
(jumper from
J1 - 1 to J1 - 9) where no safety devices are installed.
** Fire shutdown device, field-installed, configurable as normally open or closed
*** Enthalpy switch, field-installed - configurable as normally open or closed
Installation
J4 Inputs
1 Turn off the RTU Open's power.
2 Connect the input and output wiring to the screw terminals on the RTU Open.
NOTE When utilizing the controller's 24 Vdc auxiliary power out, the total current demand for these two
input channels must not exceed 40 mA (100mA per channel).
NOTE J4 Analog Inputs 1 and 2 may be set for the following device types:
○ IAQ Sensor
○ OAQ Sensor
○ Space RH Sensor
J5 Inputs
The terminals for Inputs 3, 5, and 8 are available for use in place of the flying wire leads at Molex
connectors J1 and J2 identified below:
16 RTU Open
3
Compressor Safety
Fan Status
5
Fire Shutdown
Fan Status
8
Enthalpy Switch
Fan Status
9
HumidiStat
Fan Status
Door Contact
NOTE J5 binary inputs 3, 5, and 8 are the same input channels as:
These terminals are available for use in place of the flying wire leads at Molex connectors J1 and J2.
Binary inputs are configurable and may be used for the following functions:
Input Default input function Additional functions
Filter Status
Remote Occupancy
Door Contact
Filter Status
Remote Occupancy
Door Contact
J11 Outputs
Filter Status
Remote Occupancy
Door Contact
Filter Status
Remote Occupancy
RTU Open 17
Installation
Wiring sensors to inputs
NOTE
NOTE
ELECTRICAL SHOCK HAZARD
NOTE Output relay contacts rated at 3A, 24V maximum. Install pilot relays required by application.
J20 Analog Inputs 10 and 11 are reserved for a 10k Ohm space temperature sensor with an
NOTE
optional 100k Ohm offset potentiometer used for setpoint adjustment.
You may wire various sensors to the RTU Open's inputs. See the table below for details.
This document gives instructions for wiring the sensors to the RTU Open. For specific mounting and
wiring instructions, see the Carrier Sensors Installation Guide.
All field control wiring that connects to the RTU Open must be routed through the raceway built into the corner
post. The raceway provides the UL-required clearance between high-and low-voltage wiring.
1 Pass the control wires through the hole provided in the corner post.
2 Feed the wires through the raceway to the RTU Open.
3 Connect the wires to the removable Phoenix connectors.
4 Reconnect the connectors to the board (where removed).
For rooftop unit installation, see the base unit installation instructions.
Failure to follow this warning could cause personal injury, death, and/or equipment damage.
Disconnect all power to the unit before performing maintenance or service. Unit may automatically start if
power is not disconnected.
18 RTU Open
Field-supplied sensor hardware
Sensor
Part numbers
Notes
The RTU Open controller is configurable with the following field-supplied sensors: