Carrier 09FA User Manual

Carrier
Centrifugal Fan Air-Cooled Condenser
Installation Instructions
09FA

INTRODUCTION

The 09FA Centrifugal Air-Cooled Condensers are designed for indoor installations. If outdoor installation is desired, a weather enclosure must be constructed around the unit.

UNIT LOCATION

Allow sufficient clearance for:
1. Removal of fan shaft and coil.
2. Service of fan motor, bearings, damper motor
and linkage (at least 30 inches)
3. Unit air supply (minimum distance of 4 feet
from ceiling, wall, or floor when supplied from
one side only).

PRE-INSTALLATION

1 File claim with shipping company if shipment is
damaged or incomplete.
2. Examine unit nameplate to verify that electrical
requirements match available power supply.
3. Rotate fans by hand. Check for freedom of
rotation and secureness to fan shaft.
4. Remove shipping straps from skid and unit.
INSTALLATION
Observe the following-
1. When rigging, do not support unit weight by fan shaft extension or coil connections Put rigging medium completely around unit, using spreader bars to ensure that sling lifts at the skid without touching the unit sides.
2. Remove coil piping connection protective caps only when ready to connect piping.
3. Exercise reasonable care not to bend or muti late coil fins.
4. On bypass units, where bypass is not desired, block off opening with a strip of sheet metal (field-supplied) and secure.
Unit Mounting (Fig. 1 and Table 1)
HORIZONTAL ARRANGEMENT (Standard)
1 Remove plug buttons covering captive nuts
used to fasten suspension clips.
Table 1 — Dimensions (ft-in.) and
Mounting Information
UNIT 09FA
OPTG WT (lb)*
DIM. FAN
SECTION
DIM SUS­PENSION CLIPS
DIM. COIL
SECTION! DIM. SERV ICE AREA
3 Nonbypass Coi
'^Includes fan .section; coi I section with nonbypass coil cosi
taining condensing coil with operating charge
tRefer to Fig 3 for coil connections
006 008 012 725 980
A
3-1OV2
B
1- 9
D
0-11 Va
E
0- 6
F
0-10% 0-9‘/2 1- 0% 2-1%
G H
3- 7%
J
1- 2
;- 3 I
K
1- 9
1- 3
L
1- 9
M
5- 6 7-2 6- 8
1080 1410
5-6% 4-11%
2-4
1 -4%
6- 0%
0%
5-3% 4-8%
1-9 i 2-5%
I 1 Bypass Coi I
016 024 028
1720
7- 1% 9-9
3-0‘/2
1 -8%
I-IV16 0-ll“4e
1- 7%
0-1
6-10%2
1-1OV2 1 2- 1V2
I
1-1OV2
8- 9
034 044
2290
O-IF/16
1- 3%
9- 6%
2- 7%
11-5
ng con-
© Carrier Corporation 1968
Certified dimension drawings available on request
Fig. 1 — Dimensions
09FA-1SI
2. Bolt suspension clips (supplied), one near each corner of fan section and one near each end of coil section. Tighten bolts (supplied) securely.
3. Lift unit into position.
4. Pass threaded hanger rod (field-supplied) thru each suspension clip.
5. Fasten with nuts (field-supplied).
VERTICAL ARRANGEMENT
1. Bolt legs (accessory) to inlet side of coil section, using 5/8 in. - 11 captive nuts (located on inward flanges of coil section) and bolts (supplied). Tighten securely.
2. Rotate motor end bells 90 degrees so drain holes are at bottom. Rotating end bells must be performed by an authorized vendor’s motor repair shop.

Refrigerant Piping

GENERAL — All field leak and pressure testing
should be in accordance with local code require
ments. If no local code exists, use American
Standard Safety Code for Mechanical Refrigeration (A.S.A. B9.1).
Eor leak testing procedures, refer to the Carrier Standard Service Techniques Manual, Chapter 1, Section 1-6.
Refrigerant line sizing depends on length of lines between various sections of the refrigerant
system. Consider the amount of liquid lift and drop in the system as well as proper compressor oil return. Consult Carrier System Design Manual, Part 3, for proper piping sizes and design.
Liquid and hot gas connections for any one split are same size so coil may be reversed for opposite-hand connection, but must be piped for counter flow in any case.
LIQUID SHUT-OEF VALVE AND SIGHT GLASS — Shut-off valve is not supplied with units. It is strongly recommended that a full line size liquid shut-off valve be field supplied near condenser to allow for servicing parts of the refrigerant circuit. A field-supplied, moisture-indicating sight glass is recommended for use in charging and servicing the system. Refer to Fig. 2 for location.
The American Standard Safety Code for Mechanical Refrigeration (A.S.A. B9.1, 1964, para graph 12.1) states as follows: “Every refrigerating system shall be protected by a pressure relief device unless so constructed that the pressures due to fire conditions will be safely relieved by some part of the system.” Since the 09FA units have no pressure relief device, it should be field supplied and installed. When the split coil is used with multiple systems, each system must have a pressure relief.
COIL CONNECTIONS - Refer to Eig. 2, 3. Make connections.
_
p“® o
^37.5%
25%
UNIT 09FA
UNIT 09FA044
o-
o
a
COIL CONN. SIZES (IN.)
UNIT
SIZE
006 008 012
016 024 028 034
044*
^CONNECTION SIZES ARE ODM AND ARE
SHIPPED LESS MANIFOLD. ALL MANIFOLD LINE CONNECTION SIZES ARE |1 IN. ODM
LARGE SMALL
__
l| If If If If
-
5 8
5 6
5 8
ALL MANIFOLDS MUST BE FIELD INSTALLED № LIQUID
Q HOT GAS
ACCESSORY MANIFOLD (044 SIZE ONLY) ALL
OTHER MANIFOLDS MUST BE FIELD SUPPLIED.

Fig. 3 — Coil Face Splits and Connections

Electrical Wiring — Refer to Table 2; motor
manufacturer’s wiring diagram, supplied with motor; and motor starter (field-supplied) wiring diagram.
All wiring must comply with applicable local
and national codes.
Table 2 — Electrical Data (60-Cycle, 3-Phase)
UNIT 09FA
006 2 184 008
012 208 016
024 5 215 028
034 10 044 15
For ful I load amps, locked rotor amps, and wire sizing amps, refer to National Electrical Code or motor man ufacturer's recommendations.
VOLTS
220/440 1750
HP RPM
3 213

Final Inspection Check List

1. Remove debris from unit interior.
0
2. Check lubrication of fan shaft and motor bearings. Follow fan motor manufacturer’s
NEMA
FRAME
256 U 284 U
STANDARD (044 COIL)
recommendations. Fan bearings are prelubri cated and require no further lubrication the first year of operation. Refer to 09FA Start-Up and Service Instructions for detailed bearing lubrication.
3. Check secureness of motor and mounting bracket.
4. Check sheave alignment and belt tension.
5. Check secureness of fan shaft bearings.
6. Check secureness of sheaves to fan and motor shafts.
7. Recheck fan wheels for: a. Freedom of rotation within fan housings. b. Concentric alignment with fan housing inlet
opening. c. Balance with fan shaft. d. Secureness to fan shaft.
NOTE; If needed, refer to 09FA Start-Up and Service Instructions for points 4, 5, 6, and 7.
8. Check direction of fan wheel rotation. Refer to arrow on bearing plate nearest motor for proper rotation.
9. Check fan speed.
Manufacturer reserves the right to change any product specifications without notice
CARRIER AIR CONDITIONING COMPANY • SYRACUSE, NEW YORK
Tab 5 Form09FAdSI New Printed in U S A 1070 4-68 Codes C and MC Catalog No 530-933
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