Carrier 09DK054-094 User Manual

HEATING & COOLING

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS INSTALLATION

Step 1 — Complete Pre-Installation

Checks ...............................................

Step 2 — Rig and Place Unit ...............

• RIGGING

• PLACING THE UNIT

Step 3 — Complete Refrigerant Piping

•

GENERAL COIL REFRIGERANT PIPING INSTALLATION TUBING PACKAGE INSTALLATION THREE AND FOUR COIL SPLIT, COIL CIRCUITING APPLICATIONS; 054-084 UNITS ONLY

• REFRIGERANT LINE SIZING

• LIQUID SHUTOFF VALVE AND SIGHT GLASS

• PRESSURE RELIEF

• REFRIGERANT RECEIVER

• LIQUID LIFT Step 4 — Complete Electrical

Connections...................................................................23

• GENERAL

• FIELD CONNECTIONS

• MAIN POWER WIRING

• CONTROL CIRCUIT POWER WIRING

• GENERAL WIRING NOTES

• DESCRIPTION OF CONTROLS Step 5 — Add Accessories as Needed

START-UP........................................................................32

System Evacuation and

Dehydration

Charging Procedure .........................................................32

Check Operation of Condenser Fan Motor

Controls and Rotation of Fans

SERVICE .......................................................................32-34

Cleaning Condenser Coiis Condenser Fans

Lubrication ........................................................................32

Head Pressure Control.....................................................32

• FAN CYCLING

.....................................

..................................................................

.................................................................

...............

............................

....................................

...............................................

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip ment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated struc tures, etc.).

Only trained, qualified installers and service mechanics should install, start up, and service this equipment (Fig. 1).

Untrained personnel can perform basic maintenance func tions such as cleaning coils. All other operations should be performed by trained service personnel.

...........1

........

1-31

32 ,

09DK054-094

Air-Cooled Condenser Units

50/60 Hz

Fig. 1 — Model 09DK (084 Shown)

When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging and setting bulky equipment.

See Tables lA and IB for Physical Data.

ELECTRIC SHOCK HAZARD Separate power sources (main and control

power circuits) are used for these units. Be sure both main and control power circuits are disconnected before servicing.

INSTALLATION

Step 1 — Complete Pre-Installation Checks —

Examine for damage incurred during shipment. File claim immediately with transit company if damage is found. Check the shipment for completeness. Verify that the nameplate electrical requirements match the available power supply

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.

Book 12 PC 111 Catalog No 530-959 Printed in U S A. Form 09DK-9SI Pg 1 2-94 Replaces: 09DK-4SI Tab 4a

Table IA — Physical Data 60 Hz

09DK NOMINAL TONS OPERATING WEIGHT-lb

Cu-AI* Cu-Cut

SHIPPING WEIGHT-lb“

Cu-AI* Cu-Cut

REFRIGERANTS NOMINAL HEAT REJECTION

(TONS)tt CONDENSER FANS

No. of Blades No. of Fans Fan DIameter-ln. AIrflow-cfm Fan Speed-rpm 1140 Fan Motor-hp

CONDENSER COILS

Quantity Fins/ln. No. of Rows Total Face Area (sq ft)

TD - Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

‘Copper tubes and aluminum fins

tCopper tubes and copper fins.

“Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 15“ F subcooling, and a 30“ F temperature difference (TD).

054

1695 1983 2278

2010 2298 2569

65.8

4 4

35,000

1 4

80.5

English

064

1845

2136 2521 2725 4415

R-134A, R-22, R-12, R-500, R-502

78 6 95 4 103 5

4 4 4 6 6

30 30 30

35,000 52,000 51,000

1140 1140 1140

1 4

3 2 3

80 5 116.7 116.7

074

2200 2617 3099

2938 3403 5150

1 1 4 4

17 17

084

2421

094

2850 3560

1163

4 6

57,000

1140

1 4

128.3

09DK NOMINAL kW OPERATING WEIGHT-kg

Cu-AI* Cu-Cut

SHIPPING WEIGHT-kg**

Cu-AI* Cu-Cut

REFRIGERANTS

NOMINAL HEAT REJECTION (kW)tt CONDENSER FANS

No. of Blades No. of Fans Fan DIameter-mm AIrflow-L/s Fan Speed-r/s Fan Motor-kW

CONDENSER COILS

Quantity FIns/m 669 No. of Rows

Total Face Area (sq m)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

‘Copper tubes and aluminum fins.

TCopper tubes and copper fins.

“Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 8.3“ C subcooling, and a 16.7“ C temperature difference (TD)

054

176

769 900

912

1042

231

4 4

762

16 520

0 746

2 3

064 074 084 094

211 837

1033 1187 1406

969 1144 1236

1165

R-134A, R-22, R-12, R-500, R-502

276 335

4 4 4 6

762 762

16 520

19 19 19 19

0.746 0.746

609 669

7.5 10.84

246 281 316 998 1098 1293

1333

24 540

4 2 3

1615

1544

364

4 4 6

762 762

24 070 26 900

0.746 4 4

669 669

10.84 11 92

2003 2336

409

0.746

Table IB — Physical Data 50 Hz

09DK NOMINAL TONS OPERATING WEIGHT-lb

Cu-AI* Cu-Cut

SHIPPING WEIGHT-lb"

Cu-AI* 2010 2136 Cu-Cut

REFRIGERANTS R-134A, R-22, R-12, R-500, R-502 NOMINAL HEAT REJECTION

(TONS)tt CONDENSER FANS

No. of Blades No. of Fans Fan Diameter-in. 30 30 30 Airfiow-cfm 35,000 35,000 52,000 Fan Speed-rpm 950 950 950 Fan Motor-hp

CONDENSER COILS 4

Quantity Fins/in. No. of Rows Totai Face Area (sq ft)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

'Copper tubes and aluminum fins.

tCopper tubes and copper fins

"Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 15° F subcooling, and a 30° F temperature difference (TD)

054

1695 1983

2298 2569 2938

65 8 78.6 95.4

6 6 6 4

1 4 4 4

17 17 17 17 17

80.5 80.5 1167

English

064

1845 2200 2278

4 6

1 1 1 1

074 084

70 80

2617 2521

094

2421 2850 3099

2725 3403

103 5

6 6

51,000

950

4 3 3

116.7 128.3

3560 4415

5150

116.3

57,000

950

6 6

09DK 054 064 074 084 094 NOMINAL kW 176 OPERATING WEIGHT-kg

Cu-AI* Cu-Cut

SHIPPING WEIGHT-kg**

Cu-AI* Cu-Cut

REFRIGERANTS NOMINAL HEAT REJECTION

(kW)tt CONDENSER FANS

No. Of Blades No. of Fans Fan Diameter-mm 762 762 762 762 Airflow-L/s Fan Speed-r/s Fan Motor-kW 0.746 0.746 0.746

CONDENSER COILS

Quantity Fins/m No. of Rows Total Face Area (sq m)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

‘Copper tubes and aluminum fins.

tCopper tubes and copper fins.

"Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 8.3° C subcooling, and a 16.7° C temperature difference (TD).

769 837 998 1098 1293 900

912

1042

231 276 335 364

6 6 6 4 4 6

16 520

15.8

4 4 4

669

7.5 7.5 10 84 10 84 11.92

211

1033

969

1165 1333

R-134A, R-22, R-12, R-500 R-502

16 520

158

669 669 669

246 281

1187 1406 1615 1144

24 540

15.8

24 070

316

1236 1544 2336

6 6

158

0.746 4

3 3

2003

409

6 6

762

26 900

15.8

0.746 4

669

Step 2 — Rig and Place Unit

RIGGING - The 09DK units are designed for overhead rigging and this method should be used Lifting holes are provided in the frame base rails, which are marked for rig ging (see rigging label on the unit). It is recommended that field supplied pipes of sufficient length that extend beyond the frame are passed through the holes. Attach cables, chains, or straps to both ends of the pipes. Use spreader bars or a frame to keep the cables, chains, or straps clear of the unit sides. All cables should run to a central suspension point so that the angle from the horizontal is not less than 45 degrees. See Fig. 2-4 and Tables lA and IB for weight distribution information. Standard coil protection packag ing provides some protection to the unit. Raise and set the unit down carefully.

Domestic Units With No Overhead Rigging— Standard con denser packaging consists of coil protection only. Skids are not provided as part of the standard packaging. If overhead rigging is not available at the jobsite, place the unit on a skid or pad by using jacks at the rigging points before drag ging or rolling. When rolling, use a minimum of 3 rollers. When dragging, pull the pad or skid.

Do not apply pressure

to the unit. Raise from above to lift off the pad or skid

when in final position. See rigging section above for more information.

Export and Domestic Units With Skids— All export units are mounted on skids with vertical coil protection. Leave the unit on the skid until it is in the final position. While on the skid, the unit can be rolled, dragged or forklifted; do not apply force to the unit. Use a minimum of 3 rollers when rolling, and raise from above to remove the skid when unit is in the final position. See preceding rigging proce dure for more information.

A CAUTION

To avoid damage to units, do not forklift them unless they are attached to skids designed for forklifting. Fork lift trucks used to lift units on skids must have forks a minimum of 60 in. (1524 mm) long.

Step 3 — Complete Refrigerant Piping

GENERAL — All field leak and pressure testing should be in accordance with local code requirements. If a local code does not exist, use ASHRAE (American Society of Heat ing, Refrigeration and Air Conditioning Engineers) Stand ard 15, Safety Code for Mechanical Refrigeration.

For leak testing procedures, refer to the Carrier

“Refrigerant Service Techniques” book. Form SM-IA

For any parts that need to be removed, use a mini tubing cutter. Perform phos-copper brazing on all field-made con nections while protecting adjacent joints from heat.

Install or replace filter-drier(s). COIL REFRIGERANT PIPING INSTALLATION - Hot

gas and liquid connections are located on the same end and

have a heat-shrunk cap, which ensures a clean joint for field piping. The coil circuiting is designed to provide several selections of coil splits to satisfy various applications (See Table 2), with piping connections made in the field. In all cases where circuits are field connected, the piping connec tions should be made within the unit cabinet The hot gas lines should enter and the liquid lines should leave the con denser at the header end of the unit.

A tubing package for headering, including two fan cycle

pressure switches (FCPSs) and hardware, is provided for the 100, 50/50, and nominal 67/33% (054-084 only) con denser coil circuiting options. The tubing also provides ports for easy FCPS installations. The ports come with a

1/4-in. male flare fitting and check valve for each FCPS

replacement. Tubing and FCPSs are field installed regard less of circuiting. Tubing packages are not offered for the 33/33/33% and 33/33/17/17% coil circuiting options; tub ing for these coil circuit options must be field fabricated and installed. See Fig. 5-7 for tubing package contents

NOTE. 67/33, 33/33/33 and 33/33/17/17% represent aver age coil split combinations. Refer to sections below for ac tual values for your particular coil split combination. Note that 09DK094 units can only have 100% or 50/50% splits.

PLACING THE UNIT — Locate the condenser where an adequate supply of outdoor air is available for the unit in let. Do not locate where the possibility of air recirculation exists, such as under a roof overhang. Also, locate the con denser in an area free from airborne dirt or other foreign material which could clog the condenser coils. Refer to Fig. 2-4 for airflow clearances For multiple units, allow 8 ft (2440 mm) separation between units for airflow and service. Placement area must be level and strong enough to support operating weight of the unit (Fig. 2-4 and Tables lA and IB). It is recommended to bolt unit securely to pad when unit is positioned and leveled. Fasteners for mounting unit are field supplied. If vibration isolators are required for a particular installation, refer to the unit weight distribution data tables in Fig. 2-4 to help select the proper isolators.

Table 2 — Coil Circuiting Options

09DK

054 064 074 084 094

100% 50/50% 66/34 100% 50/50% 66/34 100% 50/50% 100% 50/50% 67/33 100% 50/50%

IMPORTANT: With the 67/33, 33/33/33, and 33/33/

17/17% capacity split options, 3 or 4 FCPSs are used For these applications, an accessory fan control kit is required. See accessory installation instmctions for more information.

Figure 8 shows a typical piping application for a condenser with a multiple-split system. Figure 9 shows the typical field piping arrangements for the 09DK units. See Fig. 10 and

11 for coil connection details. Figures 12 and 13 show typ-

*,ical factory supplied coil circuiting and typical field in

stalled 67/33% coil split circuiting, respectively.

09DK CIRCUITING OPTIONS

68/32

34/34/32 34/34/32 32/32/36 33/33/33

34/34/16/16 34/34/16/16 32/32/18/18 33/33/17/17

NOTES:

1. The approximate operating weight of the unit is: 09DK-054—

09DK-054-C-------------»• 1983 lb [900 kg] 09DK-064 09DK-064-C-------------»-2278 lb [1033 kg]

2. Unit must have clearances for airflow as follows:

Top — Do not restrict in any way.

________

----------------

► 1695 lb [769 kg]

>■ 1845 lb [837 kg]

Ends — 5 ft [1524 mm] Sides — 6 ft [1829 mm]

3. All units are shipped with a capacity split tubing kit. This kit may be used by the field to obtain 100%, 50%/50% and 67%/33% capacity splits. To obtain a 33%/33%/33% capacity split, coils must be manifolded by the field. Coils are factory circuited for a 33%/33%/17%/17% capacity split.

UNIT

09DK-054—

09DK-054-C

09DK-064—

09DK-064-C

DIMENSION

Y X

3'-6 11/16" [1084 mm]

3'-6 7/8"

[1090 mm]

3'-6 3/4"

[1087 mm]

3'-7 1/8"

[1095 mm]

DIMENSION

4'-1/8"

[1222 mm]

4'-5/16"

[1227 mm]

4'-3/16"

[1224 mm]

4'-1/2"

[1232 mm]

OPERATING CORNER WEIGHTS A В C

452 lb

[205 kg]

524 lb

[238 kg]

489 lb

[222 kg]

598 lb

[271 kg]

425 lb

[193 kg]

497 lb

[225 kg]

462 lb

[210 kg]

571 Ib

[259 kg]

396 Ib

[180 kg]

468 Ib

[212 kg]

434 Ib

[197 kg]

542 Ib

[246 kg]

CONTROL BOX

END

422 Ib

[191 kg]

494 Ib

[224 kg]

459 Ib

[208 kg]

568 Ib

[258 kg]

CAPACITY SPLIT

1 00У.

50%/50%

67%/33%

33%/33%/33%

ЗЗУ ./ЗЗ У./17%/17 %

TYPE N0.5

HOT GAS 1,3,5.7

LIQUID 2,4,5,8

HOT GAS

LIQUID

HOT GAS

LIQUID 2.4,6 8 7/8 I.D.

HOT GAS

LIQUID

HOT GAS 1 7

LIQUID

CONNECTIONS

5,7

1,3 2,4

6,8 7/8 I.D.

1,3,5

1 7 2 8 4.6 7/8 I.D.

3 5 1 1/8' I.D. 4

2 8

SIZE

1 1/8' I.D.

7/6 I.D.

1 1/8' I.D.

3,5 1 1/8' I.D.

6 7/8 I.D.

Fig. 2 — Dimensions; 054 and 064 Units

7'-4 1/2"-

C2247miil

BASE OVERALL

NOTES:

1. The approximate operating weight of the unit is; 09DK-074—

09DK-074-C 09DK-084

09DK-084-C

2. Unit must have clearances for airflow as follows: Top — Do not restrict in any way.

Ends — 5 ft [1524 mm]

Sides — 6 ft [1829 mm]

UNIT

09DK-074—

09DK-074-C

09DK-084—

09DK-084-C

_________

------------

----------------

--------------

DIMENSION

3'-6 1/2"

[1080 mm] 3'-6 13/16"

[1087 mm]

3'-6 5/8"

[1082 mm]

[1092 mm]

2200 ib [998 kg] »• 2617 Ib [1187 kg] »■ 2421 Ib [1098 kg]

»-3099 Ib [1406 kg]

3'-7"

DIMENSION

4'-8 11/16" [1440 mm]

4'-9 3/8"

[1458 mm]

4'-9 1/8"

[1450 mm]

4'-10 1/8"

[1476 mm]

618 Ib

[280 kg]

722 Ib

[328 kg]

673 Ib

[305 kg]

843 Ib

[382 kg]

HINGED ACCESS '

■ (CONTROL BOX)

PANEL

526 lb

[239 kg]

630 Ib

[286 kg]

581 Ib

[264 kg]

751 Ib

[34J kg]

486 Ib

[220 kg]

589 Ib

[267 kg]

541 Ib

[245 kg]

709 Ib

[322 kg]

OPERATING CORNER WEIGHTS

571 Ib

[259 kg]

675 Ib

[306 kg]

626 Ib

[284 kg]

796 Ib

[361 kg]

CAPACITY SPLIT

100%

50%/50%

67%/33%

33%/33%/33%

ЗЗУ^/ЗЗУ./^7%/^7У.

CONNECTIONS

TYPE

HOT GAS 1,3,5.7

LIQUID

HOT GAS

LIQUID 2.4

HOT GAS

LIQUID 2,4.5

HOT GAS 1

LIQUID 2 8

HOT GAS 1 7

LIQUID 2 8

NO.S

2,4,5,8

1,3 5.7

1,3.5 7

SIZE

1 3/8' I.D.

7/8 I.D.

1 3/8' I.D.

6.8 7/8 I.D. 1 3/8' I.D.

6 7/8 I.D.

3.5 1 3/8' I.D. 4,6 7/8 I.D.

5 1 3/8' I.D.

S 7/8 I.D.

Cl6) MTG HOLES

17/32' DIA.-^

1 '-A 7/8'-

[428.5лул]

MTG. HOLES

1 '-5 1/2'-

[444min]

MTG. HOLES

1 -4 3/4 -

t425mml

MTG. HOLES

1 1 .

---------------------

1 ’

-Г-5 1/2'

C444mm]

MTG. MOLES

0-1 1/2'

CSa.Smol

MTG. HOLES

r 7/8'

[428.5n<ml

,MTG. HOLES

BASE OVERALL

Fig. 3 — Dimensions; 074 and 084 Units

(4i RIG HOLES

2 5/8' DM.

C67mm}

-r-6 3/4'

C476.Snm3

RIG HOLES

-1 '-3/4'

[323>niti]

MTG. HOLES

7'-4 1/2'

12247mm)

BASE OVERALL

NOTES.

1. The approximate operating weight of the unit is: 09DK-094

----------------

09DK-094-C

2. Unit must have clearances for airflow as follows: Top — Do not restrict in any way.

Ends — 5 ft [1524 mm]

Sides — 6 ft [1829 mm]

3. Mounting holes may be used to mount unit to concrete pad. They are not recommended for mounting unit to spring isolators. If spring isolators are used, a perimeter support channel between the unit and the isolators is recommended.

-------------

». 2850 lb [1294 kg] »3560 lb [1615 kg]

CONTROL

END

BOX

HEADER END

UNIT

09DK-094—

09DK-094-C

DIMENSION

Y X

5’-2 7/8"

[1597 mm]

5'-2 7/8"

[1597 mm]

DIMENSION

3'-9 3/16"

[1148 mm]

3'-9 3/16"

[1148 mm]

OPERATING CORNER WEIGHTS

769 lb

[349 kg]

960 lb

[436 kg]

B C

676 lb

[307 kg]

845 lb

[383 kg]

658 lb

[299 kg]

821 lb

[372 kg]

[339 kg]

[424 kg]

747 lb

934 lb

TUBING PACKAGE INSTALLATION - Before install ing, inspect the package contents. If any parts are missing or damaged, file a claim with the shipping company and notify your Carrier representative

conduit (Greenfield conduit recommended) is required according to UL/CSA (Underwriters’ Laboratories/ Canadian Standards Association) code for the FCPS field wiring. Field supplied 3/8-in. conduit connectors are re quired for connection to the junction box.

100% Coil Circuiting Applications: 054, 064 Units

/. Piping — Refer to Fig. 10 and 14 for field piping de tails for 100% coil circuiting. Note that tubes 15 and 22 re quire cuts on the longer legs of the tubes Two 7/8-in. OD tubes, approximately 3 in. (76.2 mm) long, must be cut from the remaining tubes (tubes 21, 23, or 25) and brazed between the tees (item 8) and coil header stubs. The re maining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 5) to designated hole locations on tubes 19 and 22. Insert valve cores (item 6), into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2 (item 7) at designated locations on tubes 19 and 22. Cut the 3/8-in. field-supplied FCPS conduit to fit between each FCPS location and the junction box on the unit. Figure 13 shows a typical installation of the conduit. Feed FCPS wires through each conduit and secure at the switch using each conduit connector. See Fig. 15. Secure the conduit at the Junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 16. Clamp hot gas line, tube 27, at the location specified in Fig. 14 using the 1 5/8-in. clamp (item 4) and the 2 screws supplied. Clamp the liquid line, tube 24, using the 1 1/8-in. clamp (item 2)

and the 2 screws provided.

50/50% Coil Circuiting Applications: 054 and 064 units

1. Piping — Refer to Fig. 10 and 17 for field piping de tails for 50/50% coil circuiting. Note that tubes 21 and 22 require cuts on the longer legs of the tubes. Two 7/8-in. OD tubes, approximately 3 in (72.6 mm) long, must be cut from the remaining tubes (21,25, 26, or 29) and brazed between the tees (item 8) and coil header stubs. The re

maining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 2

valve core bodies (item 5) to designated hole locations on tubes 19 and 22 Insert valve cores (item 6) into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2 (item 7) at designated locations on tubes 19 and 22. Cut the field-supplied 3/8-in. FCPS conduit to fit between each FCPS location and the junction box on the unit. Figure 13 shows a typical installation of the conduit. Feed FCPS wires through each conduit and secure at the switch using each conduit connector. See Fig. 15. Secure the conduit at the junc tion box with 3/8-in. field-supplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 16. Clamp hot gas lines, tube 15, at the location specified in Fig. 17 using the two 1 3/8-in. clamps (item 3) and 4 screws provided. Clamp the liquid lines, tubes 21 and 23, using the two 7/8-in. clamps (item 1) and the 4 screws provided.

A field supplied 3/8-in.

66/34% Coil Circuiting Applications: 054 and 064 Units

NOTE: To operate the 054 and 064 condenser units with 66/34% coil circuiting, an accessory fan control kit is required. Refer to fan control kit installation instruc tions for more information.

1. Piping — Refer to Fig. 10 and 18 for field piping de tails for 66/34% coil circuiting. Note that tube 16 requires cuts on the longer leg of the tube. Tube 16 is used in the two specified locations. A 7/8-in. OD tube, approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (23 or 26) and brazed between the tee (item 8) and coil header stub. The remaining tubes are not used in this ap plication and may be discarded

2. Install Fan-Cycle Pressure Switches and Clamps — Braze 3 valve core bodies (item 5) to designated hole locations on tubes 19, 21, and 22. Insert valve cores (item 6) into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Note that the accessory fan control kit is required for this coil circuiting. An extra FCPS and valve assembly is provided with the kit. Install FCPSl, FCPS2, and FCPS4 (item 7) at designated locations on tubes

19, 21, and 22. Cut the field-supplied 3/8-in. FCPS conduit to fit between each FCPS location and the junction box on the unit. See Fig. 13 for typical conduit installation. Feed FCPS wires through each conduit and secure at the switch using each conduit connector. See Fig. 15 Secure the con duit at the junction box with 3/8-in., field-supplied conduit connectors. Wire FCPSl, FCPS2, and FCPS4 according to Fig. 16. Note that FCPS2 and FCPS4 are wired in parallel. Fan 4 is shared by the 34% and 66% refrigeration circuit; the fan switches on if either circuit requires it. At the loca tion specified in Fig. 18, clamp hot gas lines, tubes 15 and 30, using a 1 3/8-in. clamp (item 3) and a 1 1/8-in. clamp (item 2) with the 4 screws supplied. Clamp the liquid lines, tubes 21 and 25, with 7/8-in. clamps (item 1) and 4 screws provided.

100% Coil Circuiting Applications; 074 Units

1 Piping — Refer to Fig. 10 and 19 for field piping details for 100% coil circuiting. Note that tube 16 requires a cut on the longer leg of the tube. Two 7/8-in. OD tubes approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (22 or 23) and brazed between the tees (item 9) and coil header stubs. The remaining tubes are not used and may be discarded.

2 Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 6) to designated hole locations on tubes 20 and 24. Insert valve cores (item 7) into valve core bodies by threading into place and tightening to 1.5 to

3 in.-lb (169 to 339 mN-m). Install FCPSl and FCPS2

(item 8) at designated locations on tubes 20 and 24. Cut the

3/8-in. field-supplied FCPS conduit to fit between each FCPS location and the junction box on the unit. See Fig. 13 for typical conduit installation. Feed FCPS wires through each conduit and secure at the switch using each conduit con nector. See Fig. 15. Secure the conduit at the junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 20. Clamp hot gas

line, tube 28, using 2 1/8-in. clamp (item 5) at the location

specified in Fig. 19 with the 2 screws supplied. Clamp the

liquid line, tube 25, using 1 1/8-in. clamp (item 2) and the

2 screws provided.

ITEM

12 13 14 1 15 16 17 18 19 20 21 22 23 24 1 25

26 27 1 28 29 30

QUANTITY

1 2 1 Tube Clamp 3 4 5 6 7

8 9

2 Tube Clamp 7/8 in.

2 Tube Clamp 1 Tube Clamp 2 Valve Body 2 Valve Core 2 Switch 2 Tee 1 Tee 1 Tee 1 Solder Coupling 1 Elbow, 90 Degree 1 1/8 in 2 Tee

Tee 2 2 2

1 1 1 1 Liquid Tube 1 1

1 1

8 1 1

Discharge Tube Discharge Tube Discharge Tube 1 1/8 in. CD X 24 5/32 in L x 5 1/16 in W Discharge Tube 1 3/8 in. CD Liquid Tube Discharge Tube

Liquid Tube Liquid Tube Straight Tube Straight Tube Straight Tube Straight Tube Screw Straight Tube

Discharge Tube

NAME

DESCRIPTION

1 1/8 in. 1 3/8 in. 1 5/8 in. 1/4 in. male flare fitting

Fan cycle pressure switch 7/8 in. X 7/8 in X 7/8 in. 1 1/8 in. X 1 1/8 in. X 1 1/8 in. 7/8 in. X 7/8 in. X 1 1/8 in 1 1/8 in.

1 3/8 in. X 1 1/8 in. X 1 1/8 in 1 5/8 in X 1 3/8 in. X 1 3/8 in. 1 3/8 in. CD X 44 23/32 in L x 10 1/16 in. W

1 1/8 in. CD X 32 11/32 in L X 5 1/16 in. W

7/8 in CD X 16 13/16 in. L X 3 7/16 in. W

1 1/8 in. ODx 24 1/2 in. L 7/8 in. CD X 17 11/16 in L 7/8 in. CD X 18 13/16 in Lx 3 7/16 in. W 7/8 in CD x8 11/16in. Lx5 1/16in. W

1 1/8 in. ODx 7 3/4 in L 7/8 in. CD X 7 3/4 in. L 7/8 in. CD X 18 1/4 in. L

1 5/8 in. OD X 34 in. L

1/4-14x5/8 in. long

7/8 in. OD X 3 7/8 in long

1 1/8 in. OD X 44 19/32 in. L x 11 9/16 in. W

Fig. 5 - 09DK054,064 Tubing Package Contents

ITEM QUANTITY

2 1 3

4 2 5 1 6

7 2 8 2 9

2 1

NAME

Tube Clamp Tube Clamp Tube Clamp

Tube Clamp Tube Clamp Valve Body Valve Core Switch Fan cycle pressure switch Tee Coupling

11 1 Tee

12 13 2 14 15 1 16 2

Tee Tee Tee Discharge Tube 1 3/8 in. CD X 50 25/32 in. L x 14 1/8 in. W Discharge Tube 1 5/8 in. OD X 50 29/32 in. L x 12 1/16 in. W

17 2 Discharge Tube 18 19 1

2 Discharge Tube 1 3/8 in. OD X 19 7/8 in. L x 4 3/4 in. W

Discharge Tube 1 5/8 in. OD

20 1 Liquid Tube

21 1 Discharge Tube

22 1 Liquid Tube 23 24 1 25 1 26 1 27 28 1 29 8

1 Liquid Tube

Liquid Tube 7/8 in. OD X 14 13/16 in. L X 3 7/16 in. W Straight Tube 1 1/8 in. ODx7 3/4in. L Straight Tube 7/8 in. OD X 8 1/4 in. L

Straight Tube

Straight Tube 2 1/8 in. OD X 40 in. L

Screw 1/4 in.-14 X 5/8 in. long

DESCRIPTION

7/8 in.

1 1/8 in. 1 3/8 in 1 5/8 in.

2 1/8 in.

1/4 in. maie flare fitting

7/8 in. X 7/8 in. X 7/8 in

1 3/8 in. X 1 3/8 in

7/8 in. X 7/8 in X 1 1/8 in

1 3/8 in. X 1 3/8 in. X 1 3/8 in. 1 5/8 in X 1 3/8 in. X 1 3/8 in.

. 2 1/8 in. X 1 5/8 in. X 1 5/8 in.

1 3/8 in. OD X 34 1/2 in. L X 4 3/4 in. W

7/8 in OD X 23 13/16 in. L X 3 7/16 in. W

1 3/8 in. OD X 28 3/8 in. L 7/8 in. OD X 23 1/4 in. L (074 Units only) 7/8 in. OD X 18 1/4 in. L

7/8 in. OD X 17 7/8 in. L

Fig. 6 - 09DK074,084 Tubing Package Contents

ITEM

1 2 3 4 5 6

50/50% Coil Circuiting Applications: 074 Units

1. Piping — Refer to Fig. 10 and 21 for field piping de tails for 50/50% coil circuiting. Note that tube 23 requires a cut, located exactly at the location of the hole in the tube. Tube 23 is used in the two locations specified. Two 7/8-in. OD tubes, approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (22, 26, or 27) and brazed be tween the tees (item 9) and coil header stubs. The remain ing tubes are not used in this application and may be dis carded.

2, Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 6) to designated hole locations on tubes 20 and 24. Insert valve cores (item 7) into valve core bodies by threading into place and tightening to 1.5 to

3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2

(item 8) at designated location on tubes 20 and 24. Cut the 3/8-in. field-supplied FCPS conduit to fit between each FCPS location and the junction box on the unit. See Fig. 13 for typical conduit installation. Feed FCPS wires through each conduit and secure at the switch using each conduit con nector. See Fig. 15. Secure the conduit at the junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 20. Clamp hot gas line, tube

16, at the location specified in Fig. 21 using two 1 5/8-in. clamps (item 4) and 4 screws supplied. Clamp the liquid lines, tube 23, using the two 7/8-in. clamps (item 1) and the 4 screws provided.

68/32% Coil Circuiting Applications: 074 Units

NOTE: To operate the 074 condenser units with 68/32% coil circuiting, an accessory fan controi kit is re quired. See accessory installation instructions for more information.

QUANTITY

1 1 Tee 2Va in. X iya in X 1% in 1 Discharge Tube 1% in. OD X 5V4 in. L 1 Elbow % in. X % in. 1 1 Elbow 1% in. X iys in

Fig. 7 — 09DK094 Tubing Package Contents

NAME

Liquid Tube % in. X 3V2 in. L

Tee IVsin X % in X Vs in.

1. Piping — Refer to Fig. 10 and 22 for field piping de tails for 68/32% coil circuiting. Note that tubes 17 and 20 require cuts on the longer legs of the tubes. Tube 17 is used in the two locations specified. Also, a 7/8-in. OD tube, ap proximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (23 or 27) and brazed between the tee (item

9) and coil header stub. The remaining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 3 core bodies (item 6) to designated hole locations on tubes 20, 22, and 24. Insert valve cores (item 7) into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Note that the accessory fan control kit is required for this coil circuiting. An extra FCPS and valve assembly is provided with the kit. Install FCPSl, FCPS2, and FCPS4 (item 8) at designated locations on tubes 20, 22, and 24. Cut the 3/8-in. field-supplied FCPS conduit to fit between each FCPS location and the junction box on the unit. See Fig. 13 for typical conduit installation. Feed FCPS wires through each conduit and secure at the switch using each conduit connector. See Fig. 15. Secure the con duit at the junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl, FCPS2 and FCPS4 according to Fig. 20. Note that FCPS2 and FCPS4 are wired in parallel. Fan 4 is shared by the 32% and 68% refrigeration circuit; the fan switches on if either circuit requires it. At the loca tion specified in Fig. 22, clamp hot gas lines, tube 15 with a 1 3/8 in. clamp (item 3) and tube 16 with a 1 5/8 in. clamp (item 4) with the 4 screws supplied. Clamp the liq uid lines, tube 22, with a 7/8 in. clamp (item 1) and tube 25 with a 1 1/8 in. clamp (item 2) with the 4 screws supplied.

DESCRIPTION

+ 24 hidden pages

Carrier 09DK054-094 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY CONSIDERATIONS

INSTALLATION

Step 1 — Complete Pre-Installation Checks —

Step 2 — Rig and Place Unit

Step 3 — Complete Refrigerant Piping

Fig. 6 - 09DK074,084 Tubing Package Contents

Fig. 7 — 09DK094 Tubing Package Contents